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Magicolor7450 7450MKIIFieldService
Magicolor7450 7450MKIIFieldService
FIELD SERVICE
Duplex option
Outline ............................................................................................................................ 1 Maintenance ................................................................................................................... 3 Adjustment/Setting.......................................................................................................... 7 Troubleshooting............................................................................................................... 9
Blank Page
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IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this product as well as the risk of damage to the product, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that all servicing be performed only by KMBTtrained service technicians. Changes may have been made to this product to improve its performance after this Service Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service Manual is complete and accurate. The user of this Service Manual must assume all risks of personal injury and/or damage to the product while servicing the product for which this Service Manual is intended. Therefore, this Service Manual must be carefully read before doing service work both in the course of technical training and even after that, for performing maintenance and control of the product properly. Keep this Service Manual also for future service.
:Precaution when using the copier. :Prohibition when using the copier. :Direction when using the copier.
General precaution
General prohibition General instruction
Electric hazard
High temperature
S-1
SAFETY WARNINGS
[1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
Konica Minolta brand products are renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network. Product design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors. For this reason, unauthorized modifications involve a high risk of degradation in performance and safety. Such modifications are therefore strictly prohibited. The points listed below are not exhaustive, but they illustrate the reasoning behind this policy.
Using any fuse or thermostat not specified by KMBT. Safety will not be assured, leading to a risk of fire and injury. Disabling fuse functions or bridging fuse terminals with wire, metal clips, solder or similar object. Disabling relay functions (such as wedging paper between relay contacts)
Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be assured, leading to a risk of fire and injury. Making any modification to the product unless instructed by KMBT Using parts not specified by KMBT
S-2
S-3
?V
Connect power plug directly into wall outlet having same configuration as the plug. Use of an adapter leads to the product connecting to inadequate power supply (voltage, current capacity, grounding), and may result in fire or electric shock. If proper wall outlet is not available, advice the customer to contact qualified electrician for the installation. Plug the power cord into the dedicated wall outlet with a capacity greater than the maximum power consumption. If excessive current flows in the wall outlet, fire may result. If two or more power cords can be plugged into the wall outlet, the total load must not exceed the rating of the wall outlet. If excessive current flows in the wall outlet, fire may result. Make sure the power cord is plugged in the wall outlet securely. Contact problems may lead to increased resistance, overheating, and the risk of fire.
kw
S-4
Check whether the power cord is damaged. Check whether the sheath is damaged. If the power plug, cord, or sheath is damaged, replace with a new power cord or cord set (with plug and connector on each end) specified by KMBT. Using the damaged power cord may result in fire or electric shock. Do not bundle or tie the power cord. Overheating may occur there, leading to a risk of fire.
Check whether dust is collected around the power plug and wall outlet. Using the power plug and wall outlet without removing dust may result in fire.
S-5
Wiring WARNING
Never use multi-plug adapters to plug multiple power cords in the same outlet. If used, the risk of fire exists.
When an extension cord is required, use a specified one. Current that can flow in the extension cord is limited, so using a too long extension cord may result in fire. Do not use an extension cable reel with the cable taken up. Fire may result.
S-6
Ventilation CAUTION
The product generates ozone gas during operation, but it will not be harmful to the human body. If a bad smell of ozone is present in the following cases, ventilate the room. a. When the product is used in a poorly ventilated room b. When taking a lot of copies c. When using multiple products at the same time
Fixing CAUTION
Be sure to lock the caster stoppers. In the case of an earthquake and so on, the product may slide, leading to a injury.
S-7
S-8
Check electrode units such as a charging corona unit for deterioration and sign of leakage. Current can leak, leading to a risk of trouble or fire. Before disassembling or adjusting the write unit (P/H unit) incorporating a laser, make sure that the power cord has been disconnected. The laser light can enter your eye, leading to a risk of loss of eyesight.
S-9
S-10
Do not replace the cover or turn the product ON before any solvent remnants on the cleaned parts have fully evaporated. A risk of fire exists. Use only a small amount of cleaner at a time and take care not to spill any liquid. If this happens, immediately wipe it off. A risk of fire exists. When using any solvent, ventilate the room well. Breathing large quantities of organic solvents can lead to discomfort.
S-11
Fuse CAUTION
CAUTION Double pole / neutral fusing ATTENTION Double ple / Fusible sur le neutre 5. Used Batteries Precautions
S-12
S-13
SAFETY AND IMPORTANT WARNING ITEMS U.S.A., Canada (CDRH Regulation) This machine is certified as a Class 1 Laser product under Radiation Performance Standard according to the Food, Drug and Cosmetic Act of 1990. Compliance is mandatory for Laser products marketed in the United States and is reported to the Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration of the U.S. Department of Health and Human Services (DHHS). This means that the device does not produce hazardous laser radiation. The label shown on page S-16 indicates compliance with the CDRH regulations and must be attached to laser products marketed in the United States.
.
CAUTION Use of controls, adjustments or performance of procedures other than those specified in this manual may result in hazardous radiation exposure. semiconductor laser Maximum power of the laser diode Wavelength All Areas CAUTION Use of controls, adjustments or performance of procedures other than those specified in this manual may result in hazardous radiation exposure. semiconductor laser Maximum power of the laser diode Wavelength Denmark ADVARSEL Usynlig laserstrling ved bning, nr sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling. Klasse 1 laser produkt der opfylder IEC60825-1 sikkerheds kravene. halvlederlaser Laserdiodens hjeste styrke blgelngden 10 mW 775-800 nm 10 mW 775-800 nm 10 mW 775-800 nm
S-14
SAFETY AND IMPORTANT WARNING ITEMS Finland, Sweden LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT VAROITUS! Laitteen kyttminen muulla kuin tss kyttohjeessa mainitulla tavalla saattaa altistaa kyttjn turvallisuusluokan 1 ylittvlle nkymttmlle lasersteilylle. puolijohdelaser Laserdiodin suurin teho aallonpituus 10 mW 775-800 nm
VARNING! Om apparaten anvnds p annat stt n i denna bruksanvisning specificerats, kan anvndaren utsttas fr osynlig laserstrlning, som verskrider grnsen fr laserklass 1. halvledarlaser Den maximala effekten fr laserdioden vglngden 10 mW 775-800 nm
VARO! Avattaessa ja suojalukitus ohitettaessa olet alttiina nkymttomlle lasersteilylle. l katso steeseen.
VARNING! Osynlig laserstrining nr denna del r ppnad och sprren r urkopplad. Betrakta ej strien. Norway ADVERSEL Dersom apparatet brukes p annen mte enn spesifisert i denne bruksanvisning, kan brukeren utsettes fr unsynlig laserstrlning, som overskrider grensen for laser klass 1. halvleder laser Maksimal effekt till laserdiode blgelengde 10 mW 775-800 nm
S-15
A laser safety label is attached to the inside of the machine as shown below.
4039P0E506DB
3.
A laser caution label is attached to the outside of the machine as shown below.
4039P0C502DB
S-16
When laser protective goggles are to be used, select ones with a lens conforming to the above specifications. When a disassembly job needs to be performed in the laser beam path, such as when working around the printerhead and PC drum, be sure first to turn the printer OFF. If the job requires that the printer be left ON, take off your watch and ring and wear laser protective goggles. A highly reflective tool can be dangerous if it is brought into the laser beam path. Use utmost care when handling tools on the users premises. The print head is not to be disassembled or adjusted in the field. Replace the unit or assembly including the control board. Therefore, remove the laser diode, and do not perform control board trimmer adjustment.
SAFETY INFORMATION
IMPORTANT NOTICE
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products marketed in the United States. This copier is certified as a "Class 1" laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined within protective housings and external covers, the laser beam cannot escape during any phase of normal user operation.
S-17
SAFETY INFORMATION
High voltage This area generates high voltage. Be careful not to touch here when the power is turned ON to avoid getting an electric shock.
4039P0C505DB
S-18
SAFETY INFORMATION
WARNING Do not position the used waste toner box so that it is standing on end or tilted, otherwise toner may spill.
WARNING Do not burn used toner cartridges. Toner expelled from the fire is dangerous.
WARNING Do not burn used imaging units. Toner expelled from the fire is dangerous.
CAUTION The area around the fusing unit is extremely hot. Touching any part other than those indicated may result in burns.
4039P0C501DB
CAUTION: You may be burned or injured if you touch any area that you are advised not to touch by any caution label. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our service office.
S-19
S-20
<Field Service section> OUTLINE: MAINTENANCE: Explanation of system configuration, and product specifications Explanation of service schedule, maintenance steps, service tools, removal/reinstallation methods of major parts, and firmware version up method etc. ADJUSTMENT/SETTING: TROUBLESHOOTING: APPENDIX: Explanation of utility mode, service mode, and mechanical adjustment etc. Explanation of lists of jam codes and error codes, and their countermeasures etc. Parts layout drawings, connector layout drawings, timing chart, overall layout drawing are attached.
C-1
B. Brand name The company names and product names mentioned in this manual are the brand name or the registered trademark of each company.
C-2
SERVICE MANUAL
FIELD SERVICE
Main body
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
Revision mark: To indicate clearly a specific section revised within text, 1 is shown at the left margin of the corresponding revised section. The number inside 1 represents the number of times the revision has been made. To indicate clearly a specific page that contains a revision or revisions, the page number appearing at the left or right bottom of the specific page is marked with 1 . The number inside 1 represents the number of times the revision has been made. NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted. When a page revised in Ver. 2.0 has been changed in Ver. 3.0: The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted. When a page revised in Ver. 2.0 has not been changed in Ver. 3.0: The revision marks for Ver. 2.0 are left as they are.
1
Revision mark
Description addition of magicolor 7450 II, error corrections Issue of the first edition Descriptions of revision
Maintenance
3. 3.1 Periodical check ...................................................................................................... 7 Maintenance items................................................................................................ 7 Parts to be replaced by users (CRU) ............................................................ 7 Periodical parts replacement 1 (per 120,000-print)....................................... 7 3.1.1 3.1.2 3.1.3 3.1.4 3.2 3.3 3.4 3.2.1
Maintenance parts ................................................................................................ 9 Concept of parts life............................................................................................ 11 Maintenance procedure (periodical check parts)................................................ 13 Replacing the tray 2 separation roller ......................................................... 14 Replacing the tray 1 feed roller (bypass)..................................................... 15 Replacing the tray 1 separation roller ......................................................... 17 Replacing the waste toner bottle................................................................. 18 Replacing the ozone filter............................................................................ 19 Replacing the deodorant filter ..................................................................... 20 Replacing the dust filter/vertical conveyance .............................................. 20 Replacing the dust filter/cooling fan ............................................................ 21 Replacing the transfer roller ........................................................................ 21 Replacing the transfer belt unit ................................................................... 22 Replacing the toner cartridge Y,M,C,K ........................................................ 24 Replacing the imaging unit Y,M,C,K ............................................................ 26 Replacing the fusing unit............................................................................. 29 Replacing the tray 2 feed roller (standard) .................................................. 13
3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7 3.4.8 3.4.9 3.4.10 3.4.11 3.4.12 3.4.13 3.4.14 4. 4.1 4.2
Service tool ........................................................................................................... 32 CE tool list........................................................................................................... 32 Print materials..................................................................................................... 33 Imaging unit single parts (IU) ...................................................................... 33 Toner cartridge single parts (T/C) ............................................................... 33
4.2.1 4.2.2
Appendix
Troubleshooting
Adjustment / Setting
3.4.1
Maintenance
Outline
magicolor 7450/7450II
Firmware upgrade................................................................................................. 34 Checking the current firmware version ............................................................... 34 Firmware upgrading procedure by updater ........................................................ 34 Updating method ........................................................................................ 34 Checking the version after the firmware update ......................................... 46
Other ..................................................................................................................... 47 Disassembly/adjustment prohibited items .......................................................... 47 Disassembly/assembly/cleaning list (other parts) .............................................. 48 Disassembly/assembly parts list................................................................. 48 Cleaning parts list ....................................................................................... 49 Rear left cover/front left cover/upper front cover......................................... 50 Rear right cover/rear cover ......................................................................... 51 Tray 1 left cover /tray 1 right cover /tray 1 upper cover ............................... 51 Front Door................................................................................................... 52 Exit tray ....................................................................................................... 52 Control panel .............................................................................................. 54 Tray 2 .......................................................................................................... 55 Front Cover ................................................................................................. 56 Controller board (PWB-P)........................................................................... 58 Memory (DIMM0)........................................................................................ 59 Hard disk kit (Option) .................................................................................. 60 Mechanical control board (PWB-M)............................................................ 60 RTC board (PWB-R) ................................................................................... 63 DC power supply (PU1) .............................................................................. 64 High voltage unit (HV1)............................................................................... 65 Tray 2 paper size board (PWB-I)................................................................. 66 PH interface board (PWB-D)....................................................................... 67 Multi bypass unit ......................................................................................... 69 PH unit ........................................................................................................ 70 Transport drive assy.................................................................................... 74 Hopper drive assy....................................................................................... 76 Right door assy........................................................................................... 78 Cooling fan motor/2 (M22) assy.................................................................. 80 Color developing motor (M3) ...................................................................... 80 Color PC drum motor (M2) ......................................................................... 81
Outline
Disassembly/assembly procedure...................................................................... 50
Adjustment / Setting
Troubleshooting
Appendix
ii
Field Service Ver. 2.0 Aug. 2008 6.3.26 6.3.27 6.3.28 6.3.29 6.3.30 6.4 6.4.1 6.4.2 6.4.3 6.4.4 6.4.5 6.4.6 6.4.7 6.4.8 Toner supply motor C/K (M7) ...................................................................... 81 Toner supply motor Y/M (M6)...................................................................... 82 Main motor (M1).......................................................................................... 82 Fusing drive motor (M4) .............................................................................. 83 IDC/registration sensor/1, IDC/registration sensor/2 (SE1/SE2)................. 83 PH window .................................................................................................. 86 Transfer belt ................................................................................................ 87 Tray 2 feed roller (standard) ........................................................................ 87 Tray 2 separation roller................................................................................ 87 Tray 1 feed roller (bypass)........................................................................... 88 Tray 1 separation roller................................................................................ 88 Registration roller ........................................................................................ 89 Area around the waste toner collecting port ............................................... 90
Maintenance Appendix Troubleshooting Adjustment / Setting Outline magicolor 7450/7450II
Adjustment/Setting
7. 8. 8.1 How to Use the adjustment section....................................................................... 91 Description of the control panel............................................................................. 92 Control panel display .......................................................................................... 92 Parts of the control panel display ................................................................ 92 Message structure ...................................................................................... 93 Normal messages ....................................................................................... 94 Menu ........................................................................................................... 98 Operator call messages .............................................................................. 99 Service call messages .............................................................................. 100 Help screen............................................................................................... 101 Normal messages ..................................................................................... 102 Operator call messages ............................................................................ 104 Service call messages .............................................................................. 107 8.1.1 8.1.2 8.1.3 8.1.4 8.1.5 8.1.6 8.1.7 8.2 8.2.1 8.2.2 8.2.3 8.3 9. 9.1 9.2 9.3
Cancelling a print job ........................................................................................ 109 Menu ................................................................................................................... 110 List of Menu functions....................................................................................... 110 PROOF/PRINT MENU...................................................................................... 114 PRINT MENU ................................................................................................... 114 CONFIGURATION PG .............................................................................. 114 DEMO PAGE............................................................................................. 115 STATISTICS PAGE.................................................................................... 115
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FONT LIST ............................................................................................... 118 MENU MAP .............................................................................................. 119 DIRECTORY LIST .................................................................................... 119 PAPER SOURCE...................................................................................... 119 DUPLEX ................................................................................................... 123 COPIES .................................................................................................... 124 COLLATE.................................................................................................. 124 COLOR MODE ......................................................................................... 124 BRIGHTNESS .......................................................................................... 124 PCL SETTING .......................................................................................... 125 PS SETTING ............................................................................................ 127 CALIBRATION .......................................................................................... 132 COLOR SEPARATION.............................................................................. 133 THIN LINE MODE..................................................................................... 133 PAPER SOURCE...................................................................................... 133 LAYOUT .................................................................................................... 134 PAPER MARGIN....................................................................................... 134 IMAGE QUALITY ...................................................................................... 134 JOB TIMEOUT.......................................................................................... 135 ETHERNET .............................................................................................. 136 CAMERA DIRECT .................................................................................... 138 LANGUAGE .............................................................................................. 138 EMULATION ............................................................................................. 139 PAPER ...................................................................................................... 141 STARTUP OPTIONS ................................................................................ 143 AUTO CONTINUE .................................................................................... 143 HOLD JOB TIMEOUT............................................................................... 143 ENERGY SAVER...................................................................................... 144 ENERGY SAVER TIME ............................................................................ 144 MENU TIMEOUT ...................................................................................... 144 LCD BRIGHTNESS .................................................................................. 144 SECURITY................................................................................................ 145 CLOCK ..................................................................................................... 146
Outline
9.5
Maintenance
Adjustment / Setting
9.6.3 9.6.4 9.7 9.7.1 9.7.2 9.7.3 9.8 9.8.1 9.8.2 9.8.3 9.8.4 9.8.5 9.8.6 9.8.7
Troubleshooting
Appendix
iv
Field Service Ver. 2.0 Aug. 2008 9.8.13 9.8.14 9.8.15 9.8.16 9.8.17 9.9 9.9.1 9.9.2 9.9.3 10. 11. HDD FORMAT .......................................................................................... 146 CARD FORMAT ........................................................................................ 147 RESTORE DEFAULTS .............................................................................. 147 ENABLE WARNING.................................................................................. 153 IMAGING UNIT LIFE................................................................................. 154 How to enter the MAINTENANCE MENU ................................................. 155 PRINT MENU............................................................................................ 155 ALIGNMENT ............................................................................................. 156
Outline Appendix Troubleshooting Adjustment / Setting Maintenance magicolor 7450/7450II
11.1 How to enter the SERVICE MENU ................................................................... 161 11.2 Service mode function tree............................................................................... 161 11.3 SERVICE MENU setting/adjustment ................................................................ 163 11.3.1 11.3.2 11.3.3 11.3.4 11.3.5 11.3.6 12. SERIAL NUMBER..................................................................................... 163 FIRMWARE VERSION ............................................................................. 163 ALIGNMENT ............................................................................................. 163 DIAGNOSIS MENU................................................................................... 173 RESTORE PASSWARD............................................................................ 186 SOFT SWITCH ......................................................................................... 186
Mechanical adjustment ....................................................................................... 187 12.1.1 12.2.1 Adjustment of the tray 1 media size unit ................................................... 187 Skew adjustment....................................................................................... 189
12.1 Mechanical adjustment of the tray 1 ................................................................. 187 12.2 PH unit mechanical adjustment ........................................................................ 189
Troubleshooting
13. Jam display ......................................................................................................... 191 13.1 Misfeed display ................................................................................................. 191 13.2 Misfeed display resetting procedure ................................................................. 191 13.3 Sensor layout .................................................................................................... 192 13.4 Solution............................................................................................................. 193 13.4.1 13.4.2 13.4.3 13.4.4 13.4.5 14. Initial check items...................................................................................... 193 Misfeed at fusing/exit section .................................................................... 193 Misfeed at 2nd image transfer section ...................................................... 194 Misfeed at tray 1 media feed section......................................................... 195 Misfeed at tray 2 media feed section......................................................... 196
14.1 Trouble codes ................................................................................................... 197 14.1.1 Trouble code list ........................................................................................ 197 14.2 How to reset ..................................................................................................... 201 14.3 Solution ............................................................................................................ 202 14.3.1 14.3.2 14.3.3 14.3.4 0001: Main motor turning at abnormal timing ........................................... 202 0018: Color PC drum motors failure to turn ............................................. 202 0019: Color PC drum motors turning at abnormal timing......................... 202 001A: Color developing motors failure to turn .......................................... 203 001B: Color developing motors turning at abnormal timing ..................... 203 0040: Suction fan motors failure to turn ................................................... 203 0043: Cooling fan motor/1s failure to turn ................................................ 204 0046: Fusing cooling fan motor /1s failure to turn .................................... 204 0048: Fusing cooling fan motor /2s failure to turn .................................... 204
Outline
14.3.10 004C: Ozone ventilation fan motors failure to turn ................................... 205
Maintenance
14.3.11 004E: Power supply cooling fan motors failure to turn ............................. 205 14.3.12 004F: Cooling fan motor 2s failure to turn ................................................ 205 14.3.13 0094: 2nd image transfer roller separation ............................................... 206 14.3.14 0096: Transfer belt separation .................................................................. 206 14.3.15 0301: Polygon motor/C failure to turn ....................................................... 207
Adjustment / Setting
14.3.16 0302: Polygon motor/M failure to turn....................................................... 207 14.3.17 0303: Polygon motor/Y failure to turn ....................................................... 207 14.3.18 0304: Polygon motor/K failure to turn ....................................................... 207 14.3.19 0311: Laser malfunction (cyan) ................................................................ 207 14.3.20 0312: Laser malfunction (magenta) .......................................................... 207 14.3.21 0313: Laser malfunction (yellow) .............................................................. 207 14.3.22 0314: Laser malfunction (black)................................................................ 207
Troubleshooting
14.3.23 0500: Heating roller warm-up failure......................................................... 208 14.3.24 0501: Fusing pressure roller warm-up failure ........................................... 208 14.3.25 0510: Abnormally low heating roller temperature ..................................... 208 14.3.26 0511: Abnormally low fusing pressure roller temperature ........................ 208 14.3.27 0520: Abnormally high heating roller temperature.................................... 208 14.3.28 0521: Abnormally high fusing pressure roller temperature ....................... 208 14.3.29 0960: Manual tray rise descent error ........................................................ 208
Appendix
14.3.30 0F30: Abnormally low toner density detected cyan TCR sensor .............. 209 14.3.31 0F32: Abnormally low toner density detected magenta TCR sensor........ 209 14.3.32 0F34: Abnormally low toner density detected yellow TCR sensor............ 209 14.3.33 0F31: Abnormally high toner density detected cyan TCR sensor............. 209 14.3.34 0F33: Abnormally high toner density detected magenta TCR sensor ...... 209
vi
Field Service Ver. 2.0 Aug. 2008 14.3.35 0F35: Abnormally high toner density detected yellow TCR sensor........... 209 14.3.36 0F36: Abnormally low toner density detected black TCR sensor.............. 210 14.3.37 0F37: Abnormally high toner density detected black TCR sensor ............ 210 14.3.38 0F3A: Cyan TCR sensor adjustment failure.............................................. 211 14.3.39 0F3B: Magenta TCR sensor adjustment failure ........................................ 211 14.3.40 0F3C: Yellow TCR sensor adjustment failure............................................ 211 14.3.41 0F3D: Black TCR sensor adjustment failure ............................................. 211 14.3.42 13B0: RTC failure...................................................................................... 212 14.3.43 13C8: Transfer unit new article release..................................................... 212 14.3.44 13CA: Fusing unit new article release ...................................................... 212 14.3.45 13D1: Cyan imaging unit EEPROM access error ..................................... 213 14.3.46 13D2: Magenta imaging unit EEPROM access error................................ 213 14.3.47 13D3: Yellow imaging unit EEPROM access error.................................... 213 14.3.48 13D4: Black imaging unit EEPROM access error ..................................... 213 14.3.49 13D9: Cyan toner cartridge EEPROM access error ................................. 213 14.3.50 13DA: Yellow toner cartridge EEPROM access error ............................... 213 14.3.51 13DB: Magenta toner cartridge EEPROM access error ........................... 213 14.3.52 13DC: Black toner cartridge EEPROM access error ................................ 213 14.3.53 13E2: Flash ROM write error .................................................................... 214
Adjustment / Setting Appendix Troubleshooting Maintenance Outline magicolor 7450/7450II
14.3.54 3000: Main motors failure to turn.............................................................. 214 14.3.55 C002: RAM (standard) error at startup ..................................................... 214 14.3.56 C003: RAM (option) error at startup.......................................................... 214 14.3.57 C013: MAC address error ......................................................................... 215 14.3.58 C015: BOOT ROM error ........................................................................... 215 14.3.59 C022: NVRAM error .................................................................................. 215 14.3.60 C025, C026, C027: Controller ROM error................................................. 215 14.3.61 C050: Hard disk access error ................................................................... 216 14.3.62 C051: Hard disk full error .......................................................................... 216 14.3.63 C052: Compact flash access error............................................................ 217 14.3.64 C053: Compact flash full error .................................................................. 217 14.3.65 C054: Compact flash uninstallation .......................................................... 218 14.3.66 C060: Firmware update error.................................................................... 218 14.3.67 C061: Hold job error/no duplex unit .......................................................... 219 14.3.68 C062: Hold job error/no tray 3................................................................... 219 14.3.69 C063: Hold job error/no tray 4................................................................... 219 14.3.70 C064: Hold job error/no memory............................................................... 219 14.3.71 C065: Hold job error/no tray5.................................................................... 219
vii
14.3.72 FFFF: Interface communication error ....................................................... 219 15. Power supply trouble........................................................................................... 220 15.1 Machine is not energized at all (PU1 operation check) .................................... 220 15.2 Control panel indicators do not light. ................................................................ 221 15.3 Fusing heaters do not operate ......................................................................... 221 15.4 Power is not supplied to option......................................................................... 222 15.4.1 15.4.2 Optional lower feeder unit ......................................................................... 222 Power is not supplied to duplex option...................................................... 222
Outline
16.
16.1 How to read element date ................................................................................ 223 16.2 How to identify problematic part ....................................................................... 224 16.2.1 16.3.1 Initial check items ..................................................................................... 224 Monocolor: white lines, white bands, colored lines, colored bands in sub scan direction..................................................................................... 225 Monocolor: white lines, white bands, colored lines, colored bands in main scan direction................................................................................... 226 Monocolor: uneven density in sub scan direction ..................................... 227 Monocolor: uneven density in main scan direction ................................... 228 Monocolor: low image density .................................................................. 229 Monocolor: gradation reproduction failure ................................................ 231 Monocolor: foggy background................................................................... 232 Monocolor: void areas, white spots .......................................................... 234 Monocolor: colored spots ......................................................................... 235 16.3 Solution ............................................................................................................ 225
Maintenance
Adjustment / Setting
16.3.10 Monocolor: blurred image ......................................................................... 236 16.3.11 Monocolor: blank print, black print ............................................................ 237 16.3.12 Monocolor: uneven image ........................................................................ 238
Troubleshooting
16.3.13 4-Color: white lines, white bands, colored lines, colored bands in sub scan direction............................................................................................ 239 16.3.14 4-Color: white lines, white bands, colored lines, colored bands in main scan direction............................................................................................ 240 16.3.15 4-Color: uneven density in sub scan direction .......................................... 241 16.3.16 4-Color: uneven density in main scan direction ........................................ 242 16.3.17 4-Color: low image density ....................................................................... 243 16.3.18 4-Color: poor color reproduction............................................................... 244
Appendix
16.3.19 4-Color: incorrect color image registration................................................ 245 16.3.20 4-Color: void areas, white spots ............................................................... 246 16.3.21 4-Color: colored spots .............................................................................. 247 16.3.22 4-Color: poor fusing performance, offset .................................................. 248
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Field Service Ver. 2.0 Aug. 2008 16.3.23 4-Color: brush effect, blurred image ......................................................... 249 16.3.24 4-Color: back marking............................................................................... 250 16.3.25 4-Color: uneven image.............................................................................. 251
magicolor 7450/7450II Appendix Troubleshooting Adjustment / Setting Maintenance Outline
Appendix
17. Parts layout drawing ............................................................................................ 253 17.1.1 17.1.2 Engine section .......................................................................................... 253 Tray 1 / Tray 2............................................................................................ 257 17.1 Main body ......................................................................................................... 253
17.2 Lower feeder unit (option) ................................................................................. 258 17.3 Duplex option (option)....................................................................................... 259 18. 19. Connector layout drawing.................................................................................... 260 Timing chart ........................................................................................................ 262
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x
Blank Page Field Service Ver. 2.0 Aug. 2008
1. System configuration
magicolor 7450/7450II [2] [3] [4] [5]
4039T1J101AA
Outline
1. System configuration
1 1
Main Body (magicolor7450/magicolor7450II) Duplex Option *1 Banner Tray Lower Feeder Unit (500 sheets) *1
[4]
1 *1: The color of the outer cover of this option is different between the option for 7450 and that for 7450II.
NOTE Use the Desk or the paper feed cabinet without fail when installing on the floor in order to keep the function and quality of the unit.
Outline
2. Product specifications
magicolor 7450/7450II
2.
Type
Product specifications
Desktop tandem full color A3 laser beam printer Electrostatic dry-powdered image transfer to plain paper OPC (organic photo conductor) Tray 1 (Manual bypass) : Small diameter roller separation system Tray 2 : Small diameter roller separation system Four-multi array PH unit system Two-beam LD + polygon mirror exposure system for Y, M, C, and K (8 beams in total) 600 dpi 600 dpi 4 bit HMT developing system DC comb electrode Scorotron system Intermediate transfer belt system
A. Type
Printing System PC Drum Type Paper Feeding Separation System Exposure System
Outline
Paper Separating System Selection either application of nonwoven fabric bias or resistor grounding + lower-pressure paper separate claws Fusing System Paper Exit System Roller fusing Face down
2. Product specifications
magicolor 7450/7450II
99 sec. or less (at ambient temperature of 23 C/73.4 F and rated source voltage) Leading edge: 4.2 mm, Trailing edge: 4.2 mm, Rear edge: 4.0 mm, Front edge: 4.0 mm Monochrome print A4 8.5 x 11 Color print A4 8.5 x 11 8.1 sec. or less 8.2 sec. or less 11.4 sec. or less 11.4 sec. or less
Thick Paper (91 to 256 g/m2 55.5 mm/sec /24.25 to 68 lb), OHP, Post card, Envelope, Label sheet Printing Speed for Multi-print Cycle (crosswise feeding) Monochrome print/ Color print A4 8.5 x 11 1-sided: 25 prints/min. 2-sided: 23.5 prints/min. 1-sided: 24.5 prints/min. 2-sided: 23.0 prints/min.
Tray1:Multi manual feed tray A3 Wide, A3, B4, A4, A4-R, B5, B5-R, A5-R, Tray2:Multi purpose casette B6-R, A6-R, 8K, 16K, D8K, Kai8, Kai16, Kai32, Env.C5, Env.C6, Env.DL, Env.#10, Env.You#4, Env.Chou#3, Env.Chou#4, Env.Monarch, 1218, 1117, 1114, Foolscap(813), Folio(8.3 13), Legal(8.5 14), Govt.Legal(8.5 13), Letter(8.5 11), Letter-R(8.5 11R), Govt.Letter-R(8.0 10.5R), UK Quart(8 10), Executive(7.3 10.5), Postcard (Japan only), Double-Postcard (Japan only), Statement-R(5.5 8.5R), 46-R Tray3, Tray4, Tray5 (Option) A3, B4, A4, A4-R, B5, B5-R, A5-R, 16K, D8K, 1117, 1114, Legal(8.5 14), Govt.Legal(8.5 13), Letter(8.5 11), Letter-R(8.5 11-R), Statement-R(5.5 8.5 R) Width : 210 297 mm Length: 458 1200 mm
Long size paper (127 to 160 g/m2) * Tray 1 only * The Expanded Memory Unit is needed. Print Exit Tray Capacity Plain Paper, A4 350 sheets
Outline
Processing Speed
111 mm/sec
2. Product specifications
magicolor 7450/7450II
C. Types of Paper
1
Type Paper Source (maximum tray capacity) Tray1 (Multiple Bypass) Print paper Plain paper type (64 to 90 g/m2 / 16 to 24 lb) OHP transparencies (crosswise feeding only) Thick paper 1 (91 to 150 g/m2 / 24.25 to 40 lb) Thick paper 2 (151 to 210 g/m2 / 40.25 to 55.75 lb) Thick paper 3 (211 to 256 g/m2 / 56.25 to 68 lb) *1 Envelopes Labels Translucent paper Postcard Print paper dimensions Width Length Long size paper Width Length 90 to 311 mm 3.5 to 12.25 inch 140 to 457 mm 5.5 to 18 inch 210 to 297 mm 8.25 to 11.75 inch 457 to 1200 mm 18 to 47.25 inch (50 sheets or less) 90 to 311 mm 3.5 to 12.25 inch 140 to 457 mm 5.5 to 18 inch (10 sheets or less) (100 sheets) Tray2 (250 sheets) Tray3, 4, 5 (Option) *2 (500 sheets)
Outline
*1: Image is not guaranteed when thick paper 3 is used. *2: Optional Lower Feeder Unit : Only the Plain paper weighing 64 to 90 g/m2 (17 to 24 lb) is reliably fed. D. Maintenance
1
No. of pages printed per month Average Max Standard print mode Standard Original Density Color print/ Monochrome print Color print Monochrome print 4,000 prints (Color:2,000 prints, Monochrome:2,000 prints) 10,000 prints 3 pages/job C, M, Y, K 5% K 5%
2. Product specifications
magicolor 7450/7450II
AC 110 V, 120 V, 127 V, 220-240 V 50/60 Hz 3.0 Hz Less than 1450 W (120 V, 12 A / 220 - 240 V, 6.5 A) 648 *1 (W) 606 (D) 477 (H) mm 25.5 *1 (W) 23.9 (D) 18.8 (H) inch 966 *2 (W) 606 (D) mm 38.0 *2 (W) 23.9 (D) inch Main body IU and TC Approx. 50.5 kg / 111.3 lb (without IU and TC) 8.9 kg
*1: width when the bypass tray is closed *2: Space Requirements are the values, the bypass tray is opened to the maximum. F. Operating Environment
Temperature Humidity Levelness 10 to 35 C / 50 to 95 F (with a fluctuation of 10 C / 18 F or less per hour) 15 to 85% (Relative humidity with a fluctuation of 20%/h) Difference between front and back, right and left should be 1 degree or under.
Outline
2. Product specifications
magicolor 7450/7450II
G. Print Functions
1
Type RAM HDD Compact Flash Card Interface Built-in PS/PCL controller Standard 256 MB, max 1,024 MB 40 GB (Option) 256 MB or 512 MB (commercially available) Ethernet: 10 Base-T, 100 Base-TX, 1000 Base-T USB 2.0 (High-speed) IEEE 1284 (Parallel) PictBridge (digital camera direct connection) TCP/IP, IPX/SPX, NetBEUI, EtherTalk, UDP PCL5e/c Emulation PCL6 (XL Ver. 3.0) Emulation PostScript 3 Emulation (3016) PDF Emulation (1.6 Command Level) (When HDD or Compact Flash Card is mounted) Direct Print (JPEG/TIFF) (When HDD or Compact Flash Card is mounted) PCL :Latin 80 Fonts Postscript :Emulation Latin 136 Fonts 7450 only 7450/7450II Windows 98 SE/Me Windows NT 4.0 (SP6a) Windows 2000 SP4 or later Windows XP SP2 or later Windows 2003 Server Windows Vista Mac OS 9.1 or later Mac OS X 10.2, 10.3 10.4 or 10.5 Redhat Linux v9.0 Susse Linux v8.2 Netware 4, 5, 6 or later
Supported Protocols
Outline
Printer Language
3. Periodical check
magicolor 7450/7450II
Cycle 30,000 50,000 18,000 6,000/12,000 3,000 7,500/15,000 3,000 7,500/15,000 (18,000) Clean Replace Descriptions *2 *1, 3 *2 *1 Lubrica- Descript tion ions 1 1 1 1 1 *1
Maintenance
3.
3.1
3.1.1
No. 1 2 3 4 5 6 7 8 9 Fusing section Image transfer section Processing sections
Periodical check
Maintenance items
Parts to be replaced by users (CRU)
Class Parts to be replaced Imaging unit Y,M,C Imaging unit K Dust filter/cooling fan Toner cartridge Y,M,C (After consumable) Toner cartridge Y,M,C (Prepackaged) Toner cartridge K (After consumable) Toner cartridge K (Prepackaged) Deodorant filter Waste toner bottle
*1: Also replace the dust filter/cooling fan packed in the waste toner bottle at the same time when the waste toner bottle is replaced. *2: Also replace the deodorant filter packed in the toner cartridge K at the same time when 7,500/15,000 is reached. *3: A waste toner full condition is detected with detecting the actual waste toner emissions. 3.1.2
No. 1 2 3 4 5 6 7 Fusing section
Overall
Transfer roller Conveyance secDust filter/vertical tion conveyance Image Transfer section Processing section Transfer belt unit Ozone filter
Maintenance
3. Periodical check
magicolor 7450/7450II
3.1.3
No. 1 2 3 4
Overall
Tray 1, 2
3.1.4
No. 1 2
Overall
Maintenance
3 4 5
3. Periodical check
magicolor 7450/7450II
3.2
Maintenance parts
To ensure that the machine produces good prints and to extend its service life, it is recommended that the maintenance jobs described in this schedule be carried out as instructed. The replacing time is to be determined by the total counter value. Maintenance conditions are based on the case of A4 or 8.5 x 11, standard mode and energy saver OFF. 3.2.1 Replacement parts
A. Main unit
No. 1 2 3 4 5 6 Conveyance section Tray 1 Classification Parts name Tray 2 feed roller (standard) Tray 2 separation roller Tray 1 feed roller (bypass) Tray 1 separation roller Transfer roller Dust filter/vertical conveyance Fusing unit Deodorant filter Imaging unit Y/M/C Imaging unit K Ozone filter Toner cartridge Y/M/C (prepackaged) Toner cartridge Y/M/C (after consumable) Toner cartridge K (prepackaged) Toner cartridge K (after consumable) Dust filter/cooling fan Transfer belt unit Waste toner bottle Qt. 1 1 1 1 1 1 Actual durable cycle 200,000 200,000 200,000 200,000 120,000 120,000 Parts No. 4034 3012 ## 4034 0151 ## 4131 3001 ## 4034 0151 ## 4039 0751 ## 7 8 9 10 11 12 Processing 13 section 14 15 16 17 Image transfer 18 section Fusing section 1 1 1 1 1 1 1 1 1 1 1 1 120,000 7,500/15,000 30,000 50,000 120,000 3,000 6,000/12,000 3,000 7,500/15,000 18,000 120,000 (18,000) 4039 0752 ## 4039 0753 ## 4039 R716 00 4065 621 4065 622 *2 *3 *1 *3, 7, 8 *3, 7, 9 *1 *1 *1 *4 *5 *6 *2 Descriptions
Tray 2
*1: Also replace the transfer roller, dust filter/vertical conveyance and ozone filter packed in the transfer belt at the same time when 120,000 is reached. (Part No. of the transfer belt unit: 4039 R716 00) *2: Also replace the deodorant filter packed in the toner cartridge K at the same time when 7,500 or 15,000 is reached. *3: Also replace the dust filter/cooling fan packed in the waste toner bottle at the same time when the waste toner bottle is replaced.
Maintenance
3. Periodical check
magicolor 7450/7450II
*4: 100 V areas only. *5: 110 V-127 V areas only. *6: 220-240 V areas only. *7: A waste toner full condition is detected with detecting the actual waste toner emissions. *8: Only for the areas except for USA and Canada. *9: Only for the USA and Canada. B. Option
No. 1 2 3 Lower feeder unit Classification Parts name Feed roller Separation roller Pick-up roller Qt. 1 1 1 Actual durable cycle 300,000 300,000 300,000 Parts No. 4030 3005 ## 4030 3005 ## 4030 0151 ## *1 Descriptions
Maintenance
10
3. Periodical check
magicolor 7450/7450II Maintenance
120,000 150,000 30,000 32,000 50,000 52,000
3.3
18,000 *1, 2
Description The number of prints made is counted. *3 The number of prints made is compared with the value of the number of hours through which the fusing drive motor has turned translated to a corresponding value of the number of prints made and the value, whichever reaches the life specification value, is detected. When the maximum number of printed pages is reached, the print is inhibited. It is detected by counting the number of hours the transfer belt turns. The printing is prohibited when it reaches to the maximum printed pages. The hours which the PC drum has turned is compared with the value of the number of hours through which the imaging roller has turned translated to a corresponding value of hours and the value, whichever reaches the life specification value, is detected. * The hours which the PC drum has turned is the value of the number of distance through which the PC drum has run translated to a corresponding value of the number of hours and the value.
Fusing unit
120,000
150,000
Transfer belt
Imaging unit K
*1: A waste toner full condition is detected with detecting the actual waste toner emissions. *2: Once the toner-full is detected, it has to be replaced with the new waste toner bottle in order to reset. *3: The count condition is different according to the media length of the sub scanning direction.
Length of the sub scanning direction 216 mm or less 216 mm to 432 mm 432 mm to 648 mm 648 mm to 864 mm over 864 mm Number of counts 1 count 2 counts 3 counts 4 counts 5 counts
11
3. Periodical check
magicolor 7450/7450II
A. Conditions for life specifications values The life specification values represent the number of prints made or figures equivalent to it when given conditions (see the table given below) are met. They can be more or less depending on the machine operating conditions of each individual user.
Item Job type Media size Color ratio PV/M Original density No. of operating days per month Description Monochrome: Making 3 prints per job Color: Making 3 prints per job A4/Letter Black to Color = 1:1 Black: 2,000 / Color: 2,000 B/W = 5 % for each color, 5 % for monochrome 20 days (Main power switch turned ON and OFF 20 times per month)
Maintenance
12
3. Periodical check
magicolor 7450/7450II 1 Maintenance
3.4
NOTE
1 The following procedure mainly uses photos and illustrations of magicolor 7450.
The same procedure is applicable to magicolor 7450II unless otherwise noted. The alcohol described in the cleaning procedure of maintenance represents the isopropyl alcohol. 3.4.1 Replacing the tray 2 feed roller (standard)
A. Periodically replacing parts/cycle Tray 2 feed roller: 200,000 prints B. Procedure 1. Pull out the tray 2.
[2]
[3]
2. Lock the media lifting plate [1] into position. 3. Snap off the C-clip [2] from the tray 2 feed roller (standard) assy [3]. 4. Remove the shaft for the tray 2 feed roller (standard) assy [3] from the front bushing.
[1]
4038F2C001DB
[1]
5. Snap off the C-clip [1], one collar [2] and remove the tray 2 feed roller (standard) [3].
[3]
[2]
4037F2C003DC
6. To reinstall, reverse the order of removal. NOTE Replace the tray 2 feed roller (standard) and tray 2 separation roller at the same time.
13
3. Periodical check
magicolor 7450/7450II
3.4.2
A. Periodically replacing parts/cycle Tray 2 separation roller: 200,000 prints B. Procedure 1. Pull out the tray 2. 2. Remove two screws [1] and the tray 2 separation roller mounting bracket assy [2].
[2]
[1]
4038F2C002DC
Maintenance
[2]
[4]
3. Take off the rubber stopper [1], shaft [2], spring [3], and guide plate [4] to remove the tray 2 separation roller fixing bracket assy [5].
4038F2C003DC
[2]
4. Snap off the E-ring [1] and the tray 2 separation roller [2].
[1]
4037F2C509DB
5. To reinstall, reverse the order of removal. NOTE Replace the tray 2 feed roller (standard) and tray 2 separation roller at the same time.
14
Field Service Ver. 2.0 Aug. 2008 3.4.3 Replacing the tray 1 feed roller (bypass)
3. Periodical check
magicolor 7450/7450II
A. Periodically replacing parts/cycle Tray 1 feed roller: 200,000 prints B. Procedure 1. Remove the multi bypass unit. See P.69 2. Snap off the E-ring [1], and remove tray 1 paper feed clutch [2].
[2] [1]
4038F2C004DB
[1]
4038F2C005DB
4. Snap off the E-ring [1] and remove the bearing [2].
[1] [2]
4038F2C006DC
15
Maintenance
3. Periodical check
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 5. Snap off two C-ring [1], and remove the bearing [2].
[1]
[2]
4038F2C007DC
Maintenance
[1]
4038F2C008DC
7. To reinstall, reverse the order of removal. NOTE Replace the tray 1 feed roller (bypass) and the tray 1 separation roller at the same time.
16
NOTE Replace the tray 1 feed roller (bypass) and the tray 1 separation roller at the same time. When mounting the Tray1 Right Cover [1] after the multi bypass unit is installed, use care not to allow the harness [3] of the bypass paper feed clutch to be wedged in the hook [2] of the cover. If the harness [3] is wedged, it may be shorted, resulting in a machine failure.
[2] [3]
[1]
Maintenance
4038F2C700AA
16-1
Field Service Ver. 2.0 Aug. 2008 3.4.4 Replacing the tray 1 separation roller
3. Periodical check
magicolor 7450/7450II
A. Periodically replacing parts/cycle Tray 1 separation roller: 200,000 prints B. Procedure 1. Remove the multi bypass unit. See P.69 2. Remove the screw [1], and remove the ground terminal [2].
[2]
[1]
4038F2C009DB
3. Remove the screw [1], and remove the tray 1 separation roller assy [2].
[1] [2]
4038F2C010DB
[3] [1]
4. Snap off the C-clip [1], and remove the spring [2] and the guide plate [3]. Remove the tray 1 separation roller [4].
[2] [4]
4038F2C502DB
5. To reinstall, reverse the order of removal. NOTE Replace the tray 1 feed roller (bypass) and the tray 1 separation roller at the same time.
17
Maintenance
Field Service Ver. 2.0 Aug. 2008 NOTE Replace the tray 1 feed roller (bypass) and the tray 1 separation roller at the same time. When mounting the Tray1 Right Cover [1] after the multi bypass unit is installed, use care not to allow the harness [3] of the bypass paper feed clutch to be wedged in the hook [2] of the cover. If the harness [3] is wedged, it may be shorted, resulting in a machine failure.
magicolor 7450/7450II Maintenance
4038F2C700AA
[2] [3]
[1]
17-1
3. Periodical check
magicolor 7450/7450II
3.4.5
A. Periodically replacing parts/cycle Waste toner bottle: 18,000 prints B. Procedure 1. Open the front door. 2. Press the waste toner bottle release lever [1].
[1]
4038F2C541DB
Maintenance
[1]
3. Remove the waste toner bottle [1]. NOTE Raise the waste toner bottle gently before removing it. If scattered toner has accumulated in the vicinity of the toner collecting port, do not tilt the waste toner bottle when removing it. Do not leave the waste toner bottle in a tilted condition after removing it.
4038F2C542DB
4. Clean the surface around the waste toner collecting port. See P.90 5. Remove the waste toner bottle from its box, and remove the packing material.
18
[1]
4038F2C543DB
7. Close the front door. NOTE Replace the dust filter/cooling fan supplied with the waste toner bottle at the same time.
Maintenance
3.4.6
A. Periodically replacing parts/cycle Ozone filter: 120,000 prints (when the transfer belt unit is replaced) B. Procedure 1. Holding onto the hook, remove the ozone filter [1].
[1]
4039F2C002DB
NOTE The ozone filter is supplied with the transfer belt unit. Replace it when replacing the transfer belt unit.
19
3. Periodical check
magicolor 7450/7450II
3.4.7
A. Periodically replacing parts/cycle Deodorant filter: 7,500/15,000 prints (when the toner cartridge K is replaced) B. Procedure
[1]
1. Holding onto the hook, take out the deodorant filter [1].
4039F2C003DB
Maintenance
NOTE The deodorant filter is supplied with the toner cartridge K. Replace it when replacing the toner cartridge K. 3.4.8 Replacing the dust filter/vertical conveyance
A. Periodically replacing parts/cycle Dust filter/vertical conveyance: 120,000 prints (when the transfer belt unit is replaced) B. Procedure 1. If the duplex option is mounted, remove it. See P.4 of the duplex option service manual. 2. Remove the dust filter/vertical conveyance [1].
[1]
4038F2C020DC
NOTE The dust filter/vertical conveyance is supplied with the transfer belt unit. Replace it when replacing the transfer belt unit.
20
Field Service Ver. 2.0 Aug. 2008 3.4.9 Replacing the dust filter/cooling fan
3. Periodical check
magicolor 7450/7450II Maintenance
A. Periodically replacing parts/cycle Dust filter/cooling fan: 18,000 prints (when the waste toner bottle is replaced) B. Procedure 1. If the dust filter/cooling fan is contaminated by dust or foreign matter, clean it up. 2. Remove the dust filter/cooling fan [1].
[1]
4039F2C004DB
NOTE The dust filter/cooling fan is supplied with the waste toner bottle. Replace it when replacing the waste toner bottle. 3.4.10 Replacing the transfer roller
A. Periodically replacing parts/cycle Transfer roller: 120,000 prints (when the transfer belt unit is replaced) B. Removal procedure 1. Turn OFF the main power switch. 2. Open the right door. 3. Unlock the lock levers [1] (at two places). 4. Holding onto the lock levers [1] (at two places), remove the transfer roller [2].
[2] [1]
4038F2C021DB
21
3. Periodical check
magicolor 7450/7450II
C. Reinstallation procedure 1. Holding onto the lock levers [1] (at two places), mount the transfer roller [2]. 2. Lock the lock levers [1](at two places).
[2] [1]
4038F2C022DB
3. Close the right door. NOTE Make sure that the door is locked in position both at front and rear.
Maintenance
4. Turn ON the main power switch. NOTE The transfer roller is supplied with the transfer belt unit. Replace it when replacing the transfer belt unit. 3.4.11 Replacing the transfer belt unit
A. Periodically replacing parts/cycle Transfer belt unit: 120,000 prints B. Removal procedure 1. Open the right door.
[2]
2. Remove two screws [1] and release the lock of the transfer belt unit [2].
[1]
4039F2C005DB
22
3. Periodical check 3. Hold the both sides and lift it to take out the transfer belt unit [1] a little.
magicolor 7450/7450II Maintenance
[1]
4039F2C006DB
[1]
[1]
4. Hold the position [1] as shown in the left and remove the transfer belt unit [2]. NOTE Do not touch the surface of the transfer belt unit. Cover the transfer belt with something such shade cloth to protect its surface from dust or foreign matter.
[2]
4039F2C007DB
C. Reinstallation procedure 1. Insert the transfer belt unit [1]. NOTE Insert the transfer belt unit with care not to allow its docking gear to be damaged by hitting it against the rail or associated part. Do not touch the surface of the transfer belt unit. Cover the transfer belt unit with something such shade cloth to protect its surface from dust or foreign matter.
4039F2C008DB
[1]
23
3. Periodical check
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 2. Install the transfer belt unit with two screws [1].
[1]
4039F2C009DB
NOTE Replace the transfer roller, the ozone filter and the dust filter/vertical conveyance, which are supplied with the transfer belt, at the same time. 3. 4. 5. 6. 7. Close the right door. Reinstall the imaging unit and the waste toner bottle. Close the front door. Turn ON the main power switch. Select [QUALITY MENU] [CALIBRATION] [TONE CALIBRATION] and carry out TONE CALIBRATION. Replacing the toner cartridge Y,M,C,K
Maintenance
3.4.12
A. Periodically replacing parts/cycle Toner cartridge Y,M,C: 6,000 prints/12,000 prints Toner cartridge K: 7,500 prints/15,000 prints B. Removal procedure 1. Open the front door. 2. Pressing the toner cartridge lock tab [1], pull it toward.
[1]
4038F2C560DB
24
3. Periodical check 3. Pull the toner cartridge [1] toward to remove it.
magicolor 7450/7450II Maintenance
4038F2C538DB
C. Reinstallation procedure 1. Take out the new toner cartridge [1] from the unitary packing box and shake it well up and down 5 to 10 times.
[1]
4038F2C539DB
[1]
2. Insert the toner cartridge [1] by fitting it to the groove on the main unit. NOTE Make sure the colors are matched between the toner cartridge and label on the machine. Make sure the toner cartridge is inserted all the way. When replacing the toner cartridge (black), replace the deodorant filter supplied with it at the same time.
4038F2C540DB
25
3. Periodical check
magicolor 7450/7450II
3.4.13
A. Periodically replacing parts/cycle Imaging unit Y,M,C: 30,000 prints Imaging unit K: 50,000 prints B. Removal procedure 1. Turn OFF the main power switch and open the front door. 2. Unplug the power cord. 3. Press the unlocking knob [1] of imaging unit.
[1]
Maintenance
4038F2C531DB
4. Pull out the imaging unit [1], and remove it from main body.
[1]
4038F2C532DB
26
3. Periodical check
magicolor 7450/7450II Maintenance
1. Hold the imaging unit [1] with both hands and tilt it to the left as shown on the illustration. Shake it twice lightly. Tilt it to the right and shake it twice again lightly.
[1]
4039F2C501DB
2. Take the imaging unit [1] out from the black plastic bag [2].
[2] [1]
4039F2C502DB
[2]
[1]
4039F2C503DB
3. Peel off the tapes [1] so that the mounting bracket [2] can be removed. Then, remove the mounting bracket [2]. NOTE Since the imaging unit is highly susceptible to light, keep it shielded from light up to the time it is installed. Carefully unseal the plastic bag (black). If the imaging unit is packed in the plastic bag (black) again, seal the package using tape or another means.
27
3. Periodical check
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 4. Remove the caps [1] on the end of the imaging unit and the bottom packing material.
[1]
4039F2C504DB
[1]
5. Keeping the imaging unit [1] in a level position, insert the imaging unit [1] into the mounting position all the way until it is stopped. NOTE Install them by fitting the blue label position of imaging unit and one of the machine. Do not allow the imaging unit to become tilted while installing them into the main body, as damage to the PC drum can result. 6. Pull out the PC drum protective sheet [1] while pressing the imaging unit. 7. Insert the imaging unit all the way. NOTE Make sure that the imaging unit is inserted all the way.
Maintenance
4039F2C505DB
[1]
4039F2C506DB
8. Plug in the power cord. 9. Close the front door. 10. Turn ON the main power switch.
28
3. Periodical check NOTE When removing / installing the imaging unit, use care not to touch the surface of the PC drum [1].
magicolor 7450/7450II Maintenance
4039F2C507DC
3.4.14
Replacing the fusing unit CAUTION The temperature gets high in the vicinity of the fusing unit. You may get burned when you come into contact with the area. Before replacement operations, make sure that more than 20 minutes have elapsed since the main and sub power switches were turned off.
A. Periodically replacing parts/cycle Fusing unit: 120,000 prints B. Removal procedure 1. Turn OFF the main power switch and unplug the power cord from the power outlet, then wait for about 20 minutes. 2. Open the front door. 3. Unhook two tabs [1], and remove the exit tray connector protective cover [2].
[1]
[2]
4039F2C010DB
29
3. Periodical check
magicolor 7450/7450II [1]
Field Service Ver. 2.0 Aug. 2008 4. Disconnect the connector [1].
4039F2C011DB
[1]
5. Remove the screw [1], and remove the connector protective cover [2].
Maintenance
[2]
4039F2C012DB
[1]
4039F2C013DB
30
3. Periodical check 9. Remove two screws [1], and remove the fusing unit [2]. NOTE Do not leave the right door open.
magicolor 7450/7450II Maintenance
[2]
[1]
4039F2C014DB
31
4. Service tool
magicolor 7450/7450II
4.
4.1
Service tool
CE tool list
Tool name Shape Personnel Parts No. Remarks
4038 2083 ##
4038 2084 ##
Maintenance
32
4. Service tool
magicolor 7450/7450II
4.2
4.2.1
Print materials
Imaging unit single parts (IU)
Parts name Imaging unit K Imaging unit Y Imaging unit M Imaging unit C Replacing period 50,000 prints 30,000 prints 30,000 prints 30,000 prints
Also replace the deodorant filter packed in the T/C black at the same time.
*1: Life value that can be achieved with a probability of 90% even with product-to-product variations and fluctuating operating environmental conditions taken into consideration, when the T/C is used under the conditions of B/W ratio 5% for each color 4.2.3 Waste toner bottle
Replace the dust filter/cooling fan supplied with the waste toner bottle at the same time.
Parts name Waste toner bottle Replacing period 18,000 prints *1
*1: A waste toner full condition is detected with detecting the actual waste toner emissions. See P.12 4.2.4 Maintenance kit
33
Maintenance
5. Firmware upgrade
magicolor 7450/7450II
5.
1
Firmware upgrade
Checking the current firmware version
5.1
1. Call the SERVICE MENU to the display. See P.161 2. Select [FIRMWARE VERSION].
3. Select the firmware to be updated and check the current version. See P.163
Maintenance 1
5.2
5.2.1
Interface
34
Field Service Ver. 2.0 Aug. 2008 B. Connection for Windows (1) Starting the firmware updater
5. Firmware upgrade
magicolor 7450/7450II 1 Maintenance
4039F2E702DA
NOTE Before starting the firmware updater, turn on the printer, and make sure that it is correctly connected. 1. Download the firmware updater. 2. Double-click xxxxxxxxxxxx.exe. 3. The printer name and firmware version are displayed. Click the [Next].
4. The license agreement is displayed. Select I agree, and then click the [Next].
4039F2E703DA
35
5. Firmware upgrade
magicolor 7450/7450II
5. The list of printer drivers is displayed. Select the appropriate connection for the environment where the printer is being used.
Maintenance
4039F2E704DA
For a network connection: Select Network port. See P.37 For a local connection: Select Local port. See P.39 When specifying the IP address of the printer: Select Printer IP address. See P.41 NOTE If you select Network port or Local port, make sure that the printer driver has been installed. If you select Printer IP address, the firmware can be updated even if a printer driver is not already installed.
36
5. Firmware upgrade
magicolor 7450/7450II 1 Maintenance
(2) For a network connection 1. When Network port is selected, a list of printer drivers for the network port appears. 2. Select the printer driver, and then click the [Next].
4039F2E705DA
3. A message appears, requesting confirmation to update the firmware. Click the [Start] to begin transferring the firmware. NOTE Do not turn off the printer while its firmware is being updated.
4039F2E706DA
37
5. Firmware upgrade
magicolor 7450/7450II
4039F2E707DA
Maintenance
5. If the firmware was successfully updated, the printer will automatically restart. <If spooling of the data fails> NOTE If spooling fails, data may remain in the printer spooler. Delete this data, and then try again. 1. If spooling of the data fails, the following message appears. 2. Click [OK].
4039F2E708DA
38
5. Firmware upgrade
magicolor 7450/7450II
3. Check that the printer is ready and that it is correctly connected, and then click the [Update again].
(3) For a local connection 1. When Local port is selected, a list of printer drivers for the local port appears. 2. Select the printer driver, and then click the [Next].
4039F2E710DA
39
Maintenance
4039F2E709DA
5. Firmware upgrade
magicolor 7450/7450II
3. A message appears, requesting confirmation to update the firmware. Click the [Start] to begin transferring the firmware. NOTE Do not turn off the printer while its firmware is being updated.
Maintenance
4039F2E711DA
4039F2E712DA
5. If the firmware was successfully updated, the printer will automatically restart. <If spooling of the data fails> For details, see For a network connection. See P.38
40
5. Firmware upgrade
magicolor 7450/7450II 1 Maintenance
(4) When specifying the IP address of the printer 1. When Printer IP address is selected, the Printer IP address box becomes available. 2. Type in the IP address, and then click the [Next].
4039F2E713DA
3. A message appears, requesting confirmation to update the firmware. Click the [Start] to begin transferring the firmware. NOTE Do not turn off the printer while its firmware is being updated.
4039F2E714DA
41
5. Firmware upgrade
magicolor 7450/7450II
4039F2E715DA
Maintenance
5. If the firmware was successfully updated, the printer will automatically restart. <If transferring of the data fails> 1. If transferring of the data fails, the following message appears. 2. Click [OK].
4039F2E716DA
42
5. Firmware upgrade
magicolor 7450/7450II
3. Check that the printer is ready and that it is correctly connected, and then click the [Update again].
C. Connection for Macintosh (1) Starting the firmware updater and the updating procedure NOTE Before starting the firmware updater, turn on the printer, and make sure that it is correctly connected. 1. Download the firmware updater. 2. Double-click xxxxxxxxxxxx. 3. The printer name and firmware version are displayed. Click the [Next].
4039F2E718DA
43
Maintenance
4039F2E717DA
5. Firmware upgrade
magicolor 7450/7450II
4. The license agreement is displayed. Select I agree, and then click the [Next].
4039F2E719DA
Maintenance
4039F2E720DA
4039F2E721DA
44
5. Firmware upgrade
magicolor 7450/7450II 1 Maintenance
4039F2E723DA 4039F2E724DA
7. A message appears, requesting confirmation to update the firmware. Click the [Start] to begin transferring the firmware. NOTE Do not turn off the printer while its firmware is being updated.
4039F2E722DA
9. If the firmware was successfully updated, the printer will automatically restart. <If transferring of the data fails> 1. If transferring of the data fails, the following message appears. 2. Click [OK].
45
5. Firmware upgrade
magicolor 7450/7450II
3. Check that the printer is ready and that it is correctly connected, and then click the [Update again].
4039F2E725DA
5.2.2
Maintenance
3. Select the firmware that has been updated and check the current version. See P.163
46
6. Other
magicolor 7450/7450II Maintenance
6.
6.1
Other
Disassembly/adjustment prohibited items
A. Paint-locked screws NOTE To prevent loose screws, a screw lock in blue or green series color is applied to the screws. The screw lock is applied to the screws that may get loose due to the vibrations and loads created by the use of machine or due to the vibrations created during transportation. If the screw lock coated screws are loosened or removed, be sure to apply a screw lock after the screws are tightened. B. Red-painted screws NOTE The screws which are difficult to be adjusted in the field are painted in red in order to prevent them from being removed by mistake. Do not remove or loosen any of the red-painted screws in the field. It should also be noted that, when two or more screws are used for a single part, only one representative screw may be marked with the red paint. C. Variable resistors on board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment/Setting. D. Removal of PWBs CAUTION When removing a circuit board or other electrical component, refer to Handling of PWBs and follow the corresponding removal procedures. The removal procedures given in the following omit the removal of connectors and screws securing the circuit board support or circuit board. Where it is absolutely necessary to touch the ICs and other electrical components on the board, be sure to ground your body.
47
6. Other
magicolor 7450/7450II
6.2
6.2.1
No. 1 2 3 4 5 6 7 8 9 10 11 12
Maintenance
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
48
6. Other
magicolor 7450/7450II
Image transfer section Area around the waste toner collecting port
49
Maintenance
6. Other
magicolor 7450/7450II
6.3
NOTE
Disassembly/assembly procedure
1 The following procedure mainly uses photos and illustrations of magicolor 7450.
The same procedure is applicable to magicolor 7450II unless otherwise noted. 6.3.1 Rear left cover/front left cover/upper front cover
[7] [4] [3]
[2] [5]
[6] Maintenance
[8]
[1]
4039F2C015DB
1. 2. 3. 4. 5.
Open the front door [1]. Open the right door [2]. Remove two screws [3], and remove the upper front cover [4]. Remove two screws [5], and remove the rear left cover [6]. Remove two screws [7], and remove the front left cover [8].
50
Field Service Ver. 2.0 Aug. 2008 6.3.2 Rear right cover/rear cover
[4]
6. Other
magicolor 7450/7450II [5] [4] [2] [4]
4039F2C016DB
[1]
[3]
1. Open the right door [1]. 2. Remove three screws [2], and remove the rear right cover [3]. 3. Remove nine screws [4], and remove the rear cover [5]. 6.3.3 Tray 1 left cover /tray 1 right cover /tray 1 upper cover
[2]
[1]
[4]
[5] [3]
[6]
[7]
4039F2C017DB
1. 2. 3. 4.
Unhook the tab [1], and remove the tray 1 left cover [2]. Remove the screws [3], and remove the tray 1 right cover [4]. Remove the tray extension [5]. Remove two screws [6], and remove the tray 1 upper cover [7].
51
Maintenance
Field Service Ver. 2.0 Aug. 2008 NOTE When mounting the Tray1 Right Cover [1], use care not to allow the harness [3] of the bypass paper feed clutch to be wedged in the hook [2] of the cover. If the harness [3] is wedged, it may be shorted, resulting in a machine failure.
magicolor 7450/7450II Maintenance
[2] [3]
[1]
4038F2C700AA
51-1
6. Other
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 Front Door 2. Remove the screw [1] each to remove the right and left stoppers [2].
6.3.4
[1]
4038F2C038DC
3. Pull out the right and left pins [1] to remove the front door [2].
Maintenance
[1]
[2]
[2]
4038F2C039DB
6.3.5
Exit tray
1. Remove the rear left cover, front left cover and rear cover. See P.50 2. Remove the dust filter/cooling fan [1].
[1]
4039F2C018DB
52
6. Other 3. Open the upper fusing cover [1]. 4. Unhook two tabs [2], and remove the upper fusing cover [1].
magicolor 7450/7450II Maintenance
[2]
[2]
[1]
4039F2C019DB
[2]
5. Disconnect the connector [1]. 6. Remove two screws [2], and remove the exit sensor assy [3].
[1]
[3]
4039F2C020DB
[2]
7. Remove three screws [1], and remove the exit tray [2].
[1]
4039F2C021DB
53
6. Other
magicolor 7450/7450II
6.3.6
1. Remove the upper front cover. See P.50 2. Remove two screws [1].
[1]
[1] Maintenance
4039F2C022DB
[2]
3. Remove the screw [1], and remove the ground terminal [2].
[3]
4039F2C023DB
[2]
4. Disconnect the connector [1], and remove the control panel [2].
[1]
4039F2C024DB
54
Field Service Ver. 2.0 Aug. 2008 6.3.7 Tray 2 1. Pull out the tray 2 [1].
6. Other
magicolor 7450/7450II
[1]
4039F2C025DB
2. Loosen the screw [1], hold two tabs [3] and remove the spacer [2].
[1]
[2]
[3]
4038F2C609DB
55
Maintenance
6. Other
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 3. Pull out the tray 2 [2] while pressing the slide locks [1] at both ends.
[2]
[1]
[1]
[2]
Maintenance
4037F2C044DC
6.3.8
Front Cover
1. Remove the front door. See P.52 2. Remove the front left cover, upper front cover and control panel. See P.50, See P.54 3. Remove the toner cartridges Y,M,C,K. See P.24 4. Remove the waste toner bottle. See P.18 5. Remove the imaging units Y,M,C,K. See P.26 NOTE After the imaging unit has been removed from the main unit wrap it in the light shielding cloth and store it in a dark place. DO NOT leave the imaging unit exposed to light for a extended period of time as it will become damaged.
[1]
6. Remove the screw [1], and remove the connector protective cover [2].
[2]
4039F2C524DB
56
6. Other
magicolor 7450/7450II
[1]
4039F2C525DB
[1]
4038F2C053DB
[1] [1]
4039F2C026DB
57
Maintenance
6. Other
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 10. Unhook six tabs [1], and remove the front cover [2].
[1]
[2]
[1]
4039F2C027DB
6.3.9
1. Remove the rear left cover. See P.50 2. Remove the memory [1].
Maintenance [1]
4039F2C040DC
3. Disconnect all the connectors and flat cables on the controller board.
4039F2C041DB
58
Field Service Ver. 2.0 Aug. 2008 4. Remove three screws [1].
6. Other
magicolor 7450/7450II
[1]
4039F2C042DB
[1]
[2]
[1]
4039F2C043DB
6.3.10
Memory (DIMM0)
1. Remove the rear left cover. See P.50 2. Remove the memory [1].
[1]
4039F2C040DC
59
Maintenance
5. Remove nine screws [1], and remove the controller board [2]. NOTE When the controller board is replaced, make sure to update the firmware.
6. Other
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 Hard disk kit (Option)
6.3.11
2. Disconnect the connector [1], and remove the hard disk [2].
Maintenance
[2]
4039F2C509DB
6.3.12
1. Remove the exit tray. See P.52 2. Remove the controller board. See P.58
[1]
3. Remove six screws [1], and remove the interface cover [2].
[2]
[1]
4039F2C028DB
60
6. Other 4. Remove two screws [1], and remove the flat cable cover [2].
magicolor 7450/7450II Maintenance
[2]
[1] [1]
4039F2C029DB
5. Remove eleven screws [1], and remove the controller board mounting bracket [2].
[1] [1]
[2]
[1]
4039F2C030DB
6. Disconnect all the connectors and flat cables on the mechanical control board.
4039F2C031DB
61
6. Other
magicolor 7450/7450II [2]
Field Service Ver. 2.0 Aug. 2008 7. Remove six screws [1], and remove the mechanical control board [2].
[1]
[1]
4039F2C032DB
NOTE When mechanical control board (PWB-M) is replaced, relocate the parameter chip (IC6). Mount the parameter chip (IC6) of old mechanical control board onto the new mechanical control board.
Maintenance
4037F2C061DC
NOTE When the parameter chip (IC6) is mounted, precisely fit the directions of each A. NOTE When the control board is to be replaced, rewriting the firmware to the latest one.
4037F2C534DB
62
6. Other NOTE When mounting the mechanical control board, mount it so that the ferrite core [1] will be between two wire saddles. Be careful that the ferrite core [1] will not go over the control board.
magicolor 7450/7450II Maintenance
4039F2C033DB
6.3.13
1. Remove the controller board mounting bracket. See P.58 2. Disconnect the connector [1].
[1]
4039F2C034DB
3. Remove two screws [1], and remove the RTC board [2].
[2] [1]
4039F2C035DB
63
6. Other
magicolor 7450/7450II
6.3.14
1. Remove the exit tray. See P.52 2. Remove the control panel. See P.54
[1] [3]
3. Disconnect the connector [1], and remove the harness [3] from the edge cover [2].
[2]
4039F2C036DB
Maintenance
[1]
4. Remove nine screws [1], and remove the protective sheet of DC power supply [2].
[1] [1]
[1]
[2]
4039F2C037DB
4039F2C038DB
64
6. Other 6. Remove eight screws [1], and remove the DC power supply [2].
magicolor 7450/7450II
[1]
4039F2C039DB
6.3.15
1. Remove the rear cover. See P.51 2. Disconnect four connectors [1].
Maintenance
[1]
4038F2C085DB
[1]
3. Remove five screws [1] and the tab [2], and remove the high voltage unit [3]. NOTE When installing the high voltage unit, make sure that the terminal end surely contacts.
4038F2C086DB
65
6. Other
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 NOTE When installing the high voltage unit, make sure that the claw [1] shown in the left illustration is surely set up.
[1]
4038F2C087DB
6.3.16
1. Pull out the tray 2. 2. Remove the rear cover. See P.51
Maintenance [2] [3]
3. Disconnect the connector [2]. 4. Remove two screws [1], and remove the tray 2 paper size board assy [3].
[1]
4038F2C088DB
5. Remove the lever [1]. 6. Remove the tray 2 paper size board [2].
[2] [1]
4038F2C516DB
66
Field Service Ver. 2.0 Aug. 2008 6.3.17 PH interface board (PWB-D)
6. Other
magicolor 7450/7450II Maintenance
1. Remove the front cover. See P.56 2. Remove the transfer belt. See P.22 3. Remove two screws [1], and remove the front right cover [2].
[2] [1]
4038F2C097DB
4. Remove seven screws [1], and remove the right door switch assy [2].
[1] [1]
[2]
4038F2C098DB
[2]
5. Remove the screw [1] each, and remove the imaging unit contact assy [2] of each color.
[1]
4038F2C099DB
67
6. Other
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 6. Remove two screws [1] each, and remove the imaging unit roll assy [2] of each color.
[2]
[1]
4038F2C100DB
7. Remove all the connectors and the flat cables on the PH interface board.
Maintenance
4038F2C101DB
[2]
[1]
8. Remove two screws [1] and six tabs [2], and remove the PH interface board [3].
[3]
[1]
[2]
4038F2C102DC
68
1. Remove the tray 1 right cover and the tray 1 left cover. See P.51 2. Disconnect five connectors [1].
[1]
[1]
4038F2C103DB
3. Remove four screws [1], and remove the multi bypass unit [2].
[1] Maintenance [1]
4038F2C104DB
[2]
NOTE1 When installing the multi bypass unit, fit the position of dowel shown in the left illustration.
4038F2C105DB
69
Field Service Ver. 2.0 Aug. 2008 NOTE2 When mounting the Tray1 Right Cover [1] after the multi bypass unit is installed, use care not to allow the harness [3] of the bypass paper feed clutch to be wedged in the hook [2] of the cover. If the harness [3] is wedged, it may be shorted, resulting in a machine failure.
magicolor 7450/7450II Maintenance
[2] [3]
[1]
4038F2C700AA
69-1
6. Other
magicolor 7450/7450II
6.3.19
A. Removal procedure 1. Remove the front cover. See P.56 2. Remove the transfer belt. See P.22
[1]
3. Remove the screw [1] and disconnect the connector [2] respectively, and remove three imaging unit guide rails [3].
[2] Maintenance
[3]
4038F2C106DB
[1]
4. Disconnect the flat cable [1] and the connector [2] of the PH unit (Black).
[2]
4038F2C107DB
5. Unhook the tab [1], and remove the gear [2] of the PH unit (Black).
[1]
[2]
4038F2C108DC
70
6. Other 6. Remove the stopper [1] of the PH unit (Black). NOTE When removing the stopper, use care so that both ends of the stopper will not open but stay parallel as shown on the left. Keep using the stopper after once stretched out may cause uneven pitch or other image troubles.
magicolor 7450/7450II Maintenance
[1]
4039F2E601DB
[1] [2]
7. Remove the PH unit (Black). Move the front side of the PH unit to left a little, and remove the boss [1] from the locating hole [2]. Lift up the front side of the PH unit a little.
4038F2C110DB
[1]
Remove the boss [1] at the rear side of the PH unit from the locating hole [2]. NOTE Since the back of the PH unit is pushed to the right with the two plate springs [3], remove it by tilting the backside of the PH unit to the left as shown in the left illustration.
[2]
[3]
4037F2C111DC
71
6. Other
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 Remove the PH unit [1]. 8. Follow the same procedures to remove all PH units.
[1]
4037F2C112DC
B. Reinstall procedure 1. Fit the back of the PH unit [1] into the plate spring [2] of installation plate.
[1] Maintenance
[2]
4037F2C113DC
2. Push the PH unit [1] along the right side line of PH unit installation plate all the way and fit it into the plate spring [2]. 3. Make sure that the two bosses [3] at front and rear side of the PH unit fit in the locating hole [4].
[1]
[2]
4037F2C114DB
72
6. Other 4. Reinstall the stopper [1]. NOTE When reinstalling the stopper, use care so that both ends of the stopper will not open but stay parallel as shown on the left. Keep using the stopper after once stretched out may cause uneven pitch or other image troubles.
magicolor 7450/7450II Maintenance
[1]
4039F2E600DB
5. Reinstall the gear [1]. NOTE Make sure that the gear claw is fit in. 6. Connect the connector and the flat cable. NOTE Make sure the harness is installed along with the harness guide. 7. Follow the same procedures to install all the PH units.
[1]
4038F2C116DB
73
6. Other
magicolor 7450/7450II [1]
Field Service Ver. 2.0 Aug. 2008 8. Install the imaging unit guide rails [1]. NOTE Make sure that the two claws [2] at rear end of the rail are fit in the locating hole on the main unit.
[2]
[1]
4038F2C117DB
Maintenance
9. Reinstall the transfer belt. 10. Reinstall the front cover. 11. Make skew adjustment of the PH unit. See P.189 NOTE When replacing the PH unit, make sure to conduct PH unit skew adjustment. 6.3.20 Transport drive assy
1. Remove the rear cover. See P.51 2. Remove the high voltage unit. See P.65 3. Remove the color developing motor. See P.80 4. Remove the color PC drum motor. See P.81 5. Remove the main motor. See P.82 6. Remove three screws [1], and remove the reinforcement plate [2] of the right door and spring [3].
4038F2C118DB
74
[1]
4038F2C119DB
8. Remove two screws [1], and remove the metal blanking plate [2].
[1] Maintenance
[2]
4038F2C120DB
[1]
[2]
[1]
9. Disconnect the connector [2]. 10. Remove five screws [1], and remove the rear handle assy [3].
[3]
[1]
4038F2C121DB
75
6. Other
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 11. Disconnect the connector [1]. 12. Remove the harnesses [3] from five wire saddles [2].
