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Power IT SF6 insulated Compact Switchgear, SafePlus and SF6 insulated Ring Main Unit, SafeRing 12 / 24 kV

ABB

SafePlus/SafeRing

SF6 insulated CSG / RMU

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Content
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Application Design Philosophy SafeRing Configurations SafePlus Modules Switchgear Design Accessories Remote Control Dimensions Technical Data Environment

Page 4-7 8-9 10 - 13 14 - 24 25 - 37 38 - 58 59 - 62 63 - 70 71 - 77 78

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Applications SafeRing

1.1

1. 1.1 1.2

Applications SafeRing Safeplus

CSS

SafeRing
installed in Compact Secondary Substations

CSS

S AF E RI NG

S af e Rin g I RM U I EC 2 9 8 k T yp U kV e IE C : 2 S 6 IE e5 r i ,a U C l6 1 5 2 n 9 o V: Uw k V U wk V In A In A I m wi k Ac h t : a It mh k a A We ig h t / Ge kg A BB T e Kr ma p f t r e M AS at a ud re c i ln a s Sk s: ie n2 5 No C r wa in y ndoor / n i ne nr a um

RMU, type SafeRing CCV/CCF

S AF E RI NG

Sa f e Ri n g IR MU I EC 2 9 8 T y p e : Se r i a l n o : U k V I EC 2 6 I5 EC ,U 5 12 69 k V Uwk V U wk V In A In A Ih ma t k A Im k a A W e i g h t / Ge w c ih t: kg T e m p e r a t u r e c la s s : - 2 5 C i n n d o o r i/ n n e n r a u m ABB Kr a f t AS M a d e i n S k i e n No r wa y

RMU, type SafeRing CCVV/CCFF

S AF ER I NG

S AF E RI NG

S af e Rin g I RM U I EC 2 9 8 T y pe : S e r i al n o : U k V IE C 1 2 IE 9 CU5 6 k V U wA In k V In k V Uw A It mh k a A Im k aA We ig h t / Ge wi c h t : kg T e m pe r a t ur e c la s s : - 2 5 C i n n d o o r i/ n n e n a r um A BB Kr a f t M AS a d e i n Sk i e n No r wa y

T Sa yp f eR e i: n g Se r R IiM al U noI : EC 2 9 8 U kV I EC 2 6 I5 EC , U 12 5 69 k V Uw k V Uwk V In A In A I ma k A I ma k A Ih t k TA W e mp e i ge hr a t t u / Ge e r wc lc ih ass t : : - 2 5 C i nndk o g o /r i n n e n a ru m M a d e i n S k i e n No r wa y ABB K r a f t AS

RMU, type SafeRing DeV/DeF

RMU, type SafeRing CCCV/CCCF

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Applications SafeRing

1.1

SafeRing

DeF

CCF

CCC

DeV

CCV

CCCF

CCFF

CCCC

CCCV

CCVV

SafeRing is a ring main unit for the secondary distribution network. SafeRing can be supplied in 10 different configurations suitable for most switching applications in 12/24 kV distribution networks. It is extendible and combined with the SafePlus concept, which is ABB's flexible, modular compact switchgear, they represent a complete solution for 12/24 kV secondary distribution networks. SafeRing and SafePlus have identical user interfaces. SafeRing is a completely sealed system with a stainless steel tank containing all living parts and switching functions. A sealed steel tank with constant atmospheric conditions ensures a high level of reliability as well as personnel safety and a virtually maintenance-free system. The SafeRing concept offers a choice of either a switch fuse combination or circuit breaker with relay for protection of the transformer. As the first ring main unit, SafeRing can be supplied complete with an integral remote control and monitoring unit.

SafeRing is designed for use in the following applications: - Compact secondary substations - Small industries - Wind power plants - Hotels, shopping centres, office buildings, business centers etc. - Light mining applications, airports, hospitals, tunnels and underground railways

CDeFV-

Cable Switch Direct Cable Connection with Earthing Switch Switch Fuse-Disconnector Vacuum Circuit-Breaker

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Applications SafePlus

1.2

SafePlus

De

Sl

Sv

Be

SafePlus is designed for use in the following applications: - Compact secondary substations - Small industries - Wind power plants - Hotels, shopping centres, office buildings, business centers etc. - Light mining applications, airports, hospitals, tunnels and underground railways C De D F V Be Sl Sv M - Cable Switch - Direct Cable Connection with earthing - Direct Cable Connection - Switch-Fuse Disconnector - Vacuum Circuit breaker - Busbar earthing - Busbar Sectionalizer, load break switch - Busbar Sectionalizer, vacuum circuit breaker - Metering Module

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Applications SafePlus

1.2

SafePlus compact switchgear consisting of:


- 2-ways section with 2 modules of cable switches - air-insulated metering module - 2-ways section with 2 modules of switch fuses

SafePlus compact switchgear in fully modular design consisting of:


- 3 modules of cable switches - 3 modules of vacuum circuit breakers in combination with REF relays

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Design Philosophy

2.

SafeRing and SafePlus ABB switchgears for secondary distribution Evolution: - more functionality,smaller dimensions Secondary distribution switchgears have been subject to a significant development the recent 20 years. The traditional switching cells are substituted with complete switchgear systems. Specific functions as grounding, disconnecting, cable connections, busbar extension, protection and switching have become integrated features in compact functional units. Compact switchgear systems catered for customers MV application needs. ABB has always been a part of this development. The current ABB SafePlus range satisfies the most complex system specifications. The most unique specialisation is the development of the cable ring switchgear. The numerous public distribution substations requested a unified switching functionality that evolved into the Ring Main Unit concept. ABB SafeRing range is one major contributor to this specialisation. Two Products One range ABB SafeRing is adapted to the needs in the immense utility distribution network. ABB SafePlus offers more in terms of flexibility and electrical capacity. Both switchgears offer the same customer interface. Customers involvement: The applied functionality in ABB SafeRing and SafePlus is a result of input from customers all over the world. Key customers are continuously involved with ABB design staff to ensure optimised switchgear operation. The functionality will always find its background from customer demands.
Dielectric Simulation

Electrical and mechanical capability results from more than 100 years of ABB development. Personnel safety and service Safety is not only a specification and rating issue, but also a real life experience. Standards and associated testing will disclose weakness at time of testing. ABB takes this further to be an objective related to durability and repetitive manufacturing quality. All products are manufactured in accordance with ISO 9001.The latest edition of relevant IEC standards will always apply to our continuous test programme. Features for further enhancing personnel safety are available. Integrated functionality is a key objective to reduce the number of moving components, further reducing the risk of any mechanical defect.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Design Philosophy

2.

We are responsible for the environment The location for manufacturing SafeRing and SafePlus is Norway. Norways green policy contributes to focus on environmental factors in manufacturing as well as over the switchgears life span. All products are manufactured in accordance with our ISO 14001 certification. Recycling is confirmed at a 97% level. To simplify this process we will continuously along with our partners develop routines for handling at end of life. Plastic parts are individually marked to simplify the recycling process. Solutions for elimination of gas emission in the rare event of a fault can be supplied. Modern - development and manufacturing Numerical simulations together with long experience will ensure compact and robust design. Dielectric simulations will ensure that compactness will not influence the dielectrical capability. The combination of design techniques, experience and the most modern production technologyguaranteestate of the art products and durability.

SafeRing and SafePlus Test Reports 12 / 24 kV

ABB

Complete solutions one supplier Complex applications involving remote control and monitoring can now be supplied from one supplier. This makes large scale implementation feasible, and will simplify engineering and procurement. The control and monitoring unit available for SafeRing is located behind the front cover. This option is also readily available for retrofit, while such demands normally evolve after the switchgear is in service. Industrial IT SafeRing and SafePlus are certified products according to "level 0: Information" in the Industrial IT architecture concept of ABB. Industrial IT describes the ABB group commitment to bridging the gap between industrial assets and the information technology (IT) needed to make them work seamlessly together in real time. Industrial IT "level 0: Information" certified products must have all relevant product documentation - including the operation manual, instructions for installation and maintenance, electrical and mechanical drawings, test reports and order information available in electronic format for access via software products and systems based on the ABB Aspect integrator Platform. Detailed information on IndustrialIT is available at http://www.abb.com/industrialit

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

SafeRing Configurations

3.

3. SafeRing Configurations 3.1 General 3.2 Configurations CCable Switch FSwitch Fuse-Disconnector De- Direct Cable Connection with Earthing Switch VVacuum Circuit Breaker

3.1 General
SafeRing is an extendible (additional equipment) ring main unit for the secondary distribution network. SafeRing can be supplied in 10 different configurations suitable for most switching applications in 12/24 kV distribution networks. When combined with the SafePlus concept, which is ABBs flexible, modular compact switchgear, they represent a complete solution for 12/24 kV secondary distribution networks. SafeRing and SafePlus have identical user interfaces. SafeRing is a completely sealed system with a stainless steel tank containing all the live parts and switching functions. A sealed steel tank with constant atmospheric conditions ensures a high level of reliability as well as personnel safety and a virtually maintenance-free system. The SafeRing concept offers a choice of either a switch fuse combination or circuit breaker with relay for protection of the transformer. As the first ring main unit, SafeRing can be supplied complete with an integral remote control and monitoring unit. SafeRing is supplied with the following standard equipment: Earthing switches Operating mechanisms with integral mechanical interlocking Operating handle Facilities for padlocks on all switching functions Bushings for cable connection in front with cable covers Lifting lugs for easy handling All 3- and 4-way units are designed for the subsequent fitting of an integral remote control and monitoring unit

Additional equipment Manometer for SF6 pressure / denisity monitoring Integrated control and monitoring unit (ICMU) Motor operation Trip coil open Trip coil open and close Latched single spring mechanism for Ring Cable switch Aux. switch for load break switch position 2NO + 2NC Aux. switch for vacuum circuit breaker position 2NO + 2NC Aux. switch for disconnected position 2NO + 2NC Aux. switch for earth switch position 2NO + 2NC Aux. switch for fuse blown 1NO Vacuum circuit breaker tripped signal 1NO Capacitive voltage indication Short circuit indicator Cable cover with window Cable cover for double T Arc proof cable covers complete Extra base frame (h=450 mm or 290 mm) Top entry box Cable support bars, non-magnetic or adjustable Ronis interlocking system, EL 11 AP Current measuring Prepared for relay test equipment

Optional features: Bushings for connection of external busbar Bushings for cable testing, incl. earthing device (C and De modules only) Various cable bushings Interlocking Cable compartment front cover interlocked with earthing switch Interlocking of compartment for cable test bushings Arc suppressor Signal (1NO) from arc suppressors wired to terminals (only one each SF6 tank) Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank)

10

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

SafeRing Configurations
DeF

3.2

Depth: 765 mm Width: 696 mm Height: 1336 mm

CCF

Depth: 765 mm Width: 1021 mm Height: 1336 mm

CCCF

Depth: 765 mm Width: 1346 mm Height: 1336 mm

CCFF
Depth: 765 mm Width: 1346 mm Height: 1336 mm

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

11

SafePlus/SafeRing

SF6 insulated CSG / RMU

SafeRing configurations
DeV
Depth: 765 mm Width: 696 mm Height: 1336 mm

3.2

CCV
Depth: 765 mm Width: 1021 mm Height: 1336 mm

CCCV
Depth: 765 mm Width: 1346 mm Height: 1336 mm

CCVV
Depth: 765 mm Width: 1346 mm Height: 1336 mm

12

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

SafeRing configurations
CCC
Depth: 765 mm Width: 1346 mm Height: 1336 mm

3.2

CCCC
Depth: 765 mm Width: 1346 mm Height: 1336 mm

Technical data SafeRing


Rated voltage Power frequency withstand voltage Impuls withstand voltage Rated current Breaking capacities: active load closed loop off load cable charging off load transformer earth fault earth fault cable charging short circuit breaking current Making capacity Short time current 1 sec. Short time current 3 sec. C-module Switch Earthing disconnector switch kV 12/15/17,5/24 12/15/17,5/24 kV 28/38/38/50 28/38/38/50 kV 95/95/95/125 95/95/95/125 A 630/630/630/630 A A A A A A kA kA kA kA 630/630/630/630 630/630/630/630 135/135/135/135 20/20/20 200/150/150/150 115/87/87/87 52,5/52,5/40/40
3)

Switch fuse

F-module V-module Downstream Vacuum circuit Earthing earthing switch breaker switch 12/17,5/24 28/38/50 95/95/125 12/15/17,5/24 12/15/17,5/24 28/38/38/50 28/38/38/50 95/95/95/125 95/95/95/125 200/200/200/200

12/17,5/24 28/38/50 95/95/125 see 1)

see 2) 52,5/52,5/40/40 see 2) 21/21/16/16

21/21/16/16

21/21/16/16 12,5/12,5/12,5 52,5/52,5/40/40 52,5/52,5/40/40 5/5/5 21/21/16/16 21/21/16/16 4)

1) Depending on the current rating of the fuse 2) Limited by High Voltage fuse 3) Other ratings available on request 4) Only valid with 400 series bushings SafeRing is tested according to IEC publications IEC 60265, IEC 60129, IEC 60056, IEC 60420, IEC 60694 and IEC 60298

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

13

SafePlus/SafeRing

SF6 insulated CSG / RMU

SafePlus Modules

4.

