Epyootqpo

MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
ZuykoKKqor XoKmv OnKoo Zkupooto
Zmvo r tov kovovo TrvoKoyo XoKmv OnKoo Zkupooto
(KTX 2008)
Frmpyo A. Honoqqtpou
Ko0qy. MrtoKKoyvmoo E.M. HoKutrvrou
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
O ouykoKKqor onKoo
pqoonoovto rupm
oto rpyot{o qoomv
pymv.
Zto rpyot{o tq okooq
pqoonoovto okq r
rnuKoktktqto.
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
O ouvq0r trvk oto Epyot{o
1) Xrpmvoktkq ZuykKKqoq T{ou r Enrvruvo
HKrktpo
(SMAW=Shielded Metal Arc Welding)
2) Houtotq ZuykKKqoq T{ou or npoototrutkq
Atoopo
(GMAW=Gas Metal Arc Welding q MAG=Metal Active Gas)
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Zu//idod
H/skpio
Hupqvd
Aisiouoq
Aoup (qyd) Kopvi
Md//o Boq
Zkoupi
Apid ou
Xrpmvoktkq ZuykKKqoq T{ou r Enrvruvo HKrktpo
(SMAW=Shielded Metal Arc Welding)
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
E6013-H/skpio poui/iou
E oqovr HKrktpo
60 oqovr 60,000 psi (min f
t
= 62Ksi =427MPa)
1 oqovr: kotKKqKo yo Kr t 0or
ouykKKqoq
3 oqovr Zuvr q EvoKKooorvo Pro
Itqtr
Ho otpmo okoup nou onookpvrto rkoKo
Mtpo rouoq (ouykKKqoq ko kpmv
otpmv)
Zto0rptqto t{ou, onooqnotr noKktqto
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
E9018- Bdoik H/skpio
(XoqKo Ypoyvou)
E oqovr HKrktpo
90 oqovr 90,000 psi (f
t
= 620 MPa)
1 oqovr: yo Kr t 0or
8 oqovr DC, ovtotpoq noKktqto q AC
Itqtr
E{oprtk qovk tqtr, e
u
=20% min
EKop kpootmvo
Eqpovoq otou 300
0
C
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Hpoototrutk opo
Ar0uvoq kvqoq
Tpooooo opoto on kouKopo
HKrktpo-opo
Akpooo
Hpoototrutk
opo
MtoKKo oq
Aoutp (tqyo)
Ztrpr toKKo
(kopv)
Houtotq ZuykKKqoq T{ou r npoototrutkq Atoopo
(Gas-Metal-Arc Welding, GMAW q Metal-Active-Gas, MAG)
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
HKrovrktqoto
ugqKq nopoymyktqto
ugqKq notqto, rnrq q npootooo on to opo rvo noK onotrKrootkq
q onouoo okoup nrpop(r oto rKoto tov kvuvo nopouoo q
rtoKKkmv rykKrotmv otq ouykKKqoq.
Arv onotr r{oprtk rn{ou ouykoKKqt
Mrovrktqoto
Arv rntpnrto vo Krtoupyqor nopouoo prutmv opo, t to
npoototrutk opo ookopn(rto ko rv npoototrr rnopkm to t{o.
Arv nopr vo por ko0opotk oto toKKo nou ouykoKKto, ov out
nrpr oko0opor nm to 0ro (onouoo okoup)
totrpo pu0 ongu{q, nou rvo uorvq otqv nrpntmoq oKmv
nrpopovq ouykoKKqotqto.
