3 Phase Test Separator 1 Compress

ALTIUS OIL FIELD SERVICE
COMPRESS Pressure Vessel Design Calculations
Item: HORIZONTAL 3 PHASE SEPARATOR Vessel No: 0903 Customer: PUTRA SEJATI INDOMAKMUR Contract: ---Designer: ARMY Date: April 11, 2009 Purchaser: Putra Sejati Indomakmur Vessel Name: 3 Phase Test Separator.CW6 Tag Number: PSI 0903 You can edit this page by selecting Cover Page settings... in the report menu.
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Deficiencies Summary No deficiencies found.
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Nozzle Schedule
Nozzle mark Materials Service Size Nozzle ManWay 455.63 IDx26.19 6" Sch 80 (XS) DN 150 2" Sch 160 DN 50 SA-516 70 SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe SA-106 B Smls. Pipe Impact No Norm No Fine Grain No Pad SA-516 70 Impact No Norm No Fine Grain No Flange WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300 WN A105 Class 300
M1
N1
Inlet
No
No
No
SA-516 70
No
No
No
N10
Rupture Disk
No
No
No
N/A
N/A
N/A
N/A
N11A
LSB
2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N11B
LSB
2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N13A
LG
2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N13B
LG
2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N14A
ILS
2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N14B
ILS
2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N15A
WLC
2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N15B
WLC
2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N16 B
LG
2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N16A
LG
2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N2
Oil Outlet
4" Sch 160 DN 100
No
No
No
SA-516 70
No
No
No
N3
Water Outlet
3" Sch 160 DN 80
No
No
No
SA-516 70
No
No
No
N4
Drain
2" Sch 160 DN 50 6" Sch 80 (XS) DN 150 2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N5
Gas Outlet
No
No
No
SA-516 70
No
No
No
N6
PI
No
No
No
N/A
N/A
N/A
N/A
N7
Ti
2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N8
Spare
2" Sch 160 DN 50
No
No
No
N/A
N/A
N/A
N/A
N9
PSV
3" Sch 160 DN 80
No
No
No
SA-516 70
No
No
No
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Nozzle Summary
Shell Nozzle mark OD (mm) t n (mm) Req t n (mm) A1? A2? Nom t (mm) M1 N1 N10 N11A N11B N13A N13B N14A N14B N15A N15B N16 B N16A N2 N3 N4 N5 N6 N7 N8 N9 508.00 168.27 60.33 60.33 60.33 60.33 60.33 60.33 60.33 60.33 60.33 60.33 60.33 114.30 88.90 60.33 168.27 60.33 60.33 60.33 88.90 26.19 10.97 8.74 8.74 8.74 8.74 8.74 8.74 8.74 8.74 8.74 8.74 8.74 13.49 11.13 8.74 10.97 8.74 8.74 8.74 11.13 11.55 10.74 7.54 7.54 7.54 7.54 7.54 7.54 7.54 7.54 7.54 7.54 7.54 9.65 9.11 7.54 10.74 7.54 7.54 7.54 9.11 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 26.00* 26.00* 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 Design t (mm) 23.29 23.29 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 22.00 22.00 N/A 22.00 N/A N/A N/A 22.00 User t (mm) Reinforcement Pad Width (mm) 231.00 66.00 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 50.80 50.80 N/A 66.00 N/A N/A N/A 50.80 t pad (mm) 26.00 26.00 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 26.00 26.00 N/A 26.00 N/A N/A N/A 26.00 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 151.3 148.5 Exempt Exempt Exempt Exempt Exempt Exempt Exempt Exempt Exempt Exempt Exempt 146.6 151.3 Exempt 128.7 Exempt Exempt Exempt 151.3
Corr (mm)
A /A a r (%)
tn: Req tn: Nom t: User t: Aa: Ar: Corr: *
Nozzle thickness Nozzle thickness required per UG-45/UG-16 Vessel wall thickness Local vessel wall thickness (near opening) Area available per UG-37, governing condition Area required per UG-37, governing condition Corrosion allowance on nozzle wall Head minimum thickness after forming
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
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Pressure Summary Pressure Summary for Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1
P Identifier Design ( kPa) 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 4136.9 T Design (C) 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 65.6 Total Corrosion Allowance (mm) 3.17 3.17 3.17 3.17 3.17 N/A 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17 3.17
MAWP ( kPa) 5161.52 4140.20 4140.20 4140.20 5161.52 4139.82 4895.28 4895.28 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82 4139.82
MAP ( kPa) 5866.58 4848.29 4848.29 4848.29 5866.58 N/A 5102.12 5102.12 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90 4847.90
MDMT (C) -10.8 -29.0 -29.0 -29.0 -10.8 N/A -14.5 -14.5 -39.6 -39.6 -39.6 -39.6 -39.6 -39.6 -39.6 -39.6 -39.6 -39.6 -39.6 -29.0 -29.0 -39.6 -29.0 -39.6 -39.6 -39.6 -29.0 Note 1 Note 2 Note 2 Note 2 Note 1 N/A
MDMT Exemption
Impact Test No No No No No N/A No No No No No No No No No No No No No No No No No No No No No
Ellipsoidal Head #1 Straight Flange on Ellipsoidal Head #1 Cylinder #1 Straight Flange on Ellipsoidal Head #2 Ellipsoidal Head #2 Saddle #4 ManWay (M1) Inlet (N1) Rupture Disk (N10) LSB (N11A) LSB (N11B) LG (N13A) LG (N13B) ILS (N14A) ILS (N14B) WLC (N15A) WLC (N15B) LG (N16 B) LG (N16A) Oil Outlet (N2) Water Outlet (N3) Drain (N4) Gas Outlet (N5) PI (N6) Ti (N7) Spare (N8) PSV (N9)
Nozzle Note 3; Pad Note 4 Nozzle Note 5; Pad Note 4 Note 6 Note 6 Note 6 Note 6 Note 6 Note 6 Note 6 Note 6 Note 6 Note 6 Note 6 Nozzle Note 7; Pad Note 8 Nozzle Note 9; Pad Note 8 Note 6 Nozzle Note 5; Pad Note 8 Note 6 Note 6 Note 6 Nozzle Note 9; Pad Note 8
Chamber design MDMT is -1.11C Chamber rated MDMT is -10.75C @ 4139.82 kPa Chamber MAWP hot & corroded is 4139.82 kPa @ 65.6C Chamber MAP cold & new is 4847.90 kPa @ 21.1C This pressure chamber is not designed for external pressure. Notes for MDMT Rating:
Note # 1. Exemption Material impact test exemption temperature from Fig UCS-66M Curve B = -0.25 C Fig UCS-66.1M MDMT reduction = 10.5 C, (coincident ratio = 0.8126349) Details UCS-66 governing thickness = 26 mm
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2. 3.
Material is impact test exempt per UG-20(f) Nozzle impact test exemption temperature from Fig UCS-66M Curve B = -0.25 C Fig UCS-66.1M MDMT reduction = 14.2 C, (coincident ratio = 0.74689) Pad impact test exemption temperature from Fig UCS-66M Curve B = -0.25 C Fig UCS-66.1M MDMT reduction = 14.2 C, (coincident ratio = 0.74689) Nozzle impact test exemption temperature from Fig UCS-66M Curve B = -28.75 C Fig UCS-66.1M MDMT reduction = 44 C, (coincident ratio = 0.42573) Rated MDMT is governed by UCS-66(b)(2) Flange rating governs: Nozzle is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.19458). Pad is impact test exempt per UG-20(f) Nozzle is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.19941).
UCS-66 governing thickness = 22 mm UCS-66 governing thickness = 26 mm.
4.
UCS-66 governing thickness = 26 mm.
5.
UCS-66 governing thickness = 9.6 mm.
6. 7. 8. 9.
UCS-66(b)(1)(b)
UCS-66 governing thickness = 22 mm.
Design notes are available on the Settings Summary page.
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Revision History
No. Date Operator Notes
4/11/2009
yhan_dhie New vessel created ASME Section VIII Division 1 [Build 6258]
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Settings Summary COMPRESS Build 6258 Units: SI Datum Line Location: 0.00 mm from right seam Design ASME Section VIII Division 1, 2007 Edition Metric Design or Rating: Minimum thickness: Design for cold shut down only: Design for lethal service (full radiography required): Design nozzles for: Corrosion weight loss: UG-23 Stress Increase: Skirt/legs stress increase: Minimum nozzle projection: Juncture calculations for > 30 only: Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick: Butt welds are tapered per Figure UCS-66.3(a). Hydro/Pneumatic Test Shop Hydrotest Pressure: Test liquid specific gravity: Maximum stress during test: Required Marking - UG-116 UG-116 (e) Radiography: RT1 1.3 times vessel MAWP 1.00 90% of yield Get Thickness from Pressure 1.50 mm per UG-16(b) No No Design P, find nozzle MAWP and MAP 100% of theoretical loss 1.20 1.0 152.40 mm Yes No
UG-116 (f) Postweld heat treatment: None Code Cases\Interpretations Use Code Case 2547: Apply interpretation VIII-1-83-66: No Yes
Apply interpretation VIII-1-86-175: Yes Apply interpretation VIII-1-83-115: Yes Apply interpretation VIII-1-01-37: Disallow UG-20(f) exemptions: UG-22 Loadings UG-22 (a) Internal or External Design Pressure : UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): Yes Yes No Yes No
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UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: UG-22 (f) Wind reactions: UG-22 (f) Seismic reactions: Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
Yes No No
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Thickness Summary
Component Identifier Ellipsoidal Head #1 Straight Flange on Ellipsoidal Head #1 Cylinder #1 Straight Flange on Ellipsoidal Head #2 Ellipsoidal Head #2 Material SA-516 70 SA-516 70 SA-516 70 SA-516 70 SA-516 70 Diameter (mm) 1270.00 OD 1270.00 OD 1270.00 OD 1270.00 OD 1270.00 OD Length (mm) 330.50 50.80 4572.00 50.80 330.50 Nominal t (mm) 26.00* 22.00 22.00 22.00 26.00* Design t (mm) 21.59 21.99 21.99 21.99 21.59 Joint E 1.0000 1.0000 1.0000 1.0000 1.0000 Load Internal Internal Internal Internal Internal
Nominal t: Vessel wall nominal thickness Design t: Joint E: * Load internal: external: Wind: Seismic: Circumferential stress due to internal pressure governs External pressure governs Combined longitudinal stress of pressure + weight + wind governs Combined longitudinal stress of pressure + weight + seismic governs Required vessel thickness due to governing loading + corrosion Longitudinal seam joint efficiency Head minimum thickness after forming
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Weight Summary
Weight ( kg) Contributed by Vessel Elements Component Metal New* Ellipsoidal Head #1 Cylinder #1 Ellipsoidal Head #2 Saddle #4 TOTAL: 396.71 3,073.90 359.97 464.48 4,295.06 Metal Corroded* 349.61 2,637.01 317.35 464.48 3,768.44 Insulation & Supports 0.00 0.00 0.00 0.00 0.00 Lining 0.00 0.00 0.00 0.00 0.00 Piping + Liquid 0.00 0.00 0.00 0.00 0.00 Operating Liquid 0.00 0.00 0.00 0.00 0.00 Test Liquid 298.52 5,397.70 324.54 0.00 6,020.76
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments Component Body Flanges New Ellipsoidal Head #1 Cylinder #1 Ellipsoidal Head #2 TOTAL: 0.00 0.00 0.00 0.00 Corroded 0.00 0.00 0.00 0.00 Nozzles & Flanges New 34.85 166.57 622.03 823.45 Corroded 33.23 156.41 613.01 802.65 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Packed Beds Trays & Supports Rings & Clips Vertical Loads
Vessel operating weight, Corroded: 4,571 kg Vessel operating weight, New: Vessel empty weight, Corroded: Vessel empty weight, New: Vessel test weight, New: 5,119 kg 4,571 kg 5,119 kg 11,139 kg
Vessel center of gravity location - from datum - lift condition Vessel Lift Weight, New: 5,119 kg Center of Gravity: Vessel Capacity Vessel Capacity** (New): 5,990 liters 1,956.33 mm
Vessel Capacity** (Corroded): 6,058 liters **The vessel capacity does not include volume of nozzle, piping or other attachments.
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Hydrostatic Test
Shop test pressure determination for Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1 based on MAWP per UG-99(b) Shop hydrostatic test gauge pressure is 5,381.77 kPa at 21.11 C (the chamber MAWP = 4,139.82 kPa) The shop test is performed with the vessel in the horizontal position.
Identifier
Ellipsoidal Head #1 (1) Straight Flange on Ellipsoidal Head #1 Cylinder #1 Straight Flange on Ellipsoidal Head #2 Ellipsoidal Head #2 Drain (N4) Gas Outlet (N5) ILS (N14A) ILS (N14B) Inlet (N1) LG (N13A) LG (N13B) LG (N16 B) LG (N16A) LSB (N11A) LSB (N11B) ManWay (M1) Oil Outlet (N2) PI (N6) PSV (N9) Rupture Disk (N10) Spare (N8) Ti (N7) WLC (N15A) WLC (N15B) Water Outlet (N3)
