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HCPL 316J
HCPL 316J
HCPL 316J
Technical Data
HCPL-316J
3-PHASE
M
INPUT
FAULT
MICRO-CONTROLLER
Agilent’s 2.0 Amp Gate Drive Optocoupler with Integrated Desaturation (VCE) Detection and Fault Status
Feedback makes IGBT VCE fault protection compact, affordable, and easy-to-implement while
satisfying worldwide safety and regulatory requirements.
CAUTION: It is advised that normal static precautions be taken in handling and assembly of this component to
prevent damage and/or degradation which may be induced by ESD.
2
HCPL-316J
1 VIN+ VE 16
* CBLANK
2 VIN- VLED2+ 15
DDESAT
100 Ω
3 VCC1 DESAT 14
+ + –
µC – VF
4 GND1 VCC2 13
RF
+
+
5 RESET VC 12 RG
* –
VCE
6 FAULT VOUT 11
–
7 VLED1+ VEE 10 – *
+
+
8 VLED1- VEE 9
RPULL-DOWN VCE
* THESE COMPONENTS ARE ONLY REQUIRED WHEN NEGATIVE GATE DRIVE IS IMPLEMENTED.
SHIELD
IGBT, by forcing the
OUTPUT IC HCPL-316J’s output low. Once
4 15 the output is in the high state, the
GND1 VLED2+
DESAT (VCE ) detection feature of
the HCPL-316J provides IGBT
protection. Thus, UVLO and
DESAT work in conjunction to
provide constant IGBT
protection.
4
1 VIN+ VE 16
2 VIN- VLED2+ 15
3 VCC1 DESAT 14
4 GND1 VCC2 13
5 RESET VC 12
6 FAULT VOUT 11
7 VLED1+ VEE 10
8 VLED1- VEE 9
Pin Descriptions
Symbol Description Symbol Description
VIN+ Non-inverting gate drive voltage output VE Common (IGBT emitter) output supply
(VOUT) control input. voltage.
VIN- Inverting gate drive voltage output VLED2+ LED 2 anode. This pin must be left uncon-
(VOUT) control input. nected for guaranteed data sheet
performance. (For optical coupling testing
only)
VCC1 Positive input supply voltage. (4.5 V to 5.5 V) DESAT Desaturation voltage input. When the voltage
on DESAT exceeds an internal reference
voltage of 7 V while the IGBT is on, FAULT
output is changed from a high impedance
state to a logic low state within 5 µs. See
Note 25.
GND1 Input Ground. VCC2 Positive output supply voltage.
RESET FAULT reset input. A logic low input for at VC Collector of output pull-up triple-darlington
least 0.1 µs, asynchronously resets FAULT transistor. It is connected to VCC2 directly or
output high and enables V IN. Synchronous through a resistor to limit output turn-on
control of RESET relative to VIN is required. current.
RESET is not affected by UVLO. Asserting
RESET while VOUT is high does not affect
V OUT.
FAULT Fault output. FAULT changes from a high VOUT Gate drive voltage output.
impedance state to a logic low output within
5 µs of the voltage on the DESAT pin
exceeding an internal reference voltage of
7 V. FAULT output remains low until RESET
is brought low. FAULT output is an open
collector which allows the FAULT outputs
from all HCPL-316Js in a circuit
to be connected together in a “wired OR”
forming a single fault bus for interfacing
directly to the micro-controller.
VLED1+ LED 1 anode. This pin must be left uncon- VEE Output supply voltage.
nected for guaranteed data sheet per-
formance. (For optical coupling testing only)
VLED1- LED 1 cathode. This pin must be connected
to ground.
5
Ordering Information
Specify Part Number followed by Option Number (if desired).
Example: HCPL-316J#XXXX
Remarks: The notation “#” is used for existing products, while (new) products launched since 15th July 2001 and lead free option will use “–”
Option data sheets available. Contact Agilent sales representative, authorized distributor, or visit our WEB site
at http://www.agilent.com/view/optocouplers.
0.018 0.050
(0.457) (1.270) LAND PATTERN RECOMMENDATION
Dimensions in
16 15 14 13 12 11 10 9
inches
(millimeters) TYPE NUMBER
DATE CODE
A 316J
YYWW 0.295 ± 0.010 0.458 (11.63)
Notes: (7.493 ± 0.254)
Initial and continued
variation in the color of the
HCPL-316J’s white mold 0.085 (2.16)
1 2 3 4 5 6 7 8
compound is normal and 0.406 ± 0.10
does note affect device (10.312 ± 0.254) 0.025 (0.64)
performance or reliability.
0.345 ± 0.010
ALL LEADS
Floating Lead Protrusion 9° (8.986 ± 0.254)
TO BE
is 0.25 mm (10 mils) max. COPLANAR
± 0.002
0.138 ± 0.005
0.018 0–8° 0.008 ± 0.003
(3.505 ± 0.127)
(0.457) 0.025 MIN. (0.203 ± 0.076)
STANDOFF
0.408 ± 0.010
(10.160 ± 0.254)
Package Characteristics
All specifications and figures are at the nominal (typical) operating conditions of VCC1 = 5 V, V CC2 - VEE =
30 V, VE - VEE = 0 V, and TA = +25°C.
Parameter Symbol Min. Typ. Max. Units Test Conditions Note
Input-Output Momentary VISO 3750 Vrms RH < 50%, t = 1 min., 1, 2,
Withstand Voltage TA = 25°C 3
Resistance (Input - Output) RI-O >109 Ω VI-O = 500 Vdc 3
Capacitance (Input - Output) CI-O 1.3 pF f = 1 MHz
Output IC-to-Pins 9 &10 θO9-10 30 °C/W TA = 100°C
Thermal Resistance
Input IC-to-Pin 4 Thermal Resistance θI4 60
6
300
PREHEATING RATE 3°C + 1°C/–0.5°C/SEC.
