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Đồ Án Môn Học Gvhd: Phạm Quỳnh Thái Sơn
Đồ Án Môn Học Gvhd: Phạm Quỳnh Thái Sơn
LI CM N
N MN HC
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Phn nh gi
- thc thc hin: ........ ...............................................................................................
-Ni dung thc hin: ....................................................................................................
-Hnh th trnh bi: ......................................................................................................
-Tng hp kt qu: .......................................................................................................
-im bng s: ................................................... im bng ch
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N MN HC
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Phn nh gi
- thc thc hin: ........ ...............................................................................................
-Ni dung thc hin: ....................................................................................................
-Hnh th trnh bi: ......................................................................................................
-Tng hp kt qu: .......................................................................................................
-im bng s: ................................................... im bng ch
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N MN HC
N MN HC
N MN HC
LI M U
Ngy nay cng vi s pht trin vt bc ca ngnh cng nghip th gii v nc
nh, v th cc ngnh cng nghip cn rt nhiu ha cht c tinh khit cao.
Trong thc t, chng ta s dng rt nhiu dng ho cht khc nhau: hn hp nhiu
cht hay n cht tinh khit. Qu trnh c th p ng phn no tinh khit theo yu
cu l chng ct: l qu trnh tch cc cu t trong hn hp lng lng, hay hn hp
lng kh thnh cc cu t ring bit da vo bay hi khc nhau ca chng.
Trang 6
N MN HC
CHNG 1
GII THIU V
ACETONE V QUI TRNH
CNG NGH
Trang 7
N MN HC
1. Gii thiu s b :
Tnh cht vt l:
Acetone c cng thc phn t : CH3COCH3 .Khi lng phn t bng 58.079
vC
Acetone l cht lng si 56.10C, tan v hn trong nc, n l dung mi cho
nhiu cht hu c N ho tan tt t axetat, nitr xenluloz, nha phenol
focmandehyt, cht bo, dung mi pha sn, mc in ng ng. Acetone l nguyn liu
tng hp thy tinh hu c.
L mt cht lng khng mu, d lu ng v d chy, vi mt cch m du v
c mi thm.
ng dng :
Acetone c ng dng nhiu lm dung mi cho cng nghip, v d cho
vecni, sn, sn mi,cellulose acetate, nha, cao su N ho tan tt t
acetate, nitroxenluloz, nha phenol focmandehyt, cht bo, dung mi
pha sn, mc in ng ng. Acetone l nguyn liu tng hp thy tinh
hu c.
Trong dc phm v m phm : Aceton c lm cht kh nc trong
sn xut thuc v trong cng nghip m phm, sn, nc ra mng tay.
Kh nn Acetylene: Acetylene l mt kh cng nghip quan trng nhng
khng th nn mt cch hiu qu bo qun trong cc bnh hnh tr m
khng c nguy c n.
T Acetone c th tng hp ceten, sumfonat (thuc ng), cc holofom.
Mt s thng s vt l v nhit ng ca Acetone :
Nhit nng chy
: -94.6 0C ;
Nhit si
: 56.9 0C ;
T trng
:
Nhit dung ring Cp
:
nht
:
Nhit tr
:
Tnh cht ho hc :
Cng hp vi natri bisunfit:
4
d 20
;
22 Kcal/mol (chun 102 0C)
0.316 cp ( 250C)
0.5176 cal/g ( 200C)
OH
CH3COCH3 + H2O CH3 - C - SO3Na
Trang 8
N MN HC
CH3
( 1-metyl-1-hydroxi etan sunfont natri )
Cng hp axit HCN:
OH
CH3CO + HCN CH3-C-CN
CH3
( pH= 4-8 )
Phn ng ngng t :
OH
O
CH3-CO-CH3 + HCH2C=O CH3-C-CH3-C-CH3
CH3
CH3
( 4-oxy-4-mtyll-2-pentanon)
Acetone kh b oxi ha bi thuc th Pheling, Tluen, HNO3, KMnO4 ,
Ch b oxi ha bi hn hp KMnO4 + H2SO4, Sunfcrmic K2Cr2O7 + H2SO4
B gy mch cacbon.
CH3-C-CH3 CH3-C-CH2-OH CH3-C-CH=O CH3COOH +
HCOOH
O
O
O
Phn ng kh ho :
CH3COCH3 + H2 CH3CHOH-CH3
iu ch :
Oxy ha ru bc hai:
CH3CHOH-CH3 CH3COCH3 + H2O
Theo phng php Piria : nhit phn mui canxi ca axit cacboxylic:
(CH3COO)2Ca CH3COCH3 + CaCO3
T dn xut c magi :
O
O
CH3-C-Cl + CH3-MgBr CH3-C-CH3 + Mg-Br
Cl
2. Sn xut Acetone :
Trong thi k chin tranh th gii ln th nht, do nhu cu v ngun Acetone
rt ln, tong khi c s gii hn trong vic thu dc Acetone t s chng ct g, nn
b sung ngun Acetone Hoa K p dng phng php chng ct khan
Ca(CH3COO)2 thu c bng cch ln men ru c mt xc tc vi khun chuyn
carbohydrate thnh Acetone v Butyl Alcohol.Cng ngh ny c ng dng ch yu
trong sut chin tranh th gii ln th nht v nhng nm 20 .
Tuy nhin, n gia nhng nm 20 v cho n nay cng ngh trn c thay
bng cng ngh c hiu qu hn (chim khong phng php sn xut Acetone ca
Hoa K) : Dehydro Isopropyl Alcol.
Ngoi ra, cn mt s qa trnh sn xut Acetone khc :
- Oxi ha Cumene Hydro Peroxide thnh Phenol v Acetone.
- Oxi ha trc tip Butan Propan.
Trang 9
N MN HC
N MN HC
Ta kho st hai loi thp chng ct thng dng l thp mm v thp chm:
- Thp mm gm thn thp hnh tr, thng ng, pha trong c gn cc mm c
cu to khc nhau, trn pha lng v pha hi c cho tip xc vi nhau.
Gm c : mm chp, mm xuyn l , mm van. Thng s dng mm chp .
- Thp chm l mt thp hnh tr, gm nhiu on ni vi nhau bng mt bch
hay hn . Vt chm c y trong thp theo mt hay hai phng php :
xp ngu nhin hay xp th t .
Chn loi mm chp thc hin qu trnh chng ct v nhng u im sau:
- D dng lm v sinh thng qua cc ca sa cha .
- Vi cng mt chc nng, tng khi lng thp mm thng nh hn so vi
thp chm.
- Hiu sut mm khng i i vi mt khong vn tc dng lng hoc kh.
- C th lp t ng xon gii nhit trn mm khi cn thit .
- Thp mm thch hp trong trng hp c s mm l thuyt hoc s n v
truyn khi ln .
- Thp c thit k c th gi c mt lng lng nht nh trn mm.
- Chi ph thp mm c ng knh ln r hn so vi thp m .
- D dng a vo hoc loi b cc dng bn .
- Tnh n nh cao.
5. S qui trnh cng ngh v thuyt minh qui trnh cng ngh :
a. S qui trnh cng ngh (xem trang sau)
Trang 11
N MN HC
Hi kho
n g ngng
N
c
8
15
14
P
N
c
T
N
c
10
5
N
c
11
Sa
n Pha
m
nh
Hi N
c
P
12
13
2
Sa
n Pha
m a
y
N
c Lo
ng
Nguye
n Lie
u
Sa
n Pha
m a
y
Trang 12
N MN HC
Ch thch :
1. Bn cha nguyn liu .
2. Bm.
3. Bn cao v .
4. By hi .
5. Lu lng k .
6. Van .
7. Thp chng ct .
8. Thit b ngng t sn phm nh .
9. B phn chnh dng .
10. Thit b lm ngui sn phm nh .
11. Bn cha sn phm nh .
12. Ni un .
13. un si nhp liu bng sn phm y .
14. Ap k .
15. Nhit k .
b. Thuyt minh qui trnh cng ngh :
Hn hp Acetone- Nc c nng Acetone 25% ( theo khi lng) , nhit
khong 30 0C ti bnh cha nguyn liu (1) c bm (2) bm ln bn cao v (3).
T c a n thit b gia nhit (3) ( trao i nhit vi sn phm y).
y, hn hp c un si n nhit si . Sau , hn hp c a vo thp
chng ct (7) a nhp liu.