Local test Test liquid UG-99 UG-99 Stress Allowable Stress pressure static head stress pressure during test test stress excessive? kPa kPa ratio factor MPa MPa
5,396.06 5,396.1 5,396.1 5,396.1 5,396.06 5,397.93 5,383.87 5,389.22 5,397.42 5,386.98 5,385.84 5,397.42 5,397.42 5,389.22 5,385.84 5,397.42 5,392.33 5,397.93 5,383.87 5,383.87 5,383.87 5,383.87 5,383.87 5,391.64 5,396.14 5,397.93 14.3 14.33 14.33 14.33 14.3 16.17 2.11 7.46 15.65 5.21 4.08 15.65 15.65 7.46 4.08 15.65 10.56 16.17 2.11 2.11 2.11 2.11 2.11 9.88 14.37 16.17 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 113.753 153.037 153.037 153.037 113.753 160.842 114.892 160.583 160.827 96.815 160.482 160.827 160.827 160.583 160.482 160.827 88.253 97.244 160.423 92.022 160.423 160.423 160.423 160.655 160.789 92.263 234 234 234 234 234 324 324 324 324 324 324 324 324 324 324 324 351 324 324 324 324 324 324 324 324 324 No No No No No No No No No No No No No No No No No No No No No No No No No No
Notes: (1) Ellipsoidal Head #1 limits the UG-99 stress ratio. (2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82. (3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress. (4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
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The field test condition has not been investigated for the Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1.
The test temperature of 21.11 C is warmer than the minimum recommended temperature of 6.25 C so the brittle fracture provision of UG-99(h) has been met.
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Cylinder #1 ASME Section VIII Division 1, 2007 Edition Metric Component: Material specification: Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 22 mm Cylinder SA-516 70 (II-D Metric p. 18, ln. 22)
Internal design pressure: P = 4136.85 kPa @ 65.56C Static liquid head: Pth =14.3351 kPa (SG=1.0000, Hs=1463.00 mm, Horizontal test head) Corrosion allowance: Design MDMT = -1.11C Rated MDMT = -29.00C Inner C = 3.17 mm Outer C = 0.00 mm
No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Full UW-11(a) Type 1 Full UW-11(a) Type 1 Full UW-11(a) Type 1
Radiography:
Longitudinal joint Left circumferential joint Right circumferential joint -
Estimated weight: New = 3089.0278 kg Capacity: New = 5397.3057 liters OD = 1270.00 mm Length Lc = 4572.00 mm t = 22.00 mm
corr = 2649.9497 kg corr = 5453.3608 liters
Design thickness, (at 65.56C) Appendix 1-1 t = = = P*Ro/(S*E + 0.40*P) + Corrosion 4136.85*635.00/(138000*1.00 + 0.40*4136.85) + 3.17 21.9862 mm
Maximum allowable working pressure, (at 65.56C) Appendix 1-1 P = = = S*E*t/(Ro - 0.40*t) - Ps 138000*1.00*18.8250 / (635.00 - 0.40*18.8250) - 0.0000 4140.1982 kPa
Maximum allowable pressure, (at 21.11C) Appendix 1-1 P = = = S*E*t/(Ro - 0.40*t) 138000*1.00*22.0000 / (635.00 - 0.40*22.0000) 4848.2915 kPa
% Extreme fiber elongation - UCS-79(d) = (50 * t / Rf) * (1 - Rf / Ro) = (50 * 22.00 / 624.0000) * (1 - 624.0000 / ) = 1.7628 %
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Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric) A = = = B S ScHC = = = = 0.125 / (Ro / t) 0.125 / (635.0000 / 18.8250) 0.003706 114.9237 MPa 138.0000 / 1.0000 138.0000 MPa 114.9237 MPa
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric) A = = = B S ScHN = = = = 0.125 / (Ro / t) 0.125 / (635.0000 / 22.0000) 0.004331 117.0592 MPa 138.0000 / 1.0000 138.0000 MPa 117.0592 MPa
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric) A = = = B S ScCN = = = = 0.125 / (Ro / t) 0.125 / (635.0000 / 22.0000) 0.004331 117.0592 MPa 138.0000 / 1.0000 138.0000 MPa 117.0592 MPa
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric) A = = = B S ScCC = = = = 0.125 / (Ro / t) 0.125 / (635.0000 / 18.8250) 0.003706 114.9237 MPa 138.0000 / 1.0000 138.0000 MPa 114.9237 MPa
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric) A = = = B S ScVC = = = = 0.125 / (Ro / t) 0.125 / (635.0000 / 18.8250) 0.003706 114.9237 MPa 138.0000 / 1.0000 138.0000 MPa 114.9237 MPa
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Ellipsoidal Head #1 ASME Section VIII, Division 1, 2007 Edition Metric Component: Ellipsoidal Head Material Specification: SA-516 70 (II-D Metric p.18, ln. 22) Material impact test exemption temperature from Fig UCS-66M Curve B = -0.25 C Fig UCS-66.1M MDMT reduction = 10.5 C, (coincident ratio = 0.8126349) UCS-66 governing thickness = 26 mm Internal design pressure: P = 4,136.8541 kPa @ 65.56 C
Static liquid head: Ps= 0 kPa (SG=1, Hs=0 mm Operating head) Pth= 14.2959 kPa (SG=1, Hs=1459 mm Horizontal test head) Corrosion allowance: Design MDMT = -1.11C Rated MDMT = -10.75C Inner C = 3.18 mm Outer C = 0 mm
No impact test performed Material is not normalized Material is not produced to fine grain practice PWHT is not performed Do not Optimize MDMT / Find MAWP Full UW-11(a) Type 1 Full UW-11(a) Type 1 corr = 349.6 kg corr = 302.1 liters
Radiography:
Category A joints Head to shell seam -
Estimated weight*: new = 396.7 kg Capacity*: new = 296.5 liters * includes straight flange Outer diameter Minimum head thickness Head ratio D/2h Head ratio D/2h Straight flange length Lsf Nominal straight flange thickness tsf Results Summary = = = = = =
1270 mm 26 mm 2 (new) 1.9897 (corroded) 50.8 mm 22 mm
The governing condition is internal pressure. Minimum thickness per UG-16 Design thickness due to internal pressure (t) Maximum allowable working pressure (MAWP) Maximum allowable pressure (MAP)
= = = =
1.5 mm + 3.18 mm = 4.68 mm 21.59 mm 5,161.51 kPa 5,866.58 kPa
K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,224.35 / (2*307.68))2]=0.993138 K (New) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,218 / (2*304.5))2]=1
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Design thickness for internal pressure, (Corroded at 65.56 C) Appendix 1-4(c) t = = = P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion 4,136.85*1,270*0.993138 / (2*138,000*1 + 2*4,136.85*(0.993138 - 0.1)) + 3.18 21.59 mm
The head internal pressure design thickness is 21.59 mm. Maximum allowable working pressure, (Corroded at 65.56 C) Appendix 1-4(c) P = = = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps 2*138,000*1*22.83 / (0.993138*1,270 - 2*22.83*(0.993138 - 0.1)) - 0 5,161.51 kPa
The maximum allowable working pressure (MAWP) is 5,161.51 kPa. Maximum allowable pressure, (New at 21.11 C) Appendix 1-4(c) P = = = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps 2*138,000*1*26 / (1*1,270 - 2*26*(1 - 0.1)) - 0 5,866.58 kPa
The maximum allowable pressure (MAP) is 5,866.58 kPa. % Extreme fiber elongation - UCS-79(d) = = = (75*t / Rf)*(1 - Rf / Ro) (75*22 / 218.06)*(1 - 218.06 / ) 7.5667%
The extreme fiber elongation exceeds 5 percent and the thickness exceeds 16 mm;. Heat treatment per UCS-56 is required if fabricated by cold forming.
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Straight Flange on Ellipsoidal Head #1 ASME Section VIII Division 1, 2007 Edition Metric Component: Material specification: Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 22 mm Straight Flange SA-516 70 (II-D Metric p. 18, ln. 22)
No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Full UW-11(a) Type 1 Full UW-11(a) Type 1
Radiography:
Longitudinal joint Circumferential joint -
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20/160
Straight Flange on Ellipsoidal Head #2 ASME Section VIII Division 1, 2007 Edition Metric Component: Material specification: Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 22 mm Straight Flange SA-516 70 (II-D Metric p. 18, ln. 22)
No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Full UW-11(a) Type 1 Full UW-11(a) Type 1
Radiography:
Longitudinal joint Circumferential joint -
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22/160
Ellipsoidal Head #2 ASME Section VIII, Division 1, 2007 Edition Metric Component: Ellipsoidal Head Material Specification: SA-516 70 (II-D Metric p.18, ln. 22) Material impact test exemption temperature from Fig UCS-66M Curve B = -0.25 C Fig UCS-66.1M MDMT reduction = 10.5 C, (coincident ratio = 0.8126349) UCS-66 governing thickness = 26 mm Internal design pressure: P = 4,136.8541 kPa @ 65.56 C
Static liquid head: Ps= 0 kPa (SG=1, Hs=0 mm Operating head) Pth= 14.2959 kPa (SG=1, Hs=1459 mm Horizontal test head) Corrosion allowance: Design MDMT = -1.11C Rated MDMT = -10.75C Inner C = 3.18 mm Outer C = 0 mm
No impact test performed Material is not normalized Material is not produced to fine grain practice PWHT is not performed Do not Optimize MDMT / Find MAWP Full UW-11(a) Type 1 Full UW-11(a) Type 1 corr = 317.4 kg corr = 302.1 liters
Radiography:
Category A joints Head to shell seam -
Estimated weight*: new = 360 kg Capacity*: new = 296.5 liters * includes straight flange Outer diameter Minimum head thickness Head ratio D/2h Head ratio D/2h Straight flange length Lsf Nominal straight flange thickness tsf Results Summary = = = = = =
1270 mm 26 mm 2 (new) 1.9897 (corroded) 50.8 mm 22 mm
The governing condition is internal pressure. Minimum thickness per UG-16 Design thickness due to internal pressure (t) Maximum allowable working pressure (MAWP) Maximum allowable pressure (MAP)
= = = =
1.5 mm + 3.18 mm = 4.68 mm 21.59 mm 5,161.51 kPa 5,866.58 kPa
K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,224.35 / (2*307.68))2]=0.993138 K (New) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,218 / (2*304.5))2]=1
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Design thickness for internal pressure, (Corroded at 65.56 C) Appendix 1-4(c) t = = = P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion 4,136.85*1,270*0.993138 / (2*138,000*1 + 2*4,136.85*(0.993138 - 0.1)) + 3.18 21.59 mm
The head internal pressure design thickness is 21.59 mm. Maximum allowable working pressure, (Corroded at 65.56 C) Appendix 1-4(c) P = = = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps 2*138,000*1*22.83 / (0.993138*1,270 - 2*22.83*(0.993138 - 0.1)) - 0 5,161.51 kPa
The maximum allowable working pressure (MAWP) is 5,161.51 kPa. Maximum allowable pressure, (New at 21.11 C) Appendix 1-4(c) P = = = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps 2*138,000*1*26 / (1*1,270 - 2*26*(1 - 0.1)) - 0 5,866.58 kPa
The maximum allowable pressure (MAP) is 5,866.58 kPa. % Extreme fiber elongation - UCS-79(d) = = = (75*t / Rf)*(1 - Rf / Ro) (75*22 / 218.06)*(1 - 218.06 / ) 7.5667%
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Drain (N4)
ASME Section VIII Division 1, 2007 Edition Metric
tw(lower) = 22 mm Leg41 = 18 mm
Note: round inside edges per UG-76(c)
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Nozzle description: Flange description: Bolt Material: Flange rated MDMT: (UCS-66(b)(1)(b)) Liquid static head on flange: ASME B16.5 flange rating MAWP: ASME B16.5 flange rating MAP: ASME B16.5 flange hydro test: Nozzle orientation: Local vessel minimum thickness: Nozzle center line offset to datum line: End of nozzle to shell center: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection available outside vessel, Lpr: Projection available outside vessel to flange face, Lf:
Cylinder #1 0 kPa SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 5) 1 2" Sch 160 DN 50 2 inch Class 300 WN A105 SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33) -39.61C 0 kPa 4895.28 kPa @ 65.56C 5102.12 kPa @ 21.11C 7756.6 kPa @ 21.11C 180 22 mm 4300 mm 800 mm 42.85 mm 8.74 mm 3.18 mm 142.65 mm 165 mm
25/160
Reinforcement Calculations for Internal Pressure The vessel wall thickness governs the MAWP of this nozzle. UG-45 Nozzle Wall Thickness Summary (mm)
The nozzle passes UG-45 A required A available A1 A2 A3 A5 A welds treq tmin
UG-37 Area Calculation Summary (cm2)