[3] [2]
[3] [1]
[2]
4038F2C122DB
[2]
[1]
13. Remove eight screws [1], and remove the transport drive assy [2]. NOTE The screws are fixed at the position with the triangle markers.
Maintenance
[1]
4038F2C123DB
6.3.21
1. Remove the transfer drive assy. See P.74 2. Disconnect seven connectors [1].
[1]
[1]
[1]
4038F2C124DC
76
[1]
4038F2C125DB
[1]
[2]
4038F2C126DB
[2] [1]
5. Remove four screws [1]. 6. Unhook two tabs [2], and remove the hopper drive assy [3].
[1] [3]
[2]
4038F2C127DB
77
6. Other
magicolor 7450/7450II
6.3.22
1. Remove the rear cover. See P.51 2. Remove the high voltage unit. See P.65 3. Open the right door. 4. Remove three screws [1], and remove the reinforcement plate [2] of the right door and spring [3].
[3]
[1]
[2]
4039F2C510DB
Maintenance
[1]
4039F2C511DB
6. Remove two screws [1], and remove the metal blanking plate [2].
[1]
[2]
4039F2C512DB
78
6. Other 7. Disconnect the connector [2]. 8. Remove five screws [1], and remove the rear handle assy [3].
magicolor 7450/7450II Maintenance
[1]
[2]
[1]
[3]
[1]
4039F2C513DB
[1]
4039F2C514DB
10. Remove the front door. See P.52 11. Pull out the tray 1.
[2] [1]
12. Remove two screws [1], and remove the front right cover [2].
[1]
4039F2C515DB
79
6. Other
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 13. Remove the screw [1], and remove the shaft [2]. 14. Remove the right door assy [3].
[1]
[3]
[2]
4039F2C516DB
6.3.23
Maintenance
1. Remove the rear cover. See P.51 2. Remove the exit tray. See P.52
[1] [2]
3. Disonnect the connector [1]. 4. Remove two screws [1], and remove the cooling fan motor/2 assy [3].
[3]
4039F2C526DB
6.3.24
1. Remove the cooling fan motor/2 assy. See P.80 2. Disconnect the connector [1]. 3. Remove four screws [2], and remove the color developing motor [3].
[1] [2] [3]
4038F2C149DB
80
Field Service Ver. 2.0 Aug. 2008 6.3.25 Color PC drum motor (M2)
6. Other
magicolor 7450/7450II Maintenance
1. Remove the cooling fan motor/2 assy. See P.80 2. Disconnect the connector [1]. 3. Remove four screws [2], and remove the color PC drum motor [3].
[3] [2]
[1]
4038F2C150DB
6.3.26
1. Remove the cooling fan motor/2 assy. See P.80 2. Disconnect the connector [1]. 3. Remove two screws [2], and remove the toner supply motor C/K [3].
[2] [3]
[1]
4038F2C151DB
81
6. Other
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 Toner supply motor Y/M (M6)
6.3.27
1. Remove the cooling fan motor/2 assy. See P.80 2. Disconnect the connector [1]. 3. Remove two screws [2], and remove the toner supply motor Y/M [3].
[2] [1]
[3]
4038F2C152DB
6.3.28
Maintenance
1. Remove the rear cover. See P.51 2. Disconnect the connector [1]. 3. Remove four screws [2], and remove the main motor [3].
4039F2C517DB
82
Field Service Ver. 2.0 Aug. 2008 6.3.29 Fusing drive motor (M4)
6. Other
magicolor 7450/7450II Maintenance
1. Remove the rear cover. See P.51 2. Disconnect the connector [1]. 3. Remove two screws [2], and remove the fusing drive motor [3].
[3] [2]
[1]
4039F2C518DB
6.3.30
1. Remove the transfer belt. See P.22 2. Remove the multi bypass unit. See P.69 3. Remove the screw [1], and remove the plate spring [2].
[2]
[1]
4038F2C169DB
83
6. Other
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 4. Remove the shoulder screw [1] and the screw [2]. 5. Remove the vertical transport unit [3] in manner of the left illustration. NOTE Since multiple connectors are connected to the backside of the vertical transport assy, do not pull it by force.
[3]
[1]
[2]
4038F2C170DC
Maintenance
[2] [1]
6. Unhook the tabs [1] of both sides, and remove the sensor cover [2]. NOTE Use care not to miss the spring [3].
[3]
4038F2C171DB
7. Disconnect the connector [2]. 8. Remove two screws [1], and remove the IDC/registration sensor/1 [3].
[3]
[1] [2]
4038F2C172DB
84
6. Other 9. Repeat the step 6 and 8, and remove the IDC/registration sensor/2 (rear side) [1].
magicolor 7450/7450II Maintenance
[1]
4038F2C173DB
85
6. Other
magicolor 7450/7450II
6.4
NOTE
Cleaning procedure
1 The following procedure mainly uses photos and illustrations of magicolor 7450.
The same procedure is applicable to magicolor 7450II unless otherwise noted. The alcohol described in the cleaning procedure represents the isopropyl alcohol. 6.4.1 PH window 2. Remove the PH window cleaning jig [1].
Maintenance
[1]
4038F2C547DB
[1]
[2]
3. Insert the PH window cleaning jig [1] to the cleaning port [2] and clean it by putting the jig back and forth a couple times. NOTE Clean every PH window of CMYK.
4038F2C548DB
86
6. Other
magicolor 7450/7450II Maintenance
1. Remove the transfer belt. See P.22 2. Using a dried soft cloth, wipe the transfer belt [1]. NOTE If it is difficult to clean with dried soft cloth, dampen a soft cloth with a solvent. Do not wipe out with water. When solvent is used to dampen a cloth, do not use the ones other than shown below: isopropyl alcohol, ethyl alcohol, PPC Cleaner, Sol mix AP-7.
4038F2C174DB
[1]
6.4.3
Tray 2 feed roller (standard) 2. Using a soft cloth dampened with alcohol, wipe the tray 2 feed roller (standard) [1] clean of dirt.
[1]
4038F2C175DB
6.4.4
Tray 2 separation roller 2. Remove two screws [1], and remove the tray 2 separation roller mounting bracket assy [2].
[2]
[1]
4038F2C002DC
87
4. Using a soft cloth dampened with alcohol, wipe the tray 2 separation roller [1] clean of dirt.
[1]
4038F2C176DB
6.4.5 Tray 1 feed roller (bypass) 1. Remove the multi bypass unit. See P.69 2. Using a soft cloth dampened with alcohol, wipe the tray 1 feed roller (bypass) [1].
Maintenance
[1]
4038F2C177DB
NOTE When mounting the Tray1 Right Cover [1] after the multi bypass unit is installed, use care not to allow the harness [3] of the bypass paper feed clutch to be wedged in the hook [2] of the cover. If the harness [3] is wedged, it may be shorted, resulting in a machine failure.
[2] [3]
[1]
4038F2C700AA
88
6.4.6
1. Remove the multi bypass unit. See P.69 2. Remove the screws [1], and remove the ground terminal [2].
[2]
[1]
4038F2C009DB
3. Remove the screw [1], and remove the tray 1 separation roller assy [2].
[1] [2]
4038F2C010DB
4. Using the soft cloth dampened with alcohol, wipe the tray 1 separation roller [1].
[1]
4038F2C178DB
88-1
Field Service Ver. 2.0 Aug. 2008 NOTE When mounting the Tray1 Right Cover [1] after the multi bypass unit is installed, use care not to allow the harness [3] of the bypass paper feed clutch to be wedged in the hook [2] of the cover. If the harness [3] is wedged, it may be shorted, resulting in a machine failure.
magicolor 7450/7450II Maintenance
[2] [3]
[1]
4038F2C700AA
6.4.7
Registration roller 2. Using a soft cloth dampened with alcohol, wipe the registration rollers [1] clean of dirt.
[1]
4038F2C017DB
89
6. Other
magicolor 7450/7450II
Field Service Ver. 2.0 Aug. 2008 Area around the waste toner collecting port
6.4.8
2. Wipe the areas around the waste toner collecting port [1] clean of spilled toner and dirt using a soft cloth dampened with water or alcohol.
4039F2C001DA
Maintenance
90
Adjustment/Setting
7. How to Use the adjustment section
This section contains detailed information on the adjustment items and procedures for this machine. Throughout this section the default settings are indicated by . Advance checks Before attempting to solve the customers problem, the following advance checks must be made: Does the power supply voltage meet the specifications? Is the power supply is properly grounded? Does the machine share a power supply with any other machine that draws a large current intermittently (for example, an elevator or air conditioner that generates electrical noise)? Is the installation site level and environmentally appropriate (for example, away from high temperatures, high humidity, direct sunlight, direct ventilation, etc.? Does the original have a problem that may cause a defective image? Is the density properly selected? Is the correct media being used for printing? Are the units, parts, and supplies used for printing (developer, PC drum, etc.) properly replenished and replaced when they reach the end of their useful service life? Is there an adequate supply of toner in the toner cartridges? CAUTION Unplug the machines power cord before starting a service job procedure. Use special care when handling the fusing unit, which can be extremely hot. The developing unit has a strong magnetic field. Keep watches and measuring instruments away from it. Take care not to damage the PC drum with a tool or similar device. Do not touch IC pins with your bare hands.
91
8.
8.1
8.1.1
The following shows the names of each part of the control panel. These names are used throughout this manual. From the top, the panel is divided into LCD 1, LCD 2, LCD 3, and LCD 4. LCD 4 may display a message instructing you to press a key on the control panel. When you press that key, the displayed message changes.
LCD 1 LCD 2 READY display Left key Up key Menu key
for help
YMCK
Right key
Cancel key
Adjustment / Setting
4039F3E501DB
NOTE The display screen is not designed for touch panel operation; therefore, do not touch the icons on the screen. If it is pushed too hard, the LCD (Liquid Crystal Display) may be damaged.
92
Menu messages
Operator call messages These messages are displayed when minor error(s) that can be handled by users occur. Service call messages Help messages These messages are displayed when error(s) that cannot be handled by users occur. These messages are displayed when the down key T is pressed when a normal message/warning or operator call message is displayed. Menu message Operator call message
Normal message
READY
/'07
to enter
YMCK
4138F3E002DB
for help
Help message
4039F3E517DB
93
Adjustment / Setting
8.1.3
Normal messages
The basic screen is displayed after warm-up has been completed. The READY LED lights up while the message is displayed.
Display LCD 1 LCD 2 LCD 3 LCD 4 Key guidance is displayed. Normally [MENU to enter] is displayed. When the MENU key is pressed, the panel displays the MENU screen. When a WARNING message is displayed, [T for help] is also displayed. When the down key T is pressed, the panel displays the HELP screen. Description Printer mode is displayed. (Normally, [READY] is displayed.) The message is displayed. (Normally, no message is displayed.)
READY
/'07
to enter
YMCK
Adjustment / Setting
YMCK
4138F3E007DB
A. Toner-remaining level gauge The amount of each color of toner remaining is graphed in 10% increments (11 scales.) However, its not displayed during the following states: - Operator call - Service call - Menu - Help menu - BOOT message - When the toner remaining amount is not determined immediately after start-up.
94
B. Data receiving message/print The control panel displays the following description at data receiving message/print.
Display LCD 1 Description Printer mode is displayed (for example, PRINTING). PROCESSING is displayed during data receiving or printer startup. PRINTING is displayed during printing. When printing in sets, [COPYING] is displayed after the second set starts printing. The normal printing data-receiving icon is displayed on the right during data receiving. The Camera-Direct connecting icon is connected to the machine. is displayed on the right when the digital camera is displayed on the right during data
Job information is displayed (for example, 1 AKIRA KUROSAWA). The job owner name, etc. set with PJL commands is displayed. When multiple jobs are set, the number is displayed to the left of the owner name. Job progress is displayed (for example, 1/7 page). In normal print mode, number of processed print/total number of print is displayed. When printing in sets, number of processed print/total number of a set print is displayed while the first set is copying. After the second set starts printing, the LCD 1 state is changed to COPYING and number of processed print /total number of print is displayed. Scroll bar is displayed. When multiple jobs are sent, a scroll bar is displayed. By pressing the left keyW/right keyX, the jobs waiting to be printed are displayed. The following example shows the scroll bar in the case of two jobs. By pressing the right key, the panel displays the job waiting to be printed. To return to the display of the job currently processing, press the left key.
LCD 3
LCD 4
Data-receiving icon
Right key
4138F3E010DB
Print-waiting job
95
Adjustment / Setting
C. Firmware update The control panel displays the following description at firmware update.
Display LCD 1 LCD 2 FIRMWARE UPDATE is displayed. LCD 2 displays the type of firmware (for example, SYSTEM). SYSTEM: Controller firmware BOOT: Boot firmware RESOURCE: Resource file CONFIGURATION: Equipment configuration file ENGINE: Engine firmware Progress of the update is displayed (for example, 90%). No display Description
LCD 3 LCD 4
Progress
D. Warning This message is displayed when the print is available but some user manipulation(s) are required. The control panel displays the following description for warning.
Adjustment / Setting
Display LCD 1 LCD 2 LCD 3 LCD 4 Key guidance is displayed (for example, T for help: By pressing the down key T, the screen displays the help screen). Description Print mode is displayed and warning icon is displayed on the right (for example, READY). Warning message is displayed (for example, TONER LOW M).
Warning icon
for help
YMCK
4138F3E013DB
96
E. Job cancellation By pressing the CANCEL key after the job is sent, the control panel displays the job cancel menu. When no job is has been sent, pressing the CANCEL key has no effect. The control panel displays the following description at the job cancel menu.
Display LCD 1 LCD 2 LCD 3 LCD 4 CANCEL JOB is displayed. CONTINUE is displayed. Function: Continue the print of currently processing job. CURRENT JOB is displayed. Function: Stop the print of currently processing job. ALL JOBS is displayed Stop the printing of all jobs, including the job currently being processed and all jobs waiting to be printed. Description
By pressing the up keyS/down keyT, the item can be selected. The selected item is displayed with highlighted text. The default setting is CONTINUE. By pressing the MENU key, the selected item is entered. By pressing the CANCEL key, the job cancel menu is closed.
Job cancellation
By selecting CURRENT JOB or ALL JOB and pressing the MENU key, job cancellation is implemented.
Canceling job
CANCELING JOB
Key guidance
/'07
to enter
YMCK
4138F3E015DB
97
8.1.4
Menu
The Menu is displayed when the MENU key is pressed. The control panel displays the following description at the Menu screen.
Display LCD 1 LCD 2 Description Menu items that are above this will be displayed. Menu items are displayed (3 items/ 7 items). By pressing the up keyS/down keyT, the item is selected. The Menu consists of the following 7 items: - PROOF/ PRINT MENU - PRINT MENU - PAPER MENU - QUALITY MENU - CAMERA DIRECT - INTERFACE MENU - SYS DEFAULT MENU - MAINTENANCE MENU - SERVICE MENU Up key Menu
LCD 3
LCD 4
Menu items
Scroll bar
Down key
Adjustment / Setting
98
Field Service Ver. 2.0 Aug. 2008 8.1.5 Operator call messages
These messages are displayed when minor error(s) that can be handled by user occur. The Error LED lights while the message is displayed on the control panel. The Ready LED on control panel turns OFF during operator call. The control panel displays the following when an operator call message is displayed.
Display LCD 1 A warning icon EMPTY). Description is displayed and the state is displayed on the right (for example, TONER
Message is displayed (for example, REPLACE M). T for help is displayed. By pressing the down key, the panel displays the help screen.
In the case of an operator call message related to a toner cartridge, the toner-remaining level gauge is displayed, and the gauge of the appropriate color flashes (for example, the M gauge). In the case of an operator call message for another reason, the printer icon is displayed with a flashing warning icon .
Warning icon Warning message
Key guidance
for help
YMCK
4138F3E004DB
Warning icon
for help
4039F3E518DB
Printer icon
For the details of each item, see Operator call messages. See P.104
99
8.1.6
These messages are displayed when error(s) that cannot be handled by the user occur. The Error LED turns ON while the message is displayed on the control panel. The Ready LED on control panel turns OFF while an service call message is displayed on the control panel. The control panel displays the following description at service call.
Display LCD 1 Description A warning icon is displayed and the service call message and a 4-digit-service call ID are displayed on the right (for example, SERVICE CALL C002). The error description is displayed (for example, RAM ERROR).
No display
A printer icon is displayed with a flashing warning icon . A service call detected during start-up of the printer is displayed as shown in the bottom of the following picture.
Warning icon Error message
Adjustment / Setting
4039F3E517DB
4138F3E019DB
For the details of each item, see Service call messages. See P.107
100
This screen is displayed when the down keyT is pressed when a normal message/warning or operator call message is displayed. The control panel displays the following description at the help screen.
Display LCD 1 LCD 2 LCD 3 LCD 4 A scroll bar or S to exit message is displayed. If there are several messages, a scroll bar is displayed. By pressing the left keyW/right keyX, a previous/next screen message is displayed. If all messages are displayed, S to exit displays on the screen. Description A question icon ? is displayed and the necessary information is displayed on the right (for example, PREPARE NEW WASTE TONER BOTTLE).
to exit
4138F3E020DB
101
8.2
NOTE When two or more messages are to be displayed, the message with the higher priority will be displayed. When a message concerning consumables/periodic replacement parts (units) is displayed, print a statistics page from the [PRINT MENU] [STATISTICS] menu and check the status of the other consumables, too. See P.115 8.2.1 Normal messages
A. Normal messages
Message (LCD1) INITIALIZING READY ENERGY SAVER PROCESSING PRINTING COPYING WARMING UP CALIBRATING CANCELING JOB REBOOTING FIRMWARE UPDATE The printer is being initialized Print enabled (Data not being printed) Machine in energy saver mode Print data processing (Data receiving - printer is started) Data being printed (Printer is started) Data being printed in sets During warmup Color shift correction in progress Job canceled The printer is restarting The printers firmware is being upgraded Description
Adjustment / Setting
102
Description Print in sets disabled (Full hard disk) (This warning message is also displayed during printing.) The hard disk space will run out soon. The compact flash space will run out soon. Service life of the imaging unit (X) has been reached. (END status) Executing the color printing with one of YMCK being at the END will make the operator call. Toner (X) is empty. Executing the color printing with one of YMCK being empty will make the operator call. Service life of the imaging unit has been reached. Printing is available until the END status when the [IMAGING UNIT LIFE] is set to [CONTINUE] on MENU. When it is set to [STOP], executing the color printing with one of YMCK having been reached its service life will make the operator call. Monochrome printing is available unless the imaging unit K reached its service life. (but not under warranty) Transfer belt unit service life has been reached. Fusing unit service life has been reached. The waste toner bottle needs replacement soon. The specified color toner cartridge will run out soon. The specified color imaging unit will run out soon. Media which size cannot be automatically detected has been inserted. No media in the specified tray. The specified tray is not installed, but it is set in the printer driver. The specified color toner cartridge is not the correct type. A print cycle can be initiated, but is run at 1/3 the normal print speed. The specified color imaging unit is not the correct type. The compact flash card has been inserted into the card slot after initialization is completed. The compact flash card will be invalid. A compact flash card which is inserted is not supported. The compact flash card will be invalid. A hard disk which was formatted by other unit is installed. A compact flash card which was formatted by other unit is installed.
High 1 UNABLE TO COLLATE JOB 2 HDD NEAR FULL 3 MEMORY CARD NEAR FULL 4 I-UNIT END X 5 TONER EMPTY X 6 I-UNIT LIFE X
7 TRANS. BELT END OF LIFE 8 FUSER UNIT END OF LIFE 9 WASTE TONER NEAR FULL 10 TONER LOW X 11 I-UNIT LOW X 12 UNKNOWN PAPER TRAY X 13 PAPER EMPTY TRAY X 14 INCORRECT TONER X 15 INCORRECT I-UNIT X 16 ILLEGAL INSTALLATION 17 NON SUPPORT CARD 18 INCORRECT HDD 19 INCORRECT MEMORY CARD
103
Adjustment / Setting
Priority
Description
1 1
20 HUBS A USB hub is connected to the USB host I/F. NOT SUPPORTED * Low 21 DEVICE An unsupported device is connected to the USB host I/F. NOT SUPPORTED *
TRAY3 COVER The right cover of tray 3 is open. TRAY4 COVER The right cover of tray 4 is open. TRAY5 COVER The right cover of tray 5 is open. 2 PAPER JAM FUSER/EXIT SECOND TRANS A media jam has occurred at the fusing section. A media jam has occurred at the decond transfer section. A media jam has occurred at the vertical conveyance. A media jam has occurred at the duplex media feed section of the duplex option. A media jam has occurred at the duplex transport section of the duplex option. A media jam has occurred at tray 1 (manual feed tray). A media jam has occurred at tray 2. A media jam has occurred at tray 3. A media jam has occurred at tray 4. A media jam has occurred at tray 5. The specified color imaging unit is not installed. The specified color toner cartridge is not installed. The waste toner bottle is not installed. Transfer belt unit service life has been reached. Fusing unit service life has been reached. The waste toner bottle is full.
Adjustment / Setting
VERTICAL TRANS DUPLEX1 DUPLEX2 TRAY1 TRAY2 TRAY3 TRAY4 TRAY5 3 I-UNIT MISSING CHECK X REPLACE TRANS. BELT REPLACE FUSER UNIT REPLACE BOTTLE
4 TONER MISSING CHECK X 5 NO WASTE BOTTLE 6 TRANS. BELT LIFE 7 FUSER UNIT LIFE 8 WASTE TONER FULL
104
Priority
Description The specified color imaging unit has reached its life. This message will be displayed when performing the color printing while the [IMAGING UNIT LIFE] is set to [CONTINUE] on MENU, and warning message [I-UNIT END] is being displayed.
9 I-UNIT END
Service life of the imaging unit has been reached. This message will be displayed when performing the color printing while the [IMAGING UNIT LIFE] is set to [STOP] on MENU, and warning message [I-UNIT LIFE] is being displayed. Monochrome printing is available unless the Imaging Unit K is at the END. (but not under warranty)
The media size set in the printer driver does not match that of the media loaded in the specified tray. Load SSSS size media in the specified tray. The media size set in the printer driver does not match that of the media loaded in the specified tray. Load TTTT type media in the specified tray. During print start-up, media has been loaded in multi bypass tray and is waiting for a print start command. After the user confirms the media and gives the print start command, printing starts. How to start printing: 1. Press the up key. 2. Press the down key, select tray with help menu and press the MENU key. 3. Set the media loaded in the tray 1 again.
15 PAPER EMPTY
SSSS * TTTT *
No specified media in trays 1 to 5. Tray 3/4 is loaded with the specified media but is not set appropriately. Displays when [TRAY CHAINING] is set to [ON]. No specified media in the specified tray or tray 3/4 is not set appropriately. Displays when [TRAY CHAINING] is set to [OFF].
TRAYX EMPTY
SSSS * TTTT *
105
Priority
Description The size and type of media specified in the driver is not loaded in any tray. A different size of media from the one specified in the driver is loaded in the tray at media feeding. Displays when [TRAY CHAINING] is set to [ON]. The size and type of media specified in the driver is not loaded in the specified tray. A different size of media from the one specified in the driver is loaded in the specified tray at media feeding. Displays when [TRAY CHAINING] is set to [OFF]. The printed media volume has reached maximum capacity in the exit tray. The volume of data to be printed exceeds the permissible amount of data to be processed by the machines memory. The specified data of the held job is being received, but an optional HDD is not installed.
16 PAPER ERROR
SSSS * TTTT *
* SSSS represents the media size while TTTT shows the media type.
Adjustment / Setting
106
Field Service Ver. 2.0 Aug. 2008 8.2.3 Service call messages
Polygon motor/K failure to turn Laser malfunction (cyan) Laser malfunction (magenta) Laser malfunction (yellow) Laser malfunction (black) Heating roller warm-up failure Fusing pressure roller warm-up failure Abnormally low heating roller temperature Abnormally low fusing pressure roller temperature Abnormally high heating roller temperature Abnormally high fusing pressure roller temperature Tray 4 elevator failure Tray 3 elevator failure Tray 5 elevator failure Manual tray rise descent error Abnormally low toner density detected cyan TCR sensor Abnormally high toner density detected cyan TCR sensor Abnormally low toner density detected magenta TCR sensor Abnormally high toner density detected magenta TCR sensor
107
Adjustment / Setting
Description Abnormally low toner density detected yellow TCR sensor Abnormally high toner density detected yellow TCR sensor Abnormally low toner density detected black TCR sensor Abnormally high toner density detected black TCR sensor Cyan TCR sensor adjustment failure Magenta TCR sensor adjustment failure Yellow TCR sensor adjustment failure Black TCR sensor adjustment failure RTC failure Transfer unit new article release Fusing unit new article release Trouble related to security Cyan print unit EEPROM access error Magenta print unit EEPROM access error Yellow print unit EEPROM access error Black print unit EEPROM access error Cyan toner cartridge EEPROM access error Magenta toner cartridge EEPROM access error Yellow toner cartridge EEPROM access error Black toner cartridge EEPROM access error Flash ROM write error Main motors failure to turn RAM (standard) error at start-up RAM (option) error at start-up MAC address error at startup (MAC address is invalid) Boot ROM error at startup NVRAM access error Controller ROM error HDD access error HDD full error Compact flash access error Compact flash full error Compact flash uninstallation Firmware update error Hold job error/no duplex unit Hold job error/no tray 3 Hold job error/no tray 4
Adjustment / Setting
13DC 13E2 3000 C002 C003 C013 C015 C022 C025, C026, C027 C050 C051 *1 C052 C053 *1 C054 C060 C061 C062 C063
108
Description Hold job error/no memory Hold job error/no tray 5 Interface communication error
*1: After a trouble occurred, an automatic format will be carried out when restarting the printer.
8.3
A print job being processed or printed can be cancelled by pressing the CANCEL key. When no job has been sent, pressing the CANCEL key has no effect. 1. If the CANCEL key is pressed while a print job is being printed, a message appears on the control panel. 2. Select the job to be cancelled using the up keyS/ down keyT and press the MENU/ SELECT key. By pressing the CANCEL key, the job cancel menu is closed.
Panel Display (LCD2-LCD4) CONTINUE CURRENT JOB ALL JOB Description Continue printing the currently processing job. Stop printing the currently processing job. Stop printing all jobs, including the currently processing job and all jobs waiting to be printed.
Job cancellation
109
Adjustment / Setting
9. Menu
magicolor 7450/7450II
9.
9.1
Menu
List of Menu functions
Menu Ref. Page P.114 P.114 P.115 P.115 P.118 P.118 P.119 P.119 P.119 P.119 P.121 P.122
PROOF/PRINT MENU *1 PRINT MENU CONFIGURATION PG DEMO PAGE STATISTICS PAGE FONT LIST POSTSCRIPT PCL MENU MAP DIRECTORY LIST *1 PAPER MENU PAPER SOURCE DEFAULT TRAY TRAY1 TRAY2 TRAY3 TRAY4 TRAY5 TRAY CHAINING TRAY MAPPING DUPLEX *2 COPIES
Adjustment / Setting
COLLATE *1 QUALITY MENU COLOR MODE BRIGHTNESS PCL SETTING CONTRAST IMAGE PRINTING RGB SOURCE RGB INTENT RGB GRAY HALFTONE TEXT PRINTING RGB SOURCE RGB INTENT RGB GRAY HALFTONE GRAPHICS PRINTING PS SETTING IMAGE PRINTING RGB SOURCE RGB INTENT RGB GRAY DESTINATION PROF HALFTONE TEXT PRINTING RGB SOURCE RGB INTENT RGB GRAY
P.125 P.125 P.125 P.125 P.126 P.126 P.126 P.126 P.127 P.127 P.127 P.127 P.128 P.128 P.128 P.128 P.129 P.129
110
9. Menu
Ref. Page P.129 P.129 P.130 P.130 P.130 P.130 P.131 P.131 P.131 P.131 P.131 P.132 P.132 P.132 P.132 P.132 P.133 P.133 P.133 P.133 P.134 P.134 BRIGHTNESS CONTRAST RGB SOURCE RGB INTENT RGB GRAY HALFTONE P.134 P.134 P.134 P.135 P.135 P.135 P.135 TCP/IP ENABLE IP ADDRESS SUBNET MASK DEFAULT GATEWAY DHCP/BOOTP TELNET NETWARE APPLETALK SPEED/DUPLEX ENABLE ENABLE P.136 P.136 P.136 P.137 P.137 P.137 P.137 P.138 P.138 P.138
1
CALIBRATION AIDC PROCESS
1
CAMERA DIRECT *3
THIN LINE MODE *6 PAPER SOURCE LAYOUT PAPER MARGIN IMAGE QUALITY
INTERFACE MENU
CAMERA DIRECT
111
Adjustment / Setting
magicolor 7450/7450II
9. Menu
magicolor 7450/7450II
Menu SYS DEFAULT MENU LANGUAGE EMULATION DEF. EMULATION POSTSCRIPT
PCL
FONT SOURCE FONT NUMBER P.140 PITCH SIZE (POINT SIZE) SYMBOL SET PAPER DEFAULT PAPER PAPER SIZE CUSTOM SIZE PAPER TYPE DETECT PAPER SIZE UNIT OF MEASURE STARTUP OPTIONS DO STARTUP PAGE P.140 P.141 P.141 P.142 P.142 P.142 P.143 P.143 P.143 P.143 P.144 P.144 P.144 P.144 P.145 P.145 P.146 P.146 P.146 P.147
Adjustment / Setting
ENERGY SAVER TIME *4 MENU TIMEOUT LCD BRIGHTNESS SECURITY CHANGE PASSWORD LOCK PANEL CLOCK DATE TIME HDD FORMAT *1 USER AREA ONLY ALL
CARD FORMAT *5 RESTORE DEFAULTS RESTORE NETWORK RESTORE PRINTER RESTORE ALL ENABLE WARNING PAPER EMPTY TONER LOW I-UNIT LOW IMAGING UNIT LIFE
P.147
112
9. Menu
Ref. Page P.155 P.155 P.155 P.156 P.156 P.156 P.156 P.157 P.157 P.158 P.158 P.158 P.159
*1: It is displayed only when the optional hard disk kit is mounted. *2: It is displayed only when the optional duplex unit is installed. *3: It is displayed only when INTERFACE MENU/CAMERA DIRECT is set to ENABLE. *4: It is displayed only when the [ENERGY SAVER] setting is set besides OFF. *5: It is displayed only when the optional Compact Flash is mounted. 1 *6: magicolor 7450 II only
113
Adjustment / Setting
magicolor 7450/7450II
9. Menu
magicolor 7450/7450II
9.2
PROOF/PRINT MENU
Selects and prints the job held temporarily in the printer. Selects and deletes the job held temporarily in the printer. NOTE This menu is available only when an optional hard disk kit is installed.
Function
To proof one copy of a print job before printing the rest of the copies. How to print the held job 1. 2. 3. 4. 5. Select [PROOF/PRINT MENU] and press the MENU/SELECT key. Select user name and press the MENU/SELECT key. Select desired print job and press the MENU/SELECT key. Select [PRINT] and press the MENU/SELECT key. If the hold job is set as PRIVATE JOB, enter the pin number (Personal Identification Number) with the up keyS/down keyT. 6. Set Print number with the up keyS/down keyT and press the MENU/SELECT key. NOTE The held job cannot be printed until the correct pin number is entered at the printer control panel. The held job is deleted automatically after the period of time specified in the SYSTEM DEFAULT MENU/HOLD JOB TIMEOUT menu. How to delete the held job 1. 2. 3. 4. 5. Select [PROOF/PRINT MENU] and press the MENU/SELECT key. Select user name and press the MENU/SELECT key. Select desired print job and press the MENU/SELECT key. Select [DELETE] and press the MENU/SELECT key. If the held job is set as PRIVATE JOB, enter the pin number (Personal Identification Number) with the up keyS/down keyT. 6. Select [YES] and press the MENU/SELECT key. NOTE The held job cannot be deleted until the correct pin number is entered.
Adjustment / Setting
9.3
9.3.1
PRINT MENU
CONFIGURATION PG
Prints a configuration page. To check the configuration of the machine. The following items can be checked: Printer information Options INTERFACE MENU PAPER MENU SYS DEFAULT MENU QUALITY MENU CAMERA DIRECT Select [PRINT] and press the MENU/SELECT key.
Function Use
Setting /procedure
114
9. Menu
magicolor 7450/7450II
DEMO PAGE
Prints a demo page. To prints a demo page. Select [PRINT] and press the MENU/SELECT key.
9.3.3
Function Use
STATISTICS PAGE
Prints a dtatistics page. To check consumable status and the usage of the machine. The following items can be checked: Supplies/parts status Page information Coverage information
Setting /procedure
115
Adjustment / Setting
9. Menu
magicolor 7450/7450II 1
Product Name : magicolor7450 Printer Name : MC7450-XXXXX SERIAL NUMBER: ************* DATE : 07.04.2008 TIME : 03:07
SUPPLIES/PARTS STATUS
0 25 50 75 100 Percent Remaining 82% 87% 93% 88% 97% 97% 97% 97% 99% 98% Cartridge Type Starter Starter Starter Starter
Cyan Toner Cartridge Magenta Toner Cartridge Yellow Toner Cartridge Black Toner Cartridge Cyan Imaging Unit Magenta Imaging Unit Yellow Imaging Unit Black Imaging Unit Transfer Belt Fuser Unit Waste Toner Bottle Ready
PAGE INFORMATION
Total Count
Adjustment / Setting
Total Count(Duplex)
Monochrome Full Color Total
Total Count(Normalized)
Monochrome Full Color Total
COVERAGE INFORMATION
Normalized Coverage Information <Latest Job>
Average % Y : Average % M : Average % C : Average % K : 0.9 0.3 2.7 3.5
<Total>
Average % Y : Average % M : Average % C : Average % K : 0.6 0.6 1.3 5.8
4039F3C601DA
116
9. Menu
magicolor 7450/7450II 1 Adjustment / Setting
B. SUPPLIES/PARTS STATUS Display the estimated percent of life remaining in the toner cartridge, imaging unit, transfer belt and fuser unit. The type of the toner cartridges that are installed in the printer is also displayed. (See the table below) Display the status of the waste toner bottle.
Types of toner cartridges Starter Standard High Toner cartridge included with a product shipped from the factory: 3,000-print Standard-capacity toner cartridge: 6,000 (Y,M,C)/7,500 (K)-print High-capacity toner cartridge: 12,000 (Y,M,C)/15,000 (K)-print
NOTE The percent of life remaining can be used as a guide, but may not exactly reflect the amount that has been used in the supplies. C. Counter Information The total number of pages that have been printed is counted and displayed based on the description shown in the following table. <Counter information list>
Types of count Total Count Contents Count timing
Monochrome The total number of monochrome pages ejected from the printer. Increment by one per simplex and by two per duplex Full color The total number of color pages ejected from the printer. Increment by one per simplex and by two per duplex
Monochrome The total number of monochrome duplex sheets ejected from the printer. Increment by one per duplex (and by zero per simWhen a sheet of plex) media is ejected Full color The total number of color duplex sheets ejected properly from the printer. Increment by one per duplex (and by zero per simplex) Monochrome The total number of monochrome pages on a A4 basis that have been ejected from the printer. Increment by 100 per A4 simplex and by 200 per A4 duplex *1 Full color The total number of color pages on a A4 basis that have been ejected from the printer. Increment by 100 per A4 simplex and by 200 per A4 duplex *1
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Types of count Contents
Sheets Printed by Paper Size The number of sheets used for each media size. Increment by one for both simplex and duplex Sheets Printed by Paper Type The number of pages used per each media type. Increment by one for both simplex and duplex
*1: A count of 100 in the counter is converted to 1 sheet of media and display the number of decimals are discarded. NOTE The total counters and the print counters count at a different timing, when a sheet of media is properly ejected and when a sheet of media is fed, respectively. Therefore, the sum of each total counter value may not be same with the sum of each print counter value if a sheet of media cannot be ejected due to media jam inside the machine or other possible problems. D. Coverage Information Each coverage information is calculated and displayed based on the description shown in the following table. <Coverage information list>
Coverage information Normalized Coverage Information <Latest Job> Contents Individual average dot coverage of four colors (Y,M,C,K) in the last job is calculated on an A4 basis. (The average of the ratios of dot space on each page when the printable area is defined as 100% and shown in 0.1 percent increments) Individual average dot coverage of four colors (Y,M,C,K) is calculated on an A4 basis for all prints performed after the printer was installed. (The average of the ratios of dot space on each page when the printable area is defined as 100% and shown in 0.1 percent increments)
Adjustment / Setting
NOTE Coverage information can be used as a guide and may not completely reflect the actual amount of toner used. 9.3.4 FONT LIST
A. POSTSCRIPT
Function Use Setting /procedure Prints a PostScript font list. To determine which PostScript fonts are available on the printer. Select [PRINT] and press the MENU/SELECT key.
B. PCL
Function Use Setting /procedure Prints a PCL font list. To determine which PCL fonts are available on the printer. Select [PRINT] and press the MENU/SELECT key.
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TRAY 4 TRAY 5
MENU MAP
Prints a menu map. To see the printers menu structure. Select [PRINT] and press the MENU/SELECT key.
9.3.6
Function Use Setting /procedure
DIRECTORY LIST
Prints a directory list of the hard disk kits contents. To check the data saved in the optional hard disk kit. Select [PRINT] and press the MENU/SELECT key. NOTE This menu is available only when an optional hard disk kit is installed.
9.4
9.4.1
PAPER MENU
PAPER SOURCE
A. DEFAULT TRAY
Function Use Setting /procedure Sets the priority feed tray. To set the priority media feed tray. 1. Select [DEFAULT TRAY] and press the MENU/SELECT key. 2. Select desired tray and press the MENU/SELECT key.
TRAY 1
TRAY 2
TRAY 3
NOTE TRAY 3/TRAY 4/TRAY 5 can be selected only when one or more optional Lower Feeder Units are installed.