Trn a nhp liu, cht lng c trn vi phn lng t on ct ca thp chy
xung. Trong thp hi, i t di ln gp cht lng t trn xung . y, c s
tip xc v trao i gia hai pha vi nhau. Pha lng chuyn ng trong phn
chng cng xung di cng gim nng cc cu t d bay hi v b pha hi
to nn t ni un (12) li cun cu t d bay hi . Nhit cng ln trn cng
thp, nn khi hi i qua cc a t di ln th cu t c nhit si cao l nc
s ngng t li, cui cng trn nh thp ta thu c hn hp c cu t Acetone
chim nhiu nht ( c nng 98% theo khi lng ). Hi ny i vo thit b
ngng t (8) v c ngng t mt phn ( ch ngng t hi lu). Mt phn cht
lng ngng i qua thit b lm ngui sn phm nh (10), c lm ngui n 30
0
C , ri c a qua bn cha sn phm nh (11). Phn cn li ca cht lng
ngng c hi lu v thp a trn cng vi t s hon lu ti u . Mt phn
cu t c nhiot si thp c bc hi, cn li cu t c nhit si cao trong
cht lng ngy cng tng . Cui cng, y thp ta thu c hn hp lng gm
hu ht l cu t kh bay hi ( nc). Hn hp lng y c nng Acetone l
2% theo khi lng, cn li l nc. Dung dch lng y i ra khi thp, mt
phn dc un, bc hi ni un (12) cung cp li cho thp tip tc lm vic,
phn cn li c trao i nhit vi nhp liu ( sau khi qua bn cao v ).
H thng lm vic lin tc cho ra sn phm nh l Acetone, sn phm y
sau khi trao i nhit vi nhp liu c thi b.
Trang 13
N MN HC
CHNG 2
CN BNG VT CHT
CN BNG NNG LNG
Trang 14
N MN HC
1. Cn bng vt cht
Cc s liu ban u :
Nng sut sn phm nh thu c :1500 ( Kg/h )
Sn phm c nng Acetone : 98% theo khi lng.
Nhp liu c nng Acetone : 25% theo khi lng .
Thit b hot ng lin tc.
Cc k hiu :
F : lng nhp liu ban u ( Kmol/h )
D : lng sn phm nh ( Kmol/h )
W : lng sn phm y ( Kmol/h )
xF :nng mol Acetone trong nhp liu
xD : nng mol Acetone trong sn phm nh
xW : nng mol Acetone trong sn phm y
Phng trnh cn bng vt cht cho ton b thp chng ct :
F=D+W
( 2.1 )
F * x F = D * xD + W * x W
( 2.2 )
Chuyn t phn khi lng sang phn mol:
xF =
xF
M1
x F (1 x F )
M1
M2
xD =
0.25
58
0.25 (1 0.25)
58
18
(2.3)
xD
M1
x D (1 x D )
M1
M2
0.98
58
0.98 (1 0.98)
58
18
(2.4)
N MN HC
xW
xw
M1
0.02
58
=
=
0.02 (1 0.02)
x w (1 x w )
58
18
M1
M2
( 2.5)
D
1500
=
= 27.017 ( Kmol/h )
55,52
M tbD
(2.9)
( 1 ) v ( 2 ) ta c h phng trnh :
F D W
F * x F D * x D W * x W
(2.10)
F 27.017 W
F * 0.094 27.017 * 0.938 W * 0.006
F 286.13( Kmol / h)
W 259.12( Kmol / h)
F 6226 .19 ( Kg / h)
hay
W 4726 .3( Kg / h)
Trang 16
N MN HC
ACETONE-NC
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0
0.2
0.4
0.6
0.8
1.2 Xc nh ch s hi lu thch hp :
a. Ch s hi lu ti thiu :
Rmin c xc nh da trn gin aceton- nc bng cch t xD=0.938 ta
ging thng ln ct ng lm vic ti mt im, t im ta v tip tuyn vi
ng xy ct trc tung ti mt im c ta l 0.58=xD/(1+Rmin), suy ra Rmin=
0.617. Theo Mc.Cabe-Thiele th R= 1.2:1.5Rmin , ta chn R=1.5Rmin , suy ra
R=0.926.
b. Phng trnh ng lm vic
Phng trnh ng lm vic lm ct :
y=
Rx
xD
x+
Rx 1
Rx 1
(2.11)
Rx f
f 1
xx
Rx 1
Rx 1
(2.12)
Trang 17
N MN HC
x D xW
x F xW
Vi f=
0.938 0.006
0.094 0.006
(2.13)
=10.59
y = 5.98*x 0.0299
1.3 Xc nh s mm l thuyt v s mm thc t :
Do iu kin nhp liu l lng bo ha, ta c ng nhp liu l ng :
x = xF = 0.094
k cc ng lm vic ca phn ct v phn chng trn cng th c s
bc thang l 8 , tng ng vi s mm l thuyt l 8 ( k c ni un )
Xc nh hiu sut trung bnh ca thp tb :
tb = f ( , )
=
y 1 x
: bay hi tng i
1 y x
(2.14)
N MN HC
y 1 x
1 y x
(2.17)
=(0.942/(1-0.942))*((1-0.938)/0.938)=1.074
* = 1.074*0.2458*10-3 =0.264*10-3
1 = 0.69 ( Hnh IX.11trang 171- S tay tp 2 )
V tr mm nhp liu :
tF = 67.5 O C nc = 0.427 * 10-3 Ns/m2
acetone = 0.2187 * 10-3 Ns/m2
( Tra bng I.102 v I.101 S tay tp mt )
lg hh = xF * lg acetone + ( 1 xF ) * lg nc
(2.18)
-3
= 0.094*lg0.2187 * 10 +(1-0.094)*lg0.427 * 10-3
hh = 0.401 * 10-3 Ns/m2
=
y 1 x
1 y x
(2.19)
=(0.75/(1-0.75))*((1-0.094)/0.094)=24.5
* = 9.8 * 10-3
2 = 0.3( Hnh IX.11 trang 171- S tay tp 2 )
V tr mm y :
tW = 96.5 O C nc = 0.297 * 10-3 Ns/m2
acetone = 0.175 * 10-3 Ns/m2
( Tra bng I.102 v I.101 S tay tp mt )
lg hh = xW * lg acetone + ( 1 xW ) * lg nc
(2.20)
=0.006*lg0.175 * 10-3+(1-0.006)*lg 0.297 * 10-3
hh = 0.296 * 10-3 Ns/m2
= 16.786
* = 4.639 * 10-3
3 = 0.35 ( Hnh IX.11trang 171- S tay tp 2 )
hh = ( 1 + 2 + 3 )/3
(2.21)
= ( 0.69 + 0.3 + 0.35 )/3
= 0.446
Ntt =
8
= 18 ( mm )
0.446
Trang 19
N MN HC
Trang 20
N MN HC
rnc, racetone , Cacetone , C nc tra bng I.212 trang 254 v bng I.153(S
tay tp mt ) tD=57 oC
Cacetone = 2295.25 ( J/Kg. ) 4177.74
Cnc = 4187.75 (J/Kg. )
racetone = 521.68 (Kj/Kg)
rnc
= 2425.7 ( Kj/Kg)
nc = rnc + tD . Cnc=2425.7+57*4187.75 =241.127*103(J/Kg)
acetone = racetone + tD . Cacetone= 521.68+57*2295.25=131.35*103(J/Kg)
D =acetone. y D + nc ( 1 - y D )=131.35*103*0.981+241.127*103*(10.981)
=133.4 ( Kj/Kg)
Qy= D .( 1+ R).D =1500*(1+0.926)*133.4*1000=0.385*109 J/h=107.05
(KW)
* Nhit lng do sn phm y mang ra Qw :
Qw= W .Cw .tw
(2.31)
W = 4726.3 (Kg/h)
tw = 96.5 oC
xw = 0.02 ( phn khi lng )
nhit 96.5 oC Cacetone = 2423.63(J/Kg.)
Cnc = 4223( J/Kg.)
Cw= 4187.013 (J/Kg. )
Qw = W .Cw .tw
=4726.3 *96.5*4187.103 =545.77 (KW)
Nhit lng tn tht ra mi trng xung quanh Qxq2:
Ly Qxq2 = 5%QD 2
(2.32)
D2 = y
2
0.95* r2
(2.34)
= 930 (Kg/h)
2.2 Cn bng nhit lng ca thit b ngng t :
Ch ngng t hi lu :
D.Rx .rD Gn1.Cn1.(t2 t1 )
Gn1 =
D.Rx .rD
Cn1.(t2 t1 )
(2.35)
(2.36)
Trang 21
N MN HC
=18640.99 (Kg/h)
=5.18( Kg/s)
2.3 Cn bng nhit lng ca thit b lm lnh sn phm nh :
Phng trnh cn bng nng lng :
D.(rD CD .(t1' t2' )) Gn3.Cn .(t2 t1 )
(2.37)
0
'
Nhit ra ca sn phm nh t 2 = 35 0C
Nc lm ngui c nhit vo, ra l :t1 = 30 0C, t2 = 40 0C
Nhit trung bnh ca nc lm lnh ttb = (30+ 40 )/2 = 35 0C
Nhit dung ring ca nc nhit ttb l Cn = 4171.25 (J/Kg. )
Nhit trung bnh ca sn phm nh : t tb' = (57 + 35 )/2 = 46 0C
t tb' = 46 0C Cacetone = 2259.5 ( J/Kg. )
Cnc = 4179.5 (J/Kg. )
CD =0.98*2259.5 +(1-0.98)* 4179.5 =2297.9 ( J/Kg. )
Tra bng I.212 trang 254:
r aceton=530.9 Kj/kg
r nc=2431.5 Kj/kg
An nhit ha hi rD = 0.98*530.9*103 +(1-0.98)* 2431.5 *103
=568902( J/Kg)
Suy ra lng nc cn dng :
D.(rD CD (t1' t2' ))
Gn3 =
=
Cn .(t2 t1 )
(2.38)
=22275.9(Kg/h)
(2.39)
Trang 22
N MN HC
tf = 30 0C
tF = 67.5 0C
ttb=(tf + t F)/2=48.75oC
Cacetone = 2268.44 ( J/Kg. )
Cnc = 4181.56 ( J/Kg. )
Cf = xF .Cacetone (1 xF ).Cnuoc
(2.40)
(2.41)
= 0.02 * 2381.38 + ( 1- 0.02 )*4197 = 4160.69 (J/Kg.)
Chn Qxq = 5% Q 'w
(2.42)
0.95* W ' .Cw .(t1' t2' ) F.CF .(tF t f )
(2.43)
CHNG 3
TNH TON
THIT B CHNH
Trang 23
N MN HC
D = 0.0188
M m' * TO
47 .648 * 273
=
= 1.701 ( Kg/m3 )
'
22
.
4
*
(
273
68
.
3
)
22.4 * T y
0.5275 * 58
0.5275 * 58 (1 0.5275 ) *18
xm
'
+
'
'
acetone
nuoc
0.7825
(1 0.7825)
=
+
746
983
-3
= 1.270 * 10
= 787.28 (Kg/m3 )
Lng hi trung bnh i trong on luyn :
x'
'
(1 x m )
Trang 24
N MN HC
tb = ( g + g1 )/2 ( Kg/h )
g : lng hi ra khi a trn cng
g = GR + GD = GD ( Rx + 1)
= D ( Rx +1 ) = 1500 ( 0.92 + 1)
= 2880 ( Kg/h )
g1 : lng hi i vo a di cng ca on ct
g1 = G1 + GD = G1 + D
= G1 + 1500 (Kg/h )
Lng hi g1, hm lng y 1 , lng lng G1 c xc nh theo h phng
trnh sau :
g1 G1 D
g1 * y1 G1 * x1 D * x D ( x1 = x F )
g * r g * r
d
d
1 1
r1 = racetone * y 1 + ( 1 - y 1 ) * rnc
r = racetone * y D + ( 1 - y D ) * rnc
Ti v tr nhp liu :
tF = 68.5 OC ra = racetone = 509.38 ( Kj/Kg )
rb = rnc = 2388.57 ( Kj/ Kg )
( Bng I.212-S tay tp mt )
r1 = r a * y 1 + ( 1 - y 1 ) * r b
= 2388.57 - 1879.19 * y 1
Ti v tr nh thp :
tD = 57.25 OC ra = racetone = 521.46 ( Kj/Kg )
rb = rnc = 2425.60 ( Kj/ Kg )
( Bng I.212-S tay tp mt )
yD = 0.962 ( phn mol ) y D = 0.988 ( phn khi lng )
r = r a * y D + ( 1 - y D ) r b
= 544.31 ( Kj/ Kg )
g1 * r1 = g * r = 1567612.8
g1 G1 1500
y1 0.834
g1 1909.448
G 409.448
1
gtb = ( g1 + g ) /2
= ( 1909.448 + 2880 )/2 = 2394.72 ( Kg/h)
Vn tc hi i trong thp :
Trang 25
N MN HC
( y * y )tb = 0.065 * [] * h * x * y
tb
tb
(Kg/m2*s )
89
.
91
)
22.4 * T y
hh
acetone
N MN HC
x"
=
=
xm
"
acetone
''
(1 x m )
''
nuoc
0.1743
(1 0.1743)
+
727.44
975.44
x = 920.73 (Kg/m3 )
Lng hi trung bnh i trong on chng :
gtb = ( gn + g1 )/2 ( Kg/h )
g1: lng hi i vo on chng
gn : lng hi ra khi on chng
V lng hi ra khi on chng bng lng hi i vo on luyn nn g n
= g1
'
'
'
G1 * x1 g1 * y W W * x W g
' '
'
'
g1 * r1 g n * rn g1 * r1
Vi W = 3644.86 ( Kg/h )
xW
= 0.02
xW = 0.006 t ng cn bng yW = 0.09 ( phn mol )
yW = 0.242 ( phn khi lng )
gi * r1 = 1567612.8
r1 = ra * yW + ( 1 - yW ) rb
Ti y thp :
tW = 96 OC ra = 477.71 ( Kj/Kg )
rb = 2273.43 ( Kj/Kg )
( Bng I.212- S tay tp mt )
r1 = 1838.86 ( Kg/Kg )
g1' 852.49( Kg / h)
G1' 4497.35( Kg / h)
'
x1 0.062
tb
Trang 27
N MN HC
hh
acetone
nuoc
(acetone , nuoc tra bng I.242 nhit ty = 89.91O C- S tay tp mt )
1
1
=(
+
)
15
60.75
hh = 12.03 < 20 dyn/cm
Nn theo s tay tp hai : [] = 0.8
( y * y )tb = 0.065 * 0.8 * 0.3 * 920 .73 * 0.974
= 0.853 (Kg/m2*s )
ng knh on chng :
1380 .97
Dchng = 0.0188 *
= 0.756 ( m )
0.853
Chn Dchng theo tiu chun = 0.8 ( m)
Do chn Dthp = 0.8 ( m )
3. Chiu cao thp :
Chiu cao thp c xc nh theo cng thc sau :
H = Ntt * ( H + ) + ( 0.8 1.0 ) ( m )
Vi Ntt : s a thc t = 13
: chiu dy ca mm, chn = 4 ( mm ) = 0.004 ( m )
H : khong cch gia cc mm ( m ) , chn theo bng IX.4a- S tay
tp hai, H = 0.3 ( m )
( 0.8 1.0 ) : khong cch cho php nh v y thp
H = 13 * ( 0.3 + 0.004 ) + ( 0.8 1.0 ) = 5 ( m )
d h2 (d h 2 * ch ) 2
N MN HC
d h2
)
4*b
47 2
) = 44.4 ( khe )
4 * 20
Chn i = 45 ( khe )
Gx : lu lng lng trung bnh i trong thp ( Kg/h )
1
* ( G 1 + GF )
2
1
= * (409.448 + 5144.86 )
2
Gx =
= 2777.15 ( Kg/h)
z : s ng chy chuyn , chn z = 1
c : tc cht lng trong ng chy chuyn , c = 0.1 0.2 ( m/s )
Chn c = 0.15 ( m/s )
Trang 29
N MN HC
x = 787.28 ( Kg/m3 )
B. Tnh cho phn chng :
Chiu cao khe chp :
b = ( * 2y * y)/ (g * x )
: h s tr lc ca a chp = 1.5 2 , chn = 2
y = ( 4* Vy )/ ( 3600 * * d2h * n )
Vy : lu lng hi i trong thp
Vy = gtb / 'y = 1380.97 / 0.984 = 1407.83 ( m3/h)
tb
Chn i= 45 ( khe )
Gx : lu lng lng trung bnh i trong thp ( Kg/h )
1
* ( G 1 + G F )
2
1
= * ( 4405.44 + 5144.86 )
2
G x =
= 4775.15 ( Kg/h)
z : s ng chy chuyn , chn z = 1
c : tc cht lng trong ng chy chuyn , c = 0.1 0.2 ( m/s )
Chn c = 0.15 ( m/s )
x = 920.73 ( Kg/m3 )
l1 : khong cch nh nht gia chp v ng chy chuyn
Chn l1 = 75 ( mm )
c : b dy ng chy chuyn, chn c = 2 ( mm )
Chiu cao lp cht lng trn mm :
hm = h1 + ( S + hsr + b )
= 30 + 12.5 + 5 + 20
