Syllabus of the Module T T-I For the trade DRAUGHTSMAN MECHANICAL UNDER CRAFT INSTRUCTOR TRAINING SCHEME

TRADE TECHNOLOGY-I (T T-I)

Duration:- 3 Months Revised in - 2012

Government of India Ministry of Labour & Employment Directorate General of Employment & Training CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE EN-81, Sector-V, Salt Lake City, Kolkata-700091

List of members attended in the WORKSHOP for revision of syllabi for various modules under Craft Instructor Training Scheme (CITS) held at Central Staff Training & Research Institute (CSTARI), Kolkata on dated 02.08.12 Sl. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. NAME & DESIGNATION S/Shri./Smt. R.N. BANDYOPADHYAY, DIRECTOR K.L. KULI, JDT ABHINOY NANDI, DDT JAYAN JOHN, VICE PRICIPAL A.V. BALACHANDRAN ACHARY, VICE PRICIPAL A.K. DUTTA, ADT T.K. GHOSH, TO C.S. MURTHY, DDT M.S. EKAMBARAM, DDT MRINMAY SAMANTA, PRINCIPAL SHRIKANT SONAVANE, T.O. A.K. MANDAL, ADT D.K. CHATTOPADHYA, TO AMRIT PAL SINGH, DDT ASHIS CHAKRABORTY PRONAB PARUI SUBRATA GHOSH HARDHAN DAS, TO TAPAN KR. HALDAR L.K. MUKHERJEE, DDT NIRMALYA NATH, ADT K.N. HALDER, DDT R.N. MANNA, TO MOHAN SINGH, TO P. BISWAS, D/MAN HEMANT KUJUR, D/MAN ORGANISATION CSTARI, KOLKATA CSTARI, KOLKATA ATI, MUMBAI DIRECTORATE OF TRAINING KERALA DIRECTORATE OF TRAINING KERALA ATI, KOLKATA CSTARI, KOLKATA ATI-EPI ,HYDERABAD ATI-EPI, HYDERABAD DIT, WEST BENGAL ATI, MUMBAI ATI, KOLKATA ATI, KOLKATA DGET (HQ),NEW DELHI CSTARI, KOLKATA. TIT DEPT., W. BENGAL TIT DEPT., W. BENGAL CSTARI, KOLKATA. ATI, KOLKATA CSTARI, KOLKATA CSTARI, KOLKATA CSTARI, KOLKATA. CSTARI, KOLKATA CSTARI, KOLKATA CSTARI, KOLKATA CSTARI, KOLKATA REMARKS Chairman Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member

GENERAL INFORMATION

1. Name of the Trade 2. N. C. O. Code No.

: Draughtsman Mechanical :

3. Name of the Module : Trade Technology I 4. Duration : 03 Months

5. Entry Qualification: (a) National Trade Certificate in the relevant trade OR (b) National Apprenticeship Certificate in the Relevant trade OR (c) Diploma in the relevant branch of Engineering 6. Batch Size 7. Space Norms : 20 Trainees : (a) Class Room : 30 Sq. Mt. (b) Drawing Hall : 100 sq. meter. : (a) Class Room : 1 kw (6000 lumen) (b) Drawing Hall : 5.5 kw (25000 lumen)
(The electrical equipment of class room should conform to minimum 3 star Building energy rating as per Bureau of Energy Efficiency (B.E.E.)

8. Power Norms

9. Trainers Qualification: (a) Academic Qualification :- 10th class pass or equivalent. (b) Technical Qualification : Degree in appropriate branch of engineering from recognized University OR Three year Diploma in appropriate branch of engineering from recognized Board / Institution. In case of two units, one trainer must be Degree in Engineering. (c) Passed National Craft Instructor Training course in same or relevant trade. (d) Experience : Two years for Degree holder and Five years for Diploma holder and NCIT as an Instructor.

COURSE STRUCTURE

Module :- TRADE TECHNOLOGY- I (TT-I)

Sl. No. 1.