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Field Service Ver. 2.0 Aug. 2008 C. TRAY 2 (1) PAPER SIZE
Function Use Setting /procedure Sets the size of the media in tray 2. To specify the size of the media loaded in tray 2. 1. Select [PAPER SIZE] and press the MENU/SELECT key. 2. Select desired media size and press the MENU/SELECT key. For North America The default setting is LETTER. For other destinations The default setting is A4.
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ANY/LETTER/LETTER-R/11x17/LEGAL/EXECUTIVE/A3WIDE/A3/A4/A4-R/A5/A6/ B4(JIS)/B5(JIS)/B5(JIS)-R/B6(JIS)/GOVT LETTER/STATEMENT/FOLIO/SP FOLIO/UK QUARTO/FOOLSCAP/GOVT LEAGAL/16K/12 x 18/11 x 14/4 x 6/D8K/KAI8/KAI 16/KAI 32 /ENV C5/ENV C6/ENV DL/ENV MONARCH/ENV CHOU#3/ENV CHOU#4/B5(ISO)/ ENV #10/ENV YOU#4/JPOST/JPOST-D/CUSTOM NOTE ANY specifies any media size. CUSTOM is used to set a CUSTOM media size. When The [SIZE SETTING] for Tray 2 is set to AUTO, the detected media size will be displayed.
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NOTE When selecting USER SELECT, the media size will be set with [PAPER SIZE] setting.
NOTE TRAY3/TRAY4/TRAY5 can be selected only when one ore more optional lower feeder units are installed. ANY identifies any media type.
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SHORT EDGE
To specify that the printer should pull media from another tray when the specified tray runs is empty. The default setting is OFF. ON OFF
Setting /procedure
PHYSICAL TRAY 4
9.4.2
Function Use
DUPLEX
Sets duplex printing mode. To specify duplex printing. OFF : Duplex print is OFF LONG EDGE : Duplex print is ON, long edge SHORT EDGE : Duplex print is ON, short edge The default setting is OFF. OFF LONG EDGE
Setting /procedure
NOTE This menu is available only when a duplex option is installed. The setting in the printer driver overrides the setting in this menu.
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9.4.3
Function Use Setting /procedure
9.4.4
Function Use
COLLATE
Sets printing in sets. To print several sets of multiple pages. ON : Print in sets. OFF : Print in page. The default setting is OFF. ON OFF
Setting /procedure
NOTE This menu is available only when an optional hard disk kit is installed. The setting in the printer driver overrides the setting in this menu.
Adjustment / Setting
9.5
9.5.1
QUALITY MENU
COLOR MODE
Sets the color mode for printing. To specify whether jobs should be printed in color or grayscale. The default setting is COLOR. COLOR GRAYSCALE
9.5.2
Function Use Setting /procedure
BRIGHTNESS
Sets the brightness of the printed image. To adjust the brightness of the printed image. The default setting is 0 %. -15 % -10 % -5 % 0 % +5 % +10 % +15 %
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+5 % +10 % +15 % sRGB PHOTOGRAPHIC BLACK ONLY
A. CONTRAST
Function Use Setting /procedure Sets the contrast of a PCL printed image. To adjust the contrast of a PCL printed image. The default setting is 0%. -15 % -10 % -5 % 0 %
Setting /procedure
Setting /procedure
Setting /procedure
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(4) HALFTONE
Function Use Sets the halftone characteristic of image to be printed. To set the halftone characteristic that is used for the printed image (picture.) LINE ART : HALFTONE characteristic that emphasizes the resolution of the print image. DETAIL : HALFTONE characteristic that emphasizes the balance between the resolution and the tone reproducibility of the print image. SMOOTH : HALFTONE characteristic that emphasizes the tone reproducibility of the print image. The default setting is DETAIL. LINE ART DETAIL SMOOTH
Setting /procedure
Setting /procedure
Adjustment / Setting
Use
Setting /procedure
Setting /procedure
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To set the halftone characteristic that is used for printing text (letter). LINE ART : HALFTONE characteristic that emphasizes the resolution of the print image. DETAIL : HALFTONE characteristic that emphasizes the balance between the resolution and the tone reproducibility of the print image. SMOOTH : HALFTONE characteristic that emphasizes the tone reproducibility of the print image. The default setting is LINE ART. LINE ART DETAIL SMOOTH
Setting /procedure
D. GRAPHICS PRINTING
Function Use Setting /procedure Sets the RGB characteristics for graphics printing. To set each characteristic for printing graphics (figures). The default setting is AS TEXT. AS IMAGE AS TEXT
9.5.4
PS SETTING
Setting /procedure
Setting /procedure
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Setting /procedure
Setting /procedure
(5) HALFTONE
Function Use Sets the halftone characteristic of image to be printed. To set the halftone characteristic that is used for the printed image (picture.) LINE ART : HALFTONE characteristic that emphasizes the resolution of the print image. DETAIL : HALFTONE characteristic that emphasizes the balance between the resolution and the tone reproducibility of the print image. SMOOTH : HALFTONE characteristic that emphasizes the tone reproducibility of the print image. The default setting is DETAIL. LINE ART DETAIL SMOOTH
Adjustment / Setting
Setting /procedure
Setting /procedure
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To set the color conversion characteristic from input RGB to device CMYK that is used for printing text (letter). VIVID : Color conversion characteristic suited to the image emphasizing on color vividness. PHOTOGRAPHIC : Color conversion characteristic suited to the image emphasizing on color image. RELATIVE COLOR : Reproduce the color that minimize the color difference between original and print by adjusting the basic color (white.) ABSOLUTE COLOR : Reproduce the color that maintains the absolute color within the device reproduced color. The default setting is VIVID. VIVID PHOTOGRAPHIC RELATIVE COLOR ABSOLUTE COLOR
Setting /procedure
Setting /procedure
Setting /procedure
(5) HALFTONE
Function Use Sets the halftone characteristic of the text to be printed. To set the halftone characteristic that is used for printing text (letter). LINE ART : HALFTONE characteristic that emphasizes the resolution of the print image. DETAIL : HALFTONE characteristic that emphasizes the balance between the resolution and the tone reproducibility of the print image. SMOOTH : HALFTONE characteristic that emphasizes the tone reproducibility of the print image. The default setting is LINE ART. LINE ART DETAIL SMOOTH
Setting /procedure
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Setting /procedure
Setting /procedure
Adjustment / Setting
Setting /procedure
Setting /procedure
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Setting /procedure
Setting /procedure
Setting /procedure
1 (4)
Setting /procedure
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9.5.5
A. TONE CALIBRATION
Function Use Sets the gradation adjustment (Image stabilization with the controller). To use for a particular calibration made by users. ON : Gradation adjustment is ON. OFF : Gradation adjustment is OFF. The default setting is ON. ON OFF
Setting /procedure
B. AIDC PROCESS
Function Use Setting /procedure Controls the image stability. Controls the image stability. To be used to adjust image quality. To be used when the transfer belt unit and/or the transfer roller are replaced. The default setting is CANCEL. EXCUTE CANCEL
Adjustment / Setting
Setting /procedure
(2) MAGENTA
Function Use Setting /procedure Sets the magenta level for the HIGHLIGHT, MIDDLE, and SHADOW area respectively. To set the magenta level for the HIGHLIGHT, MIDDLE, and SHADOW are respectively. The default setting is 0. -3 to +3
(3) YELLOW
Function Use Setting /procedure Sets the yellow level for the HIGHLIGHT, MIDDLE, and SHADOW area respectively. To set the yellow level for the HIGHLIGHT, MIDDLE, and SHADOW are respectively. The default setting is 0. -3 to +3
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TRAY5
Sets the black level for the HIGHLIGHT, MIDDLE, and SHADOW area respectively. To set the black level for the HIGHLIGHT, MIDDLE, and SHADOW are respectively. The default setting is 0. -3 to +3
9.5.6
Function Use Setting /procedure
COLOR SEPARATION
Sets the color separation function. To create color separations. The default setting is OFF. ON OFF
1 9.5.7
9.6
9.6.1
CAMERA DIRECT
PAPER SOURCE
Sets the tray using for camera direct photo printing. To change the tray using for camera direct photo printing. The default setting is TRAY 2. TRAY1 TRAY2 TRAY3 TRAY4
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9.6.2
Function Use Setting /procedure
1
1-UP
1
3-UP
2-UP
2 3 1 2 4 6 8
4-UP
1 3
2 4
1
6-UP
2 4 6
8-UP
3 5
3 5 7
9.6.3
Function Use Setting /procedure
PAPER MARGIN
Sets the media margin for direct photo printing. To perform direct photo printing with the minimum media margin. The default setting is STANDARD. STANDARD MINIMUM
9.6.4
Adjustment / Setting
IMAGE QUALITY
A. BRIGHTNESS
Function Use Setting /procedure Sets the brightness of the printed image for camera direct photo printing. To adjust the brightness of the printed image for camera direct photo printing. The default setting is 0 %. -15 % -10 % -5 % 0 % +5 % +10 % +15 %
B. CONTRAST
Function Use Setting /procedure Sets the contrast of the printed image for camera direct photo printing. To adjust the contrast of the printed image for camera direct photo printing. The default setting is 0%. -15 % -10 % -5 % 0 % +5 % +10 % +15 %
C. RGB SOURCE
Function Use Sets the RGB color space of the printed image for camera direct photo printing. To set the input RGB color space that is used for camera direct photo printing. sRGB : Profile that has been preset to the printer. DVICE COLOR : It uses the device color in the color space. The default setting is sRGB. DEVICE COLOR sRGB
Setting /procedure
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Sets the RGB characteristics of the printed image for camera direct photo printing. To set the color conversion characteristic from input RGB to device CMYK that is used for camera direct photo printing. VIVID : Color conversion characteristic suited to the image emphasizing on color vividness. PHOTOGRAPHIC: Color conversion characteristic suited to the image emphasizing on color image. The default setting is PHOTOGRAPHIC. VIVID PHOTOGRAPHIC
Setting /procedure
E. RGB GRAY
Function Use Sets the RGB gray reproduction of the printed image for camera direct photo printing. To set the gray print method that is processed by the printer for camera direct photo printing. COMPOSITE BLACK : Print gray with the toner of 4 colors CMYK. BLACK AND GRAY : Print black (R=G=B=0) only with K toner and print gray with toner of 4 colors CMYK. BLACK ONLY : Print gray only with K toner. The default setting is COMPOSITE BLACK. COMPOSITE BLACK BLACK AND GRAY BLACK ONLY
Setting /procedure
F. HALFTONE
Function Use Sets the halftone characteristic of the printed image for camera direct photo printing. To set the halftone characteristic that is used for camera direct photo printing. LINE ART : HALFTONE characteristic that emphasizes the resolution of the print image. DETAIL : HALFTONE characteristic that emphasizes the balance between the resolution and the tone reproducibility of the print image. SMOOTH : HALFTONE characteristic that emphasizes the tone reproducibility of the print image. The default setting is DETAIL. LINE ART DETAIL SMOOTH
Setting /procedure
9.7
9.7.1
INTERFACE MENU
JOB TIMEOUT
Sets the time to activate JOB TIMEOUT. To specify the amount of time before a print job times out. The default setting is 15 seconds. 5 seconds to 300 seconds
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9.7.2
NOTE When the ETHERNET setting is changed, the printer restarts automatically. A. TCP/IP (1) ENABLE
Function Use Enables TCP/IP. To specify that the printer is connected to a TCP/IP network. YES : Enable TCP/IP. Print can be made at TCP/IP environment. NO : Disable TCP/IP. Print cannot be made at TCP/IP environment. The default setting is YES. YES NO
Setting /procedure
NOTE The screen displays [IP ADDRESS], [SUBNET MASK], [DEFAULT GATEWAY], and [DHCP/BOOTP] only when [ENABLE/YES] is selected.
(2) IP ADDRESS
Function Use Setting /procedure Sets the IP address of the printer used for the network. To set the printers IP address. 1. Select [IP ADDRESS] and press the MENU/SELECT key. 2. Set desired IP address (first bite) with the up keyS/down keyT and press the right keyX. 3. Repeat the above procedures and set the IP address up to fourth bite. 4. Press the MENU/SELECT key. NOTE When setting the IP address manually, [DHCP/BOOTP] (IP auto acquisition function) setting is set to [OFF] automatically. When IP address is not allocated from the server, the IP address is set automatically within the range 169.254.0.0. to 169.254.255.255.
Adjustment / Setting
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1. Select [DEFAULT GATEWAY] and press the MENU/SELECT key. 2. Set desired default gateway address (first bite) with the up keyS/down keyT and press the right keyX. 3. Repeat the above procedures and set the default gatewat address up to fourth bite. 4. Press the MENU/SELECT key. The default setting is 000.000.000.000. 000.000.000.000 to 255.255.255.255
(5) DHCP/BOOTP
Function DHCP: Automatically acquires an IP address from the DHCP server, if there is one in the network, and specifies whether to load other network information. BOOTP: Automatically acquires an IP address from BOOTP and specifies whether to load other network information. To automatically acquire an IP address and load other network information. YES : Enable IP auto acquisition setting. No : Disable IP auto acquisition setting. The default setting is ON. ON OFF
Use
Setting /procedure
NOTE When [TCP/IP/IP ADDRESS] is enabled, the [DHCP/BOOTP] setting is changed to [OFF. When IP address is not allocated from the server, [TCP/IP/IP ADDRESS] is set automatically set within the range 169.254.0.0. to 169.254.255.255.
(6) TELNET
Function Use Setting /procedure Select whether to enable or disable TELNET transmissions. To specify that the printer is connected by TELNET transmissions. The default setting is ENABLE. ENABLE DISABLE
Setting /procedure
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Setting /procedure
D. SPEED/DUPLEX
Function Use Setting /procedure Sets the communication speed and method of network. To set the network communication speed and method. Setting items Network speed (SPEED): AUTO, 10Mbps, 100Mbps, 1,000Mbps Duplex mode (DUP): AUTO, Full-duplex mode, Half-duplex mode The default setting is AUTO. AUTO 100BASE FULL 10BASE FULL 100BASE HALF 10BASE HALF 1000BASE FULL
9.7.3
Function Use
CAMERA DIRECT
Select whether to enable or disable camera direct printing. ENABLE : CAMERA DIRECT menu is appeared, and camera direct printing is enabled. DISABLE : CAMERA DIRECT menu is disappeared, and camera direct printing is disabled. The default setting is ENABLE. ENABLE DISABLE
Adjustment / Setting
Setting /procedure
9.8
9.8.1
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PCL BINARY
A. DEF. EMULATION
Function Use Setting /procedure To set the PDL (Page Description Language). To fix the PDL as necessary. It usually switches automatically. The default setting is AUTO. AUTO POSTSCRIPT
Setting /procedure
(3) PS PROTOCOL
Function Use Sets the protocol to be used for PostScript printing. To use the protocol when printing by PostScript printing. AUTO : Automatic recognition NORMAL : ASCII letter code data BINARY : Binary data The default setting is AUTO. AUTO NORMAL
Setting /procedure
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Adjustment / Setting
<PITCH SIZE>
Function Use Setting /procedure Sets the pitch size of the PCL font for PCL printing. To set the pitch size of the font to be used for printing PCL jobs. 1. Select [PITCH SIZE] and press the MENU/SELECT key. 2. Select desired pitch size with the up keyS/down keyT and press the MENU/ SELECT key. The default setting is 10.00 pt. 0.44 pt to 99.99 pt NOTE When one of the following FONT NUMBERs is selected, PITCH SIZE setting is available. FONT NUMBER: 0 to 5, 21 to 23, 54 to 57, 81, 82.
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9.8.3
PAPER
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(2) CUSTOM
Function Use Setting /procedure Sets the custom media width and length. To set the width and length of the custom media size. 1. Select [CUSTOM] and press the MENU/SELECT key. 2. Select [WIDTH] or [LENGTH] and press MENU/SELECT key. 3. Set desired number with the up keyS/down keyT and press the MENU/SELECT key. For North America The default setting of WIDTH is 8.50 inches. WIDTH: 3.55 inches to 12.25 inches. The default setting of LENGTH is 11.00 inches. LENGTH: 5.52 inches to 18.00 inches. For other destinations The default setting of WIDTH is 210 mm. WIDTH: 90 mm to 311 mm. The default setting of LENGTH is 297 mm. LENGTH: 140 mm to 457 mm. NOTE By changing the [UNIT OF MEASURE] setting (INCHES/MILLIMETERS), the custom size units are changed.
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Sets the measurement units for CUSTOM SIZE mode. Sets the measurement units for SYS DEFAULT MENU/DEFAULT PAPER/CUSTOM SIZE mode. To change media measurement units. For North America The default setting is INCHES. For other destinations The default setting is MILLIMETERS. INCHES MILLIMETERS
9.8.4
STARTUP OPTIONS
A. DO STARTUP PAGE
Function Use Sets whether a startup page is printed at startup of the printer. To specify whether a startup page is printed. ON : Start up page is printed at startup the printer. OFF : Start up page is not printed at startup of the printer. The default setting is OFF. ON OFF
Setting /procedure
9.8.5
Function
AUTO CONTINUE
At the time of the following operator call, continues auto printing by ignoring the media type or size. PAPER EMPTY (except MANUAL FEED), xxxx SIZE ERROR, xxxx TYPE ERROR. To specify whether printing should continue when the specified media size and type are not available. ON : Auto continuous printing is ON. OFF : Auto continuous printing is OFF. The default setting is OFF. ON OFF
Use
Setting /procedure
9.8.6
Function Use Setting /procedure
NOTE This menu is available only when an optional hard disk kit is installed.
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9.8.7
Function
Use
Setting /procedure
The default setting is DEEP SLEEP. DEEP SLEEP LIGHT SLEEP OFF
9.8.8
Function Use Setting /procedure
Adjustment / Setting
NOTE This menu is available only when [ENERGY SAVER] is not set to [OFF].
9.8.9
Function Use Setting /procedure
MENU TIMEOUT
Sets the amount of time before the control panel returns to the status screen from menu mode and the help display. To set the amount of the time before the control panel returns to the status screen from the menu and the help display. The default setting is 2 minutes. OFF 1 minute 2 minutes
9.8.10
Function Use Setting /procedure
LCD BRIGHTNESS
Sets the brightness of the control panel LCD display. To set the brightness of the control panel LCD display. The default setting is 0. -3 -2 -1 0 +1 +2 +3
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ON
A. CHANGE PASSWORD
Function Use Sets the password used for the LOCK PANEL function. To change the password used for the LOCK PANEL function. 0000 : Panel lock function is OFF. 0001 to FFFF : Valid password for panel lock function. 1. Select [CHANGE PASSWORD] and press the MENU/SELECT key. 2. Set desired password (first digit) with the up keyS/down keyT and press the right key X. 3. Repeat the above procedures to set up to fourth digit password. The default setting is 0000. 0000 to FFFF NOTE Make sure to set the password to something other than 0000 when the [LOCK PANEL] function is set to [ON]. If you forget the password, it can be initiated (0000) with [SERVICE MENU/ RESTORE PASSWORD]. See P.186
Setting /procedure
B. LOCK PANEL
Function Use Protects the Menu (except the service menu) with a password. To make the Menu (except the service menu) impossible to change unless the correct password is entered. OFF : Panel lock function is OFF. MINIMUM : Panel lock function is ON. Protect the operation of [INTERFACE MENU], [SYS DEFAULT MENU]. ON : Panel lock function is ON. Protect the operation of [PROF/PRINT MENU], [PRINT MENU], [PAPER MENU], [QUALITY MENU], [INTERFACE MENU], [SYS DEFAULT MENU]. The default setting is OFF. OFF MINIMUM
Setting /procedure
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9.8.12 A. DATE
Function Use Setting /procedure
Sets the date of the printers built-in clock. To change the date of the printers built-in clock. DATE (DD.MM.YY): For Europe DATE (MM.DD.YY): For North America DATE(YY.MM.DD): For Japan, Asia, China The following shows how to set DATE (DD.MM.YY). 1. Select [CLOCK] and press the MENU/SELECT key. 2. Select [DATE (DD.MM.YY)] and press the MENU/SELECT key. 3. Set date with the up keyS/down keyT and press the right keyX. 4. Repeat the above procedures to set month and year. 5. Press the MENU/SELECT key. DD MM YY : 01 to 31 : 01 to 12 : 2005 to 2032
B. TIME
Function Use Setting /procedure Sets the time of the printers built-in clock. To change the time of the printers built-in clock. 1. 2. 3. 4. 5. Select [CLOCK] and press the MENU/SELECT key. Select [TIME] and press the MENU/SELECT key. Set hour with the up keyS/down keyT and press the right keyX. Repeat the above procedures to set minute. Press the MENU/SELECT key.
Adjustment / Setting
9.8.13
Function Use
HDD FORMAT
Initializes the format of the optional hard disk kit. To initialize the format of the optional hard disk kit. USER AREA ONLY : Initialize only user area ALL : Initialize all area 1. 2. 3. 4. Select [HDD FORMAT] and press the MENU/SELECT key. Select desired initialization method and press the MENU/SELECT key. [ARE YOU SURE?] is displayed. By pressing the MENU/SELECT key, initialization starts. By pressing the CANCEL key without pressing the MENU/SELECT key, the start of initialization can be cancelled. 5. The printer restarts and the hard disk is initialized. Once the initialization starts, it cannot be cancelled. The default setting is USER AREA ONLY. USER AREA ONLY ALL
Setting /procedure
NOTE This menu is available only when an optional hard disk kit is installed.
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CARD FORMAT
Initializes the format of the optional compact flash card. To initialize the format of the optional compact flash card. 1. Select [CARD FORMAT] and press the MENU/SELECT key. 2. [ARE YOU SURE?] is displayed. 3. By pressing the MENU/SELECT key, initialization starts. By pressing the CANCEL key without pressing the MENU/SELECT key, the start of initialization can be cancelled. 4. The printer restarts and the hard disk is initialized. Once the initialization starts, it cannot be cancelled. NOTE This menu is available only when an optional compact flash card is installed.
9.8.15
Function Use
RESTORE DEFAULTS
Restores the factory default of each setting. To restore the defaults of all settings. RESTORE NETWORK : Restore the default for [INTERFACE MENU/ETHERNET] setting. RESTORE PRINTER : Restore the default for [PAPER MENU], [QUALITY MENU], [SYS DEFAULT MENU] and [CAMERA DIRECT] setting. RESTORE ALL : Restore defaults for all settings. 1. 2. 3. 4. Select [RESTORE DEFFAULTS] and press the MENU/SELECT key. Select desired mode and press the MENU/SELECT key. [ARE YOU SURE?] is displayed. By pressing the MENU/SELECT key, initialization starts. By pressing the CANCEL key without pressing the MENU/SELECT key, the start of initialization can be cancelled. 5. The printer restarts and the hard disk is initialized. Once the initialization starts, it cannot be cancelled. The default setting is RESTORE NETWORK. RESTORE NETWORK RESTORE PRINTER RESTORE ALL
Setting /procedure
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Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
P.120
PAPER TYPE
TRAY2
P.121
P.121
TRAY 3 to 5
PAPER TYPE
PLAIN PAPER P.122 OFF OFF 1 OFF P.123 P.123 P.124 P.124
Adjustment / Setting
*: Destination items. For details, see the page referenced. List of reset items 2
Reset item Item QUALITY MENU COLOR MODE BRIGHTNESS PCL SETTING CONTRAST
RGB IMAGE PRINTING SOURCE RGB INTENT RGB GRAY HALFTONE RGB TEXT PRINTING SOURCE RGB INTENT RGB GRAY HALFTONE RESTORE RESTORE NETWORK PRINTER RESTORE ALL
Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
GRAPHICS PRINTING
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Initial value
Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
sRGB
PHOTOGRAPHIC
AUTO
P.129
AUTO
P.130
PS SETTING
SIMULATION
P.131
Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
P.131
1
CALIBRATION
TONE CALIBRATION
CYAN CMYK DENSITY MAGENTA YELLOW BLACK
COLOR SEPARATION
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PHOTOP.135 GRAPHIC
COMPOSP.135 ITE BLACK
DETAIL
P.135
Initial value
Ref. page
Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
15 seconds P.135 YES 000.000. 000.000 255.255. 000.000 000.000. 000.000 ON ENABLE YES YES AUTO ENABLE P.136 P.136 P.136 P.137 P.137 P.137 P.137 P.138 P.138 P.138
Adjustment / Setting
SUBNET MASK
DEFAULT GATEWAY
150
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Initial value
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ENGLISH P.138 AUTO 0 OFF AUTO CR=CR LF=LF 60 P.139 P.139 P.139 P.139 P.139 P.140
PCL
CR/LF MAPPING LINES PER PAGE FONT SOURCE/ FONT NUMBER FONT SOURCE/ PITCH SIZE FONT SOURCE/ SYMBOL SET
Reset
Reset
P.140
Reset
Reset
10.00
P.140
Reset
Reset
PC8
P.140
PAPER
DEFAULT PAPER
PAPER SIZE CUSTOM SIZE/ WIDTH CUSTOM SIZE/ LENGTH PAPER TYPE
Reset Reset
Reset Reset
P.141
P.142 Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset 11.00 inches PLAIN PAPER P.142
INCHE SIZE P.142 INCHES OFF ON DISABLE ON P.143 P.143 P.143 P.143 P.144
STARTUP DO STARTUP PAGE OPTIONS AUTO CONTINUE HOLD JOB TIMEOUT ENERGY SAVER ENERGY SAVER TIME MENU TIMEOUT LCD BRIGHTNESS SECURITY
CHANGE PASSWORD
LOCK PANEL
HDD FORMAT
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Initial value
Ref. page
CARD FORMAT RESTORE DEFAULTS ENABLE WARNING PAPER EMPTY TRAY 1 TRAY 2 TRAY 3 TRAY 4 TRAY 5 TONER LOW I-UNIT LOW IMAGING UNIT LIFE
Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
USER AREA P.147 ONLY RESTORE P.147 NETWORK OFF ON ON ON ON ON ON STOP P.154 P.154 P.154 P.153
Adjustment / Setting
Contact Information Contact Utility Link Corporate URL Supplies and Accessories Product Help URL Auto IP WINS/NetBIOS Resolution ** NetBIOS Name Domain/Workgroup Use DHCP IPP Config Printer Name IPP Config Printer Location
Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset Reset
*: Destination items. For details, see the page referenced. **: XXXXXX are the final 6 digits of the printers MAC address.
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Setting /procedure
(2) TRAY2
Function Use Specifies whether a Tray 2 paper empty message is displayed as a normal message when it is empty. To specify whether to display a Tray 2 paper empty message as a normal message. ON : Media empty message is displayed on normal message when tray is empty. OFF : Media empty message is not displayed on normal message when tray is empty. The default setting is ON. OFF ON
Setting /procedure
(3) TRAY3
Function Use Specifies whether a Tray 3 paper empty message is displayed as a normal message when it is empty. To specify whether to display a Tray 3 paper empty message as a normal message. ON : Media empty message is displayed on normal message when tray is empty. OFF : Media empty message is not displayed on normal message when tray is empty. The default setting is ON. OFF ON
Setting /procedure
NOTE This menu is available only when an optional lower feeder unit is installed.
(4) TRAY4
Function Use Specifies whether a Tray 4 paper empty message is displayed as a normal message when it is empty. To specify whether to display a Tray 4 paper empty message as a normal message. ON : Media empty message is displayed on normal message when tray is empty. OFF : Media empty message is not displayed on normal message when tray is empty. The default setting is ON. OFF ON
Setting /procedure
NOTE This menu is available only when an optional lower feeder unit is installed.
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(5) TRAY5
Function Use Specifies whether a Tray 5 paper empty message is displayed as a normal message when it is empty. To specify whether to display a Tray 5 paper empty message as a normal message. ON : Media empty message is displayed on normal message when tray is empty. OFF : Media empty message is not displayed on normal message when tray is empty. The default setting is ON. OFF ON
Setting /procedure
NOTE This menu is available only when an optional lower feeder unit is installed.
B. TONER LOW
Function Use Setting /procedure Specifies whether or not a warning appears when the toner is about to run out. The default setting is ON. ON OFF
C. I-UNIT LOW
Function Use Setting /procedure Specifies whether or not a warning appears when the imaging unit is about to reach the end of its service life. The default setting is ON. ON OFF
Adjustment / Setting
9.8.17
Function Use
Setting /procedure
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9.9
9.9.1
MAINTENANCE MENU
How to enter the MAINTENANCE MENU
A. Procedure 1. Display [MAINTENANCE MENU] on the menu screen and press the MENU/SELECT key. 2. [ENTER PASSWORD] message is displayed. 3. Set the first digit of user password with the up keyS/down keyT and press the right keyX. 4. Repeat the above procedures to set up to fourth digit of password. (The initial setting for user password is [0000].) 5. Press the MENU/SELECT key. B. Exiting Press the CANCEL key. 9.9.2 PRINT MENU
A. EVENT LOG
Function Use Prints the EVENT LOG. To check the jams/troubles that occurred, and history of replacing the consumables, etc. The items that can be checked are as follows. Paper Jam Error Engine Fatal Error Fuser Unit Transfer Belt Toner Cartridge Imaging Unit Trouble Counter Setting /procedure : The number of jams occurred and its history : The history of troubles which caused service call : The history of replacing the fusing unit : The history of replacing the transfer belt : The history of replacing the toner cartridge : The history of replacing the imaging unit : Troubles counted at each section
1. Select [EVENT LOG] and press the MENU/SELECT key. 2. Select [PRINT] and press the MENU/SELECT key.
B. HALFTONE 64
Function Use Setting /procedure Prints the halftone pattern with 25 % level for CMYK respectively. To check the unevenness of the density and the pitch. 1. Set the A3 or 11 x 17 media on the tray. 2. Select [HALFTONE 64] and press the MENU/SELECT key. 3. Select desired color with the up keyS/down keyT and press the MENU/SELECT key. 4. Select [PRINT] and press the MENU/SELECT key.
C. HALFTONE 128
Function Use Setting /procedure Prints the halftone pattern with 50 % level for CMYK respectively. To check the unevenness of the density and the pitch. 1. Set the A3 or 11 x 17 media on the tray. 2. Select [HALFTONE 128] and press the MENU/SELECT key. 3. Select desired color with the up keyS/down keyT and press the MENU/SELECT key. 4. Select [PRINT] and press the MENU/SELECT key.
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D. HALFTONE 256
Function Use Setting /procedure Prints the halftone pattern with 100 % level for CMYK respectively. To check the unevenness of the density and the pitch. 1. Set the A3 or 11 x 17 media on the tray. 2. Select [HALFTONE 256] and press the MENU/SELECT key. 3. Select desired color with the up keyS/down keyT and press the MENU/SELECT key. 4. Select [PRINT] and press the MENU/SELECT key.
E. GRADATION
Function Use Setting /procedure Prints the gradation pattern. To check the gradation reproductively. 1. Set the A3 or 11 x 17 media on the tray. 2. Select [GRADATION] and press the MENU/SELECT key. 3. Select [PRINT] and press the MENU/SELECT key.
9.9.3
ALIGNMENT
A. TOP ADJUSTMENT
Function Use Adjusts the top margin of media for single-sided printing. To correct a misaligned print image. PLAIN PAPER : Adjust the head margin of plain paper. THICK1 : Adjust the head margin of thick paper 1. THICK2 : Adjust the head margin of thick paper 2. THICK3 : Adjust the head margin of thick paper 3. ENVELOPE : Adjust the head margin of envelope. TRANSPARENCY: Adjust the head margin of transparency. 1. Select [TOP ADJUSTMENT] and press the MENU/SELECT key. 2. Select desired media type and press the MENU/SELECT key. 3. Select desired adjustment amount with the up keyS/down keyT and press the MENU/SELECT key. The default setting is 0.
Adjustment / Setting
Setting /procedure
B. LEFT ADJUSTMENT
Function Use Adjusts the left margin of media for single-sided printing. To correct a misaligned print image. LEFT ADJ TRAY 1: Adjust the left margin of media fed from tray 1 (manual tray.) LEFT ADJ TRAY 2: Adjust the left margin of media fed from tray 2. LEFT ADJ TRAY 3: Adjust the left margin of media fed from tray 3. LEFT ADJ TRAY 4: Adjust the left margin of media fed from tray 4. LEFT ADJ TRAY 5: Adjust the left margin of media fed from tray 5. 1. Select [LEFT ADJUSTMENT] and press the MENU/SELECT key. 2. Select desired tray and press the MENU/SELECT key. 3. Select desired adjustment amount with the up keyS/down keyT and press the MENU/SELECT key. The default setting is 0.
Setting /procedure
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9. Menu
magicolor 7450/7450II 1 Adjustment / Setting
To correct a misaligned print image. LEFT ADJ TRAY 1: Adjust the left margin of duplex print media fed from tray 1 (manual tray.) LEFT ADJ TRAY 2: Adjust the left margin of duplex print media fed from tray 2. LEFT ADJ TRAY 3: Adjust the left margin of duplex print media fed from tray 3. LEFT ADJ TRAY 4: Adjust the left margin of duplex print media fed from tray 4. LEFT ADJ TRAY 5: Adjust the left margin of duplex print media fed from tray 5. 1. Select [LEFT ADJ DUPLEX] and press the MENU/SELECT key. 2. Select desired tray and press the MENU/SELECT key. 3. Select desired adjustment amount with the up keyS/down keyT and press the MENU/SELECT key. The default setting is 0.
Setting /procedure
Setting/ procedure
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Setting/ procedure
Adjustment / Setting
Setting/ procedure
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magicolor 7450/7450II Adjustment / Setting
To vary the timing to start fusing loop processing and adjust the fusing loop size at envelope printing. To be used when media wrinkle or transfer misalignment occur at envelope printing. The default setting is 0. 0 (-2 to +2) Adjustment in +: Delay the timing to start fusing loop processing Adjustment in -: Put ahead the timing to start fusing loop processing 1. Select [FUSER LOOP ADJ] and press the MENU/SELECT key. 2. Select desired setting value with the up keyS/down keyT and press the MENU/ SELECT key.
159
RESTORE DEFAULTS
No 1 2 3 4 5 6 7 8 9 10 11 12
CONTROLLER EW FIRMWARE ENGINE F/W VERSION BOOT F/W SERVICE MENU TOP ADJUSTMENT ALIGNLEFT ADJUSTMENT MENT LEFT ADJ DUPLEX
Re-entry PH skew adjustment F/W update Remounting of parameter chip (PWB-M) Replace transfer belt unit
Adjustment / Setting
* This table shows the adjustment items that are required when a part of the machine has been replaced. Priority order, if applicable, during the adjustment procedures is indicated by the corresponding number.
160
Replace PH unit
IMAGE ADJ PARAM 1ST TRANSFER ELECTRIFICATION IMG ADJ THICK IMG ADJ BLACK FUSER SPEED
161
RESTORE PASSWORD
SOFT SWITCH
Adjustment / Setting
162
SERIAL NUMBER
Displays the serial number of the printer. To confirm the printers serial number. 1. Select [SERVICE MENU] and press the MENU/SELECT key. 2. Select [SERIAL NUMBER] and press the MENU/SELECT key. 3. The serial number of the printer is displayed.
11.3.2
Function Use
FIRMWARE VERSION
Displays the version number of the printer firmware. To use when the firmware is updated. To confirm the version number of the printer firmware. CONTROLLER F/W: Firmware of controller ENGINE F/W : Firmware of engine BOOT/F/W : Boot firmware 1. Select [FIRMWARE VERSION] and press the MENU/SELECT key. 2. Select desired firmware and press the MENU/SELECT key. 3. Version number of firmware is displayed.
Setting /procedure
11.3.3
ALIGNMENT
A. TOP ADJUSTMENT
Function Use Adjusts the top margin of media for single-sided printing.
Setting /procedure
1. Select [TOP ADJUSTMENT] and press the MENU/SELECT key. 2. Select desired media type and press the MENU/SELECT key. 3. Select desired adjustment amount with the up keyS/down keyT and press the MENU/SELECT key. The default setting is 0.
163
Adjustment / Setting
To correct a misaligned print image. PLAIN PAPER : Adjust the head margin of plain paper. THICK1 : Adjust the head margin of thick paper 1. THICK2 : Adjust the head margin of thick paper 2. THICK3 : Adjust the head margin of thick paper 3. ENVELOPE : Adjust the head margin of envelope. TRANSPARENCY: Adjust the head margin of transparency.
B. LEFT ADJUSTMENT
Function Use Adjusts the left margin of media for single-sided printing. To correct a misaligned print image. LEFT ADJ TRAY 1: Adjust the left margin of media fed from tray 1 (manual tray.) LEFT ADJ TRAY 2: Adjust the left margin of media fed from tray 2. LEFT ADJ TRAY 3: Adjust the left margin of media fed from tray 3. LEFT ADJ TRAY 4: Adjust the left margin of media fed from tray 4. LEFT ADJ TRAY 5: Adjust the left margin of media fed from tray 5. 1. Select [LEFT ADJUSTMENT] and press the MENU/SELECT key. 2. Select desired tray and press the MENU/SELECT key. 3. Select desired adjustment amount with the up keyS/down keyT and press the MENU/SELECT key. The default setting is 0.
Setting /procedure
Adjustment / Setting
Setting /procedure
164
Field Service Ver. 2.0 Aug. 2008 D. TRANSFER POWER (1) SIMPLEX PASS
Functions Use Adjustment range Adjustment instructions
Adjust the 2nd image transfer output (ATVC) on the single-sided pages for each media type. To use when the transfer failure at the trailing edge occurs. The default setting is 0. -5 to +5 To increase the ATVC value (in the direction of a foggier image), decrease the setting value. To decrease the ATVC value (in the direction of a less foggy image), increase the setting value. 1. Select [TRANSFER POWER] and press the MENU/SELECT key. 2. Select [SIMPLEX PASS] and press the MENU/SELECT key. 3. Select desired media type with the up keyS/down keyT and press the MENU/ SELECT key. 4. Select desired setting value with the up keyS/down keyT and press the MENU/ SELECT key.