Houtotq ouykKKqoq t{ou or
npoototrutkq otoopo Ar-CO2
(Gas Metal Arc Welding, GMAW q MAG)
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
ER70S-6 H/skpio-Zpd
ER oqovr HKrktpo-Zpo, Electrode-Rod
70 oqovr 70,000 psi (f
t
= 482MPa min)
S oqovr: nKqpr ( koKo), solid rod
6 unoqKmvr tq ootooq (rm r ugqK nupto)
Itqtr
Frvkq pqoq, ouykKKqoq or Kr t 0or
Ano{rmtkq poq (Si, Mn)
Mr CO
2
ko r yoto Ar-CO
2
, Ar-O
2
Zuvr pro, ovtotpoq noKktqto
AWS A5.18 - Carbon Steel Electrodes
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
ER80S-G H/skpio-Zpd
ER oqovr HKrktpo-Zpo, Electrode-Rod
80 oqovr 80,000 psi (f
t
= 551MPa min)
S oqovr: ounoy opo ( koKo), solid rod
G unoqKmvr tq qkq ootooq (rm rKop
kpootmvo)
Itqtr
YgqKq ovtoq
EKop kpootmvo r Cr ko Mo
Mr CO
2
ko r yoto Ar-CO
2
, Ar-O
2
Zuvr pro, ovtotpoq noKktqto
AWS A5.28 - Low Alloy Steel Electrodes
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Tno Zuvormv nou rktrKovto oto Epyot{o
A) Zuvq0r nrpntmor
Msoik ouyko//qosi q kpo s kpo (butt joints)
Zuyko//qosi kd dp0soq (lap joints)
Zdupo Zuyko//qosi (cross joints)
B) Ek nrpntmor
Zvsoq s /opis (strap joints)
Zvsoq s //d oik ooisid (steel components)
H/supikq ouyk//qoq pou si s/odo
(side lap joint)
Zuyk//qoq pou si sykdpoiou s/odo
(transverse end plate joints)
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Mrtmnkq ZuykKKqoq
Hportoooo tmv kpmv
Zuvq0r Ko{oto yo op(vto ko kotokpuq 0oq ouykKKqoq
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Mrtmnkq ZuykKKqoq (Butt joint)
Aidoq ov
ooov yid qv
douyq
oospikov
osov kdi
ops/oosov
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Htr rop(rto q rtmnkq ouykKKqoq
HKrovrktqoto
Oi uvsi sdpovdi dovik
Asv ddisidi sy/o qko yid i ouvosi
Mrovrktqoto
H dpouoid s/doov sivdi kddopsikq yid qv dvoq
Adisidi sy/q siqd ou ouyko//qq
Hpono0or
To d//o ou q/skpoiou vd si ios q kd/sps
qdvik iiqs d i pou ou ouyko//ovdi
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Tunk rKottmoto rtmnkq ouykKKqoq (defects)
d) Msoik ouyko//qosi
) Pdioypdis
y) Msd//oypdikq oq
,s) Eivsis 0pdoq
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
ZuykoKKqor kot nop0roq (Lap joints)
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Xopoktqpotk tq kot nop0roq ouykKKqoq
Mrovrktqoto
Oi uvsi sv sdpovdi dovik. Zq ipksid ou
ss/kuoo dpdqpsidi opoq q ovsoq, ou
opsi vd pokd/osi doiopyvooq ou okupodo
To qko q ovsoq dpdopovsdi vo s/doik,
dv q u/oiq po si qq 0osi oq 0pdoq
Adisidi sy/o qko yid i ouvosi
HKrovrktqoto
Asv ddisidi sy/q siqd ou ouyko//qq
H dpouoid s/doov sv sivdi kpioiq yid qv dvoq
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Ztoupmtq ouykKKqoq (oqrokq)
(cross joint)
Zuvosi pouos q q pouos
Aidopsik ispoi: d
min
<0.5d
max
Hpo douyqv poyooq ddisidi id s/ioq
0spikq dpoq:
Ho pdq<0.3d
min
q 4mm
Mqko pdq<0.5dmin q 6mm
Aodoq sykdpoiov pov <3d
transmax
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
ZuykKKqoq r Kmpr
(strap joint)
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
"# &' ()+ #,'
&-. /012(+&-3.
"# &*3 45- #,/*3
&-. /012(+&-3.
ed+2t
d
d
t = max[0.4d, 4mm]
t t
4d 4d 2d
4d
ed+2t
d
d
t = max[0.4d, 4mm]
t t
Zvroq pmv r KKo ok otoro (steel components)
HKrupkq ouykKKqoq pou rn rKooto (side lap joint)
MovnKrupq
AnKrupq
Toq ouykKKqoq
a0.70w
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Zvroq r KKo ok otoro (steel components)
ZuykKKqoq pou rn rykopoou rKooto
(transverse end plate joints)
Po rprvq on Kooo
Po oykuporvq rvt
tou nou tou rKooto
Mrtmnkq ouykKKqoq
pou rn rKooto
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Hidudq ouyk//qoq ou s oo/qvo q/skpid:
Xopi q s poodsuikq dodipd dspiou
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
electrode
electrode
Zuyk//qoq s q/skpikq dviodoq -
H/skpovd
(resistance spot welding)
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Zuyk//qoq s piq (friction welding)
0.1.1.2.2.T10.95.12
Epyootqpo
MrtoKKoyvmoo E.M.H
HMEPIAA: Kovovo TrvoKoyo XoKmv OnKoo Zkupooto
Trtptq, 8 AnpKou 2009
Zd sudpioo yid qv poooq od