= 67.5 (mm)
hsr : khong cch t mp di ca chp n mp di ca khe chp
chn hsr = 5 mm
Tit din ng hi :
Trang 30
N MN HC
x n * * d ch ,t
y , x : khi lng ring trung bnh ca pha hi, pha lng
y = ('y+ "y)/2 = 1.3375 ( Kg/m3)
x = ('x+ "x)/2 = 854.005 (Kg/m3)
y : vn tc hi trung bnh i trong thp
'
*
y * y tb
y
y tb
y'
"y
y =
2
= 0.7441 (m/s)
1.3775 0.5026*0.7441
hmin = 23300*
*
= 0.12 (m) < 0.3 (m)
854.005 29* *0.071
1/ 3
2/ 3 V
* H s * G
Ss
2/ 3
Hs = hso = b = 20 (mm)
VG = ( Vy + V'y) /2 = 0.3924 (m3/s)
Trang 31
N MN HC
1.3375
2/ 3 0.3924
hs = 7.55*
*20 *
854.005 1.3375
0.0522
h
Nn ta c s 1.24 1 : kh hp l
hso
2/ 3
= 24.805 (mm)
2/3
x = 0.226*
Trong :
QL :lu lng pha lng trung bnh trong thp c tnh nh sau :
+ Lu lng cht lng trong phn ct ca thp :
QL'
GD * Rx * M m'
D * Rx * M m'
1500*0.92*47.648
0.00042(m3 / s)
'
3600* M D * x 3600*55.52*787.28 3600*55.52*787.28
)*
(
)*
MD
M F 3600* x"
MD
M F 3600* x"
"
L
1500*0.92 5144.86
29.016
(
)*
0.00220(m3 / s)
55.52
22.68
3600*920.73
0.48
2/ 3
14.60(mm)
Trang 32
N MN HC
A 0.92* F
0.86 D = 0.688(m)
l 0.84* D
QL
4.722
1.34*
9.197
Bm
0.688
4*VG
4*0.3924
0.7806(m / s)
2
* D 3.1416*0.82
V
hfv =274* E *
* G
x y Sr
1.3375
0.3924
*
= 16.645(mm)
850.01 1.3375 0.050837
Trang 33
N MN HC
QL
h'd = 0.128*
, mmcht lng
100 * S d
V h'd = 0.128 *
4.722
= 0.88
100*0.018
d tw
0.6
dw
4 * Qy
*v
Qy : lu lng hi i ra khi nh thp ( m3/s)
Qy =
Gy
3600 * y
2880
= 0.470 ( m3/s)
3600 *1.701
Trang 34
N MN HC
4 * 0.470
= 0.141 ( m ) = 141 ( mm )
3.1416 *30
Chn d1 = 150 ( mm )
Theo s tay tp hai Bng XIII-32 trang 434 , chn l1 = 130 ( mm ) ( chiu di
on ni ng )
2. ng dn dng chy hon lu :
d=
4*Q
*v
Lng hon lu G = GD * R = 1500 * 0.92 = 1380 ( Kg/h)
Q=
G
1380
=
= 4.869 * 10-4 ( m3 /h )
3600 * x 3600 * 787.28
4*Q
*v
GF
5144 .86
=
3600 * F
3600 * F
4*Q
*v
GW
3644 .86
=
3600 * W
3600 * W
N MN HC
nc = 960.8 ( Kg/m3)
W = 0.006*698.2 + (1 0.006 ) * 960.8
= 959.22 ( Kg/m3)
Q = 1.056 * 10-3 ( m3/s )
Chn v = 1.0 ( m/s )
4*1.056*103
d4 =
= 0.0366 ( m ) = 36.6 ( mm )
3.1416*1.0
Chn d3 = 40 ( mm )
l3 = 100 ( mm )
5. ng dn t ni un qua thp :
d=
Q=
4*Q
*v
GW
3644.86
=
= 1.039 ( m3/s )
"
3600 * 0.974
3600 * y
Chn v = 35 ( m/s )
d5 =
4 *1.039
= 0.194 ( m ) = 194 ( mm )
3.1416 *35
Chn d5 = 200 ( mm )
l5 = 130 ( mm )
III. Tnh tr lc thp
Tr lc thp chp c xc nh theo cng thc :
P = Ntt * P ( N/m2)
Ntt : s mm thc ca thp
P : tng tr lc qua mt mm
phn chng v phn ct, tr lc qua cc a khng ng u . Do
chnh xc , tr lc s c tnh ring cho tng phn .
A. Tng tr lc phn ct :
Tng tr lc qua mt da :
P = Pk + Ps +Pt
1. Tr lc a kh Pk :
Pk = * y* 20 ( N/m2)
: h s tr lc a kh, = 4.5 : 5 , chn = 5
y = y = 1.701 ( Kg/m3)
o : vn tc hi qua rnh chp ( m/s )
o =
V y'
n*i *a *b
N MN HC
O =
0.3911
= 7.492 (m/s)
29 * 45 * 0.002 * 0.02
hh acetone nuoc
hh = 14.52*10-3 (N/m)
dtd : ng knh tng ng ca khe rnh :
4. f x
4.a.b
dtd =
=
2.( a b)
H
fx : din tch tit din t do ca rnh
H : chu vi rnh
dtd = 4.2.20 / 2(2+20) = 3.64 ( mm ) = 3.64*10-3 (m)
Ps = 4. / dtd = 4*14.52 10-3 / ( 3.6410-3 ) = 15.972 ( N/m2)
3. Tr lc ca lp cht lng trn a ( Tr lc thy tnh Pt )
Pt = b.g.( hb hr /2) (N/m2)
b : khi lng ring ca bt, thng b = ( 0.4 0.6 ). x
Chn b = 0.5*x = 0.5*787.28 ( Kg/m3) = 393.64 ( Kg/m3)
hr : chiu cao ca khe chp (m), hr = b = 20 (mm) = 0.02 (m)
hb : chiu cao lp bt trn a (m)
(h hx ).( F f ). x hx . b . f (hch hx ). f . b
hb = c
F . b
hc : chiu cao on ng chy chuyn nh ln trn a
hc = 50.015 (mm) = 0.05 (m)
hx : chiu cao lp cht lng ( khng ln bt ) trn a
hx = S + 0.5*b = 0.0125 + 0.5* 0.02 = 0.0225 (m) = 22.5 (mm)
F : phn din tch b mt a c gn chp ( ngha l tr hai phn din tch
a b tr ng chy chuyn )
Fo = F 2*Sd = 0.92 * F = 0.4624 (m2)
f : tng din tch cc chp trn a
f = 0.785* dch2 *n
= 0.785 * (70/100)2*29 = 0.115 (m2)
hch : chiu cao ca chp
hch = hc + = 0.05 + 0.0157 = 0.0657 (m)
Trang 37
N MN HC
hb =
V y"
n*i *a *b
0.3938
= 7.545 (m/s)
29 * 45 * 0.002 * 0.02
hh acetone nuoc
hh = 13.39*10-3 (N/m)
dtd : ng knh tng ng ca khe rnh :
4. f x
4.a.b
dtd =
=
2.( a b)
H
Trang 38
N MN HC
N MN HC
h > 1.8*
Pd
x .g
529.79
=0 0.106 < 0.3 tha
920.73*9.81
Vy chn h= 0.3 l hp l .
CHNG 4
TNH TON C KH
Trang 40
N MN HC
H0 d
5 6*0.24
0.95*(
) 0.68
H0
5
Trang 41
N MN HC
[k] =
k
nk
ch
550.106
.0.95 200.95*106 ( N / m2 )
2.6
220.106
*0.95 139.33*106 ( N / m2 )
nch
1.5
Chn [] = Min ([k], [ch]) = 139.33 *106 (N/m2)
B dy thp c tnh theo cng thc:
P * Dt
S=
2[ ] * P
[ ] * 139 .33 * 10 6 * 0.68
Do
=665.80 > 25 nn:
P
1.423 * 10 5
P * Dt
1.423 * 10 5 * 0.8
S=
=
= 6.01*10-4( m)
6
2[ ] * 2 * 139 .33 *10 * 0.68
= 0.601 (mm)
B dy thc t ca thn thp :
S = S + C
Trong C = Ca + Cb + Co
Chn thit b lm vic trong 15 nm: H s b sung do n mn:
Ca = 15*0.1 = 1.5 (mm)
H s b sung do bo mn c hc ca mi trng Cb = 0
H s b sung do sai lch khi ch to v lp rp: C0 = 0.4 (mm)
H s quy trn bng 1.499 (mm)
Do C = 1.5 + 0.4 + 1.499 = 3.399(mm)
Khi S = S +C = 4 (mm)
Kim tra b dy ca thn :
- Kim tra iu kin :
S Ca
0.1
D
(tha)
4 1.5
0.003 0.1
800
- Kim tra p sut tnh ton bn trong thit b :
2 * [ ] * * (S C a ) 2 * 139.33 * 10 6 * 0.68 * (4 1.5)
5.90 * 105 ( N / m 2 )
[P] =
D (S C a )
800 (4 1.5)
Nh vy [P] > P (hp l)
Nn chiu dy ca thn S = (mm)
2. Tnh - chn b dy y v np thit b
y v np cng l mt b phn quan trng thng c ch to cng loi vt
liu vi thn thit b. S dng thp khng g X18H10T.