Setting/ procedure
Setting/ procedure
NOTE When the setting has been changed, be sure to run a CALIBRATION/AIDC process. See P.132
165
Adjustment / Setting
F. 1st TRANSFER
Functions Use Adjustment range Adjustment instructions Setting/ procedure Adjust the output value for the 1st image transfer voltage. To use when white spots appeared. The default setting is 0. -5 to +5 Adjust the output value for the 1st image transfer voltage by; Increasing it: Increase the setting value (white spots will decrease) Decreasing it: Decrease the setting value 1. Select [1st TRANSFER] and press the MENU/SELECT key. 2. Select desired setting value with the up keyS/down keyT. 3. Press the MENU/SELECT key to set the adjustment value. Gradually increase the adjustment value to the acceptable white spots level while checking the test pattern. NOTE PC drum memory (94mm pitch) may occur by taking measure to white spots occurred by increasing the 1st image transfer voltage to adjust it. Check the image on the test print or the color chart when adjusting.
G. ELECTRIFICATION
Functions Use Adjustment range To adjust the highlight portion (fog level) to the target reproduction level by making an auxiliary manual fine-adjustment of of each color after gradation adjust. Use when a foggy background occurs due to a printer problem The default setting is 0. -5 to +5 To make the background level foggier, increase the setting value. To make the background level less foggy, decrease the setting value. 1. Select [ELECTRIFICATION] and press the MENU/SELECT key. 2. Select desired color with the up keyS/down keyT and press the MENU/SELECT key. 3. Select desired setting value with the up keyS/down keyT and press the MENU/ SELECT key. NOTE When the setting has been changed, be sure to run a CALIBRATION/AIDC process. See P.132
Adjustment / Setting
166
To fine-adjust density of printed images of each color for thick paper and OHP film. To change the density of the printed image for each color with thick paper and OHP film. The default setting is 0. -5 to +5 Light color: increase the setting value Dark color: decrease the setting value 1. Select [IMG ADJ THICK] and press the MENU/SELECT key. 2. Select desired color with the up keyS/down keyT and press the MENU/SELECT key. 3. Select desired setting value with the up keyS/down keyT and press the MENU/ SELECT key.
I.
167
K. TEMPERATURE 1
Functions To adjust individually the temperature of the heating roller for each type of media, thereby printing with varying fusing performance under changing environmental conditions. When fusing performance is poor, or wax streak or offset occurs when the type of media is changed or environmental conditions change. By setting the temperature higher (+), gloss of print or OHP film can be improved. By setting the temperature lower (-), exit roller mark or uneven transparencies of OHP can be reduced. The default setting is 0 C. THICK 3 : 0 C to +10 C (1 step: 5 C) Others :-10 C to +10 C (1 step: 5 C) If fusing performance is poor, increase the setting. If wax streaks occur, decrease the setting. If offset is poor, decrease the setting. 1. Select [TEMPERATURE 1] and press the MENU/SELECT key. 2. Select desired media type with the up keyS/down keyT and press the MENU/ SELECT key. 3. Select desired setting value with the up keyS/down keyT and press the MENU/ SELECT key.
Use
Adjustment / Setting
Adjustment range
168
To adjust individually the temperature of the fusing pressure roller for each type of media, thereby coping with varying fusing performance under changing environmental conditions. When fusing performance is poor, or wax streak or offset occurs when the type of media is changed or environmental conditions change. By setting the temperature higher (+), gloss of print or OHP film can be improved. By setting the temperature lower (-), exit roller mark or uneven transparencies of OHP can be reduced. The default setting is 0 C. THICK 3 : 0 C to +10 C (1 step: 5 C) Others :-10 C to +10 C (1 step: 5 C) If fusing performance is poor, increase the setting. If wax streaks occur, decrease the setting. If offset is poor, decrease the setting. 1. Select [TEMPERATURE 2] and press the MENU/SELECT key. 2. Select desired media type with the up keyS/down keyT and press the MENU/ SELECT key. 3. Select desired setting value with the up keyS/down keyT and press the MENU/ SELECT key.
Use
Adjustment range
169
N. MAXIMUM DENSITY
Functions To adjust gradation, color, and image density to target reproduction levels by varying the maximum amount of toner sticking to media through auxiliary manual fine-adjustment of gamma of each color after gradation adjust. An image quality problem is not corrected even after gradation adjust has been run. The default setting is 0. -10 to +10 To increase the maximum amount of toner sticking, increase the setting value. To decrease the maximum amount of toner sticking, decrease the setting value. 1. Select [MAXIMUM DENSITY] and press the MENU/SELECT key. 2. Select desired color with the up keyS/down keyT and press the MENU/SELECT key. 3. Select desired setting value with the up keyS/down keyT and press the MENU/ SELECT key. NOTE When the setting has been changed, be sure to run a CALIBRATION/AIDC process. See P.132
Adjustment / Setting
170
To adjust color shift (CD direction) if it occurs with plain or thick paper. To correct any color shift. The default setting is 0. -6 to +6 dot If the cross deviates in the direction of C, increase the setting. If the cross deviates in the direction of D, decrease the setting. 1. Select [SERVICE MENU] [DIAGNOSIS MENU] [FUNCTION MENU] [PH SKEW ADJ] [ADJUSTMENT PRINT]. 2. Load tray 2 with A3/11 x 17 or A4/8.5 x 11 plain paper. 3. Select [EXECUTE] and press the MENU/SELECT key. 4. On the test pattern produced, check for deviation between the black line and the line of each color at position Y. 5. Select [REGISTRATION (CD)] and press the MENU/SELECT key. 6. Select desired color with the up keyS/down keyT and press the MENU/SELECT key. 7. Using the up keyS/down keyT, change the setting value as necessary. (At this time, only the line of the selected color moves.) 8. Produce another test pattern and make sure that there is no deviation. Check procedure
If the cross deviates in the direction of C, decrease the setting. If the cross deviates in the direction of D, increase the setting.
Direction of C
Direction of D
4039F3C511DB
4039F3C512DB
171
Adjustment / Setting
P. REGISTRATION (FD)
Functions Use Adjustment range Adjustment instructions Setting/ procedure To adjust color shift (FD direction) if it occurs with plain or thick paper. To correct any color shift. The default setting is 0. -6 to +6 dot If the cross deviates in the direction of A, increase the setting. If the cross deviates in the direction of B, decrease the setting. 1. Select [SERVICE MENU] [DIAGNOSIS MENU] [FUNCTION MENU] [PH SKEW ADJ] [ADJUSTMENT PRINT]. 2. Load tray 2 with A3/11 x 17 or A4/8.5 x 11 plain paper. 3. Select [EXECUTE] and press the MENU/SELECT key. 4. On the test pattern produced, check for deviation between the black line and the line of each color at position X. 5. Select [REGISTRATION (FD)] and press the MENU/SELECT key. 6. Select desired color with the up keyS/down keyT and press the MENU/SELECT key. 7. Using the up keyS/down keyT, change the setting value as necessary. (At this time, only the line of the selected color moves.) 8. Produce another test pattern and make sure that there is no deviation. Check Procedure
Adjustment / Setting
X
4039F3C507DA
If the cross deviates in the direction of A, decrease the setting. If the cross deviates in the direction of B, increase the setting.
Direction of A
Direction of B
4039F3C508DB
4039F3C509DB
172
1. Select [EVENT LOG] and press the MENU/SELECT key. 2. Select [PRINT] and press the MENU/SELECT key.
173
Adjustment / Setting
Setting/ procedure
174
Shows the IDC bare surface output reading taken last (in 0.01 V increments). It should normally be around 4.3 V. The output range is 0 V to 9.99 V. Reading taken last means: Latest toner density Relevant components: IDC sensor, transfer belt unit Shows the T/C ratio (in 0.01 % increments). Standard value: 8 2 % Relevant components: PH unit, TCR sensor K Shows the T/C ratio (in 0.01 % increments). Standard value: 7 2 % Relevant components: PH unit, TCR sensor K Shows the grid voltage value of each color of toner when an image is produced. Standard values: Around 500 V A correction is made to make the image lighter when the numeric value is greater. A correction is made to make the image darker when the numeric value is smaller. Relevant components: Imaging unit, high voltage unit (developing bias) Shows the developing bias value of each color of toner when an image is produced. Standard values: Around 400 V A correction is made to make the image lighter when the numeric value is greater. A correction is made to make the image darker when the numeric value is smaller. Relevant components: Imaging unit, high voltage unit (developing bias) Shows the IDC intensity adjustment value. It should normally be around 40 and can range from 0 to 255. The value becomes greater as the transfer belt unit has been used more. Relevant components: IDC sensor, transfer belt unit Displays the grid voltage value of each color when printing the image on the thick paper. Standard values: Around 500 V A correction is made to make the image lighter when the numeric value is greater. A correction is made to make the image darker when the numeric value is smaller. Relevant components: Imaging unit, high voltage unit (developing bias)
VG VOLT C VG VOLT M VG VOLT Y VG VOLT K VB VOLT C VB VOLT M VB VOLT Y VB VOLT K IDC BASE REFLECTION1
175
Adjustment / Setting
176
Field Service Ver. 2.0 Aug. 2008 Sensor information list (SENSOR INFORMATION 1)
BIT 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Part name Tray 2 device detection sensor Tray 2 paper empty sensor Tray 2 paper near-empty sensor Set sensor (tray 3) Paper empty sensor (tray 3) Paper near-empty sensor (tray 3) Vertical transport sensor (tray 3) Set Sensor (tray 4) Paper empty sensor (tray 4) Paper near-empty sensor (tray 4) Vertical transport sensor (tray 4) Set sensor (tray 5) Paper empty sensor (tray 5) Paper near-empty sensor (tray 5)
Operation characteristics 1 In position Paper not present Blocked In position Paper not present Blocked Paper present In position Paper not present Blocked Paper present In position Paper not present Blocked 0 Out of position Paper present Unblocked Out of position Paper present Unblocked Paper not present Out of position Paper present Unblocked Paper not present Out of position Paper present Unblocked
(SENSOR INFORMATION 2)
BIT 0 1 2 3 4 5 6 7 8 9 10 11 12 13 OHP sensor Paper take-up sensor (tray 3) Paper take-up sensor (tray 4) Paper take-up sensor (tray 5) Fusing loop detect sensor Part name Vertical transport sensor (tray 5) Tray 1 paper empty sensor Registration roller sensor Exit sensor Tray 1 lift-up sensor Duplex unit door set sensor Operation characteristics 1 Paper present Paper not present Paper present Paper present At raised position Close OHP Paper present Paper present Paper present Loop present 0 Paper not present Paper present Paper not present Paper not present Not at raised position Open Not OHP Paper not present Paper not present Paper not present Loop not present
177
(SENSOR INFORMATION 3)
BIT 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Part name Duplex unit transport sensor1 Duplex unit transport sensor2 Operation characteristics 1 Paper present Paper present 0 Paper not present Paper not present
(SENSOR INFORMATION 4)
BIT 0 Part name Waste toner full sensor Operation characteristics 1 Blocked 0 Unblocked
Adjustment / Setting
1 2 3 4 5 6 7 8 9 10 11 12 13
178
Operation characteristics 1 Not retracted Not retracted Blocked Blocked Blocked Blocked At raised position At raised position At raised position 0 Retracted Retracted Unblocked Unblocked Unblocked Unblocked Not at raised position Not at raised position Not at raised position
(SENSOR INFORMATION 6)
BIT 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Exit full sensor Part name Operation characteristics 1 Unblocked 0 Blocked
179
<How to read sensor information> Convert the numerical value of the hexadecimal number printed on [ELEMENT DATA] into the binary number, it compares with the allocation of each BIT, and the status of the sensor is confirmed. ex. When sensor information1 is displayed as 0x0005. 1. Convert four end digits 0005 of 0x0005 into the binary number (14 digits). 2. The BIT number is allocated in converted value 00000000000101. (BIT0 to BIT13 is sequentially allocated from the first digit.)
0
11
0
10
0
9
0
8
0
7
0
6
0
5
0
4
0
3
1
2
0
1
1
BIT0
4039F3C522DB
BIT13 12
3. In this case, because BIT No. 0 and 2 become 1, so it can be confirmed that the tray 2 device detection sensor is In position state and the tray 2 paper near-empty sensor is Blocked states from the sensor information table.
Adjustment / Setting
(SENSOR INFORMATION 1)
BIT 0 2 Part name Tray 2 device detection sensor Tray 2 paper near-empty sensor Operation characteristics 1 In position Blocked 0 Out of position Unblocked
Conversion method from hexadecimal number to binary number 1. The hexadecimal number (four digits) is converted in each digit based on the following table.
Hexadecimal number Binary number Hexadecimal number Binary number Hexadecimal number Binary number Hexadecimal number Binary number
0 1 2 3
4 5 6 7
8 9 A B
C D E F
2. Match the converted numerical value of four digits, then two head digits are excluded and it is assumed the binary number of 14 digits.
180
Prints the halftone pattern with 25 % level for CMYK respectively. To check the unevenness of the density and the pitch. 1. Set the A3 or 11 x 17 media on the tray. 2. Select [HALF TONE 64] and press the MENU/SELECT key. 3. Select desired color with the up keyS/down keyT and press the MENU/SELECT key. 4. Select [PRINT] and press the MENU/SELECT key.
(8) GRADATION
Functions Use Setting/ procedure Prints the gradation pattern. To check the gradation reproductively. 1. Set the A3 or 11 x 17 media on the tray. 2. Select [GRADATION] and press the MENU/SELECT key. 3. Select [PRINT] and press the MENU/SELECT key.
Setting/ procedure
181
Setting/ procedure
Adjustment / Setting
(4) PH SKEW ADJ This menu will not displayed during error, warming up, and calibration. <CAUTION STATUS>
Functions Use Displays the device caution information in hexadecimal number. To check the device caution information before performing the [ADJUSTMENT PRINT] when adjusting the PH skew. See P.189 For allocating each bit to the device caution information 1, 2, see the following Device caution information list. Setting/ procedure 1. Select [CAUTION STATUS] and press the MENU/SELECT key. 2. CAUTION STATUS is displayed in hexadecimal number.
182
All outputs of sensor photoreceiver section from the detection point (unprinted surface on the transfer belt unit) are 0.5 V or less or 4.3 V or more at output checking during IDC/registration sensor adjustment. All outputs of sensor photoreceiver section from the detection point (unprinted surface on the transfer belt unit) are 1.9 V or less or 4.4 V or more at density setting during IDC/registration sensor adjustment. The output of sensor photoreceiver section from the detection point (toner pattern on the transfer belt unit) is 1.0 V or less after the adjustment. Front door open/close, main power switch OFF/ON, and normal image stabilization are complete besides the ones listed above. All density readings taken from the density pattern produced on the transfer belt unit are 0.5 g/m2 (IDC sensor photoreceiver output) or less during max. density adjustment (Vg/ Vdc adjustment). All density readings taken from the density pattern produced on the transfer belt unit are 4.5 g/m2 (IDC sensor photoreceiver output) or more during max. density adjustment (Vg/ Vdc adjustment.) Front door open/close, main power switch OFF/ON, and normal image stabilization are complete besides the ones listed above. All outputs of sensor photoreceiver section from the detection point (unprinted surface on the transfer belt unit) are 0.5 V or less or 4.3 V or more at output checking during IDC/registration sensor adjustment. All outputs of sensor photoreceiver section from the detection point (unprinted surface on the transfer belt unit) are 1.9 V or less or 4.4 V or more at density setting during IDC/registration sensor adjustment. The output of sensor photoreceiver section from the detection point (toner pattern on the transfer belt unit) is 1.0 V or less after the adjustment. Front door open/close, main power switch OFF/ON, and normal image dtabilization are complete besides the ones listed above.
8 9 10
Yellow imaging unit failure Black imaging unit failure IDC sensor (back) failure 0
183
Adjustment / Setting
0 13
CAUTION STATUS 2
BIT 0 1 Item 1st image transfer ATVC (K) failure 1 Description An abnormal average value is detected during an adjustment of the first image transfer ATVC value of black. Front door open/close, main power switch OFF/ON, and ATVC adjustment are normally completed besides the ones listed above. An abnormal average value is detected during an adjustment of the first image transfer ATVC value of color. Front door open/close, main power switch OFF/ON, and ATVC adjustment are normally completed besides the ones listed above. 1 An abnormal average value is detected during an adjustment of the second image transfer ATVC value. Front door open/close, main power switch OFF/ON, and ATVC adjustment are normally completed besides the ones listed above.
Adjustment / Setting
2 3
0 9 10
184
The output from the color PC drive main and sub sensors remains unchanged for a continuous period of 1,000 ms while the color PC drum motor is turning stably and the lock signal is active (LOW-0). Front door open/close, main power switch OFF/ON, color PC drive main and sub sensors error detection are normally completed besides the ones listed above. The output from the black PC drive main and sub sensors remains unchanged for a continuous period of 1,000 ms while the main motor is turning stably and the lock signal is active (LOW-0). Front door open/close, main power switch OFF/ON, black PC drive main and sub sensors error detection are normally completed besides the ones listed above.
0 13
NOTE Refer to How to read sensor information for how to read CAUTION STATUS. See P.180 <ADJUSTMENT PRINT>
Functions Use Setting/ procedure Image stabilization for PH skew adjustment, and performing the test printing for confirming the adjustment. Use for adjustment of PH skew. 1. 2. 3. 4. Set the A3 or 11 x 17 media on the tray. Select [ADJUSTMENT PRINT] and press the MENU/SELECT key. Select [EXECUTE] and press the MENU/SELECT key. Pressing the MENU/SELECT key will perform image stabilization and the test printing for confirming the adjustment. (Key operation will be invalid while performing.)
185
11.3.5
Function Use
RESTORE PASSWARD
Reinitializes the user password used for the INTERFACE MENU / SYSTEM DEFAULT MENU / MAINTENANCE MENU set by user. To reinitialize the user password when the menu cannot be opened even when entering the correct password. To reinitialize the user password when the user forgets the password. YES : Initialize password NO : Not initialize password 1. Select RESTORE PASSWORD and press the MENU/SELECT key. 2. Select YES and press the MENU/SELECT key. 3. Return the password set at INTERFACE MENU / SYSTEM DEFAULT MENU / MAINTENANCE MENU to 0000. The default setting is NO. YES NO
Setting /procedure
1 11.3.6
SOFT SWITCH
Adjustment / Setting
186
1. Install the gear so that the protrusion of the gear [1] and the mark [3] on the tray 1 guide rack gear [2] are aligned in a straight line.
[2]
[3] [2]
4038F3C003DB
[1]
[2]
[3]
4038F3C004DC
187
Adjustment / Setting
2. Install the tray 1 unit cover so that part A (edge) [2] of the rack gear [1] for the tray 1 media size unit and part B [3] of the tray 1 unit cover are aligned in a straight line.
Field Service Ver. 2.0 Aug. 2008 3. When the tray 1 media size unit base is mounted, align the lever position of the tray 1 media size unit with the tab at the center in a straight line.
4038F3C512DB
Adjustment / Setting
4. After the tray 1 media size unit base has been mounted, check that the lever of the tray 1 media size unit moves smoothly in a manner operatively connected to the tray 1 guide. 5. Call the SERVICE MENU to the screen and carry out [DIAGNOSIS MENU] [FUNCTION MENU] [TRAY1 ADJ-MIN] / [TRAY1 ADJ-MAX]. See P.181
188
189
4038F3C006DC
If either value is out of the specification, follow the procedures shown below to adjust it to satisfy the specification. If the value of all color, C,M,Y,K, satisfy the specification, proceed to step 11. 7. Open the front door. 8. Turn the dkew adjustment dial of the corresponding PH with flathead screwdriver. To the left: When the step value goes direction To the right: When the step value goes + direction <Adjustment sample> If the yellow value, among the step values confirmed in step 6, is [-5], which means out of the specification, turn the skew adjustment dial of PH (Yellow) to the left (- direction) for 5 clicks.
Adjustment / Setting
9. Close the front door and select [SERVICE MENU] [DIAGNOSIS MENU] [FUNCTION MENU] [PH SKEW ADJ] [ADJUSTMENT PRINT] and output the test pattern. 10. After ADJUSTMENT PRINT is completed, display [SERVICE MENU]] [DIAGNOSIS MENU] [FUNCTION MENU] [PH SKEW ADJ] [PH REGIST VALUE] again and check if the regist value of each color C,M,Y, is within the specification. NOTE Each colors regist value displayed on [PH REGIST VALUE] changes every time the image stabilization is conducted. Therefore the value may change even if skew adjustment is not made. If either value is out of the specification, repeat step 7 to 10 to continue the adjustment until all CMYK colors satisfy the specification. 11. Finish the adjustment.
190
Troubleshooting
13. Jam display
13.1 Misfeed display
When a media misfeed occurs a message is displayed on the control panel.
for help
Display LCD 1 LCD 2 FUSER/EXIT SECOND TRANS Misfeed location Fusing/exit section Transfer section Misfeed processing location Action
Right door (Main body) See P.193 Fusing unit Right door (Main body) See P.194
1 1
See P.29 of the lower feeder unit service manual. See P.9 of the duplex option service manual. Tray 1 media feed (Manual feed tray) Tray 2 media feed Tray 1 See P.195 Right door (Main body) Tray 2 See P.196 Right door (Main body)
191
[2]
[3]
[4]
4039F4C501DC
[1] [2]
Exit sensor Duplex unit transport sensor 1 Duplex unit transport sensor 2
Paper take-up sensor (tray 3) Vertical transport sensor (tray 4) Take-up sensor (tray 4) Vertical transport sensor (tray 5)
Troubleshooting
[3]
[4]*1 Registration roller sensor [4]*1 OHP sensor [5] Vertical transport sensor (tray 3)
*1: Two different types of sensors are located in the area near [4].
192
13.4 Solution
13.4.1 Initial check items When a media misfeed occurs, first make checks of the following initial check items
Check item Does media meet product specifications? Is media curled, wavy, or damp. Change media. Change media. Instruct user in correct media storage. Action
Is a foreign object present along the media path, or is Clean or change the media path. the media path deformed or worn? Are the media separator fingers dirty, deformed, or worn? Are rolls/rollers dirty, deformed, or worn? Are the edge guide and trailing edge stop at correct position to accommodate media? Clean or change the defective media separator finger. Clean or change the defective roll/roller. Set as necessary.
Are actuators found operational as checked for correct Correct or change the defective actuator. operation?
13.4.2
A. Detection timing
Type Detection of misfeed at fusing/ exit section Description PC2 is not unblocked even after the lapse of a given period of time after the media has blocked the exit sensor (PC2). The duplex unit transport sensor 1 (PC1) is not blocked even after the lapse of a given period of time after the exit sensor (PC2) has been unblocked by the media during a switchback sequence. Exit sensor (PC2) is blocked when the main power switch is turned ON, a door or cover is opened and closed, or a misfeed or malfunction is reset.
B. Action
Relevant electrical parts Exit sensor (PC2) Duplex unit transport sensor 1 (PC1) Duplex control board (PWB-A) Mechanical control board (PWB-M) WIRING DIAGRAM Step 1 2 3 4 5 Initial check items PC2 I/O check, sensor check PC1 I/O check, sensor check Change PWB-A Change PWB-M Action Control signal PWB-M CNTH2-8 (ON) Location (electrical component) C-14
193
Troubleshooting
13.4.3
A. Detection timing
Detection of misfeed at 2nd image transfer section
Detection of media The registration roller sensor (PC1) is blocked when the main power switch is left in 2nd image turned ON, a door or cover is opened and closed, or a misfeed or malfunction is transfer section reset. The OHP sensor (PC4) is blocked when the main power switch is turned ON, a door or cover is opened and closed, or a misfeed or malfunction is reset. The exit sensor (PC2) is blocked when the image transfer belt unit is being cleaned. Misfeed detected as a result of delayed deactivation of sensor 2nd image transfer section loop registration reversing JAM Registration roller sensor (PC1) does not transmit the media even after the lapse of a given period of time after the media has blocked PC1 at tray 1 feed.
Rise timing of load for registration is earlier than the one for making loop at front of the registration roller when the sensor at front of the registration roller is blocked at media feed.
B. Action
Relevant electrical parts Registration roller sensor (PC1) Exit sensor (PC2) OHP sensor (PC4) Registration roller clutch (CL1) Mechanical control board (PWB-M)
WIRING DIAGRAM Step 1 Initial check items PC1 I/O check, sensor check PC2 I/O check, sensor check PC4 I/O check, sensor check CL1 operation check Change PWB-M Action Control signal PWB-M CNSEN-3 (ON) PWB-M CNTH2-8 (ON) PWB-M CNSEN-6 (ON) PWB-M CNSEN-18 (ON) Location (electrical component) C-3 to 4 C-14 C-4 C-5
Troubleshooting
2 3 4 5 6
194
Field Service Ver. 2.0 Aug. 2008 13.4.4 Misfeed at tray 1 media feed section
A. Detection timing
Type Description
Detection of The leading edge of the media does not block the registration roller sensor misfeed at tray 1 (PC1) even after the lapse of a given period of time after the tray 1 feed clutch media feed section (CL5) has been energized. Tray 1 media feed section loop registration reversing JAM Rise timing of load for registration is earlier than the one for making the loop at front of the registration roller at tray 1 feed.
B. Action
Relevant electrical parts Registration roller sensor (PC1) Tray 1 feed clutch (CL5) Mechanical control board (PWB-M)
WIRING DIAGRAM Step 1 2 3 4 Initial check items PC1 I/O check, sensor check CL5 operation check Change PWB-M Action Control signal PWB-M CNSEN-3 (ON) PWB-M CNTRY1-2 (ON) Location (electrical component) C-3 to 4 C-9
195
13.4.5
A. Detection timing
Detection of The leading edge of the media does not block the registration roller sensor misfeed at tray 2 (PC1) even after the lapse of a given period of time after the tray 2 media feed media feed section clutch (CL2) has been energized. Tray 2 media feed section loop registration reversing JAM Rise timing of load for registration is earlier than the one for making the loop at front of the registration roller at tray 2 feed.
B. Action
Relevant electrical parts Tray 2 media feed clutch (CL2) Registration roller sensor (PC1) Mechanical control board (PWB-M)
WIRING DIAGRAM Step 1 2 3 4 Initial check items PC1 I/O check, sensor check CL2 operation check Change PWB-M Action Control Signal PWB-M CNSEN-3 (ON) PWB-M CNLP-13 (ON) Location (electrical component) C-3 to 4 C-11
Troubleshooting
196
4039F4E511DB
14.1.1
For the details of the malfunction codes of the options, see the service manual for the corresponding option.
Code 0001 Item Main motor turning at abnormal timing Description The motor lock signal remains LOW for a predetermined continuous period of time while the motor remains stationary.
0018 0019
Color PC drum motors failure to The motor lock signal remains HIGH for a predetermined turn continuous period of time while the motor is turning. Color PC drum motors turning at abnormal timing Color developing motors failure to turn Color developing motors turning at abnormal timing Suction fan motors failure to turn Cooling fan motor/1s failure to turn Fusing cooling fan motor/1s failure to turn Fusing cooling fan motor/2s failure to turn Ozone ventilation fan motors failure to turn The motor lock signal remains LOW for a predetermined continuous period of time while the motor remains stationary. The motor lock signal remains HIGH for a predetermined continuous period of time while the motor is turning. The motor lock signal remains LOW for a predetermined continuous period of time while the motor remains stationary. The fan lock signal remains HIGH for a predetermined continuous period of time while the motor remains stationary. The fan lock signal remains HIGH for a predetermined continuous period of time while the motor remains stationary. The fan lock signal remains HIGH for a predetermined continuous period of time while the motor remains stationary. The fan lock signal remains HIGH for a predetermined continuous period of time while the motor remains stationary. The fan lock signal remains HIGH for a predetermined continuous period of time while the motor remains stationary.
001A 001B
0040
0043
0046
0048
004C
004E
Power supply cooling fan motor/ The fan lock signal remains HIGH for a predetermined 1s failure to turn continuous period of time while the motor remains stationary.
197
0094
0096
Polygon motor/C failure to turn Polygon motor/M failure to turn Polygon motor/Y failure to turn Polygon motor/K failure to turn Laser malfunction (cyan) Laser malfunction (magenta) Laser malfunction (yellow) Laser malfunction (black) Heating roller warm-up failure
Troubleshooting
0501
198
0511
0520
0521
Tray 4 elevator failure Tray 3 elevator failure Tray 5 elevator failure Manual tray rise descent error
0F30
Abnormally low toner density detected cyan TCR sensor Abnormally high toner density detected cyan TCR sensor Abnormally low toner density detected magenta TCR sensor Abnormally high toner density detected magenta TCR sensor
TC ratio in the developing machine, which is determined by toner replenishing amount control mechanism, is 5 % or less for a given number of times consecutively. TC ratio in the developing machine, which is determined by toner replenishing amount control mechanism, is 12 % or more for a given number of times consecutively. TC ratio in the developing machine, which is determined by toner replenishing amount control mechanism, is 5 % or less for a given number of times consecutively. TC ratio in the developing machine, which is determined by toner replenishing amount control mechanism, is 12 % or more for a given number of times consecutively.
0F31
0F32
0F33
199
Troubleshooting
The bypass lift-up sensor is not blocked even when the tray 2 vertical transport motor has turned for a given number of pulses after the sequence to move the media lifting plate from the standby position to the feed position was started. The bypass lift-up sensor is not unblocked even when the tray 2 vertical transport motor has turned for a given number of pulses after the sequence to move the media lifting plate from the feed position to the standby position was started.
magicolor 7450/7450II
0F35
0F36
0F37
0F3A 0F3B 0F3C 0F3D 13B0 13C8 13CA 13D0 13D1 13D2 13D3
Transfer unit new article release A new installation is not detected when a new transfer cleaner unit (transfer belt unit) is installed. Fusing unit new article release Trouble related to security Cyan imaging unit EEPROM access error A new installation is not detected when a new fusing unit is installed. Contact the responsible people of KONICA MINOLTA before taking some countermeasures.
The re-written data, which has been read out, checked and founded as error, is read out again and found as error. Magenta imaging unit EEPROM The error was found when reading out the counter value. access error Yellow imaging unit EEPROM access error
Troubleshooting
Black imaging unit EEPROM access error Cyan Toner Cartridge EEPROM The re-written data, which has been read out, checked access error and founded as error, is read out again and found as error. Magenta toner cartridge The error was found when reading out the counter value. EEPROM access error Yellow toner cartridge EEPROM access error Black toner cartridge EEPROM access error Flash ROM write error Main motor's failure to turn RAM (standard) error at startup Flash ROM writing is found faulty during a check. The motor lock signal remains HIGH for a predetermined continuous period of time while the motor is turning. RAM error at standard memory is detected during printer start-up.
200
*1: After a trouble occurred, an automatic format will be carried out when restarting the printer.
201
Troubleshooting
magicolor 7450/7450II
14.3 Solution
14.3.1 0001: Main motor turning at abnormal timing
Relevant electrical parts Main motor (M1) Mechanical control board (PWB-M) DC power supply (PU1) WIRING DIAGRAM Step Action Control signal PWB-M CNDM1-5 (REM) PWB-M CNDM1-8 (LOCK) Location (electrical component) K to L-2
1 2 3
14.3.2
Step
Action Check the connector of motor for proper connection and correct as necessary. Check the connector of motor for proper drive coupling and correct as necessary. Check the PWB-M connector for proper connection and correct as necessary. M2 operation check Change PWB-M
1 2 3 4 5
Troubleshooting
14.3.3
Step
Action
1 2
202
Field Service Ver. 2.0 Aug. 2008 14.3.4 001A: Color developing motors failure to turn
Relevant electrical parts Color developing motor (M3)
Step
Action Check the connector of motor for proper connection and correct as necessary. Check the connector of motor for proper drive coupling and correct as necessary. Check the PU1 connector for proper connection and correct as necessary. Check the PWB-M connector for proper connection and correct as necessary. M3 operation check Change PU1 Change PWB-M
1 2 3 4 5 6 7
14.3.5
Step
Action
1 2 3
14.3.6
Step
Action Check the connector of motor for proper connection and correct as necessary. Change the right door assy Change PWB-M
Control signal
1 2 3
203
Troubleshooting
14.3.7
Step
Action Check the connector of motor for proper connection and correct as necessary. Check the fan for possible overload and correct as necessary. M12 operation check Change PWB-M
1 2 3 4
14.3.8
Step
Action Check the connector of motor for proper connection and correct as necessary. Check the fan for possible overload and correct as necessary. M11 operation check Change PWB-M
1 2 3 4
14.3.9
Troubleshooting
Step
Action Check the connector of motor for proper connection and correct as necessary. Check the fan for possible overload and correct as necessary. M13 operation check Change PWB-M
1 2 3 4
204
Field Service Ver. 2.0 Aug. 2008 14.3.10 004C: Ozone ventilation fan motors failure to turn
Relevant electrical parts Ozone ventilation fan motor (M14)
Step
Action Check the connector of motor for proper connection and correct as necessary. Check the fan for possible overload and correct as necessary. M14 operation check Change PWB-M
1 2 3 4
14.3.11
Step
Action Check the connector of motor for proper connection and correct as necessary. Check the fan for possible overload and correct as necessary. M8 operation check Change PU1
1 2 3 4
14.3.12
Step
Action Check the connector of motor for proper connection and correct as necessary. Check the fan for possible overload and correct as necessary. M22 operation check Change PWB-M
1 2 3 4
205
14.3.13
Step
Action Check the connector of motor for proper connection and correct as necessary. Change the right door assy Change PWB-M
Control signal
1 2 3
14.3.14
1st image transfer pressure/retraction position Main motor (M1) sensor (PC6) Mechanical control board (PWB-M) 1st image transfer pressure/retraction clutch (CL3) WIRING DIAGRAM Step Action Check the M1 connector for proper connection and correct as necessary. PC6 I/O check, sensor check CL3 operation check M1 operation check Change PWB-M Control signal PWB-M CNDM1-11 (ON) PWB-M CNDM1-5 (REM) PWB-M CNDM1-8 (LOCK) Location (electrical component) K to L-2 K to L-2
1 2 3 4 5
Troubleshooting
206
Field Service Ver. 2.0 Aug. 2008 14.3.15 14.3.16 14.3.17 14.3.18 0301: Polygon motor/C failure to turn 0302: Polygon motor/M failure to turn 0303: Polygon motor/Y failure to turn 0304: Polygon motor/K failure to turn
Relevant electrical parts PH unit
Step
Action Check the connector for proper connection and correct as necessary. Change PH unit Change PWB-D Change PWB-M
Control signal
1 2 3 4
0311: Laser malfunction (cyan) 0312: Laser malfunction (magenta) 0313: Laser malfunction (yellow) 0314: Laser malfunction (black)
Relevant electrical parts
PH unit
Step
Action Check the connector for proper connection and correct as necessary. Change PH unit Change PWB-D Change PWB-M
Control signal
1 2 3 4
207
Troubleshooting
0500: Heating roller warm-up failure 0501: Fusing pressure roller warm-up failure 0510: Abnormally low heating roller temperature 0511: Abnormally low fusing pressure roller temperature 0520: Abnormally high heating roller temperature 0521: Abnormally high fusing pressure roller temperature
Relevant electrical parts
Fusing unit
Step
Action Check the fusing unit for correct installation (whether it is secured in position). Check the fusing unit, PWB-M and PU1 for proper connection and correct or change as necessary. Change fusing unit Change PWB-M Change PU1
Control signal
2 3 4 5
14.3.29
WIRING DIAGRAM Step Action Check the M2 connector for proper connection and correct as necessary. Check the connector of M2 for proper drive coupling and correct as necessary. PC14 I/O check, sensor check M2 operation check Change PWB-Z Control signal PWB-M CNTRY1-10 (ON) PWB-Z PJ5Z PC-5 to 8 Location (electrical component) C-10 Q-22
Troubleshooting
1 2 3 4 5
208
0F30: Abnormally low toner density detected cyan TCR sensor 0F32: Abnormally low toner density detected magenta TCR sensor 0F34: Abnormally low toner density detected yellow TCR sensor
Relevant electrical parts
Imaging unit /C Imaging unit /M Imaging unit /Y Toner supply motor C/K (M6) Toner supply motor Y/M (M7)
WIRING DIAGRAM Step Action Perform image troubleshooting procedure if image density is low. Clean the TCR sensor window on the underside of the imaging unit if dirty M6, M7 operation check Reinstall imaging unit Change imaging unit Change PWB-M Change PWB-P. Control signal PWB-M CNDM2-10 to 13 (M6) PWB-M CNDM3-10 to 13 (M7) Location (electrical component) C-22 C-23
1 2 3 4 5 6 7
0F31: Abnormally high toner density detected cyan TCR sensor 0F33: Abnormally high toner density detected magenta TCR sensor 0F35: Abnormally high toner density detected yellow TCR sensor
Relevant electrical parts
WIRING DIAGRAM Step Action Clean the TCR sensor window on the underside of the imaging unit if dirty Reinstall imaging unit Change imaging unit Change PWB-M Change PWB-P Control signal Location (electrical component)
1 2 3 4 5
209
Troubleshooting
14.3.36
Step
Action Perform image troubleshooting procedure if image density is low. Clean the TCR sensor window on the underside of the imaging unit if dirty M7 operation check Reinstall imaging unit Change imaging unit /K Change PWB-M Change PWB-P
1 2 3 4 5 6 7
14.3.37
Imaging unit /K
Step
Action Correct the TCR connection on the underside of the imaging unit if faulty. Reinstall imaging unit Change imaging unit Change PWB-M Change PWB-P
Control signal
1 2 3 4
Troubleshooting
210
Field Service Ver. 2.0 Aug. 2008 14.3.38 14.3.39 14.3.40 0F3A: Cyan TCR sensor adjustment failure 0F3B: Magenta TCR sensor adjustment failure 0F3C: Yellow TCR sensor adjustment failure
Relevant electrical parts Imaging unit /C Imaging unit /M Imaging unit /Y Toner supply motor Y/M (M6) Toner supply motor C/K (M7)
WIRING DIAGRAM Step Action Clean the TCR sensor window on the underside of the imaging unit if dirty M6, M7 operation check Reinstall imaging unit Change imaging unit Change PWB-M Change PWB-P Control signal PWB-M CNDM2-10 to 13 (M6) PWB-M CNDM3-10 to 13 (M7) Location (electrical component)
1 2 3 4 5 6
14.3.41
Step
Action Clean or correct each contact of the imaging unit if faulty. M7 operation check Reinstall imaging unit /K Change imaging unit /K Change PWB-M Change PWB-P
1 2 3 4 5 6
211
Troubleshooting
14.3.42
Step
Action Check the connector for proper connection and correct as necessary. Change PWB-R Change PWB-M
Control signal
1 2 3
14.3.43
Mechanical bontrol board (PWB-M) WIRING DIAGRAM Step 1 2 Reinstall unit Change PWB-M Action Control signal Location (electrical component)
14.3.44
Fusing unit
Step
Action Check the fusing unit for correct installation (whether it is secured in position). Check the fusing unit, PWB-M for proper connection and correct or change as necessary. Reinstall fusing unit Change fusing unit Change PWB-M
Control signal
Troubleshooting
2 3 4 5
212
Field Service Ver. 2.0 Aug. 2008 14.3.45 14.3.46 14.3.47 14.3.48 13D1: Cyan imaging unit EEPROM access error 13D2: Magenta imaging unit EEPROM access error 13D3: Yellow imaging unit EEPROM access error 13D4: Black imaging unit EEPROM access error
Relevant electrical parts Imaging unit C Imaging unit M Imaging unit Y Imaging unit K
WIRING DIAGRAM Step Action Clean the connection between the imaging unit and the machine if dirty Reinstall imaging unit Change imaging unit Change PWB-M Control signal
1 2 3 4
13D9: Cyan toner cartridge EEPROM access error 13DA: Yellow toner cartridge EEPROM access error 13DB: Magenta toner cartridge EEPROM access error 13DC: Black toner cartridge EEPROM access error
Relevant electrical parts
WIRING DIAGRAM Step Action Clean the connection between the toner cartridge and the machine if dirty Reinstall toner cartridge Change toner cartridge Change PWB-M
1 2 3 4
213
Troubleshooting
Control signal
14.3.53
Mechanical control board (PWB-M) WIRING DIAGRAM Step 1 Change PWB-M. Action Control signal Location (electrical component)
14.3.54
Step
Action Check the M1 connector for proper connection and correct as necessary. Check M1 for proper drive coupling and correct as necessary. Check the PWB-M connector for proper connection and correct as necessary. M1 operation check Change PWB-M Change PU1
1 2 3 4 5 6
14.3.55 14.3.56
C002: RAM (standard) error at startup C003: RAM (option) error at startup
Relevant electrical parts
Troubleshooting
Step
Action Turn OFF the main power switch of the printer and turn it ON again (Restart of the printer.) Check connection state of the extension memory and correct as necessary. Check the PWB-P connector for proper connection and correct as necessary. Change the extension memory. Change PWB-P
Control signal
2 3 4 5
214
Field Service Ver. 2.0 Aug. 2008 14.3.57 14.3.58 14.3.59 C013: MAC address error C015: BOOT ROM error C022: NVRAM error
Relevant electrical parts Controller board (PWB-P)
Step
Action Turn OFF the main power switch of the printer and turn it ON again (Restart of the printer.) Check the PWB-P connector for proper connection and correct as necessary. Change PWB-P
Control signal
2 3
14.3.60
Step
Action Turn OFF the main power switch of the printer and turn it ON again (Restart of the printer.) Check the PWB-P connector for proper connection and correct as necessary. If this error message is displayed after update of firmware, conduct the firmware update procedures again. Change PWB-P
Control signal
3 4
215
Troubleshooting
14.3.61
Step
Action Turn OFF the main power switch of the printer and turn it ON again (Restart of the printer.) Check the HDD connector for proper connection and correct as necessary. Check the PWB-P connector for proper connection and correct as necessary. Change HDD Change PWB-P
Control signal
2 3 4 5
14.3.62
Step
Action Turn OFF the main power switch of the printer and turn it ON again (Restart of the printer.) Check the HDD connector for proper connection and correct as necessary. Change HDD
Control signal
2 3
Troubleshooting
216
Field Service Ver. 2.0 Aug. 2008 14.3.63 C052: Compact flash access error
Relevant electrical parts Controller board (PWB-P) Compact flash
WIRING DIAGRAM Step Action Turn OFF the main power switch of the printer and turn it ON again (Restart of the printer.) Check the compact flash for proper connection and correct as necessary. Check the PWB-P connector for proper connection and correct as necessary. Change compact flash. Change PWB-P Control signal Location (electrical component)
2 3 4 5
14.3.64
Step
Action Turn OFF the main power switch of the printer and turn it ON again (Restart of the printer.) Check the compact flash for proper connection and correct as necessary. Change compact flash.
