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VIP30, VIP35: Protection and Control
VIP30, VIP35: Protection and Control
VIP30, VIP35
Relays technical manual
contents
1. presentation of the VIP30 and VIP35 ............................................... 3 2. use and settings ............................................................................... 4 3. sensors and operating ranges.......................................................... 8 4. connection scheme .......................................................................... 9 5. assembly and wiring......................................................................... 11 6. technical characteristics ................................................................... 15 7. testing of the VIP30/35 and use of the VAP6 ................................... 18
sensors
VIP30 VIP35
The VIP30 and VIP35 relays are designed for use in distribution networks, mainly in MV/LV substations in which they provide protection upstream from the transformer. They are self-powered relays that do not require any auxiliary supply; they are supplied by the current sensors. They actuate a Mitop release. n The VIP30 provides protection against phase-to-phase faults. n The VIP35 provides protection against phase-to-phase faults and earth faults.
n CRc sensor of the RM6: (sensors for RM6s 1998 and later) The VIP30/35 relays must be used with the CRc sensors to obtain the specified performances. - The CRc sensors have 2 ranges; according to the range used, the setting current is adjustable from 8A to 80A or from 20A to 200A. - The cross-section of the core and the resistance of the winding are adapted to protect the VIP30/35 in the event of a short-circuit. n other type of sensor: The use of other existing 200/1 sensors calls for the addition of protective resistors in series.
phase protection
Phase protection uses an IDMT setting that operates as of 1.2 times the setting current (Is). The VIP30 and VIP35 phase protections are the same
description
earth protection
1,2 Is I
Protection against earth faults operates by measurement of residual current based on the sum of the sensor secondary currents. Measurement is carried out by a CSH30 core balance CT mounted on the back of the VIP35 unit. Earth protection operates with definite time; the setting and time delay are adjustable.
to>
VIP30 WED
VIP30 WED has the same characteristics than VIP30. The difference between VIP30 WED and VIP30 is only the marking on the scale label. F see chapter 5 "choice of the setting scale label". To set VIP30 WED, the selector switch must suit the rated power.
n The VIP30 and VIP35 relays are mounted in a polycarbonate injected casing which protects them against dripping water and dusty environments. The front is protected by a transparent cover fitted with a sealing joint. The cover may be lead-sealed to prohibit access to the settings. n Rotating selector switches are used for setting. The phase setting current and earth fault setting current are set directly in amperes. This means that the scale on the front must be adapted to suit the range used on the sensor. This is done by positioning a "setting scale label" on the relay at the time of assembly. n The connection is made on the back of the relay using fast-on clips.
Io>
phase overcurrent
VIP 30
sensors: CRc 51007005F0 S1,S2 to be used
Is
18 15 12 22 28 36 46 56 8 80 68 (A) 1.2Is 10
phase protection
1. phase protection zone 2. phase setting current Is
other functions
a. setting scale label b. sensors used and wiring c. VAP6 test plug d. minimum time delay switch
phase overcurrent
VIP 35
sensors: CRc 51007005F0 S1, S2 to be used
Is
18 15 12 22 28 36 46 56 8 80 68 (A) 1.2Is 10
to>
d
Io> 30
25 20 15 12 10
38 0.3 0.35 0.4 to> 0.25 0.5 0.2 0.6 0.7 0.15 0.1 1 0.8 (s)
c
Io>
earth fault
phase protection
1. phase protection zone 2. phase setting current Is
other functions
a. setting scale label b. sensor used and wiring c. VAP6 test plug d. minimum time delay switch
earth protection
4. earth protection zone 5. earth protection setting 6. earth protection time delay 7. inrush current delay 8. tripping curve scheme
2. setting current Is
Time-delayed tripping of the earth protection takes place as of 1.2 x Is. According to the range used on the sensor, the setting current is adjustable from 8A to 80A or from 20A to 200A; the selector switch scale is to be adapted to suit the range used by means of the setting scale label.
other functions
recto
sensor: CRc: 51007005F0
S1, S2 to be used
Is
18 22 28 15 12 10 8 80 68 (A) 36 46 56
Is
Io>
25 30 38 48 20 15 60 80 12 10 100 120 (A)
Io>
62 75 95 50 120 37 150 30 200 25 300 250 (A)
n It should be mounted on the VIP30/35 when it is assembled on the circuit breaker. The label indicates the scales of the phase setting current (VIP30/35) and earth protection setting (VIP35) selector switches. It is inserted, from the top, behind the transparent part of the front face. Install the label according to: - the type of relay: VIP30 or VIP35 - the range used on the CRc sensor n The label is printed on both sides. This means that it may be turned around if the range is changed during the service life of the installation. F also refer to the "assembly" chapter.
