Masterpact PDF

MASTERPACT Universal Power Circuit Breaker
Class 631
CONTENTS Description Page Introduction ............................................................................................................... 1 Advantages ............................................................................................................... 3 Description ................................................................................................................ 6 Control Units ............................................................................................................. 7 Accessories ............................................................................................................. 23 Switch ..................................................................................................................... 36 Trip Curves ............................................................................................................. 37 Wiring Diagrams ..................................................................................................... 42 Circuit Breaker Dimensions .................................................................................... 46 Appendix ................................................................................................................. 62
Introduction
Standard Compliance
UL489: MP08 to MP50 circuit breakers and their accessories are Listed under UL files E63335, E103955 and E113555 UL1066/ANSI: MC08 to MC50 circuit breakers are UL Listed according to UL1066 (ANSI C37-13) under file E161835 International Standards: the MASTERPACT circuit breaker has been designed to meet all the major standards including: IEC 947-2 and related standards such as VDE, BS, EN, etc. JEC, JIS UL 1008: MP12, MP20 and MP30 circuit breakers are suitable for use in transfer switch equipment Marine Applications: Homologated by Bureau Veritas Approved by Det Norske Veritas and Germanische Lloyd's Listed by Lloyd's Register of Shipping American Bureau of Shipping application UL marine
High Short-time Current Rating: Up to 100 kA for 1 sec.

The exceptional short-time rating of 75,000 A in a 3000 A frame and 100,000 A in a 4000 A frame and above allows the circuit breakers to be fully selective up to their interrupting ratings.
100% Rated
The circuit breakers are designed for continuous operation at 100% of their current rating.
Other Performances
The UL 489 and UL1066 (ANSI C37-13) standard performance tests assure that the circuit breaker has sufficient characteristics to be used in normal conditions. However, the circuit breaker exceeds, without additional costs, the UL standard 1,500 operations required in endurance. The heavy-duty mechanism and the contact design provide a mechanical endurance of 10,000 operations (approx.) without maintenance (see page 64).
Tropicalization
The standard moisture and fungus protection ensure normal operation under extreme ambient conditions. MASTERPACT circuit breakers comply with T2 tropicalization (IEC Standard 68-2-30); relative humidity 95% at 113F (45C) and 80% at 131F (55C) (hot, humid climate). Salt spray resistance as per IEC 68-2-11.
Poles
The 4-pole version is an efficient solution to ground fault problems created by incorrectly grounded standby generators and incorrect transfer switching systems. By isolating the neutral of multiple sources coupled together, 4-pole circuit breakers prevent ground faults from returning to the source via unintended paths. Where unintended paths exist, ground fault sensing can become inaccurate or create nuisance tripping.
Ampere Rating (A)
800 1200 1600 2000 2500 3000 3200 4000 5000 6300 (1) Not UL Listed.
3-Pole
MP-MC MP MP-MC MP-MC MP MP MC MP-MC MP-MC MP (1)
4-Pole
MP-MC MP MP-MC MP-MC MP MP
MP (1) MP (1)
1 11/98
1995 Square DAll Rights Reserved
Introduction
Ratings
Type
MP/MC08 MP12 MP/MC16 MP/MC20 MP25 MP30 MC32 MP/MC40 MP/MC50 MP63
Ampere Rating (A)

800 1200 1600 2000 2500 3000 3200 4000 5000 6300
Sensor Ratings (A)

250400600800 8001200 12001600 16002000 20002500 25003000 25003200 250030004000 40005000 50006300
Interrupting Ratings
UL489/NEMA AB1
Type Standard Interrupting Rating
MP08 H1 MP12 H1 MP16 H1 MP20 H1 MP25 H1 MP30 H1 MP40 H1 MP50 H1 MP63 H1 800 1200 1600 2000 2500 3000 4000 5000 6300 (1) 65 kA 65 kA 65 kA 75 kA 75 kA 75 kA 100 kA 100 kA 100 kA 65 kA 65 kA 65 kA 75 kA 75 kA 75 kA 100 kA 100 kA 100 kA 50 kA 50 kA 50 kA 75 kA 75 kA 75 kA 100 kA 100 kA 100 kA
Rating (A)
480 Vac
600 Vac
Short-time
High Interrupting Rating

