Sealing out harsh environments

Liquid Silicone and Elastomer Technologies

Automotive

Medical

Industrial

Delphi Liquid Silicone and Elastomer Technologies

Delphis liquid silicone and elastomer technologies include electrical/electronic cable seals, connector seals, switch products and unit gaskets for automotive, industrial and medical markets. These sealing products help improve the integrity of electrical/electronic contacts and component assembly sealing, especially in damp or harshenvironment applications. Leveraging years of experience and leading-edge technologies, Delphi designs and manufactures Liquid Silicone products to world-class standards. Delphi produces more than 4 billion LSR (Liquid Silicone Rubber) pieces per year. Along with its LSR products, Delphi produces several 2-shot header systems using thermoplastic elastomer materials. We can work with customers for single part or co-molded technologies, as well as integrate third-party systems. Delphi also offers application, tooling and process support.

Typical Applications Automotive, industrial and medical markets. Cable seals and cavity plugs Individual cavity sealing Multiple-cavity sealing Multiple-cavity sealing with Delphi layer technology Connector housing seals: in-line and device Peripheral Compression
Connector and cable sealing

2-shot molding Unit gaskets: special applications medical, industrial and automotive Manifold Endplate Vacuum 2-shot distribution box sealing Special products Switch products 2-shot sealed headers (LSR and TPE)

Unit gaskets and special products

Performance Advantages Expertise In-house design, process, tooling and manufacturing know-how Full system supplier, delivering customer-responsive technologies More than 20 years of LSR production 4.5 billion pieces produced globally Innovative seal process technologies Large product portfolio accommodating customers needs

Special switch products

2.

Liquid Silicone and Elastomer Technologies

Cable Seals and Cavity Plugs

Delphi designs and manufactures a complete portfolio of seals, plugs and gaskets using liquid silicone technologies. The product overview chart captures only a few of the diverse sealing products available for customers requirements. Please contact your Delphi representative for additional product selections and application information.

3.6 mm
1533 9412 1.92.1

4.0 mm
0.350.75 1536 6021 1.21.82

5.2 mm
0.351.0 1532 4974 1.22.0

5.7 mm
0.351.0 1072 0941 1.22.0

5.8 mm
0.350.75 1536 6065 1.21.9

6.7 mm
Red-Brown 0.351.0 1532 4983 1.22.0

6.8 mm
0.51.5 Yellow 0.351.0 1072 0611 1.52.3

8.5 mm
1536 3779 1.22.0

9.8 mm
0.51.5 1532 4997 1.62.4

12.5 mm
15324999 3.614.5

13.8 mm
1.52.5 Blue Red-Brown 4.06.0 Green Yellow 16.0 Green 1547 0809 6.57.5 1072 0907 cavity plug 10.0 1549 2996 2.23.0