Allotted Components Trade Technology Units Time/week a) Theory b) Practical 14 hrs/wk 25hrs/wk 1hr/wk 40hrs. / wk

Allotted Time/module 14x13=182hrs 25x13=325hrs 1x13=13hrs 520 hrs. / module

2.

Library

C) Library

Duration: 3 Months.

REVISED SYLLABUS OF TRADE:- DRAUGHTSMAN MECHANICAL MODULE :- TRADE TECHNOLOGY I (TT-I) UNDER CRAFT INSTRUCTOR TRAINING SCHEME WEEK THEORY NO 01 Importance of trade in the development of industry. Environmental occupational and safety hazards specific to the trade like electrical, computer and related shop floor hazards. Role of B.I.S and International Standards like B.I.S, B.S, DIN, JIS, ASTM, AAR. etc. their uses. Indian standards and awareness of other International Standards. Construction of different types of scales& their uses, scale R.F. Definition of development & its need in industry. Different methods of surface development. 02 General principles of dimensioning on engineering drawing. General principle of projection and its classification. 03 PRACTICAL Conventional representation and different rule as per B.I.S and other International Standards and there equivalent i.e B.I.S, Use the I.S. code of Practical following SP-46 : 2002 / latest Practice on geometrical const., Scales: plain, diagonal. comparative, vernier Isometric and scale of chords. Development of surfaces. Methods of Development. Sections of solids, Intersection of solids. Dimension techniques and its application.

Orthographic projection. of machine Importance of sectional views, types of parts & vice-versa. sectional views and there uses. Types of . fasteners and there uses. Practice on sections and conventions Screw threads term and nomenclature. Types of rivets and riveted joint. Description of welding joints and their representation (actual and symbolic) Indication of welding symbols on drawing as per I.S. Classification of bearing, difference between Frictional and anti-frictional bearing and its Advantages & Disadvantages. Brief description of different types pipes and tubes, purpose of pipe fitting, pressure ratings, joints and their fittings. Pipe material and specification. Boiler Screw thread and their representation in drawing. Practice on different types of riveted and welded joints.

04

05

Details & assembly drawing of solid /bushed bearing, footstep bearing, plumber block etc. Different types of pipe layout, pipe joints, pipe fittings, flange, union etc. Different piping drawing i.e developed drawing diametric drawing &

06

07

08

mountings and accessories. Different parts of I.C engine and there purposes. Working principle of 2-stroke and 4stroke engine. Different types of cam and followers used in industry, kinds of motion displacement diagram. Brief description and function of centrifugal and reciprocating pump. Different types of valves and their function. Brief description working principles and function of screw jack. Different types of jig and fixture. Section of standard bush. Different locating methods and clamping devices. Function of gauges, different types of gauges and there uses. Use of template in industry. Press tool. compound and progressive die. ALLIED TRADE: OVERVIEW M.M.V Brief description of I.C engine and its parts such as cylinder block, piston, connecting rod, cam shaft, carburettor, spark plug, Fuel Injection pump, etc.

orthographic projection. Drawing of cams and followers with different motion.

Assembly drawing of different types of pumps (centrifugal & reciprocating), valves and safety valves. Assembly and details drawing of screw jack. Detail drawing of a milling fixture. Design and drawing of drilling jig. Sketching of different types of gauges such as plug, snap, thread, taper etc.

Drawing of different types of press tool

09

Familiarisation and identification of different parts of I.C engine. Both spark ignition and compression ignition: 2-stroke & 4-stroke engines.