For P = 4139.82 kPa @ 65.56 C
This nozzle is exempt from area calculations per UG-36(c)(3)(a)
6.6
7.65
Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(2) UW-16 Weld Sizing Summary
Weld description Required weld throat size (mm) Actual weld throat size (mm) Status weld size is adequate
Nozzle to shell fillet (Leg 41)
3.89
12.6
Calculations for internal pressure 4139.82 kPa @ 65.56 C Fig UCS-66.2 general note (1) applies. Nozzle is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.19721).
Nozzle UCS-66 governing thk: 7.65 mm Nozzle rated MDMT: -105 C
Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 49.2 mm
Normal to the vessel wall outside: 2.5*(tn - Cn) + te = 13.91 mm Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E - 0.6*P) 4,139.821*24.6/(118,000*1 - 0.6*4,139.821) 0.88 mm
Required thickness tr from UG-37(a) tr = P*Ro/(S*E + 0.4*P)
26/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check Fillet weld: tmin = lesser of 19 mm or tn or t = 5.56 mm tc(min) = lesser of 6 mm or 0.7*tmin = 3.89 mm tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e). UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 4.06 mm (E =1) tr2 = 22 mm tr3 = 4.68 mm tr5 = 22 mm tr6 = 6.6 mm
Standard wall pipe per UG-45(b)(4): tr4 = 6.6 mm
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Required per UG-45 is the larger of tr1 or tr6 = 6.6 mm Available nozzle wall thickness new, tn = 0.875*8.74 = 7.65 mm The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP The vessel wall thickness governs the MAP of this nozzle. UG-45 Nozzle Wall Thickness Summary (mm)

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
Calculations for internal pressure 4847.9 kPa @ 21.11 C
Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 52.16 mm
Required thickness tr from UG-37(a) tr = = P*Ro/(S*E + 0.4*P) 4,847.897*635/(138,000*1 + 0.4*4,847.897)
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22 mm
UW-16(c) Weld Check Fillet weld: tmin = lesser of 19 mm or tn or t = 8.74 mm tc(min) = lesser of 6 mm or 0.7*tmin = 6 mm tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e). UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.9 mm (E =1) tr2 = 22 mm tr3 = 1.5 mm tr5 = 22 mm tr6 = 3.42 mm
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Gas Outlet (N5)
tw(lower) = 22 mm Leg41 = Leg42 = Dp = te = 18 mm 18 mm 300.28 mm 26 mm tw(upper) = 24 mm
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Nozzle description: Pad material specification: Pad diameter: Flange description: Bolt Material: Flange rated MDMT: (UCS-66(b)(1)(b)) Liquid static head on flange: ASME B16.5 flange rating MAWP: ASME B16.5 flange rating MAP: ASME B16.5 flange hydro test: Nozzle orientation: Local vessel minimum thickness: Nozzle center line offset to datum line: End of nozzle to shell center: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection available outside vessel, Lpr: Projection available outside vessel to flange face, Lf: Pad is split:
Cylinder #1 0 kPa SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 5) 1 6" Sch 80 (XS) DN 150 SA-516 70 (II-D Metric p. 18, ln. 22) 300.28 mm 6 inch Class 300 WN A105 SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33) -39.61C 0 kPa 4895.28 kPa @ 65.56C 5102.12 kPa @ 21.11C 7756.6 kPa @ 21.11C 0 22 mm 672 mm 850 mm 146.33 mm 10.97 mm 3.18 mm 178.42 mm 215 mm no
30/160

For P = 4139.82 kPa @ 65.56 C The opening is adequately reinforced
29.1649 41.8819 0.0026 3.9387 --
34.32 3.6206 9.4
9.6
Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads Weld load W Weld load W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength
402,443 577,935 736,461 127,229 1,431,073 612,579 1,082,241 UW-16 Weld Sizing Summary
Weld description Required weld size (mm) Actual weld size (mm) Status weld size is adequate weld size is adequate weld size is adequate
Nozzle to pad fillet (Leg 41) Pad to shell fillet (Leg 42) Nozzle to pad groove (Upper)
5.46 9.41 5.46
12.6 12.6 24
Calculations for internal pressure 4139.82 kPa @ 65.56 C Fig UCS-66.2 general note (1) applies. Nozzle impact test exemption temperature from Fig UCS-66M Curve B = -28.75 C Fig UCS-66.1M MDMT reduction = 44 C, (coincident ratio = 0.42573) Rated MDMT is governed by UCS-66(b)(2). Pad is impact test exempt per UG-20(f). Nozzle UCS-66 governing thk: Nozzle rated MDMT: Pad rated MDMT: 9.6 mm -48 C -29 C
Pad UCS-66 governing thickness: 22 mm
Normal to the vessel wall outside: 2.5*(tn - Cn) + te = 45.49 mm
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Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E - 0.6*P) 4,139.821*76.34/(118,000*1 - 0.6*4,139.821) 2.74 mm
Required thickness tr from UG-37(a) tr = = = P*Ro/(S*E + 0.4*P) 4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
Area required per UG-37(c) Allowable stresses: Sn = 118, Sv = 138, Sp = 138 MPa fr1 = lesser of 1 or Sn/Sv = 0.8551 fr2 = lesser of 1 or Sn/Sv = 0.8551 fr3 = lesser of fr2 or Sp/Sv = 0.8551 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 - fr1) 152.68*18.82*1 + 2*7.8*18.82*1*(1 - 0.8551) 29.1649 cm2
Area available from FIG. UG-37.1 A1 = larger of the following= 0.0026 cm2 = = = = = = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 152.68*(1*18.83 - 1*18.82) - 2*7.8*(1*18.83 - 1*18.82)*(1 - 0.8551) 0.0026 cm2 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 2*(18.83 + 7.8)*(1*18.83 - 1*18.82) - 2*7.8*(1*18.83 - 1*18.82)*(1 - 0.8551) 0.0006 cm2
A2 = smaller of the following= 3.9387 cm2 = = = = = = 5*(tn - trn)*fr2*t 5*(7.8 - 2.74)*0.8551*18.83 4.0742 cm2 2*(tn - trn)*(2.5*tn + te)*fr2 2*(7.8 - 2.74)*(2.5*7.8 + 26)*0.8551 3.9387 cm2
A41
= =
Leg2*fr3 182*0.8551
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= A42 = = =
2.7703 cm2 Leg2*fr4 9.222*1 0.8503 cm2
(Part of the weld is outside of the limits) A5 = (Dp - d - 2*tn)*te*fr4 = = (300.28 - 152.68 - 2*7.8)*26*1 34.32 cm2
Area = = =
A1 + A2 + A41 + A42 + A5 0.0026 + 3.9387 + 2.7703 + 0.8503 + 34.32 41.8819 cm2
As Area >= A the reinforcement is adequate. UW-16(c)(2) Weld Check Inner fillet: tmin tc(min) = lesser of 19 mm or tn or te = 7.8 mm = lesser of 6 mm or 0.7*tmin = 5.46 mm
tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm Outer fillet: tmin tw(min) = lesser of 19 mm or te or t = 18.83 mm = 0.5*tmin = 9.41 mm
tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm Upper groove: tmin tw(min) = lesser of 19 mm or tn or te = 7.8 mm = 0.7*tmin = 5.46 mm
tw(actual) = 24 mm UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 5.91 mm (E =1) tr2 = 22 mm tr3 = 4.68 mm tr5 = 22 mm tr6 = 9.4 mm
Required per UG-45 is the larger of tr1 or tr6 = 9.4 mm Available nozzle wall thickness new, tn = 0.875*10.97 = 9.6 mm The nozzle neck thickness is adequate. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: Nozzle wall in shear: 0.74*138 = 102.12 MPa 0.7*118 = 82.6 MPa
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Inner fillet weld in shear: Outer fillet weld in shear:
0.49*118 = 57.82 MPa 0.49*138 = 67.62 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa Strength of welded joints: (1) Inner fillet weld in shear (/2)*Nozzle OD*Leg*Si = (/2)*168.28*18*57.82 = 275,099.71 N (2) Outer fillet weld in shear (/2)*Pad OD*Leg*So = (/2)*300.28*18*67.62 = 574,099.02 N (3) Nozzle wall in shear (/2)*Mean nozzle dia*tn*Sn = (/2)*160.48*7.8*82.6 = 162,362.39 N (4) Groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*168.28*18.83*102.12 = 508,142.31 N (6) Upper groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*168.28*24*102.12 = 647,830.87 N Loading on welds per UG-41(b)(1) W = = = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv (2,916.487 - 0.2581 + 2*7.8*0.8551*(1*18.83 - 1*18.82))*138 402,442.6 N
W1-1 = = =
(A2 + A5 + A41 + A42)*Sv (393.8701 + 3,432 + 277.0317 + 85.0321)*138 577,934.9 N
W2-2 = = =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (393.8701 + 0 + 277.0317 + 0 + 2*7.8*18.83*0.8551)*138 127,228.9 N
W3-3 = = =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (393.8701 + 0 + 3,432 + 277.0317 + 85.0321 + 0 + 2*7.8*18.83*0.8551)*138 612,579.3 N
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Load for path 1-1 lesser of W or W1-1 = 402442.6 N Path 1-1 through (2) & (3) = 574,099 + 162,362.4 = 736,461.42 N Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 2-2 lesser of W or W2-2 = 127228.9 N Path 2-2 through (1), (4), (6) = 275,099.7 + 508,142.3 + 647,830.9 = 1,431,072.86 N Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1). Load for path 3-3 lesser of W or W3-3 = 402442.6 N Path 3-3 through (2), (4) = 574,099 + 508,142.3 = 1,082,241.33 N Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