Control signal
2 3
217
14.3.65
Step
Action Turn OFF the main power switch of the printer and turn it ON again (Restart of the printer.) Check the compact flash for proper connection and correct as necessary. Check the PWB-P connector for proper connection and correct as necessary. Change compact flash Change PWB-P
Control signal
2 3 4 5
14.3.66
Controller board (PWB-P) WIRING DIAGRAM Step Action Turn OFF the main power switch of the printer and turn it ON again (Restart of the printer.) Check the cable that has been used for update of the firmware for proper connection and correct as necessary. Check the frmware data and correct as necessary. Update the firmware again. Check the PWB-P connector for proper connection and correct as necessary. Change PWB-P Control signal Location (electrical component)
Troubleshooting
4 5 6
218
Field Service Ver. 2.0 Aug. 2008 14.3.67 14.3.68 14.3.69 14.3.70 14.3.71 C061: Hold job error/no duplex unit C062: Hold job error/no tray 3 C063: Hold job error/no tray 4 C064: Hold job error/no memory C065: Hold job error/no tray5
Relevant electrical parts Controller board (PWB-P)
Step
Action Turn OFF the main power switch of the printer and turn it ON again (Restart of the printer.) Return to the same state as the device configuration when job was held. Check the options that are mounted on the printer for proper connection and correct as necessary. Check the PWB-M connector for proper connection and correct as necessary. Delete the job hold in [PROOF/PRINT MENU].
4 5
14.3.72
Step
Action Turn OFF the main power switch of the printer and turn it ON again (Restart of the printer.) Check the PWB-P connector for proper connection and correct as necessary Check the PWB-M connector for proper connection and correct as necessary. Change the cable which the PWB-M and the PWB-P are connected to. Change PWB-M.
2 3 4 5
219
Troubleshooting
Step 1 2 3 4
Check item Is a power voltage supplied across CN1PU1-1 and 2 on PU1? Are the fuses on PU1 conducting ? Is DC3.3 V being output from CN6PU1-1 on PU1? Is Low being output from CN7PU1-2 on PU1? Is DC24 V being output from CN5PU1-2 on PU1? Is DC5 V being input to CN5PU1-3 on PU1? Is DC5 V being input to CNPOW-2 on the Control Board? (LED on PWB-M does not blink.)
Result NO NO NO NO
Action Check the wiring from the wall outlet to S1 CN1PU1. Change PU1. Change PU1. Check the wiring from the PWB-P to PWB-M to CN1PU1. Change PU1. Change PU1. Change PU1. Change PWB-M
5 6 5
NO NO NO YES
Troubleshooting
220
Step 1
Check item Is a power voltage being applied across CN1PU1-1 and 2 on PU1 ? Is the fuse on PU1 conducting ? Is DC3.3 V being output from CN6PU1-1 on PU1? Is Low being output from CN7PU1-2 on PU1? Is DC5 V being output from CN6PU1-2 on PU1? Is J22P on PWB-P securely connected ?
Result NO
2 3 4
R-4 R-5
NO NO NO
5 6
R-4 T-10
NO NO
V to W-10
NO YES
Step 1
Check item Is the power source voltage applied across CN2PU1-1 to 2 on PU1 ? During this time, the right door should be closed. Is the power source voltage applied across CN30-1 and 3, or across 2 and 3 ?
S to T-2
NO
U-6
YES NO
221
Troubleshooting
Result
Step 1 2
Check item Is DC24 V being applied to hookup connector CN44-2 ? Is DC24 V being output from CNCST-2 on PWB-M ? Is DC24 V being output from CN5PU1-2 on PU1 ?
Result NO NO
Action Malfunction in lower feeder unit Check wiring from PWB-M to CN44 to lower feeder unit. Change PU1. Malfunction in lower feeder unit
YES NO
15.4.2
Step 1 2 3
Check item Is DC24 V being output from CN19-2 on Duplex ? Is DC24 V being output from CNDUP-2 on PWB-M ? Is DC24 V being output from CNCOP-3 on PWB-M ?
Result NO NO YES NO
Action Malfunction in duplex option. Check wiring from PWB-M to CN19 to duplex. Change PU1. Malfunction in duplex option.
Troubleshooting
222
Element Data INSIDE HUMIDITY ABSOLUTE HUMIDITY INSIDE TEMPERATURE SENSOR INFORMATION1 SENSOR INFORMATION2 SENSOR INFORMATION3 SENSOR INFORMATION4 SENSOR INFORMATION5 SENSOR INFORMATION6 FUSER HEATER1 TEMPERATURE FUSER HEATER2 TEMPERATURE IDC REGIST SENSOR1 IDC REGIST SENSOR2 TCR SENSOR C TCR SENSOR M TCR SENSOR Y TCR SENSOR K VG VOLT C VG VOLT M VG VOLT Y VG VOLT K VB VOLT C VB VOLT M VB VOLT Y VB VOLT K IDC BASE REFLECTION1 IDC BASE REFLECTION2 44% 16g/cm3 33 C 0x1555 0x1c23 0x0c00 0x0100 0x03a0 0x000d 171 C 171 C 4.62V 4.14V 8.31% 8.54% 8.57% 8.20% 545V 505V 455V 403V 436V 417V 363V 307V 43 41 THICKSTOCK VG VOLT C THICKSTOCK VG VOLT M THICKSTOCK VG VOLT Y THICKSTOCK VG VOLT K THICKSTOCK VB VOLT C THICKSTOCK VB VOLT M THICKSTOCK VB VOLT Y THICKSTOCK VB VOLT K MONOCHROME VG VOLT C MONOCHROME VG VOLT M MONOCHROME VG VOLT Y MONOCHROME VG VOLT K MONOCHROME VB VOLT C MONOCHROME VB VOLT M MONOCHROME VB VOLT Y MONOCHROME VB VOLT K TRANS CURRENT1 TRANS CURRENT2 REGIST SKEW C REGIST SKEW M REGIST SKEW Y 544V 504V 455V 403V 436V 417V 363V 307V 403V 403V 403V 403V 307V 307V 307V 307V +783V +937V -4 +2 1
223
Let the machine produce a test print and determine whether the image problem occurs in a specific mono color or four colors
4 colors
Mono color
4039F4C505DB
Evaluation procedure
Image problem Action Result YES NO Cause 4 colors Mono color Next step P.239 P.225
Lines, bands From [Service Menu], select [DIAGNOSIS MENU] [PRINT MENU] [GRADATION], and produce a test print. Is image problem evident in each of all four colors?
Troubleshooting
224
16.3 Solution
16.3.1 Monocolor: white lines, white bands, colored lines, colored bands in sub scan direction
A02EF4C507DA
B. Troubleshooting procedure
Step 1 2 3 Section Check Item Result YES YES NO Action Change imaging unit. Clean. Clean contact terminals.
Imaging unit The surface of the PC drum is scratched. Dirty on the outside. Contact terminals make good connection between each IU and machine. Developing bias contact terminal makes good connection. PH unit The surface of the PH window is dirty. The problem has been eliminated through the checks of steps up to 5.
4 5 6
NO YES NO
Clean contact terminal and check terminal position. Clean with cleaning jig. Change imaging unit. Change transfer belt unit. Change PH unit.
225
16.3.2
Monocolor: white lines, white bands, colored lines, colored bands in main scan direction
A02EF4C508DA
B. Troubleshooting procedure
Step 1 2 3 Section Check Item Result YES YES NO Action Change imaging unit. Clean. Clean contact terminals.
Imaging unit The surface of the PC drum is scratched. Dirty on the outside. Contact terminals make good connection between each IU and machine. Developing bias contact terminal makes good connection. PH unit The surface of the PH window is dirty. The problem has been eliminated through the checks of steps up to 6.
4 5 6
NO YES NO
Clean contact terminal and check terminal position. Clean with cleaning jig. Change imaging unit. Change transfer belt unit. Change PH unit.
Troubleshooting
226
Field Service Ver. 2.0 Aug. 2008 16.3.3 Monocolor: uneven density in sub scan direction
B. Troubleshooting procedure
Step 1 Section High image density original Check Item Uneven density in sub scan direction occurs at a pitch of 40 mm to 50 mm when a multi-print cycle is run using an original with high image density (50% or more). The surface of the PC drum is scratched. Dirty on the outside. PH unit Transfer belt unit The surface of the PH window is dirty. Cam gear operates properly. The problem has been eliminated through the checks of steps up to 5. Result YES Action Feed 10 to 20 blank sheets of media with no originals placed, as the IU fails to keep up with a high demand for toner. Change imaging unit. Clean. Clean with cleaning jig. Change transfer belt unit. Change IU. Change PH unit. Change controller board. Change high voltage unit (Image transfer, neutralizing).
2 3 4 5 6
Imaging unit
227
Troubleshooting
16.3.4
A02EF4C520DA
B. Troubleshooting procedure
Step 1 2 3 4 5 6 PH unit Section Imaging unit Check Item The surface of the PC drum is scratched. Dirty on the outside. The surface of the PH window is dirty. Result YES YES YES NO NO NO Action Change imaging unit. Clean. Clean with cleaning jig. Check and correct contacts. Change transfer belt unit. Change imaging unit. Change PH unit. Change high voltage unit (Image transfer, neutralizing).
Transfer belt unit Transfer belt makes positive contact with plates on rails. Cam gear operates properly. The problem has been eliminated through the checks of steps up to 5.
Troubleshooting
228
Field Service Ver. 2.0 Aug. 2008 16.3.5 Monocolor: low image density
B. Troubleshooting procedure
Step 1 Section Check Item Result NO Action Go to next step.
[SERVICE MENU] Check data for Vg and Vdc. [DIAGNOSIS MENU] Color Vdc: Around 400 V [PRINT MENU] Vg : Around 500 V [ELEMENT PAGE] Black Vdc: Around 400 V Vg : Around 500 V Check TCR data. IDC output value is around 4.3 V. Element data check results Low TCR and low Vg and Vdc Low TCR and high Vg and Vdc TCR falling within specified range and low Vg and Vdc TCR falling within specified range and high Vg and Vdc Imaging unit PH unit TCR sensor window Transfer belt unit Dirty on the outside. The surface of the PH window is dirty. The color TCR sensor window on the LED assy is dirty. Transfer belt makes positive contact with plates on rails. Cam gear operates properly. Hopper unit Connectors are loose. Gear is cracked. [SERVICE MENU] Toner is properly supplied [DIAGNOSIS MENU] when TONER REPLENISH [FUNCTION MENU] is run. [TONER REPLENISH]
2 3
NO NO
Go to next step. Clean IDC sensor. Check transfer belt unit for damage. Go to step 8. Go to step 13. Go to step 8. Go to step 13. Clean. Clean with cleaning jig. Clean. Check and correct contacts. Change transfer belt unit. Reconnect. Change gear. Go to next step.
4 5 6 7 8 9 10 11 12 13 14 15
229
Troubleshooting
17
NO
Change imaging unit. Change controller board Change PH unit. Change high voltage unit (Image transfer, neutralizing).
Troubleshooting
230
Field Service Ver. 2.0 Aug. 2008 16.3.6 Monocolor: gradation reproduction failure
B. Troubleshooting procedure
Step 1 2 3 4 Section Imaging unit PH unit TCR Sensor window Check Item Dirty on the outside. The surface of the PH window is dirty. TCR sensor window is dirty. Result YES YES YES NO Clean. Clean with cleaning jig. Clean. Clean IDC sensor. Check transfer belt unit for damage. Go to next step. Action
[SERVICE MENU] IDC output value is around [DIAGNOSIS MENU] 4.3 V. [PRINT MENU] [ELEMENT PAGE] [SERVICE MENU] [ALIGNMENT] [MAXIMUM DENSITY] The problem has been eliminated through the adjust of MAXIMUM DENSITY. The problem has been eliminated through the checks of steps up to 5.
NO
NO
Change imaging unit. Change controller board Change PH unit. Change high voltage unit (Image transfer, neutralizing).
231
Troubleshooting
16.3.7
B. Troubleshooting procedure
Step 1 Section Check Item Result NO Action Go to next step.
[SERVICE MENU] Check data for Vg and Vb. [DIAGNOSIS MENU] Color Vdc: Around 400 V [PRINT MENU] Vg : Around 500 V [ELEMENT PAGE] Black Vdc: Around 400 V Vg : Around 500 V Check TCR data. IDC output value is around 4.3 V. Element data check results Low TCR and low Vg and Vdc Low TCR and high Vg and Vdc TCR falling within specified range and low Vg and Vdc TCR falling within specified range and high Vg and Vdc Imaging unit PH unit TCR sensor window [SERVICE MENU] [ALIGNMENT] [ELECTRIFICATION] [SERVICE MENU] [ALIGNMENT] [MAXIMUM DENSITY] Dirty on the outside. The surface of the PH window is dirty. The color TCR Sensor window is dirty. The problem is eliminated after ELECTRIFICATION has been adjusted. The problem has been eliminated through the adjust of MAXIMUM DENSITY.
2 3
NO NO
Go to next step. Clean IDC sensor. Check transfer belt unit for damage. Go to step 8. Go to step 11. Go to step 8. Go to step 11. Clean. Clean with cleaning jig. Clean. Go to next step.
4 5 6 7
Troubleshooting
8 9 10 11
12
NO
Go to next step.
232
233
Troubleshooting
magicolor 7450/7450II
16.3.8
A02EF4C523DA
B. Troubleshooting procedure
Step 1 Section Image check Check Item There are void areas at the front side or high density section. There is void area at the rear side section. Imaging unit The surface of the PC drum is scratched. Dirty on the outside. Toner cartridge Foreign matter or caked toner in the toner cartridge. Result YES See P.229 Action
YES
Perform [TRANSFER POWER]/[1ST TRANSFER] under Service Menu. Change imaging unit. Clean. Remove foreign matter.
3 4 5
Troubleshooting
234
Field Service Ver. 2.0 Aug. 2008 16.3.9 Monocolor: colored spots
AA
A02EF4C524DA
B. Troubleshooting procedure
Step 1 Section Imaging unit Check Item Developing bias contact terminal makes good connection. The surface of the PC drum is scratched. Dirty on the outside. Result NO Action Clean contact terminal and check terminal position. Change imaging unit. Clean.
2 3
YES YES
235
Troubleshooting
16.3.10
A02EF4C511DA
B. Troubleshooting procedure
Step 1 2 3 PH unit Imaging unit Section Check Item The surface of the PH window is dirty. Dirty on the outside. The problem has been eliminated through the checks of steps up to 2. Result YES YES NO Action Clean with cleaning jig. Clean. Change imaging unit. Change PH unit.
Troubleshooting
236
Field Service Ver. 2.0 Aug. 2008 16.3.11 Monocolor: blank print, black print
B. Troubleshooting procedure
Step 1 2 Section Image check Imaging unit Check Item A blank print occurs. Coupling of IU drive mechanism is installed properly. The PC drum charge corona voltage contact or PC drum ground contact of the imaging unit is connected properly. High voltage unit (Image transfer, neutralizing) Connector is connected properly. The problem has been eliminated through the check of step 4. Result YES NO Action Check PH unit connector for proper connection. Check and correct drive transmitting coupling. Change IU. Check, clean, or correct the contact.
NO
4 5
NO NO
Reconnect. Change high voltage unit (Image transfer, neutralizing). Change controller board Change PH unit.
237
Troubleshooting
16.3.12
A02EF4C525DA
B. Troubleshooting procedure
Step 1 2 3 4 Toner cartridge Section Toner cartridge PH unit Check Item The toner cartridge of every color is surely installed. The PH unit is surely installed. Uneven pitch occurs in 3.0 mm pitch. There is any stain or breakage on the drive section of the toner cartridge. There is any stain, damage or abrasion on the PC drum. There is any stain, damage, deformation or abrasion on the transfer roller. There is any stain, damage, deformation or abrasion on the roller and drive section of the fusing unit. The problem has been eliminated through the check of step 7. Result NO NO YES YES Re-install it. Re-install it. Replace the PH unit holder. Clean/replace the toner cartridge. Replace the imaging unit. Replace the transfer roller. Action
5 6
YES YES
Fusing unit
YES
Troubleshooting
NO
238
4-Color: white lines, white bands, colored lines, colored bands in sub scan direction
A02EF4C507DA
B. Troubleshooting procedure
Step 1 Section Transfer belt unit Check Item Fingerprints, oil, or other foreign matter is evident on the transfer belt unit. Transfer belt unit is dirty or scratched. Result YES Action Clean with specified solvent. (See Maintenance.) Clean dirty belt with a soft cloth. Change transfer belt unit if belt is damaged. Clean cleaning blade. Change transfer belt unit. Change transfer roller. Remove foreign matter. Clean or change.
YES
Cleaning blade is not effective in removing toner completely. Transfer roller Media path Transfer roller is dirty or scratched. There is foreign matter on media path. Image transfer media separator fingers are damaged or dirty. Fusing unit Fusing entrance guide plate is dirty or damaged. Fusing media separator fingers are dirty. The problem has been eliminated through the checks of steps up to 8.
YES
4 5 6
7 8 9
YES YES NO
239
16.3.14
4-Color: white lines, white bands, colored lines, colored bands in main scan direction
A02EF4C508DA
B. Troubleshooting procedure
Step 1 Section Transfer belt unit Check Item Fingerprints, oil, or other foreign matter is evident on the Transfer belt unit. Transfer belt unit is dirty or scratched. Result YES Action Clean with specified solvent. (See Maintenance.) Clean dirty belt with a soft cloth. Change transfer belt if belt is damaged. Clean cleaning blade. Change transfer belt unit. Change transfer roller. Remove foreign matter. Clean or change.
YES
Cleaning blade is not effective in removing toner completely. Transfer roller Media path Transfer roller is dirty or scratched. There is foreign matter on media path. Image transfer media separator fingers are damaged or dirty. Fusing unit Fusing entrance guide plate is dirty or damaged. Fusing media separator fingers are dirty. Neutralizing brush The resistance values between the neutralizing brush and the ground terminal is not . The problem has been eliminated through the checks of steps up to 9.
YES
4 5 6
Troubleshooting
7 8 9
YES YES NO
Clean. Change fusing unit. Clean. Check the contact. Change neutralizing brush.
10
NO
240
Field Service Ver. 2.0 Aug. 2008 16.3.15 4-Color: uneven density in sub scan direction
B. Troubleshooting procedure
Step 1 Section Transfer belt unit Check Item Fingerprints, oil, or other foreign matter is evident on the transfer belt unit. Transfer belt is dirty or scratched. Result YES Action Clean with specified solvent. (See Maintenance.) Clean dirty belt with a soft cloth. Change transfer belt unit if belt is damaged. Clean. Reinstall. Change transfer roller. Change transfer belt unit.
YES
3 4 5 6 Transfer roller
Terminal is dirty. Transfer roller is installed properly. Transfer roller is dirty or scratched. The problem has been eliminated through the checks of steps up to 5.
YES NO YES NO
241
Troubleshooting
16.3.16
A02EF4C521DA
B. Troubleshooting procedure
Step 1 Section Transfer belt unit Check Item Fingerprints, oil, or other foreign matter is evident on the transfer belt unit. Transfer belt is dirty or scratched. Result YES Action Clean with specified solvent. (See Maintenance.) Clean dirty belt with a soft cloth. Change transfer belt unit if belt is damaged. Clean. Reinstall. Change transfer roller. Change transfer belt unit. Change high voltage unit (Image transfer, neutralizing).
YES
3 4 5 6 Transfer roller
Terminal is dirty. Transfer roller is installed properly. Transfer roller is dirty or scratched. The problem has been eliminated through the checks of steps up to 5.
YES NO YES NO
Troubleshooting
242
Field Service Ver. 2.0 Aug. 2008 16.3.17 4-Color: low image density
B. Troubleshooting procedure
Step 1 Media Section Check Item Media is damp. Result YES Action Change media to one just unwrapped from its package. Install media dehumidifying heater. Clean. Reinstall. Change transfer roller. Clean with blower brush. Go to next step.
2 3 4 5 6
Terminal is dirty. Transfer roller is installed properly. Transfer roller is dirty or scratched.
YES NO NO YES NO
Sensor is dirty. The problem has been eliminated through the adjust of MAXIMUM DENSITY. The problem has been eliminated through the checks of steps up to 6.
NO
243
Troubleshooting
Change transfer belt unit. Change controller board Change high voltage unit (Image transfer, neutralizing).
16.3.18
A02EF4C527DA
B. Troubleshooting procedure
Step 1 Media Section Check Item Media is damp. Result YES Action Change media to one just unwrapped from its package. Install media dehumidifying heater. Clean. Reinstall. Change transfer roller. Clean with blower brush. Go to next step.
2 3 4 5 6
Terminal is dirty. Transfer roller is installed properly. Transfer roller is dirty or scratched.
YES NO NO YES NO
Sensor is dirty. The problem has been eliminated through the adjust of MAXIMUM DENSITY. The problem has been eliminated through the checks of steps up to 6.
NO
Troubleshooting
Change transfer belt unit. Change controller board Change high voltage unit (Image transfer, neutralizing).
244
Field Service Ver. 2.0 Aug. 2008 16.3.19 4-Color: incorrect color image registration
AA
B. Troubleshooting procedure
Step 1 Section Machine condition Check Item Vibration is given to the machine after main power switch has been turned ON. Fingerprints, oil, or other foreign matter is evident on the transfer belt unit. Transfer belt unit is dirty or scratched. Drive coupling to the machine is dirty. Imaging unit Transfer roller The surface of the PC drum is scratched. Transfer roller is installed properly. Transfer roller is dirty or scratched. [SERVICE MENU] [ALIGNMENT] [FUSER SPEED] [SERVICE MENU] [ALIGNMENT] [REGISTRATION] Brush effect or blurred image occurs. Check the specific color in which color shift occurs. Result YES Action Turn off the main power switch and turn it on again more than 10 seconds after. Clean with specified solvent. (See Maintenance.) Clean dirty belt with a soft cloth. Change transfer belt unit if belt is damaged. Clean. Change imaging unit. Reinstall. Change transfer roller. Readjust fusing transport speed. Perform REGISTRATION. If color shift is not corrected even with a correction of 1 dot, go to next step. Change transfer belt unit. Change controller board
YES
YES
4 5 6 7 8
YES
10
The problem has been eliminated through the checks of steps up to 10.
NO
245
Troubleshooting
16.3.20
A02EF4C523DA
B. Troubleshooting procedure
Step 1 Section Image check Check Item There are void areas at the front side or high density section. There are void areas in the trailing edge. Transfer belt unit Fingerprints, oil, or other foreign matter is evident on the transfer belt unit. Transfer belt unit is dirty or scratched. Result YES See P.244 Action
YES
Perform [TRANSFER POWER]/[1ST TRANSFER] under Service Menu. Clean with specified solvent. (See Maintenance.) Clean dirty belt with a soft cloth. Change transfer belt unit is damaged. Change transfer roller. Correct or change.
YES
YES
5 6
Transfer roller
Transfer roller is dirty or scratched. Charge neutralizing cloth is not separated and ground terminal is connected properly.
YES NO
Troubleshooting
7 8 9
Media path
There is foreign matter on media path. Pre-image transfer guide plate is damaged or dirty. The problem has been eliminated through the checks of steps up to 8.
YES YES NO
246
Field Service Ver. 2.0 Aug. 2008 16.3.21 4-Color: colored spots
AA
A02EF4C509DA
B. Troubleshooting procedure
Step 1 2 Section Imaging unit Transfer belt unit Check Item The surface of the PC drum is scratched. Fingerprints, oil, or other foreign matter is evident on the transfer belt unit. Transfer belt unit is dirty or scratched. Result YES YES Action Change imaging unit. Clean with specified solvent. (See Maintenance.) Clean dirty belt with a soft cloth. Change transfer belt unit if belt is damaged. Change transfer roller. Remove foreign matter. Change fusing unit. Change transfer belt unit.
YES
4 5 6 7
Transfer roller is dirty or scratched. There is foreign matter on media path. Fusing belt is dirty or scratched. The problem has been eliminated through the checks of steps up to 6.
247
Troubleshooting
16.3.22
CF CF CF
A02EF4C528DA
B. Troubleshooting procedure
Step 1 2 Media [SERVICE MENU] [ALIGNMENT] [TEMPERATURE1/2] Section Check Item Media type does not match. Changing fusing temperature eliminates the problem of poor fusing performance and offset. The problem has been eliminated through the checks of steps up to 2. Result YES YES Action Change the setting. Readjust fusing temperature.
NO
Troubleshooting
248
Field Service Ver. 2.0 Aug. 2008 16.3.23 4-Color: brush effect, blurred image
B. Troubleshooting procedure
Step 1 Media Section Check Item Media is damp. Result YES Action Change media to one just unwrapped from its package. Install media dehumidifying heater. Change the setting. Clean. Change fusing unit. Readjust fusing transport speed.
Media type does not match. Fusing entrance guide plate is dirty. Fusing belt is dirty or scratched. Changing fusing speed eliminates the problem of brush effect and blurred image.
249
Troubleshooting
16.3.24
AA
A02EF4C530DA
B. Troubleshooting procedure
Step 1 2 3 4 5 Transfer belt unit Section Transfer roller Media path Fusing unit Check Item Transfer roller is scratched or dirty. There is foreign matter on media path. Fusing entrance guide plate is scratched or dirty. Lower fusing roller is scratched or dirty. Fingerprints, oil, or other foreign matter is evident on the Transfer Belt. The problem has been eliminated through the checks of steps up to 5. Result YES YES YES YES YES Action Change transfer roller. Remove foreign matter. Clean or change. Change fusing unit. Clean with specified solvent. (See Maintenance.) Change transfer belt unit. Change high voltage unit (Image transfer, neutralizing).
NO
Troubleshooting
250
Field Service Ver. 2.0 Aug. 2008 16.3.25 4-Color: uneven image
B. Troubleshooting procedure
Step 1 2 3 4 Toner cartridge Section Toner cartridge PH unit Check Item The toner cartridge of every color is surely installed. The PH unit is surely installed. Uneven pitch occurs in 3.0 mm pitch. There is any stain or breakage on the drive section of the toner cartridge. There is any stain, damage or abrasion on the PC drum. There is any stain, damage, deformation or abrasion on the transfer roller. There is any stain, damage, deformation or abrasion on the roller and drive section of the fusing unit. The problem has been eliminated through the check of step 7. Result NO NO YES YES Re-install it. Re-install it. Replace the PH unit holder. Clean/replace the toner cartridge. Replace the imaging unit. Replace the transfer roller. Action
5 6
YES YES
Fusing unit
YES
NO
251
Troubleshooting
Blank Page
Troubleshooting
252
Appendix
17. Parts layout drawing
17.1 Main body
17.1.1 Engine section
[10] [9]
[8]
[7]
[6]
[5]
IDC/registration sensor/2 (SE2) IDC/registration sensor/1 (SE1) Control panel (PWB-OP) PH interface board (PWB-D) DC power supply (PU1)
Controller board (PWB-P) DIMM/0 (WORK0) RTC board (PWB-RTC) Mechanical control board (PWB-M) High voltage unit (HV1)
253
Appendix
[12]
[1]
[2] [3]
[6]
[5]
[4]
4039F5C502DB
Fusing drive motor (M4) Main motor (M1) Fusing cooling fan motor/2 (M11) Power supply cooling fan motor/1 (M8) Ozone ventilation fan motor (M14) Color developing motor (M3)
Cooling fan motor/1 (M12) Toner supply motor Y/M (M6) Cooling fan motor/2 (M22) Toner supply motor C/K (M7) Color PC drum motor (M2) Fusing cooling fan motor/1 (M13)
Appendix
254
[1]
[6]
[5] [4]
[1] [2] [3] [4] [5] Right door switch (S5) Primary interlock switch (S2) PH unit Main power switch (S1) Front door switch/1 (S3) [6] [7] [8] [9] [10]
[3]
Front door switch/2 (S4) Main erase lamp/Y (LA4) Main erase lamp/M (LA3) Main erase lamp/C (LA2) Main erase lamp/K (LA1)
255
Appendix
[12] [11]
[13]
[14]
[2] [3]
[10]
[4]
[9]
[5]
Waste toner full sensor (PC8) Color PC drive main sensor (PC17) Color PC drive sub sensor (PC18) Black PC drive main sensor (PC15) Black PC drive sub sensor (PC16) 1st image transfer pressure/retraction clutch (CL3) Exit full sensor (PC19)
Appendix
256
[3] [4]
[10]
[9]
Tray 2 paper feed clutch (CL2) Tray 1 lift-up sensor (PC14) Tray 1 paper feed clutch (CL5) Tray 1 pick-up solenoid (SL2) Tray 1 paper empty sensor (PC13) Tray 1 paper size VR (UN1)
Tray 2 paper empty sensor (PC10) Tray 2 CD paper size sensor (PC9) Tray 2 paper size board (PWB-I) Tray 2 paper near-empty sensor (PC11) Tray 2 device detection sensor (PC12)
257
Appendix
[12]
[1]
[2] [3]
[4] [8]
Vertical transport motor (M2) Door set sensor (PC5) Vertical transport sensor (PC8) Paper take-up sensor (PC9) Paper empty sensor (PC6) Lift-up sensor (PC7) Paper size board (PWB-I)
Control board (PWB-Z) CD paper size sensor/1 (PC4) Set sensor (PC2) CD paper size sensor/2 (PC3) Lift-up motor (M3) Paper near-empty sensor (PC1) Paper feed motor (M1)
Appendix
258
[5]
[4]
[3]
Duplex unit switchback motor (M1) Duplex unit door set sensor (PCI) Duplex unit transport motor (M2)
Duplex unit transport sensor 2 (in PWB-A) (PC2) Duplex control board (PWB-A) Duplex unit transport sensor 1 (in PWB-A) (PC1)
259
Appendix
[1]
[9]
[8]
[4]
4039F5C507DB
Location in the wiring diagram E-13 to 14 U-6 U-6 E-17 to 18 E-15 to 16 E-27 O-21
Location in the wiring diagram E-2 E-9 E-9 E-9 E-10 O-18 to 19 O-19
Appendix
260
[15]
[16]
[1]
[2] [3]
No. [1] [2] [3] [4] [5] [6] [7] [8] [9]
CN No. CN14 CN8 CN6 CN3 CN43 CN21 CN4 CN5 CN40
Location in the wiring diagram K-2 D-8 E-4 to 5 E-21 E-11 E-8 E-8 D-8 E-11
Location in the wiring diagram E-12 E-20 E-22 K-2 K-22 E-12 K-2 K-1
261
Appendix
Appendix
4038F5E514DB
262
SERVICE MANUAL
FIELD SERVICE
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
Revision mark: To indicate clearly a specific section revised within text, 1 is shown at the left margin of the corresponding revised section. The number inside 1 represents the number of times the revision has been made. To indicate clearly a specific page that contains a revision or revisions, the page number appearing at the left or right bottom of the specific page is marked with 1 . The number inside 1 represents the number of times the revision has been made. NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted. When a page revised in Ver. 2.0 has been changed in Ver. 3.0: The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted. When a page revised in Ver. 2.0 has not been changed in Ver. 3.0: The revision marks for Ver. 2.0 are left as they are.
1
Revision mark
Maintenance
2. 2.1 Periodical check ...................................................................................................... 3 Maintenance procedure (periodical check parts).................................................. 3 Replacing the separation roller ..................................................................... 3 Replacing the feed roller ............................................................................... 5 Replacing the pick-up roller........................................................................... 9
Maintenance Troubleshooting Adjustment / Setting Outline
Other ..................................................................................................................... 12 Disassembly/adjustment prohibited items .......................................................... 12 Disassembly/assembly/cleaning list (other parts)............................................... 13 Disassembly/assembly parts list ................................................................. 13 Cleaning parts list ....................................................................................... 13 Rear right cover/rear left cover.................................................................... 14 Right rear cover........................................................................................... 14 Control board (PWB-Z) ............................................................................... 15 Paper size board (PWB-I) ........................................................................... 16 Lift-up motor (M3) ....................................................................................... 18 Paper feed motor (M1) ................................................................................ 18 Vertical transport motor (M2) ...................................................................... 20 Feed roller/pick-up roller ............................................................................. 21 Separation roller.......................................................................................... 23 Transport roller ............................................................................................ 24
3.2.1 3.2.2 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.4 3.4.1 3.4.2 3.4.3
Adjustment/Setting
4. 5. 5.1 How to use the adjustment section ....................................................................... 25 Sensor check......................................................................................................... 26 Check procedure ................................................................................................ 26
Troubleshooting
6. 6.1 6.2 6.3 Jam display ........................................................................................................... 29 Misfeed display ................................................................................................... 29 Misfeed display resetting procedure ........................................................... 29 Sensor layout...................................................................................................... 30 Solution .............................................................................................................. 31 Initial check items ....................................................................................... 31 Misfeed at tray 3 to 5 feed, tray 3 to 5 vertical transport section................. 32 6.1.1
6.3.1 6.3.2
Outline
Trouble code ......................................................................................................... 33 Trouble code display ........................................................................................... 33 Trouble code list.................................................................................................. 33 Solution .............................................................................................................. 34 0900: Tray 4 elevator failure........................................................................ 34 0910: Tray 3 elevator failure........................................................................ 34 0950: Tray 5 elevator failure........................................................................ 34
7.3.1 7.3.2
Maintenance
7.3.3
Troubleshooting
Adjustment / Setting
ii
1. Product specifications
Lower feeder unit
60 to 90 g/m2 (16 to 24 lb) 60 to 90 g/m2 (16 to 24 lb) 500 sheets
Outline
1.
