Complete Source for Mechanical Seal Support Systems

Seal Support Systems

Mechanical Seal Support Systems

John Crane Lemco is your complete source for mechanical seal support systems. Providing unrivaled expertise, innovation and reliability, John Crane Lemco is the solution. For over 80 years John Crane has been redefining the limit of seal support technology. John Crane is the acknowledged leader in the design and manufacture of engineered seal support systems. Our customers benefit from our global presence with over 200 facilities throughout the world.

Our product offering is unmatched

Lemco provides an extensive product offering, covering the complete spectrum of sealing applications from liquids to gasses, cryogenic to boiling, abrasive liquids to the purest finished product. A full range of standard product offerings, including buffer/ barrier fluid reservoirs, heat exchangers both air- and water-cooled, abrasive separators, and pump seal gas control panels, provide the short lead times required of a pre-engineered product. Custom engineered systems, such as closed loop barrier fluid circulators, multiple seal systems, and compressor gas seal panels, focus on the specific mechanical seal application. A close working relationship with seal design engineers provides a packaged solution to your sealing challenges.

Designed and built to industry recognized standards

All systems are designed and built to industry recognized standards such as ANSI B31.3 for piping; API 610, 682, and 614 for system design; IEC, NEMA, NEC, or CSA for instrumentation and electrical. Pressure vessels are built in accordance with ASME requirements and we hold U, UM, and R stamps in accordance with Section VIII, Div. 1. All welders are qualified to ASME Section IX. In-house testing capabilities include hydrostatic and nondestructive examinations, such as dye penetrant weld examination and positive material identification, providing assurance that our products meet the quality standards expected. Our full functional system testing capabilities ensure the systems operate as designed, allowing for a clean start-up.

Lubricator Test Stand allows for functional test prior to shipment.

Gas Panel Final Assembly

Our Service Network is Unrivaled And Our Goals Simple Create the Ideal Seal Environment to Maximize Seal Performance, Increase Seal Life, Extend Mean Time Between Planned Maintenance, and Improve Emissions Control.

Reservoirs

RE-1205

RE-1603

RE-1618

RE-1518

RE-1203 / RE-1205
Rated to 200 psig and designed for light duty applications in the Chemical, Food, Pharmaceutical, Paper and Pulp, and Water Treatment Industries. PI PSL Capacity: 2.2 Gallons / 8 Liters Materials: 316 Stainless Steel
LSH LI LSL

RE-1603
Designed for ANSI Plans 7352 and 7353 applications in the Chemical and Petrochemical Industries.
PI PS

Capacity: 2 to 5 Gallons / 8 to 18.5 Liters Materials: Carbon Steel, 316 Stainless Steel
LSH LI LSL

RE-1618
Designed for API Plans 52 and 53 applications in the Refinery, Petrochemical, Chemical Processing, and Pipeline Industries. Capacity: 2 to 5 Gallons / 8 to 18.5 Liters Materials: Carbon Steel, 304 and 316 Stainless Steel

RE-1518
Ellipsoidal head reservoir for API Plans 52 and 53 applications in the Refinery, Petrochemical, Chemical Processing, and Pipeline Industries. Capacity: 2 to 5 Gallons / 8 to 18.5 Liters Materials: Carbon Steel, 304 and 316 Stainless Steel

PLAN 52

PLAN 53A

Refill Carts, Abrasive Separators, and Leakage Detection Systems

Mobile Refill Carts
Available in 10 and 50 gallon capacity, these portable units provide a means to refill a seal reservoir while still in operation. Each unit is complete with an atmospheric reservoir, hand pump, and hose assembly with quick connect end.

10 Gallon

50 Gallon

Abrasive Separators
Abrasive separators improve mechanical seal life by cleaning the stream of process fluid used to flush the mechanical seal. John Crane provides a range of separators to suit a variety of pressure, flow, and material requirements. Flow Rate: Materials: Max. Pressure: 1 to 33 gpm 316 Stainless Steel, Monel, Duplex, and Super Duplex 3000 psi / 207 bar

Leakage Detection Systems

Used in single seal applications to capture and monitor leakage. Available in Carbon Steel or 316 Stainless Steel construction and equipped with a high level switch.