- Chn loi y np hnh elip c g
- Tnh b dy y v np ging nhau:
Cc thng s y v np:
[ch] =
Trang 42
N MN HC
y- np elip c:
ht
0.25
Dt
h = 200
25
D = 800
D t .P
D
* t
3.8 * [ k ] * k * h P 2.hb
H s khng th nguyn:
k=1-
d
0 .2
= 1= 0.75
Dt
0 .8
1.66 *1065 ( N / m 2 )
[P]=
Rt * (S Ca )
800 (54 1.5)
5
2
P = 1.423*10 (N/mm ) (tha)
Trang 43
N MN HC
Vy b dy y np thit b l 5 (mm)
3. Chn bch v vng m
a. Bch v m ni v bt kn thit b :
Mt bch l b phn dng ni cc phn ca thit b cng nh ni cc b
phn khc vi thit b.
Chn loi bch lin khng c bng thp CT3.
Bng XIII-27 trang 417 S tay tp hai. Cho cc kiu bch lin bng thp CT3
(Kiu I)vi thit b y np nh sau:
ng knh bn trong ca thit b Dt = 800 (mm)
ng knh bn ngoi ca thit b
Dn = 808 (mm)
ng knh tm bu lng
Db = 880 (mm)
ng knh mp vt
D1 = 850 (mm)
ng knh bch
D = 930 (mm)
Chiu cao b1ch
h = 22 (mm)
ng knh bu lng
db = M20 (mm)
S bu lng
z = 24 (ci)
Theo bng XIII-31 _ Tng ng vi bng XIII-27: kch thc b mt m bt
kn:
Dt = 800 (mm)
H = h = 22 (mm)
D1 = 850 (mm)
D2 = 847 (mm)
D4 = 827 (mm)
V do Dt < 1000 (mm) nn D3 = D2 +1 = 848(mm)
D5 = D4 1 = 826 (mm)
b. Bch ni cc ng dn ( Bng XIII-26 trang 409 S tay tp hai )
Chn vt liu l thp CT3, chn kiu 1
Ta c bng sau:
STT Loi
Dy
Kch thc ni
h
l
ng
(mm) Dw
(mm) (mm)
D
Db
D1
Bulng
dn
(mm) (mm) (mm) (mm) db
z
(mm) (con)
1
Vo TBNT 150
159
260
225
202
M16 8
16
130
2
Hon lu
40
45
130
100
80
M12 4
12
100
3
Nhp liu
80
89
185
150
128
M16 4
14
110
4
Dng
sp 40
45
130
100
80
M12 4
12
100
y
5
Hi
vo 200
219
290
255
232
M16 8
16
130
y
Theo bng XIII.30 tng ng vi bng XIII-26: kch thc b mt m bt kn:
D1 tra theo bng XIII-26.
z: s rnh
Trang 44
N MN HC
Ta c bng sau:
ST D
D1
D2
D3
D4
D5
b
b1
z
f
T
(mm (mm (mm (mm (mm (mm (mm (mm (rnh (mm
)
)
)
)
)
)
)
)
)
)
1
2
3
4
5
150
40
80
40
200
202
80
128
80
232
191
69
115
69
249
192
70
116
70
250
171
55
101
55
229
170
54
100
54
228
5
4
5
5
5
11
1
1
1
1
3
2
3
3
3
4.5
4
4
4
4.5
4. Tnh mm
Chn b dy mm bng b dy thn S = 4 (mm) v vt liu l thp X18H10T
Nu mm khng c l :
3 * (3 )
3 * (3 0.33)
6
2
max=
* P * R 2t
* 1218.98 * 0.4 2 =15.222*10 (N/mm )
2
2
8* S
8 * 0.004
t d h 194 50
0.742
t
194
15.222 * 10 6
max = max
= 20.51 *106 (N/mm2 )
b
0.742
< [] = 139.33(N/mm2 )
Vy b dy mm l 4 (mm)
5. Chn v tai treo thit b
a. Tnh s b khi lng thp :
Khi lng np bng khi lng y (Gi s ng ng dn vo np v y
gn nh nhau)
Vi np y elip c Dt = 800(mm), chiu dy S = 5(mm), chiu cao g
h = 25 (mm). Tra bng XIII.11 trang 384 S tay tp hai, ta c
Gnp = Gy = 1.01*30.2 (Kg) = 30.504 (Kg)
Gnp y = 2*30.502 = 61 (Kg)
Khi lng mm :
ng knh trong ca thp
Dt = 0.8 (m)
Trang 45
N MN HC
B dy mm
m = 0.004(m)
ng knh ng hi
dh = 0.05 (m)
S ng hi
n = 29 (ng )
Din tch ng chy chuyn hnh vin phn
Sd = 0.04*F
S ng chy chuyn trn mi mm
z=1
S mm
Nt = 13 mm
2
Mm = Nt *(F z*Sd n**d h/4) * *
= 13*(0.5026*1 0.04*0.5026 29**0.0472/4)*0.004*7.93*103
= 177.514 (Kg)
Khi lng chp trn mm ca ton thp:
Mchp = Nt *n *( * d2ch* hch *ch * + *d2ch*ch i * ch b*a )*7.9*103
= 13*29*(3.1416*0.070*0.0567*0.002 + 3.1416*0.072*0.002/4 - 45*0.002*0.02*0.002)*7.0*103
= 98.26 (Kg)
Khi lng mm :
M mm = * D* Hthn * thn *
= 3.1416* 0.8*(5 2*(0.2 + 0.025) 0.130)*0.004*7.9*103
= 351.03 (Kg)
Khi lng ng hi :
Mng hi = *dh*hhi * h *n * Ntt *
= 3.1416*0.047*0.054*0.002*29*13*7.9*103
= 47.49 (Kg)
Vi hh = hchp h2 - chp +hi
= 0.0657 0.01175 +2 2 = 0.054 (m)
v h2: chiu cao chp pha trn ng hi
Khi lng mng chy chuyn :
Mm = lw*hcc*cc **Nt
hcc = h S1 + hw + mm
= 0.3 0.0375 + 0.05 + 0.004 = 0.316 (m)
Mmm = 0.48*0.3165*0.002*0.004 * 7.9*103 = 31.20 (Kg)
Khi lng bch ni thn :
ng knh bn ngoi ca thp
Dn = 0.808 (m)
ng knh mt bch ca thn
Db = 0.930(m)
Chiu cao bch
h = 0.022(m)
Chia thp lm 4 on, nn s mt bch l 8
CT3 = 7.85*103 (Kg/m3)
Mbch = 0.785*(0.932 0.8082)*8*0.0222*7.85*103 = 229.96 (Kg)
Khi lng bch ni cc ng dn :
Mb = 0.785* [(0.262 0.152)*0.016 + 2*(0.132 0.042)*0.012 +
(0.1852 0.082)*0.016 + (0.292 0.22)*0.016]*7.85*103
= 12.56 (Kg)
Trang 46
N MN HC
Khi lng dung dch trong thp (xem Vdung dch = 0.85 Vthp )
Mdd = 0.85 (* D2t Ho/4 + Vy) * xtb
= 0.85*(3.1416*0.82 *5/4 + 2*79.6*10-3)*854.005
= 1939.96 (Kg)
Vy tng khi lng ca ton thp:
Mthp = 2949 (Kg)
b. Chn tai treo :
Q 2949 * 9.81
=
= 0.413*104 (N)
8
8
Trang 47
N MN HC
155
15
15
40
18
20
75
BOPHA
N TAI TREO
c. Chn chn :
Chn vt liu lm tai treo l thp CT3.Ti trng cho php ln mt chn :
0.5*104 N
Theo bng XIII.35 S tay tp hai. Chn thp i vi thit b thng ng:
Bmt
F.10-4m2
172
Titrngcho
phplnbmt
q.106(N/m2)
0.29
B1
B2
Trang 48
N MN HC
Truc thie
t b
195
135
10
10
145
236
10
55
280
10
160
23
110
BOPHA
N CHA
N
6. Tnh bo n
Vi vn tc hi trung bnh trong c 2 phn ca thp: chng v ct:
y = 0.7441 < 10 (m/s) v mng nc ngng chuyn ng dng, h s cp
nhit trong thp:
r * 2 * g * 3
= 1.15*
(W/m2.)