4. 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10

SafePlus Modules General C- Cable Switch F- Switch Fuse Disconnector V- Vacuum Circuit Breaker Sl- Busbar Sectionallizer, Load Break Switch Sv- Busbar Sectionallizer, Vacuum Circuit Breaker D- Direct Cable Connection De- Direct Cable Connection with Earthing Switch Be- Busbar Earthing M- Metering Module (air insulated)

4.1 General
SafePlus is a metal enclosed compact switchgear system for up to 24 kV distribution applications. The switchgear has a unique flexibility due to its extendibility and the possible combination of fully modular and semi modular configurations. When SafePlus is used in a fully modular configuration with covered external busbars, SafePlus is a metal clad switchgear. When combined with SafeRing, which is ABBs standard ring main unit, they represent a complete solution for 12/24 kV distribution networks. SafePlus and SafeRing have identical user interfaces. SafePlus is a completely sealed system with a stainless steel tank containing all the live parts and switching functions. A sealed steel tank with constant atmospheric conditions ensures a high level of reliability as well as personnel safety and a virtually maintenance-free system. As an option an external busbar can be provided to obtain full modularity. This external busbar kit has to be mounted to the switchgears on site. And it is fully insulated and screened to ensure the reliability and climatic independence. The SafePlus system offers a choice of either a switch fuse combination or a circuit breaker with relay for protection of the transformer. SafePlus accommodates a wide selection of protection relays for most applications. SafePlus can also be supplied with or retrofitted with remote control and monitoring equipment

SafePlus (not M module) is supplied with the following standard equipment:


- Earthing switches (not D module) - Operating mechanisms with integral mechanical interlocking - Operating handle - Facilities for padlocks on all switching functions - Bushings for cable connection in front (not Sl, Sv and Be module) - Cable compartment cover - Manometer for SF6 pressure/ density monitoring - Lifting lugs for easy handling

14

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

C- Cable-Switch

4.2

Technical data
Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Breaking capacities: active load closed loop off load cable charging earth fault earth fault cable chargning Making capacity Short time current 1 sec Short time current 3 sec. Number of mechanical operations kV kV kV A 12 28 95 630 15 38 95 630 17,5 38 95 630 630 630 135 150 87 52,5 21 24 50 125 630 630 630 135 150 87 52,5 21

A 630 630 A 630 630 A 135 135 A 200 150 A 115 87 kA 62,5 52,5 kA 25 kA 21 21 1000 CO manual kV 12 15 kV 28 38 kV 95 95 A 630 630 kA 62,5 52,5 kA 25 kA 21 21 1000 CO manual

Earthing-Switch
Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Making capacity Short time current 1 sec Short time current 3 sec. Number of mechanical operations 17,5 38 95 630 52,5 21 24 50 125 630 52,5 21

Depth: 765 mm Width: 325 mm Height: 1336 mm

Standard feature - Three position load break switch and earthing switch
- Three position single spring operating mechanism with two separate operating shafts for load break function and earthing function - Switch position indication for load break switch and earthing switch - Cable bushings horizontal in front, 400 series bolted with integrated voltage divider for voltage indication - Cable compartment cover allowing surge arrestor type Raychem RDA and double cable connection with ABB Kabeldon cable adapters - Busbar, 630A - Earthing bar

Optional features also available as retrofit


External busbar Latched single spring mechanism Motor operation for load break switch Low voltage compartment / top entry box Auxiliary switches Load break switch position 2NO+2NC

Earthing switch position 2NO+2NC - Capacitive voltage indicator - HR-module (Voltage Detecting System, VDS, acc. to IEC 61243 -5, alternatively VPIS, acc.to IEC 61958 with integrated indicator lamps (LED) - Indicator lamps, 3-phase VIM-3 - Indicator lamp, 1-phase VIM-1 - Short circuit indicators Horstmann Alpha/E Horstmann Alpha/M Horstmann Gamma - Short circuit and earth fault indicator Horstmann Delta/E - Ronis key interlock - External current sensors (CT) for monitoring - Cable compartment cover - with window - with extra depth (double T, surge arrestors) - arc proof (if existing module have interlocked cable compartment - Arc proof cable and interlocked compartment cover - Cable support bars, non-magnetic or adjustable - Earthing bar for surge arrestor type Raychem RDA

Optional features
- Bushings for connection of external busbar - Bushings for cable testing (incl. earthing device testpoints) - Cable bushings 400 series plug-in (In = 400 A) 600 series bolted 400 series bolted combisensor with integrated voltage divider for voltage indication and integrated sensors for current and voltage monitoring - Interlocking Cable compartment front cover interlocked with earthing switch Interlocking of compartment for cable test bushings - Arc suppressor - Signal (1NO) from arc suppressors wired to terminals (only one each SF6 tank) - Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank)

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

15

SafePlus/SafeRing

SF6 insulated CSG / RMU

F- Switch Fuse Disconnector


Technical data
Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Breaking capacities: off load transformer Making capacity Number of mechanical operations kV kV kV A 12 28 95 200 15 38 95 200 17,5 38 95 200 20 1)
2)

4.3
24 50 125 200 20 1)

A 20 20 kA 1) 1) 1000 CO manual kV 12 15 kV 28 38 kV 95 95 kA 12,5 12,5 kA 5 5 1000 CO manual

Earthing switch downstream


Rated voltage Power frequency withstand voltage Impulse withstand voltage Making capacity Short time current 1 sec Number of mechanical operations
1) Limited by the high voltage fuselinks

7,5 38 95 12,5 5

24 50 125 12,5 5

Depth: 765 mm Width: 325 mm Height: 1336 mm

Standard features - Fuse/transformer rating:


12 kV, max 125 A CEF fuses 24 kV, max 63 A CEF fuses - Integrated load break switch and upstream earthing switch (3-pos.) mechanically linked with downstream earthing switch - Switch positioning indication for load break switch and earthing switch - Three positioning double spring mechanism with two separate operating shafts for loadbreak function and earthing function - Fuse canisters for DIN type fuse. Only accessible when earthing switch is closed - Fuse tripping arrangement - Optical fuse trip indication - Cable bushings horizontal in front, 200 series plug in with integrated voltage devider for voltage indication - Cable compartment allowing surge arrestor type Raychem RDA and double cable connection with ABB Kabeldon cable adapters - Busbars, 630 A - Earthing bar

Optional features also available as retrofit - External busbars


- Capacitive voltage indicator - HR-module (Voltage Detecting System, VDS, acc. to IEC 61243 -5, alternatively VPIS, acc.to IEC 61958 with integrated indicator lamps (LED) - Indicator lamps, 3-phase VIM-3 - Indicator lamp, 1-phase VIM-1 - Trip coil open - Trip coil open and close - Motor operation for load break switch - Low voltage compartment/ Top entry box - Cable compartment cover - with window - with extra depth (double T) - arc proof (if existing module has interlocked cable compartment) - Cable support bars, non-magnetic or adjustable - Earthing bar for surge arrestor type Raychem RDA Auxiliary switches : - Load break switch position 2NO+2NC - Earthing switch position 2NO+2NC - Fuse Blown 1 NO - Ronis key interlock on earthing switch -

Optional features
- Bushings for connection of external busbar - Cable bushings: 400 series bolted 400 series plug-in 600 series bolted 400 series bolted combisensor with integrated voltage devider for voltage indication integrated sensors for current and voltage monitoring - Interlocking Cable compartment front cover interlocked with earthing switch - Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank)

16

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

V- Vacuum Circuit Breaker


Technical data
Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Breaking capacities: Short circuit breaking current Making capacity Short time current 3 sec Number of mechanical operations kV kV kV A 12 15 28 38 95 95 200/630

4.4
24 50 125 21 40 16

17,5 38 95 21 40 16

kA 21 21 kA 52,5 52,5 kA 21 21 2000 CO manual

Earthing Switch
Rated voltage Power frequency withstand voltage Impulse withstand voltage Making capacity Short time current 3 sec. Number of mechanical operations Depth: 765 mm Width: 325 mm Height: 1336 mm kV 12 15 kV 28 38 kV 95 95 kA 52,5 52,5 kA 21 21 1000 CO manual 17,5 38 95 40 16 24 50 125 40 16

Standard features
- 200 A VCB for transformer protection or 630 A VCB for feeder protection - Two positioning double spring mechanism for VCB - Three positioning Isolator/Earthing switch downstream VCB - Three positioning single spring mechanism Isolator/Earthing switch - Interlocking between VCB and Isolator/Earthing switch - Switch positioning indication for VCB and Isolator/earthing switch - Self powered electronic protection relay with ring core CTs on cables (only standard on 200 A) - Trip coil (for relay tripping) - Cable bushings horizontally in front: 200 series plug in (200 A VCB) with integrated voltage sensor for voltage indication 400 series bolted (630 A VCB) with integrated voltage devider for voltage indicatior - Cable compartment cover allowing surge arrestor type Raychem RDA and double cable connection with ABB Kabeldon cable adapters - Busbars, 630 A - Earthing bar Optional features - Bushings for connection of external busbar - Cable bushings 400 series plug-in 600 series bolted 400 series bolted combisensor with integrated screen for voltage indication and integrated sensor for current and voltage monitoring - Interlocking Cable compartment front cover interlocked with earthing switch - Arc suppressor (only for 630 A version) - Signal (1NO) from arc suppressors wired to terminals (only one each SF6 tank) - Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank)
SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

Optional features also available as retrofit


- External busbars - Trip coil open - Trip coil open and close - Motor operation for VCB - Low voltage compartment / Top entry box - Capacitive voltage indicator - HR-module (Voltage Detecting System, VDS, acc. to IEC 61243 -5, alternatively VPIS, acc.to IEC 61958 with integrated indicator lamps (LED) - Indicator lamps, 3-phase VIM-3 - Indicator lamp, 1-phase VIM-1, alternatively VPIS, acc.to IEC 61958 with integrated indicator lamps (LED) - Short circuit indicators (only 630 A VCB) - Horstmann Alpha/E - Horstmann Alpha/M - Horstmann Gamma - Short circuit and earth fault indicator (only 630 A VCB) - Horstmann Delta/E - Cable compartment cover - with window - with extra depth (double T, surge arrestors) - arc proof (if existing module have interlocked cable compartment) - Auxiliary switches - Vacuum circuit breaker position 2NO+2NC - Disconnector position 2NO+2NC - Earthing switch position 2NO+2NC - Vacuum circuit breaker tripped signal 1NO - Cable support bars, non-magnetic or adjustable - Ronis key interlock on disconnector earthing switch - Advanced relays type SPAJ, REF and others.