32.8893 42.3243 0.0026 7.2116 --
32.3398 2.7703 6.22
9.6

453,842 584,040 798,050 194,723 1,516,776 641,012 1,167,944 UW-16 Weld Sizing Summary
6 9.5 7.68
12.6 12.6 24
35/160
Required thickness tr from UG-37(a) tr = = = P*Ro/(S*E + 0.4*P) 4,847.897*635/(138,000*1 + 0.4*4,847.897) 22 mm
Area required per UG-37(c) Allowable stresses: Sn = 118, Sv = 138, Sp = 138 MPa fr1 = lesser of 1 or Sn/Sv = 0.8551 fr2 = lesser of 1 or Sn/Sv = 0.8551 fr3 = lesser of fr2 or Sp/Sv = 0.8551 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 - fr1) 146.33*22*1 + 2*10.97*22*1*(1 - 0.8551) 32.8893 cm2
Area available from FIG. UG-37.1 A1 = larger of the following= 0.0026 cm2 = = = = = = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 146.33*(1*22 - 1*22) - 2*10.97*(1*22 - 1*22)*(1 - 0.8551) 0.0026 cm2 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 2*(22 + 10.97)*(1*22 - 1*22) - 2*10.97*(1*22 - 1*22)*(1 - 0.8551) 0.0013 cm2
A2 = smaller of the following= 7.2116 cm2 = = = = = = 5*(tn - trn)*fr2*t 5*(10.97 - 3.08)*0.8551*22 7.4232 cm2 2*(tn - trn)*(2.5*tn + te)*fr2 2*(10.97 - 3.08)*(2.5*10.97 + 26)*0.8551 7.2116 cm2
A41
= =
Leg2*fr3 182*0.8551
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= A42 = = =
2.7703 cm2 Leg2*fr4 02*1 0 cm2
Area = = =
A1 + A2 + A41 + A42 + A5 0.0026 + 7.2116 + 2.7703 + 0 + 32.3398 42.3243 cm2
As Area >= A the reinforcement is adequate. UW-16(c)(2) Weld Check Inner fillet: tmin tc(min) = lesser of 19 mm or tn or te = 10.97 mm = lesser of 6 mm or 0.7*tmin = 6 mm
tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm Outer fillet: tmin tw(min) = lesser of 19 mm or te or t = 19 mm = 0.5*tmin = 9.5 mm
37/160
0.49*118 = 57.82 MPa 0.49*138 = 67.62 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa Strength of welded joints: (1) Inner fillet weld in shear (/2)*Nozzle OD*Leg*Si = (/2)*168.28*18*57.82 = 275,099.71 N (2) Outer fillet weld in shear (/2)*Pad OD*Leg*So = (/2)*300.28*18*67.62 = 574,099.02 N (3) Nozzle wall in shear (/2)*Mean nozzle dia*tn*Sn = (/2)*157.3*10.97*82.6 = 223,950.61 N (4) Groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*168.28*22*102.12 = 593,844.96 N (6) Upper groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*168.28*24*102.12 = 647,830.87 N Loading on welds per UG-41(b)(1) W = = = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv (3,288.932 - 0.2581 + 2*10.97*0.8551*(1*22 - 1*22))*138 453,841.9 N
W1-1 = = =
(A2 + A5 + A41 + A42)*Sv (721.1598 + 3,233.979 + 277.0317 + 0)*138 584,039.6 N
W2-2 = = =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (721.1598 + 0 + 277.0317 + 0 + 2*10.97*22*0.8551)*138 194,723.1 N
W3-3 = = =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (721.1598 + 0 + 3,233.979 + 277.0317 + 0 + 0 + 2*10.97*22*0.8551)*138 641,012.3 N
Load for path 1-1 lesser of W or W1-1 = 453841.9 N Path 1-1 through (2) & (3) = 574,099 + 223,950.6 = 798,049.63 N Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 2-2 lesser of W or W2-2 = 194723.1 N Path 2-2 through (1), (4), (6) = 275,099.7 + 593,844.9 + 647,830.9 = 1,516,775.5 N Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1). Load for path 3-3 lesser of W or W3-3 = 453841.9 N Path 3-3 through (2), (4) = 574,099 + 593,844.9 = 1,167,943.98 N Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
38/160
ILS (N14A)
Cylinder #1 0 kPa SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 5) 1 2" Sch 160 DN 50 2 inch Class 300 WN A105 SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33) -39.61C 0 kPa 4895.28 kPa @ 65.56C 5102.12 kPa @ 21.11C 7756.6 kPa @ 21.11C 80 22 mm 1772 mm 787.4 mm 42.85 mm 8.74 mm 3.18 mm 130.05 mm 152.4 mm
39/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
40/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
41/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
42/160
22 mm
43/160
ILS (N14B)
44/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
45/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
46/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
47/160
22 mm
48/160
Inlet (N1)
tw(lower) = 10.97 mm Leg41 = Leg42 = Dp = te = 18 mm 18 mm 300.28 mm 26 mm tw(upper) = 26 mm
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Nozzle description: Pad material specification: Pad diameter: Flange description: Bolt Material: Flange rated MDMT: (UCS-66(b)(1)(b)) Liquid static head on flange: ASME B16.5 flange rating MAWP: ASME B16.5 flange rating MAP: ASME B16.5 flange hydro test: Nozzle orientation: Calculated as hillside: Local vessel minimum thickness: End of nozzle to datum line: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection available outside vessel, Lpr: Projection available outside vessel to flange face, Lf: Distance to head center, R: Pad is split:
Ellipsoidal Head #1 0 kPa SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 5) 1 6" Sch 80 (XS) DN 150 SA-516 70 (II-D Metric p. 18, ln. 22) 300.28 mm 6 inch Class 300 WN A105 SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33) -39.61C 0 kPa 4895.28 kPa @ 65.56C 5102.12 kPa @ 21.11C 7756.6 kPa @ 21.11C 0 no 26 mm 5122 mm 146.33 mm 10.97 mm 3.18 mm 200.62 mm 237.2 mm 318 mm no
49/160
Reinforcement Calculations for Internal Pressure The attached ASME B16.5 flange limits the nozzle MAWP. UG-45 Nozzle Wall Thickness Summary (mm)

30.7115 45.6167 4.1374 3.5393 --
34.3193 3.6206 9.4
9.6

All failure paths are stronger than the applicable weld loads Weld load W Weld load W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength
366,722
572,414
736,855
87,073
1,139,657
UW-16 Weld Sizing Summary

Weld description Nozzle to pad fillet (Leg 41) Pad to shell fillet (Leg 42) Required weld throat size (mm) Actual weld throat size (mm) Status weld size is adequate weld size is adequate
5.46 9.5
12.6 12.6
Calculations for internal pressure 4895.28 kPa @ 65.56 C Fig UCS-66.2 general note (1) applies. Nozzle impact test exemption temperature from Fig UCS-66M Curve B = -28.75 C Fig UCS-66.1M MDMT reduction = 44 C, (coincident ratio = 0.42573) Rated MDMT is governed by UCS-66(b)(2). Pad impact test exemption temperature from Fig UCS-66M Curve B = -0.25 C Fig UCS-66.1M MDMT reduction = 14.2 C, (coincident ratio = 0.74689). Nozzle UCS-66 governing thk: Nozzle rated MDMT: Pad rated MDMT: 9.6 -48 mm C mm
Pad UCS-66 governing thickness: 26
-14.45 C
Normal to the vessel wall outside: 2.5*(tn - Cn) + te = 45.49 mm Nozzle required thickness per UG-27(c)(1)
50/160
trn
= = =
P*Rn/(Sn*E - 0.6*P) 4,895.277*76.34/(118,000*1 - 0.6*4,895.277) 3.25 mm
Required thickness tr from UG-37(a)(c) tr = = = P*K1*Do/(2*S*E + 0.8*P) 4,895.277*0.9*1,278/(2*138,000*1 + 0.8*4,895.277) 20.12 mm
Area required per UG-37(c) Allowable stresses: Sn = 118, Sv = 138, Sp = 138 MPa fr1 = 1 fr2 = lesser of 1 or Sn/Sv = 0.8551 fr3 = lesser of fr2 or Sp/Sv = 0.8551 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 - fr1) 152.68*20.12*1 + 2*7.8*20.12*1*(1 - 1) 30.7115 cm2
Area available from FIG. UG-37.1 A1 = larger of the following= 4.1374 cm2 = = = = = = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 152.68*(1*22.83 - 1*20.12) - 2*7.8*(1*22.83 - 1*20.12)*(1 - 1) 4.1374 cm2 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 2*(22.83 + 7.8)*(1*22.83 - 1*20.12) - 2*7.8*(1*22.83 - 1*20.12)*(1 - 1) 1.66 cm2
A41
= = =
Leg2*fr3 182*0.8551 2.7703 cm2
51/160
A42
= = =
Leg2*fr4 9.222*1 0.8503 cm2
Area = = =
A1 + A2 + A41 + A42 + A5 4.1374 + 3.5393 + 2.7703 + 0.8503 + 34.3193 45.6167 cm2
tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied. Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 6.42 mm (E =1) tr2 = 24.86 mm tr3 = 4.68 mm tr5 = 24.86 mm tr6 = 9.4 mm
Required per UG-45 is the larger of tr1 or tr6 = 9.4 mm Available nozzle wall thickness new, tn = 0.875*10.97 = 9.6 mm The nozzle neck thickness is adequate. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in shear: Inner fillet weld in shear: Outer fillet weld in shear: 0.6*138 = 82.8 MPa
0.49*118 = 57.82 MPa 0.49*138 = 67.62 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa Strength of welded joints:
52/160
(1) Inner fillet weld in shear (/2)*Nozzle OD*Leg*Si = (/2)*168.28*18*57.82 = 275,099.71 N (2) Outer fillet weld in shear (/2)*Pad OD*Leg*So = (/2)*300.28*18*67.62 = 574,099.02 N (4) Groove weld in shear (/2)*Mean Weld Dia*tw*Sg = (/2)*160.48*7.8*82.8 = 162,755.53 N (6) Upper groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*168.28*26*102.12 = 701,801.57 N Loading on welds per UG-41(b)(1) W = = = (A - A1)*Sv (3,071.15 - 413.7411)*138 366,722.4 N
W1-1 = = =
(A2 + A5 + A41 + A42)*Sv (353.9348 + 3,431.925 + 277.0317 + 85.0321)*138 572,413.6 N
W2-2 = = =
(A2 + A41)*Sv (353.9348 + 277.0317)*138 87,073.39 N
53/160
Load for path 1-1 lesser of W or W1-1 = 366722.4 N Path 1-1 through (2) & (4) = 574,099 + 162,755.5 = 736,854.53 N Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 2-2 lesser of W or W2-2 = 87073.39 N Path 2-2 through (1), (4), (6) = 275,099.7 + 162,755.5 + 701,801.6 = 1,139,656.83 N Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1). Reinforcement Calculations for MAP The attached ASME B16.5 flange limits the nozzle MAP. UG-45 Nozzle Wall Thickness Summary (mm)

30.66
49.5533 7.3858 7.0581 --
32.3391 2.7703 6.22
9.6

All failure paths are stronger than the applicable weld loads Weld load W Weld load W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength
321,184
581,911
798,592
135,631
1,201,394
UW-16 Weld Sizing Summary

