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  • Updated Case Study On SPC-SQC at Ofk

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    Anand Dubey
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    This document presents a case study using statistical process control techniques like control charts to monitor a manufacturing process. Data on total length measurements for a component from a CNC machine is collected over six intervals. X-bar and R control charts are constructed and show the process is in statistical control. The process capability indices Cp and Cpk are calculated and indicate the process quality is above a 6 sigma level.

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    spc sqc techniques

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    Updated Case Study on Spc-sqc at Ofk

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    This document presents a case study using statistical process control techniques like control charts to monitor a manufacturing process. Data on total length measurements for a component from a CNC machine is collected over six intervals. X-bar and R control charts are constructed and show the process is in statistical control. The process capability indices Cp and Cpk are calculated and indicate the process quality is above a 6 sigma level.

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    24 views16 pages

    Updated Case Study On SPC-SQC at Ofk

    Uploaded by

    Anand Dubey
    This document presents a case study using statistical process control techniques like control charts to monitor a manufacturing process. Data on total length measurements for a component from a CNC machine is collected over six intervals. X-bar and R control charts are constructed and show the process is in statistical control. The process capability indices Cp and Cpk are calculated and indicate the process quality is above a 6 sigma level.

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    of 16

    CASE STUDY ON

    SPC / SQC TECHNIQUES


    (CONTROL CHART)

    anand

    SECTION A 12
    O.F. ..

    STORE:PRIMER NO.12

    MULTI DECO CNC M/C NO.


    10364

    COMPONENT:BODY

    USL= 16.027
    LSL= 15.926
    PARAMETER:TOTAL LENGTH

    OPERATION:COMPLETE
    FREQUENCY:60 MIN

    ONLINE DATA FOR SPC BY


    CONTROL CHARTS
    SLNO

    X1

    X2

    X3

    X4

    X5

    X BAR

    15.96

    15.98

    15.96

    15.98

    15.96

    15.968

    0.02

    15.94

    15.97

    15.97

    15.96

    15.94

    15.956

    0.03

    15.96

    15.98

    15.97

    15.98

    15.98

    15.974

    0.02

    15.96

    15.97

    15.96

    15.97

    15.97

    15.966

    0.01

    15.98

    15.98

    15.96

    15.97

    15.96

    15.970

    0.02

    15.96

    15.97

    15.96

    15.97

    15.97

    15.966

    0.01

    STEPS FOR X BAR CHART


    AND R CHART
    COMPUTE X AND R
    X = 15.967
    R = 0.0183

    CALCULATE UPPER CONTROL LIMIT (UCL) AND


    LOWER CONTROL LIMIT (LCL) FOR X BAR CHAR AND R CHART

    X CHART
    UCL = X +A2 R

    R- CHART
    D4 X R

    LCL = X A2 R
    D3 X R
    (A2, D3 & D4 ARE STANDARD VALUE)

    Table of D(3) and D(4)


    n
    2
    3
    4
    5

    D(3)
    0
    0
    0
    0

    D(4)
    3.267
    2.574
    2.282
    2.114

    n
    6
    7
    8
    9

    D(3)
    0
    .076
    .136
    .184

    D(4)
    2.004
    1.924
    1.864
    1.816

    Table of d(2)
    n
    2
    3
    4
    5

    d(2)
    1.128
    1.693
    2.059
    2.326

    n
    6
    7
    8
    9

    d(2)
    2.534
    2.704
    2.847
    2.970

    Table of A(2)
    n A(2)

    2 1.880
    3 1.023
    4 .729
    5 .577

    6
    7
    8
    9

    A(2)
    .483
    .419
    .373
    .337

    COMPUTE UCL &LCL


    FOR X BAR CHART
    UCL = 15.967 + 0.577 x 0.0183 = 15.977
    LCL = 15.967 0.577 x 0.0183 = 15.956
    FOR R CHART
    UCL = 2.115 x 0.0183 = 0.0387
    LCL = 0 x 0.0.0183
    =0

    X BAR CHART
    X BAR

    USL

    16.026
    16.006
    15.986

    X BAR
    15.966
    1

    15.946
    15.926

    LSL

    R CHART
    R

    0.034

    0.029

    0.024
    R
    0.019
    1
    0.014

    0.009

    INTERPRETATION OF X BAR CHART


    AND R CHART

    THE PROCESS IS IN CONTROL AS BOTH


    THE CHART SHOWS A STATE OF
    CONTROL.

    PROCESS CAPABILITY INDEX


    Cp=TOLERANCE / 6 SIGMA
    = USL-LSL / 6 SIGMA

    SIGMA= R BAR / d2 (d2 standard value)


    = 0.0183 / 2.326 = 0.0078

    COMPUTE Cp & Cpk


    Cp=16.027 15.926 / 6 SIGMA
    =0.101/ 0.0468
    = 2.158

    Cpk=Min [USL X /3SD,X -LSL/3SD]


    =Min [16.027 15.967/3X0.0078,

    15.967-15.926/3 X 0.0078]
    =Min [ 2.56 , 1.752 ] = 1.752

    COMPARISON OF SIGMA QUALITY


    LEVELS
    Quality Level

    Cp

    2 Sigma

    0.17

    Defective
    PPM
    308538

    3 Sigma

    0.50

    66807

    4 Sigma

    0.83

    6210

    5 Sigma

    1.17

    233

    6 Sigma

    1.50

    3.4

    INTERPRETATION OF Cp AND
    Cpk INDEX
    THE VALUE OF Cp = 2.158
    THE VALUE OF Cpk= 1.752

    THIS INDICATE THAT PROCESS QUALITY


    LEVEL IS ABOVE 6 SIGMA LEVEL.

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