n The circular opening in the front face gives access to switch which is used to time delay the tripping order by at least 25 ms. The time delay may be started up to prevent the circuit breaker from breaking at the beginning of the asymmetrical phase in the event of a strong fault. n It should or should not be started up, depending on the type of circuit breaker. The user does not have access to the time delay since the opening is hidden by the setting scale label.
sensors
To obtain the performances indicated, the VIP30 and VIP35 must be used with the specified sensors. The relay/sensor assembly must be used together to comply with the technical characteristics indicated, in particular: - operation across the range - tripping time - accuracy - short-circuit performance It is compulsory for the sensors of each of the phases to be of the same type.
CRc sensor
The CRc sensor is a core balance current transformer with a let-through primary winding. It has 2 secondary windings.
S3 S2 S1
Wire the secondary winding according to the desired operating range: range ratio wiring 8A-80A 200/1 S1-S2 20A-200A 500/1 S1-S3 The secondary sensor has non-active turns, the resistance of which protects the VIP30/35 in the event of a shortcircuit in the MV network.
80
1,6k
range 20-200A
80
1,6k
sensor 200/1
10
20
30
60
100
200
300
600
1k
2k
3k
6k
4. connection scheme
S3 S2 S1
5 6 7 8 9 10 L1 L2 L3
S3 P2
The schemes opposite are given for the wiring of S3. Wire the secondary winding of the sensor (S2 or S3) according to the desired operating range: range wiring 8A-80A S1-S2 20A-200A S1-S3
S3 P2 S2
P2
S1
14 11 4 1 MITOP 0V
2 3
P1 CRc
S3 S2 S1
5 6 7 L2 8 9 L1 10 L3
P1 CRc
S3 P2 S2
P1 CRc
S3 P2 S2
S1
P2
S1
CSH30 1
12 Io 13 14 11 4 1 0V
MITOP
2 3
protective resistors
n with CSa 200/1 sensor of the SFSet: Rp = 20 / 75 W n with other 200/1 sensor: Rp is to be scaled according to the sensor characteristics.
14 11 4 1 0V
MITOP
2 3
VIP35
CSH30
1
12 Io 13 14 11 4 1
0V
MITOP
2 3
10
cut-out
161 0,5mm
The VIP30/35 is flush-mounted in a rectangular cut-out made in a metal plate 3 mm thick at the most.
130 0,5mm
- drilling of cut-out -
CSH30 core CT
marking
n Mount the CSH30 core balance CT on the back of the casing using the 2 screws (G) so that the "Merlin Gerin, CSH30, 3123973, P2" marking is on the visible side. Tighten the 2 screws moderately. In order to measure the residual current, the wires of the S1 secondary windings of the 3 sensors are inserted through the CSH30 core balance CT and connected to the fast-on clips. n Connect (F) outputs 1 and 2 of the CSH30 core balance CT to terminals 13 and 12 of the VIP35. The CSH30 core balance CT output is a low level signal so the length of the 2 wires should never be more than 15 cm. Terminal 3 of the CSH30 core balance CT output connector is not used. n the CSH30 and its 2 screws for thermoplastic (G) 3 are supplied with the VIP35.
assembly
V N
n Insert the VIP30/35 in the cut-out and correctly position the 2 lower pins (H) of the casing on the edge of the metal plate cut-out. n Tighten the screw (V) on the mounting lug. It is accessible via the front face after the transparent cover has been opened. n After tightening, make sure that the latch (N) of the lock (visible on the rear face) is in the vertical position, pressing against the support plate. F the latch may be put into the vertical position by loosening each of the screws (V) before tightening them. n The hole (P) may be used to leadseal the relay after the setting scale label is installed and the settings are made.
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n check the position of the minimum time delay switch (d). The VIP30/35 is supplied with the time delay deactivated.
n slide the setting scale label into position behind the transparent part of the front face. F refer to the section entitled "choice of the setting scale label". n make sure that the information given at the top of the label (M) matches the wiring of the sensor (S1S2 or S1-S3). This information is hidden when the label is in position. n make sure that it is pushed right to the bottom of the slot. n to remove the label, use the hole in the top, if necessary with the help of the tip of a pencil or a screwdriver.
wiring
The connection is made on the back of the VIP30/35 to 6.35 mm fast-on clips.