Weld description Nozzle to pad fillet (Leg 41) Pad to shell fillet (Leg 42) Required weld throat size (mm) Actual weld throat size (mm) Status weld size is adequate weld size is adequate
6 9.5
12.6 12.6
54/160
Area required per UG-37(c) Allowable stresses: Sn = 118, Sv = 138, Sp = 138 MPa fr1 = 1 fr2 = lesser of 1 or Sn/Sv = 0.8551 fr3 = lesser of fr2 or Sp/Sv = 0.8551 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 - fr1) 146.33*20.95*1 + 2*10.97*20.95*1*(1 - 1) 30.66 cm2
Area available from FIG. UG-37.1 A1 = larger of the following= 7.3858 cm2 = = = = = = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 146.33*(1*26 - 1*20.95) - 2*10.97*(1*26 - 1*20.95)*(1 - 1) 7.3858 cm2 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 2*(26 + 10.97)*(1*26 - 1*20.95) - 2*10.97*(1*26 - 1*20.95)*(1 - 1) 3.7323 cm2
A41
= = =
Leg2*fr3 182*0.8551 2.7703 cm2 Leg2*fr4 02*1 0 cm2
A42
= = =
55/160
Area = = =
A1 + A2 + A41 + A42 + A5 7.3858 + 7.0581 + 2.7703 + 0 + 32.3391 49.5533 cm2
tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied. Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 3.25 mm (E =1) tr2 = 22.72 mm tr3 = 1.5 mm tr5 = 22.72 mm tr6 = 6.22 mm
Required per UG-45 is the larger of tr1 or tr6 = 6.22 mm Available nozzle wall thickness new, tn = 0.875*10.97 = 9.6 mm The nozzle neck thickness is adequate. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in shear: Inner fillet weld in shear: Outer fillet weld in shear: 0.6*138 = 82.8 MPa
0.49*118 = 57.82 MPa 0.49*138 = 67.62 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa Strength of welded joints: (1) Inner fillet weld in shear (/2)*Nozzle OD*Leg*Si = (/2)*168.28*18*57.82 = 275,099.71 N (2) Outer fillet weld in shear
56/160
(/2)*Pad OD*Leg*So = (/2)*300.28*18*67.62 = 574,099.02 N (4) Groove weld in shear (/2)*Mean Weld Dia*tw*Sg = (/2)*157.3*10.97*82.8 = 224,492.89 N (6) Upper groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*168.28*26*102.12 = 701,801.57 N Loading on welds per UG-41(b)(1) W = = = (A - A1)*Sv (3,065.998 - 738.5791)*138 321,183.9 N
W1-1 = = =
(A2 + A5 + A41 + A42)*Sv (705.805 + 3,233.909 + 277.0317 + 0)*138 581,911.1 N
W2-2 = = =
(A2 + A41)*Sv (705.805 + 277.0317)*138 135,631.5 N
Load for path 1-1 lesser of W or W1-1 = 321183.9 N Path 1-1 through (2) & (4) = 574,099 + 224,492.9 = 798,591.9 N Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 2-2 lesser of W or W2-2 = 135631.5 N Path 2-2 through (1), (4), (6) = 275,099.7 + 224,492.9 + 701,801.6 = 1,201,394.19 N Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
57/160
LG (N13A)
58/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
59/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
60/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
61/160
22 mm
62/160
LG (N13B)
63/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
64/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
65/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
66/160
22 mm
67/160
LG (N16 B)
68/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
69/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
70/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
71/160
22 mm
72/160
LG (N16A)
73/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
74/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
75/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
76/160
22 mm
77/160
LSB (N11A)
78/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
79/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
80/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
81/160
22 mm
82/160
LSB (N11B)
83/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
84/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
85/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
86/160
22 mm
87/160
ManWay (M1)
tw(lower) = 24 mm Leg41 = Leg42 = Dp = te = 18 mm 18 mm 970 mm 26 mm tw(upper) = 24 mm
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Pad material specification: Pad diameter: Flange description: Bolt Material: Flange rated MDMT: (UCS-66(b)(1)(b)) Liquid static head on flange: ASME B16.5 flange rating MAWP: ASME B16.5 flange rating MAP: ASME B16.5 flange hydro test: Nozzle orientation: Calculated as hillside: Local vessel minimum thickness: End of nozzle to datum line: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection available outside vessel, Lpr: Projection available outside vessel to flange face, Lf: Distance to head center, R: Pad is split:
Ellipsoidal Head #2 0 kPa SA-516 70 (II-D Metric p. 18, ln. 22) 1 SA-516 70 (II-D Metric p. 18, ln. 22) 970 mm 20 inch Class 300 WN A105 SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33) -39.61C 0 kPa 4895.28 kPa @ 65.56C 5102.12 kPa @ 21.11C 7756.6 kPa @ 21.11C 0 no 26 mm -717 mm 455.63 mm 26.19 mm 3.18 mm 299.79 mm 363.29 mm 0 mm no
88/160
Reinforcement Calculations for Internal Pressure The attached ASME B16.5 flange limits the nozzle MAWP. UG-45 Nozzle Wall Thickness Summary (mm)

92.9264 140.6124 12.5193 16.7084 --
108.1448 3.24 11.55 26.19

1,126,830 1,767,685 3,548,071 420,258 4,623,958 1,912,657 3,551,545 UW-16 Weld Sizing Summary
Weld description Nozzle to pad fillet (Leg 41) Pad to shell fillet (Leg 42) Nozzle to pad groove (Upper) Nozzle to shell groove (Lower) Required weld size (mm) Actual weld size (mm) Status weld size is adequate weld size is adequate weld size is adequate weld size is adequate
6 9.5 13.3 13.3
12.6 12.6 24 20.83
Calculations for internal pressure 4895.28 kPa @ 65.56 C Nozzle impact test exemption temperature from Fig UCS-66M Curve B = -0.25 C Fig UCS-66.1M MDMT reduction = 14.2 C, (coincident ratio = 0.74689). Pad impact test exemption temperature from Fig UCS-66M Curve B = -0.25 C Fig UCS-66.1M MDMT reduction = 14.2 C, (coincident ratio = 0.74689). Nozzle UCS-66 governing thk: Nozzle rated MDMT: Pad rated MDMT: 26 mm mm
-14.45 C -14.45 C
Normal to the vessel wall outside: 2.5*(t - C) = 57.06 mm Nozzle required thickness per UG-27(c)(1)
89/160
trn
= = =
P*Rn/(Sn*E - 0.6*P) 4,895.277*230.99/(138,000*1 - 0.6*4,895.277) 8.37 mm
Area required per UG-37(c) Allowable stresses: Sn = 138, Sv = 138, Sp = 138 MPa fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 fr3 = lesser of fr2 or Sp/Sv = 1 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 - fr1) 461.98*20.12*1 + 2*23.01*20.12*1*(1 - 1) 92.9264 cm2
Area available from FIG. UG-37.1 A1 = larger of the following= 12.5193 cm2 = = = = = = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 461.98*(1*22.83 - 1*20.12) - 2*23.01*(1*22.83 - 1*20.12)*(1 - 1) 12.5193 cm2 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 2*(22.83 + 23.01)*(1*22.83 - 1*20.12) - 2*23.01*(1*22.83 - 1*20.12)*(1 - 1) 2.4845 cm2
A2 = smaller of the following= 16.7084 cm2 = = = = = = 5*(tn - trn)*fr2*t 5*(23.01 - 8.37)*1*22.83 16.7084 cm2 2*(tn - trn)*(2.5*tn + te)*fr2 2*(23.01 - 8.37)*(2.5*23.01 + 26)*1 24.4587 cm2
A41
= = =
Leg2*fr3 182*1 3.24 cm2
90/160
A42
= = =
Leg2*fr4 02*1 0 cm2
Area = = =
A1 + A2 + A41 + A42 + A5 12.5193 + 16.7084 + 3.24 + 0 + 108.1448 140.6124 cm2
As Area >= A the reinforcement is adequate. UW-16(d) Weld Check Inner fillet: tmin tc(min) = lesser of 19 mm or tn or te = 19 mm = lesser of 6 mm or 0.7*tmin = 6 mm
tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm Upper groove: tmin tw(min) = lesser of 19 mm or tn or te = 19 mm = 0.7*tmin = 13.3 mm
tw(actual) = 24 mm Lower groove: tmin tw(min) = lesser of 19 mm or tn or t = 19 mm = 0.7*tmin = 13.3 mm
tw(actual) = 20.83 mm UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied. Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 11.55 mm (E =1) tr2 = 24.86 mm tr3 = 4.68 mm tr5 = 24.86 mm tr6 = 11.51 mm
Required per UG-45 is the larger of tr1 or tr6 = 11.55 mm Available nozzle wall thickness new, tn = 26.19 mm The nozzle neck thickness is adequate.
91/160
Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: Nozzle wall in shear: Inner fillet weld in shear: Outer fillet weld in shear: 0.74*138 = 102.12 MPa 0.7*138 = 96.6 MPa 0.49*138 = 67.62 MPa 0.49*138 = 67.62 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa Strength of welded joints: (1) Inner fillet weld in shear (/2)*Nozzle OD*Leg*Si = (/2)*508*18*67.62 = 971,250.75 N (2) Outer fillet weld in shear (/2)*Pad OD*Leg*So = (/2)*970*18*67.62 = 1,854,553.48 N (3) Nozzle wall in shear (/2)*Mean nozzle dia*tn*Sn = (/2)*484.99*23.01*96.6 = 1,693,517.41 N (4) Groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*508*20.83*102.12 = 1,696,990.92 N (6) Upper groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*508*24*102.12 = 1,955,715.78 N Loading on welds per UG-41(b)(1) W = = = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv (9,292.641 - 1,251.933 + 2*23.01*1*(1*22.83 - 1*20.12))*138 1,126,830 N
W1-1 = = =
(A2 + A5 + A41 + A42)*Sv (1,670.835 + 10,814.48 + 323.9993 + 0)*138 1,767,685 N
W2-2 = = =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (1,670.835 + 0 + 323.9993 + 0 + 2*23.01*22.83*1)*138 420,258.5 N
W3-3 = = =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (1,670.835 + 0 + 10,814.48 + 323.9993 + 0 + 0 + 2*23.01*22.83*1)*138 1,912,657 N
Load for path 1-1 lesser of W or W1-1 = 1126830 N Path 1-1 through (2) & (3) = 1,854,554 + 1,693,517 = 3,548,071.03 N Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 2-2 lesser of W or W2-2 = 420258.5 N Path 2-2 through (1), (4), (6) = 971,250.8 + 1,696,991 + 1,955,716 = 4,623,957.52 N
92/160
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1). Load for path 3-3 lesser of W or W3-3 = 1126830 N Path 3-3 through (2), (4) = 1,854,554 + 1,696,991 = 3,551,544.53 N Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2). % Extreme fiber elongation - UCS-79(d) = = = (50*t / Rf)*(1 - Rf / Ro) (50*26.19 / 240.91)*(1 - 240.91 / ) 5.4352%
93/160
Reinforcement Calculations for MAP The attached ASME B16.5 flange limits the nozzle MAP. UG-45 Nozzle Wall Thickness Summary (mm)

