BHARAT HEAVY ELECTRICALS LIMITED PROCESS MAP OF BOILER DRUM LIFTING Structure Completion Complation of Log Sheet Axis

Marking on Drum Erection welding & NDT of CAT head structure e) Anchoring arrgt. of lifting winches, guide pulley f) Inspection of wire rope clamps for Drum Lifting anchoring and lashing g) Trial assly. of suspension on Drum a) b) c) d) HYDRAULIC TEST (D) a) Compln. of pr. Parts Ern. b) Compln. of Log Sheet c) Welding/PWHT/NDE compln. As per EWS d) Trim pipe completion e) Pr. Parts attachment compln. f) MTP on SH RH coils g) Removal of temp. support h) Inspection of hook welding i) Safety valve welding j) Air leak test on P P k) Quality/Temp. of water l) Calibrated Pr. Gauge m) Hydro Test Pump LIGHT UP Final Hydro Test Removal of locking (Temp.) Readiness of sampling line Instrument air/service air Release & cold setting of hanger Bottom Ash Hopper sealing Trial run of Boiler Feed Pump Direct water level gauge Commissioning of valve and actuator (electrically operated) Completion of Insulation Compln. of Ducting with insulation Readiness & Trial run of FD and ID Fan Scanner Operation check ignition, Oil gun scanner Mech. Adj. Of Burner Tilt & WB/LRSB Completion of Fuel Oil System Damper commissioning CHEMICAL CLEANING Boiler auto control check Turbine Gen. AVR Check on load Readiness of all BFPs Blr outer casing check Readiness of Coal Feeder, Mills Clean air flow test a) COMMERCIAL OPERAT ION

ESP Readiness

START OF ERECTION

DM Water

Availability of Infrastructure - DM Water - HT/LT supply - Oil Cooling water Service air - Illumination - Communication - Laboratory facility - Safety

a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p)

COAL FIRING TRIAL OPERATION Soot Blowing System Readiness

ROLLING & SYNCHRONISATION

STEAM BLOWING a) Compln. Of Piping b) Arrgt. for S. B.

SAFETY VALVE FLOATING Installation of Safety Valve Disc for Drum, SH & RH b) Compln. Of Exhaust and Drain Pipe c) Pr. Temp. Gauge at Drum, MS outlet, CRH & HRH