Monel is a registered trademark of Inco Alloys International, Inc.

PI

PS

API 682 2nd Edition Products

LSH LI

API 682 Plans LSL 52 and 53A Reservoirs

These reservoirs are designed to meet the requirements of API 682 for Plans 52 and 53A. The systems are supplied as complete assemblies ready to install. These 3 and 5 gallon capacity reservoirs are offered in two versions; welded ellipsoidal head, and flanged removable bottom head for ease of internal cleaning. Instruments available are Pressure Indicator, Pressure Switch and Level Switches. The API 682 Reservoir Systems are designed for the Refinery, Petrochemical, and Chemical Industries.

PLAN 52

Capacity: Materials:

3 Gallon and 5 Gallon Working Capacity 316L Stainless Steel

API 682 Plan 53B

Plan 53B is a dual pressurized system that eliminates direct gas contact with the barrier liquid. The Plan 53B uses a bladder accumulator as a physical barrier between the gas and the barrier fluid. The bladder is pressurized with gas prior to filling the system with barrier liquid. As the system is filled, the bladder is compressed thus providing a positive pressure on the barrier liquid. Circulation is via a pumping ring, and a heat exchanger (air- or water-cooled) is added to the sealing loop to provide cooling. Capacity: Materials:
PI

2.5 / 5 / 10 Gallon Accumulator Size PSL Stainless Steel, Monel, Carbon Steel

LSL

Max. Pressure: 1500 psi / 103 bar

API 682 Plan 53C

Plan 53C is a dual pressurized system that eliminates the use of gas for pressurization through the use of a piston reservoir. Barrier liquid is stored on the top side of the piston, which travels the length of the vessel dependent upon the change in barrier liquid volume. A reference pressure, typically TItaken from the seal chamber, is provided on the bottom of the piston. The difference in area on either side of the piston creates a 10% increase in the barrier liquid pressure across a full range of operating pressures. This system is ideal for applications that have fluctuating pressures. Circulation is via a pumping ring, and a heat exchanger (air- or water-cooled) is added to the sealing loop to provide cooling. Capacity: Materials: 5.25 Gallons 316L Stainless Steel

Max. Pressure: 1175 psi / 81 bar

PLAN 53C

FSH

PSL PI

FI

F I P L C V

API 682 Plan 72 Gas Control Panel

Used in a dual un-pressurized seal arrangement where the secondary seal is dry running. A low-pressure gas, typically nitrogen, is introduced in the area between the two seals to sweep primary seal leakage away from the secondary seal, thus preventing fugitive emissions from escaping into the atmosphere. Used in conjunction with Plans 75 or 76.

PLAN 72API 682 Plan 75 Condensate Collection Reservoir

Used in a dual un-pressurized seal arrangement where the secondary seal is dry running. Connected to the drain port of the seal gland, condensed primary seal leakage is collected and monitored. Constructed PI of carbon steel, the minimum system components include a sight level gauge, pressure switch, and PSH removable head for cleaning of the system. Can be accompanied by Plan 72 to ensure fugitive emissions are not released into the atmosphere.
LG LSH

API 682 Plan 76 Vent to Flare Panel

PLAN 75

Used in a dual un-pressurized seal arrangement where the secondary seal is dry running. Connected to the vent port of the seal gland, non-condensing primary seal leakage is monitored and routed to the flare or vapor recovery system. Can be accompanied by Plan 72 to ensure fugitive emissions are not released into the atmosphere.

API 682 Plan 74 Gas Control Panel

Used on non-contacting, dual pressurized seals, this system filters, regulates, and monitors the gas supply, typically nitrogen, used to lubricate the seals.

Type 2800 Seals

Plan 72 or 74 Gas Control Panel

Note: API 682 is equivalent to ISO Standard 20149.