95.4658 153.926 22.9967 22.8464 --
104.8428 3.24 8.61 26.19

1,036,554 1,806,824 3,769,108 547,913 4,882,682 1,994,745 3,810,269 UW-16 Weld Sizing Summary
Weld description Nozzle to pad fillet (Leg 41) Pad to shell fillet (Leg 42) Nozzle to pad groove (Upper) Nozzle to shell groove (Lower) Required weld size (mm) Actual weld size (mm) Status weld size is adequate weld size is adequate weld size is adequate weld size is adequate
6 9.5 13.3 13.3
12.6 12.6 24 24
Normal to the vessel wall outside: 2.5*(t - C) = 65 mm Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E - 0.6*P) 5,102.12*227.81/(138,000*1 - 0.6*5,102.12) 8.61 mm
Required thickness tr from UG-37(a)(c)
94/160
tr
= = =
P*K1*Do/(2*S*E + 0.8*P) 5,102.12*0.9*1,278/(2*138,000*1 + 0.8*5,102.12) 20.95 mm
Area required per UG-37(c) Allowable stresses: Sn = 138, Sv = 138, Sp = 138 MPa fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 fr3 = lesser of fr2 or Sp/Sv = 1 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 - fr1) 455.63*20.95*1 + 2*26.19*20.95*1*(1 - 1) 95.4658 cm2
Area available from FIG. UG-37.1 A1 = larger of the following= 22.9967 cm2 = = = = = = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 455.63*(1*26 - 1*20.95) - 2*26.19*(1*26 - 1*20.95)*(1 - 1) 22.9967 cm2 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 2*(26 + 26.19)*(1*26 - 1*20.95) - 2*26.19*(1*26 - 1*20.95)*(1 - 1) 5.2684 cm2
A2 = smaller of the following= 22.8464 cm2 = = = = = = 5*(tn - trn)*fr2*t 5*(26.19 - 8.61)*1*26 22.8464 cm2 2*(tn - trn)*(2.5*tn + te)*fr2 2*(26.19 - 8.61)*(2.5*26.19 + 26)*1 32.1496 cm2
A41
= = =
Leg2*fr3 182*1 3.24 cm2 Leg2*fr4 02*1 0 cm2
A42
= = =
(Part of the weld is outside of the limits) A5 = (Dp - d - 2*tn)*te*fr4 = (911.25 - 455.63 - 2*26.19)*26*1
95/160
104.8428 cm2
Area = = =
A1 + A2 + A41 + A42 + A5 22.9967 + 22.8464 + 3.24 + 0 + 104.8428 153.926 cm2
As Area >= A the reinforcement is adequate. UW-16(d) Weld Check Inner fillet: tmin tc(min) = lesser of 19 mm or tn or te = 19 mm = lesser of 6 mm or 0.7*tmin = 6 mm
tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm Upper groove: tmin tw(min) = lesser of 19 mm or tn or te = 19 mm = 0.7*tmin = 13.3 mm
tw(actual) = 24 mm Lower groove: tmin tw(min) = lesser of 19 mm or tn or t = 19 mm = 0.7*tmin = 13.3 mm
tw(actual) = 24 mm UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied. Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 8.61 mm (E =1) tr2 = 22.72 mm tr3 = 1.5 mm tr5 = 22.72 mm tr6 = 8.33 mm
Required per UG-45 is the larger of tr1 or tr6 = 8.61 mm Available nozzle wall thickness new, tn = 26.19 mm The nozzle neck thickness is adequate. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: Nozzle wall in shear: Inner fillet weld in shear: Outer fillet weld in shear: 0.74*138 = 102.12 MPa 0.7*138 = 96.6 MPa 0.49*138 = 67.62 MPa 0.49*138 = 67.62 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa
96/160
Strength of welded joints: (1) Inner fillet weld in shear (/2)*Nozzle OD*Leg*Si = (/2)*508*18*67.62 = 971,250.75 N (2) Outer fillet weld in shear (/2)*Pad OD*Leg*So = (/2)*970*18*67.62 = 1,854,553.48 N (3) Nozzle wall in shear (/2)*Mean nozzle dia*tn*Sn = (/2)*481.81*26.19*96.6 = 1,914,554.16 N (4) Groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*508*24*102.12 = 1,955,715.78 N (6) Upper groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*508*24*102.12 = 1,955,715.78 N Loading on welds per UG-41(b)(1) W = = = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv (9,546.584 - 2,299.673 + 2*26.19*1*(1*26 - 1*20.95))*138 1,036,554 N
W1-1 = = =
(A2 + A5 + A41 + A42)*Sv (2,284.64 + 10,484.28 + 323.9993 + 0)*138 1,806,824 N
W2-2 = = =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (2,284.64 + 0 + 323.9993 + 0 + 2*26.19*26*1)*138 547,913.2 N
W3-3 = = =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (2,284.64 + 0 + 10,484.28 + 323.9993 + 0 + 0 + 2*26.19*26*1)*138 1,994,745 N
Load for path 1-1 lesser of W or W1-1 = 1036554 N Path 1-1 through (2) & (3) = 1,854,554 + 1,914,554 = 3,769,107.63 N Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 2-2 lesser of W or W2-2 = 547913.2 N Path 2-2 through (1), (4), (6) = 971,250.8 + 1,955,716 + 1,955,716 = 4,882,682.24 N Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1). Load for path 3-3 lesser of W or W3-3 = 1036554 N Path 3-3 through (2), (4) = 1,854,554 + 1,955,716 = 3,810,269.26 N Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
97/160
Oil Outlet (N2)
Cylinder #1 0 kPa SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 5) 1 4" Sch 160 DN 100 SA-516 70 (II-D Metric p. 18, ln. 22) 215.9 mm 4 inch Class 300 WN A105 SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33) -39.61C 0 kPa 4895.28 kPa @ 65.56C 5102.12 kPa @ 21.11C 7756.6 kPa @ 21.11C 180 22 mm 272 mm 800 mm 87.33 mm 13.49 mm 3.18 mm 133.25 mm 165 mm no
98/160

18.1954 28.7133 0.0013 6.949 --
18.9927 2.7703 8.44
11.8

251,083 396,226 551,918 179,943 972,049 442,042 757,935 UW-16 Weld Sizing Summary
6 9.41 7.22
12.6 12.6 24
Calculations for internal pressure 4139.82 kPa @ 65.56 C Fig UCS-66.2 general note (1) applies. Nozzle is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.19458). Pad is impact test exempt per UG-20(f). Nozzle UCS-66 governing thk: Nozzle rated MDMT: Pad rated MDMT: 11.8 mm -105 C mm -29 C
Normal to the vessel wall outside: 2.5*(t - C) = 47.06 mm Nozzle required thickness per UG-27(c)(1)
99/160
trn
= = =
P*Rn/(Sn*E - 0.6*P) 4,139.821*46.84/(118,000*1 - 0.6*4,139.821) 1.68 mm
Area required per UG-37(c) Allowable stresses: Sn = 118, Sv = 138, Sp = 138 MPa fr1 = lesser of 1 or Sn/Sv = 0.8551 fr2 = lesser of 1 or Sn/Sv = 0.8551 fr3 = lesser of fr2 or Sp/Sv = 0.8551 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 - fr1) 93.68*18.82*1 + 2*10.31*18.82*1*(1 - 0.8551) 18.1954 cm2
Area available from FIG. UG-37.1 A1 = larger of the following= 0.0013 cm2 = = = = = = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 93.68*(1*18.83 - 1*18.82) - 2*10.31*(1*18.83 - 1*18.82)*(1 - 0.8551) 0.0013 cm2 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 2*(18.83 + 10.31)*(1*18.83 - 1*18.82) - 2*10.31*(1*18.83 - 1*18.82)*(1 - 0.8551) 0.0006 cm2
A41
= = =
Leg2*fr3 182*0.8551 2.7703 cm2 Leg2*fr4
A42
100/160
= =
02*1 0 cm2
Area = = =
A1 + A2 + A41 + A42 + A5 0.0013 + 6.949 + 2.7703 + 0 + 18.9927 28.7133 cm2
Required per UG-45 is the larger of tr1 or tr6 = 8.44 mm Available nozzle wall thickness new, tn = 0.875*13.49 = 11.8 mm The nozzle neck thickness is adequate. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: Nozzle wall in shear: Inner fillet weld in shear: Outer fillet weld in shear: 0.74*138 = 102.12 MPa 0.7*118 = 82.6 MPa 0.49*118 = 57.82 MPa 0.49*138 = 67.62 MPa
101/160
Upper groove weld in tension: 0.74*138 = 102.12 MPa Strength of welded joints: (1) Inner fillet weld in shear (/2)*Nozzle OD*Leg*Si = (/2)*114.3*18*57.82 = 186,860.19 N (2) Outer fillet weld in shear (/2)*Pad OD*Leg*So = (/2)*215.9*18*67.62 = 412,781.57 N (3) Nozzle wall in shear (/2)*Mean nozzle dia*tn*Sn = (/2)*103.99*10.31*82.6 = 139,136.58 N (4) Groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*114.3*18.83*102.12 = 345,153.27 N (6) Upper groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*114.3*24*102.12 = 440,036.03 N Loading on welds per UG-41(b)(1) W = = = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv (1,819.543 - 0.129 + 2*10.31*0.8551*(1*18.83 - 1*18.82))*138 251,083 N
W1-1 = = =
(A2 + A5 + A41 + A42)*Sv (694.9018 + 1,899.269 + 277.0317 + 0)*138 396,226.1 N
W2-2 = = =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (694.9018 + 0 + 277.0317 + 0 + 2*10.31*18.83*0.8551)*138 179,943.2 N
W3-3 = = =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (694.9018 + 0 + 1,899.269 + 277.0317 + 0 + 0 + 2*10.31*18.83*0.8551)*138 442,042.5 N
102/160
Load for path 1-1 lesser of W or W1-1 = 251083 N Path 1-1 through (2) & (3) = 412,781.6 + 139,136.6 = 551,918.13 N Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 2-2 lesser of W or W2-2 = 179943.2 N Path 2-2 through (1), (4), (6) = 186,860.2 + 345,153.3 + 440,036 = 972,049.49 N Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1). Load for path 3-3 lesser of W or W3-3 = 251083 N Path 3-3 through (2), (4) = 412,781.6 + 345,153.3 = 757,934.8 N Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

20.0698 29.4191 0.0013 10.9568 --
15.6908 2.7703 5.27
11.8

276,951 405,966 589,200 259,462 1,030,263 475,995 816,148 UW-16 Weld Sizing Summary
6 9.5 9.44
12.6 12.6 24
Normal to the vessel wall outside: 2.5*(t - C) = 55 mm
103/160
A41
= =
Leg2*fr3 182*0.8551
104/160
= A42 = = =
2.7703 cm2 Leg2*fr4 02*1 0 cm2
Area = = =
A1 + A2 + A41 + A42 + A5 0.0013 + 10.9568 + 2.7703 + 0 + 15.6908 29.4191 cm2
105/160
0.49*118 = 57.82 MPa 0.49*138 = 67.62 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa Strength of welded joints: (1) Inner fillet weld in shear (/2)*Nozzle OD*Leg*Si = (/2)*114.3*18*57.82 = 186,860.19 N (2) Outer fillet weld in shear (/2)*Pad OD*Leg*So = (/2)*215.9*18*67.62 = 412,781.57 N (3) Nozzle wall in shear (/2)*Mean nozzle dia*tn*Sn = (/2)*100.81*13.49*82.6 = 176,418.07 N (4) Groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*114.3*22*102.12 = 403,366.35 N (6) Upper groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*114.3*24*102.12 = 440,036.03 N Loading on welds per UG-41(b)(1) W = = = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv (2,006.978 - 0.129 + 2*13.49*0.8551*(1*22 - 1*22))*138 276,951.1 N
W1-1 = = =
(A2 + A5 + A41 + A42)*Sv (1,095.675 + 1,569.077 + 277.0317 + 0)*138 405,966.2 N
W2-2 = = =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (1,095.675 + 0 + 277.0317 + 0 + 2*13.49*22*0.8551)*138 259,462.4 N
W3-3 = = =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (1,095.675 + 0 + 1,569.077 + 277.0317 + 0 + 0 + 2*13.49*22*0.8551)*138 475,995 N
Load for path 1-1 lesser of W or W1-1 = 276951.1 N Path 1-1 through (2) & (3) = 412,781.6 + 176,418.1 = 589,199.62 N Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 2-2 lesser of W or W2-2 = 259462.4 N Path 2-2 through (1), (4), (6) = 186,860.2 + 403,366.3 + 440,036 = 1,030,262.6 N Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1). Load for path 3-3 lesser of W or W3-3 = 276951.1 N Path 3-3 through (2), (4) = 412,781.6 + 403,366.3 = 816,147.92 N Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
106/160
PI (N6)
107/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
108/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
109/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
110/160
22 mm
111/160
PSV (N9)
112/160

14.1747 22.8284 0.0013 5.211 --
14.8458 2.7703 7.98
9.73

5.57 9.41 5.57
12.6 12.6 24
Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 73 mm
113/160
trn
= = =
P*Rn/(Sn*E - 0.6*P) 4,139.821*36.5/(118,000*1 - 0.6*4,139.821) 1.31 mm
Area required per UG-37(c) Allowable stresses: Sn = 118, Sv = 138, Sp = 138 MPa fr1 = lesser of 1 or Sn/Sv = 0.8551 fr2 = lesser of 1 or Sn/Sv = 0.8551 fr3 = lesser of fr2 or Sp/Sv = 0.8551 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 - fr1) 73*18.82*1 + 2*7.95*18.82*1*(1 - 0.8551) 14.1747 cm2
Area available from FIG. UG-37.1 A1 = larger of the following= 0.0013 cm2 = = = = = = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 73*(1*18.83 - 1*18.82) - 2*7.95*(1*18.83 - 1*18.82)*(1 - 0.8551) 0.0013 cm2 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 2*(18.83 + 7.95)*(1*18.83 - 1*18.82) - 2*7.95*(1*18.83 - 1*18.82)*(1 - 0.8551) 0.0006 cm2
A41
= = =
Leg2*fr3 182*0.8551 2.7703 cm2 Leg2*fr4
A42
114/160
= =
02*1 0 cm2
(Part of the weld is outside of the limits) A5 = (Dp - d - 2*tn)*te*fr4 = = (146 - 73 - 2*7.95)*26*1 14.8458 cm2
Area = = =
A1 + A2 + A41 + A42 + A5 0.0013 + 5.211 + 2.7703 + 0 + 14.8458 22.8284 cm2
115/160
W1-1 = = =
(A2 + A5 + A41 + A42)*Sv (521.0957 + 1,484.579 + 277.0317 + 0)*138 315,013.6 N
W2-2 = = =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (521.0957 + 0 + 277.0317 + 0 + 2*7.95*18.83*0.8551)*138 145,463.1 N
W3-3 = = =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (521.0957 + 0 + 1,484.579 + 277.0317 + 0 + 0 + 2*7.95*18.83*0.8551)*138 350,335.1 N
116/160
Load for path 1-1 lesser of W or W1-1 = 195596.3 N Path 1-1 through (2) & (3) = 364,219 + 83,501.41 = 447,720.41 N Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 2-2 lesser of W or W2-2 = 145463.1 N Path 2-2 through (1), (4), (6) = 145,335.7 + 268,452.6 + 342,250.3 = 756,038.53 N Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1). Load for path 3-3 lesser of W or W3-3 = 195596.3 N Path 3-3 through (2), (4) = 364,219 + 268,452.6 = 632,671.54 N Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