10 to 12

ALLIED TRADE: OVERVIEW SHEET METAL WORKER Names and description of common equipments. Different types and uses of joint employed in sheet metal work. Familiarisation with arc welding and gas welding, welding torch, electrodes, ALLIED TRADE: OVERVIEW filler wires, tools used in the trade. WELDER (G & E) Different types of welding and welding joints and symbols as per BIS. Surface and edge preparation required for welding. PRACTICAL RELATED THEORY Introduction to computer. Introduction to CAD, graphical area setting (drawing setting), familiarisation about different co-ordinate system, and commands (use of different menus and different tool bar). Preparation of 2D drawing using Auto-CAD commands. Editing of drawing using different options under modify menu. Creating dimensions of drawing with the help of dimension menu tool bar. Creating Layer management, (application of different layers for and creating drawing).. Familiarization with adding text to drawing. Creating sectional drawing using different patterns. Editing objects through properties

bar. Layout management (model space environment for creating and editing of drawing/paper space environment). Industrial cum study tour in different industries (at least two) having drawing & design office with required facilities. Project work and Industrial Visit related to the trade (2 days). Revision & FINAL EXAMINATION

13

NOTE : For allied trades (Week No. 9 ) Training / Industrial visit may be arranged in the relevant industries, if the allied trade facilities are not available in the institute.

LIST OF TOOLS & EQUIPMENT FOR A BATCH OF 20 TRAINEES Trade: DRAUGHTSMAN MECHANICAL Module : TT-I SL.NO. 1 2 3 4 5 6 7 DESCRIPTION Trainees Kit Drawing Instrument Box with accessories. Set square celluloid 45 (250x1.5mm) Set square celluloid 60 (250x1.5mm) French-curves (set of 20 celluloid) Drawing Board (700 x 500) IS:1444 Tee-Square (700 mm blade) IS:1360 Mini Drafter General Outfit 1A) Computer 3GHz or latest with 1GB or higher RAM with compatible motherboard DVD combo drive with latest x version, hard disk with 500 GB or above, 19 TFT Monitor,1 GB AGP card, 10/100 Ethernet card, Internal modem, UPS with 800 VA / Latest Version Software: MS-Office, OS-XP or latest version of operating software, Auto-CAD with latest version. Printer Latest model A3 Print, Copy and Scan 1200x1200dpi, 16MB UPS-10KVA Chest of drawers (8 drawers) Trainees Locker (8 drawers ) Book Self Steel tape 2 meters (Pull type) Drawing table for A1 sheet Stools (revolving type) adjustable height up to 2 Print Trimmer 1050 mm cutting edge T.Os Table 6ftX4ft T.Os Chair Armed chair - Revolving Almirah Steel 6ft. height or higher Computer table Computer chairs - Revolving Table for printers D.L.P Projector 2000 LUMEN OR HIGHER Motorised Screen for Projection White board 6FT. x 4FT. Fire Fighting Equipments First Aid Box 11 nos. QUANTITY 20+1 sets 20+1 sets 20+1 sets 20+1 sets 20+1 sets 20+1 sets 20+1 sets

B) C) D) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

11 users licensed 1 no. 1 no. 2 nos. 3 nos. 2 nos. 1 nos. 20+1 nos. 20+1 nos. 1 no. 1 no. 1 no. 2 nos. 11 nos. 21 nos. 1 no. 1 no. 1 no. 1 no. As required 1 no.

Syllabus of the Module TT-II For the trade DRAUGHTSMAN MECHANICAL UNDER CRAFT INSTRUCTOR TRAINING SCHEME

TRADE TECHNOLOGY-II (T T-II)

Duration:- 3 Months Designed in - 2012

Government of India Ministry of Labour & Employment Directorate General of Employment & Training CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE EN-81, Sector-V, Salt Lake City, Kolkata-700091

