BESTWAY CEMENT LIMITED, CHAKWAL

LINE I
To : Manager (Mechanical & Electrical)
Ref. # : BCL/PM/2118
Date :- 24-08-13
Area # Cement Mill + Clinker Doom + Compressor
Inspector:- Mr. Muhammad Aslam
Sub: Vibration / Temperature
In routine check for Vibration / Temperature following equipments were found running at abnormal vibration / temperature level.
Fan / Gear Box
Drive End Bearing
Another Side Bearing
S.N.
Eqpt. No.& Name
Vertical Horizontal
Axial
gE / Temp Vertical Horizontal
Axial
gE / Temp

L8AC
Gypsum Bucket Elevator

L8AC
Gypsum Bucket Elevator

L8AC
Gypsum Bucket Elevator

4
5

6
7
8

L8AC
Gypsum Bucket Elevator
L8AC
Gypsum Bucket Elevator
Remedial Measure / Action
Taken
L6M
Additive Silo Bag Filter Fan
L4M
Gypsum Silo Bag Filter Fan
L2M
Clinker Silo Bag Filter Fan

4.4

4.6

3.7

3.8

3.1

8.3

7.5

6.9

6.1

5.8

5.2

0.7

0.7

0.7

0.7

0.7

0.7

0.7

0.8

0.7

1.6

1.4

0.7

10

H63M
Bag Filter Fan

0.7

0.7

11

H3M
Bag Filter Fan

1.2

2.3

1.5

2.2

1.6

2.1

2.2

1.5

1.1

13

28b.01b M
Compressure Motor

1.7

1.6

30 C
6.4
32 C
5.6
30 C

0.45
32 C
0.27
32 C
0.83
32 C
0.88
38 C

0.7
32 C

3.4

2.8

6.5

5.6

4.7

3.1

4.7

2.4

0.7

0.8

0.7

0.7

0.8

0.8

0.7

0.7

0.7

1.2

0.9

2.1

0.7

0.7

0.8

2.6
36 C

19.3

0.5

15.2

0.8

2.5

1.7

1.1

2.4

3.4

1.6

30 C
2.6
32 C
1.2
32 C

0.42
32 C
0.28
32 C
0.75
32 C
0.6
38 C

32 C
0.71
33 C

0.7

0.7

0.7

6.6

15.6

8.2

S.D.M
Preventive Maintenance Deptt.
General Manager (Works-III)
Dy. General Manager (Prod.)
Sr. Manager (E, I & C)

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2.1
36 C

3.5

9.5

15.3

8.5

7.3

14.7

6.9

0.9

0.7

1.1

1.8

1.7

1.4

3.9

2.5

1.7

2.9

2.4

0.7

0.7

0.9

9.8

15.8

9.8

1.4

1.8

2.3

1.6

2.3

1.4

29 C
31 C
2.1
32 C
0.52
31 C

0.37
32 C
0.68
C
0.48
32 C
0.45
39 C

32 C
0.42

2.8
32 C

6.3
37 C

20-08-13
Old Motor
22-08-13
De Couple New Motor

0.7

8.3

16.6

8.5

17.5

9.4

18.4

0.7

0.7

1.9

1.1

0.7

1.9

1.9

2.2

0.8

0.7

11.9

9.6

2.8

1.2

2.6

1.4

Fan
gE 50 &
300mm
Speed 500 &
1000 RPM

0~4

4~8

8~

0.1~0.75

0.75~2

2~

29 C
0.96
31 C
1.2
32 C
0.52
31 C

0.77
32 C
0.42
32 C
0.41
32 C
0.39
34 C

23-08-13
After Motor Replaced
23-08-13
After Motor alignment
24-08-13
After Motor Realignment