Heat Exchangers
Water-Cooled Heat Exchangers
Primarily for use in Plan 21 and 23 applications, this heat exchanger is also available in compliance with API 682. Designed for easy installation and maintenance, the HXR model is ideal for Refinery, Petrochemical, Chemical Processing, and Pipeline Industries. These heat exchangers can also be incorporated into seal support system packages. TI Standard Materials: Available Cooling Area: Carbon steel shell with 316 Stainless Steel tube 1.9 Ft2 2.6 Ft2 3.9 Ft2 5.9 Ft2 7.07 Ft2

PLAN 21
TI

Air-Cooled Heat Exchangers

Primarily for use in Plan 21 and 23 applications, these heat exchangers can also be used as an integral part of a packaged seal support system. Designed for easy installation and maintenance, the LHXF model is ideal for Refinery, Petrochemical, Chemical Processing, and Pipeline Industries. The use of Air-Cooled Heat Exchangers eliminates the need for cooling water and provides substantial savings in reduced water usage, waste-water treatment, and the

PLAN 23 elimination of cooling water piping.

Standard Materials: 316 Stainless Steel tube with 304 Stainless Steel tension wrapped fins, 304 Stainless Steel base and frame

Available Cooling Area: 19 Ft2 29 Ft2 39 Ft2

Heat Exchangers in Packaged Systems

Seal support systems can be designed and packaged using the John Crane heat exchangers. These systems are varied in their duty and design, and can be used in seal oil systems, lube oil systems, and closed loop circulation systems.

Compressor Gas Control Panels

Application-specific control systems ensure a clean, controlled flow of gas to non-contacting seals used in compressor applications, while monitoring seal performance. John Crane Lemco seal support systems create the ideal seal environment to maximize seal performance, increase seal life, extend Mean Time Between Planned Maintenance, and improve emissions control. John Crane Lemco seal support systems include Type 28XP and 28AT panels in tandem and double configurations. John Crane Lemco works closely with all parties in order to match the proper panel with the application. Each panel is tailored to meet the endusers specifications, which ensures integration with the plants control system and maintains commonality of components. Complete packages include filtration and systems for monitoring process gas supply, seal leakage, and separation gas supply. The systems reliably control and monitor pressure and/or flow with signals for alarm annunciation and automatic shutdown when specific limits are exceeded.

Type 28XP Cutaway

Type 28 Gas Panel

Gas Conditioning Unit (patent number 6715985)

Filter Assembly

Seal Oil Systems

API Plan 54
When barrier liquid requirements for dual pressurized seals exceed the capabilities of a traditional Plan 53, a Seal Oil System is used. Designated as Plan 54 by API 682, these systems provide flow and heat removal capabilities exceeding that of a traditional Plan 53 system. Standard units are available in 10, 20, and 30 gallon capacities, with flows ranging from 1.5 to 4.5 gpm, and pressures to 3000 psi. Custom units are available in a wide variety of configurations and can be built to service multiple seals. Available options include: Spare pump assembly Duplex filters with isolation valves Air-cooled heat exchangers Multiple seal kits Pressure maintenance package

Standard 10 and 20 Gallon Units

Shown with Air-Cooled Heat Exchanger

Note: These systems can also be configured for use in lube oil applications.

Custom Lube Oil Skid

Shown with Accumulator Safety Package

Our capabilities also include a wide range of custom, closed loop seal oil systems. Used in conjunction with dual pressurized seals, closed loop systems remain under constant pressure and typically provide the means to automatically replenish the barrier fluid as required.

System supports six dual pressurized seals, consists of bladder accumulators and automated refill system.

System used in mining application, providing seal water to autoclave seals.

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John Crane Lemco Tulsa, Oklahoma USA Tel: 1-918-835-7325 Fax: 1-918-835-5823

Europe Slough, UK Tel: 44-1753-224000 Fax: 44-1753-224224

Latin America So Paulo, Brazil Tel: 55-11-3371-2500 Fax: 55-11-3371-2599

North America Morton Grove, Illinois USA 1-800-SEALING Tel: 1-847-967-2400 Fax: 1-847-967-3915

For your nearest John Crane facility, please contact one of the locations above. If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior to their selection and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications without prior notice. It is dangerous to smoke while handling products made from PTFE. Old and new PTFE products must not be incinerated. 2004 John Crane Inc. Print 4/04

www.johncrane.com

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