REFLOW HEATING RATE 2.5°C ± 0.5°C/SEC. PEAK
PEAK
TEMP.
TEMP.
245°C
240°C
PEAK
TEMP.
230°C
TEMPERATURE (°C)
200
2.5°C ± 0.5°C/SEC.
SOLDERING
30 TIME
160°C 200°C
150°C SEC.
140°C
30
3°C + 1°C/–0.5°C SEC.
100
PREHEATING TIME
150°C, 90 + 30 SEC. 50 SEC.
TIGHT
TYPICAL
ROOM
TEMPERATURE LOOSE
0
0 50 100 150 200 250
TIME (SECONDS)
25
t 25 °C to PEAK
TIME
NOTES:
THE TIME FROM 25 °C to PEAK TEMPERATURE = 8 MINUTES MAX.
Tsmax = 200 °C, Tsmin = 150 °C
7
Regulatory Information
The HCPL-316J has been approved by the following UL
organizations: Recognized under UL 1577, component recognition
program, File E55361.
IEC/EN/DIN EN 60747-5-2
Approved under: CSA
IEC 60747-5-2:1997 + A1:2002 Approved under CSA Component Acceptance Notice #5,
EN 60747-5-2:2001 + A1:2002 File CA 88324.
DIN EN 60747-5-2 (VDE 0884 Teil 2):2003-01.
1400
PS, OUTPUT
1200 PS, INPUT
PS – POWER – mW
1000
800
600
400
200
0
0 25 50 75 100 125 150 175 200
TS – CASE TEMPERATURE – °C
Notes: 6. This supply is optional. Required only 21. This is the amount of time the DESAT
1. In accordance with UL1577, each when negative gate drive is threshold must be exceeded before
optocoupler is proof tested by implemented. VOUT begins to go low, and the
applying an insulation test voltage 7. Maximum pulse width = 50 µs, FAULT output to go low.
≥ 4500 Vrms for 1 second (leakage maximum duty cycle = 0.5%. 22. This is the amount of time from when
detection current limit, II-O ≤ 5 µA). 8. See the Slow IGBT Gate Discharge RESET is asserted low, until FAULT
This test is performed before the During Fault Condition section in the output goes high. The minimum
100% production test for partial applications notes at the end of this specification of 3 µs is the guaranteed
discharge (method b) shown in IEC/ data sheet for further details. minimum FAULT signal pulse width
EN/DIN EN 60747-5-2 Insulation 9. 15 V is the recommended minimum when the HCPL-316J is configured
Characteristic Table, if applicable. operating positive supply voltage for Auto-Reset. See the Auto-Reset
2. The Input-Output Momentary With- (V CC2 - VE ) to ensure adequate section in the applications notes at
stand Voltage is a dielectric voltage margin in excess of the maximum the end of this data sheet for further
rating that should not be interpreted V UVLO+ threshold of 13.5 V. For High details.
as an input-output continuous voltage Level Output Voltage testing, V OH is 23. Common mode transient immunity in
rating. For the continuous voltage measured with a dc load current. the high state is the maximum
rating refer to your equipment level When driving capacitive loads, V OH tolerable dVCM/dt of the common
safety specification or IEC/EN/DIN will approach VCC as IOH approaches mode pulse, VCM, to assure that the
EN 60747-5-2 Insulation zero units. output will remain in the high state
Characteristics Table. 10. Maximum pulse width = 1.0 ms, (i.e., VO > 15 V or FAULT > 2 V). A
3. Device considered a two terminal maximum duty cycle = 20%. 100 pF and a 3K Ω pull-up resistor is
device: pins 1 - 8 shorted together 11. Once V OUT of the HCPL-316J is needed in fault detection mode.
and pins 9 - 16 shorted together. allowed to go high (V CC2 - V E > 24. Common mode transient immunity in
4. In order to achieve the absolute V UVLO), the DESAT detection feature the low state is the maximum
maximum power dissipation of the HCPL-316J will be the primary tolerable dVCM/dt of the common
specified, pins 4, 9, and 10 require source of IGBT protection. UVLO is mode pulse, VCM, to assure that the
ground plane connections and may needed to ensure DESAT is output will remain in a low state (i.e.,
require airflow. See the Thermal functional. Once VUVLO+ > 11.6 V, VO < 1.0 V or FAULT < 0.8 V).
Model section in the application notes DESAT will remain functional until 25. Does not include LED2 current
at the end of this data sheet for V UVLO- < 12.4 V. Thus, the DESAT during fault or blanking capacitor
details on how to estimate junction detection and UVLO features of the discharge current.
temperature and power dissipation. In HCPL-316J work in conjunction to 26. To clamp the output voltage at
most cases the absolute maximum ensure constant IGBT protection. VCC - 3 VBE , a pull-down resistor
output IC junction temperature is the 12. See the Blanking Time Control between the output and VEE is
limiting factor. The actual power section in the applications notes at recommended to sink a static current
dissipation achievable will depend on the end of this data sheet for further of 650 µA while the output is high.
the application environment (PCB details. See the Output Pull-Down Resistor
Layout, air flow, part placement, 13. This is the “increasing” (i.e. turn-on section in the application notes at the
etc.). See the Recommended PCB or “positive going” direction) of end of this data sheet if an output
Layout section in the application VCC2 - VE. pull-down resistor is not used.
notes for layout considerations. 14. This is the “decreasing” (i.e. turn-off 27. The recommended output pull-down
Output IC power dissipation is or “negative going” direction) of resistor between VOUT and VEE does
derated linearly at 10 mW/°C above VCC2 - VE. not contribute any output current
90°C. Input IC power dissipation does 15. This load condition approximates the when VOUT = VEE.
not require derating. gate load of a 1200 V/75A IGBT. 28. In most applications VCC1 will be
5. Maximum pulse width = 10 µs, 16. Pulse Width Distortion (PWD) is powered up first (before VCC2 ) and
maximum duty cycle = 0.2%. This defined as |tPHL - tPLH| for any given powered down last (after VCC2 ). This
value is intended to allow for compo- unit. is desirable for maintaining control of
nent tolerances for designs with IO 17. As measured from VIN+, VIN- to VOUT . the IGBT gate. In applications where
peak minimum = 2.0 A. See 18. The difference between t PHL and tPLH VCC2 is powered up first, it is
Applications section for additional between any two HCPL-316J parts important to ensure that Vin+ remains
details on IOH peak. Derate linearly under the same test conditions. low until VCC1 reaches the proper
from 3.0 A at +25°C to 2.5 A at 19. Supply Voltage Dependent. operating voltage (minimum 4.5 V) to
+100°C. This compensates for 20. This is the amount of time from when avoid any momentary instability at
increased I OPEAK due to changes in the DESAT threshold is exceeded, the output during VCC1 ramp-up or
VOL over temperature. until the FAULT output goes low. ramp-down.
12
Performance Plots
2.0 7 200
3 100
1.4
-40°C
2 75 25°C
1.2 100°C
1 50
1.0 0 25
-40 -20 0 20 40 60 80 100 -40 -20 0 20 40 60 80 100 0 5 10 15 20 25 30
TA – TEMPERATURE – °C TA – TEMPERATURE – °C VOUT – OUTPUT VOLTAGE – V
Figure 3. IOH vs. Temperature. Figure 4. IOL vs. Temperature. Figure 5. IOLF vs. VOUT.
(VOH -VCC) – HIGH OUTPUT VOLTAGE DROP – V
0 0.25 29.0
-2 28.2
0.10 28.0
-3 27.8
0.05
27.6
-4 0 27.4
-40 -20 0 20 40 60 80 100 -40 -20 0 20 40 60 80 100 0 0.2 0.4 0.6 0.8 1.0
TA – TEMPERATURE – °C TA – TEMPERATURE – °C IOH – OUTPUT HIGH CURRENT – A
Figure 6. V OH vs. Temperature. Figure 7. V OL vs. Temperature. Figure 8. VOH vs. IOH .
ICC2 – OUTPUT SUPPLY CURRENT – mA
6 20 2.6
VOL – OUTPUT LOW VOLTAGE – V
+100°C
ICC1 – SUPPLY CURRENT – mA
5 +25°C
-40°C 2.5
15
4 ICC1H
ICC1L
3 10 2.4
ICC2H
2 ICC2L
5 2.3
1
0 0 2.2
0.1 0.5 1.0 1.5 2.0 2.5 -40 -20 0 20 40 60 80 100 -40 -20 0 20 40 60 80 100
IOL – OUTPUT LOW CURRENT – A TA – TEMPERATURE – °C TA – TEMPERATURE – °C
Figure 9: VOL vs. I OL. Figure 10. ICC1 vs. Temperature. Figure 11: ICC2 vs. Temperature.
13
CHARGING CURRENT – mA
2.55
0.45
-0.20
2.50
0.40
2.45
ICC2H -0.25
ICC2L 0.35
2.40
Figure 12. ICC2 vs. VCC2. Figure 13. ICHG vs. Temperature. Figure 14. IE vs. Temperature.
4 7.5 0.5
VDESAT – DESAT THRESHOLD – V
tPHL
TP – PROPAGATION DELAY – µs
tPLH
3
7.0 0.4
IC (mA)
0 6.0 0.2
0 0.5 1.0 1.5 2.0 -40 -20 0 20 40 60 80 100 -40 -20 0 20 40 60 80 100
IOUT (mA) TA – TEMPERATURE – °C TA – TEMPERATURE – °C
Figure 15. I C vs. I OUT. Figure 16. DESAT Threshold vs. Figure 17. Propagation Delay vs.
Temperature. Temperature.
PROPAGATION DELAY – µs
0.40
0.30 0.35
0.35
0.25 0.30
0.30
Figure 18. Propagation Delay vs. Figure 19. V IN to High Propagation Figure 20. V IN to Low Propagation
Supply Voltage. Delay vs. Temperature. Delay vs. Temperature.