Name Type Installation Document Alignment
Product specifications
Paper Take-Up Cabinet Front loading type 1 way paper take-up device Desk type Center
A. Type
B. Paper type
Type Plain paper Recycled paper Size Capacity
A5R to A3, 5.5 8.5R to 11 17 Plain Paper (80 g/m2, 21.25 lb)
C. Machine specifications
Power Requirements DC 24 V 10 % (supplied from the main body) DC 5 V 5 % Max. Power Consumption Dimensions Weight 12 W or less 380 mm (W) 485 mm (D) 178 mm (H) 15.0 inch (W) 19.1 inch (D) 7.0 inch (H) 14.8 kg (32.6 lb)
D. Operating environment Conforms to the operating environment of the main body. NOTE These specifications are subject to change without notice.
Outline
1. Product specifications
Lower feeder unit
Outline
Blank Page
2. Periodical check
Lower feeder unit
Maintenance
2.
2.1
NOTE
1 The following procedure mainly uses photos and illustrations of the lower feeder
Periodical check
Maintenance procedure (periodical check parts)
unit for magicolor 7450. The same procedure is applicable to the lower feeder unit for magicolor 7450II unless otherwise noted. 2.1.1 Replacing the separation roller
Separation roller: 300,000 prints B. Procedure 1. Slide out the tray. 2. Open the vertical transport door.
Maintenance
3. Remove two tabs [1], and remove the vertical transport door [2].
[2]
[1]
4039F2C048DB
2. Periodical check
Lower feeder unit
Field Service Ver. 2.0 Aug. 2008 4. Remove two screws [1], and remove the jam clearing cover [2]. NOTE Make sure the position of the mylar when installing the jam clearing cover.
[1]
[2]
[1]
OK
NG
Maintenance
4039F2C049DB
5. Remove two screws [1] and the separation roller installation plate assy [2].
[2]
[1]
4038F2C013DB
6. Remove two C-rings [1] and the shaft [2], and remove the separation roller fixing plate assy [3]. NOTE Use care not to miss the spring [4].
2. Periodical check
Lower feeder unit Maintenance
7. Remove the C-ring [1] and guide [2], and remove the separation roller [3].
4038F2C559DB
2.1.2
Feed roller: 300,000 prints B. Procedure 1. Remove the separation roller installation plate assy. See the procedures 1 to 5 in Separation roller assy. See P.3 2. Remove two screws [1] and remove the right rear cover [2].
[2] [1]
4039F2C050DB
[1]
4039F2C051DB
2. Periodical check
Lower feeder unit
Field Service Ver. 2.0 Aug. 2008 4. Remove the screw [1] and remove the reinforcement plate [2].
[2]
[1]
4067F2C501DB
5. Remove four screws [1] and remove the feed roller assy [2].
[1] Maintenance [2]
[1]
4067F2C502DB
[1]
6. Remove two screws [1] and the Installation flame [2] of the separation roller installation plate assy.
[1] [2]
4067F2C503DB
2. Periodical check
Lower feeder unit
[2]
[1]
4067F2C504DB
[1]
9. Remove the C-ring [2] and gear [3] while sliding out the shaft assy [1] in the direction indicated in left figure.
[3]
[2]
4067F2C506DB
2. Periodical check
Lower feeder unit
Field Service Ver. 2.0 Aug. 2008 10. Remove the C-ring [1] and bushing [2], and remove the shaft assy [3].
[2] [1]
[3]
4067F2C507DB
11. Remove two E-rings [1] and bushing [2], and remove the pick-up roller fixing plate assy [3].
[2]
4067F2C508DB
[1]
[2]
4067F2C509DB
Field Service Ver. 2.0 Aug. 2008 2.1.3 Replacing the pick-up roller
2. Periodical check
Lower feeder unit
Pick-up roller: 300,000 prints B. Procedure 1. Remove the separation roller installation plate assy. See the procedures 1 to 5 in Separation roller assy. See P.3 2. Remove two screws [1] and remove the right rear cover [2].
[2] [1]
4039F2C050DB
[1]
4039F2C051DB
4. Remove the screw [1] and remove the reinforcement plate [2].
[2]
[1]
4067F2C501DB
Maintenance
2. Periodical check
Lower feeder unit
Field Service Ver. 2.0 Aug. 2008 5. Remove four screws [1] and remove the feed roller assy [2].
[1]
[2]
[1]
4067F2C502DB
[1]
6. Remove two screws [1], and remove the separation eoller installation plate assy [2] together with frame.
Maintenance
[1] [2]
4067F2C503DB
[2]
[1] [1]
4067F2C504DB
8. Remove two C-rings [1] and two bushings [2], and remove the pick-up roller assy [3].
10
2. Periodical check
Lower feeder unit Maintenance
[1]
9. Snap off the C-ring [1], and remove the pick-up roller [2].
[2]
4067F2C511DB
11
3. Other
Lower feeder unit
3.
3.1
Other
Disassembly/adjustment prohibited items
A. Paint-locked screws NOTE To prevent loose screws, a screw lock in blue or green series color is applied to the screws. The screw lock is applied to the screws that may get loose due to the vibrations and loads created by the use of machine or due to the vibrations created during transportation. If the screw lock coated screws are loosened or removed, be sure to apply a screw lock after the screws are tightened. B. Red-painted screws NOTE The screws which are difficult to be adjusted in the field are painted in red in order to prevent them from being removed by mistake. Do not remove or loosen any of the red-painted screws in the field. It should also be noted that, when two or more screws are used for a single part, only one representative screw may be marked with the red paint. C. Variable resistors on board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment/Setting. D. Removal of PWBs CAUTION When removing a circuit board or other electrical component, refer to Handling of PWBs and follow the corresponding removal procedures. The removal procedures given in the following omit the removal of connectors and screws securing the circuit board support or circuit board. Where it is absolutely necessary to touch the ICs and other electrical components on the board, be sure to ground your body.
Maintenance
12
3. Other
Lower feeder unit
3.2
3.2.1
No. 1 2 3 4 5 6 7 8
3.2.2
No. 1 2 3 4
13
Maintenance
P.21
3. Other
Lower feeder unit
3.3
NOTE
Disassembly/assembly procedure
1 The following procedure mainly uses photos and illustrations of the lower feeder
unit for magicolor 7450. The same procedure is applicable to the lower feeder unit for magicolor 7450II unless otherwise noted. 3.3.1 Rear right cover/rear left cover 1. Remove four screws [1], and remove the rear right cover [2].
[2] [1] [1]
Maintenance
4039F2C052DB
[2]
2. Remove three screws [1], and remove the rear left cover [2].
[1]
4039F2C053DB
3.3.2
Right rear cover 1. Remove two screws [1], and remove the right rear cover [2].
[2] [1]
4039F2C050DB
14
Field Service Ver. 2.0 Aug. 2008 3.3.3 Control board (PWB-Z)
3. Other
Lower feeder unit Maintenance
1. Remove the screw [1], and remove the metal blanking plate [2].
[2]
[1]
4039F2C054DB
[2]
[1]
4039F2C055DB
4039F2C056DB
15
3. Other
Lower feeder unit [1]
Field Service Ver. 2.0 Aug. 2008 4. Remove four screws [1], and remove the control board [2].
[2]
[1]
4039F2C057DB
3.3.4
Paper size board (PWB-I) 1. Remove the screw [1], and remove the metal blanking plate [2].
Maintenance
[2]
[1]
4039F2C054DB
[2]
[1]
4039F2C058DB
16
3. Other
Lower feeder unit Maintenance
3. Remove three screws [1], and remove the control board assy [2].
[2]
[1]
4067F2C512DB
[1]
4. Remove two tabs [1] and the connector [2], and remove the paper size board assy [3].
[2]
[3]
4067F2C513DB
[1]
5. Remove the lever [1], and remove the paper size board [2].
[2]
4067F2C514DB
17
3. Other
Lower feeder unit
3.3.5
1. Pull out the tray. 2. Remove the rear right cover. See P.14 3. If the optional paper feed cabinet is mounted, remove it.
[2]
4. Remove two screws [1], and remove the reinforcement plate [2].
[1] Maintenance
4038F2C165DB
[3]
[1]
5. Disconnect the connector [1]. 6. Remove three screws [2], and remove the lift-up motor [3].
[2]
4038F2C166DB
3.3.6
1. Pull out the tray. 2. Remove the rear right cover and the rear left cover. See P.14
[2]
3. Remove two screws [1], and remove the reinforcement plate [2].
[1]
4038F2C165DB
18
3. Other
Lower feeder unit Maintenance
4038F2C168DB
4. Remove the harness of the motor assy [2] from five wire saddles [1]. 5. Disconnect two connectors [3].
[1]
4038F2C167DB
6. Remove two screws [1], and remove the motor assy [2].
[2]
[1]
[1]
7. Remove two screws [1], and remove the paper feed motor [2].
[2]
4038F2C519DB
19
3. Other
Lower feeder unit
Field Service Ver. 2.0 Aug. 2008 Vertical transport motor (M2)
3.3.7
1. Pull out the tray. 2. Remove the rear right cover and the rear left cover. See P.14
[2]
3. Remove two screws [1], and remove the reinforcement plate [2].
[1]
4038F2C165DB
Maintenance
[2]
[3]
4. Remove the harness of the motor assy [2] from five wire saddles [1]. 5. Disconnect two connectors [3].
[1]
4038F2C167DB
6. Remove two screws [1], and remove the motor assy [2].
[2]
[1]
4038F2C168DB
20
3. Other
Lower feeder unit Maintenance
[1]
7. Remove two screws [1], and remove the vertical transport motor [2].
[2]
4038F2C520DB
3.4
Cleaning procedure
NOTE The alcohol described in the cleaning procedure represents the isopropyl alcohol. 3.4.1 Feed roller/pick-up roller
1. Slide out the tray. 2. Open the vertical transport door. 3. Remove two tabs [1], and remove the vertical transport door [2].
[2]
[1]
4039F2C048DB
21
3. Other
Lower feeder unit
Field Service Ver. 2.0 Aug. 2008 4. Remove two screws [1], and remove the jam clearing cover [2]. NOTE Make sure the position of the mylar when installing the jam clearing cover.
[1]
[2]
[1]
OK
NG
Maintenance
4039F2C049DB
5. Remove two screws [1] and the separation roller installation plate assy [2].
[2]
[1]
4038F2C013DB
[1]
6. Using a soft cloth dampened with alcohol, wipe the feed roller [1] and the pick-up roller [2].
[2]
4038F2C179DC
22
3. Other
Lower feeder unit
1. Slide out the tray. 2. Open the vertical transport door. 3. Remove two tabs [1], and remove the vertical transport door [2].
[2]
[1]
4039F2C048DB
[2]
[1]
[1]
OK
NG
4039F2C049DB
5. Remove two screws [1] and the separation roller installation plate assy [2].
[2]
[1]
4038F2C013DB
23
Maintenance
4. Remove two screws [1], and remove the jam clearing cover [2]. NOTE Make sure the position of the mylar when installing the jam clearing cover.
3. Other
Lower feeder unit
Field Service Ver. 2.0 Aug. 2008 6. Using a soft cloth dampened with alcohol, wipe the separation roller [1].
[1]
4038F2C523DB
3.4.3
Transport roller 2. Using a soft cloth dampened with alcohol, wipe the transport roller [1].
Maintenance
[1]
4039F2C059DA
24
Adjustment/Setting
4. How to use the adjustment section
Adjustment/Setting contains detailed information on the adjustment items and procedures for this machine. Throughout this Adjustment/Setting, the default settings are indicated by . Advance checks Before attempting to solve the customer problem, the following advance checks must be made.Check to see if: The power supply voltage meets the specifications. The power supply is properly grounded. The machine shares the power supply with any other machine that draws large current intermittently (e.g., elevator and air conditioner that generate electric noise). The installation site is environmentally appropriate: high temperature, high humidity, direct sunlight, ventilation, etc.; levelness of the installation site. The density is properly selected. Correct paper is being used for printing. The units, parts, and supplies used for printing (developer, PC drum, etc.) are properly replenished and replaced when they reach the end of their useful service life. Toner is not running out. Caution Be sure to unplug the power cord of the machine before starting the service job procedures. If it is unavoidably necessary to service the machine with its power turned ON, use utmost care not to be caught in the scanner cables or gears of the exposure unit. Special care should be used when handling the fusing unit which can be extremely hot. The developing unit has a strong magnetic field. Keep watches and measuring instruments away from it. Take care not to damage the PC drum with a tool or similar device. Do not touch IC pins with bare hands.
25
5. Sensor check
Lower feeder unit
5.
5.1
Sensor check
Check procedure
To allow sensors to be checked for operation easily and safely, data applied to the IC on the board can be checked on the panel with the main body in the standby state (including a misfeed, malfunction, and closure failure condition). <Procedure> 1. Set to the SERVICE MENU. For displaying the SERVICE MENU, see Adjustment/Setting in the main body service manual. See P.161 2. Select [DIAGNOSIS MENU] [PRINT MENU] [ELEMENT PAGE]. 3. Select [PRINT] and press Menu/Select key. 4. Sensor Information will be displayed at SENSOR INFORMATION 1, 2 and 5 in hexadecimal number on the printed element information page. 5. Check the Sensor status according to the bit allocation chart below. A. Allocating the Bit (SENSOR INFORMATION 1)
BIT 0 1 2 Tray 2 set sensor Tray 2 paper empty sensor Tray 2 paper near-empty sensor Tray 3 set sensor Tray 3 paper empty sensor Tray 3 paper near-empty sensor Tray 3 vertical transport sensor Tray 4 set sensor Tray 4 paper empty sensor Tray 4 paper near-empty sensor Tray 4 vertical transport sensor Tray 5 set sensor Tray 5 paper empty sensor Tray 5 paper near-empty sensor Part name Operation characteristics 1 In position Paper not present Blocked In position Paper not present Blocked Paper present In position Paper not present Blocked Paper present In position Paper not present Blocked 0 Out of position Paper present Unblocked Out of position Paper present Unblocked Paper not present Out of position Paper present Unblocked Paper not present Out of position Paper present Unblocked
Adjustment / Setting
3 4 5 6 7 8 9 10 11 12 13
26
5. Sensor check
Lower feeder unit Adjustment / Setting
Operation characteristics 1 Paper present Paper not present Paper present Paper present At raised position Close OHP Paper present Paper present Paper present Loop present 0 Paper not present Paper present Paper not present Paper not present Not at raised position Open Not OHP Paper not present Paper not present Paper not present Loop not present
(SENSOR INFORMATION 5)
BIT 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Lift-up sensor (tray 3) Lift-up sensor (tray 4) Lift-up sensor (tray 5) Part name 1st image transfer pressure/retraction position sensor 2nd image transfer pressure position sensor Color PC drive main sensor Color PC drive sub sensor Black PC drive main sensor Black PC drive sub sensor Operation characteristics 1 Not retracted Not retracted Blocked Blocked Blocked Blocked At raised position At raised position At raised position 0 Retracted Retracted Unblocked Unblocked Unblocked Unblocked Not at raised position Not at raised position Not at raised position
27
5. Sensor check
Lower feeder unit
Adjustment / Setting
Blank Page
28
6. Jam display
Lower feeder unit
4039F4E513DB
Troubleshooting
6.
6.1
Jam display
Misfeed display
for help
Display LCD 1 LCD 2 TRAY3 PAPER JAM TRAY4 TRAY5 Misfeed processing location Tray 3 Tray 3 right door Tray 4 Tray 4 right door Tray 5 Tray 5 right door See P.32
Misfeed Location Tray 3 take-up Vertical conveyance Tray 4 take-up Vertical conveyance Tray 5 take-up Vertical conveyance
Action
6.1.1
Open the corresponding door, clear the sheet of paper misfeed, and close the door.
29
Troubleshooting
6. Jam display
Lower feeder unit
6.2
Sensor layout
[1]
4039F4C502DB
[1] Registration roller sensor (PC1) [2] Tray 3 Vertical transport sensor (PC8)
[5] Tray 4 Paper take-up sensor (PC9) [6] Tray 5 Vertical transport sensor (PC8) [7] Tray 5 Paper take-up sensor (PC9)
Troubleshooting
[3] Tray 3 Paper take-up sensor (PC9) [4] Tray 4 Vertical transport sensor (PC8)
30
6. Jam display
Lower feeder unit
6.3
6.3.1
Solution
Initial check items
When a paper misfeed occurs, first perform the following initial check items.
Check item Does paper meet product specifications? Is the paper curled, wavy, or damp? Replace paper. Replace paper. Instruct the user on the correct paper storage procedures. Action
Is a foreign object present along the paper path, or Clean the paper path and replace if necessary. is the paper path deformed or worn? Are the paper separator fingers dirty, deformed, or worn? Are rolls/rollers dirty, deformed, or worn? Are the edge guide and trailing edge stop at the correct position to accommodate the paper? Are the actuators operating correctly? Clean or replace the defective paper separator finger. Clean or replace the defective roll/roller. Set as necessary. Correct or replace the defective actuator.
31
Troubleshooting
6. Jam display
Lower feeder unit
6.3.2
A. Detection timing
Type Detection of misfeed at tray 3 to 5 feed section Detection of misfeed at tray 3 to 5 vertical transport section Description The leading edge of the paper does not block the vertical transport sensor (PC8) even after the lapse of a given period of time after the paper feed motor (M1) has been energized. The registration roller sensor (PC1) is not blocked even after the lapse of a given period of time after the paper has blocked the vertical transport sensor (PC8). Vertical transport sensor (PC8) does not transmit the paper even after the lapse of a given period of time after the paper has blocked PC8.
Tray 3 to 5 vertical Rise timing of load for registration is earlier than the one for making the transport section loop regloop at front of the registration roller at feed. istration reversing JAM Detection of paper left in tray 3 to 5 Vertical transport sensor (PC8) is blocked when the main power switch is turned ON, a door or cover is opened and closed, or a misfeed or malfunction is reset. Paper take-up sensor (PC9) is blocked when the main power switch is turned ON, a door or cover is opened and closed, or a misfeed or malfunction is reset.
B. Action
Relevant electrical parts Paper take-up sensor (PC9) Vertical transport sensor (PC8) Registration roller sensor (PC1) Paper feed motor (M1) Control board (PWB-Z) Mechanical control board (PWB-M)
WIRING DIAGRAM Step 1 2 3 Initial check items PC9 I/O check, sensor check PC8 I/O check, sensor check PC1 I/O check, sensor check M1 operation check Change PWB-Z Change PWB-M Action Control signal PWB-Z PC PJ6Z PC-8 (ON) PWB-Z PC PJ6Z PC-11 (ON) PWB-M CNSEN-3 (ON) PWB-Z PC PJ5Z PC-1 to 4 Location (electrical component) V-22 V-22 C-3 to 4 Q-22
Troubleshooting
4 5 6 7
32
7. Trouble code
Lower feeder unit Troubleshooting
7.
7.1
Trouble code
Trouble code display
The printers CPU performs a self-diagnostics function that, on detecting a malfunction, gives the corresponding malfunction code and service call message on the control panel.
4039F4E514DB
7.2
Code 0900
0910
0950
To reset a malfunction, turn off the main power switch and turn it on again more than 10 seconds after.
33
7. Trouble code
Lower feeder unit
7.3
7.3.1 7.3.2 7.3.3
Solution
0900: Tray 4 elevator failure 0910: Tray 3 elevator failure 0950: Tray 5 elevator failure
Relevant electrical parts
WIRING DIAGRAM Step Action Check the M3 connector for proper connection and correct as necessary. Check the connector of M3 for proper drive coupling and correct as necessary. PC7 I/O check, sensor check M3 operation check Change PWB-Z Control signal PWB-Z PJ6Z PC-3 (ON) PWB-Z PJ4Z PC-4 to 5 Location (electrical component) V-21 to 22 Q-24
1 2 3 4 5
Troubleshooting
34
SERVICE MANUAL
FIELD SERVICE
Duplex option
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
Revision mark: To indicate clearly a specific section revised within text, 1 is shown at the left margin of the corresponding revised section. The number inside 1 represents the number of times the revision has been made. To indicate clearly a specific page that contains a revision or revisions, the page number appearing at the left or right bottom of the specific page is marked with 1 . The number inside 1 represents the number of times the revision has been made. NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted. When a page revised in Ver. 2.0 has been changed in Ver. 3.0: The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted. When a page revised in Ver. 2.0 has not been changed in Ver. 3.0: The revision marks for Ver. 2.0 are left as they are.
1
Revision mark
Maintenance
2. 2.1 2.2 Other ....................................................................................................................... 3 Disassembly/adjustment prohibited items ............................................................ 3 Disassembly/assembly/cleaning list (Other parts) ................................................ 4 Disassembly/assembly parts list ................................................................... 4 Cleaning parts list ......................................................................................... 4 Duplex unit .................................................................................................... 4 Transport roller/roll 1, 2 ................................................................................. 5 Transport roller/roll 3 ..................................................................................... 6 Ventilation section ......................................................................................... 6
Adjustment / Setting Troubleshooting Maintenance Outline
Adjustment/Setting
3. 4. 4.1 How to use the adjustment section ......................................................................... 7 Sensor check........................................................................................................... 8 Check procedure .................................................................................................. 8
Troubleshooting
5. 5.1 5.2 5.3 Jam display ............................................................................................................. 9 Misfeed display ..................................................................................................... 9 Misfeed display resetting procedure ............................................................. 9 Sensor layout ...................................................................................................... 10 Solution............................................................................................................... 11 Initial check items........................................................................................ 11 Duplex unit pre-registration section misfeed ............................................... 12 Duplex unit transport section misfeed ......................................................... 13 5.1.1
ii
Blank Page Field Service Ver. 2.0 Aug. 2008
1. Product specifications
1.
Name Type
Product specifications
Duplex Unit Switchback and Circulating Duplex Unit Mounted on the right side door of main body Center
A. Type
B. Paper type
Type Size Print paper size Plain paper 64 to 256 g/m2 (17 to 68 lb)
A5R to A3 Wide, 5.5 8.5R to 12 18 width length 139.7 to 311.1 mm (5.5 12.25 inch) 148.0 to 457.2 mm (5.75 18 inch)
C. Machine specifications
Power Requirements DC 24 V 10 % (supplied from the main unit) DC 5 V 5 % (supplied from the main unit) Dimensions Weight 110 mm (W) 440 mm (D) 345 mm (H) 4.25 inch (W) 17.25 inch (D) 13.5 inch (H) 3.0 kg (6.5 lb)
D. Operating environment Conforms to the operating environment of the main unit NOTE These specifications are subject to change without notice.
Outline
Duplex option
Outline
1. Product specifications
Outline
Duplex option
Blank Page
2. Other
2.
2.1
Other
Disassembly/adjustment prohibited items
A. Paint-locked screws NOTE To prevent loose screws, a screw lock in blue or green series color is applied to the screws. The screw lock is applied to the screws that may get loose due to the vibrations and loads created by the use of machine or due to the vibrations created during transportation. If the screw lock coated screws are loosened or removed, be sure to apply a screw lock after the screws are tightened. B. Red-painted screws NOTE The screws which are difficult to be adjusted in the field are painted in red in order to prevent them from being removed by mistake. Do not remove or loosen any of the red-painted screws in the field. It should also be noted that, when two or more screws are used for a single part, only one representative screw may be marked with the red paint. C. Variable resistors on board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment/Setting. D. Removal of PWBs CAUTION When removing a circuit board or other electrical component, refer to Handling of PWBs and follow the corresponding removal procedures. The removal procedures given in the following omit the removal of connectors and screws securing the circuit board support or circuit board. Where it is absolutely necessary to touch the ICs and other electrical components on the board, be sure to ground your body.
Maintenance
Duplex option
Maintenance
2. Other
1 Duplex option
2.2
2.2.1
No 1
2.2.2
No. 1 2 3
2.3
NOTE
Disassembly/assembly procedure
1 The following procedure mainly uses photos and illustrations of the duplex option Maintenance
for magicolor 7450. The same procedure is applicable to the duplex option for magicolor 7450II unless otherwise noted. 2.3.1 Duplex unit
[2]
[1]
1. Release the tab [1], and remove the connector cover [2].
4066F2C507DB
[1]
4066F2C508DB
2. Other 3. Open the duplex unit door [1]. 4. Remove two screws [2], and remove the duplex unit [3].
[1]
4066F2C509DB
2.4
Cleaning procedure
2.4.1
Transport roller/roll 1, 2
[2]
1. Open the duplex unit door [1]. 2. Using a soft cloth dampened with alcohol, wipe the transport roller/roll 1 [2], 2 [3] clean of dirt.
[1]
[3]
4039F2C045DB
Maintenance
NOTE The alcohol described in the cleaning procedure of maintenance represents the isopropyl alcohol.
Duplex option
[3]
2. Other 2.4.2
Duplex option
2. Using a soft cloth dampened with alcohol, wipe the transport roller/roll 3 [1] clean of dirt.
4066F2C504DB
2.4.3
Maintenance
Ventilation section 1. Using a soft cloth dampened with alcohol, wipe the outside of the ventilation section [1] clean of dirt.
[1]
4039F2C046DB
2. Open the duplex unit door [1]. 3. Using a soft cloth dampened with alcohol, wipe the inside of the ventilation section [2] clean of dirt.
[2] [1]
4039F2C047DB
3.
Adjustment/Setting contains detailed information on the adjustment items and procedures for this machine. Throughout this Adjustment/Setting, the default settings are indicated by . Advance Checks Before attempting to solve the customer problem, the following advance checks must be made.Check to see if: The power supply voltage meets the specifications. The power supply is properly grounded. The machine shares the power supply with any other machine that draws large current intermittently (e.g., elevator and air conditioner that generate electric noise). The installation site is environmentally appropriate: high temperature, high humidity, direct sunlight, ventilation, etc.; levelness of the installation site. The original has a problem that may cause a defective image. The density is properly selected. Correct paper is being used for printing. The units, parts, and supplies used for printing (developer, PC drum, etc.) are properly replenished and replaced when they reach the end of their useful service life. Toner is not running out. Caution Be sure to unplug the power cord of the machine before starting the service job procedures. If it is unavoidably necessary to service the machine with its power turned ON, use utmost care not to be caught in the scanner cables or gears of the exposure unit. Special care should be used when handling the fusing unit which can be extremely hot. The developing unit has a strong magnetic field. Keep watches and measuring instruments away from it. Take care not to damage the PC drum with a tool or similar device. Do not touch IC pins with bare hands.
Adjustment / Setting
Duplex option
Adjustment/Setting
4. Sensor check
4.
Duplex option
Sensor check
Check procedure
4.1
To allow sensors to be checked for operation easily and safely, data applied to the IC on the board can be checked on the panel with the main body in the standby state (including a misfeed, malfunction, and closure failure condition). <Procedure> 1. Set to the SERVICE MENU. For displaying the SERVICE MENU, see Adjustment/Setting in the main body service manual. See P.161 2. Select [DIAGNOSIS MENU] [PRINT MENU] [ELEMENT PAGE]. 3. Select [PRINT] and press Menu/Select key. 4. Sensor Information will be displayed at SENSOR INFORMATION 3 in hexadecimal number on the printed element information page. 5. Check the Sensor status according to the Bit allocation chart below. A. Allocating the Bit (SENSOR INFORMATION 3)
BIT 0 1 2 Part name Duplex unit transport sensor1 Duplex unit transport sensor2 Operation characteristics 1 Paper present Paper present 0 Paper not present Paper not present
Adjustment / Setting
3 4 5 6 7 8 9 10 11 12 13
5. Jam display
5.
5.1
Jam display
Misfeed display
for help
4039F4E512DB
Action
5.1.1
Open the corresponding door, clear the sheet of paper misfeed, and close the door.
Troubleshooting
Duplex option
Troubleshooting
5. Jam display
5.2
Duplex option
Sensor layout
[1]
[2]
[3]
4066F4C501DB
[1] Duplex unit transport sensor 1 (PC1) [2] Duplex unit transport sensor 2 (PC2)
Troubleshooting
10
5. Jam display
5.3
5.3.1
Solution
Initial check items
Duplex option
When a paper misfeed occurs, first perform the following initial check items.
Check item Does paper meet product specifications? Is the paper curled, wavy, or damp? Replace paper. Replace paper. Instruct the user on the correct paper storage procedures. Action
Is a foreign object present along the paper path, or Clean the paper path and replace if necessary. is the paper path deformed or worn? Are the paper separator fingers dirty, deformed, or worn? Are rolls/rollers dirty, deformed, or worn? Are the edge guide and trailing edge stop at the correct position to accommodate the paper? Are the actuators operating correctly? Clean or replace the defective paper separator finger. Clean or replace the defective roll/roller. Set as necessary. Correct or replace the defective actuator.
11
Troubleshooting
A. Detection timing
Type Detection of misfeed at duplex pre-registration section Duplex unit pre-registration section loop registration reversing JAM detection Description The registration roller sensor (PC1) is not blocked even after the lapse of a given period of time after the duplex paper take-up sequence started. Rise timing of load for registration is earlier than the one for making the loop at front of the registration roller at pre-registration take-up.
B. Action
Relevant electrical parts Registration roller sensor (PC1) Duplex control board (PWB-A) Mechanical control board (PWB-M) WIRING DIAGRAM Step 1 2 3 4 Initial check items PC1 I/O, sensor check PWB-A replacement PWB-M replacement Action Control signal PWB-M CNSEN-3 (ON) Location (electrical components) C-4
Troubleshooting
12
Field Service Ver. 2.0 Aug. 2008 5.3.3 Duplex unit transport section misfeed
5. Jam display
A. Detection timing
Type Detection of misfeed at duplex transport section Description The duplex unit transport sensor 2 (PC2) is not blocked even after the set period of time has elapsed after the duplex unit transport sensor 1 (PC1) is blocked by the paper. The duplex unit transport sensor 1 (PC1) is not unblocked even after the set period of time has elapsed after the duplex unit transport sensor 1 (PC1) is blocked by the paper. The duplex unit transport sensor 2 (PC2) is not unblocked even after the set period of time has elapsed after the duplex unit transport sensor 2 (PC2) is blocked by the paper. The duplex unit transport sensor 1 (PC1) or duplex unit transport sensor 2 (PC2) are blocked when the main power switch is set to ON, a door or cover is opened and closed, or a misfeed or malfunction is reset.
