PROBLEM 1

Usage Product 1 Product 2 Lead Time Safety % Container Kanbans

PROBLEM 6 Part A. Product line Forecast for year Daily Batch Hourly Batch Mixed Model schedule Part B.

I 500

II 1500

III 4500

IV 6000

PROBLEM 8 Part A. Model Forecast for year Daily Batch Hourly Batch Mixed Model schedule Part B.

A 1000

B 3000

C 7000

D 9000

You are the operations manager for a manufacturing facility that builds bicycles. You have the following 3 produc 1. Final assembly 2. Wheel assembly line (2 per finished bicycle) 3. Frame assembly line (1 per finished bicycle) Business Data: Annual demand (forecast) for finished motorcycles: 75,000 Work days in the year: 250 Shifts worked = 2 Actual process times: Final assembly: 8 minutes (each) Wheel assembly: 6 minutes (each) Frame assembly: 5 minutes (each) (1 person at 1 frame assembly station can assemble 1 frame in 5 minutes) # of stations needed

Production Line Final Assembly Wheel Assembly Frame Assembly

Annual Demand 75000

Daily Demand

Takt Time

u have the following 3 production lines: