Catalytic
Reforming
Donald M. Little«
Table of Contents
Pretace ie
Acknowledgments xi
Introduction x
Nomenclature and Unite xvi
Chapter 1 Catalytic Reforming in Refinery Processing 1
Braue ar tafrng
Fectocie tr Rtgs
re {eiavieRolgming foe Sromatie 2
Sommary 2
Chapter 2 How Cvtatvtie Reformers Work—Chemica!
Fiiomang Renee 18
FeocnockCmarsctsaon 24
Summary 26
Chopterd How Cats Rlormers Wor—Pracess Design 20
Rewclors 3
Procet Recovery 32
Riser Saeeons 39
Beoylscomrasar 38
Late a a Summarys
ik Cogs Cag in Pai
Chapter 47he Catalyst 40
ExryGoveopment «0
bei
Stoity "se‘napter 5
Chapter 6
Sononeics Goats 8
{itv Peso"
‘Process Variables and Unit Operation 73
Fence ropores 7
‘Space Voociy 63
Roseton Poseurs
Fyetogcortysroarbon Ratio 90
Chow Tyee 3
onitering elermer Ooaation 81
horde and War Con 108,
Sroublssaoung 110
salam” a8
tots ot baa a
Fetoring Crashes Noprtc 117
Regeruaton 42h
arson Burm 123
ejevenuon al atest 136
nial i”
Mereaam Reson
Sete 19
Soimtany 138
Reset ee
Equitbrlum Distebuion ot Aromaties. 143
{oberatory Anahi for Aromotie 159
ey
Commercial Processes 153
ota neering 88
Magnattmng. 58
Uiratorning: 189
Chapter 8 Feed Preparation —Nephihe Hydrotesing 175
vil
Glossary
Index
Seet eT ame we
Se
oy
Somer
ee
‘ctane Numbers of Seeces Hyocarions 195
Rasa ropa of important eee
Wir Mesn Oparings US. Seve Sas) 202
TempermureConvrson Cha 203
aa carer Commer aah Rong
Monutecuras of torming Caulyste 209
Hyarocu bone in Straight Bate Stoke 210
Hyracerons in McconinantRaphinas 214
Propaties of Naps in World Cree Oi 218
mmPreface
the
ier uolended guinea rea
Catalytic vetorming 3 ey process in petolur reining
cone process which ries hight
Sy cThie ee une proces which converts, on econo, iho
‘hanging carbon manirs i the molecule, gotinesaling aege lw
‘cline hydrocarbons (othe high-octane aus components reuired
to fuelanromoliler ied! wih els oorerters and ensaon ca
{eas The pos som n 1995 cowl igh elninate kad Cram gun
tot in the United siatt nal m Euevpe. Aktongh oxygenated bd
‘lin, for examps sls and ashy etal, he hci
es finer depo estan erg
hapiha to hightane gaeline. tn the T8970, recayp of relormers
nal ivsere st ht ctayts eh ener to mice lea
‘wed The 1985 prope ecto! Yd o sl ga oF lee
Il give impetus co strge of ne Tow-presarereonmen designs to
Doduve relornmte of 100 ROX clara higher
“The high-octane hydentons hc gaaine bling ange
peluced in reforning, ae primary mamatc yor, suet
Benzene, tlacne, orbosvone, metaxslene. parssine, and Cy” aro
tate Vhe arnt ae to nly reminding socks For motor
Tu but sonic ae ain devi ss petotenas eh whith wie
‘ange of plate lin und bers are proces oll a solvents and
Balesives, In fac, sate reforming i the source of 5 to 90% of
There sve ano fei Toning especie ces
and operated 0 prec Bor flue an sen for the ches
argc. Sich retort are geraly ee 17 an!
‘One other produc uf comequenre fea ctalte reforming is By
sages, Aroonrner sporting wih average eacor prenute of 100 pa
‘sl produce from 1 DOD S00 staal bic Feet Get) ar hyrogee
per bare of charge fon 201090 in (SIMs oF ydgen4 20,00 farses per srcam day(s) reformer Catt reforming
thu supplies large volomes of hydrogen-este for defuretion
fenirteaon, un olefin sasraton cual Bydroveauing ot mph
thet fol. dee eh aol and esa.