MP08 H2 MP12 H2 MP16 H2 MP20 H2 MP25 H2 MP30 H2 MP40 H2 MP50 H2 MP63 H2 (1) Not UL Listed. 800 1200 1600 2000 2500 3000 4000 5000 6300 (1) 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 125 kA 125 kA 150 kA 65 kA 65 kA 65 kA 75 kA 75 kA 75 kA 100 kA 100 kA 100 kA 50 kA 50 kA 50 kA 75 kA 75 kA 75 kA 100 kA 100 kA 100 kA
UL1066/ANSI C3713/NEMA SG3

Type Special Interrupting Rating
MC08 N1 MC16 N1 800 1600 50 kA 50 kA 50 kA 50 kA 42 kA 50 kA
Rating (A)
508 V
635 V
Short-time
Standard Interrupting Rating

MC08 H1 MC16 H1 MC20 H1 MC32 H1 MC40 H1 MC50 H1 800 1600 2000 3200 4000 5000 65 kA 65 kA 65 kA 65 kA 100 kA 100 kA 65 kA 65 kA 65 kA 65 kA 100 kA 100 kA 50 kA 50 kA 65 kA 65 kA 100 kA 100 kA
2
11/98
Advantages
Drawout Circuit Breaker Design
The drawout assembly mechanism allows the circuit breaker to be racked in four positions (connected, test, disconnected and withdrawn). The closing and opening push buttons, the racking handle and racking mechanism are accessible through the front door cutout. Therefore the circuit breaker can be disconnected without opening the door and accessing live parts. Safety shutters can be provided as an option for protection from live parts when the circuit breaker is removed.
06313003
Connected Position
06313004
Test Position
06313005
Disconnected Position
True Two-step Stored Energy Mechanism

The closing time is less than five cycles. The circuit breaker is operated via a stored-energy mechanism which can be manually or motor charged. Closing and opening operations can be initiated either from the local push buttons on the circuit breaker front face or by remote control. OCO cycle is possible without recharging.
Designed for No Maintenance...

The circuit breaker has fewer parts (by a factor of at least five) than conventional circuit breakers while performing the same functions. This leads to greatly enhanced reliability and reduction in maintenance. Under normal operating conditions, according to standards and controlled by tests, the circuit breaker does not require maintenance.
But Exceeds Standards with an Easy and Reduced Maintenance

It is easy to remove the arc chutes and visually inspect the contacts and wear indicator. The operation counter (spring-charging motor option) can also indicate when inspections and possible maintenance should be done. After operating conditions exceeding those given by standards, it is possible to extend the circuit breaker life by: Replacement of arc chutes and spring charging motor by the user. Replacement of main contacts by an after sale service team. Note: See pages 6263 for additional information.
06313006
Contact Good (Circuit Breaker Closed)
06313007
Contact Worn (Circuit Breaker Closed)
3 11/98
Advantages
Single Design up to 6300 A
All frame sizes have been designed with the same technology featuring identical depth and door cutouts, and common control units and accessories.
63
06313008
40-50
32
08-30
IG
LI LIG G off
push to reset
reset V
I LG L
masterpact
I
I1
90%
I2
I3
O
push OFF
I
push ON
M08 H2 circuit breaker 3 pole 600V 50/60Hz frame size 2000A

