1

JETRIKE - MkII
An Open Design
Copyright (c) 2007, Henry Thomas All rights reserved. Acknowledgments: thanks to 25mhz, Dirk Bonne, George Durbridge and Carl Punton for their suggestions. Redistribution and use of plans, with or without modification, are permitted provided that the following conditions are met: 1. 2. Redistributions of plans must retain the above copyright notice, this list of conditions and the following disclaimer. Neither the name of Henry Thomas or JETRIKE nor the names of any contributors may be used to endorse or promote products derived from these plans without specific prior written permission.

THESE PLANS ARE PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT HOLDERS OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, INJURY OCCASIONING BODILY HARM OR DEATH; LOSS OF PROFITS; PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THESE PLANS, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
1 2 3 4

Specifications

Right Swing Arm

B

Seat Brace Handle Bars Seat Frame Tiller

Left Swing Arm

Frame Forks Boom Bottom Bracket Mount

Title

Rocker Arm Steering Pivot

JETRIKE.COM
FWD Tilting Recumbent Trike
Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 12.8kg Finish: Painted Do Not Scale Drawing

Right Dropout Left Dropout

1 2

Size

A4

MkII

Rev

Scale 1:10

Sheet 2 of 21

Drawn by: Henry Thomas

30
A

12
6

Item 43 BB Mount Binder 20

Item 9 BB Mount Sleeve

40 36
R6

15

10 12
B

39.7

68

1.37 34.8

Item 1 Bottom Bracket Shell 1.37 x 24 TPI

Tap with M6 Thread

40

39

.7

39.7

12

JETRIKE.COM
Title

BB Mount
Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 260g Finish: Painted Do Not Scale Drawing

14
1

14
2

Size

A4

MkII

Rev

Scale 1:1

Sheet 3 of 21

Drawn by: Henry Thomas

36
A

.2

23

.4

19
A

369.5

145.8

66.5

.5

24

.8
45

50

5 7. 5 7.
B

12
Item 10 SHS 40 x 2.5mm Item 14 SHS 35 x 1.6mm Item 15 Item 45 Square 12mm

.5

25 40

Item 34 Flat 40 x 6mm

12 5
VIEW A
C

25 20 35

Item 30 Item 29 Item 28 Item 27 Item 26

2
Title

JETRIKE.COM
Drive Train
Dwg. No. Size Rev

Item 24 SHS 25 x 1.6mm Item 25

1

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 3597g Finish: Painted Do Not Scale Drawing

A4

MkII

Scale 1:4

Sheet 4 of 21

Drawn by: Henry Thomas

186.6
A A

13.5

8.4

Item 15 163

15.2

8.4

R2 0

13.5
B

23.5
B

40 506.9 498.4 20

0.50 12.7
20

Item 10

85

Item 14

Item 34

73

40

JETRIKE.COM
Title

35
Size

Drive Train
Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 3597g Finish: Painted Do Not Scale Drawing

A4

MkII

Rev

Scale 1:2

Sheet 5 of 21

Drawn by: Henry Thomas

45

45

25

19.8

25

45
A

25

63.6

60.1

9
45

Item 26 25

25

22.5

22.5

28.3

10.4

24.7

Item 24

10.4

218.1 Item 28 25 243.1 Item 27

B

121.6 10.4
C

Item 25 111.2 Item 27

232.7 10.4 243.1

22.5

22.5
122.7 Item 25
D

9
Title

JETRIKE.COM
Drive Train
Dwg. No. Size Rev

113.8
19.8
1 2

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 3597g Finish: Painted Do Not Scale Drawing

A4

MkII

Scale 1:2

Sheet 6 of 21

Drawn by: Henry Thomas

383.4

27

49.1

Item 29 334.3 25

39.
30.3

25

19

6
50

Item 45

Item 30

53.7

84.1

50

12

Tap with M6 Thread

12

JETRIKE.COM
Title

D
Size

Drive Train
Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 3597g Finish: Painted Do Not Scale Drawing

A4

MkII

Rev

Scale 1:2

Sheet 7 of 21

Drawn by: Henry Thomas

Item 32 Flat 40 x 6mm 40 40

62.5

62.5

Item 33

55

45

55

45
B

R5

12.5

R5

29.5

34

M10 x 1m

12.5

20 12

20

10
C

R1 2

10
25.5
D
Size

R8

JETRIKE.COM
Title

Dropouts
Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 258g Finish: Painted Do Not Scale Drawing

A4

MkII

Rev

Scale 1:1

Sheet 8 of 21

Drawn by: Henry Thomas

0 R6

200

12

84

.9

0.8 7 22 5 .22 5

60
C

Item 4

Item 5
D

JETRIKE.COM
Title

Handle Bars
Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 458g Finish: Painted Do Not Scale Drawing

