Volvo Trucks North America, Inc.

Greensboro, NC USA

Service Bulletin Trucks

Date Group No. Page

11.2004

370

139

1(26)

Electrical Schematics ICON VN VERSION2

ICON (Idle Management System)

This information contains electrical schematics for VN VERSION2 vehicles with the ICON application installed. Note: For further information refer to the service literature in Group 3.

Contents:

Electrical Schematics, ICON Prior June 2004 page 2 Electrical Schematics, ICON Post June 2004 page 16

Note: Information is subject to change without notice. Illustrations are used for reference only and may differ slightly from the actual vehicle being serviced. However, key components addressed in this information are represented as accurately as possible.

PV776-20 019154

USA16234

Volvo Trucks North America, Inc. Service Bulletin

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Electrical Schematics, ICON Prior June 2004

Schematic Index
AA
Power supply, starting and charging system (1 of 2) Power supply, starting and charging system (2 of 2) Grounding (1 of 2) Control Engine ISX Control Engine ICON Diagnostics page 4 page 5 page 6 page 7 page 8 page 9

AB
AC CC CU XA

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Schematic

W3006608

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W3006609

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W3006610

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W3006611

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W3006612

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W3006613

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Reference List: Fuses

Fuse
F1 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 F36 F37 F38 F39 F40

Circuit
DCP power/power mirror Driver window/heated mirrors RH Window Steering Wheel Module (SWM) Accessory expansion Not Used LCM1 Trailer Marker Relay LCM2 Battery Expansion/Volvo Link Road Relay/Battery Expansion Diagnostic Tool Qualcomm Key B+ Key 30 LCM3 Trailer park relay Lightning transmission (battery) ICON Thermostat Batt. Fuel filter Climate Control ignition Instrument cluster Heated seat Windshield wiper Interaxle Lock Interwheel Lock Camera Prep/Body Builder Ignition Z LH Power Seat RH Power Seat Ignition Expansion Snow plow lamps LH Central tire inflation Snow plow lamps RH Cigar 12V Outlet Dome/Door Lamps Not Used CB ECS

Schematic
{AB 3 D} page 5 {AB 3 D} page 5 {AB 3 D} page 5 {AB 3 D} page 5 {AB 4 D} page 5 {AB 4 D} page 5 {AB 3 C} page 5 {AB 3 C} page 5 {AB 3 C} page 5 {AB 3 C} page 5 {AB 4 C} page 5 {AB 4 C} page 5 {XA 2 A} page 9 {AB 4 C} page 5 {AB 1 B} page 5 {AB 2 B} page 5 {AB 2 B} page 5 {AB 2 B} page 5 {AB 2 B} page 5 {AB 2 B} page 5 {CU 0 A} page 8 {AA 1 D} page 4 {AA 1 D} page 4 {AA 2 D} page 4 {AA 2 D} page 4 {AA 2 D} page 4 {AA 2 D} page 4 {AA 2 D} page 4 {AA 2 D} page 4 {AA 2 D} page 4 {AA 2 D} page 4 {AA 3 D} page 4 {AA 3 D} page 4 {AA 3 D} page 4 {AA 3 D} page 4 {AA 0 D} page 4 {AA 0 D} page 4 {AA 0 D} page 4 {CU 0 A} page 8 {AA 0 D} page 4 {AA 1 D} page 4

Volvo Trucks North America, Inc. Service Bulletin

Fuse
F41 F42 F43 F44 F45 F46 F47 F48 F49 F50 F51 F52 F53 F54 F55 F56 F57 F58 F60 F61 F62 F63 F64 F65 F66 F67 F68 F69 F70 F71 F72 F73 F74 F75 F76

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Schematic
{AA 1 D} page 4 {AA 0 D} page 4 {AA 0 D} page 4 {AA 0 D} page 4 {AA 0 D} page 4 {AA 1 D} page 4 {AA 1 D} page 4 {AA 1 D} page 4 {AA 0 E} page 4 {AA 0 E} page 4 {AA 0 E} page 4 {AA 0 E} page 4 {AA 1 E} page 4 {AA 1 E} page 4 {CU 1 C} page 8 {AB 0 E} page 5 {AB 0 E} page 5 {AB 0 E} page 5 {AB 1 E} page 5 {AB 1 E} page 5 {AB 1 E} page 5 {AB 2 E} page 5 {AB 2 E} page 5 {AB 2 E} page 5 {AB 2 E} page 5 {AB 3 E} page 5 {AB 3 E} page 5 {AB 3 E} page 5 {AA 2 D} page 4 {AA 3 D} page 4 {AA 3 D} page 4 {AA 3 D} page 4 {AA 3 D} page 4 {AA 3 D} page 4 {AA 4 D} page 4