15.3709 23.2612 0.0013 8.9458 --
11.5438 2.7703 4.8
9.73

6 9.5 7.79
12.6 12.6 24
117/160
A41
= =
Leg2*fr3 182*0.8551
118/160
= A42 = = =
2.7703 cm2 Leg2*fr4 02*1 0 cm2
Area = = =
A1 + A2 + A41 + A42 + A5 0.0013 + 8.9458 + 2.7703 + 0 + 11.5438 23.2612 cm2
119/160
0.49*118 = 57.82 MPa 0.49*138 = 67.62 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa Strength of welded joints: (1) Inner fillet weld in shear (/2)*Nozzle OD*Leg*Si = (/2)*88.9*18*57.82 = 145,335.7 N (2) Outer fillet weld in shear (/2)*Pad OD*Leg*So = (/2)*190.5*18*67.62 = 364,219.01 N (3) Nozzle wall in shear (/2)*Mean nozzle dia*tn*Sn = (/2)*77.77*11.13*82.6 = 112,265.6 N (4) Groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*88.9*22*102.12 = 313,729.43 N (6) Upper groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*88.9*24*102.12 = 342,250.28 N Loading on welds per UG-41(b)(1) W = = = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv (1,537.094 - 0.129 + 2*11.13*0.8551*(1*22 - 1*22))*138 212,106 N
W1-1 = = =
(A2 + A5 + A41 + A42)*Sv (894.5788 + 1,154.379 + 277.0317 + 0)*138 320,986.7 N
W2-2 = = =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (894.5788 + 0 + 277.0317 + 0 + 2*11.13*22*0.8551)*138 219,446.2 N
W3-3 = = =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (894.5788 + 0 + 1,154.379 + 277.0317 + 0 + 0 + 2*11.13*22*0.8551)*138 378,750.6 N
Load for path 1-1 lesser of W or W1-1 = 212106 N Path 1-1 through (2) & (3) = 364,219 + 112,265.6 = 476,484.59 N Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 2-2 lesser of W or W2-2 = 212106 N Path 2-2 through (1), (4), (6) = 145,335.7 + 313,729.4 + 342,250.3 = 801,315.39 N Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 3-3 lesser of W or W3-3 = 212106 N Path 3-3 through (2), (4) = 364,219 + 313,729.4 = 677,948.4 N Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
120/160
Rupture Disk (N10)
121/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
122/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
123/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
124/160
22 mm
125/160
Spare (N8)
126/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
127/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
128/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
129/160
22 mm
130/160
Ti (N7)
131/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
132/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
133/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
134/160
22 mm
135/160
Water Outlet (N3)
136/160

14.1747 22.8284 0.0013 5.211 --
14.8458 2.7703 7.98
9.73

5.57 9.41 5.57
12.6 12.6 24
Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 73 mm
137/160
trn
= = =
P*Rn/(Sn*E - 0.6*P) 4,139.821*36.5/(118,000*1 - 0.6*4,139.821) 1.31 mm
Area required per UG-37(c) Allowable stresses: Sn = 118, Sv = 138, Sp = 138 MPa fr1 = lesser of 1 or Sn/Sv = 0.8551 fr2 = lesser of 1 or Sn/Sv = 0.8551 fr3 = lesser of fr2 or Sp/Sv = 0.8551 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 - fr1) 73*18.82*1 + 2*7.95*18.82*1*(1 - 0.8551) 14.1747 cm2
Area available from FIG. UG-37.1 A1 = larger of the following= 0.0013 cm2 = = = = = = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 73*(1*18.83 - 1*18.82) - 2*7.95*(1*18.83 - 1*18.82)*(1 - 0.8551) 0.0013 cm2 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1) 2*(18.83 + 7.95)*(1*18.83 - 1*18.82) - 2*7.95*(1*18.83 - 1*18.82)*(1 - 0.8551) 0.0006 cm2
A41
= = =
Leg2*fr3 182*0.8551 2.7703 cm2 Leg2*fr4
A42
138/160
= =
02*1 0 cm2
(Part of the weld is outside of the limits) A5 = (Dp - d - 2*tn)*te*fr4 = = (146 - 73 - 2*7.95)*26*1 14.8458 cm2
Area = = =
A1 + A2 + A41 + A42 + A5 0.0013 + 5.211 + 2.7703 + 0 + 14.8458 22.8284 cm2
139/160
W1-1 = = =
(A2 + A5 + A41 + A42)*Sv (521.0957 + 1,484.579 + 277.0317 + 0)*138 315,013.6 N
W2-2 = = =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (521.0957 + 0 + 277.0317 + 0 + 2*7.95*18.83*0.8551)*138 145,463.1 N
W3-3 = = =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (521.0957 + 0 + 1,484.579 + 277.0317 + 0 + 0 + 2*7.95*18.83*0.8551)*138 350,335.1 N
140/160
Load for path 1-1 lesser of W or W1-1 = 195596.3 N Path 1-1 through (2) & (3) = 364,219 + 83,501.41 = 447,720.41 N Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 2-2 lesser of W or W2-2 = 145463.1 N Path 2-2 through (1), (4), (6) = 145,335.7 + 268,452.6 + 342,250.3 = 756,038.53 N Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1). Load for path 3-3 lesser of W or W3-3 = 195596.3 N Path 3-3 through (2), (4) = 364,219 + 268,452.6 = 632,671.54 N Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

15.3709 23.2612 0.0013 8.9458 --
11.5438 2.7703 4.8
9.73

6 9.5 7.79
12.6 12.6 24
141/160
A41
= =
Leg2*fr3 182*0.8551
142/160
= A42 = = =
2.7703 cm2 Leg2*fr4 02*1 0 cm2
Area = = =
A1 + A2 + A41 + A42 + A5 0.0013 + 8.9458 + 2.7703 + 0 + 11.5438 23.2612 cm2
143/160
0.49*118 = 57.82 MPa 0.49*138 = 67.62 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa Strength of welded joints: (1) Inner fillet weld in shear (/2)*Nozzle OD*Leg*Si = (/2)*88.9*18*57.82 = 145,335.7 N (2) Outer fillet weld in shear (/2)*Pad OD*Leg*So = (/2)*190.5*18*67.62 = 364,219.01 N (3) Nozzle wall in shear (/2)*Mean nozzle dia*tn*Sn = (/2)*77.77*11.13*82.6 = 112,265.6 N (4) Groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*88.9*22*102.12 = 313,729.43 N (6) Upper groove weld in tension (/2)*Nozzle OD*tw*Sg = (/2)*88.9*24*102.12 = 342,250.28 N Loading on welds per UG-41(b)(1) W = = = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv (1,537.094 - 0.129 + 2*11.13*0.8551*(1*22 - 1*22))*138 212,106 N
W1-1 = = =
(A2 + A5 + A41 + A42)*Sv (894.5788 + 1,154.379 + 277.0317 + 0)*138 320,986.7 N
W2-2 = = =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (894.5788 + 0 + 277.0317 + 0 + 2*11.13*22*0.8551)*138 219,446.2 N
W3-3 = = =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (894.5788 + 0 + 1,154.379 + 277.0317 + 0 + 0 + 2*11.13*22*0.8551)*138 378,750.6 N
Load for path 1-1 lesser of W or W1-1 = 212106 N Path 1-1 through (2) & (3) = 364,219 + 112,265.6 = 476,484.59 N Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 2-2 lesser of W or W2-2 = 212106 N Path 2-2 through (1), (4), (6) = 145,335.7 + 313,729.4 + 342,250.3 = 801,315.39 N Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2). Load for path 3-3 lesser of W or W3-3 = 212106 N Path 3-3 through (2), (4) = 364,219 + 313,729.4 = 677,948.4 N Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
144/160
WLC (N15A)
145/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
146/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
147/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
148/160
22 mm
149/160
WLC (N15B)
150/160

For P = 4139.82 kPa @ 65.56 C
6.6
7.65
3.89
12.6
151/160
= =
4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm
152/160

For P = 4847.9 kPa @ 21.11 C
3.42
7.65
12.6
153/160
22 mm
154/160
Saddle #4
Saddle material: Saddle construction is: Saddle allowable stress: Saddle yield stress: Saddle distance to datum: Tangent to tangent length: Saddle separation: Vessel radius: Tangent distance left: Tangent distance right: Saddle height: Saddle contact angle: Wear plate thickness: Wear plate width: Wear plate contact angle: Web plate thickness: Base plate length: Base plate width: Base plate thickness: Number of stiffener ribs: Largest stiffener rib spacing: Stiffener rib thickness: Saddle width: Anchor bolt size & type: Anchor bolt material: Anchor bolt allowable shear: Anchor bolt corrosion allowance: Anchor bolts per saddle: Base coefficient of friction: Ss = Sy = L= Ls = R= Al = Ar = Hs = = tp = Wp = w = ts = E= F= tb = n= di = tw = B=
SA-36 Centered web 137.895 MPa 262.001 MPa 772 mm 4,673.6 mm 2,800 mm 635 mm 1,050.8 mm 822.8 mm 1,250 mm 120 13 mm 425 mm 132 13 mm 1,000 mm 350 mm 16 mm 4 355.6 mm 6.35 mm 350 mm 24 mm SA193-Gr.B7 103.421 MPa 0 mm 4 0.45
Weight on left saddle: operating corr =1,666.04 kg, test new =5,190.46 kg Weight on right saddle: operating corr =2,440.78 kg, test new =5,484.39 kg Weight of saddle pair =464.48 kg
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Notes: (1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on Two Saddle Supports" by L.P. Zick.
Load
Vessel condition
Bending + pressure between saddles (MPa) S1

(+)
Bending + pressure at the saddle (MPa) S2

(+) 70.018 80.244
allow (+)
138 235.8
S1
(-) 0.283 0.547
allow
(-) 114.924 114.924
allow
(+) 138 235.8
S2
(-) 2.266 5.066
allow
(-) 114.924 114.924
Weight Weight
Operating Test
68.035 75.724
Load
Vessel condition
Tangential shear (MPa)
Circumferential stress (MPa) S4 (horns)

-6.35 -10.562
Stress over saddle (MPa) S5

2.436 4.758
Splitting (MPa)
S3
Weight Weight Operating Test 1.563 2.766
allow
110.4 188.64
allow (+/-)
207 235.8
allow
122.944 235.8
S6
0.589 1.322
allow
91.93 235.801
Load Case 1: Weight ,Operating