operation cubical suitable for continious in a minimum inches at 100% rating by W21 by D14.1/4 space H17.5 not required ventilation is
STR 58 U
50%
20%
Ir 90 %Ir 105
cat. no. 54775
with sensors
discharged
.9
Io=3000A
.88 .85 .8
.92 .95 60 .98 30 1
tr
120
240
O OPEN
E63335 List. UND. LAB. O CIRCUIT BREAKER
00000
NEMA
Doles. Issue
N LM-8792
480 15 at 1,5Ir .3 .2 .1 0 off
for masterpact
In = 6000A
xIo
5 6 8 10 .3 .2
Im
3
tm.4
2 1.5
xIo
12 17 22
.1 2 on I t
interrupting rating amps max RMS sym Amps Volts 100K 240 100K 480 65K 600
I t
Ir fault
8 6 4 2
Ir : Im : th :
Im fault tm I
off
xIn
tr
Ih
400
500
Ih fault th
600 800
th .4
.3
T
.4 .3 .2 .1 off
1000 .2 320 250 1200
A
.93 .95
.1 2 on I t
i +S test T+ F
Ic1 .9
.86 .85 .8
Ic2 .8
.7 .6 .5 xIr .98
R
.85 .9 .95 1
1 xIr
690V 50/60Hz IEC 957-2 rating interrupting 75KA Icu 380/440V 75KA 660V 75KA Icu 380/440V 75KA 660V short time rating sec. Icw=75KA 0.5
test
connected test disconnected
Field-installable Accessories
As the installation develops and changes, the circuit breaker can develop and change with it. Most accessories are field-installable, without losing the UL Listing mark, without any adjustment and with only the aid of a screwdriver. The uniform design of the circuit breaker line allows these accessories to be common for the whole line.
06313009
Front Connection of Secondary Circuits

All accessory terminals are located on a connecting block which is accessible from the front even with the circuit breaker in the test or disconnected position. This is particularly useful for field inspection and modification.
06313010
4
11/98
Advantages
Disconnecting through Door
The racking handle and racking mechanism are accessible through the front door cutout. Disconnecting the circuit breaker will therefore be possible without opening the door and giving access to live parts.
Isolation Function by Positive Indication of Contact Status

The mechanical indicator is truly representative of the status of all three main contacts.
Segregated Compartment
Once the front cover has been removed to provide access to the auxiliary compartment, the main contacts remain fully isolated. Furthermore, interphase partitioning allows full insulation between each pole even if the front cover has been removed.
Reinforced Insulation
Two insulation barriers separate the front of the circuit breaker from main circuits.
06313011
5 11/98
Description
Description
1. Arc chamber and terminal covers 2. Accessories and control unit front connecting block 3. Position carriage switches 4. Opening coils 5. Arc chute 6. Spring charging motor 7. Front cover 8. Control unit 9. Racking crank 10. Pull-out handgrip 11. Retractable rails 12. Handling handgrip 13. Safety shutters
1
06313012
4 5
13 12 11 10 9 6
11
12
Front View
1. 2. 3. 4. 5. 6. 7. 8. Charging handle Manual opening push button Manual closing push button Stored energy mechanism status indicator (charged or discharged) Main contact position indicator (open or closed) Disconnected position locking (key interlock) Disconnected position padlocking Drawout position indicator showing that the circuit breaker is in the connected, test or disconnected position Racking crank storage Door escutcheon Fault indicator and reset button Open position locking (key interlock)
06313013
IG
LI LIG G off
push to reset
reset V
I LG L
1
MER LIN GERIN
masterpact
I1
90%
I2
I3
O
push OFF
I
push ON
2 3 4 5
MP20 H1 r circuit breake 3 pole z 600V 50/60H frame size 2000A