Size

A4

MkII

Rev

Scale 1:2

Sheet 9 of 21

Drawn by: Henry Thomas

Gusset Item 40 Plate 38 x 52 x 3mm

Item 31 SHS 25 x 1.6mm

Item 2 CHS Nominal Bore 32mm Extra Heavy

Item 11 SHS 40 x 1.6mm

Item 36 Item 35 Flat 32 x 5mm Item 13 Item 16 SHS 35 x 1.6mm

7

Item 17

12 .6

Item 37

. 37

5
C

Item 12

2.5

JETRIKE.COM
Title

Frame
Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 3362g Finish: Painted Do Not Scale Drawing

16

16.5

120

Size

A4

MkII

Rev

Scale 1:4

Sheet 10 of 21

Drawn by: Henry Thomas

37 .5

35
17.5 15.4

35
A

Item 11

Item 11

332.2

330.3

173.4

17.5

20.3

46.1

35

Item 16

73

DETAIL B SCALE 1 : 1 40 40 28 Item 13

8

52

70

35

20.4

37.1
C

49

35
16

20.1

70

30.2 Item 40 40

35
184.4 28
D
Size

JETRIKE.COM
Title

Item 12

Frame
Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 3362g Finish: Painted Do Not Scale Drawing

212.4
1 2

A4

MkII

Rev

Scale 1:2

Sheet 11 of 21

Drawn by: Henry Thomas

35
A

25

436.1
A

18.3

75.4

Item 31 352.4

8.3

313

18

.3

Item 17

57.5

50 0. 12.7

20.5

32

Item 35

32

112

Item37

80

Item 36

R1 6

73.5 27.5 27.5

43.5

JETRIKE.COM
Title

Frame
Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 3362g Finish: Painted Do Not Scale Drawing

6 R1
1

6 R1
2

Size

A4

MkII

Rev

0.50 12.7

0.50 12.7

Scale 1:2

Sheet 12 of 21

Drawn by: Henry Thomas

42.4

17 10 10

6003 or 7003 Bearing Housing OD 35mm ID 17mm W 10mm Item 42 Round 20mm

70

50

10

10

50

32.6
37
D

0.50

Item 2 CHS Nominal Bore 32mm Extra Heavy

12.7

17
2.4
20
Title

JETRIKE.COM
Steering Pivot
Dwg. No. Size Rev

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 366g Finish: Painted Do Not Scale Drawing

A4

MkII

Scale 1:1

Sheet 13 of 21

Drawn by: Henry Thomas

17.5
A

R1 5

30

2.5 Item 3 35

Item 19

17.5
B

35

12
290 260 82.3 200 Item 18
. R16 9

7.5

8
2.5

JETRIKE.COM
Title

30

Rocker Arm
Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 750g Finish: Painted Do Not Scale Drawing

17.5
1

Size

A4

MkII

Rev

5 R1
2

Scale 1:2

Sheet 14 of 21

Drawn by: Henry Thomas

24.7

R8 Bearing Housing OD 1 1/8" ID 1/2" W 5/16"

1.125 28.57
33
33.7

.7

2.563 24.7
C

0.3125 7.938

4.5 33.7 0.3125 7.938

70

Item 3 CHS Nominal Bore 25mm Extra Heavy

JETRIKE.COM
D

1.125 28.575

Title

Swing & Rocker Pivot

Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 205g Finish: Painted Do Not Scale Drawing

Size

A4

MkII

Rev

Scale 1:1

Sheet 15 of 21

Drawn by: Henry Thomas

17.5

Item 23

Endcap Item 41 Plate 35 x 35 x 1.5mm

R16. 9

84.5 15 Item 20 55
7

Item 43 Round 20mm

B

30 2.5

Item 22

R1 5

Item 21
C

35

14
20
C

Item 43 Item 20 SHS 35 x 1.6mm Item 3 CHS Nominal Bore 25mm Extra Heavy
Title

JETRIKE.COM
Swing Arm
Dwg. No. Size Rev

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 951g Finish: Painted Do Not Scale Drawing

A4

MkII

Scale 1:2

Sheet 16 of 21

Drawn by: Henry Thomas

22.5

35 244.3 Item 23 229.8 14.5 Item 22 229.8 14.5 14.5 83.5

17.5

69

Item 23

17.5

22.5

20

22.5
14.5

35

Item 21

51.5

66

22.5

JETRIKE.COM
Item 21
R16.9
Title

35

Swing Arm
Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 951g Finish: Painted Do Not Scale Drawing

Size

A4

MkII

Rev

Scale 1:2

Sheet 17 of 21

Drawn by: Henry Thomas

Item 6 Tube OD 3/4 x 0.064" Item 7 Item 8

[0.375] R9.5

7.9

Item 8

Item 8

Item 39

30

83.8

75.9

90.2

22.5

40
20 Item 38 Flat 20 x 5mm
C

20

5 0.75 19.1 40
C

Item 38

45.1

47.6

Item 39

R1 0
50

JETRIKE.COM
Title

20
1

R1 0

Seat
Dwg. No.