Circuit
Air Horn LCM5 Trailer Stop Relay LCM6 City Horn Radio/Cluster Battery Climate Control Central Locks AUX1 AUX2 AUX3 Battery protection status 12V Outlet Ovh. Battery expansion ICON Ign. Air dryer SRS Lift Axles/Body builder reverse Road Relay/Body Builder Ign-Y/Ing. Exp. ABS1 ABS2 Suspension Dump 5th Wheel Slide Light Control Module/Light Control Panel Body Builder Ign-X VED16 Coolant Pump Central lock Ign. Ign Expansion/Volvo Link Vorad/ECS DR Spare Gearbox ICON Radio with Icon/Amp. PTO/Dual PTO Engine Brake

Reference List: Relays

Relay
RLY01 RLY06 RLY08

Circuit
RELAY, DR RELAY, Ign. Pwr PR2/PR3 ICON RELAY, ICON Start Circuit Feed

Schematic
{AA 3 C} page 4 {CU 2 C} page 8 {CU 1 C} page 8

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Relay
RLY29 RLY30 RLY31 RLY32 RLY40

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Circuit
POWER RELAY 1 BATTERY POWER RELAY 2 IGNITION POWER RELAY 3 IGNITION POWER RELAY 4 ACCESSORY RELAY STARTER MOTOR

Schematic
{AA 1 B} page 4 {AA 1 B} page 4 {AB 1 D} page 5 {AB 1 D} page 5 {CU 1 A} page 8

Reference List: Components

Component # and Description
A14B A14D A54 B02C D1 E38 FB02 FB05 G01 G02 H05 M04 MFA1 MFA2 MFA3 MFA4 MFA5 MFA6 MFA7 MFA8 MFB1 MFB2 MFB3 MFB4 MFB5 MFB6 MFB7 MFB8 R08 R08B R08C CONTROL UNIT, EMS, CUMMINS ISX CONTROL UNIT, ICON Control Unit, Coolant Level THERMOSTAT, Control Unit ICON Suppression Diode, Starter Relay Lamp Icon Fuse, Battery 2, EMS Fuse ICU Icon Battery Alternator Alarm Motor, Starter Not Used Fuse F4 & F10 in LECM/Body Builder FUSE F42-F48 DR Relay POWER RELAY 2 POWER RELAY 1 LCM4 Not Used Fuse F1 & F7 in LECM TRAILER AUX POWER RELAY 3 POWER RELAY 4 Fuse F8-F13 Fuses F15-F20 BUNK HVAC BUNK FUNCTIONS Termination resistor, CAN-bus TERMINATING RESISTOR TERMINATING RESISTOR

Location
{CC 1 D} page 7 {CU 3 C} page 8 {CC 0 E} page 7 {CU 1 B} page 8 {CU 0 D} page 8 {CU 3 D} page 8 {CC 2 C} page 7 {CU 3 B} page 8 {AA 3 B} page 4 {AC 1 C} page 6 {AA 3 B} page 4 {AC 1 C} page 6 {CU 4 B} page 8 {AA 4 A} page 4 {AC 1 B} page 6 {AA 1 D} page 4 {AA 1 B} page 4 {AA 0 B} page 4 {AA 1 B} page 4 {AA 0 B} page 4 {AA 0 B} page 4 {AA 1 B} page 4 {AA 1 B} page 4 {AB 3 C} page 5 {AB 0 D} page 5 {AB 3 C} page 5 {AB 3 C} page 5 {AB 4 C} page 5 {AB 1 A} page 5 {AB 3 C} page 5 {AB 4 C} page 5 {CC 0 B} page 7 {XA 2 B} page 9 {XA 3 B} page 9