operation cubical suitable for continious in a minimum inches at 100% rating by W21 by D14.1/4 space H17.5 not required ventilation is
STR 58 U
50%
20%
Ir 90 %Ir 105
cat. no. 54775
with sensors
.9
Io=3000A
.88 .85 .8
.92 .95 60 .98 30 1
tr
120
240
O OPEN
discharged
00000
E63335 List. UND. LAB. O CIRCUIT BREAKER Doles. Issue N LM-8792
480 15 at 1,5Ir .3 .2 .1 0 off
for masterpact
In = 6000A
xIo
5 6 .3 8 10 .2
Im
3
tm.4
2 1.5
xIo
12 17 22
.1 2 on I t
I t
Ir fault
8 6 4 2
interrupting rating amps max RMS sym Amps Volts 75K 240 75K 480 75K 600 75KA short time rating
Ir : Im : th :
Im fault tm I
off
xIn
tr
Ih
400
500
Ih fault th
600 800
th .4
.3
T
.4 .3
1000 .2 320 250 1200
A
.93 .95
.2 .1 .1 2 on I t off
i +S test T+ F
Ic1 .9
.86 .85 .8
Ic2.8
.7 .6 .5 xIr .98
R
.85 .9 .95 1
1 xIr
z 690V 50/60H IEC 957-2 rating interrupting 75KA Icu 380/440V 75KA 660V 75KA Icu 380/440V 75KA 660V rating short time sec. Icw=75KA 0.5
test
connected test disconnecte d
9. 10. 11. 12.
10
6
11/98
Control Units
The circuit breaker can be equipped with a microprocessor-based, electronic control unit which provides all the traditional protection of the universal power circuit breaker (long-time, short-time, instantaneous and ground-fault) plus other built-in functions: RMS sensing (standard) Alarm switch (standard) Overcurrent trip switch (standard) Interchangeable rating plugs (on STR28DP, STR38SP and STR58UP) Thermal memory and I2t ramp (standard on STR 38-58 control unit) Defeatable instantaneous (standard on STR 38-58 control unit) Zone-selective interlocking for ground-fault and short-time (option) Current and load meter (option) Load-monitoring outputs (option) Fault indicators (option) Communication ability (option)
Control Units Basic Features
Long-time (1) Setting Delay Short-time Pickup Delay Instantaneous Test Receptacle Adjustable Adjustable Standard Adjustable Fixed Adjustable Fixed Adjustable Adjustable Fixed (2) Standard Adjustable Adjustable Adjustable Adjustable Adjustable (2) Standard
06313014
STR 18M
STR 28D
STR 38S
STR 58U
Additional Features (Options)

Ground-fault Protection (3) Built-in Ammeter Fault Indicators Segregated Alarm Switch Zone-selective Interlocking Load Monitoring Communication Outputs (1) Long-time pickup at 1.1 current setting. (2) Defeatable on N1 and H1 types. (3) Two types: residual sensing (T) or residual source ground return (W).
7 11/98
Control Units
06313015
STR 28D Control Unit for General Application

push to reset
2
I1
90%
I2
I3
3 4 5
STR 28 D
50%
20%
Ir 90 %Ir 105
.85 .8 1 .98 .88
.9
.92 .95
6 7 8 9 10
xIo Im
3 2 1.5 4 5 6 8 10
1. Mechanical pop-out type fault indicator and reset button: Indicates that a fault trip has occurred Prevents closing of the circuit breaker after fault until reset 2. Ammeter (LCD digital display) 3. Ammeter selector used to read: Phase currents (1, 2, 3, N) Or the phase with the highest load current (max.) 4. Load indication (bar graph in % of current setting) 5. Sensor rating 6. Rating plug (on STR 28DP) 7. Long-time current setting 8. Instantaneous pickup 9. Local and remote pre-trip alarm: LED on at 90% of current setting LED flashing on overload (1) Remote indication by static contact 10. Available spaces for setting identification 11. Test receptacle
Overcurrent ProtectionRMS Sensing
Long-time Current Setting STR 28DP: 0.8 to 1 x Rating Plug (Pickup at 1.1 x Setting) STR 28D: 0.4 to 1 x Current Sensor (Pickup at 1.1 x Setting) Max. Delay Fixed: 7.5 sec. at 6 x Current Setting Plug Rating 250200150125 A 400300250200 A 600500400300 A 800600500400 A 12001000800600 A 160012001000800 A 2000160012001000 A 2500200016001200 A 3000250020001600 A 32003000250020001600 A 40003200300025002000 A 50004000320030002500 A 630060005000400032003000 A 1.5 to 10 x Current Setting
xIr t
Ir
Ir : Im :
Im
i + test
Rating Plug
Current Sensor 250 A 400 A 600 A 800 A 1200 A 1600 A 2000 A 2500 A
11
06313016
3000 A 3200 A 4000 A 5000 A