* t * H
Nhit ngng t (n nhit ha hi) ca hi trong thp:
( nhit cao nht t = tw = 96.50C)
r = racetone * x acetone + rnc * r nuoc
Thnh phn khi lng tnh gi tr trung bnh ca thp v nh thp :
x acetone
0.98 0.02
0.5 (phn trm khi lng)
2
N MN HC
t ng t w1
2
96 .5 80
0
88 .25 C
2
1
x acetone
x nuoc
1
0.5
0.5
708.6 966.4
817.66 (Kg/Kmol)
acetone nuoc
= arclog (xacetone *log acetone + (1- xacetone)*log nuoc)
= arclog (0.273*log 0.188 + (1- 0.273)*log 0.328)*10-3
= 0.287*10-3 (Ns/m2)
Cphh = 0.5 * Cacetone + (1- 0.5) * Cnc
= 0.5 * 2396 + 0.5* 4206 = 3301 (J/Kg.)
= 3.58*10-8 * 3301*817.66 * 3
817 .66
27 .48
= 0.311 (Kcal/W.h.0C)
t1 = tng tw1 = 96 80 = 16 0C
817.66 2 * 0.3113
2132.24 (W/m2.)
= 46.61*
3
0.287 *10 *16
. qng = ng * t1 = 2132.24*16= 35115.78 (Kcal/m2.h)
Tng nhit tr ca thnh ng v lp cn:
rw = rcn1 + w rcn2
w
Cng nhit trung bnh:
qtb =
q ng q kk
2
12878.36 7511.3
0.42 42% 5% . Do ta phi tnh lp.
12878.36
Tnh lp ln 1 :
Chn t1 = 60C tw1 = 900C
Trang 50
N MN HC
tm = 930C
hh = 812.97 (Kg/m3)
= 0.272 *10-3 (Ns/m2)
Cphh = 3314.12 (J/Kg. 0C)
hh = 0.309 9 (Kcal/m.h.0C)
t1 = 60C
ng = 2738.83 (Kcal/m2.h.)
qng = 16432.96 (Kcal/m2.h)
tw = 13.610C
tw2 = 82.40C
t2 = 53.40C
qkk = 1976.2 (Kcal/m2.h)
qtb = 9204.56 (Kcal/m2.h)
Sai s gia qtb v qng = 0.44 > 0.05. Do ta phi tnh lp ln 2.
Tnh lp ln 2 :
Chn t1 =40C tw1 = 920C
tm = 940C
hh = 810.95 (Kg/m3)
= 0.269 *10-3 (Ns/m2)
Cphh = 3316.75 (J/Kg. 0C)
hh = 0.308 (Kcal/m.h.0C)
t1 = 40C
ng = 2737.89 (Kcal/m2.h.)
qng = 10951.56 (Kcal/m2.h)
tw = 9.0680C
tw2 = 86.930C
t2 = 57.930C
qkk = 2187.93 (Kcal/m2.h)
qtb = 6569.74 (Kcal/m2.h)
Sai s gia qtb v qng = 0.4 > 0.05. Do ta phi tnh lp ln 3:
Tnh lp ln 3:
V th qua qkk v qng xc nh c tw1 = 95.5 0C
t1 = 96 96.5 = 0.5 0C
tm = 95.75 0C
hh = 809.27 (Kg/m3)
= 0.265 *10-3 (Ns/m2)
Cphh = 3320.69 (J/Kg.0C)
hh = 0.3075 (Kcal/m.h.0C)
o t1 = 0.5 0C
ng = 5103.35 (Kcal/m2.h.)
qng = 2551.68 (Kcal/m2.h)
Trang 51
N MN HC
tw = 2.110C
tw2 = 93.890C
t2 = 64.890C
qkk = 2521.31 (Kcal/m2.h)
qtb = 2536.495 ( Kcal/m2.h)
Sai s gia qtb v qng = 0.006 < 0.05 (Tha)
Khi c lp cch nhit, nhit lng ta ra mi trng :
qtt = 5%qtb = 0.05*2536.495 = 126.28 (Kcal/m2.h)
- H s cp nhit ca hi :
ng = 5103.35 (Kcal/m2.h.0C)
kk = 2521.31 (Kcal/m2.h.0C)
1
(t w1 t w 2 )
Do qtt = ng (tw1 tw2) = 2 (t w 2 t w3 )
2
rwi
- Nhit ca thnh pha trong thit b :
q
126.82
tw1= tng - tt 96
= 95.975 0C
ng
5103.35
- Nhit tr ca thnh thit b v lp cu :
1
0.004
rw1 rcau1 w
0.0004705 (m2.h.0C/Kcal)
w 5000 14 .785
- Nhit lp tip xc gia thnh thit b v tm cch nhit tw2 :
qtt =
1
* (t w1 t w 2 )
rwi
q tt
kk
29
126 .82
= 29.050 0C
2521 .31
Nhit tw3 :
qtt =
1
(t w3 t w 4 )
rcau 2
1
+ 29.050 = 29.0956 0C
2800
2 2 (t w 2 t w3 )
q tt
0.124
(95.915 29.0956) 0.065(m) 65(mm)
126.82
Trang 52
N MN HC
CHNG 5
TNH THIT B PH
Trang 53
N MN HC
Nguye
n lie
u
Sa
n pha
m a
y
Sa
n pha
m a
y
Nguye
n lie
u
96.50C
70.50C
67.50C
300C
ttb= =40.5/29=1.4
Trang 54
N MN HC
D 2 n.d 2
0.4 2 91 * 0025 2
=
= 0.038 (m)
D n.d
0.4 91 * 0025
Tnh chun s Re :
.d td .
Re =
= 1277.11
F
Tnh chun s Pr :
+ Chn t1 = 4 0C tt1 = ttb + t1 = 48.75 + 4 = 52.75 0C
Tra hnh V.12 trang 12 S tay tp hai :
Trang 55
N MN HC
Pr47.75 = 3.52
Pr51.75 = 3.43
Pr
48.75
Pr52.75
0.25
3.52
3.43
0.25
1.006
Chun s Gr :
g.d td3 . 2 . .t1
Gr
2
: h s gin n th tch, = 0.574*10-3 (1/) (tra bng 33 trang 420
tp 10)
9.81* 0.0383 * 930.642 * 0.574 *103 * 4
Gr
= 4569454.8
(0.484 *103 ) 2
(Gr)0.1 = 4.63
Chun s Nu :
Nu = 0.15* 1* Re033 * Pr0.43 *Gr0.1(Pr/Prt )0.25
1 : h s hiu chnh tra theo bng V.2 trang 15 , s tay tp
hai
(l/d > 50 nn chn 1 = 1)
Nu = 0.15* 1* 1680.50.33*3.520.43*4.63*1.006 = 13.9
Nu.. 13 .9 * 0.591
2
0.038
Vn tc trong dng ng :
W'
2026.97
w=
2
w * n * 0.785 * d
3600 * 964.45 * 91* 0.785 * 0.0212
w = 0.018 (m/s)
Tnh chun s Re :
.d . 0.018 * 0.038 * 964.45
Re =
=
=1934.56
w
0.341*10^3
10 < Re <2000 : ch chy dng
Trang 56
N MN HC
Tnh chun s Pr :
+ Chn t2 = 4 0C tt2 = Ttb - t2 = 83.5 - 4 = 79.5 0C
Tra hnh V.12 trang 12 S tay tp hai :
Pr79 = 2.64
Pr83 = 2.58
Pr
83.5
Pr79.5
0.25
2.58
2.64
0.25
0.994
Chun s Gr :
g.d 3 . 2 . .t 2
Gr
2
: h s gin n th tch, = 0.726*10-3 (1/) (tra bng 33 trang 420
tp 10)
9.81* 0.0213 * 964.452 * 0.726 *103 * 4
Gr
= 2110445.69
(0.341*103 ) 2
(Gr)0.1 = 4.2898
Chun s Nu :
Nu = 0.15* 2* Re033 * Pr0.43 *Gr0.1(Pr/Prt )0.25
1 : h s hiu chnh tra theo bng V.2 trang 15 , s tay tp hai
(l/d > 50 nn chn 2 = 1)
Nu = 0.15* 1* 1934.560.33*2.580.43*4.2898*0.994 = 11.6
Nu.. 11.6 * 0.649
2
H s cp nhit 2 =
358.495 (W/m . )
d
0.021
Tnh lp ln 1 :
Chn t1 = 4.(1 + 0.4) = 6 0C
tt1 = 47.75 + 6 = 54.75 0C
Pr54.75 = 3.32
Pr48.75 = 3.52
Pr48.75
Pr
54.75
0.25
3.52
3.32
0.25
1.0147
(Gr)0.1 = 4.83
Nu =0.15* 1* 1680.5.0.33*3.520.43*4.83*1.0147= 14.6
Trang 57
N MN HC
1 =
227.07 (W/m .)
d
0.038
1 -1
r1 r2
K=[
]
1
2
= Cu = 93 (W/m2.)