Longitudinal stress between saddles (Weight ,Operating, right saddle loading and geometry govern) S1 = +- 3*K1*Q*(L/12) / (*R2*t) = 3*0.2342*23,935.88*(4,673.6/12) / (*625.592*18.83) = 0.283 MPa Sp = P*R/(2*t) = 4.14*616.18/(2*18.83) = 67.752 MPa Maximum tensile stress S1t = S1 + Sp = 68.035 MPa Maximum compressive stress (shut down) S1c = S1 = 0.283 MPa Tensile stress is acceptable (<=1*S*E = 138 MPa) (138 MPa) Compressive stress is acceptable (<=1*Sc = 114.924 MPa) Longitudinal stress at the left saddle (Weight ,Operating) Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3 = 2*330.5/3 + 4,673.6 + 2*330.5/3 = 5,114.27 mm w = Wt/Le = 40,274.2*10/5,114.27 = 78.75 N/cm Bending moment at the left saddle:
156/160
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4) = 78.75/10000*(2*330.5*1,050.8/3 + 1,050.82/2 - (6352 - 330.52)/4) = 5,592.1 N-m S2 = +- Mq*K1'/ (*R2*t) = 5,592.1*1e3*9.3799/ (*625.592*18.83) = 2.266 MPa Sp = P*R/(2*t) = 4.14*616.18/(2*18.83) = 67.752 MPa Maximum tensile stress S2t = S2 + Sp = 70.018 MPa Maximum compressive stress (shut down) S2c = S2 = 2.266 MPa Tensile stress is acceptable (<=1*S = 138 MPa) Compressive stress is acceptable (<=1*Sc = 114.924 MPa) Tangential shear stress in the shell (right saddle, Weight ,Operating) Qshear = Q - w*(a + 2*H/3) = 23,935.88 - 7.87*(822.8 + 2*330.5/3) = 15,721.34 N S3 = K2.2*Qshear/(R*t) = 1.1707*15,721.34/(625.59*18.83) = 1.563 MPa Tangential shear stress is acceptable (<= 0.8*S = 110.4 MPa) Circumferential stress at the right saddle horns (Weight ,Operating) S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R/(L*t2) = -23,935.88/(4*18.83*(350+1.56*Sqr(635*18.83))) - 12*0.0529*23,935.88*625.59/(4,673.6*18.832) = -6.35 MPa Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 207 MPa) The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B + 1.56*(Rotc)0.5} =520.56 mm Ring compression in shell over right saddle (Weight ,Operating) S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc))) = 0.7603*23,935.88/((18.83 + 13)*(13 + 1.56*Sqr(635*31.83))) = 2.436 MPa Ring compression in shell is acceptable (<= 0.5*Sy = 122.944 MPa) Saddle splitting load (right, Weight ,Operating) Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 21.1667*1.3 + 1.3*42.5 = 82.7667 cm2 S6 = K8*Q / Ae
157/160
= 0.2035*23,935.88 / 8,276.6659 = 0.589 MPa Stress in saddle is acceptable (<= (2/3)*Ss = 91.93 MPa)
Load Case 2: Weight ,Test

Longitudinal stress between saddles (Weight ,Test, right saddle loading and geometry govern) S1 = +- 3*K1*Q*(L/12) / (*R2*t) = 3*0.2342*53,783.45*(4,673.6/12) / (*6242*22) = 0.547 MPa Sp = P*R/(2*t) = 5.4*613/(2*22) = 75.178 MPa Maximum tensile stress S1t = S1 + Sp = 75.724 MPa Maximum compressive stress (shut down) S1c = S1 = 0.547 MPa Tensile stress is acceptable (<= 0.9*Sy = 235.8 MPa) (235.8 MPa) Compressive stress is acceptable (<=1*Sc = 114.924 MPa) Longitudinal stress at the left saddle (Weight ,Test) Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3 = 2*330.5/3 + 4,673.6 + 2*330.5/3 = 5,114.27 mm w = Wt/Le = 104,684.46*10/5,114.27 = 204.69 N/cm Bending moment at the left saddle: Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4) = 204.69/10000*(2*330.5*1,050.8/3 + 1,050.82/2 - (6352 - 330.52)/4) = 14,535.5 N-m S2 = +- Mq*K1'/ (*R2*t) = 14,535.5*1e3*9.3799/ (*6242*22) = 5.066 MPa Sp = P*R/(2*t) = 5.4*613/(2*22) = 75.178 MPa Maximum tensile stress S2t = S2 + Sp = 80.244 MPa Maximum compressive stress (shut down) S2c = S2 = 5.066 MPa Tensile stress is acceptable (<= 0.9*Sy = 235.8 MPa) Compressive stress is acceptable (<=1*Sc = 114.924 MPa) Tangential shear stress in the shell (right saddle, Weight ,Test) Qshear = Q - w*(a + 2*H/3) = 53,783.45 - 20.47*(822.8 + 2*330.5/3) = 32,431.45 N
158/160
S3 = K2.2*Qshear/(R*t) = 1.1707*32,431.45/(624*22) = 2.766 MPa Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 188.64 MPa) Circumferential stress at the right saddle horns (Weight ,Test) S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R/(L*t2) = -53,783.45/(4*22*(350+1.56*Sqr(635*22))) - 12*0.0529*53,783.45*624/(4,673.6*222) = -10.562 MPa Circumferential stress at saddle horns is acceptable (<= 0.9*Sy = 235.8 MPa) The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B + 1.56*(Rotc)0.5} =534.38 mm Ring compression in shell over right saddle (Weight ,Test) S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc))) = 0.7603*53,783.45/((22 + 13)*(13 + 1.56*Sqr(635*35))) = 4.758 MPa Ring compression in shell is acceptable (<= 0.9*Sy = 235.8 MPa) Saddle splitting load (right, Weight ,Test) Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 21.1667*1.3 + 1.3*42.5 = 82.7667 cm2 S6 = K8*Q / Ae = 0.2035*53,783.45 / 8,276.6659 = 1.322 MPa Stress in saddle is acceptable (<= 0.9*Sy = 235.801 MPa) Shear stress in anchor bolting, one end slotted Maximum seismic or wind base shear = 0 N Thermal expansion base shear = W* = 26,213.37 * 0.45= 11,796.02 N Corroded root area for a 24 mm bolt = 3.3826 cm2 ( 4 per saddle ) Bolt shear stress = 11,796.02/(338.2574*4) = 8.718 MPa Anchor bolt stress is acceptable (<= 103.421 MPa) Web plate buckling check (Escoe pg 251) Allowable compressive stress Sc is the lesser of 137.895 or 309.149 MPa: (137.895) Sc = Ki*2*E/(12*(1 - 0.32)*(di/tw)2) = 1.28*2*19.99E+04/(12*(1 - 0.32)*(355.6/13)2) = 309.149 MPa
159/160
Allowable compressive load on the saddle be = di*ts/(di*ts + 2*tw*(b - 1)) = 14*0.5118/(14*0.5118 + 2*0.25*(13.7795 - 1)) = 0.5286 Fb = n*(As + 2*be*tw)*Sc = 4*(2,139.95 + 2*13.43*13)*137.895 = 1,372,908.05 N Saddle loading of 56,060.94 N is <= Fb; satisfactory. Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted) b = V * (Hs - xo)* y / I + Q / A = 0 * (1,250 - 525.14)* 175 / (1e4*9,084.73) + 23,935.88 / 22,857.88 = 1.047 MPa The primary bending + axial stress in the saddle <= 137.895 MPa; satisfactory. Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one saddle slotted) b = V * (Hs - xo)* y / I + Q / A = 11,796.02 * (1,250 - 525.14)* 175 / (1e4*9,084.73) + 23,935.88 / 22,857.88 = 17.518 MPa The secondary bending + axial stress in the saddle < 2*Sy= 524.002 MPa; satisfactory. Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a) where a = 355.6, b = 168.5 mm tb = (1*q*b2/(1.5*Sa))0.5 = (1.8753*0.16*168.52/(1.5*137.895))0.5 = 6.42 mm The base plate thickness of 16 mm is adequate. Foundation bearing check Sf = Qmax / (F*E) = 56,060.94 / (350*1,000) = 0.16 MPa Concrete bearing stress < 11.432 MPa ; satisfactory.
160/160

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ALTIUS OIL FIELD SERVICE

COMPRESS Pressure Vessel Design Calculations

Deficiencies Summary No deficiencies found.

2" Sch 160 DN 50

2" Sch 160 DN 50

2" Sch 160 DN 50

2" Sch 160 DN 50

2" Sch 160 DN 50

2" Sch 160 DN 50

2" Sch 160 DN 50

2" Sch 160 DN 50

2" Sch 160 DN 50

2" Sch 160 DN 50

4" Sch 160 DN 100

3" Sch 160 DN 80

2" Sch 160 DN 50

2" Sch 160 DN 50

3" Sch 160 DN 80

tn: Req tn: Nom t: User t: Aa: Ar: Corr: *

Impact Test No No No No No N/A No No No No No No No No No No No No No No No No No No No No No

UCS-66 governing thickness = 22 mm UCS-66 governing thickness = 26 mm.

UCS-66 governing thickness = 26 mm.

UCS-66 governing thickness = 9.6 mm.

UCS-66 governing thickness = 22 mm.

Design notes are available on the Settings Summary page.

Longitudinal joint Left circumferential joint Right circumferential joint -

corr = 2649.9497 kg corr = 5453.3608 liters

Category A joints Head to shell seam -

1270 mm 26 mm 2 (new) 1.9897 (corroded) 50.8 mm 22 mm

1.5 mm + 3.18 mm = 4.68 mm 21.59 mm 5,161.51 kPa 5,866.58 kPa

Longitudinal joint Circumferential joint -

corr = 29.4439 kg corr = 60.5929 liters

Longitudinal joint Circumferential joint -

corr = 29.4439 kg corr = 60.5929 liters

Category A joints Head to shell seam -

1270 mm 26 mm 2 (new) 1.9897 (corroded) 50.8 mm 22 mm

1.5 mm + 3.18 mm = 4.68 mm 21.59 mm 5,161.51 kPa 5,866.58 kPa

ASME Section VIII Division 1, 2007 Edition Metric

Note: round inside edges per UG-76(c)

UG-37 Area Calculation Summary (cm2)

This nozzle is exempt from area calculations per UG-36(c)(3)(a)

Nozzle to shell fillet (Leg 41)

Nozzle UCS-66 governing thk: 7.65 mm Nozzle rated MDMT: -105 C

Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 49.2 mm

Required thickness tr from UG-37(a) tr = P*Ro/(S*E + 0.4*P)

4,139.821*635/(138,000*1 + 0.4*4,139.821) 18.82 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

Standard wall pipe per UG-45(b)(4): tr4 = 6.6 mm

UG-37 Area Calculation Summary (cm2)

This nozzle is exempt from area calculations per UG-36(c)(3)(a)

Nozzle to shell fillet (Leg 41)

Calculations for internal pressure 4847.9 kPa @ 21.11 C

Required thickness tr from UG-37(a) tr = = P*Ro/(S*E + 0.4*P) 4,847.897*635/(138,000*1 + 0.4*4,847.897)

This opening does not require reinforcement per UG-36(c)(3)(a)

Standard wall pipe per UG-45(b)(4): tr4 = 3.42 mm

Gas Outlet (N5)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 22 mm Leg41 = Leg42 = Dp = te = 18 mm 18 mm 300.28 mm 26 mm tw(upper) = 24 mm

Required thickness tr from UG-37(a) tr = PRo/(SE + 0.4*P)

4,139.821635/(138,0001 + 0.4*4,139.821) 18.82 mm

Required thickness tr from UG-37(a) tr = = PRo/(SE + 0.4P) 4,847.897635/(138,0001 + 0.44,847.897)

Required thickness tr from UG-37(a) tr = = = PRo/(SE + 0.4P) 4,139.821635/(138,0001 + 0.44,139.821) 18.82 mm

2.7703 cm2 Leg2fr4 9.2221 0.8503 cm2

0.49118 = 57.82 MPa 0.49138 = 67.62 MPa

(A2 + A5 + A41 + A42)Sv (393.8701 + 3,432 + 277.0317 + 85.0321)138 577,934.9 N

(A2 + A3 + A41 + A43 + 2tntfr1)Sv (393.8701 + 0 + 277.0317 + 0 + 27.818.830.8551)138 127,228.9 N

Required thickness tr from UG-37(a) tr = = = PRo/(SE + 0.4P) 4,847.897635/(138,0001 + 0.44,847.897) 22 mm

2.7703 cm2 Leg2fr4 021 0 cm2

0.49118 = 57.82 MPa 0.49138 = 67.62 MPa

(A2 + A5 + A41 + A42)Sv (721.1598 + 3,233.979 + 277.0317 + 0)138 584,039.6 N

(A2 + A3 + A41 + A43 + 2tntfr1)Sv (721.1598 + 0 + 277.0317 + 0 + 210.97220.8551)138 194,723.1 N

Required thickness tr from UG-37(a) tr = PRo/(SE + 0.4*P)

4,139.821635/(138,0001 + 0.4*4,139.821) 18.82 mm

Required thickness tr from UG-37(a) tr = = PRo/(SE + 0.4P) 4,847.897635/(138,0001 + 0.44,847.897)

Required thickness tr from UG-37(a) tr = PRo/(SE + 0.4*P)

4,139.821635/(138,0001 + 0.4*4,139.821) 18.82 mm

Required thickness tr from UG-37(a) tr = = PRo/(SE + 0.4P) 4,847.897635/(138,0001 + 0.44,847.897)