Volvo Trucks North America, Inc. Service Bulletin

Component # and Description
S15 S43A S68 S89 S90 X01 X0A X0B X0D Switch, Ignition Switch, Park Brake Icon Proximity Switch, coolant level, NC Position Switch, Hood Tilt Position Switch, Neutral Connector, Vehicle Diagnostics SPLICE PACK SPLICE PACK SPLICE PACK

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Location
{AB 1 C} page 5 {CU 2 E} page 8 {CC 1 E} page 7 {CU 3 B} page 8 {CU 3 B} page 8 {XA 2 D} page 9 {AC 3 C} page 6 {AC 3 C} page 6 {AA 0 D} page 4 {AC 3 C} page 6 {CU 2 B} page 8 {AC 0 B} page 6 {XA 1 E} page 9 {AA 2 A} page 4 {AB 3 A} page 5 {AC 1 C} page 6 {AB 0 A} page 5 {XA 0 B} page 9 {XA 1 B} page 9 {AC 4 E} page 6 {AC 1 C} page 6 {CC 2 E} page 7 {AC 1 E} page 6 {AC 3 E} page 6 {AC 3 E} page 6 {AC 3 E} page 6 {AC 3 E} page 6 {AC 2 E} page 6 {AC 2 E} page 6 {AA 1 A} page 4 {AB 3 B} page 5

X0X X18A X18B X18C X284/196DR X400 X401 XC1 XE1 XE1_1 XF1 XG2 XG3 XG4 XG5 XG6 XG7 XP1 XP2

SPLICE PACK Fusible Link Fusible Link Fusible Link SPLICE PACK SPLICE PACK SPLICE PACK Stud, Bulkhead Inside Cab Stud, Engine Block Stud, Engine Block Stud, Frame Rail Stud 2, Bulkhead Stud 3, Bulkhead Stud 4, Bulkhead Stud 1, Bulkhead Stud, Bulkhead Stud, Bulkhead POWER STUD POWER STUD

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Reference List: Inline Connectors

Inline Connector B2:B2-1_1 B2:B2-3_1 B2:B2-3_2 ENBP:A ENOCP:A ENOCP:B FCEN1:A FCEN1:E FCEN1:F FCEN1:K FCEN2:A FCEN2:B FCEN2:C FCTR:1 FCTR:2 FRC:BI-4_2 FRC:F10_A FRC:F13_B FRC:F15_B FRC:F16_B FRC:F18_A FRC:F25_A FRC:F32_A FRC:F32_B FRC:F38_A FRC:F4_A FRC:F44_A FRC:F51_A FRC:F55_A FRC:F55_B FRC:F59_A FRC:F6_B FRC:F66_A FRC:F72_A FRC:R1_30 FRC:R1_85 FRC:R1_86 FRC:R1_87 FRC:R6_30 FRC:R6_85 FRC:R6_86 FRC:R6_87 Location {AB 3 B} page 5 {AC 3 D} page 6 {AB 4 E} page 5 {AC 0 D} page 6 {AA 4 B} page 4 {AA 4 B} page 4 {XA 3 D} page 9 {XA 0 D} page 9 {XA 1 D} page 9 {XA 3 D} page 9 {AC 0 C} page 6 {CU 3 D} page 8 {AA 3 B} page 4 {XA 2 D} page 9 {XA 4 D} page 9 {AA 3 D} page 4 {AB 3 C} page 5 {XA 2 B} page 9 {AB 1 B} page 5 {AB 2 B} page 5 {AB 2 B} page 5 {AA 1 D} page 4 {AA 2 D} page 4 {AA 3 D} page 4 {AA 0 D} page 4 {AB 3 D} page 5 {AA 0 C} page 4 {AA 1 D} page 4 {CU 1 C} page 8 {CU 1 C} page 8 {AB 1 D} page 5 {AB 4 D} page 5 {AB 2 D} page 5 {AA 3 C} page 4 {AA 3 C} page 4 {AA 3 C} page 4 {AA 3 C} page 4 {AA 3 C} page 4 {CU 2 B} page 8 {CU 2 C} page 8 {CU 2 B} page 8 {CU 2 D} page 8 FRC:R8_30 FRC:R8_85 FRC:R8_86 FRC:R8_87 MCDL3:F MCDR2:B MCFC:33 MCFC:34 MCFC:54 MCFC:55 MCFC:62 MCFC:66 MCFC:73 MCFC:83 MCFC:84 MCFC:91 MCFC:93 MCFC:99 MCOF1:D MCSL1:A MCSL1:G MCSL1:K MCSL2:E MCSL2:F MCSL3:C PM1:1 PM3:1 PM3:2 PM4:1 PM4:2 PM5:1 PM5:2 PM6:1 PM6:2 PM7:2 PM8:1 PM9:1 PM9:2 PM9:4 PM9:6 PM9:7 PM9:8 {CU 1 C} page 8 {CU 1 C} page 8 {CU 1 C} page 8 {CU 1 C} page 8 {AC 3 D} page 6 {AC 2 B} page 6 {XA 1 D} page 9 {XA 0 D} page 9 {AC 3 D} page 6 {AC 3 D} page 6 {CU 3 D} page 8 {CU 3 C} page 8 {CU 3 D} page 8 {XA 3 C} page 9 {XA 3 C} page 9 {CU 2 B} page 8 {CU 3 D} page 8 {AC 0 B} page 6 {AC 3 B} page 6 {CU 1 B} page 8 {CU 1 C} page 8 {CU 0 D} page 8 {CU 1 B} page 8 {CU 1 C} page 8 {AB 0 C} page 5 {AA 1 A} page 4 {AB 1 D} page 5 {AA 0 B} page 4 {AA 1 C} page 4 {AB 1 A} page 5 {AB 4 C} page 5 {AA 1 C} page 4 {AA 3 B} page 4 {AB 3 C} page 5 {AA 1 C} page 4 {AA 1 B} page 4 {AB 1 C} page 5 {AB 3 D} page 5 {AA 1 C} page 4 {AB 1 C} page 5 {AA 1 C} page 4 {AB 0 C} page 5