23-08-13
23-08-13
23-08-13

23-08-13

0.38
32 C

23-08-13

1.2
31 C

1.7
33 C

Remarks

0.7

0.38
32 C

0.4

23.5

2.4

3.5
37 C

Non Drive End Bearing

Vertical Horizontal gE / Temp

32 C
0.45

1.12

1.5
35 C

3.3

gE / Temp

1.8
5.2

1.65
32 C

1.4

Vertical

29 C

4.7
5.2

H61M
Clinker inclined Belt Conveyor

12

1.5

29 C

Remedial Measure / Action

Taken
28b.01a M
Compressure Motor

4.3

Motor
Drive End Bearing
Horizontal
Axial

23-08-13

1.1
37 C
2.5
37 C

23-08-13
23-08-13

BESTWAY CEMENT LIMITED, CHAKWAL

LINE II
To : Manager (Mechanical & Electrical)
Ref. # : BCL/PM/2118
Date :- 24-08-13
Area # Cement Mill + Clinker Doom + Compressor
Inspector:- Mr. Muhammad Aslam
Sub: Vibration / Temperature
In routine check for Vibration / Temperature following equipments were found running at abnormal vibration / temperature level.
Fan / Gear Box
Drive End Bearing
Another Side Bearing
S.N.
Eqpt. No.& Name
Vertical Horizontal
Axial
gE / Temp Vertical Horizontal
Axial
gE / Temp

L8M 2
Gypsum Belt Conveyor

4.2

2.4

1.5

0.8

0.7

0.7

1.1

0.7

0.8

1.8

1.4

1.3

1.2

1.4

0.7

0.7

0.8

0.8

0.8

0.7

3.5

3.8

3.3

0.7

0.8

0.7

2.2

1.6

2.1

0.77
32 C

3.9

2.1

1.5

0.7

0.7

0.8

0.8

0.8

0.9

1.1

1.4

1.1

0.7

0.7

1.3

0.8

0.8

0.7

0.8

0.8

0.8

2.9

4.4

1.3
34 C

0.7

0.7

0.8

1.5
35 C

1.7

1.1

0.74
32 C

Motor
Vertical

Drive End Bearing

Horizontal
Axial

4.9

5.4

2.4

1.2

1.1

1.7

1.4

0.16

1.2

3.5

1.6

1.8

3.5

1.6

1.8

2.5

3.5

2.1

0.9

0.9

18.2

13.3

8.9

1.27
4 C

2.4

6.1

4.3

3.5
37 C

1.4

1.8

2.3

gE / Temp

0.84
33 C

Non Drive End Bearing

Vertical Horizontal gE / Temp

0.68
34 C

Remarks

4.4

6.4

1.5

2.3

1.4

2.7

1.3

2.7

1.3

1.6

2.9

0.8

0.8

10.7

11.1

3.1

3.9

1.67
34 C

23-08-13

1.8

2.7

6.8
36 C

23-08-13

Fan
gE 50 &
300mm
Speed 500 &
1000 RPM

0~4

4~8

8~

0.1~0.75

0.75~2

2~

23-08-13

Remedial Measure / Action Taken

2
3
4
5
6
7
8

L6M
Additive Silo Bag Filter Fan
L4M
Gypsum Silo Bag Filter Fan
L2M
Clinker Silo Bag Filter Fan
L9M
Clinker Belt Conveyor
H3M
Bag Filter Fan
H5M
Bag Filter Fan
H7M
Bag Filter Fan

1.6
33 C
0.41
33 C
1.1
33 C
0.55
31 C
1.1
33 C
0.42
33 C
4.3
34 C

1.3
34 C
1.3
34 C
1.2
34 C
1.2
34 C
1.25
33 C
0.42
33 C
4.3
34 C

1.2
33 C
0.63
35 C
1.1
35 C
1.1
35 C
0.54
44 C
0.45
34 C
1.74
34 C

0.65
33 C
0.64
34 C
0.56
35 C
0.56
35 C
0.68
34 C
0.63
34 C
1.5
35 C

23-08-13
23-08-13
23-08-13
23-08-13
23-08-13
23-08-13
23-08-13

Remedial Measure / Action Taken

9

H11M
Bag Filter Fan

2.7
34 C

Remedial Measure / Action Taken

10

28b.01d M
Compressure Motor
S.D.M
Preventive Maintenance Deptt.
General Manager (Works-III)
Dy. General Manager (Prod.)
Sr. Manager (E, I & C)

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1.7
33 C