‘Gra ise hey to the etal retorning process, Reforoing ex
astisa marvin te design and ably’ to perform speeiealy desired
‘homea reac and to esentily exe undebe eacon
Tisesnglesration seem, the etal perfor Ith dehyde
ati a! tndrogeration, bateron: bree eye
‘Seluatn teatons wah Snerotibleeliency aod shy, When the
‘Salt hs bos fouled wih coke, ican be egenetaled,rerensted,
Sh estore righ peforrane ver Sd Oto agai
The athe are compried of various combinations of crysis of
plain sen, idm, germaniuin, or other such neal They
Src supported an sions und uevally an adie promoter sich seh
Tien li Uhe ata ead hs fetta anal or
tuft, Ixenie the meu the suppor. a the preter al
‘Sie then sensmere cata retora web steam iy AH,
Dhaneds ol artale ae been wren devesbiag new developiect
‘efor caste sechookgy Tey wel Ue st ater
ther imo sale publi the any varied anpecs of exe c
TH am hs cw main proses, Fit 10 inroduee ene se
forming te thone ws hav no prt knowicdige of the press These
Person wl be ieseted in ow ete reforming es ito efinery
Processing, i works, 9d i present state of developstet The
ccd pure ashe book to give she reforming teenologs ane
‘rar of une neu techooogy in Operation, performance, nd tube
Showing
Thy snot test om the theory Of cata eeforming No me
be ade so design ane til reformer from reading thi Dk The
‘eral preset cers on proces problems af eperaing come
al aug reluniers There usually diversity of swe to Fe
forming quest This book stempts ost out goidlines to poi the
sitios anh lorsolons There are many references NPRA QA
ratucip here ae hers ton ile? Anjose wid 3 rele
em nl ake we of the referenced sores
Acknowledgments
“This book coud be writen any Because many peuple Reed me
long the way. Firm dere an the soggenion by GL Fara for the
teed ofa bok on cata reforming. When the projec man begs, 1
received walle avsstance from Katheyne ie, Bren Bridger id
tiers at PennWell Pang Co
From ay 42 year refining expericce at Philip Petrteum Ca 1
cove grea deal wo whiny poopie: Aeknowedgenent met be ms to
Gordon Allen, Dijon Lise nd Past Waid To ington and
fidance during thine ety pent whem cai reforming ea ost
Ergiming tothe potent More recent, George Conwtmtes.Fa
ialayrma, Mack Poo, Lary Lew, Alavi Jolin sd Deu Son
iomery were aly ling seas eer ehsogy
Tanna overiah the Puls plant engines to will answered
‘my tamer repute data Hon wpe whe am grate to
BRK Robina dor whut lin permiaion cu peruse data on Pilps
onnereiaveforning ut he bck ou ail fa shor of ts objective.
Herd rch atl Ray Who Texpren wy thachs forthe ob
porwniy of serving thus many neu oa the NPRA QUA steering
{omuiiee ad eerily co Herb for periisson to use de information
{ror NPILA pulses. Tu sl Ube peope on the QEA screening cou
‘nice ho shared wil met capericices cle reform
iv indead grateful
Tain deluedw Fook Cita, Rober Dade, Vad Hace,
Alex Oba, Manat Sti. el Waybe Warren for hori data fer
ther 1950 ales" aed information Iter hae 1969" Any ere
‘rnin re incon,
jealanIntroduction
he fra cay tering unit went on seat November 19402
she Pan American Reine Corp, (dow Amero Ol Co) reine) at
“Teens City. Texas! Hyefoeinny the nami ene techsogy
8 nebo eee unk wih wa eacons an regeneration amd to On
process The cabs is alot Dw molybdenum oxide on acted
ina granules or pelts
To eens Ue tai roforing wae all outcome of eat
aly developments in petoleum processing the 1980s. Teri
racking of pith, gold rel dsiaced rebnazy Pro
essing the ea 180 Huy cae cracking» Bed bed ena
‘ricing proceay, Coneived amd developed by Rue J oud) went
Sin sear in 1987 4 the Sut OO Co. rfinery i Sle Pook Poss
spbania?
Pevroleum vehnalogas no doubt sav de pol for ee sine
application ofetalytcprocesng ex replaernet Cr thermal eracking
tinaphtha, The icenive was higheroxtane number geoiae aie
remedies (AL the tine Mere was» push fOr higher ona Motor
ony
The ance on Toy italic cracking inicies Sun Oil was v=
‘expire. Howry process becsure Sun was one ae ew corpoie
tung eral ead (TEL as ctanesmhber boone, a they were
Conztrned about meeting etpeiton Ac the suse tie, «ote compa
hes Toresw dat in ahe eve of wat, there would be» far greater
“Ss for high-octane ation gazing then toma cracking o nap
‘a could produce
"hk ier 6. The Conran of Fapene Hout othe Deepen fC
Se tear Cd ce a eeHyrfeing waethe only catalyse forming processn we ding
Work! Wor Thine uns wets bt Dloe the wi and Se mae were
Konsrucad caring she mat Cashte reforming tae 2 iporiot
Curation tN war elfor, producing taluene for sinivonluene
(ENT, for exponves) and for otaion yale: Cyeovesion. > process
{evelope by Mili Peaotewr Co about 1940, rate she ean
her of srighers tapheka by derlfuraon over a bavete tly
‘ju 104 the unite mere mae le, to combine deasfueantion a
fetocining. Reloraing wat tad, Octane number gain was general
Tg rescue atm mbets (RON) clear 12-20 RON 1 9 mt
Tih dena
and there ware
Year pened fllncng the war no ew eau rere na
UWrtver the sonal nary dst mo ot ew pote ats
sve dened ow higher-octane gaulin. Cats eforing as the
bet sep sessing reBnerer.
atfoning f combination of plain and reforeig) way a
ssounced by Caine Ol Prefs Cn tom UOP Ine in Batch 1949,
This proces nan the at commercial reforming teehology fo ure &
stat contig
Paforming echinology ws firs sed cannery in Qc 1249
‘ona vesnmped thermal reformer ag Old Duc keting Co's Fetinety
fe Ssontegon, Michigan" Three hows afer step the wl went
dose beese of high reatrshell rien war s00n
Solved a the nit mate ao = wine moar
fs ic taroed ut, ctate refi was jt gelog god sr
{ihn ve wears ofthe yrouinceren of the UOP proves ie te
Catling proces were ire wo he petetcun it
{a eros development af eaaytie reforming ts shown
Tale
“Tivo cunrais the desig and operation of ental reforms
fof he 19505 wih thse Gf 1984. Calpe eforming hus come slog
ace abe “Pe ring Sten ec” ngs
Cenc yt boca etre Mages Sean
Gstalytic reforming brocesses
i
i
3
Ieirning
lummooucion