OPTIMIZATION OF THE PROCESS PARAMETERS IN CNC TURNING

Under the guidance of Mr. !miya "umar #ahoo

$resented %y Munendera pal #ingh Enr. &o. ' ())*+,

M.Tech in Manufacturing Tech. Department of Mechanical Engineering Jaypee University Of Engineering & Technology, Guna

-ontents
.ntroduction &eed for optimi/ation 0e1uirement of optimi/ation Optimi/ation techni1ues #teps involved in optimi/ation 2enefits of optimi/ation !reas of application -onclusions 0eferences

.ntroduction
.t is defined as follo3s '
-hoose the %est element from some set of

availa%le alternatives
.t is an act , process or methodology of

ma4ing design , system fully perfect , or as effective as possi%le

Optimi/ation of a product or process is the

determination of the e5perimental conditions resulting in its optimal performance

&eed for optimi/ation

Maintain 1uality , consistency To reduce manufacturing cost $rovide high degree of assurance for the

product manufacturing

0e1uirement of optimi/ation
"no3ledge of process Empirical e1uations to develop realistic

constrains
#pecification of machine capa%ilities "no3ledge of mathematical and numerical

optimi/ation techni1ues

Optimi/ation techni1ues
Conventional Optimization Techniq e!
"# 2oundary #earch $rocedure 62#$7 ). &elder Mead #imple5 Method 6&M#7 Non$Conventional Optimization Techniq e! (. Genetic !lgorithms 6G!7 ). #imulated !nnealing 6#!7 ,. Taguchi 0o%ust Design Method *. Taguchi 8u//y'2ased !pproach

Step! involve% in optimization

2enefits of optimi/ation
(. .mprove discrete manufacturing processes ). En9oy higher product 1uality and performance ,. 0educe 3aste and defects *. 8inding most important input parameter for re1uired output

A&ea! O' Application($

"# Anal)!i! Optimi/ation approach can %e utili/ed to arrive at the %est parameters for the optimum design configuration 3ith the least num%er of analytical investigations.

*#

Te!t an% +evelopment

Testing 3ith prototypes is an efficient 3ay to see ho3 the concepts 3or4 3hen they are put into a design. #ince e5perimental hard3are is costly, the need to accomplish the o%9ectives 3ith the least num%er of tests is a top priority.

,# P&oce!! +evelopment
Manufacturing processes typically have a large num%er of factors that influence the final outcome. .dentification of their individual contri%utions and their intricate interrelationships is essential in the development of such processes.

Concl !ion!
Optimi/ation techni1ues are a part of development process. The levels of varia%les for getting optimum response is evaluated.

Different optimi/ation methods are used for different optimi/ation pro%lems.

Optimi/ation helps in getting optimum product 3ith desired availa%ility criteria as

3ell as mass production.

More optimum the process more 3ill %e the profit.

REFERENCES (. J. #. !gapiou, :The optimi/ation of machining operations %ased on a

com%ined criterion, $art ( The use of com%ined o%9ectives in single pass operations;, Transactions !#ME, Journal of Engineering for .ndustry, ((*, pp. <++=<+>, (??). ). J. #. !gapiou, :The optimi/ation of machining operations %ased on a com%ined criterion, $art ) Multipass operations;, Transactions !#ME, Journal of Engineering for .ndustry, ((*, pp. <+@= <(,, (??). ,. D. #. Ermer, :Optimi/ation of the constrained machining economics pro%lem 2y geometric programming;, Transactions !#ME, Journal of Engineering for .ndustry, pp. (+A>=(+>), (?>(. *. 2. Gopala4rishnan and 8ai/ !l'"hayyal, :Machine parameter selection for turning 3ith constraints an analytical approach %ased on geometric programming;, .nternational Journal of $roduction 0esearch, pp. (@?>=(?+@, (??(. <. D. B . Jang and !. #eireg, :Machining parameter optimi/ation for specified surace conditions;, Transactions !#ME, Journal of Engineering for .ndustry, ((*, pp. )<*=)<>, (??).

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