14
DELAY – µs
DELAY – µs
DELAY – µs
0.30 0.30 0.35
Figure 21. Propagation Delay vs. Load Figure 22. Propagation Delay vs. Load Figure 23. DESAT Sense to 90% Vout
Capacitance. Resistance. Delay vs. Temperature.
DELAY – ms
DELAY – µs
DELAY – µs
2.2
2.0 0.004
2.0
1.5 0.002
1.8
1.0 1.6 0
-50 0 50 100 -50 0 50 100 0 10 20 30 40 50
TEMPERATURE – °C TEMPERATURE – °C LOAD CAPACITANCE – nF
Figure 24. DESAT Sense to 10% Vout Figure 25. DESAT Sense to Low Level Figure 26. DESAT Sense to 10% Vout
Delay vs. Temperature. Fault Signal Delay vs. Temperature. Delay vs. Load Capacitance.
0.0030 12
VCC1 = 5.5 V
VCC2 = 15 V VCC1 = 5.0 V
VCC2 = 30 V VCC1 = 4.5 V
0.0025 10
DELAY – µs
DELAY – µs
0.0020 8
0.0015 6
0.0010 4
10 20 30 40 50 -50 0 50 100 150
LOAD RESISTANCE – Ω TEMPERATURE – °C
Figure 27. DESAT Sense to 10% Vout Figure 28. RESET to High Level Fault
Delay vs. Load Resistance. Signal Delay vs. Temperature.
15
VIN+ VE VIN+ VE
0.1 0.1 µF 10 mA 0.1
+ µF VIN- VLED2+ 5V + µF VIN- VLED2+
4.5 V – –
VCC1 DESAT VCC1 DESAT
Figure 30. IFAULTL Test Circuit. Figure 31. IFAULTH Test Circuit.
VIN+ VE VIN+ VE
0.1 0.1 µF 0.1 µF
5V + µF VIN- VLED2+
– VIN- VLED2+
–
– + +
30 V 30 V
VCC1 DESAT VCC1 DESAT
Figure 32. IOH Pulsed Test Circuit. Figure 33. I OL Pulsed Test Circuit.
VIN+ VE VIN+ VE
0.1 0.1 µF 0.1 0.1 µF
5V + µF VIN- VLED2+
– µF VIN- VLED2+
–
– + 5V + +
–
30 V 30 V
VCC1 DESAT VCC1 DESAT
RESET VC RESET VC
IOUT + VOUT +
– –
FAULT VOUT FAULT VOUT
30 V 30 V
+ 0.1 0.1
VLED1+ VEE – VLED1+ VEE
µF 2A µF
14 V PULSED
VLED1- VEE VLED1- VEE
Figure 34. IOLF Test Circuit. Figure 35. V OH Pulsed Test Circuit.
16
VIN+ VE VIN+ VE
0.1 0.1 µF
µF – 0.1
5V + VIN- VLED2+ + µF VIN- VLED2+
– 5.5 V +
30 V –
VCC1 DESAT VCC1 DESAT
ICC1
GND1 VCC2 0.1 µF GND1 VCC2
100
RESET VC mA RESET VC
+
–
FAULT VOUT FAULT VOUT
VOUT 30 V
VLED1+ VEE 0.1 VLED1+ VEE
µF
VLED1- VEE VLED1- VEE
Figure 36. VOL Test Circuit. Figure 37. I CC1H Test Circuit.
VIN+ VE VIN+ VE
0.1 0.1
0.1
VIN- VLED2+ µF VIN- VLED2+ µF
–
µF +
5.5 V + 5V +
– – 30 V
VCC1 DESAT VCC1 DESAT
ICC1
ICC2
GND1 VCC2 GND1 VCC2 0.1 µF
RESET VC RESET VC
+
–
FAULT VOUT FAULT VOUT
0.1 µF 30 V
VLED1+ VEE VLED1+ VEE
Figure 38. ICC1L Test Circuit. Figure 39. I CC2H Test Circuit.
VIN+ VE VIN+ VE
0.1 µF 0.1 0.1
–
VIN- VLED2+ + µF VIN- VLED2+ µF
–
+
5V + ICHG
30 V – 30 V
VCC1 DESAT VCC1 DESAT
ICC2
GND1 VCC2 0.1 µF GND1 VCC2 0.1 µF
RESET VC RESET VC
+ +
– –
FAULT VOUT FAULT VOUT
0.1 µF 30 V 0.1 µF 30 V
VLED1+ VEE VLED1+ VEE
Figure 40. ICC2L Test Circuit. Figure 41. ICHG Pulsed Test Circuit.
17
VIN+ VE VIN+ VE
7V 0.1
– 0.1 µF
VIN- VLED2+ +
µF
–
+ 5V + VIN- VLED2+
–
IDSCHG 30 V
VCC1 DESAT VCC1 DESAT
Figure 42. IDSCHG Test Circuit. Figure 43. UVLO Threshold Test Circuit.
VIN
VIN+ VE VIN+ VE
–
– 0.1 µF
VIN- VLED2+ + VIN- VLED2+
–
0.1 + +
µF 0.1
SWEEP 15 V 30 V
VCC1 DESAT µF VCC1 DESAT
–
+
GND1 VCC2 GND1 VCC2
0.1 µF 5V 0.1 µF
RESET VC RESET VC 0.1
+ VOUT
µF +
– –
10 mA FAULT VOUT FAULT VOUT
15 V 30 V
0.1 µF 3k 10 Ω
0.1 VLED1+ VEE VLED1+ VEE 10
µF nF
VLED1- VEE VLED1- VEE
Figure 44. DESAT Threshold Test Circuit. Figure 45. tPLH, t PHL, t r, tf Test Circuit.
VIN+ VE VIN+ VE
0.1 0.1 0.1
µF 0.1 – µF µF –
+ VIN- VLED2+ VIN µF + + VIN- VLED2+ VIN +
– –
5V 30 V 5V 30 V
VCC1 DESAT VCC1 DESAT
Figure 46. tDESAT(10%) Test Circuit. Figure 47. tDESAT(FAULT) Test Circuit.
18
VIN+ VE VIN+ VE
0.1 0.1 0.1
µF µF
VIN- VLED2+ STROBE µF –
VIN- VLED2+
+ 8V + +
– –
5V 30 V 5V
VCC1 DESAT VCC1 DESAT
Figure 48. tRESET(FAULT) Test Circuit. Figure 49. UVLO Delay Test Circuit.
1 VIN+ VE 16
5V 2 VIN- VLED2+ 15
1 VIN+ VE 16
3 VCC1 DESAT 14 25 V
8 VLED1 VEE 9 10 nF –
9V +
VCm VCm
Figure 50. CMR Test Circuit, LED2 off. Figure 51. CMR Test Circuit, LED2 on.
1 VIN+ VE 16 1 VIN+ VE 16
VCm VCm
Figure 52. CMR Test Circuit, LED1 off. Figure 53. CMR Test Circuit, LED1 on.
19
VIN-
2.5 V 2.5 V
VIN- 0V
VIN+ 5.0 V
VIN+ 2.5 V 2.5 V
tr tf tr tf
90% 90%
50% 50%
Figure 54. VOUT Propagation Delay Waveforms, Figure 55. V OUT Propagation Delay Waveforms, Inverting
Noninverting Configuration. Configuration.
tDESAT (FAULT)
tDESAT (10%)
tDESAT (LOW)
7V
VDESAT 50%
tDESAT (90%)
VOUT 90%
10%
FAULT
50% (2.5 V)
tRESET (FAULT)
RESET
50%
VIN+ VE VIN+ VE
0.1 0.1 µF 0.1 0.1 µF
5V + µF VIN- VLED2+
–
5V + µF VIN- VLED2+
–
– + – +
30 V 30 V
VCC1 DESAT VCC1 DESAT
Figure 57. ICH Test Circuit. Figure 58. ICH Test Circuit.
IE
VIN+ VE VIN+ VE
0.1 µF 0.1
VIN- VLED2+
– 5V + µF VIN- VLED2+
–
+ – 0.1 +
30 V µF 30 V
VCC1 DESAT VCC1 DESAT
IE
VIN+ VE
0.1
5V + µF VIN- VLED2+
–
– 0.1 +
µF 30 V
VCC1 DESAT
RESET VC
+
–
FAULT VOUT 0.1 µF 30 V
VLED1+ VEE
VLED1- VEE
Applications Information
Typical Application/ The HCPL-316J satisfies these on a preset current threshold to
Operation criteria by combining a high predict the safe limit of
Introduction to Fault speed, high output current driver, operation. Therefore, an overly-
Detection and Protection high voltage optical isolation conservative overcurrent
The power stage of a typical three between the input and output, threshold is not needed to protect
phase inverter is susceptible to local IGBT desaturation detection the IGBT.
several types of failures, most of and shut down, and an optically
which are potentially destructive isolated fault status feedback Recommended Application
to the power IGBTs. These failure signal into a single 16-pin surface Circuit
modes can be grouped into four mount package. The HCPL-316J has both
basic categories: phase and/or inverting and non-inverting gate
rail supply short circuits due to The fault detection method, control inputs, an active low reset
user misconnect or bad wiring, which is adopted in the input, and an open collector fault
control signal failures due to HCPL-316J, is to monitor the output suitable for wired ‘OR’
noise or computational errors, saturation (collector) voltage of applications. The recommended
overload conditions induced by the IGBT and to trigger a local application circuit shown in
the load, and component failures fault shutdown sequence if the Figure 62 illustrates a typical
in the gate drive circuitry. Under collector voltage exceeds a gate drive implementation using
any of these fault conditions, the predetermined threshold. A small the HCPL-316J.
current through the IGBTs can gate discharge device slowly
increase rapidly, causing reduces the high short circuit The four supply bypass
excessive power dissipation and IGBT current to prevent capacitors (0.1 µF) provide the
heating. The IGBTs become damaging voltage spikes. Before large transient currents necessary
damaged when the current load the dissipated energy can reach during a switching transition.