L
K 1 14
J J S1
n connect the 3 sensors according to the "connection scheme" chapter. n for the VIP35, insert the S1 cable of each of the 3 sensors into the CSH30 core balance CT (J) before connecting them to their respective terminals. Insert the 3 S1 cables through the same side of the core balance CT. n attach the cables of the unused secondary windings (K) to the plastic clips (L) to prevent them from coming in contact with another conductor or a metal frame. The conductors are energized in operation and should not be left accessible.
Connect the sensors according to the "connection scheme" chapter, adding the protective resistor Rp (value given in the "connection scheme" chapter) in series to each secondary winding.
- VIP 35 wiring with CRc sensors -
CRc
12
Is18 22 28
15 12 10 8 80 68 (A)
Is
36 46 56 45 37 30 25 20 55 70 90 115 140 170
Is18 22 28
15 12 10 8 80 68 (A)
Is
36 46 56 45 37 30 25 20 55 70 90 115 140 170
200 (A)
200 (A)
Io>
25 30 38 48 20 15 60 80 12 10 120 100 (A)
Io>
62 75 95 50 120 37 150 200 30 25 300 250 (A)
S1-S2 wiring
S1-S3 wiring
S1-S2 wiring
S1-S3 wiring
Is18 22 28
15 12 10 8 80 68 (A)
36 46 56
Is18 22 28
15 12 10 8 80 68 (A)
36 46 56
Io>
25 30 38 48 20 15 60 12 80 10 100 120 (A)
13
IR 18 22 28
15 12 10 8 80 68 (A)
IR
36 46 56 45 37 30 25 20
200 (A)
WED
Us = 11 kV IR (A) 200 kVA 500 kVA 1000 kVA 1500 kVA 12 28 56 80
WED
Us = 11 kV IR (A) 1600 kVA 2000 kVA 2500 kVA 3000 kVA 90 115 140 170
S1-S2 wiring
S1-S3 wiring
IR 18 22 28
15 12 10 8 80 68 (A)
36 46 56
WED
Us = 11 kV IR (A) 200 kVA 500 kVA 1000 kVA 1500 kVA 12 28 56 80
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6. technical characteristics
phase protection operating setting % of pick-up storage time earth protection (VIP35) setting time delay % of pick-up storage time inrush current delay general characteristics steady thermal resistance 1 sec thermal resistance operating frequency operating temperature storage temperature weight release climatic resistance low temperature operation low temperature storage high temperature operation high temperature storage fast changes in temperature operation in damp heat salt spray mechanical resistance vibrations shocks and jolts earthquakes enclosure protection index fire resistance electrical resistance 1.2/50 s impulse voltage 1 MHz dampened oscillating wave rapid transient bursts 1.2/50(8-20 s) hybrid wave electrostatic discharge HF electromagnetic field
notes 1 2
notes 6 4
if activated
110 A 270 A 110 A 25 kA/1s 25 kA/0,3s 25 kA/1s 50 Hz 10%, 60 Hz 10% -25 C to +70 C -40C to +85C 0.6 kg mitop 993250 standard IEC 60068-2-1 IEC 60068-2-1 IEC 60068-2-2 IEC 60068-2-2 IEC 60068-2-14 IEC 60068-2-3 IEC 60068-2-52 standard IEC 60255-21-1 IEC 60255-21-2 IEC 60255-21-3 EN 60529 IEC 60695-2-1 standard IEC 60255-5 IEC 60255-22-1 IEC 60255-22-4 IEC 61000-4-5 IEC 60255-22-2 IEC 60255-22-3
with CRc sensor, 8-80A range with CRc sensor, 20-200A range with 200/1 sensor + Rp resist. with CRc sensor, 8-80A range with CRc sensor, 20-200A range with 200/1 sensor + Rp resist.
cable length < 2m with 1 mm severity -25C, 16h -40C, 96h +70C, 16h +85C, 96h -25C to +70C, 5 cycles 56 days, 93% RH severity 1 severity class 2 class 2 class 2 IP54, (cover closed) 650C severity 5 kV, note 3 2,5 kV cm, note 3 1 kV dm 4 kV cm and dm, 5 kHz burst, note 3 2 kV, 42 ohms, note 3 8 kV in air, 6 kV on contact 30V/m not modulated, 27 to 1000 MHz
15
s 100
10
max 1.32 Is
0.1
max typ
0.01 1,2Is 0 5 10 15 20 25
min
30 I/Is
16
notes
1. When the VIP30/35 is used with CRc sensors, the 8-80A range, and for I < 20A, the accuracy is derated in accordance with the following characteristics: - phase operating setting: 1.2Is -10% +30%. The tolerance is mainly due to the non-linearity of the sensors for low currents. The inaccuracy can reach the limit above if the relay is only supplied by one phase. This may be the case during single-phase injection testing. 2. Given for the operating setting at 1.2 Is 3. Not applicable to the test plug 4. The times are measured for a phase-to-phase fault which appears when the relay is already supplied (prior presence of a current in the network that is greater than the minimum operating current). In the event of closing in the presence of a fault, the tripping times may be increased by 20ms. The times indicated do not include the mitop response time since it depends on the circuit breaker (the no load mitop tripping time is less than 5 ms). 5. The tripping times are measured for a sinusoidal current. 6. When the VIP30/35 is used with CRc sensors, and for I < 30A, the accuracy is derated in accordance with the following characteristics: - earth protection setting: 10 % or 0/+6 A The tolerance is mainly due to the non-linearity of the sensors for low currents. The inaccuracy can reach the limit above if the relay is only supplied by one phase. This may be the case during single-phase injection testing.