17

SafePlus/SafeRing

SF6 insulated CSG / RMU

Sl - Busbar Sectionalizer
Technical data
Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Breaking capacities: active load closed loop off load cable charging earth fault earth fault cable chargning Making capacity Short time current 1 sec Short time current 3 sec. Number of mechanical operations kV kV kV A 12 28 95 630 15 38 95 630

4.5
17,5 38 95 630 630 630 135 150 87 52,5 21 24 50 125 630 630 630 135 150 87 52,5 21

A 630 630 A 630 630 A 135 135 A 200 150 A 115 87 kA 62,5 52,5 kA 25 kA 21 21 1000 CO manual

Earthing Switch
Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Making capacity Short time current 1 sec Short time current 3 sec. Number of mechanical operations kV 12 15 kV 28 38 kV 95 95 A 630 630 kA 62,5 52,5 kA 25 kA 21 21 1000 CO manual 17,5 38 95 630 52,5 21 24 50 125 630 52,5 21

Depth: 765 mm Width: 325 mm Height: 1336 mm

Depth: 765 mm Width: 650 mm Height: 1336 mm Busriser is needed when Sl module is on right hand side of SF6 tank

Standard features
- Three positioning load break switch and earthing switch - Three positioning single spring operating mechanism with two separate operating shafts for loadbreak function and earthing function - Switch position indication for load break switch and earthing switch - Busbars, 630 A

Optional features also available as retrofit


- External busbars - Latched single spring mechanism - Motor operation for load break switch - Low voltage compartment/Top entry box - Auxiliary switches - Load break switch position 2NO+2NC - Earthing switch position 2NO+2NC - Ronis key interlock

Optional features
-Bushings for connection of external busbars - Signal (1 NO) from internal pressure indicator wired to terminals (only one each SF6 tank)

18

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Sv - Busbar Sectionalizer

4.6

Technical data
Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Breaking capacity: Short circuit breaking curent Making capacity Short time current 3 sec Number of mechanical operations kV kV kV A 12 28 95 630 15 38 95 17,5 38 95 16 40 16 24 50 125 16 40 16

kA 21 21 kA 52,5 52,5 kA 21 21 2000 CO manual

Earthing Switch

Depth: 765 mm Width: 650 mm Height: 1336 mm

Sv is always together with busrise module (Br)

Rated voltage Power frequency withstand voltage Impulse withstand voltage Making capacity Short time current 3 sec. Number of mechanical operations

kV 12 15 kV 28 38 kV 95 95 kA 52,5 52,5 kA 21 21 1000 CO manual

17,5 38 95 40 16

24 50 125 40 16

Standard features
- 630 A VCB - Two position double spring mechanism for VCB - Three positioning Isolator/Earthing switch - Three positioning single spring mechanism Isolator/Earthing switch - Switch positioning indication for VCB and Isolator/earthing switch - Interlocking between VCB and Isolator/Earthing switch - Busbars, 630 A

Optional features also available as retrofit


- External busbars - Protection relay (metering module is required) - Trip coil for relay trip - Additional trip coil - Motor operation for VCB - Low voltage compartment / Top entry box - Auxiliary switches - VCB position 2NO+2NC - Disconnector position 2NO+2NC - Earthing switch position 2NO+2NC - Ronis key interlock on disconnector earthing switch

Optional features
- Bushings for connection of external busbar - Signal (1 NO) from internal pressure indicator wired to terminals (only one each SF6 tank)

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

19

SafePlus/SafeRing

SF6 insulated CSG / RMU

D - Direct Cable Connection

4.7

Technical data
Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Short time current 1 sec Short time current 3 sec. kV kV kV A kA kA 12 28 95 630 25 21 15 38 95 630 21 17,5 38 95 630 21 24 50 125 630 21

Depth: 765 mm Width: 325 mm Height: 1336 mm

Standard features - Cable bushings horizontally in front, 400 series bolted with integrated voltage sensor for voltage indication. - Cable compartment cover allowing surge arrestor type Raychem RDA and double cable connection with ABB Kabeldon cable adapters - Busbars,630 A - Earthing bar Optional features - Bushings for connection of external busbars - Cable bushings: 400 series plug-in (In = 400 A) 600 series bolted 400 series bolted combisensor with integrated screen for voltage indication and integrated sensor for current and voltage monitoring - Arc suppressor - Signal (1NO) from arc suppressors wired to terminals (only one each SF6 tank) - Signal (1NO) from internal pressure indicator wired to terminals

Optional features also available as retrofit - External busbars - Low voltage compartment / top entry box - Capacitive voltage indicator - HR-module (Voltage Detecting System, VDS, acc. to IEC 61243 -5, alternatively VPIS, acc.to IEC 61958 with integrated indicator lamps (LED) - Indicator lamps, 3-phase VIM-3 - Indicator lamp, 1-phase VIM-1 - Short circuit indicators Horstmann Alpha/E Horstmann Alpha/M Horstmann Gamma - Earth fault indicator Horstmann Delta/E - External current sensors (CT) for monitoring - Cable compartment cover - with window - with extra depth (double T, surge arrestors) - arc proof (if existing module have interlocked cable compartment - Cable support bars, non-magnetic or adjustable - Earth bar for surge arrestor type Raychem RDA

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SafePlus/SafeRing

SF6 insulated CSG / RMU

De - Direct Cable Connection with Earthing Switch

4.8

Technical data
Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Making capacity Short time current 1 sec Short time current 3 sec. Number of mechanical operations kV 12 15 kV 28 38 kV 95 95 A 630 630 kA 62,5 52,5 kA 25 kA 21 21 1000 Co manual 17,5 38 95 630 52,5 21 24 50 125 630 52,5 21

Depth: 765 mm Width: 325 mm Height: 1336 mm

Standard features
- Earthing switch - Two positioning single spring mechanism - Switch position indication - Cable bushings horizontal in front, 400 series bolted with integrated voltage sensor for voltage indication. - Cable compartment cover allowing surge arrestor type Raychem RDA and doble cable connection with ABB Kabeldon cable adapters - Busbars, 630 A - Earthing bar

Optional features also available as retrofit


- External busbars - Low voltage compartment / Top entry box - Capasitive Voltage Indicator - HR-module (Voltage Detecting System, VDS, acc. to IEC 612-43-5, alternatively VPIS, acc.to IEC 61958 with integrated indicator lamps (LED) - Indicator lamps, 3-phase VIM-3 - Indicator lamp, 1-phase VIM-1 - Short circuit indicators - Horstmann Alpha/E - Horstmann Alpha/M - Horstmann Gamma - Earth fault indicator - Horstmann Delta/E - External current sensors (CT) for monitoring - Cable compartment cover - with window - with extra depth (double T, surge arrestors) - arc proof (if existing module have interlocked cable compartment) - Cable support bars, non-magnetic or adjustable - Earth bar for surge arrestor type Raychem RDA - Auxiliary switches Earthing switch position 2NO+2NC - Ronis key interlock

Optional features
- Bushings for connection of external busbars - Bushings for cable testing, incl. earthing device - Cable bushings: 400 series plug-in (In = 400 A) 600 series bolted 400 series bolted with integrated screen for voltage indication and integrated sensors for current and voltage monitoring - Interlocking Cable compartment front cover interlocking with earthing switch Interlocking of compartment for cable test bushings - Arc suppressor - Signal (1NO) from arc suppressors wired to terminals (only one each SF6 tank) - Signal (1NO) from internal pressure indicator wired to terminals

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

21

SafePlus/SafeRing

SF6 insulated CSG / RMU

Be - Busbar Earthing

4.9

Technical data
Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Making capacity Short time current 1 sec Short time current 3 sec. Number of operations kV 12 15 kV 28 38 kV 95 95 A 630 630 kA 62,5 52,5 kA 25 kA 21 21 1000 CO manual 17,5 38 95 630 52,5 21 24 50 125 630 52,5 21

Standard features
Depth: 765 mm Width: 325 mm Height: 1336 mm - Earthing switch - Two position single spring mechanism - Switch position indication for earthing switch - Busbars, 630 A - Earthing bar

Optional features
- Bushings for connection of external busbars - Signal (1NO) from internal pressure indicator wired to terminals

Optional features also available as retrofit


- External busbars - Low voltage compartment / Top entry box - Auxiliary switches Earthing switch position 2NO+2NC - Ronis key interlock

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SF6 insulated CSG / RMU

M - Metering Module

4.10
17,5 38 95 630 52,5 21 24 50 125 630 52,5 21

Technical data
A

Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Making capacity Short time current 1 sec Short time current 3 sec.
V

kV kV kV A kA kA kA

12 28 95 630 62,5 25 21

15 38 95 630 52,5 21

The M-module is a factory assembled type tested air insulated metering cubicle with conventional CTs and VTs. The M-module is designed for CTs and VTs with dimensions according to DIN 42600 Narrow type

Depth: 765 mm Width: 696 mm Height: 1806 mm

Standard features - 2 or 3 pcs (has to be specified) DIN 42600 Narrow type current transformers with ribs. - 3 pcs DIN 42600 Narrow type single pole voltage transformers. - 3 pcs 400 series bushings with connections and external busbars for SafePlus modules on left hand side. - 3 pcs 400 series bushings with connections and external busbars for SafePlus modules on right hand side. - 3 pcs 400 series bushings only required if the M-module is left hand side or right hand side end module. - Internal layout with CTs and VTs on left hand side or right hand side dependent of power direction (has to be specified). - Padlock interlocking to prevent access to live parts. Voltage transformers - Single pole insulated with measuring and earth fault windings. - Primary voltage and frequency (50 or 60 Hz) has to be specified. - Secondary windings - / 110:3 / 110:3 Volt or -- / 100:3 / 100:3 Volt. has to be specified. - Note: VTs can also be delivered without open Delta Earth fault windings - Burden / class has to be specified. Current transformers Single-core or double-core design. Secondary side reconnectable possible. Primary current max. 600 Amp., has to be specified. Secondary current 5 Amp or 1 Amp. has to be specified.

Front view

Side view 23

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

M - Metering Module

4.10

Low voltage compartment - Terminals for voltage transformers secondary connection. - 3-pole MCB for measuring voltage. - 1-pole MCB for earth fault voltage. - Damping resistor for voltage transformers open delta earth fault windings, to avoid ferro resonance. - Separate terminals for current tranformers secondary windings. - Space for electronic kWh-meter. Optional features - Primary fuses for voltage transformers. - Voltmeter with selector switch, 6 positions +0. - A-meter with selector switch, 3 positions +0. - Additional meters. - Ronis key interlocking to prevent access to living parts. - Cable bottom entry for outgoing cable. - Metering module delivered for voltage measuring only. - Metering module delivered without low voltage equipment and wiring. - Metering module delivered without VTs and CTs, with connections only.

Front view with cable bottom entry

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SafePlus/SafeRing

SF6 insulated CSG / RMU

Switchgear Design

5.

5. 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10

Switchgear Design Outer Assembly Cable Switch Module Circuit Breaker Module Fuse Switch Module Cable Bushings Arc Suppressor Completely Sealed System Cable Test Bushings Mechanisms and Interlocks External Busbars

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

25

SafePlus/SafeRing

SF6 insulated CSG / RMU

Outer Assembly

5.1

18 1 2 3 4 11

6 7

10

12 13 14

Upper front cover 1. Manometer 2. Nameplate 3. Short circuit indicator 4. Capacitive voltage indication 5. Load break switch position 6. Earthing switch position 7. Push buttons close/open operation 8. Charged spring indicator 9. Self powered protection relay 10. Circuit breaker position Lower front cover 11. Fuse blown indicator 12. Disconnector position 13. Earthing switch position 14. Capacitive voltage indication Cable compartment cover 15. Cable compartment cover standard 16. Cable compartment cover with inspection window 17. Support bar (removable) Side cover 18. Lifting lug

15 16 17
3-ways SafePlus configuration consisting of Cable switch, Fuse switch and Vacuum circuit breaker

Covers
Upper and lower front cover have a thickness of 3 millimeter aluminium which is covered with a polycarbonate foil. These foils contain the mimic diagram of the main circuit with the position indicators for the switching devices. Background colour for these foils are RAL 7012. The upper front cover is removable. The lower front cover can be opened. There are four different cable compartment covers; standard, with inspection window, arc proof and finally one with extra depth for parallel cables. These covers are manufactured from 1.25 millimeter aluzink (not the arc proof cover) and are powder painted with colour RAL 7035. All cable compartment covers are removable. Each module has a separate cable compartment that is divided from the others by means of partition walls. Also these partition walls can easily be removed, allowing a comfortable access for connection of cables. A vertical partition wall is fitted to divide the cable compartment(s) from the rear side of the switchgear / ring main unit. In case of an arc fault inside the SF6 tank, followed by an opening of the pressure relief in the bottom of the tank, this partition wall will prevent the hot gases blowing out from the pressure relief to enter the cable compartments. Side covers are made of 2 millimeter hot rolled steel and powder painted with colour RAL 7035.

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SafePlus/SafeRing

SF6 insulated CSG / RMU

Cable Switch Module

5.2

The cable switch (C-Module) is a three positioning switch-disconnector and earthing switch using SF6 gas as an arc quenching medium. The switch positioning are close open earthed. In the open position the switch satisfies the disconnector requirements.

C-module equipped with arc suppressor (optional equipment) and cable test bushings (optional equipment).

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

27

SafePlus/SafeRing

SF6 insulated CSG / RMU

Vacuum Circuit Breaker Module

5.3

The vacuum circuit breaker (V-Module) uses vacuum bottles as interrupters of the current. In series with the circuit breaker main circuit is connected a three-position disconnector earthing switch which is identical to the cable switch except the switch has no interrupting capacity. The operation between vacuum circuit breaker and disconnector/earthing switch is mechanically interlocked.