List of members attended in the WORKSHOP for revision of syllabi for various modules under Craft Instructor Training Scheme (CITS) held at Central Staff Training & Research Institute (CSTARI), Kolkata on dated 02.08.12 Sl. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. NAME & DESIGNATION S/Shri./Smt. R.N. BANDYOPADHYAY, DIRECTOR K.L. KULI, JDT ABHINOY NANDI, DDT JAYAN JOHN, VICE PRICIPAL A.V. BALACHANDRAN ACHARY, VICE PRICIPAL A.K. DUTTA, ADT T.K. GHOSH, TO C.S. MURTHY, DDT M.S. EKAMBARAM, DDT MRINMAY SAMANTA, PRINCIPAL SHRIKANT SONAVANE A.K. MANDAL, ADT D.K. CHATTOPADHYA, TO AMRIT PAL SINGH, DDT ASHIS CHAKRABORTY PRONAB PARUI SUBRATA GHOSH HARDHAN DAS, TO TAPAN KR. HALDAR L.K. MUKHERJEE, DDT NIRMALYA NATH, ADT K.N. HALDER, DDT R.N. MANNA, TO MOHAN SINGH, TO P. BISWAS, D/MAN HEMANT KUJUR, D/MAN ORGANISATION CSTARI, KOLKATA CSTARI, KOLKATA ATI, MUMBAI DIRECTORATE OF TRAINING KERALA DIRECTORATE OF TRAINING KERALA ATI, KOLKATA CSTARI, KOLKATA ATI-EPI ,HYDERABAD ATI-EPI, HYDERABAD DIT, WEST BENGAL ATI, MUMBAI ATI, KOLKATA ATI, KOLKATA DGET (HQ), NEW DELHI CSTARI, KOLKATA. TIT DEPT., W. BENGAL TIT DEPT., W. BENGAL CSTARI, KOLKATA. ATI, KOLKATA CSTARI, KOLKATA CSTARI, KOLKATA CSTARI, KOLKATA. CSTARI, KOLKATA CSTARI, KOLKATA CSTARI, KOLKATA CSTARI, KOLKATA REMARKS Chairman Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member

GENERAL INFORMATION

1. Name of the Trade: Draughtsman Mechanical 2. N. C. O. Code No. : 3. Name of the Module : Trade Technology II 4. Duration : 03 Months 5. Entry Qualification : (a) same as trade Technology I and (b) completed training in TT-I module of the relevant trade of modular pattern of craft Instructors Training Scheme (CITS) : 20 Trainees : (a) Class Room : 30 Sq. Mt. (b) Drawing Hall : 100 sq. meter. : (a) Class Room : 1 kw (6000 lumen) (b) Drawing Hall : 5.5 kw (25000 lumen)
(The electrical equipment of class room should conform to minimum 3 star Building energy rating as per Bureau of Energy Efficiency (B.E.E.)

6. Batch Size 7. Space Norms

8. Power Norms

9. Trainers Qualification: (a) Academic Qualification :- 10th class pass or equivalent. (b) Technical Qualification : Degree in appropriate branch of engineering recognized University OR Three year Diploma in appropriate branch of engineering from recognized Board / Institution. In case of two units, one trainer must be Degree in Engineering. (c) Passed National Craft Instructor Training course in same or relevant trade. (d) Experience : Two years for Degree holder and Five years For Diploma holder and NCIT as an Instructor.

COURSE STRUCTURE

Module :- TRADE TECHNOLOGY- II (TT-II)

Sl. No. 1.

Allotted Components Trade Technology Units Time/week a) Theory b) Practical 14 hrs/wk 25hrs/wk 1hr/wk 40hrs. / wk

Allotted Time/module 14x13=182hrs 25x13=325hrs 1x13=13hrs 520 hrs. / module

2.

Library

C) Library

Duration: 3 Months

REVISED SYLLABUS OF TRADE:- DRAUGHTSMAN MECHANICAL MODULE :- TRADE TECHNOLOGY II (TT-II) UNDER CRAFT INSTRUCTOR TRAINING SCHEME WEEK NO 01 THEORY Types of assembly drawings, preparing & planning of assembly drawings. Elements of production drawing. Interchangeability - its terms as per IS and applications. Limits, fits, tolerances (including geometrical), allowance, deviation. Method of indicating surface texture on technical drawing. Types of geometrical & dimensional tolerance. tolerance in hole basis and shaft basis system. Terminology for surface roughness system & selection of fit. Transmission of power by belt, gear, pulleys, chain and couplings. Calculation for gear data for spar, helical, bevel gears, and worm & worm wheel. Symbolic representation of welds on structural work. Engineering Inspection & inspection techniques. Calculation of least count and measurement practice using micrometer, vernier calliper, and bevel protector. Difference between Conventional & CNC machining system. Working principles of CNC machines. ALLIED TRADE: OVERVIEW FITTER: Description and application of simple hand tools, cutting tools and measuring instruments etc. PRACTICAL Practice of detailed & assembly drawings of the components of different machine and machine parts. Representation of tolerances on drawing. Drawing of Keys, Cotters, Flanges. Drawing practice for method of indicating surface texture on technical drawing. Representation of surface roughness on drawing.