dimensions
22 179 48 80
*
wiring
139
127
159
CSH30 (VIP35)
17
+
on test in progress trip phase overcurrent battery test
The VAP6 is a portable unit that is connected to the VIP30/35 to carry out simplified testing. The test can be carried out in the following two cases: - the VIP30/35 is already supplied by the sensors. - the VIP30/35 is not supplied. In this case, the VAP6 batteries supply power to the relay. The test consists of: - injecting a stimulus to simulate a phase fault. - injecting a stimulus to simulate an earth fault (VIP35). - checking tripping. Frefer to the description of the test in the section entitled "test sequence" F the VAP6 is supplied by batteries. Therefore the parts of the VIP30/35 that run on AC current are not checked using this method (input and supply circuits).
indicators
n on: indicates that the batteries are operating. Also lights up when the battery test is carried out by pressing "battery test". n test in progress: confirms sending of the test stimulus to the VIP30/35. n trip: it lights up when the VIP30/35 sends a tripping order (whether or not the circuit breaker is inhibited).
trip inhibition
earth fault
earth fault VIP30 VIP35 VIP300 test VIP50 VIP37 phase overcurrent VIP11,11R VIP12R VIP13 VIP17 VIP200,201
batteries
VAP 6
- VAP6 front panel -
push-buttons
n battery test: if the batteries are OK, the "on" indicator lights up while the button is pushed. n phase overcurrent: it sends the phase protection test stimulus. The stimulus is equivalent to 20 times the setting current Is. n earth fault: it sends the earth protection test stimulus. The stimulus is equivalent to a current greater than the highest of the Io> settings. n trip inhibition: press the "trip inhibition" button if the VIP30/35 test should be carried out without tripping of the circuit breaker. Circuit breaker tripping is inhibited while the trip inhibition" button is pressed, even if the tripping order results from a real fault.
n the batteries are normally deactivated and are automatically activated when the VAP6 is connected to the VIP30/35. They are activated in the following cases: - pressing the "battery test" button. - direct connection to a VIP3X or VIP5X relay. - connection to the adapter cord designed for testing of the VIP1X or VIP2X relays. n to install or change the batteries, open the unit by removing the 4 screws on the bottom of the unit. Be sure to use the correct polarities.
technical characteristics
supply: batteries weight: dimensions: 3 x 9V 6LR61 0.45 kg 93x157x45
18
n press the "phase overcurrent" button to send the phase protection test stimulus. - continue pressing the button throughout the duration of the stimulus. - the VAP6 "test in progress" indicator lights up to confirm the sending of the stimulus to the VIP30/35 relay. - the VAP6 red "trip" indicator lights up to indicate that the relay has tripped. - the circuit breaker trips if it is not inhibited. F if the "phase overcurrent" button is held down after tripping, the VIP30/35 maintains the tripping order. This is normal operation. In that case: - the VAP6 "trip" indicator remains it. - the circuit breaker mitop is supplied by the tripping order. n press "earth fault" to test operation of the earth protection (VIP35). Use the same procedure as for the phase protection test. n disconnect the VAP6. In order to save batteries, do not leave the VAP6 connected to the relay unnecessarily.
n press the "trip inhibition" button if the test should be carried out without tripping of the circuit breaker. Fbe sure to continue pressing the "trip inhibition" button throughout the time it takes to send the stimulus.
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Schneider Electric SA
Postal address F-38050 Grenoble cedex 9 Tl : +33 (0)4 76 57 60 60 Tlex : merger 320842F http://www.schneider-electric.com Rcs Nanterre B 954 503 439
As standards, specifications and designs change from time to time, please ask for information given in this publication Publishing: Schneider Electric SA Design, production: Schneider Electric SA Printing:
PCRED399007EN
ART. 20492
04 / 1999
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