approaches the saturation current destructive levels, the IGBT is Because of the transient nature of
of the device, and the collector to shut off. During the off state of the charging currents, a low
emitter voltage rises above the the IGBT, the fault detect current (5 mA) power supply
saturation voltage level. The circuitry is simply disabled to suffices. The desat diode and 100
drastically increased power prevent false ‘fault’ signals. pF capacitor are the necessary
dissipation very quickly overheats external components for the fault
the power device and destroys it. The alternative protection detection circuitry. The gate
To prevent damage to the drive, scheme of measuring IGBT resistor (10 Ω) serves to limit
fault protection must be current to prevent desaturation is gate charge current and indirectly
implemented to reduce or effective if the short circuit control the IGBT collector
turn-off the overcurrents during a capability of the power device is voltage rise and fall times. The
fault condition. known, but this method will fail if open collector fault output has a
the gate drive voltage decreases passive 3.3 kΩ pull-up resistor
A circuit providing fast local fault enough to only partially turn on and a 330 pF filtering capacitor.
detection and shutdown is an the IGBT. By directly measuring A 47 kΩ pulldown resistor on
ideal solution, but the number of the collector voltage, the VOUT provides a more predictable
required components, board HCPL-316J limits the power high level output voltage (VOH).
space consumed, cost, and dissipation in the IGBT even with In this application, the IGBT gate
complexity have until now limited insufficient gate drive voltage. driver will shut down when a fault
its use to high performance Another more subtle advantage of is detected and will not resume
drives. The features which this the desaturation detection switching until the
circuit must have are high speed, method is that power dissipation microcontroller applies a reset
low cost, low resolution, low in the IGBT is monitored, while signal.
power dissipation, and small size. the current sense method relies
22
HCPL-316J
1 VIN+ VE 16
0.1 0.1
µF µF 100 pF
2 VIN- VLED2+ 15
DDESAT
100 Ω
3 VCC1 DESAT 14
5V + 0.1 + –
µC – VF
µF
3.3 4 GND1 VCC2 13
kΩ VCC2 = 18 V Q1
+
+
5 RESET VC 12 –
VCE
Rg
6 FAULT VOUT 11 –
0.1 3-PHASE
47 µF OUTPUT
330 pF 7 VLED1+ VEE 10
kΩ –
+ Q2
VEE = -5 V +
8 VLED1- VEE 9
VCE
Description of Operation/ FAULT output is high and the the purpose of notifying the
Timing RESET input should be held high. micro-controller of the fault
Figure 63 below illustrates input See Figure 63. condition. See Figure 63.
and output waveforms under the
conditions of normal operation, a Fault Condition Reset
desat fault condition, and normal When the voltage on the DESAT The FAULT output remains low
reset behavior. pin exceeds 7 V while the IGBT is until RESET is brought low. See
Normal Operation on, VOUT is slowly brought low in Figure 63. While asserting the
During normal operation, VOUT of order to “softly” turn-off the IGBT RESET pin (LOW), the input pins
the HCPL-316J is controlled by and prevent large di/dt induced must be asserted for an output
either VIN+ or VIN-, with the IGBT voltages. Also activated is an low state (VIN+ is LOW or VIN- is
collector-to-emitter voltage being internal feedback channel which HIGH). This may be
monitored through DDESAT. The brings the FAULT output low for accomplished either by software
control (i.e. of the
microcontroller) or hardware
control (see Figures 73 and 74).
NORMAL FAULT RESET
OPERATION CONDITION
VIN- 0V
NON-INVERTING 5V
CONFIGURED
VIN+
INPUTS
VIN- 5V
INVERTING
CONFIGURED
INPUTS VIN+ 5V
7V
VDESAT
VOUT
FAULT
RESET
Slow IGBT Gate value can be scaled slightly to region and quickly overheat. The
Discharge During Fault adjust the blanking time, though UVLO function causes the output
Condition a value smaller than 100 pF is not to be clamped whenever
When a desaturation fault is recommended. This nominal insufficient operating supply
detected, a weak pull-down blanking time also represents the (VCC2 ) is applied. Once VCC2
device in the HCPL-316J output longest time it will take for the exceeds VUVLO+ (the positive-
drive stage will turn on to ‘softly’ HCPL-316J to respond to a going UVLO threshold), the
turn off the IGBT. This device DESAT fault condition. If the UVLO clamp is released to allow
slowly discharges the IGBT gate IGBT is turned on while the the device output to turn on in
to prevent fast changes in drain collector and emitter are shorted response to input signals. As
current that could cause to the supply rails (switching into VCC2 is increased from 0 V (at
damaging voltage spikes due to a short), the soft shut-down some level below VUVLO+), first
lead and wire inductance. During sequence will begin after the DESAT protection circuitry
the slow turn off, the large output approximately 3 µsec. If the IGBT becomes active. As VCC2 is
pull-down device remains off until collector and emitter are shorted further increased (above
the output voltage falls below VEE to the supply rails after the IGBT VUVLO+), the UVLO clamp is
+ 2 Volts, at which time the large is already on, the response time released. Before the time the
pull down device clamps the will be much quicker due to the UVLO clamp is released, the
IGBT gate to VEE. parasitic parallel capacitance of DESAT protection is already
the DESAT diode. The active. Therefore, the UVLO and
DESAT Fault Detection recommended 100 pF capacitor DESAT FAULT DETECTION
Blanking Time should provide adequate blanking features work together to provide
The DESAT fault detection as well as fault response times for seamless protection regardless of
circuitry must remain disabled for most applications. supply voltage (VCC2).