02

03

Drawing of different types of pulleys. Working drawing of coupling and knuckle joint. drawing of gears (spur, helical & bevel) worm and worm wheel. Detailed drawing of different types of welded joints used in industries. Draw component drawing (sample component) as per actual dimension using different precision measuring instruments & gauges. Demonstrations on CNC machines.

04 05

06

07 & 08

Familiarisation with fitter related skills. Different types of hand tools, cutting tools and measuring instruments used in marking, preparing & fitting.

. . ALLIED TRADE: OVERVIEW TURNER Familiarisation with plain, step, boring and Lathe its types, parts, accessories, taper turning, thread cutting. tools, tool materials and different operations.

09 to 11

12 13

ALLIED TRADE: OVERVIEW Familiarisation with simple operations on MACHINIST: milling and shaping machine. Description of shaping, planning & milling machines, their parts, accessories and different mechanism and operations. Analyzing the drawing using inquiry option. Creating isometric drawing from orthographic views. 3D modelling concept in Auto-CAD. Understanding about viewpoint and UCS. Wire frame modelling, solid modelling & editing. Mesh modelling and editing. Create and managed 2D views from 3D models. Concept about import and export. Project work and Industrial Visit related to the trade (2 days). Overview of programming & operation of CNC. Concept on CAD-CAM. Revision & FINAL EXAMINATION

LIST OF TOOLS & EQUIPMENT FOR A BATCH OF 20 TRAINEES Trade: DRAUGHTSMAN MECHANICAL Module : TT-II SL.NO. 1 2 3 4 5 6 7 DESCRIPTION Trainees Kit Drawing Instrument Box with accessories. Set square celluloid 45 (250x1.5mm) Set square celluloid 60 (250x1.5mm) French-curves (set of 20 celluloid) Drawing Board (700 x 500) IS:1444 Tee-Square (700 mm blade) IS:1360 Mini Drafter General Outfit QUANTITY 20+1 sets 20+1 sets 20+1 sets 20+1 sets 20+1 sets 20+1 sets 20+1 sets

1A)

Computer 3GHz or latest with 1GB or Higher RAM with 11 nos. compatible motherboard DVD combo drive with latest x version, hard disk with 500 GB or above, 19 sq. TFT Monitor,1 GB AGP card, 10/100 Ethernet card, Internal modem, UPS with 800 VA or Latest version B) Software: MS-Office, OS- XP or latest version of 11 users licenced operating system, Auto-CAD or latest version. C) Printer Latest model (Print, Copy and Scan) 1 no. 1200x1200dpi, 16MB A3 size D) UPS-10KVA 1 no. 2 Chest of drawers (8 drawers) 2 nos. 3 Trainees Locker (8 drawers ) 3 nos. 4 Book Shelf 2 nos. 5 Steel tape 2 meters (Pull type) 1 nos. 6 Drawing table (A1 sheet) 20+1 nos. 7 Stools(Revolving and adjustable HEIGHT 2type) 20+1 nos. 8 Print Trimmer 1050 mm cutting edge 1 no. 9 T.Os Table 6ft. X 4ft. 1 no. 10 T.Os Chair revolving type with Arm 1 no. 11 Almeria Steel 6 ft. 2 nos. 12 Computer table 11 nos. 13 Computer chairs (Revolving type) 21 nos. 14 CAD- cam software latest version 10 user license 15 Table for printers 1 no. 16 D.L.P Projector 2000 LUMEN OR HIGHER 1 no. 17 Motorised screen for projector 1 no. 18 White board 6ft. X 4ft. 1 no. 19 Fire Fighting Equipments As required 20 First Aid Box 1 no. FURNITURE, ACCESSORIES AND AUDIO VISUAL AIDS FOR THE MODULES TT-I AND TT-II (COMMON FOR ALL ENGG. TRADES) 20 /10 20 /10 01 01 01 01 set 01 01 no. 02 01 no. As required