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SF6 insulated CSG / RMU

Fuse Switch Module

5.4

The Fuse switch (F-Module) has a three positioning switch disconnector and earthing switch identical to the cable switch.(C-Module) By means of the fuse tripping device it operates as a switch-fuse combination. There is a double earthing switch which in the earthed position connects earth to both sides of the fuses simultaneously. Both earthing switches are operated in one operation. The fuse switch and earthing switch is mechanically interlocked to prevent hazardous access to the fuses. The lower cover which gives access to the fuses is also mechanically interlocked with the earthing switch.

3-ways unit consisting of two C-Modules and one F-Module. Both C-Modules are equipped with arc suppressor (optional equipment) and cable test bushings (optional equipment)

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

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SafePlus/SafeRing

SF6 insulated CSG / RMU

Cable Bushings

5.5

The connection of the HV-cable is made by cable bushings. The bushings are made of cast resin with moulded in conductors. In addition, a screen is moulded in to control the electrical field and is also used as the main capacitor supplying the voltage indicators. ABB has produced bushings for SF6 switchgears since 1985. A very high number of units have been installed worldwide on distribution networks, power stations and industrial complexes. Used together with full-screened connectors an ideal solution for areas with a history of humidity or condensation problems is achieved. The bushings are designed according to DIN 47636. There are 5 different cable bushings: - 200 series with plug-in contact (In=200A) - 400 series with M16 bolted contact (In=630A) - 400 series with M16 bolted contact and integrated voltage and current sensors (In=630A) - 400 series with plug-in contact (In=400A) - 600 series with M16 bolted contact (In=630A) For more details, please see chapter 6.8

400 series bushing with terminal for capacitive voltage indication

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SF6 insulated CSG / RMU

Arc Suppressor

5.6

The Arc Suppressor is an optimal quick-make short circuit device with a mechanical pressure detector that can be installed with each incoming feeder inside the sealed SF6 tank of the SafeRing and SafePlus switchgear. If an arc fault should occur inside the SF6 tank the pressure detector of the Arc Suppressor will automatically trip the short circuit device of the incoming feeder(s) within milliseconds, thereby transforming the arc fault into a bolted fault. The arc is extinguished without any emission of hot gases and the bolted short circuit will be interrupted by the upstream circuit breaker. No links or release mechanisms are installed outside the tank. Corrosion and any enviromental influences are therefore prevented, giving optimum reliability. The pressure detector is insensitive to pressure changes due to variation in atmospheric temperature or pressure as well as external phenomena such as vibrations or shocks. The arc suppressor will operate for short-circuit currents in the range of 1kArms to 21kArms and it will reduce the generated arc energy to less than 5% of the arc energy released during an arcing time of 1 sec. A signalling device (1NO) will indicate local or remote the tripping of one or more arc suppressors. Since the system is self-contained, an internal arc fault will have no impact on the surroundings. No arc fault tests have to be repeated in combination with channel release systems or transformer stations. The costs of the cleaning work which has to be done after an internal arc fault when the release flap has opened, are reduced to zero.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

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SafePlus/SafeRing

SF6 insulated CSG / RMU

Completely Sealed System

5.7

SafeRing/SafePlus are switchgears types using gas SF6 (Sulfur hexafluoride) as insulation and quenching medium. The SF6 is contained in a welded stainless steel tank. The pressure system is defined as a sealed for life system with an operating life time of 30 years. The leakage rate is less than 0,1% per year. Robot welding In order to guaranty a reliable and tight welding, all welding work is carried out by computer controlled robots. Electrical and mechanical bushings penetrating the tank are clamped and sealed to the tank by high quality O-rings. The mechanical bushing has in addition a rotating shaft which connect the shaft of the switch to the corresponding shaft of the mechanism. The rotating shaft is sealed by a double set of gas seals. All SF6 tanks have to pass a leakage test, before gas filling. Leakage test and gas filling are done inside a vacuum chamber. The first step in the leakage test is to evacuate all air inside both SF6 tank and vacuum chamber simultaneously. Then SF6 tank is filled with Helium. Due to the characteristics of Helium this test will detect absolutely all possible leakages. If the SF6 tank passes this test, the Helium has to be evacuated and replaced by SF6. The SF6 tank has a degree of protection of IP67. This means the SF6 tank can be immersed into water and still maintain all functions in a satisfactory way.

Vacuum chamber for leakage test and SF6 gas filling

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SF6 insulated CSG / RMU

Cable Test Bushings

5.8

As an option, both C and De modules can be equipped with cable test bushings situated behind the lower front cover. This cover can be interlocked against the earthing switch to avoid access to the cable test compartment before earthing switch is in closed position. When these bushings are mounted, cable insulation test can easily be done according to the following procedure:

Principle sketch for testing:


1. 2. 3. 4. 5. 6. 7. 8. 9. Close the earthing switch after having checked the voltage indicators Open compartment cover Install the injection device onto the access terminals Open the removable earthing bridge Perform cable testing Re-install the earthing bridge Remove the injection device Close compartment cover Open the earthing switch

If the switchgear is not equipped with cable test bushings, cable testing is possible directly at the cable connectors if they are designed for this purpose, please follow the supplier's instruction.

Removable earthing bridge

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

33

SafePlus/SafeRing

SF6 insulated CSG / RMU

Mechanisms and Interlocks

5.9

C-module

F-module

V-module

All operating mechanisms are situated outside the SF6 tank behind the front covers with degree of protection of IP2X. This gives the opportunity of easy access to all operating mechanisms if retrofit or service should be required. The speed of operation of these mechanisms are independent of the operator. To prevent access to cable compartment before earthing switch is in closed position, all mechanisms can as an option be supplied with mechanical interlocks which make it impossible to remove the cable compartment covers. It will then also be impossible to operate earthing switch to open position before cable compartment cover is mounted properly. Each mechanism is equipped with a padlocking device. When adding a padlock to this device, the access to operate the mechanism will be impossible. This device has three holes with diameter 9 millimeter. All operating mechanisms are equipped with position indicators for all switches. In order to achive true indication, indicators are directly connected to the operating shafts of the switches inside the SF6 tank, please see shafts shown with red colour on next page. Operating handle has an anti-reflex system which prevents an immediate re-operation of the switch. All steel parts have been electroplated with zinc and and then olive chromated.

Mechanisms front view. SF6 tank with operating mechanisms

Position indicator

Padlocking device

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SF6 insulated CSG / RMU

Mechanisms and Interlocks

5.9

SF6

Air

Cable switch module and Busbar sectionalizer with load break switch (C-mechanism) The mechanism (3PKE) has two operating shafts; the upper one for the load break switch and the lower one for the earthing switch. Both shafts are single spring operated and operate one common shaft which is directly connected to the three position switch (CFE-C) inside the SF6 tank. When both load break switch and earthing switch are in open position, the switch satisfies the specifications of disconnector. Due to the mechanical interlock between the upper and lower operating shaft, it is impossible to operate the load break switch when earthing switch is in earthed position or operate the earthing switch when the load break switch is in closed position.

C-mechanism Fuse switch module (F-mechanism) The mechanism (3PAE) has two operating shafts; the upper one for the load break switch and the lower one for the earthing switch. The upper one operates two springs; one for closing and one for opening. Both springs are charged in one operation. By means of mechanical push buttons it is then possible to close and open the load break switch. The opening spring is always charged when the load break switch is in closed position and will then be ready to open the load break switch immediately if one of the HV fuses blow. The blown fuse(s) has/have to be replaced before the operator will be able to close the load break switch again. According to IEC Publ.282-1, all three fuse links should be replaced, even if only one or two have operated. The lower shaft is single spring operated. Both operating shafts operate one common shaft which is directly connected to the three position switch (CFE-F) inside the SF6 tank. Due to the mechanical interlock between the upper and lower operating shaft, it is impossible to operate the load break switch when earthing switch is in earthed position or operate the earthing switch when the load break switch is in closed position. It will also be impossible to get access to the fuse compartment before earthing switch is in closed position. Air SF6 Vacuum circuit breaker and Busbar sectionalizer with circuit breaker (V-mechanism) These two modules have two mechanisms; the upper one (2PA) with one operating shaft is for circuit breaker and the lower (3PKE) one with two operating shafts is for disconnector and earthing switch. The upper mechanism has two operating springs; one for closing and one for opening. Both springs are charged in one operation. By means of mechanical push buttons it is then possible to close and open the circuit breaker. The opening spring is always charged when the circuit breaker is in closed position and will then be ready to open immediately if the protection relay gives a trip signal. However a quick reclosing is not possible. If the mechanism is equipped with a motor operation a reclosing will take approx. 10 seconds. The lower mechanism is identical to the one described above for Cable switch module. There is a mechanical interlock between these two mechanisms which prevents operating of the disconnector and earthing switch when the circuit breaker is in closed position. When the earthing switch is in closed position it will be impossible to operate the disconnector, but the circuit breaker can be closed for testing purpose.

SF6

Air

F-mechanism

V-mechanism

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

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SafePlus/SafeRing

SF6 insulated CSG / RMU

External Busbars

5.10

On the top of all SafeRing and SafePlus switchgears it is possible as an option to have bushings for connection of external busbars on the leftmost and the rightmost module. For a SafePlus switchgear consisting of only one module (which is both leftmost and rightmost in one module), only one set of bushings on the top is necessary. When bushings are mounted on the top, you will have these possibilities: 1. When adding a dead end receptacle to each of these bushings, SafeRing/SafePlus will be prepared for future busbar extension.

SafePlus prepared for future extension on right hand side

2.

With a special designed external busbars kit, it will be possible to connect two or more sections. Since a 5-ways switchgear is the maximum size within one common SF6 tank, the busbar kit allows a configuration with more than 5 modules. The installation of the external busbars has to de done on site, see separate manual for installation instructions,NOPOWSP 6006 GB.

SafePlus consisting of two sections connected to each other by means of external busbar kit

Both dead end receptacles and the external busbar kit are fully screened and insulated with EPDM. This means that these parts are touchproof and protection covers are not required. However protection covers are available as an option.

SafePlus with external busbars cover

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SafePlus/SafeRing

SF6 insulated CSG / RMU

External Busbars

5.10

SafePlus switchgear can also be configured fully modular. This gives 1250 A busbar rating. The busbars between the modules and the end adapters used on the leftmost and rightmost module are identical to the parts used in the previous example. For the three modules in the middle a special cross adapter is used.

SafePlus with a fully modular design

All external busbars have identical lengths except those used for extension between a Metering module with a switchgear on the right hand side.

SafePlus with one incomer (C- module), one Metering module (M-module) and three fused T-offs (F-modues), which are prepared for future extension.

Top view

Top view with busbar cover mounted

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SafePlus/SafeRing

SF6 insulated CSG / RMU

Accessories

6.

6. 6.1 6.2 6.3 6.4 6.5

Accessories Base Frame Low Voltage Compartment Support Module Motor Operation, Shunt Trip coil and Auxiliary Switches Transformer protection 6.5.1 Fuse selection table 6.5.2 Fuses 6.6 Relays 6.7 Combi Sensor 6.8 Cable Termination 6.9 Capacitive Voltage Detection / Indication 6.10 Short Circuit Indicator 6.11 Ronis Key Interlocks

38

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SafePlus/SafeRing

SF6 insulated CSG / RMU

Base Frame

6.1

When SafeRing or SafePlus are placed directly on a floor, there will be a height of 595 millimeter up to the centre of the cable bushings. If cable trench is missing, the height might be too low. It is then possible to put an additonal base frame between the floor and the switchgear. This base frame is available in two different heights; 290 and 450 millimeter. When using the one with 290 millimeter height, it will give the same height as our previous switchgear type RGC when it was mounted on a standard RGC base frame. Inside the standard cable compartment for the vacuum circuit breaker it will be enough space for three current transformers for protection purposes. If an earth fault transformer or an extra set of current transformers are required, an additonal base frame is necessary, please see examples on left hand side. The base frame has openings for cable entrance from the bottom and from both sides. It is delivered as a kit and has Base frame 450 millimeter with earth fault transformer and an extra set of current transformers Base frame 290 millimeter with an extra set of current transformers Base frame 290 millimeter with earth fault transformer to be assembled on site.

Front view

Rear view

Side view

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

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SafePlus/SafeRing

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Low Voltage Compartment

6.2

If motor operation, coils, auxiliary switches, self powered protection relay etc. are mounted on a SafeRing or SafePlus module, the terminal blocks and the wiring are located behind the front covers. However, an additional top entry box can be mounted on the top of all SafeRing and SafePlus switchgears. Since the top entry box is fixed to the side covers of the SF6 tank, the total width of the switchgear must be covered. The top entry box allows entrance of the customers low voltage wiring from the rear side, left hand side and right hand side. Further the top entry box gives the opportunity to install ammeters with position switches, local/remote switch for motor operation etc.