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Reference List: Physical Splice Connectors

SP0_1 SP0B SP0C SP0C-24 SP0C-7 SP0C-7_1 SP0C-9 SP0C-DR SPOD SP0G_1 SP0H-C SP0M_1 SP0M_A SP0R-G SP0X_1 SP0XE SP0XL SP17B_1 SP196AA SP196AB SP1E SP400 SP400_1 SP400-L SP401 SP401_1 SP401-L {AC 3 D} page 6 {AC 3 D} page 6 {AC 3 C} page 6 {AC 3 B} page 6 {AA 4 E} page 4 {AC 2 B} page 6 {AC 2 C} page 6 {AC 2 D} page 6 {AC 2 D} page 6 {AC 3 D} page 6 {AC 2 D} page 6 {AC 3 D} page 6 {AC 3 B} page 6 {AC 3 D} page 6 {AC 3 D} page 6 {CC 2 E} page 7 {AC 0 D} page 6 {AC 0 B} page 6 {CC 2 C} page 7 {AA 1 D} page 4 {AB 1 D} page 5 {AA 1 D} page 4 {XA 0 D} page 9 {XA 0 C} page 9 {XA 0 D} page 9 {XA 1 D} page 9 {XA 1 C} page 9 {XA 1 D} page 9 SP406 SP406_1 SP406_2 SP406_A SP406-F_1 SP406-J SP406-K SP406-L SP406-M SP407 SP407_1 SP407_2 SP407_A SP407-F_1 SP407-J SP407-K SP407-L SP407-M SP559L Splice196D Splice196D-C Splice196DR Splice 564A Splice 990A Splice 1A Splice 559M TREN1:27 {XA 3 D} page 9 {XA 3 C} page 9 {CC 0 C} page 7 {XA 3 A} page 9 {XA 2 D} page 9 {XA 3 B} page 9 {XA 3 C} page 9 {XA 3 D} page 9 {XA 3 B} page 9 {XA 3 D} page 9 {XA 3 C} page 9 {CC 0 C} page 7 {XA 3 C} page 9 {XA 4 D} page 9 {XA 3 B} page 9 {XA 3 C} page 9 {XA 3 D} page 9 {XA 3 B} page 9 {CC 0 D} page 7 {CU 3 B} page 8 {CU 1 E} page 8 {CU 2 B} page 8 {CU 3 D} page 8 {CU 4 A} page 8 {CU 4 B} page 8 {CU 3 C} page 8 {CC 1 D} page 7