a short time period following the
turn-on of the IGBT to allow the Under Voltage Lockout
collector voltage to fall below the The HCPL-316J Under Voltage
DESAT theshold. This time Lockout (UVLO) feature is
period, called the DESAT designed to prevent the
blanking time, is controlled by application of insufficient gate
the internal DESAT charge voltage to the IGBT by forcing
current, the DESAT voltage the HCPL-316J output low during
threshold, and the external power-up. IGBTs typically require
DESAT capacitor. The nominal gate voltages of 15 V to achieve
blanking time is calculated in their rated V CE(ON) voltage. At
terms of external capacitance gate voltages below 13 V
(C BLANK), FAULT threshold typically, their on-voltage
voltage (VDESAT), and DESAT increases dramatically, especially
charge current (ICHG) as at higher currents. At very low
tBLANK = CBLANK x V DESAT / ICHG. gate voltages (below 10 V), the
The nominal blanking time with IGBT may operate in the linear
the recommended 100 pF
capacitor is 100 pF * 7 V / 250 µA
= 2.8 µsec. The capacitance
24
Behavioral Circuit signal input are both latched. The are never on at the same time. If
Schematic fault output changes to an active an undervoltage condition is
The functional behavior of the low state, and the signal LED is detected, the output will be
HCPL-316J is represented by the forced off (output LOW). The actively pulled low by the 50x
logic diagram in Figure 64 which latched condition will persist until DMOS device, regardless of the
fully describes the interaction and the Reset pin is pulled low. LED state. If an IGBT
sequence of internal and external desaturation fault is detected
signals in the HCPL-316J. Output IC while the signal LED is on, the
Three internal signals control the Fault signal will latch in the high
Input IC state of the driver output: the state. The triple darlington AND
In the normal switching mode, no state of the signal LED, as well as the 50x DMOS device are
output fault has been detected, the UVLO and Fault signals. If no disabled, and a smaller 1x DMOS
and the low state of the fault fault on the IGBT collector is pull-down device is activated to
latch allows the input signals to detected, and the supply voltage slowly discharge the IGBT gate.
control the signal LED. The fault is above the UVLO threshold, the When the output drops below two
output is in the open-collector LED signal will control the driver volts, the 50x DMOS device again
state, and the state of the Reset output state. The driver stage turns on, clamping the IGBT gate
pin does not affect the control of logic includes an interlock to firmly to Vee. The Fault signal
the IGBT gate. When a fault is ensure that the pull-up and pull- remains latched in the high state
detected, the FAULT output and down devices in the output stage until the signal LED turns off.
250 µA VE (16)
DESAT (14)
VIN+ (1) +
VIN– (2) LED – 7V
FAULT (6)
Q
VOUT (11)
R S
RESET (5) FAULT 50 x
VEE (9,10)
1x
HCPL-316J
1 VIN+
HCPL-316J HCPL-316J
VE 16 2 VIN-
VE 16
Figure 65. Output Pull-Down Resistor. Figure 66. DESAT Pin Protection. Figure 67. FAULT Pin CMR Protection.
1 VIN+ 1 VIN+
2 VIN- 2 VIN-
3 VCC1 3 VCC1
+ +
µC – µC –
4 GND1 4 GND1
5 RESET 5 RESET
6 FAULT 6 FAULT
7 VLED1+ 7 VLED1+
8 VLED1- 8 VLED1-
Figure 68. Typical Input Configuration, Non-Inverting. Figure 69. Typical Input Configuration, Inverting.
27
1 VIN+ 1 VIN+
2 VIN- 2 VIN-
VCC VCC
3 VCC1 3 VCC1
µC µC
4 GND1 4 GND1
VIN+/
RESET RESET
5 RESET 5 RESET
FAULT FAULT
6 FAULT 6 FAULT
7 VLED1+ 7 VLED1+
8 VLED1- 8 VLED1-
Figure 73a. Safe Hardware Reset for Non-Inverting Figure 73b. Safe Hardware Reset for Non-Inverting Input
Input Configuration (Automatically Resets for Every Configuration.
VIN+ Input).
1 VIN+ 1 VIN+
VIN-
VIN-
2 VIN- 2 VIN-
VCC VCC
3 VCC1 3 VCC1
µC µC
4 GND1 4 GND1
RESET
RESET
5 RESET 5 RESET
FAULT FAULT
6 FAULT 6 FAULT
7 VLED1+ 7 VLED1+
8 VLED1- 8 VLED1-
Figure 73c. Safe Hardware Reset for Inverting Input Figure 73d. Safe Hardware Reset for Inverting Input
Configuration. Configuration (Automatically Resets for Every VIN-
Input).
User-Configuration of the than the peak discharge current RC + R G = [VCC2 – VOH – (VEE)]
HCPL-316J Output Side (ION,PEAK < IOFF,PEAK). For this IOH,PEAK
RG and Optional Resistor RC: condition, an optional resistor
The value of the gate resistor RG (RC) can be used along with RG = [4 V – (-5 V)]
(along with VCC2 and VEE ) to independently determine 0.5 A
determines the maximum amount ION,PEAK and IOFF,PEAK without
of gate-charging/discharging using a steering diode. As an = 18 Ω
current (ION,PEAK and IOFF,PEAK) example, refer to Figure 74.
and thus should be carefully Assuming that RG is already ➯ RC = 8 Ω
chosen to match the size of the determined and that the design
IGBT being driven. Often it is IOH,PEAK = 0.5 A, the value of RC See “Power and Layout
desirable to have the peak gate can be estimated in the following Considerations” section for more
charge current be somewhat less way: information on calculating value
of RG.