Top entry box with ammeter and position switch

As seen from the side

Additionally all SafePlus switchgears can be supplied with low voltage compartment. This compartment may be equipped with protection relays, meters, position switches, terminal blocks etc. The compartment is fixed to the side covers of the SF6 tank and must cover the total width of the switchgear. However, each module has a separate hinged door but there are none partition walls between the modules. The low voltage compartment has the possibility for cable entry from both left or right hand side.

Top entry box as seen from above when front/top cover has been removed.

SPAJ 140 C

Low voltage compartment with SPAJ140C, protection relay

Low voltage compartment with SPAJ140C, protection relay - side view. 40


SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Support Module

6.3

RTU211

The support module is a separate cabinet designed for installation at one of the ends of SafePlus switchgear. The purpose is to provide housing for a standard power supply unit as well as offer free space for control equipment. Description power supply unit: - Battery charger - 2x12V batteries - Fuses - MCB - Terminals - Free space XxYmm - Total dimensions support module: - Height 1336mm - Width: 371 mm - Depth: 751 mm

For additional space for remote control equipment a single low voltage compartment can be delivered on top of the support module. The mounting plate is HxW = 450x300mm. Typical equipment: - Remote terminal unit RTU211 - Modem for communication - Terminals - Local/Remote switch Additional engineering must be taken into consideration for delivery of switchgear with remote control solutions.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

41

SafePlus/SafeRing

SF6 insulated CSG / RMU

Motor Operation

6.4

Closing and opening operations of load-break switches and charging of the springs of the mechanisms for the circuit breaker and the switchfuse combination may be performed with a motor operation. Disconnector in the V-module and all earthing switches do not have this possibility. All motor devices require DC voltage. If control voltage is either 110 or 220 VAC, a rectifier is integrated in the control unit. Operating cycle for motor operation is CO - 3 min (i.e. it may be operated with a frequency of up to one close and one open operation every third minute). Motors and coils can easily be mounted to the mechanisms after delivery (retrofit). Test voltage for tables below is + 10/ - 15 % for motor operations and closing coils and +10/ -30% for trip coils and opening coils. The motor and coils can easily be mounted to the mechanisms after delivery (retro-fit).

Characteristics of motor operation for C-module

Rated voltage [V] 24 48 60 110 220

Power consumption [W] or [VA] 90 150 90 90 90

Operation times Peak start Closing time Opening time current [s] [s] [A] 6-9 4-7 6-9 6-9 6-9 6-9 4-7 6-9 6-9 6-9 14 13 7 3 1.7

Fuse

F 6.3 A F4A F4A F2A F1A

Characteristics of of motor operation for F-module Characteristics motor operation for F-module Rated voltage [V] 24 48 60 110 220 Power consumption [W] or [VA] 160 200 140 140 140 Operation times Charge/ Opening closing time time [s] [ms] 9 - 14 5-9 8 - 13 8 - 13 8 - 13 40 - 60 40 - 60 40 - 60 40 - 60 40 - 60 Peak start current [A] 14 13 7 3 1.7 F 6.3 A F4A F4A F2A F1A Fuse

Characteristics of of motor operation for V-module Characteristics motor operation for V-module Rated voltage [V] 24 48 60 110 220 Power consumption [W] or [VA] 180 220 150 170 150 Operation times Charge/ Opening closing time time [s] [ms] 10 - 17 5-9 9 - 13 9 - 13 9 - 14 40 - 60 40 - 60 40 - 60 40 - 60 40 - 60 Peak start current [A] 14 13 7 3 1.7 F 6.3 A F4A F4A F2A F1A Fuse

Characteristics of of shunt trip coils, closing coils and opening coils for F-Fand V-module Characteristics shunt trip coils, closing coils and opening coils for and V-module Rated voltage [V] 24 V DC 48 V DC 60 V DC 110 V DC 220 V DC 110 V AC 230 V AC Power consumption [W] or [VA] 150 200 200 200 200 200 200 Operation times Closing Opening time time [ms] [ms] 40 - 60 40 - 60 40 - 60 40 - 60 40 - 60 40 - 60 40 - 60 40 - 60 40 - 60 40 - 60 40 - 60 40 - 60 40 - 60 40 - 60 Current [A] 6 4 3 2 1 2 1 F 6.3 A F4A F4A F2A F1A F2A F1A Fuse

42

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SF6 insulated CSG / RMU

Motor Operation

6.4

4 5

10 8 9

13 5 14

7 11 3 2 3 12 1 15 3 16 17

2 6

18

19

SafePlus consisting of CFV modules equipped with various auxiliary switches, coils and motor operation

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.

Terminal blocks/control unit motoroperation Auxiliary switch S7, load break switch Auxiliary switch S10, earthing switch Opening coil Y1 Closing coil Y2 Auxiliary switch S9, fuse blown Motor operation Relay trip coil Y3 / Y5 /Y6* Relay trip coil Y4 * Auxiliary switch S9, circuit breaker tripped signal Auxiliary switch S5, circuit breaker Auxiliary switch S6, mechanism latched Auxiliary switch S8, spring charged Auxiliary switch S14, operating handle, VCB Auxiliary switch S15, operating handle, disconnector Auxiliary switch S7, disconnector Auxiliary switch S13, cable compartment cover Auxiliary switch S20, arc suppressor Auxiliary switch S19, SF6 gas pressure

* Depending of the type of protection relay, the V module can only be delivered with one of the relay trip coils.
SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

43

SafePlus/SafeRing

SF6 insulated CSG / RMU

Transformer Protection

6.5

SafeRing and SafePlus offer a choice between a switch fuse combination and circuit breaker in combination with relay for transformer protection. The switch fuse combination offers optimal protection against short-circuits, while the circuit breaker with relay offers better protection against low overcurrents. Circuit breaker with relay is always recommended for larger transformers. SafeRing is delivered with a 200 A rated V module. SafePlus V- module has two options: 200 or 630 A rating. Both for SafeRing and SafePlus the relay is a selfpowered relay that utilize the energy from the CTs under a fault situation, for energizing the trip coil. The self powered relay can also be used for cable protection and more details on the different relays can be found in chapter 6.7. Transformer protection with selfpowered relay. Recommeded types: MPRB 99-1.0-GF SACE PR521 SEG WIC 1

Important features V-module: - Relay behind cover. Its not necessary with any additional low voltage box for the selfpowered relays used for transformer protection. Typical for vacuum circuit breaker protection: - Good protection for short circuits - Very good for protection of overcurrents - Small fault currents are detected in an early stage.

44

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Fuses selection table

6.5.1

Fuse table for modules

100%
UN (kV) 3 3,3 4,15 5 5,5 6 6,6 10 11 12 13,8 15 17,5 20 22 24 25 16 16 10 10 6 6 6 6 6 6 6 6 6 6 6 6 50 25 25 16 16 16 16 16 10 6 6 6 6 6 6 6 6 75 25 25 25 25 16 16 16 10 10 10 10 10 6 6 6 6 100 40 40 25 25 25 25 25 16 16 16 10 10 10 10 6 6 125 40 40 40 25 25 25 25 16 16 16 16 16 10 10 10 10 160 50 50 40 40 25 25 25 25 25 16 16 16 16 16 10 10 200 50 50 50 40 40 40 40 25 25 25 25 16 16 16 16 16

Transformer rating (kVA): 250 80 63 50 50 50 40 40 25 25 25 25 25 16 16 16 16 315 100 80 63 50 50 50 50 40 25 25 25 25 25 25 16 16 400 125 100 80 63 63 50 50 40 40 40 25 25 25 25 25 25 500 160 125 100 80 80 80 63 50 50 40 40 40 25 25 25 25 630 160 160 125 100 100 100 80 50 50 50 50 40 40 40 25 25 800 1000 1250 1600

CEF

7,2 kV

160 160 125 125 100 80 63 63 50 50 50 40 40 40

160 160 160 125 80 80 80 63 63 50 50 50 40

160 160

12 kV 17,5 kV 24 kV

125 100 100 80 80 63 63 50 50

125 125 125 100 100 80 63 63 63

The table is based on using fuses type ABB CEF Normal operating conditions with no overload Ambient temperature -25C + 40C

120 %
UN (kV) 3 3,3 4,15 5 5,5 6 6,6 10 11 12 13,8 15 17,5 20 22 24 25 16 16 10 10 6 6 6 6 6 6 6 6 6 6 6 6 50 25 25 16 16 16 16 16 10 6 6 6 6 6 6 6 6 75 25 25 25 25 16 16 16 10 10 10 10 10 6 6 6 6 100 40 40 25 25 25 25 25 16 16 16 10 10 10 10 6 6 125 40 40 40 25 25 25 25 16 16 16 16 16 10 10 10 10 160 50 50 40 40 25 25 25 25 25 16 16 16 16 16 10 10 200 63 63 50 40 40 40 40 25 25 25 25 16 16 16 16 16

Transformer rating (kVA): 250 80 80 63 50 50 40 40 25 25 25 25 25 16 16 16 16 315 100 80 80 63 50 50 50 40 25 25 25 25 25 25 16 16 400 125 100 80 80 80 63 63 40 40 40 25 25 25 25 25 25 500 160 125 100 80 80 80 80 50 50 40 40 40 25 25 25 25 630 800 1000 1250 1600

CEF

7,2 kV

125 125 100 100 80 63 50 50 50 40 40 40 25 25

160 125 125 100 80 80 63 50 50 50 40 40 40

160 160 125 80 80 80 80 63 50 50 50 40 125 100 100 80 80 63 63 50 50 125 125 100 100 80 63 63

12 kV 17,5 kV 24 kV

The table is based on using fuses type ABB CEF Normal operating conditions with 20% overload Ambient temperature -25C + 40C
SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

45

SafePlus/SafeRing

SF6 insulated CSG / RMU

Fuses

6.5.2

Fuse link type CEF

Fuse holder

Fuse

Fuse adapter

When fuse switch combination are chosen as transformer protection, the SafeRing and SafePlus are designed and tested for HRC-fuses acc. To IEC Publication 282-1 The dimensions are in accordance to DIN 43625 and the length in the fuse canister is based on fuse length e = 442 mm. Shorter fuses, (<24kV ) has to be compensated by means of a fuse adapter. Please note: When insertion the fuse link into the canister, the striker-pin must always face outwards against the fuse holder. Fuse adapter to be fixed to the fuse link contact part that face inwards in the fuse canister. 1600 kVA is the maximum size Distribution Transformer that can be fed from a SafeRing / SafePlus fuse switch module. For bigger Transformers, we recommend our vacuum CB module with CTs and protection relay. The below table shows available CEF fuse links allowing for use in SafeRing / SafePlus. For more technical data, we refer to our catalogue NOPOWCEF 5964 GB. In order to find the correct fuse size compared to the transformer rating in kVA , please see the selection table below.

Type

Rated voltage kV 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2

Rated current A 6 10 16 25 40 50 63 80 100 125 160

e/D mm 192/65 192/65 192/65 192/65 192/65 192/65 192/65 192/87 192/87 292/87 292/87

Type

Rated voltage kV 17,5 17,5 17,5 17,5 17,5 17,5 17,5 17,5 17,5 24 24 24 24 24 24 24

Rated current A 6 10 16 25 40 50 63 80 100 6 10 16 25 40 50 63

e/D mm 292/65 292/65 292/65 292/65 292/87 292/87 292/87 442/87 442/87 442/65 442/65 442/65 442/65 442/65 442/87 442/87

CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF

CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF

CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF

12 12 12 12 12 12 12 12 12 12

6 10 16 25 40 50 63 80 100 125

292/65 292/65 292/65 292/65 292/65 292/65 292/65 292/87 292/87 442/87

46

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Relays

6.6

Photo to the left: - SafePlus with 12 modules - Delivered with relays type SPAA 121C on V-modules

SafePlus is delivered with a V-module with 630A vacuum circuit breaker. This chapter describes the different choices of protection relays and feeder terminals that can be used in SafePlus. These relays require an additional low voltage compartment. For transformer protection with max. 200A vacuum circuit breaker see chapter 6.5 Standard test procedure is functional test of trip circuit of the relays. All customer settings must be done on site. REF type feeder terminals are configured according to customer specification for protection functions. Special control requirements on request only. The V-module can also be delivered prepared for protection relays. This is defined in two types: 1. Trip coil and auxiliary contact. 2. Cut out in LV-compartment, trip coil, aux contact, wiring and drawings. This is only for relays that we deliver complete from factory or have received necessary documentation on the relay. Other types of relays on request.