= 2 (mm)= 0.002 (m)
1 = 227.07 (W/m2. )
2= 358.495 ( W/m2.)
Xem h s cu bn ca nc bn r1 = 0.8455*10-3 (W/m2.)
Xem h s cu bn ca nc thng r2 = 0.5945*10-3 (W/m2.)
1
0.002
1
0.8455 *10 3
0.5945 *10 3
K=[
]-1
227.07
93
358.495
=110.8
g. B mt truyn nhit :
-
F=
Q
60 .909 *1000
15 .819 (m2)
K .t log 110 .8 * 34 .75
h. Chiu di mi ng :
L=
F
15 .819
2.21 (m)
.n.d h 3.1416 * 0.025 * 91
Trang 58
N MN HC
Sa
n pha
m
nh
N
c
N
c
Sa
n pha
m
nh
570C
400C
350C
300C
17 3
9 .8 0 C
17
ln
3
N MN HC
2. Nhit ti :
Nhit lng cn thit lm ngui sn phm nh ( tnh phn cn bng
nhit ):
Q1N =
22275.9
* 4176 * (40 30) 258.4 (KW)
1000 * 3600
3. Chn thit b :
a. Chn gi tr K : tra bng 4.4 Sch Tnh ton qu trnh v thit b, Nguyn Bin ,
c K ( ch i lu cng bc ) = 300 (Kcal/m2. )
hay K = 300*4.1868*1000/3600 = 348.9 (W/m2.)
- B mt truyn nhit :
F=
-
Q
258 .4 *1000
75 .57 (m2)
K .t log
348 .9 * 9.8
F = .d.n.L
Chn L = 6 (m)
d = 0.032 (m)
n=
F
= 125.35 (ng )
.d .L
Trang 60
N MN HC
Tnh chun s Re :
.d td . 1.55*10^-3* 0.076 * 767.26
Re =
=
F
0.264 *10^ 3
= 342.36
10 < Re < 2000 : ch chy dng
- Tnh chun s Pr :
+ Chn t1 = 6 0C tt1 = t1tb - t1 = 44.8 - 6 = 38.8 0C
Tra hnh V.12 trang 12 S tay tp hai :
Pr38.8 = 3.65
Pr44.8 = 3.5
-
Pr
44.8
Pr38.8
0.25
3.5
3.65
0.25
0.99
Chun s Gr :
g.d td3 . 2 . .t1
Gr
2
: h s gin n th tch, = 1.53*10-3 (1/)
(tra bng 33 trang 420 tp 10)
9.81* 0.0763 * 767.262 *1.53 *103 * 6
Gr
= 333910231.5
(0.264 *103 ) 2
(Gr)0.1 = 7.1
Chun s Nu :
Nu = 0.15* 1* Re033 * Pr0.43 *Gr0.1(Pr/Prt )0.25
1 : h s hiu chnh tra theo bng V.2 trang 15 , s tay tp hai
(l/d > 50 nn chn 1 = 1)
Nu = 0.15* 1* 342.360.33* 3.50.43* 7.1* 0.99 = 12.4
Nu.. 12 .4 * 0.165
2
26 .9 (W/m . )
H s cp nhit 1 =
d td
0.076
Trang 61
N MN HC
( tra 41.66 0C bng 0.165 W/m. ca aceton tra bng I.130 trang 132
tp 1)
d. Xc nh h s cp nhit t thnh ng n nc :
ttb2 = 35 0C , tra cc thng s :
nc =993.5 (Kg/m3)
nc = 0.73*10-3(Ns.m2)
- Vn tc nc trong ng :
w=
-
Gn
22275 .9
2
n * n * 0.785 * d
3600 * 993 .5 *127 * 0.785 * 0.026 2
w = 0.092 (m/s)
Tnh chun s Re :
.d . 0.09 * 0.026 * 993.5
Re =
=
=3270.1
0.73 *10 3
Re >2300 : ch chy ri
Tnh chun s Pr :
+ Chn t2 = 1 0C tt2 = t2tb + t2 = 35 + 1 = 36 0C
Tra hnh V.12 trang 12 S tay tp hai :
Pr35 = 13.3
Pr36 = 13
Pr
35
Pr36
0.25
13.3
13
0.25
1.006
Chun s Gr :
g.d 3 . 2 . .t 2
Gr
2
: h s gin n th tch, = 0.331*10-3 (1/) (tra bng 33 trang 420 tp
10)
Gr =
=105707.8
(Gr)0.1 = 3.18
-Chun s Nu :
Nu = 0.15* 2* Re033 * Pr0.43 *Gr0.1(Pr/Prt )0.25
=0.15*1* 3270.1033* 130.43*3.18*1.006
2 : h s hiu chnh tra theo bng V.2 trang 15 , s tay tp hai
(l/d > 50 nn chn 2 = 1)
Nu = 20.89
Nu..
2
- H s cp nhit 2 =
500.56 (W/m . ) vi d=0.026m
d
Trang 62
N MN HC
Sai s gia q1 v q2 :
q 2 q1
0.68 > 0.05 ( 5% ) . Do ta phi tnh lp :
q2
Tnh lp ln 1 :
- Tnh chun s Pr :
+ Chn t1 = 17 0C tt1 = t1tb - t1 = 44.8 - 17 = 27.8 0C
Tra hnh V.12 trang 12 S tay tp hai :
Pr27.8 = 3.8
Pr44.8 = 3.5
Pr44.8
Pr
28
.
8
0.25
3.5
3.8
0.25
0.980
Chun s Gr :
g.d td3 . 2 . .t1
Gr
2
9.81.0.0763.767.262.1.53 *103 *17
Gr
(0.262 *103 ) 2
Gr = 96058072.8
(Gr)0.1 = 7.9
-Chun s Nu :
Nu = 0.15* 1* Re033 * Pr0.43 *Gr0.1(Pr/Prt )0.25
Nu= 0.15* 1* 342.360.33* 3.50.43* 7.9* 0.98
Nu = 13.5
Nu.. 13 .5 * 0.165
2
29 .3 (W/m . )
H s cp nhit 1 =
-
d td
0.076
- q 1 = 1* t1 = 29.3*17 =498.1(W/m2)
Sai s gia q1 v q2 :
q2 q1'
0.0049 < 0.05 ( 5% ) (hp l)
q2
Vy cc thng s chn l ph hp .
III. Thit b ngng t hi lu
1. iu kin nhit ca qu trnh
Trang 63
N MN HC
Sa
n pha
m
nh
N
c
Sa
n pha
m
nh
570C
400C
350C
300C
Thng thng ngi ta chn loi thit b ngng t vi cht lm lnh bng
nc ngng t hi.
Dng nng 57 0C (hi ) 57 0C (lng )
Dng lnh 30 0C (lng ) 40 0C (lng )
Chnh lch nhit u nh :
tn = 57 40 = 17 0C
Chnh lch nhit u ln :
tL = 57 30 = 27 0C
Hiu s nhit trung bnh :
t log
27 17 .
21 .6 0C
27
ln
17
Trang 64
N MN HC
2. Nhit ti
Nhit lng cn thit ngng t sn phm ra nh thp ( tip theo phn
cn bng nhit ):
Q = 1500 *0.926 *559.8 *1000/3600 = 215989.5(W)
3. Chn thit b
Chn loi thit b ng chm, t nm ngang vt liu l ng thau, h s dn
nhit
= 93 W/h. .
Thit b gm 241 ng, xp thnh 8 hnh su cnh, s ng vng ngoi cng l
50 ng.