B. Action
Relevant electrical parts Registration roller sensor (PC1) Duplex unit transport sensor 1 (PC1) Duplex unit transport sensor 2 (PC2) Duplex unit switchback motor (M1) Duplex unit transport motor (M2) Duplex control board (PWB-A) Mechanical control board (PWB-M)
WIRING DIAGRAM Step 1 2 3 4 5 6 7 8 Initial check items PC1 I/O, sensor check PC1 I/O, sensor check PC2 I/O, sensor check M1 operation check M2 operation check PWB-A replacement PWB-M replacement Action Control signal PWB-M CNSEN-3 (ON) PWB-A PJ4A-1 to 4 PWB-A PJ5A-1 to 4 Location (electrical components) C-4 U-18 U-18 V-19 V-19
13
Troubleshooting
Duplex option
5. Jam display
Duplex option
Blank Page
Troubleshooting
14
T F
4039-B001-1A Aug.2008
1
CN41
3 2 1 1 2 3
Japan
M13
PJ38
PG1 M11
CN1PU1
2 1 2 1 BK W 1 2 N1 L1
Y/G
GY GY GY GY GY GY GY GY GY GY GY
S1
CN59
2 1 1 2
PC11
1 3 2 4 GY GY GY GY GY GY GY GY GY GY GY
BK W BK W
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
2
S2
CN2PU1
BK W 1 2 N2 L2
PC10
1A 2A 1B 2B
BK W BK W
M13_LOCK M13 ON GND M11_LOCK GND M11 ON CL3 ON DC24V NC M1_LOCK M1_CLK M1_REV M1_REM DC5V GND GND DC24V
1 2 3 4 5 6 7 8 9
6 5 4 3 2 1
1 2 3 4 5 6
TUBE
PC9
CN64
1 2 3 4
LED_REM GND PC12 ON LED_REM GND PC11 ON LED_REM GND PC10 ON LED_REM GND PC9 ON SIZE1 SIZE2 PWB-I SIZE3 SIZE4 GND
TUBE
CN1 PJ1I
PWB-I
Imaging Unit/K
CN63
1 2 3 4
5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
3
PG1
BK W 1 2 N1 L1 (G) (N) (L) Y/G W BK
CNAT
1 3 2 4
BK W BK W
S1
PJ10
PC1
3 2 1
1A 2A 1B 2B
BK W BK W
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY ATDC_CONT_K DC24V ATDC_MON_K GND ATDC_CONT_C DC24V ATDC_MON_C GND ATDC_CONT_M DC24V ATDC_MON_M GND ATDC_CONT_Y DC24V ATDC_MON_Y GND
S2
CN2PU1 CN20 CN6
J9P-3 J9P-1 Y 4 3 2 1 GR
CN6PU1
NC GND NC DC3.3V
PC4
Imaging Unit/Y
OHP Sensor
TUBE
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
4
CNSEN
2 1
PJ12
SE1
5 4 3 2 1
CNLV2
CN8PU1
1 2 GND DC15V 4 3 2 1 GND DC15V GND DC5V
230V Areas
CNLV2-1 CNLV2-2 J9P-4 J9P-2 GR PI CN8PU1-4 CN8PU1-3 GR PI GR Y
IDC/Registration Sensor /1
PJ13
TUBE
CN1
SE2
5 4 3 2 1
CN1PU1
PG1
BK W 1 2 N1 L1
Y/G W BK
LED_REM GND PC1 ON DC5V LED_REM PC4 ON SE1 VO1 SE1 VO2 DC5V GND SE1_REF SE2 VO1 SE2 VO2 DC5V GND SE2_REF DC24V CL1 ON
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
IDC/Registration Sensor /2
CN24
2 1 1 2
S1
1 3 2 4
BK W BK W
CL1
CN2PU1
1A 2A 1B 2B
BK W BK W
HEATER_RY SLEEP_REM ZEROCROSS H3_REM H2_REM FLICKER_REM H1_REM DC5V GND DC.3V
CNLV1-10 CNLV1-9 CNLV1-8 CNLV1-7 CNLV1-6 CNLV1-5 CNLV1-4 CNLV1-3 CNLV1-2 CNLV1-1 HEATER_RY SLEEP_REM ZEROCROSS H3_REM H2_REM FLICKER_REM H1_REM DC5V GND DC3.3V
GY GY GY GY GY GY GY GY GY GY
GY GY GY GY GY GY GY GY GY GY
CN7PU1-1 CN7PU1-2 CN7PU1-3 CN7PU1-4 CN7PU1-5 CN7PU1-6 CN7PU1-7 CN7PU1-8 CN7PU1-9 CN7PU1-10
5
S2
TUBE
T2
(W)
R (W) T1
(W)
S4
CN4PU1
DC24V GND DC5V R S5-COM 3 2 1 S4-COM CNCOP-2 S3-COM COM NO R GR Y (R) (W)
CN30 26-E
BK W W 1 2 3 1 2 3
CN2HV1
CN3PU1
1 2 3 4 5
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
6
Fusing Unit
CN31 CNPOW
4 3 2 1 1 2 3 4 5 6 7 8
CN5PU1
R GR CN5PU1-1 CN5PU1-2
BK W 1 2 1 2
GR Y R GR
DC24V DC24V GND GND 4th D.B. _DC_PWM *6 3rd D.B. _DC_PWM *6 2nd D.B. _DC_PWM *6 4th D.B. _AC_REM *6 3rd D.B. _AC_REM *6 2nd D.B. _AC_REM *6 D.B. _CLK *6 1st D.B._AC_REM *6 2nd_I.T. MONITOR *1 1st D.B._DC_PWM *6 1st I.T. MONITOR *1 2nd I.T._PWM *1 1st I.T./2nd I.T_REM *1 1st I.T._PWM *1 I.T._REM *1
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
DC24V DC24V GND GND 4th D.B. _DC_PWM *6 3rd D.B. _DC_PWM *6 2nd D.B. _DC_PWM *6 4th D.B. _AC_REM *6 3rd D.B. _AC_REM *6 2nd D.B. _AC_REM *6 D.B. _CLK *6 1st D.B._AC_REM *6 2nd_I.T. MONITOR *1 1st D.B._DC_PWM *6 1st I.T. MONITOR *1 2nd I.T._PWM *1 1st I.T./2nd I.T_REM *1 1st I.T._PWM *1 I.T._REM *1
CNRC
5 4 3 2 1
1 2 3 4
PJ1R
5 4-P
GY GY GY GY
CN1HV1
10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
7
1 2 3 4
CNHV1
J9P PJ50
4 3 2 1 GY GY GY 1 2 3
Y Y GR GR
GND DC24V GND DC24V 4th GRID_PWM 1st P.C._REM *2 3rd GRID_PWM 1st GRID_PWM 2nd P.C._REM *2 2nd GRID_PWM
CNSKF
PC19
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GND DC24V GND DC24V 4th GRID_PWM 1st P.C._REM *2 3rd GRID_PWM 1st GRID_PWM 2nd P.C._REM *2 2nd GRID_PWM DC5V SE3 ON GND SE3 ON M10 ON GND M10_LOCK NC
CN21
GY GY GY GY 4 3 2 1 1 2 3 4
CN8
Y GY GR GY 4 3 2 1 1 2 3 4
PJ26
SE3
4 3 2 1
Temperature/Humidity Sensor
13-J 3
GY GY GY GY GY DC24V GND Polygon S/S Polygon LD Polygon CLK
To CNINF1
CNINF1P
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
8
16-J
CN4
GY GY GY GY GY GY GY GY 3 2 1 1 2 3
CN5
M10
3 2 1
1 2 3
GND K_DATA1[+] K_DATA1[-] GND K_DATA2[+] K_DATA2[-] GND C_DATA1[+] C_DATA1[-] GND C_DATA2[+] C_DATA2[-] GND M_DATA1[+] M_DATA1[-] GND M_DATA2[+] M_DATA2[-] GND Y_DATA1[+] Y_DATA1[-] GND Y_DATA2[+] Y_DATA2[-] GND GND E_DATA_K2 E_DATA_K1 GND ENBDATA_K GND E_DATA_C2 E_DATA_C2 GND EDATA_C GND E_DATA_M2 E_DATA_M1 GND EDATA_M GND E_DATA_Y2 E_DATA_Y1 GND EDATA_Y GND
CN27
2 1 1 2
PH Unit/Y
CNPH1
PJ2D
CL5
PJ7D
2 1
2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DC5V S/HB2 Y S/H2 Y ENB Y S/HB1 Y S/H1 Y GND DATA2 Y DATA2 Y GND DATA1 Y DATA1 Y GND GND LDPOWER Y GND SOS Y DC5V SOS LOW Y
Polygon_CLK_Y Polygon_LOCK_Y Polygon_REM_Y GND DC24V NC DC5V S/HB_Y2 S/H_Y2 LD_EN_Y S/HB_Y1 S/H_Y1 GND LD_POWER_Y GND SOS_Y DC5V SOS_LOW_Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
GY GY GY GY GY GY GY GY GY GY GY GY
PJ17
4 3 2 1 1 2 3 4 3 2 1
J13P
PJ01HDD
PC13
CNTRY1
1 2 3 4 5 6 7 8 9 10
22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
9
4 To CNINF2 CNINF2P
50 49 50 49
Polygon_CLK_Y Polygon_LOCK_Y Polygon_REM_Y GND DC24V NC DC5V S/HB_Y2 S/H_Y2 LD_EN_Y S/HB_Y1 S/H_Y1 GND LD_POWER_Y GND SOS_Y DC5V SOS_LOW_Y
DC24V CL5 ON LED_REM GND PC13 ON DC24V SL2 ON LED_REM GND PC14 ON
GY GY GY GY GY GY GY GY GY GY
SL2
17-J
GY GY GY GY GY 1 2 3 4 5
PC14
J22P
GND K_HSYNC GND C_HSYNC GND M_HSYNC GND Y_HSYNC GND ENG_DATA CTL_DATA NC ENG_BUSY CTL_BUSY POWER_MONITOR PD NC TOD GND MOTION_EN SUBSW_ON SLEEP_REM
GY GY GY GY GY GY GY GY GY GY GY GY 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 SOS_LOW_M DC5V SOS_M GND LD_POWER_M GND S/H_M1 S/HB_M1 LD_EN_M S/H_M2 S/HB_M2 DC5V NC Polygon_REM_M Polygon_LOCK_M Polygon_CLK_M GY GY GY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CN2OP
10 9 8 7 6 5 4 3 2 1
W GY GY Y Y OR OR PI PI
SOS_LOW_M DC5V SOS_M GND LD_POWER_M GND S/H_M1 S/HB_M1 LD_EN_M S/H_M2 S/HB_M2 DC5V NC Polygon_REM_M Polygon_LOCK_M Polygon_CLK_M
PH Unit/M
10 8 6 4 2
9 7 5 3 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
10
CNCF
GR
10
CN29
UN1
CNTRY2
Y GY GR 1 2 3
1 2 3 1 2 3
CN43
1 2 2 1
PJ5D
CL2
CNPH3
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
TUBE
93 94 1 2
DC5V S/HB2 M S/H2 M ENB M S/HB1 M S/H1 M GND DATA2 M DATA2 M GND DATA1 M DATA1 M GND GND LDPOWER M GND SOS M DC5V SOS LOW M
GY GY GY GY GY GY GY GY GY GY GY GY SOS_LOW_C DC5V SOS_C GND LD_POWER_C GND S/H_C1 S/HB_C1 LD_EN_C S/H_C2 S/HB_C2 DC5V NC Polygon_REM_C Polygon_LOCK_C Polygon_CLK_C GY GY GY
CN40
1 2 3 3 2 1
GY GY GY GY GY
SOS_LOW_C DC5V SOS_C GND LD_POWER_C GND S/H_C1 S/HB_C1 LD_EN_C S/H_C2 S/HB_C2 DC5V NC Polygon_REM_C Polygon_LOCK_C Polygon_CLK_C NC
M14
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
11
J6P
11
PJ41 CNLP
PC8
1 2 3
GY GY GY GY GY GY GY GY GY GY GY GY
CL2 ON DC24V M14_LOCK GND M14 ON PC8 ON GND LED_REM PC6 ON GND LED_REM CL4 ON DC24V
GY GY GY GY GY GY GY GY GY GY GY GY GY
PJ37
1 2 3
PC6
CNPH4
PJ4D
PH Unit/C
CL4
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
12
J26P NC J4P J27P NC
183 184 91 92
12
SOS_LOW_K DC5V SOS_K GND LD_POWER_K GND S/H_K1 S/HB_K1 LD_EN_K S/H_K2 S/HB_K2 DC5V NC DC24V GND Polygon_REM_K Polygon_LOCK_K Polygon_CLK_K
SOS_LOW_K DC5V SOS_K GND LD_POWER_K GND S/H_K1 S/HB_K1 LD_EN_K S/H_K2 S/HB_K2 DC5V NC DC24V GND Polygon_REM_K Polygon_LOCK_K Polygon_CLK_K NC
Developing Clutch/K
DC5V S/HB2 C S/H2 C ENB C S/HB1 C S/H1 C GND DATA2 C DATA2 C GND DATA1 C DATA1 C GND GND LDPOWER C GND SOS C DC5V SOS LOW C
CN36
2 1 1 2
TH4
CN37
2 1 1 2
GY GY GY GY GY
1 2 3 4 5
TH5
J28P
NC
1 2 3 4 5 6 7 8 9 10 11
To J24P
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
13
J15P
1 3 2
13
Battery
TH2
GY GY GY GY GY GY GY GY GY GY GY
6 5 4 3 2 1
1 2 3 4 5 6
GND Y_DATA2[-] Y_DATA2[+] GND Y_DATA1[-] Y_DATA1[+] GND M_DATA2[-] M_DATA2[+] GND M_DATA1[-] M_DATA1[+] GND C_DATA2[-] C_DATA2[+] GND C_DATA1[-] C_DATA1[+] GND K_DATA2[-] K_DATA2[+] GND K_DATA1[-] K_DATA1[+] GND
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
TH3
4 3 2 1
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
DC5V S/HB2 K S/H2 K ENB K S/HB1 K S/H1 K GND DATA2 K DATA2 K GND DATA1 K DATA1 K GND GND LDPOWER K GND SOS K DC5V SOS LOW K
GY GY GY GY GY GY GY GY 1 2 3 4 5 6 7 8
14 15 16 17
PC1-DU #4066 Duplex(Option)
14
PJ19
PC2
3 2 1
Exit Sensor
15
PJ1E
3 2 1
GND CSIC_RXD *4 CSIC_TXD *3 GND CSIC_RXD *4 CSIC_TXD *3 GND CSIC_RXD *4 CSIC_TXD *3 GND CSIC_RXD *4 CSIC_TXD *3
GY GY GY GY GY GY GY GY GY GY GY GY 1 2 3 4 5 6 7 8 9 10 11 12
GY GY GY GY GY GY GY GY GY GY GY GY 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12
PJ1E
3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
GND E_DATA_K2 E_DATA_K1 GND ENBDATA_K GND E_DATA_C2 E_DATA_C2 GND EDATA_C GND E_DATA_M2 E_DATA_M1 GND EDATA_M GND E_DATA_Y2 E_DATA_Y1 GND EDATA_Y GND
16
17
PJ1E
3 2 1
PJ1E
3 2 1
GND K_HSYNC GND C_HSYNC GND M_HSYNC GND Y_HSYNC GND ENG_DATA CTL_DATA NC ENG_BUSY CTL_BUSY POWER_MONITOR PD NC TOD GND MOTION_EN SUBSW_ON SLEEP_REM
GND CSIC_RXD *4 CSIC_TXD *3 GND CSIC_RXD *4 CSIC_TXD *3 GND CSIC_RXD *4 CSIC_TXD *3 GND CSIC_RXD *4 CSIC_TXD *3
GY GY GY GY GY GY GY GY GY GY GY GY 1 2 3 4 5 6 7 8 9 10 11 12
GY GY GY GY GY GY GY GY GY GY GY GY 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12
PJ1E
3 2 1
Duplex Unit Transport Sensor 1 (In PWB-A DU) Duplex Unit Transport Sensor 2 (In PWB-A DU)
18 19 20 21 22 23 24 25
*1 I.T. : Image Transfer *2 P.C. : Photo Conductor *3 TXD : Transmission Data *4 RXD : Reception Data *5 CW/CCW : Clock Wise/Counter Clock Wise *6 D.B. : Developing Bias
18
PJ1E
3 2 1
TUBE
GY GY GY GY GY GY GY GY 11 10 9 8 7 6 5 4 3 2 1
GY GY GY GY GY GY GY GY 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11
PJ1A DU
CNDUP
4 3 2 1
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
PJ4A DU
M1-DU Duplex Unit Switchback Motor M2-DU Duplex Unit Transport Motor
PJ40
3 2 1
B B A A
DUP_SET DUP_FEED_MO_ENB DUP_FEED_MO_ENA DUP_FEED_MO_B DUP_FEED_MO_A DUP_REV_PD DUP_REV_MO_ENB DUP_REV_MO_ENA NC DC5V DUP_REV_MO_B
Y GY
GY GY
GY GY GY GY GY GY GY GY GR Y GY GY GY GY GY GY R GR
CN19
19
PJ23
3 2 1
NC DUP_SET DUP_FEED_MO_ENB DUP_FEED_MO_ENA DUP_FEED_MO_B DUP_FEED_MO_A DUP_REV_PD DUP_REV_MO_ENB DUP_REV_MO_ENA NC DC5V DUP_REV_MO_B DUP_REV_MO_A DUP_FEED_PD DUP_EXIT_PS DUP_FEED_PS DUP_COVER_OP DC24V GND
PC17
7 6 5 4 3 2 1
7 6 5 4 3 2 1
1 2 3 4 5 6 7
PJ2A DU
GY GY GY GY GY R GR
GY GY GY GY GY GY GY
CN17
PJ21
3 2 1
PC15
12 11 10 9 8 7 6 5 4 3 2 1
LED_REM GND PC17 ON LED_REM GND PC15 ON LED_REM GND PC18 ON LED_REM GND PC16 ON LED_REM GND PC3 ON LED_REM GND PC7 ON M5 ON GND
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CN3
1 2 3 4 5 6 7 8 9 10 11 12
PJ3A DU
GY GY GY
PJ24
3 2 1
PC18
GY GY GY GY GY GY GY GY GY GY GY GY
20
PJ22
3 2 1
PC16
PJ1
8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8
PJ2Z PC
GND DC24V
CN44
GY GY GY GY GY GY GY GY
PJ2
PC7
3 2 1
21
CNCST
1 2 3 4 5 6 7 8 9 10 11 12
PJ1Z PC
PJ3
2 1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
12 11 10 9 8 7 6 5 4 3 2 1
PJ109
3 2 1
FLM GND GND DC5V DC5V RTS RXD *4 TXD *3 CLK A1_IN A2_IN GND
GR R GY GR GR Y Y GY GY GY GY GY GY GR
GR R GY GR GR Y Y GY GY GY GY
M5
GND DC24V FLM GND GND DC5V DC5V CASSETTE_RTS CASSETTE_RXD *4 CASSETTE_TXD *3 CASSETTE_CLK GND GR
2nd Image Transfer Pressure/Retraction Motor PC7-PC Lift-Up Sensor Paper Empty Sensor Paper Take-Up Sensor
GY GY GY
CN107 PJ110
GY GY GY 3 2 1 3 2 1 M1-PC
CN101
CN39
M12
1 2 3
3 2 1
M1-PC
4 3 2 1
1 2 3 4
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PC6-PC PC9-PC PC8-PC Vertical Transport Sensor Door Set Sensor PC5-PC
In case of two add-on paper cassettes or more
M2-PC
1 2 3 4
PJ6Z PC
22
M2-PC
4 3 2 1
1 2 3 4
PJ111
GY GY GY
A B A B A B A B
GY GY GY GY GY GY GY GY
CN102
PJ5
M6
CN42
1 2 3 3 2 1
GR R GR GY
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
DC5V GND PC7-PC ON DC5V GND PC6-PC ON GND PC9-PC ON DC5V GND PC8-PC ON DC5V DC5V GND PC5-PC ON
M3
CNR2FAN
PJ29
3 2 1
GY GY GY GY GY GY GY GY GY GY
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9
PC4-PC
PJ30 PJ113
GY GY GY 3 2 1
M12_LOCK M12 ON GND B B M6 A A M3_H/L M3_LOCK M3_CLK NC M3_REM DC5V GND GND DC24V
PC3-PC
PJ31
3 2 1
DC5V GND PC4-PC ON DC5V GND PC3-PC ON DC5V GND PC2-PC ON SIZE1 SIZE2 PWB-I PC SIZE3 SIZE4 GND
GY GY GY GY GY GY GY GY GY GY GY GY GY GY 1 2 3 4 5 6 7 8 9 10 11 12 13 14
23
M7
1 2 3 4
PC2-PC
Set Sensor
CNDM3 CN12
5 4 3 2 1 SIZE1 SIZE2 SIZE3 SIZE4 GND PWB-I PC
PJ8
M2
1 2 3 4 5 6 7 8 9
PWB-I PC
PJ1I PC PJ105
3 2 1
GY GY GY GY GY
PC1-PC
GR R GY GR GR Y Y GY GY GY GY GY GY GY 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
GND DC24V FLM GND GND DC5V DC5V RTS RXD *4 TXD *3 CLK A1_IN A2_IN GND
Y GR GY GY GY
24
PJ4Z PC
1 2 3 4 5
M4
CNSM
4 3 2 1
1 2 3 4
M3-PC
Lift-Up Motor
M4
B B A A
GY GY GY GY
CNMT CNER
* *
(BL) (W)
2 1
I.T. Unit *1
PJ45
1 2
25
LA4
PJ44
1 2
LA2
PJ42
1 2
26 27 28
26
LA1
S3
COM NO
CNCOP
CN4PU1-2 S5-NO
Y GR R
S5
COM NO
27
M8
CNTM NC
DESTINATION
DESCRIPTION
OUTPUT OF ACTIVE HIGH OR LOW INPUT OF ACTIVE HIGH OR LOW DC24V DC5V
28
LOCATION
CLOSED END CONNECTORS EXTRA LARGE CLOSED END CONNECTORS LARGE CLOSED END CONNECTORS MEDIUM CLOSED END CONNECTORS SMALL POSITIVE LOCK RECEPTACLE #250 WITH HOUSING POSITIVE LOCK RECEPTACLE #187 WITH HOUSING POSITIVE LOCK RECEPTACLE #110 WITH HOUSING OUTPUT OF ACTIVE LOW
1
CN41
3 2 1 1 2 3
M13
PJ38
CN45
GY GY GY 4 3 2 1 1 2 3 4
M11
PJ39 CNDM1
GY GY GY GY GY GY GY GY GY GY GY
CN59
2 1 1 2
GY GY GY
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
2
PC10
CN64
1 2 3 4 1 2 3 4 5 6 7 8 9
GY GY GY GY GY GY GY GY
M13_LOCK M13 ON GND M11_LOCK GND M11 ON CL3 ON DC24V NC M1_LOCK M1_CLK M1_REV M1_REM DC5V GND GND DC24V
PJ15 CN9
GY GY GY GY GY GY GY GY GY GY GY GY
M1
6 5 4 3 2 1 1 2 3 4 5 6
Main Motor
CNMP PJ16
PC9
3 2 1
LED_REM GND PC12 ON LED_REM GND PC11 ON LED_REM GND PC10 ON LED_REM GND PC9 ON SIZE1 SIZE2 PWB-I SIZE3 SIZE4 GND
Imaging Unit/K
PJ1I
PWB-I
5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
3
CN63
1 2 3 4
Imaging Unit/C
CNAT CN62
1 2 3 4
PJ10
PC1
3 2 1
Imaging Unit/M
CN61 CN20 CN6
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY ATDC_CONT_K DC24V ATDC_MON_K GND ATDC_CONT_C DC24V ATDC_MON_C GND ATDC_CONT_M DC24V ATDC_MON_M GND ATDC_CONT_Y DC24V ATDC_MON_Y GND
PC4
3 2 1
1 2 3 4
Imaging Unit/Y
6 4-P
OHP Sensor
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
4
CNSEN CNLV2
GR PI 1 2 GND DC15V CN8PU1-4 CN8PU1-3
PJ12
SE1
PJ13
5 4 3 2 1
7 5-P
SE2
LED_REM GND PC1 ON DC5V LED_REM PC4 ON SE1 VO1 SE1 VO2 DC5V GND SE1_REF SE2 VO1 SE2 VO2 DC5V GND SE2_REF DC24V CL1 ON
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
5 4 3 2 1
CL1
GY GY GY GY GY GY GY GY GY GY
CN7PU1-1 CN7PU1-2 CN7PU1-3 CN7PU1-4 CN7PU1-5 CN7PU1-6 CN7PU1-7 CN7PU1-8 CN7PU1-9 CN7PU1-10
10 9 8 7 6 5 4 3 2 1
HEATER_RY SLEEP_REM ZEROCROSS H3_REM H2_REM FLICKER_REM H1_REM DC5V GND DC3.3V
CNLV1
5
8 6-P CNHV2
T2
(W)
R (W) T1
(W)
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
6
CNPOW
R GR CN5PU1-1 1 2 3 4 5 6 7 8 CN5PU1-2
CN5PU1-4 CN5PU1-3
DC24V DC24V GND GND 4th D.B. _DC_PWM *6 3rd D.B. _DC_PWM *6 2nd D.B. _DC_PWM *6 4th D.B. _AC_REM *6 3rd D.B. _AC_REM *6 2nd D.B. _AC_REM *6 D.B. _CLK *6 1st D.B._AC_REM *6 2nd_I.T. MONITOR *1 1st D.B._DC_PWM *6 1st I.T. MONITOR *1 2nd I.T._PWM *1 1st I.T./2nd I.T_REM *1 1st I.T._PWM *1 I.T._REM *1
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
DC24V DC24V GND GND 4th D.B. _DC_PWM *6 3rd D.B. _DC_PWM *6 2nd D.B. _DC_PWM *6 4th D.B. _AC_REM *6 3rd D.B. _AC_REM *6 2nd D.B. _AC_REM *6 D.B. _CLK *6 1st D.B._AC_REM *6 2nd_I.T. MONITOR *1 1st D.B._DC_PWM *6 1st I.T. MONITOR *1 2nd I.T._PWM *1 1st I.T./2nd I.T_REM *1 1st I.T._PWM *1 I.T._REM *1
CNRC
5 4 3 2 1
1 2 3 4
PJ1R
GY GY GY GY
CN1HV1
10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
7
PJ50
GY GY GY 1 2 3 NC 4 3 2 1
GND DC24V GND DC24V 4th GRID_PWM 1st P.C._REM *2 3rd GRID_PWM 1st GRID_PWM 2nd P.C._REM *2 2nd GRID_PWM
CNHV1
CNSKF
PC19
PJ6D
GND DC24V GND DC24V 4th GRID_PWM 1st P.C._REM *2 3rd GRID_PWM 1st GRID_PWM 2nd P.C._REM *2 2nd GRID_PWM DC5V SE3 ON GND SE3 ON M10 ON GND M10_LOCK NC
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
CN21
GY GY GY GY 4 3 2 1 1 2 3 4
CN8
Y GY GR GY 4 3 2 1 1 2 3 4
PJ26
SE3
4 3 2 1
Temperature/Humidity Sensor
8
PH Unit/Y
PJ7D PJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CN4
GY GY GY GY GY GY GY GY 3 2 1 2 1 1 2 3
CN5
M10
3 2 1
1 2 3
CN27
1 2
CNPH1
CL5
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DC5V S/HB2 Y S/H2 Y ENB Y S/HB1 Y S/H1 Y GND DATA2 Y DATA2 Y GND DATA1 Y DATA1 Y GND GND LDPOWER Y GND SOS Y DC5V SOS LOW Y
Polygon_CLK_Y Polygon_LOCK_Y Polygon_REM_Y GND DC24V NC DC5V S/HB_Y2 S/H_Y2 LD_EN_Y S/HB_Y1 S/H_Y1 GND LD_POWER_Y GND SOS_Y DC5V SOS_LOW_Y
GY GY GY GY GY GY GY GY GY GY GY GY
PJ17
4 3 2 1 1 2 3 4 3 2 1
PC13
1 2 3 4 5 6 7 8 9 10
CNTRY1
9
GY GY GY GY GY 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Polygon_CLK_Y Polygon_LOCK_Y Polygon_REM_Y GND DC24V NC DC5V S/HB_Y2 S/H_Y2 LD_EN_Y S/HB_Y1 S/H_Y1 GND LD_POWER_Y GND SOS_Y DC5V SOS_LOW_Y
DC24V CL5 ON LED_REM GND PC13 ON DC24V SL2 ON LED_REM GND PC14 ON
GY GY GY GY GY GY GY GY GY GY
SL2
PJ18 CNPH2 PJ3D
GY GY GY 3 2 1
PC14
GY GY GY GY GY GY GY GY GY GY GY GY 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 SOS_LOW_M DC5V SOS_M GND LD_POWER_M GND S/H_M1 S/HB_M1 LD_EN_M S/H_M2 S/HB_M2 DC5V NC Polygon_REM_M Polygon_LOCK_M Polygon_CLK_M GY GY GY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
SOS_LOW_M DC5V SOS_M GND LD_POWER_M GND S/H_M1 S/HB_M1 LD_EN_M S/H_M2 S/HB_M2 DC5V NC Polygon_REM_M Polygon_LOCK_M Polygon_CLK_M
PH Unit/M
10 11 12 13 14
10
CN29
UN1
CNTRY2
Y GY GR 1 2 3
1 2 3 1 2 3
CN43
1 2 2 1
CL2
CNPH3
DC5V S/HB2 M S/H2 M ENB M S/HB1 M S/H1 M GND DATA2 M DATA2 M GND DATA1 M DATA1 M GND GND LDPOWER M GND SOS M DC5V SOS LOW M
GY GY GY GY GY GY GY GY GY GY GY GY 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 SOS_LOW_C DC5V SOS_C GND LD_POWER_C GND S/H_C1 S/HB_C1 LD_EN_C S/H_C2 S/HB_C2 DC5V NC Polygon_REM_C Polygon_LOCK_C Polygon_CLK_C GY GY GY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
GY GY GY GY GY
SOS_LOW_C DC5V SOS_C GND LD_POWER_C GND S/H_C1 S/HB_C1 LD_EN_C S/H_C2 S/HB_C2 DC5V NC Polygon_REM_C Polygon_LOCK_C Polygon_CLK_C NC
M14
PJ41 CNLP
11
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
GY GY GY GY GY GY GY GY GY GY GY GY
NC NC NC CL2 ON DC24V M14_LOCK GND M14 ON PC8 ON GND LED_REM PC6 ON GND LED_REM CL4 ON DC24V
GY GY GY GY GY GY GY GY GY GY GY GY GY
PJ37
1 2 3
PC6
CNPH4
PJ4D
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PH Unit/C
GY GY GY GY GY
12
CL4
SOS_LOW_K DC5V SOS_K GND LD_POWER_K GND S/H_K1 S/HB_K1 LD_EN_K S/H_K2 S/HB_K2 DC5V NC DC24V GND Polygon_REM_K Polygon_LOCK_K Polygon_CLK_K
SOS_LOW_K DC5V SOS_K GND LD_POWER_K GND S/H_K1 S/HB_K1 LD_EN_K S/H_K2 S/HB_K2 DC5V NC DC24V GND Polygon_REM_K Polygon_LOCK_K Polygon_CLK_K NC
Developing Clutch/K
DC5V S/HB2 C S/H2 C ENB C S/HB1 C S/H1 C GND DATA2 C DATA2 C GND DATA1 C DATA1 C GND GND LDPOWER C GND SOS C DC5V SOS LOW C
CN36
2 1 1 2
TH4
TH5
13
1 2 3 4 5 6 7 8 9 10 11
To J24P
TH2
GY GY GY GY GY GY GY GY GY GY GY
6 5 4 3 2 1
1 2 3 4 5 6
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
GND Y_DATA2[-] Y_DATA2[+] GND Y_DATA1[-] Y_DATA1[+] GND M_DATA2[-] M_DATA2[+] GND M_DATA1[-] M_DATA1[+] GND C_DATA2[-] C_DATA2[+] GND C_DATA1[-] C_DATA1[+] GND K_DATA2[-] K_DATA2[+] GND K_DATA1[-] K_DATA1[+] GND
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
TH3
4 3 2 1
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
DC5V S/HB2 K S/H2 K ENB K S/HB1 K S/H1 K GND DATA2 K DATA2 K GND DATA1 K DATA1 K GND GND LDPOWER K GND SOS K DC5V SOS LOW K
GY GY GY GY GY GY GY GY 1 2 3 4 5 6 7 8
14
PJ19
PC2
3 2 1
Exit Sensor
15
PJ1E
3 2 1 GND CSIC_RXD *4 CSIC_TXD *3
15
CNCI1
12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
3 8-R
GND CSIC_RXD *4 CSIC_TXD *3 GND CSIC_RXD *4 CSIC_TXD *3 GND CSIC_RXD *4 CSIC_TXD *3 GND CSIC_RXD *4 CSIC_TXD *3
GY GY GY GY GY GY GY GY GY GY GY GY
GY GY GY GY GY GY GY GY GY GY GY GY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
GND E_DATA_K2 E_DATA_K1 GND ENBDATA_K GND E_DATA_C2 E_DATA_C2 GND EDATA_C GND E_DATA_M2 E_DATA_M1 GND EDATA_M GND E_DATA_Y2 E_DATA_Y1 GND EDATA_Y GND
16
TUBE PJ1E
3 2 1 GND CSIC_RXD *4 CSIC_TXD *3
16
TUBE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
To CNINF2P
17
3 2 1
17
PJ1E
CNINF2
PJ1E
GND K_HSYNC GND C_HSYNC GND M_HSYNC GND Y_HSYNC GND ENG_DATA CTL_DATA NC ENG_BUSY CTL_BUSY POWER_MONITOR PD NC TOD GND MOTION_EN SUBSW_ON SLEEP_REM GND CSIC_RXD *4 CSIC_TXD *3
CNCI2
GND CSIC_RXD *4 CSIC_TXD *3 GND CSIC_RXD *4 CSIC_TXD *3 GND CSIC_RXD *4 CSIC_TXD *3 GND CSIC_RXD *4 CSIC_TXD *3
GY GY GY GY GY GY GY GY GY GY GY GY
GY GY GY GY GY GY GY GY GY GY GY GY
TUBE
PJ1E
3 2 1
FERRITE CORE
18
18-N
GY GY GY GY GY GY GY GY CN13-1 CN13-2 CN13-3 CN13-4 CN13-5 CN13-6 CN13-7 CN13-8
18
PJ1E
3 2 1
CNDUP
10 19-N
GY GY CN13-10 CN13-11
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
19
GY GY GY GY GY GY GY CN19-1 CN19-2 CN19-3 CN19-4 CN19-5 CN19-6 CN19-7
19
PJ23
3 2 1
NC DUP_SET DUP_FEED_MO_ENB DUP_FEED_MO_ENA DUP_FEED_MO_B DUP_FEED_MO_A DUP_REV_PD DUP_REV_MO_ENB DUP_REV_MO_ENA NC DC5V DUP_REV_MO_B DUP_REV_MO_A DUP_FEED_PD DUP_EXIT_PS DUP_FEED_PS DUP_COVER_OP DC24V GND
PC17
PJ21 CN17
3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12
CNPC
GY GY GY GY GY GY GY GY GY GY GY GY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
20
11 21-N CNCST
1 2 3 4 5 6 7 8 9 10 11 12
20
PJ22
3 2 1
PC16
LED_REM GND PC17 ON LED_REM GND PC15 ON LED_REM GND PC18 ON LED_REM GND PC16 ON LED_REM GND PC3 ON LED_REM GND PC7 ON M5 ON GND
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
PC3
PJ2
3 2 1
GY GY GY GY GY GY GY GY 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8
21
GR CN44-1
21
PJ3
2 1
GR R GY GR GR Y Y GY GY GY GY
CN44-14 CN44-13 CN44-12 CN44-11 CN44-10 CN44-9 CN44-8 CN44-7 CN44-6 CN44-5 CN44-4
M5
GND DC24V FLM GND GND DC5V DC5V CASSETTE_RTS CASSETTE_RXD *4 CASSETTE_TXD *3 CASSETTE_CLK GND
M12
1 2 3
3 2 1
M6
1 2 3 4
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
22
M22 Cooling Fan Motor/2
22
CN42
1 2 3 3 2 1
GR R GR GY
GY GY GY GY GY GY GY GY GY GY
M3
CNR2FAN
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9
M12_LOCK M12 ON GND B B M6 A A M3_H/L M3_LOCK M3_CLK NC M3_REM DC5V GND GND DC24V
PJ7
1 2 3 4
23
CNDM3
23
M7
PJ8
M2
1 2 3 4 5 6 7 8 9
24
4 3 2 1
24
PJ20
M4
1 2 3 4
CNSM CNMT
M4
B B A A
GY GY GY GY
* *
GY GY 2 1
(BL) (W)
2 1
I.T. Unit *1
PJ45
25
GY GY GY GY GY GY 11 10 9 8 7 6 5 4 3 2 1
25
LA4
PJ44
1 2 1 2
LA2
PJ42
1 2
26
1 6-P
Y 1 2 3 CN4PU1-1 (W) (W)
26
S3
COM NO
LA1
CNCOP
CN4PU1-2 S5-NO
Y GR R
S5
COM NO
27
CN7 CNLV3
M8_LOCK M8 ON GND GY GY GR 3 2 1 1 2 3 3 2 1
27
M8
CNTM NC
28 I J F G H D C K E B A L M
28
1
Japan
2 1
Y/G
2
S2
CN2PU1
BK W 1 2 N2 L2
1A 2A 1B 2B
BK W BK W
TUBE
CN1
3
PG1
BK W 1 2 N1 L1 (G) (N) (L) Y/G W BK
S1
1 3 2 4
BK W BK W
5 7-P
1A 2A 1B 2B
BK W BK W
GR Y
TUBE
4
2 1
4-J
CN8PU1
230V Areas
CN1
GR PI GR Y
TUBE
7 5-J
CN1PU1
PG1
BK W 1 2 N1 L1
Y/G W BK
S1
1 3 2 4
BK W BK W
1 2 3 4 5 6 7 8 9 10
CN7PU1
5
S2
BK W 1 2 N2 L2
CN2PU1
1A 2A 1B 2B
BK W BK W
HEATER_RY SLEEP_REM ZEROCROSS H3_REM H2_REM FLICKER_REM H1_REM DC5V GND DC.3V
CNLV1-10 CNLV1-9 CNLV1-8 CNLV1-7 CNLV1-6 CNLV1-5 CNLV1-4 CNLV1-3 CNLV1-2 CNLV1-1
GY GY GY GY GY GY GY GY GY GY
S4
CN4PU1
R GR Y
S5-COM
(R) (W)
COM NO
CN30
BK W W 1 2 3 1 2 3
6-J
CN3PU1
1 2 3 4 5
6
Fusing Unit
CN31
BK W 1 2 1 2
BK BK W W W
CN5PU1
GR Y R GR
5 4-P
7
1 2 3 4
J9P
Y Y GR GR
2 13-J
J24P
To PJ1D
To CNINF1
CNINF1P
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
8
2 1
16-J
GND K_DATA1[+] K_DATA1[-] GND K_DATA2[+] K_DATA2[-] GND C_DATA1[+] C_DATA1[-] GND C_DATA2[+] C_DATA2[-] GND M_DATA1[+] M_DATA1[-] GND M_DATA2[+] M_DATA2[-] GND Y_DATA1[+] Y_DATA1[-] GND Y_DATA2[+] Y_DATA2[-] GND
GND E_DATA_K2 E_DATA_K1 GND ENBDATA_K GND E_DATA_C2 E_DATA_C2 GND EDATA_C GND E_DATA_M2 E_DATA_M1 GND EDATA_M GND E_DATA_Y2 E_DATA_Y1 GND EDATA_Y GND
2 1
J13P
PJ01HDD
22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
9
CN2OP
10 9 8 7 6 5 4 3 2 1
To CNINF2
CNINF2P
50 49
50 49
17-J
J22P
10 8 6 4 2 9 7 5 3 1
GND K_HSYNC GND C_HSYNC GND M_HSYNC GND Y_HSYNC GND ENG_DATA CTL_DATA NC ENG_BUSY CTL_BUSY POWER_MONITOR PD NC TOD GND MOTION_EN SUBSW_ON SLEEP_REM
10 11 12 13 14 Y X Z
10
W GY GY Y Y OR OR PI PI
CNCF
GR
1 3 2
Battery
TUBE
93 94 1 2
11
J6P
183 184 91 92 93 94 1 2
12
J26P NC
J4P NC
183 184 91 92
J27P J28P NC
13
J15P
14
15
16
17
18
10 19-K 9 18-K
GY GY GY GY GY GY GY GY GY GY
19
20
11 21-K
21
22
23
24
25
26
27
28
GY GY GY GY GY GY GY
GR R GY GR GR Y Y GY GY GY GY
CNCST-1 CNCST-2 CNCST-3 CNCST-4 CNCST-5 CNCST-6 CNCST-7 CNCST-8 CNCST-9 CNCST-10 CNCST-11
CNDUP-9 CNDUP-8
CN13
CN19
1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7
CN44
14 13 12 11 10 9 8 7 6 5 4 3 2 1
O
11 10 9 8 7 6 5 4 3 2 1 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
CNCST-12
GR
O
Paper Near-Empty Sensor CD Paper Size Sensor/1 CD Paper Size Sensor/2 Vertical Transport Motor
CN15
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
M1-PC
M2-PC
PC4-PC
PJ29
3 2 1
PC3-PC
PJ30
3 2 1
PC2-PC
PJ31
3 2 1
PWB-I PC
PJ1I PC
PWB-I PC
PC1-PC
PJ105
3 2 1
M3-PC
PJ106
2 1
Lift-Up Motor
Set Sensor
P
GY GY GY GY GY R GR GR R GY GR GR Y Y GY GY GY GY GY GY GR GY GY GY GY GY GY GY GY Y GY
GY GY GY GY GY GY GY GY GR Y GY GY GY GY GY GY R GR
CN101
CN102
1 2 3 4 4 3 2 1
1 2 3 4 4 3 2 1
R
11 10 9 8 7 6 5 4 3 2 1 DUP_SET DUP_FEED_MO_ENB DUP_FEED_MO_ENA DUP_FEED_MO_B DUP_FEED_MO_A DUP_REV_PD DUP_REV_MO_ENB DUP_REV_MO_ENA NC DC5V DUP_REV_MO_B 7 6 5 4 3 2 1 DUP_REV_MO_A DUP_FEED_PD DUP_EXIT_PS DUP_FEED_PS DUP_COVER_OP DC24V GND 1 2 GND DC24V 12 11 10 9 8 7 6 5 4 3 2 1 FLM GND GND DC5V DC5V RTS RXD *4 TXD *3 CLK A1_IN A2_IN GND 1 2 3 4 5 6 7 8 A B A B A B A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DC5V GND PC4-PC ON DC5V GND PC3-PC ON DC5V GND PC2-PC ON SIZE1 SIZE2 PWB-I PC SIZE3 SIZE4 GND Y GR GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY 1 2 3 4 5 DC5V GND PC1-PC ON + M3-PC -
M1-PC
M2-PC
PJ1A DU
PJ2A DU
PJ2Z PC
PJ1Z PC
PJ5Z PC
PJ3Z PC
PJ4Z PC
M1-DU
M2-DU
PJ8Z PC NC
DC5V GND PC7-PC ON DC5V GND PC6-PC ON GND PC9-PC ON DC5V GND PC8-PC ON DC5V DC5V GND PC5-PC ON
T
B B A A B B A A
T
GND DC24V FLM GND GND DC5V DC5V RTS RXD *4 TXD *3 CLK A1_IN A2_IN GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14
4 3 2 1
4 3 2 1
1 2 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
PC2-DU
CN107
GY GY GY
CN12
GY GY GY
GY GY GY
GY GY GY
GY GY GY
PJ109
PJ110
PJ111
PJ112
PJ113
PJ40
GY GY GY
GR R GY GR GR Y Y GY GY GY GY GY GY GY
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
14 13 12 11 10 9 8 7 6 5 4 3 2 1
3 2 1
3 2 1
3 2 1
3 2 1
3 2 1
3 2 1
From the lower cassette In case of two add-on paper cassettes or more
DESCRIPTION
20 20-L
DESTINATION
LOCATION
X
#4066 Duplex(Option)
CLOSED END CONNECTORS EXTRA LARGE CLOSED END CONNECTORS LARGE CLOSED END CONNECTORS MEDIUM CLOSED END CONNECTORS SMALL POSITIVE LOCK RECEPTACLE #250 WITH HOUSING POSITIVE LOCK RECEPTACLE #187 WITH HOUSING POSITIVE LOCK RECEPTACLE #110 WITH HOUSING OUTPUT OF ACTIVE LOW OUTPUT OF ACTIVE HIGH INPUT OF ACTIVE LOW INPUT OF ACTIVE HIGH OUTPUT OF ACTIVE HIGH OR LOW INPUT OF ACTIVE HIGH OR LOW DC24V DC5V
15
4039-B001-1A 4/4 Aug.2008
16
17
18
19
20
21
22
23
24
25
26
27
28
2006 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. Use of this manual should be strictly supervised to avoid disclosure of confidential information. Printed in Japan DD4039-A-FE1