There are three main groups of relays delivered: A) ABB feeder protection relays B) Selfpowered relays B) ABB feeder terminals type REF 54x A) ABB offers a wide range of feeder protection relays. These relays have been sold for a long period and have a excellent reputation for reliability and secure operation. These relays have either 18-80VDC or 80-265VAC/DC auxiliary supplies and are connected to conventional CTs and VTs. B) Selfpowered relays are a favourite for rough conditions and places without any possible auxiliary supply. SafeRing and SafePlus can be delivered with different types to fulfill all relevant needs in a distribution network. C) ABB feeder terminals, type REF 54x provides cost-effective solutions for different protection, monitoring and control applications. The terminals enables the use of accurate and reliable current and voltage sensors as well as conventional CTs and VTs.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

47

SafePlus/SafeRing

SF6 insulated CSG / RMU

Relays

6.6

Ring core current transformers and earth fault transformer


MPRB 99-1.0-GF transformer protection and cable protection kit (selfpowered) Transformer type

Ring core current ransformer type CT1 CT2

Ratio 14,4 - 41,4 / 117,4 - 335 /0,3 A

SEG WIC1 transformer protection and cable protection kit (selfpowered Transformer type (Thermal load capacity: Permanently: 2,5 x highest rated current) PR 521 transformer protection and cable protection kit (selfpowered) Transformer type Protection relay standard CT's typical

Ring core current transformer type W2 W3 W4 W5 Ring core current transformer type

Current range 16 - 56 A 32-112 A 64 - 224 A 128 - 448 A Ratio 40 / 1 A 80 / 1 A 250 / 1 A

Ring core current transformer type GSA 100 / 42 GSA 100 / 42 GSA 100 / 42 GSA 100 / 42 GSA 100 / 42 GSA 100 / 42

Ratio - burden 100 / 5 A - 4 VA 200 / 5 A - 4 VA 300 / 5 A - 5 VA 400 / 5 A - 5 VA 500 / 5 A - 5 VA 600 / 5 A - 5 VA

Transformer type : class 10P10

Earth fault transformer Earth fault transformer, class 10P10, burden 0,5 - 15 VA dependent on selcted ratio Earth fault transformer, class 10P10, burden 0,5 - 15 VA dependent on selcted ratio KOLMA 06A1 (90 mm) KOLMA 06D1 (180 mm) Multi-tap secondary: 50 150 /1A or 50 - 750 / 5A Multi-tap secondary: 50 150 /1A or 50 - 750 / 5A

48

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Relays

6.6

ABB SPACOM feeder protection relays


Protection and measurement Type of faults IEEE device No. 51 50/51/51B 50/51B 51 50/51 51N 51N 50N/51N 67N 67N 67N 59N 46 62BF IEC symbol 3l> 3 l >> 3 l >>> 2 I> 2 I>> lo > lo >/SEF lo >>/lo-o > lo >-->/SEF lo >-->/SEF lo >>--> Uo > l> CBFP 31/21 lo l Uo Protection function Relay SPAJ SPAJ SPAA SPAA SPAA 140 C 141 C 120 C 121 C 341 C X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Short circuits

Non-directional overcurrent, low-set stage X Non-directional overcurrent, high-set stage X Non-directional overcurrent instanaous stage/blockable Two-phase non-directional overcurrent, low-set stage Two-phase non-directional overcurrent, high-set stage Non-directional earth fault, low-set stage Non-directional earth fault, low-set stage sensitive Non-directional earth fault, high-set stage Directional earth fault, sensitive, In=1A and 5A Directional earth fault, sensitive, In=0,2A and 1A Directional earth fault, high-set stage Residual overvoltage (SPAA 341 also high-set/instantanous) Phase discontinuty Circuit breaker failure Three-phase / two-phase current Neutral current Degree of unbalance Residual voltage X X

Earth fault

Additional functions Type of measurements current

*Other types on request only

Selfpowered relays
Functionality IEEE device Features Description No. WIC1 X X 2 X 1 DEFT, INV 1) DEFT Relay MPRB 991.0-GF X X 1 X 1 PR512/P X X 2 X (option) 2 PR 521 X X 1 X (option) 1

Protection functions

Phase overcurrent (multi-characteristic) 50/51 Short circuit protection 50/51 Number of overcurrent elements Earth fault current 50N/51N Number of earth fault elements Overcurrent element Earth fault current Fault value memory Electro-impulse / Relay contact output Input remote tripping (voltage) Auxiliary power, voltage (option) Rated secondary current

Characteristic curves Additional funtions

special curv. DEFT,INV 2) DEFT,INV2) DEFT DEFT,INV2) DEFT E 24 VDC 1A 8A - 40...+ 90 - 5...+ 40 E 24 VDC 1A - 5...+ 90 -5...+ 40

X up to 48h E E or R 115 VAC/230VAC 230 VAC 230 VAC wide range special CT 14,4 - 40...+ 85 - 40...+ 85 0,3A special CT 14,4 - 40...+ 85 - 40...+ 85

Measuring circuit Measuring range, start current l> Climatic withstand Storage temperature (degree C) Operating temperature (degree C)

* other types on request only 1) 1)

- Definite time overcurrent (DEFT) - Normal inverse time overcurrent (NINV) - Very inverse time overcurrent (VINV) - Extremely inverse time overcurrent (EINV) - Long time inverse time overcurrent (LINV)
SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

- Resistance inverse time overcurrent (RINV) - Characteristics of high voltage fuse (HV-FUSE) - Characteristics of full range fuse (FR-FUSE)
2)

- Definite time overcurrent - Inverse characteristics, please contact us for further information 49

SafePlus/SafeRing

SF6 insulated CSG / RMU

Relays

6.6

ABB feeder terminals type REF 54x

SafePlus can be delivered with two different REF series feeder terminals. REF SafePlus is a variant of REF541 specially for SafePlus switchgear. REF SafePlus is installed in the door of the low voltage compartment. REF542plus is with its integrated web-interface a leader in the development of feeder terminals. REF 542plus has a separate display unit and does not need a build out frame. Both REF units are configured according customer specification for protection functions. Other configurations by request only.

Typical configuration of V-module: Primary equipment, standard 630A vacuum circuit breaker Disconnector Earthing switch Additional equipment Trip coil(Y4) HR voltage indication Combisensors with 400series interface Low voltage compartment REF 542plus or REF SafePlus Motoroperation Earthfault transformer (sensitive earthfault)

SafePlus M-VVVCC delivered with REF542plus on V-modules

50

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Relays
Technology summary REF SafePlus and REF542plus: (configurable functions) Protection: non-directional overcurrent protection, 3 stages - directional overcurrent protection, 3 stages - non-directional earth-fault protection - directional earth-fault protection - residual overvoltage protection - 3-phase thermal overload - 3-phase overvoltage protection - 3-phase undervoltage protection - Under- or overfrequenzy incl. rate of change, 5 stages Optional functionality - Capacitor bank protection - Capacitor bank control - Power quality Measurement: - 3-phase current - neutral current - 3-phase voltage - residual voltage - 3-phase power and energy incl cos phi - transient disturbance recorder

6.6

REF SafePlus

Depth: 765 mm Width: 325 mm Height: 1806 mm

REF 542plus

Depth: 765 mm Width: 325 mm Height: 1806 mm

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

51

SafePlus/SafeRing

SF6 insulated CSG / RMU

Combi Sensor

6.7

The combi sensor is a 400 series bushing with three sensors integrated. It is installed instead of the normal bushing. The three sensors are one "ROGOWSKI" coil for current measurement and two capacitive voltage dividers for voltage measurement and indication.

Technical specification, general Insulation level Rated short-time thermal current Rated dynamic current (Idyn) Rated continuous thermal current Cable length Cable terminal

24/50/125 kV 25 kA 1 s 62,5 kA (peak) 630 A 2,2 m (supplied for the current and voltage sensors) Twin-BNC (TWB 1111K1-NP3G Goldflash)

Technical specification current sensor Principle: ROGOWSKI coil Rated primary current (Ipr) 80 A Accuracy limit factor 60 Rated primary current factor 10 Rated secondary voltage (Usr) 0,150 V (0,180 V at 60 Hz) Rated burden 4 M Accuracy Class 5 - using calibration factor Class 3 / 10P60

Technical specification voltage sensor Principle Capacitive voltage divider Rated primary voltage (Upr) 20:3 kV Rated secondary voltage (Usr) 2,0:3 V Rated burden 4 M Division ratio 10 000:1 Accuracy class Class 6P

Technical specification voltage indication Principle Capacitive voltage divider Capacitance C1 10 - 18 pF Capacitance C2 0 - 90 pF Connection Over-voltage protection cable with BNC plug surge arrestor or additional parallel capacitor is excluded.

52

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Cable Termination

6.8

SafeRing/SafePlus are equipped with cable bushings that comply with DIN47636T1 and T2/EDF HN 525-61 for termination of cables. The following cable bushings are available:

Bolted type with M16 x 2 metric threads Bolted type 400 series 400 series, In = 630 A Standard on C, V (In=630A) D and De modules 600 series, In = 630 A (used for connection of cables with big cross sections)

Bolted type 600 series

Plug-in type The yellow area indicates the silver coated contact spring. 200 series, In = 200 A Standard on F and V modules (In = 200 A) Plug-in type 200 series 400 series, In = 400 A

Plug-in type 400 series

The installation instructions from the manufacturer of cable terminations must be followed. Be sure to lubricate the bushings throughly with the silicone supplied. Where cables are not connected, the earthing switch must be locked in closed position or the bushings must be fitted with dead end receptacles before the unit is energized.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

53

SafePlus/SafeRing

SF6 insulated CSG / RMU

Cable Termination

6.8

All bushings are situated in the same height from the floor and are protected by cable compartment cover. The three drawings below show typical arrangements with cable connectors for single and double cables.

Arc proof cable compartment with double set of cables. Cable terminations from nkt. cables (F&G) type CC 24 - 630 / AC 24 - 630 The table below shows the net distance A in millimeter from cable bushing to the inner part of cable compartment cover.

200 series plug-in Standard With window Arc proof Double cables 300 293 277 495

400 series plug-in 261 254 238 456

400 series bolted 260 253 237 455

600 series bolted 269 262 246 464

The following manufacturers of cable terminations are recommanded: ABB Kabeldon ABB Kabel und Draht Euromold/Elastimold nkt cables (F&G) Raychem Cooper 3M

54

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

12-36 kV

SafePlus/SafeRing

SF6 insulated CSG / RMU

Cable Termination

6.8

Screened SlipOver connector


- No special tools - Prefabricated for safe and fast installation - Minimal cable stripping - Active pressure - Complete kits

Use: Screened separable connector for round or sector shaped XLPE-insulated 1- or 3-core cable with Al or Cu conductors for 12-24 kV. The connectors are supplied in kits for 3-core cables. SOC 630 Angled connector

Design: Slipover screened separable connector for XLPEinsulated cables. The connection meets the requirements for being touch-proof. Supplied complete with a screw connection.

SOC 630 TP Capacitive test point accessories for SOC 400 and SOC 630. The angled connector provided with plug which makes it possible to measure when connector is energised.

Designation XLPE/EPR Angled connectors SOC 250 SOC 400- 1 SOC 400- 2 SOC 630 - 1 SOC 630 - 2

Conductor mm2 12.9-25.8 15.0-26.8 21.4-34.9 15.0-26.8 21.4-34.9

Rating cross section mm2 25-95 50-120 150-300 50-120 150-300

Bushing

Weight type Plug-in Plug-in Plug-in Screw M16 Screw M16

kg/item 2.2 5.6 6.0 5.1 5.5

250 A 400 A 400 A 630 A 630 A

* 3-core cable completes with part shielding kit, PSST Capacitive test point SOC 400-1 TP SOC 400-2 TP SOC 630-1 TP SOC 630-2 TP 50-120 150-300 50-120 150-300 400 A 400 A 630 A 630 A Plug-in Plug-in Screw M16 Screw M16 5.6 6.0 5.1 5.5

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

55

SafePlus/SafeRing

SF6 insulated CSG / RMU

Capacitive Voltage Detection/ Indication

6.9

Capacative voltage indicator SafeRing / SafePlus can be supplied with two different types of capacitive voltage indicator systems: 1. Voltage Detection System, type HR SafeRing / SafePlus can be delivered with a voltage Detection System, (VDS) acc.to IEC 61243-5. Portable voltage indicators, type VIM-1 and VIM-3 can be connected to the coupling system interface, see below for details. The VDS solution is designed and tested for reliable operation, in heavily polluted and humid environments. 2. Voltage Presence Indicating System SafeRing/SafePlus are normally delivered with a voltage Presence Indicating System (VPIS) acc. to IEC 61958. VPIS The coupling system has integrated voltage indicators (LEDs). The VPIS solution is the recommended choice for normal indoor operating conditions.