Long-time Setting
6300 A Instantaneous Pickup
Built-in Ammeter (Optional)

Option I Values Displayed Accuracy
Instantaneous
Phase 1, 2, 3, Max., Neutral Current 1.5 % (2) Phase 1, 2, 310% Steps Not Required (3)
Bar Graph Indication Control Power
Fault or Alarm Indicators

Not Discriminated Local Remote Pop-out Type Indicator and LED Pre-trip Alarm Overcurrent Trip and Pre-trip Alarm Switches (see pp. 1415)
(1) According to time-current curves: between 105% and 120% of current setting. (2) Total accuracy including current sensors: 4.5%. (3) Control power not required for loads greater than 20% of current sensor. Required for load less than 20% of current sensors if maximum demand memory requested (see diagram on p. 43).
Note: Io: Rating plug In: Sensor rating Ir: Long-time pickup tr: Long-time delay Im: Short-time pickup
8
tm: Short-time delay I: Instantaneous pickup Ih: Ground-fault pickup th: Ground-fault delay
11/98
Control Units
06313017
STR 38S Control Unit for Selective Application

push to reset
2
I1
90%
I2
I3
3 4 5 6 7 8 9
STR 38 S
50%
20%
Ir 90 %Ir 105
.85 .8 1 .98 .88
.9
.92 .95
xIo Im
3 2 1.5 4 5
tm
6 .3 8 .2
.4
.3 .2
10 11 12 13
T
.3
10
xIr t
Ir fault
.1 .1 0 on I2t off
Ir : Im :
max. tr Ih fault th Im fault tm I
off
th : Ih
400 320 250 500
xIn
600 800
th
.3
.4
.4
1000 .2 .2 .1 .1 1200 on I2t off
14 15 16 17
i
overcurrent
test
ground
18 19
F test
1. Mechanical pop-out type fault indicator and reset button: Indicates that a fault trip has occurred Prevents closure of the circuit breaker after fault until reset 2. Ammeter (LCD digital display) 3. Ammeter selector used to read: Phase currents (1, 2, 3, N, ground) Or the phase with the highest load current (max.) 4. Load indication (bar graph in % of current setting) 5. Sensor rating 6. Local and remote pre-trip alarm: LED on at 90% of current setting LED flashing on overload (1) Remote indication by static contact 7. Rating plug (on STR 38SP) 8. Long-time current setting 9. Short-time pickup 10. Short-time delay 11. Instantaneous ON/OFF selector 12. Available space for setting identification 13. Ground-fault (option T) pickup 14. Ground-fault (option T) time delay 15. Local (option F) fault indicators consisting of built-in light emitting diodes; fault indicators differentiate the three causes of tripping: overload, short circuit and ground fault, if any 16. Test receptacle 17. Fault indicator saving battery (option PIL) 18. Fault indicator reset or battery test button 19. Fault indicator reactivating button (option PIL) (2)
Overcurrent ProtectionRMS sensing
Long-time Current Setting STR 38SP: 0.8 to 1 x Rating Plug (Pickup at 1.1 x Setting) STR 38S: 0.4 to 1 x Current Sensor (Pickup at 1.1 x Setting) Delay Fixed: 7.5 sec. at 6 x Current Setting
06313018
t
Rating Plug Short-time
Long-time Setting
Thermal Memory as Standard 4 to 6 Rating Plugs Available Per Sensor Rating: See STR 28D Control Unit, p. 8 Pickup Delay Bands 1.5 to 10 x Current Setting 00.10.20.30.4 with I2t OFF 0.10.20.3 with I2t ON Instantaneous Pickup High-set Fixed Type (3)Defeatable on N1 and H1 Types
Ground-fault Protection (Option T or W) (4)