01 02 03 04 05 06

Class Room Chairs (armless) / Dual desk may also be allowed Class Room Tables ( 3ft X 2ft) / Dual desk may also be allowed Chair for Trainer (armed) movable Table for Trainer (4 ft X 2 ft) with Drawer and cupboard Projector LATEST Multimedia Computer System with all accessories with UPS (.5 KVA) 07 Computer Table 08 White Board (6ft X 4 ft.) 09 DLP Projector Screen 10 Air Conditioner 1.5Ton (OPTIONAL) 11 Wall Clock 12 Wall charts, Transparencies and DVDs related to the trade

13. 14. 15. 16. 17. 18. 19.

Laser Printer with scanner Steel Cupboard with 8 pigeon lockers Work bench for fitters with two vices of 100mm Steel cupboard 180x90x45cm Steel cupboard 120x60x45cm Multi drawer tool rack trolley with minimum 4 drawers and 20 tool capacity First aid box.

01 3 2 2 2 04 1

LIST OF FURNITURE, ACCESSORIES AND AUDIO VISUAL AIDS FOR AUDIO VISUAL LAB (COMMON FOR ALL ENGG. TRADES) 01 02 03 04 05 06 Class Room Chairs (armless) / Dual desk may also be allowed Class Room Tables ( 3ft X 2ft) / Dual desk may also be allowed Chair for Trainer (armed) movable Table for Trainer (4 ft X 2 ft) with Drawer and cupboard LCD Projector Multimedia Computer System with all accessories with UPS (.5 KVA) 07 Computer Table 08 White Board (6ft X 4 ft.) 09 LCD Projector Screen 10 Air Conditioner 1.5Ton (OPTIONAL) 11 Wall Clock 12 Wall charts, Transparencies and DVDs related to the trade 13 Document Camera / Visualiser 14 Smart Board / Inter Active Board 15 Over Head Projector 16 Video Camera with stand 17 Printer cum Scanner 30 /15 30 /15 01 01 01 01 set 01 01 no. 02 01 no. As required 01 01 01 01 01

Guidelines for setting up of paper under CITS (TT-I & TT-II)

Total Marks: 75 DEPTH OF QUESTIONS
Sl. No. 1 2 3 Content BASICS CORE ADVANCED % to be followed 20 60 20 Marks breakup 15 45 15

BREAKUP OF QUESTION AS PER THE CONTENT

BASICS CORE TYPE-I 15QX1M=15M 3QX1M=3M 9QX1M=9M TYPE-II 15QX2M=30M 3QX2M=6M 9QX2M=18M 3QX2M=6M TYPE-III 6QX5M=30M 1QX5M=5M 4QX5M=20M 1QX5M=5M

ADVANCED 3QX1M=3M

QUESTION PATTERN
TYPE PATTERN TRUE/FALSE MULTIPLE CHOICE SHORT ANSWER QUESTION LONG ANSWER QUESTION MARK DISTRIBUTION 5QX1M=5M 10QX1M=10M 15QX2M=30M 6QX5M=30M TOTAL MARKS

TYPE-I TYPEII TYPEIII

15M 30M 30M

CHOICE FOR ANSWERING

TYPE TOTAL QUESTIONS No. OF CHOICE MARKS

TYPE-I TYPE-II TYPE-III

15 15 6

NO CHOICE 20 9

15 30 30

TIME ALLOTMENT(in minutes)

TIME ALLOTED FOR GENERAL READING TYPE-I TYPE-II TYPE-III REVISION TOTAL TIME TIME(in minutes) 10 30 60 70 10 180