Chn ng knh ngoi ca ng dh = 0.032m, loi ng l 32x3mm.
ng knh trong ca thit b :
Dtr =t.(b 1) +4.dh
t : bc ng, chn t =1.5dh =1.5*0.032 = 0.048 (m)
b = 2.a 1 =2.9 1 =17
(a = 9 :s ng trn mt cnh ca hnh su cnh ngoi cng )
Dtr = 0.048*(17-1) + 4*0.032 = 0.896(m), chn D=0.9m
4. Xc nh h s cp nhit t dng sn phm nh n thnh ng
nhit trung bnh cu dng nng tt1 = 57.3 0C, ta tra cc thng s :
=749.3 (Kg/m3)
= 0.2348*10-3(Ns.m2)
r = 522.45 *10-3 : n nhit ngng t ca Acetone
c = 2295.25 J/Kg : nhit dung ring ca Acetone
= 0.165 W/m. : h s cp nhit ca Acetone
dt =
D 2 n.d 2
0.9 2 241 * 0.032 2
=
= 0.065 (m)
D n.d
0.9 241 * 0.032
+ Chn t = 2 0C tw1 = 57 - 2 = 55 0C
H s cp nhit 1 = 1.28* 4
r * 2 * 3
522.45 *103 * 749.32 * 0.1653
1.28 * 4
* t * d td
0.2348 *10 3 * 2 * 0.065
= 3280.97 (W/m2. )
- H s cp nhit trung bnh ca chm ng :
ch = * 1
Tra th V.18 trang 29 S tay tp 2 : = 0.90
ch = 0.90*3280.97 = 2952.9 ( W/m2. )
5. Xc nh h s cp nhit t thnh ng n nc
- Nhit trung bnh ca dng lnh ttb2 = (40 + 30)/2 = 35 0C , tra cc thng s :
nc =993.5 (Kg/m3)
nc = 0.692*10-3(Ns.m2)
Trang 65
N MN HC
Vn tc nc trong ng :
w=
Gn
5.18
2
n * n * 0.785 * d
993 .5 * 241 * 0.785 * 0.032 2
0.692 *103
Re >2300 : ch chy ri
Tnh chun s Pr :
+ Chn t = 19 0C tt2 = t2tb + t2 = 35 + 19 =54 0C
Tra hnh V.12 trang 12 S tay tp hai :
Pr54 = 9
Pr35 = 13.5
Pr
35
Pr54
0.25
13.5
0.25
1.107
Chun s Gr :
Gr
Gr
g.d 3 . 2 . .t 2
2
9.81* 0.0653.993.5 2.0.33 *10 3.19
2
0.692 *10 3
: h s gin n th tch, = 0.33*10-3 (1/) (tra bng 33 trang 420 tp
10)
Gr = 34.8*106
(Gr)0.1 = 5.7
- Chun s Nu :
Nu = 0.15* 2* Re0.33 * Pr0.43 *Gr0.1(Pr/Prt )0.25
=0.15*1*2519.60.33*90.43*5.68*1.107
2 : h s hiu chnh tra theo bng V.2 trang 15 , s tay tp hai
(l/d > 50 nn chn 2 = 1)
Nu = 32.3
Nu.. 32.3 * 0.626.
- H s cp nhit 2 =
=
=311.1(W/m2. )
d
0.065
0
( nc tra 35 C bng 0.626 W/m2.)
6. Nhit ti ring
- q1 = ch* t1 = 2952.9*2 = 5905.8 (W/m2)
- q2 = 2* t2 = 311.1*19 = 5910.9 (W/m2)
Sai s gia q1 v q2 :
q 2 q1
0.0009 < 0.05 ( 5% )
q2
Trang 66
N MN HC
7. H s truyn nhit
1
1 -1
r1 r2
K=[
]
1
2
= Cu = 93 (W/m2.)
= 3 (mm)= 0.003 (m)
1 = 2952.9 (W/m2. )
2= 311.1 ( W/m2.)
Xem h s cu bn ca nc bn r1 = 0.387*10-3 (W/m2.)
Xem h s cu bn ca nc thng r2 = 0.464*10-3 (W/m2.)
K=[
1
0.003
1 -1
]
0.387 *103
0.464 *103
2952.9
93
311.1
= 225.4(W/m2. )
8. B mt truyn nhit
F=
Q
215989 .5
44 .36 (m2)
K .t log 225 .4 * 21 .6
9. Chiu di mi ng
L=
F
44 .36
1.83 (m)
n. .d h 3.14 * 0.032 * 241
IV. Thit b ni un
1. iu kin nhit ca qu trnh
Trang 67
N MN HC
ay thap (hi)
Hi Nc
ay thap
San pham ay
196.5
Nc
196.5
106.5
96.5
23 .1 13 .1
17 .63 0C
23 .1
ln
13 .1
2. Nhit ti
Nhit lng hi nc cn cung cp (tip theo phn cn bng nhit ):
QD2 = Qy + Qw + Qxq2 + Qng2 QF - QR = 215989.5(W)
Hay QD2 = 1.05 ( Qy + Qw QF - QR )
Trang 68
N MN HC
5. H s truyn nhit
1
1 -1
r1 r2
K=[
]
1
2
= Cu = 93 (W/m2.)
= 2 (mm)= 0.002 (m)
1 = 18801.5 (W/m2. )
2= 1100.77 ( W/m2.)
Trang 69
N MN HC
1
0.002
1
]-1
0.387 *103
0.464 *103
18801.5
93
1100.77
= 545.2 (W/m2. )
6. B mt truyn nhit
F=
Q
1.65 *105
2
17.17 (m )
K .t log 545.2 *17,63
7. Chiu di mi ng
L=
F
17 .17
0.7 (m)
n. .d h 3.14 * 0.032 * 241
Trang 70
N MN HC
P1
z1 = z 2 +
P v22
v 21
z2 2
hw1 2
2g
2g
P2 P1
v 2 2 v 21
hw1 2
2g
Trang 71
N MN HC
Trong :
v1 =0 (m/s)
P2 P1
Pcat
5297 .9
0.569 (m) = 569 (mm)
949 .8 * 9.81
= F = 949.8 (Kg/m3 )
Chn ng knh ng dn : d = 40 (mm) = 0.04 (m)
68.5C0
v2 =
4QF
4 *1.505 *10 3
1.2 (m/s)
.d 2 3.1416 * 0.04 2
Tng tr lc trn ng ng :
24
hw1 2 ( i
.l
i 1
).
v 22
2. g
74017 .7 104
Re = 2
2
F
0.3844 * 0.04
Nn (1.46.
100 0.25
)
Re
40
0.005
(1.46 * 0.005
100 0.25
) 0.3
74017.7
+ Cc h s tn tht cc b :
H s tr qua thit b gia nhit nhp liu :
1 (6 9 * m)( S / d ) 0.03 * Re 0.26
.S dy ng m = 11
dng = 0.021 (m)
.Khong cch gia hai tm ng :S = t.cos30 = 26 (mm)
1 (6 9 *11)( 26 / 21) 0.03 *118601 .4 0.26 4.79
H s tr lc qua on un ng :
= 2 = 4 = 5 = 6 = 7 = 11 = 12 = 13 = 14 = 14 = 15 = 17 = A.B.C
Gc un = 900 A = 1
a = 40 (mm)
a
= 1 B = 0.21
d
R
1 C = 1
d
1' = 1 * 0.21 * 1 = 0.21
H s tr lc ca lu lng k khng ng k : 20 = 0
H s tr lc ca van cn trong ng trn v thng :
= 3 = 18 = 19 = 21 = 0.05
Trang 72
N MN HC
H s t m 24 = 0.57 do :
Re= 74017.7 104
F0 d 02 0.04 2
0.25
F1 d12 0.082
H s t m trc khi vo thit b gia nhit : 7 = 0.31 do :
Re= 74017.7 104
F0 d 02 0.04 2
0.44
F1 d12 0.06 2
( Chn ng knh l m thit b gia nhit 60 (mm))
H s t thu sau thit b gia nhit : 10 = 0.32 do :
Re= 74017.7 104
F0 d 02 0.04 2
0.44
F1 d12 0.06 2
Chn ng knh l m bn cao v : 100(mm)
H s t thu 1 = 0.46 do :
Re= 118601.4 104
F0 d 02 0.04 2
0.16
F1 d12
0.12
H s tn tht ng 3 ng :
16 = 23 = n = A. + o
Do
F3
0.5 A 0.72
F2
T s lu lng
V
V3
0.5
V2
F3
0 .5
F2
= 1.63
0 = 0.53
16 = 23 = 0.72*1.63 + 0.53 = 1.70
cb = 1 + 7 + 10 + 2.n + + 11. + 4.
= 0.46 + 0.31 + 0.32 + 2*1.7 + 4.79 + 11*0.21 + 4*0.05
= 11.79
0.03 *1.5 1.2 2
).
1.691(m) 1691 (mm )
hw12 (11 .79
0.04
2.9.81
1.2 2
1.691 = 4.164 (m) = 4164 (mm)
z1 = 1.832 + 0.568 +
2 * 9.81
Trang 73
N MN HC
i 1
2.g
0.78 *10
Nn (1.46.
100 0.25
)
Re
40
0.005
(1.46 * 0.005
-
100
) 0.25 0.3
75306.15
8
1. 5 2
)*
= 7043.22(m) = 7.04322 (mm)
0.04 2 * 9.81
Trang 74
N MN HC
Q = .
d2
0.04 2
3
.v 3.1416 *
*1.5 1.884 *10 3 (m /s)
4
4
Hb = 4.975 (m)
= 970.98 (Kg/m3)
= 75% (Hiu sut bm)
1.885 * 10 3 * 4.975 * 970 .98 * 9.81
Nt =
= 0.119( KW)
1000 * 0.75
Cng sut ng c in :
Ndc =
Nt
0.12
= 0.15 (KW)
tr . dc 0.9 * 0.9
Trang 75
N MN HC
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