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 2332g Finish: Painted Do Not Scale Drawing

10
2

R1 0

Size

A4

MkII

Rev

Scale 1:1

Sheet 18 of 21

Drawn by: Henry Thomas

450
A A

85

Item 7

45

50

5 0.37 R9.5

120

50
B

116.6

19

21

230
C

460

10

50 Item 6
Title

JETRIKE.COM
Seat
Dwg. No. Size Rev

AN OPEN DESIGN Redistribution and use of these plans in electronic or printed form, are permitted provided all the conditions of the open design license are met. See Page 1 for details. Henry Thomas 2007, All Rights Reserved. Material: C450 Weight: 2332g Finish: Painted Do Not Scale Drawing

A4

MkII

Scale 1:3

Sheet 19 of 21

Drawn by: Henry Thomas

23
A

22 21 20 45 44 13 17 16 15 41 14 40 9 3 2 1 26 25 32 27 33 10 5 4 28 34 29 35 11 6 30 36 12 8 7 31 39 38 19 18

43 42

37

24

ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 TOTALS

DESCRIPTION BB Shell 1.37 x 24 TPI CHS Nominal Bore 32mm Extra Heavy CHS Nominal Bore 25mm Extra Heavy Tube OD 7/8 x 0.064 inch Tube OD 7/8 x 0.064 inch Tube OD 3/4 x 0.064 inch Tube OD 3/4 x 0.064 inch Tube OD 3/4 x 0.064 inch SHS 40 x 40 x 2.0mm SHS 40 x 40 x 2.0mm SHS 40 x 40 x 1.6mm SHS 40 x 40 x 1.6mm SHS 40 x 40 x 1.6mm SHS 35 x 35 x 1.6mm SHS 35 x 35 x 1.6mm SHS 35 x 35 x 1.6mm SHS 35 x 35 x 1.6mm SHS 35 x 35 x 1.6mm SHS 35 x 35 x 1.6mm SHS 35 x 35 x 1.6mm SHS 35 x 35 x 1.6mm SHS 35 x 35 x 1.6mm SHS 35 x 35 x 1.6mm SHS 25 x 25 x 1.6mm SHS 25 x 25 x 1.6mm SHS 25 x 25 x 1.6mm SHS 25 x 25 x 1.6mm SHS 25 x 25 x 1.6mm SHS 25 x 25 x 1.6mm SHS 25 x 25 x 1.6mm SHS 25 x 25 x 1.6mm Flat 40 x 6mm Flat 40 x 6mm Flat 40 x 6mm Flat 32 x 5mm Flat 32 x 5mm Flat 32 x 5mm Flat 20 x 5mm Flat 20 x 5mm Gusset Plate 38 x 52 x 3mm Endcap Plate 35 x 35 x 1.5mm Round 20mm Round 20mm Square 12mm Square 12mm Tube OD 7/8 x 0.064 inch Tube OD 3/4 x 0.064 inch SHS 40 x 40 x 2.0mm SHS 40 x 40 x 1.6mm SHS 35 x 35 x 1.6mm SHS 25 x 25 x 1.6mm Flat 40 x 5mm Flat 32 x 5mm Flat 20 x 5mm Round 20mm Square 12mm

QTY. 1 1 3 1 1 2 3 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1 2 1 1 2 2 2 2 2 2 2 3 1 2 2 2

LENGTH 68 70 70 200 365.7 807.3 482.8 90.2 40 73 358.8 212.4 72.8 506.9 186.6 73 313 82.3 290 100 66 244.3 83.5 63.6 122.7 161.7 243.1 60.1 383.4 84.1 436.1 96.5 75 85 73.5 112 43.5 45.1 50 38 x 104 35x 105 70 35 14 11.5

TOTAL 70 210 200 365.7 1614.6 1448.4 180.4 40 73 358.8 212.4 72.8 506.9 186.6 73 313 82.3 290 200 132 488.6 167 127.2 245.4 323.4 486.2 120.2 383.4 84.1 872.2 96.5 75 170 147 224 87 90.2 100 70 70 28 23 565.7 3243.4 113 644 2439.4 2642.1 341.5 458 190.2 140 51