29
Power/Layout When choosing the value of R G, The steps for doing this are:
Considerations it is important to confirm that the 1. Calculate the minimum desired
Operating Within the power dissipation of the RG;
Maximum Allowable Power HCPL-316J is within the 2. Calculate total power
Ratings (Adjusting Value of maximum allowable power dissipation in the part
RG ): rating. referring to Figure 77.
30
(Average switching energy The HCPL-316J total power MAX. ION, IOFF vs. GATE RESISTANCE
(VCC2 / VEE2 = 25 V / 5 V
supplied to HCPL-316J per dissipation (PT) is equal to the 4
cycle vs. R G plot); sum of the input-side power (P I)
3
3. Compare the input and output and output-side power (PO):
power dissipation calculated in 2
P T = P I + PO
following relationship: 0
0 50 100 150 200
For RG = 10.5, the value read Rg (Ω)
from Figure 77 is E SWITCH =
RG = 6.05 µJ. Assume a worst-case Figure 77. Switching Energy Plot for
[VOH@650 µA – (VOL+VEE)] average ICC1 = 16.5 mA (which is
Calculating Average Pswitch (for
HCPL-316J Output Driving an IGBT
I OL,PEAK given by the average of I CC1H and Rated at 600 V/100 A).
= [V CC2 – 1 – (VOL + VEE )] ICC1L ). Similarly the average
IOL,PEAK ICC2 = 5.5 mA.
PI = 90.8 mW < 150 mW
18 V – 1 V – (1.5 V + (-5 V)) P I = 16.5 mA * 5.5 V = 90.8 mW (abs. max.) ➱ OK
2.0 A P O = P O(BIAS) + PO,SWITCH PO = 217.3 mW < 400 mW
= 10.25 Ω (abs. max.) ➱ OK
= 5.5 mA * (18 V – (–5 V)) +
≈ 10.5 Ω (for a 1% resistor) 6.051 µJ * 15 kHz
Therefore, the power dissipation
= 126.5 mW + 90.8 mW absolute maximum rating has not
(Note from Figure 76 that the been exceeded for the example.
real value of I OL may vary from = 217.3 mW
the value calculated from the Please refer to the following
simple model shown.) Step 3: Compare the
Thermal Model section for an
calculated power dissipation
explanation on how to calculate
Step 2: Calculate total power with the absolute maximum
the maximum junction
dissipation in the HCPL-316J: values for the HCPL-316J:
temperature of the HCPL-316J
For the example, for a given PC board layout
configuration.
31
Thermal Model Since θ4A and θ9,10A are If we, however, assume a worst
The HCPL-316J is designed to dependent on PCB layout and case PCB layout and no air flow
dissipate the majority of the heat airflow, their exact number may where the estimated θ4A and
through pins 4 for the input IC not be available. Therefore, a θ9,10A are 100°C/W. Then the
and pins 9 and 10 for the output more accurate method of calcu- junction temperatures become
IC. (There are two VEE pins on lating the junction temperature is
the output side, pins 9 and 10, with the following equations: Tji = (90.8 mW)(60°C/W
for this purpose.) Heat flow + 100°C/W) + 100°C = 115°C
through other pins or through the T ji = Piθi4 + TP4
package directly into ambient are T jo = Poθo9,10 + TP9,10 Tjo = (240 mW)(30°C/W
considered negligible and not + 100°C/W) + 100°C = 131°C
modeled here. These equations, however,
require that the pin 4 and pins The output IC junction
In order to achieve the power 9,10 temperatures be measured temperature exceeds the absolute
dissipation specified in the with a thermal couple on the pin maximum specification of 125°C.
absolute maximum specification, at the HCPL-316J package edge. In this case, PCB layout and
it is imperative that pins 4, 9, and airflow will need to be designed
10 have ground planes connected From the earlier power so that the junction temperature
to them. As long as the maximum dissipation calculation of the output IC does not exceed
power specification is not example: 125°C.
exceeded, the only other limita-
tion to the amount of power one P i = 90.8 mW, Po = 314 mW, TA If the calculated junction
can dissipate is the absolute = 100°C, and assuming the temperatures for the thermal
maximum junction temperature thermal model shown in Figure model in Figure 78 is higher than
specification of 125°C. The 77 below. 125°C, the pin temperature for
junction temperatures can be pins 9 and 10 should be
calculated with the following T ji = (90.8 mW)(60°C/W measured (at the package edge)
equations: + 50°C/W) + 100°C = 110°C under worst case operating
environment for a more accurate
T ji = Pi(θi4 + θ4A) + TA T jo = (240 mW)(30°C/W estimate of the junction
T jo = Po (θo9,10 + θ9,10A) + TA + 50°C/W) + 100°C = 119°C temperatures.
VIN+1
VIN+2
tPHLMIN
VOUT1
Q1 ON tPHLMAX
Q1 OFF tPLHMIN
tPLHMAX
Q2 ON
Q2 OFF (tPHL-tPLH)MAX = PDD*MAX
VOUT2
Figure 80. Minimum LED Skew for Zero Dead Time. Figure 81. Waveforms for Dead Time Calculation.
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