1.0

Light Brown

Orange

Yellow

Green

White

Grey

Blue

Blue

0.751.5

1.01.5

0.350.5

1.02.5

1.52.5

White 1.02.5

0.751.5

Red-Brown 1.52.5

1532 7913 1.21.6

1536 6060 1.862.25

1073 7671 1.52.3

1072 0950 2.12.9

1536 6067 2.73.0

1532 4985 1.62.4

1072 0613 2.23.0

1536 3604 2.02.9

1532 4995 2.02.9 Dark Red

1532 4998 4.544.7

1532 7126 3.44.3

Light Brown

2.5

Yellow

Red

Red

Yellow

Blue

Violet

1.02.5

Red-Brown2.54.0

Green

0.751.5

0.51.0

Green

White

White

White

Violet

Grey

Grey

2.54.0

1532 7918 1.22.0

1530 5171 cavity plug

1532 4976 1.62.4

1530 5170 cavity plug

1219 1235 3.43.7

1532 4982 2.02.9

1072 0615 3.43.7

1532 7864 2.83.8

1532 4994 2.83.8

15355390 6.636.89

1072 0983 6.06.4

4.0

4.0

0.751.0

2.54.0

Red-Brown

Red-Brown

White

Green

White

Grey

4.06.0

0.350.5

4.06.0

1.02.5

1534 4777 1.21.6

1072 0807 2.22.4

1532 4973 2.02.9

1532 4981 3.54.2

1534 4647 4.45.1

Blue

Red

4.06.0

1.01.5

1219 8198 cavity plug

1533 9560 1.72.1

1532 7863 2.02.7

1530 5170 cavity plug

1532 4980 2.83.5

1072 0617 cavity plug

1536 3605 3.64.5

1532 4996 3.64.5

1205 9255 cavity plug

1.5

Yellow

Red-Brown

Yellow

6.0

0.51.0

1.01.5

1534 4778 1.42.0

1072 0811 cavity plug

1073 7670 2.22.4

1201 0300 cavity plug Light Green

Grey

Blue

1206 6082 cavity plug

Green

Green

Red-Brown 0.351.0

1534 4324 1.22.1

Blue

1532 7859 2.72.9

0.751.0

Yellow

Light Green 0.50.75

White

1.52.5

1536 6022 1.471.85

Blue

0.351.0

1530 5351 1.72.1

Yellow

2.5

1533 9967 1.22.1

1533 9838 2.23.0

Green

Cavity
Part Color Cross-section

Note: The cable diameter is the maximum possible diameter the seal can accept. The usage is dependent upon cable, conductor and isolation crimp types of the terminal system.

1530 5169 cavity plug Orange

1533 7197 cavity plug

Part No. Cable

White

1073 0124 cavity plug

Green

www.delphi.com

Green

Red

3.

Leading Edge Technologies

Delphi engineers are experts in sealing technologies and have helped develop and integrate industr y-leading manufacturing processes. Several of Delphis key innovative sealing process technologies include: 2-shot molding technology LSR (liquid silicone rubber) - lower cost, higher quality seal production Implementation of clean room - Clean room condition ISO class 7 - Integrated post curing process - Decentralized machine with air ionization system Direct injection technology and new ejection systems Delphis modular, front-end nozzle setup to help reduce ser vice time These manufacturing technologies have improved the process and end product in both quality and cost. Noted improvements include: Increased mold cavity from 32 to 288 Reduced sprue and scrap Introduction of a modular mold design Moldflow and infrared thermo analysis support Capability to produce LSR Fluor materials
Delphis Liquid Silicone and Elastomer molding plant, Wuppertal, Germany

Seal Injection Evolution

Clean room plant, Wuppertal, Germany

1993
Film Gate Molding with overflow

Current
Tunnel Gate Molding reduces tool cost, scrap material and part price

Delphis Liquid Silicone molding plant, Brookhaven, MS, USA

4.

Product Line Overview

Cable Seals

Cable seals and cavity plugs

FPC cable sealing

Multi-cavity sealing

Multi-cavity layer sealing

Connector Seals

Connector seal

Peripheral and compression combination

Standard connector sealing

2-shot connector sealing

Unit Gaskets

Medical unit gasket

Medical unit gasket

Automotive unit gasket

2-shot cover, self bonding LSR

Special Products

Steering wheel switch cover

Steering wheel switch cover

Steering wheel switch cover

2-shot and insert mold header

5.

Liquid Silicone and Elastomer Technologies

North America Delphi Connection Systems 1265 North River Road Warren, Ohio 44483 USA Tel: [1] 330.373.7614 Fax: [1] 928.832.4511 Asia Pacific 60 Yuan Guo Road Anting, Jia Ding Shanghai 201814 China Tel: [86] 21.5956.3300 Fax: [86] 21.6957.3797 Europe Customer Technology Center Delphiplatz 1 42119 Wuppertal Germany Tel: [49] 202.291.0 Fax: [49] 202.291.2777 South America Rod. Dos Tamoios, KM 21,8 Jambeiro, So Paulo 12270-000 Brazil Tel: [55] 12.3978.2151 Fax: [55] 12.3978.2077

delphi.com

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About Delphi. Multi-national Delphi conducts its business operations through various subsidiaries and has headquarters in Troy, Michigan, USA, Paris, Tokyo and So Paulo, Brazil.