Phase balance check The coupling systems of both solutions VDS and VPIS have connection points for phase balance checking. If the VDS coupling systems have permantently connected indicators (VIM-3), these must be removed before phase balance checking can be done. Phase balance checking should be done with a recommended phase comparator, type PCM, for details see below, can be used for phase balance checking between identical coupling systems (VDS or VPIS). Particular care should be taken when phase balance checking is done between different coupling systems. In this case a universal Phase Comparator (VPC acc.to IEC 61243-5) is recommended. Phase comparators type PCM The PCM-phase comparator indicates phase balance /unbalance between two cubicles. To be used in capacitive Coupling systems, acc. to IEC 61243-5 and/or IEC 61958. Special features: No external power supply required. Voltage indication by flashing LED. Fully insulated system (IP 68) with cast resin. Function test 230 V AC or test-equipment "MAXTEST - S" Technical data: Rated frequency 50 Hz Length of test lead 1,4 m Operating temperature -25 -+55 degress celsius Dimensions, width x height x depth (excl. connectors) 43 x 22 x 20 mm Enclosure protection IP 68 Weight 40 gr

HR module (VDS)

Coupling system VDS or VPIS are situated on the front of the switchgear, one for each functional unit. The voltage condition for each cable terminal is shown by separable (VDS) or integrated (VPIS) voltage indicators. Identification of the phases is achieved by labels on the front of the coupling system / voltage indicator.

PCM

Voltage indicators VIM 1 and VIM 3 for HR-module


The voltage indicators VIM 1 and VIM 3 are used with capacitive outlets based on HRsystem, to indicate high voltage in a switchgear. VIM 1 and Vim 3 fulfil the test requirement of IEC 61243-5. The indicators can be delivered in two versions: VIM 1 for voltage indication in one phase at a time, mobile unit. VIM 3 for voltage indication in three phases, prepared for permanent mounting in the switchgear. Special features: No external power supply required Voltage indication by red flashing LED's. Fully insulated system (IP 68) with cast resin and safety pin. Function test: e.g. test equipment " MAXTEST - S"

VIM 3

Tecnical data VIM 1 and VIM 3


Rated frequency Treshold voltage U Treshold current I Capacity to coupling system Input impedance of indicator Operating temperature Enclosure protection Dimensions VIM1, WxHxD (excl. connectors) Dimensions VIM3, WxHxD (excl. connectors) Weight VIM 1 Weight VIM 3 56 50 Hz 70 - 90 V 1,62 - 2,5 microA 74 - 88 pF 36 - 43,2 Mohm -25 - +55 degrees celsius IP 68 43 x 22 x 30 mm 144 x 28 x 30 mm 40 gr 110 gr
SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

VIM 1

SafePlus/SafeRing

SF6 insulated CSG / RMU

Short Circuit Indicator

6.10

The following types can be supplied:

Horstmann ALPHA short-circuit indicator


This unit gives an optical signal when short-circuit currents above adjusted trip current occur. The unit is equipped with a remote contact switched as a collective signal for phase L1, L2 and L3. The unit is supplied in two versions with automatic (2 or 4 hours) or manual resetting of the indicator.

Trip current: Remote contact: Indication resetting: ALPHA-E: ALPHA-M:

short-circuit adjustable to 600, 800, 1000 A wiping contact, >= 90ms Automatic, remote resetting, manual resetting (with lithium battery) Manual resetting

Horstmann GAMMA short-circuit indicator


This unit gives an optical signal when short-circuit currents above adjusted trip current occur. The unit is equipped with a remote contact switched as a collective signal for phase L1, L2 and L3. The unit shall be connected to 230V AC from LV side of the distribution transformer. The unit has resetting of the indicator when the 230V AC supply is restored after a fault.

Trip current: Remote contact: Indication resetting:

short-circuit adjustable to 600, 800, 1000 A wiping contact, >= 90ms Automatic 4 sec after restored 230V AC supply. With 230V AC supply connected the unit can be tested and manually reset.

Hortsmann DELTA - short-circuit and earth fault indicator


This unit gives an optical signal when short-circuit currents in phase L1 or L3 or earth fault current above adjusted trip current occur. The unit is equipped with a remote contact switched as a collective signal for phase L1, L3 and earth fault (ES). The unit is supplied in two versions with automatic or manual resetting of the indicator.

Trip current:

short-circuit adjustable to 600, 800, 1000 A earth fault 200 A with separate current transformer

Remote contact Indication resetting DELTA-E: DELTA-M:

wiping contact, >= 90ms Automatic, remote resetting, manual resetting (with lithium battery) Manual resetting

A-A
57

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Ronis Key Interlocks

6.11

As an option all load break switches except the one for switch fuse module, earthing switches and disconnectors may be equipped with Ronis key interlock type EL11AP. Ronis may be mounted according to the customers specification; either to prevent closing or opening of the switch. Ronis key interlocks can be used as follow: Two switchgears A and B are connected to each other by cables. The purpose of interlocks is to prevent closing of the earthing switch unless the load break switch on the other switchgear is locked in open position.

A 1)

B
1) One Ronis key interlock will be mounted close to the operating shaft of the load break switch in switchgear A. An identical Ronis key interlock will be mounted close to the operating shaft of the earthing switch in switchgear B. As long as the load break switch in switchgear A is in closed position, it will be impossible to remove or operate the key in the key interlock.

A 2)

2) First you have to operate this load break switch in switchgear A to open position. Then it will be possible to operate this key interlock and turn the key which extends the locking bolt. This will prevent the access to the operating shaft of this load break switch. The next thing to do then is to withdraw the key and insert it into the identical key interlock on the earthing switch of switchgear B.

A 3)

3) When the key is inserted, you will be able to operate the key interlock and turn the key which will withdraw the extended locking bolt. Then there will be access to operate this earthing switch to closed position. As long as this earthing switch is in closed position, the key will be captured and makes it impossible to close the load break switch in switchgear A.

A 4)

4) If the load break switch in switchgear B and earthing switch in switchgear A are equipped with another identical Ronis key interlock which has a different key combination than described above, it will be impossible to make an earth connection of an incoming energized cable from neither switchgear A nor B.

Another example for use of Ronis key interlocks is to prevent access to the distribution transformer before the primary side of the the transformer is connected to earth. This can be solved by means of two identical Ronis key interlocks; one mounted on the earthing switch for the distribution transformer feeder and the other one on the door in front of the transformer.

58

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Remote Control

7.

The SafeRing and SafePlus can be supplied with remote control and monitoring
equipment. The switchgears can be fitted with two different types of ABB remote terminal units; RTU211 or REC523. The REC523 is required when cable bushing with combisensor for current and voltage measurements is used. The RTU211 and REC523 can communicate with control centres of all sizes. Different types of communication media can be delivered, and offers a choice, between the communication protocols ABB RP570, IEC 870-5-101, DNP 3.0 and Modbus RTU/ASCII. Other protocols can be developed on request. The integrated remote control and monitoring unit is supplied for SafeRing in 3- and 4-way configuration. This requires two adjacent function modules of type C, De, D, Be or Sl (e.g. CC or De-C). The unit can not be supplied in a SafeRing with cable test bushings.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

59

SafePlus/SafeRing

SF6 insulated CSG / RMU

Remote Control
Unit with RTU211
Standard features: 16 DI (digital inputs), 8 DO (digital outputs) and 6 AI (analogue inputs) RS232 interface for connecting external communication media such as radio. Standard functions: - Remote control of up to 4 switches - Position indicator for main switch (load break switch or circuitbreaker) - Monitoring of short-circuit indicator or earth-fault indicator - Fuse or relay trip indication - Monitoring of SF6 gas pressure - Position indicator for arc-suppressor - Remote control ON/OFF selector

7.

RTU211

Additional equipment: Modems integrated in the unit: 23WT63 permanent line modem, TD-22 DC dialled modem or DLM100 modem (Distribution Line Carrier) with inductive coupler DLC100 Batteries and battery charger: 24 VDC back up supply with battery monitoring, temperature compensated charging and deep discharge protection Heater: Position indicator for earthing switch and disconnector. This requires an extra input board with 16DI. Low-voltage DPI Direct Process Interface: This is an I/O board in the RTU211 family, which can be directly connected to 5A and 230/400 V.This allows for the connection of a signal from the current transformers in a cable compartment, or for current/voltage measurements on the lowvoltage side. The remote control and monitoring unit can be supplied with 23 current and 24 (including N) voltage inputs. On the basis of these measurements, the built-in processor can calculate a number of values to give power quality monitoring.

Remote control and monitoring unit Remote control terminal RTU2111

Auxiliary power Charger Battery

24- 110V DC or 110/220V AC 2,8A, charge current 0,8A 2x12V (24V), 20 Ah Standard With protocol converter card With protocol converter card With protocol converter card V 23 modem for point-to-point multidrop or radio up to 1200 Baud CCITT V.22bis, 2400 bit/s CCITT V.22bis, Bell 212A,1,200 bit/s CCITT V.21bis, Bell 103, 300 bit/s CCITT V.23bis, 1,200 /75 bit/s

Communication protocols

RP 570/571 IEC 870-5-101 DNP 3.0 Modbus RTU

Modem

ABB 23WT63, permanent-line Westermo TD-22, dialled modem

Power network communication

ABB DLM-100

60

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Remote Control

7.

Unit with REC523


Standard features: - 15 DI, 9 DO and 9 AI (analogue input for combisensor). - Integrated battery charger for 24 VDC back up supply with battery monitoring, temperature compensated charging and deep discharge protection - Outlet for communication device, 12VDC 7A peak, 1A continuously - Measurement interface: Voltage and current transformers or sensors like - Rogowski coil and resistive/capacitive voltage divider or combi sensor.Maximum number of inputs are 4 with conventional current transformers and 9 with combisensors. - RS232 interface for connecting external communication media such as GSM or radio. Standard functions: - Non-directional short circuit and earth fault indication for remote and local reading (directional as option) - Load/fault currents and voltages measurements and registrations for remote reading with time stamps - Remote control of up to 4 switches/breakers - Position indicator for main switch (load break switch or circuit-breaker) - Fuse or relay trip indication - Temperature compensated battery charger and condition monitoring. Deep discharge prevention. - Monitoring of SF6 gas pressure - Position indication for arc suppressor - Remote control ON/OFF selector Additional equipment: - Protocols in addition to above: ANSI X3.28 HD, LON-bus and SPA-bus and others on request. - Plug-in modem for conventional radios and dial-up, 2- or 4wire leased or fixed line ITU-T recommendations: V.21, V.22, V.22 bis, V.23, V.32, V.32 bis - Modems integrated in the unit:, TD-22 DC permanent line modem or dialled modem or DLM100 modem (Distribution Line Carrier) with inductive coupler DLC100.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

61

SafePlus/SafeRing

SF6 insulated CSG / RMU

Remote Control

7.

Low voltage compartment

Supportmodule

SafePlus with remote control and monitoring


SafePlus is delivered with remote control and monitoring mounted in the support module and in the low voltage compartment of each module. The necessary equipment will be engineered solutions based on following basic rule. 1. 2. Battery, charger, communications and main RTU will be mounted in the support module. I/O modules will be mounted in the low voltage compartment and connected to the main RTU via flat cable or fiber optics. The support module is described in chapter 6.3.

62

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Dimensions

8.