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Electrical Schematics, ICON Post June 2004

Schematic Index
AA
Power supply, starting and charging system (1 of 2) Power supply, starting and charging system (2 of 2) Grounding (1 of 2) Starting and Charging Control Engine ISX Control Engine ICON Diagnostics page 18 page 19 page 20 page 21 page 22 page 23 page 24

AB
AC AD CC CU XA

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W3006614

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W3006619

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W3006620

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Reference List: Fuses

F20 F38 F55 ICON Thermostat Batt. ICON Start Feed ICON Ign. {AB 2 B} page 19 {CU 0 A} page 23 {AA 0 D} page 18 {CU 0 A} page 23 {CU 1 C} page 23

Reference List: Relays

Relay
RLY06 RLY08 RLY40

Circuit
RELAY, Ign. Pwr PR2/PR3 ICON RELAY, ICON Start Circuit Feed RELAY STARTER MOTOR

Schematic
{CU 2 C} page 23 {CU 1 C} page 23 {CU 0 D} page 23

Reference List: Components

Component # and Description
A14D B02C B53A E38 FB05 G01 H05 S43A S89 S90 X0D CONTROL UNIT, ICON THERMOSTAT, Control Unit ICON Sensor, Temperature ICON Ambient Air Lamp Icon Fuse ICU Icon Battery Alarm Switch, Park Brake Icon Position Switch, Hood Tilt Position Switch, Neutral SPLICE PACK

Location
{CU 3 C} page 23 {CU 1 B} page 23 {CU 1 A} page 23 {CU 3 D} page 23 {CU 3 B} page 23 {AA 2 B} page 18 {CU 3 A} page 23 {CU 4 A} page 23 {CU 2 D} page 23 {CU 3 B} page 23 {CU 3 B} page 23 {AA 0 D} page 18 {AC 3 C} page 20 {CU 2 B} page 23

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Reference List: Inline Connectors

Inline Connector FCEN2:D FCEN2:E FCEN2:G FCEN2:H FCEN2:K FCITS:A FCITS:B FRC:F20_B FRC:F38_B FRC:F55_A FRC:F55_B FRC:R6_30 FRC:R6_85 FRC:R6_86 FRC:R6_87A FRC:R8_30 FRC:R8_85 FRC:R8_86 FRC:R8_87 MCFC:32 MCFC:37 MCFC:57 MCFC:59 MCFC:62 MCFC:65 MCFC:66 MCFC:91 MCSL1:A MCSL1:G MCSL1:K MCSL2:E MCSL2:F Location {CU 3 B} page 23 {CU 3 B} page 23 {CU 3 B} page 23 {CU 2 E} page 23 {CU 3 D} page 23 {CU 1 B} page 23 {CU 1 B} page 23 {CU 0 B} page 23 {CU 0 B} page 23 {CU 1 C} page 23 {CU 1 C} page 23 {CU 2 B} page 23 {CU 2 C} page 23 {CU 2 B} page 23 {CU 2 C} page 23 {CU 1 C} page 23 {CU 1 C} page 23 {CU 1 C} page 23 {CU 1 C} page 23 {CU 2 A} page 23 {CU 3 D} page 23 {CU 1 B} page 23 {CU 1 D} page 23 {CU 3 D} page 23 {CU 1 B} page 23 {AD 2 B} page 21 {CU 3 C} page 23 {CU 2 B} page 23 {CU 1 B} page 23 {CU 1 C} page 23 {CU 0 B} page 23 {CU 1 B} page 23 {CU 1 B} page 23

Reference List: Physical Splice Connectors

Splice 1A Splice196D Splice196D-C Splice196DR Splice 559M Splice 564A Splice 990A Splice D1_A Splice D1_B Splice 559M {CU 4 B} page 23 {CU 2 E} page 23 {CU 1 C} page 23 {CU 1 E} page 23 {CU 3 B} page 23 {CU 3 D} page 23 {CU 3 D} page 23 {CU 0 D} page 23 {CU 0 D} page 23 {CU 3 B} page 23