8. 8.1 8.2 8.3 8.4 8.5 8.6 8.7

Dimensions Standard Units Floor and wall fixing including cable entry Low Voltage Compartment with relay Top Entry box External Busbars Base Frames Special Cable Compartment covers

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

63

SafePlus/SafeRing
371

SF6 insulated CSG / RMU


696

Dimensions
1021

8.1

79 107 107

107

107 107 107 595

325

325

1346

1671

696

802 56

1806

1336

Metering module, front view left and side view right

64

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing
100

SF6 insulated CSG / RMU


14

Dimensions

8.2

751

81

1336 1248

595

Distance between two units which are connected to each other by means of external busbars 138 138 475 238 Cable trench and wall fixing 8 Indicates cable entry

A A

8 100

37 238 207

37

Unit 1-way 2-ways 3-ways 4-ways 5-ways 500

A 281 606 931 1256 1581

B 371 696 1021 1346 1671

254 475 537 30

15

40

251 138 79 107 107 107 Indicates cable entry 325 325 107 79 3-ways unit with cable bushings 400 bolted for module 1 and 2 and cable bushings 200 plug-in for module 3

B
Floor and wall fixing including cable entry
SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

65

SafePlus/SafeRing

SF6 insulated CSG / RMU

Dimensions

8.3

Low voltage compartment with relay


1021 280 110

1806

Low voltage compartment with REF SafePlus

Low voltage compartment with REF SafePlus

20

78

Low voltage compartment with REF 542plus

Low voltage compartment with SPAJ 140C

66

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Dimensions

8.4

Top entry box


696 260

1460

Top entry box with ammeter and position switch

Top entry box - side view

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

67

SafePlus/SafeRing

SF6 insulated CSG / RMU

Dimensions

8.5

External busbars

1591

1561

External busbars

Prepared for future extension with dead end receptacles

430

280

315

1651

1466

Busbar cover

Bushings for connection of external busbars

68

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Dimensions

8.6

Base frames

1786 1626

1045 885

Base frame, height 450 mm

Base frame, height 290 mm

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

69

SafePlus/SafeRing

SF6 insulated CSG / RMU

Dimensions

8.7

Special cable compartment covers

195

56 33

660

Cable compartment cover for parallel cables

Arc proof cable compartment cover

70

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Technical Data

9.

9.0 9.1 9.2 9.3 9.4 9.5 9.6

Technical Data Codes and Standards SafeRing, Electrical data SafePlus, Electrical data SafeRing and SafePlus, General Data Curves; number of operations Weight Table

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

71

SafePlus/SafeRing

SF6 insulated CSG / RMU

Technical Data

9.1

Codes and Standards SafeRing and SafePlus are manufactured and tested in accordance to latest version of: IEC IEC IEC IEC IEC IEC IEC IEC IEC IEC 60694 60298 60129 60265 60056 60420 60529 60185 60186 60255 Common specifications for high-voltage switchgear and controlgear standards A.C. metal-enclosed switchgear and controlgear for rated voltages above 1 kV and to and including 72 kV and IEC code herein referred Alternating current disconnectors (isolators) and earthing switches High-voltage switches-Part 1: Switches for rated voltages above 1kV and less than 52 kV Circuit breakers High-voltage alternating current switch-fuse combinations Classification of degrees of protection provided by enclosures Current transformers Voltage transformers Electrical relays

72

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Technical Data

9.2
24 50 125 50/60 630 630 200 1) 630 630 135 20 150 87 16 40 2) 12,5 16 3) 5

SafeRing - Ring Main Unit, Electrical data


Electrical data and service conditions No Rated voltage 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Power frequency withstand voltage Impuls withstand voltage Rated frequency Rated current busbars Rated current (cable switch) Rated current (T-off) Breaking capacities: active load closed loop (cable switch) off load cable charging (cable switch) off load transformer (T-off fuse) earth fault (cable swich) earth fault cable charging (cable switch) short circuit breaking current (T-off circuit breaker) Rated making capacity Rated making capacity (downstream fuse module) Rated short time current 3 sec. Rated short time current 1 sec. (downstream fuse module) Service conditions for indoor equipment according IEC 60694 18 19 20 21 22 Ambient temperature 4) Maximum value Maximum value of 24 hours mean Minimum value Altitude for erection above sea level Relative humidity C C C m + 40 + 35 - 25 ...1500 max 95% + 40 + 35 - 25 ...1500 max 95% + 40 + 35 - 25 ...1500 max 95% + 40 + 35 - 25 ...1500 max 95%

kV kV kV Hz A A A A A A A A A kA kA kA kA kA

12 28 95 50/60 630 630 200 1) 630 630 135 20 200 115 21 52,5 2) 12,5 21 3) 5

15 38 95 50/60 630 630 200 1) 630 630 135 20 150 87 21 52,5 2) 12,5 21 3) 5

17,5 38 95 50/60 630 630 200 1) 630 630 135 20 150 87 16 40 2) 12,5 16 3) 5

5)

1) 2) 3) 4) 5)

T-off fuse module: depending on the current rating of the fuse T-off fuse module: limited by High Voltage Fuse Links Only valid with 400 series bushings Derating allows for higher maximum temperature For greater altitude, reduced gas pressure is required

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

73

SafePlus/SafeRing

SF6 insulated CSG / RMU

Technical Data

9.3

SafePlus - Compact Switchgear, Electrical data


Electrical data and service conditions No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Rated voltage Power frequency withstand voltage Impuls withstand voltage Rated frequency Rated current busbars Rated current external busbars Rated current (cable switch) Rated current (T-off) Breaking capacities: active load closed loop (cable switch) off load cable charging (cable switch) off load transformer (T-off fuse) earth fault (cable swich) earth fault cable charging (cable switch) short circuit breaking current (T-off circuit breaker) Rated making capacity Rated making capacity (circuit breaker) Rated making capacity (downstream fuse module) Rated short time current 1 sec. (cable switch) Rated short time current 3 sec. Rated short time current 3 sec. (circuit breaker) Rated short time current 1 sec. (downstream fuse module) Service conditions for indoor equipment according IEC 60694 22 23 24 25 26 1) 2) 3) 4) Ambient temperature3 Maximum value Maximum value of 24 hours mean Minimum value Altitude for erection above sea level4 Relative humidity T-off fuse module: depending on the current rating of the fuse T-off fuse module: limited by High Voltage Fuse Links Derating allows for higher maximum temperature For greater altitude, reduced gas pressure is required C C C m + 40 + 35 - 25 ...1500 max 95% + 40 + 35 - 25 ...1500 max 95% + 40 + 35 - 25 ...1500 max 95% + 40 + 35 - 25 ...1500 max 95% kV kV kV Hz A A A A A A A A A A kA kA kA kA kA kA kA kA 12 28 95 50/60 630 1250 630 2001 630 630 135 20 200 115 21 62,52 52,5 12,5 25 21 21 5 15 38 95 50/60 630 1250 630 2001 630 630 135 20 150 87 21 52,52 52,5 12,5 21 21 5 17,5 38 95 50/60 630 1250 630 2001 630 630 135 20 150 87 16 52,52 40 12,5 21 16 5 24 50 125 50/60 630 1250 630 2001 630 630 135 20 150 87 16 52,52 40 12,5 21 16 5

74

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Technical Data

9.4

General data, enclosure and dimensions

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Standard to which Switchgear complies Type of Ring Main Unit Number of phases Whether RMU is type tested Pressure test on equipment tank or containers Whether facility is provided with pressure relief Insulating gas Nominal operating gas pressure Gas leakage rate / annum Expected operating lifetime Whether facilities are provided for gas monitoring Material used in tank construction Busbars: Earth bar (external): Earth bar bolt dimension:

Cu Cu

IEC Metal Enclosed 3 Yes 2.64 bar abs Yes SF6 1.4 bar abs. 20 C 0,075 30 years Yes, temperature compensated manometer can be delivered Stainless steel sheet, 3 mm 400 mm2 120 mm2 M10

Overall dimensions of the fully assembled Ring Main Unit 16 17 18 2-ways unit 3-ways unit 4-ways unit mm mm mm

Height 1336 1336 1336

Depth 765 765 765

Width 696 1021 1346

19 20 21

Compact switchgear: (2,3,4 ways unit as RMU) with additional height for optional low voltage compartment(470mm) 1-way unit mm 1336 5-ways unit mm 1336 Distance between units when external extension is used

765 765 8 mm

371 1671

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

75

SafePlus/SafeRing

SF6 insulated CSG / RMU

Technical Data

9.4

Operations, degree of protection and colours


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Means of switch operation Means of fuse switch/circuit breaker operation Rated operating sequence of Circuit Breaker Total opening time of Circuit Breaker Closing time of Circuit Breaker Mechanical operations of switch Mechanical operations of earthing switch Mechanical operations of circuit breaker Principle switch / earth switch Load break switch: Rated operations on short circuit current (class E3) Rated operations mainly active load Degree of protection: High Voltage live parts, SF6 tank Front cover mechanism Cable covers Protection class of fuse compartment Colours: Front covers Side and cable covers separate handle separate handle and push buttons O 3min-CO-3min-CO approx. 75ms approx. 40 - 60ms 1000 1000 2000 3 positioning combined switch / earth switch 5 100 IP 67 IP 2X IP 3X IP 67 RAL 7012 RAL 7035

CO CO CO

Fuses, Cable Compartment


1 2 3 4 5 6 7 8 Standard fuse length Standard dimensions Maximum size 12kV Maximum size 24kV Cable box for heat shrinkable termination: Phase to phase clearance Phase to earth clearance Phase to earth over insulator surface (creepage) Type of cable termination adapters Whether facility is provided for cable testing mm 442 Shorter fuses with fuse adapter according to DIN 43625 A 125 A 63 mm 107 mm 54,5 mm 120 Angle(elbow) Yes

76

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

Technical Data

9.5/6

Curves, numbers and operations C-Module and V-Module

NHP408235

NHP408234

Weight table The units are delivered from the factory ready for installation Weights table for standard SafeRing 2-ways DV 3-ways CCV 4-ways CCCV 4-ways CCVV 3-ways CCC 4-ways CCCC SafePlus Standard 1-way 2-3 and 4-ways as for SafeRing 5-ways approx. between M-metering module approx. The weights are without additional equipment 130 kg 480-600 kg 250 kg 252 kg 313 kg 403 kg 411 kg 300 kg 390 kg 2-ways DF 260 kg 3-ways CCF 320 kg 4-ways CCCF 410 kg 4-ways CCFF 430 kg

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

77

SafePlus/SafeRing
Environmetal Certification

SF6 insulated CSG / RMU

Environment

10.

Life expectancy of product

The product is developed in compliance with the requirements denoted by IEC 298. The design incorporates a life span under indoor service conditions exceeding 30 years (IEC 298 annex GG). The switchgear is gas-tight with an expected diffusion rate of less than 0.1 % per annum. Referring to the reference-pressure of 1.4 bar, the switchgear will maintain gas-tightness and a gas-pressure better than 1.3 bar* throughout its designed life span. *) at 20oC.

Recycling capability
Raw Material Weight % of total weight 320kg 42,53% 24,93% 14,09% 0,74% 2,74% 1,25% 0,024 1,63% Recycle Environmental effects & recycle/reuse processes

Iron Stainless steel Copper Brass Aluminium Zinc Silver Thermoplastic Epoxy incl. 60% quartz Rubber Dielectric oil

132,80 kg 83,20 kg 43,98 kg 2,30 kg 8,55 kg 3,90 kg 0,075 kg 5,07 kg

Yes Yes Yes Yes Yes Yes Yes Yes

Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Electrolysis, utilise in favour of new source Make granulate, re-use or apply as energy superior additive in refuse incineration Grind to powder and use as high-grade energy additive in cement mill High-grade energy additive in refuse incineration Reclaim or use as High-grade energy additive in refuse incineration ABB AS in Skien reclaims used SF6 gas.

26,75 kg 1,35 kg 0,21 kg

8,35 % 0,42 % 0,066 %

Yes Yes Yes

SF6 gas Total for recycling Not specified * Total weight ** Packing foil Wooden pallet

3,24 kg 311,44kg 9,00 kg 320,00 kg 0,2 kg 21,5 kg

1,04% 97,25 %

Yes

*Stickers, Film-foils, powder coating, screws, nuts, tiny components, grease . 100 % Yes Yes High-grade energy additive in refuse incineration Re-use or use as energy additive in refuse incineration

**)All figures are collected from CCF 3-way unit with arc suppresser.

End-of-life
ABB is committed to the protection of the environment and adhere to ISO 14001 standards. It is our obligation to facilitate end-of-life recycling for our products. There exist no explicit requirements for how to handle discarded switchgears at end-of-life. ABBs recycling service is according to IEC 1634 edition 1995 section 6: End of life of SF6 filled equipment and in particular 6.5.2.a: Low decomposition: No special action is required; non-recoverable parts can be disposed of normally according to local regulations. We also recommend ABBs website : http://www.abb.com/sf6 . ABB AS, Power Technology Medium Voltage Products in Skien is equipped to reclaim SF6 gas from discarded switchgears.

78

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

SafePlus/SafeRing

SF6 insulated CSG / RMU

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB 6

79

ABB
ABB AS
Power Technology Division P.O.Box 108 Sentrum N-3701 Skien - Norway Tel.: + 47 35 58 20 00 Fax: + 47 35 52 41 08 www.abb.com
Power IT NOPOWSR 6104 GB Edition 1 - August - 2002 / printed 2000 pc.

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