Pickup
Ground-fault Pickup Ground-fault Delay Short-time Pickup Short-time Delay
0.1 x Current Sensor to 1200 A (5) 0.10.20.30.4 with I 2t Ramp ON/OFF Switch
Delay Band
Fault Indicators (Option F)

Not Discriminated Local Remote Discriminated Local Mechanical Pop-out Type Indicator and LED Pre-trip Alarm Overcurrent Trip and Pre-trip Alarm Switches (see pp. 1415) With Option F (see p. 14)
Instantaneous
Built-in Ammeter (Option I)

Values Display Accuracy Phase 1, 2, 3, Max., Neutral and Ground Current 1.5% (6)
Bar Graph Indication Phases 1, 2, 310% steps Control Power Not Required (7)
(1) According to time current curves: 105% to 120% of current setting. (2) With PIL option, fault indicator lights (15) will light up only when this button is pushed in. (3) See values on pp. 3840. (4) Residual scheme (T). The maximum ground-fault pickup meets 1999 National Electrical Code paragraph 230-95 (a) (not exceeding 1200 A). Source Ground Return scheme (W) on request. (5) 0.1 minimum pickup requires 24 Vdc external power. (6) Total accuracy including current sensors: 4.5%. (7) Control power not required for loads greater than 20% of current sensor. Required for loads less than 20% of current sensor if maximum demand memory requested (see diagram, p. 43).
9 11/98
Control Units
06313019
V
push to reset
I+T
L+I L+I+T T
reset V
I L+T L off
1 2
STR 58U Control Unit for Universal Application

1. Mechanical pop-out type fault indicator and reset button: Indicates that a fault trip has occurred Prevents closure of the circuit breaker after fault until reset 2. Switch selector for the type of fault to be remotely indicated and reset flat push button (see option FV, p. 15) 3. Ammeter (LCD digital display) 4. Ammeter selector used to read: Phase currents (1, 2, 3, N, ground) Or the phase with the highest load current (max.) 5. Load indication (bar graph in % of current setting) 6. Sensor rating 7. Local and remote pre-trip alarm: LED on at 90% of current setting LED flashing on overload (according to time current curves: 105% to 120% of current setting) Remote indication by static contact 8. Rating plug (on STR 58UP) 9. Long-time current setting 10. Long-time delay setting 11. Short-time pickup 12. Short-time delay 13. Thermal memory min./max. selector 14. Instantaneous pickup 15. Ground-fault (option T or W) pickup 16. Ground-fault (option T or W) time delay 17. Available space for setting identification 18. Load monitoring (option R) pickups (see p. 16) 19. Test receptacle 20. Fault indicator saving battery (option PIL) 21. Local (option F) fault indicators consist of built-in light emitting diodes which differentiate the three causes of tripping: overload, short circuit and ground fault, if any 22. Fault indicator reset or battery test button 23. Fault indicator reactivating button (with PIL option, fault-indicator lights (21) will only light up when this button is pushed in)
3
I1
90%
I2
I3
4 5
STR 58 U
50%
20%
Ir 90 %Ir 105
.85 .8 1 .98 30 480 15 at 1.5Ir .88
.9
120 .92 .95 60
tr
240
xIo Im
3 4 5
6 7 8 9 10 11 12 13 14 15
T
tm
6 .3 8 .2
.4
.3 .2
tr
t
norm min. I Ir :
Ir fault
2 1.5
10
xIr
12 8 4 2 14 19 22 Max.
.1 .1 0 on I2t off
Im :
21
tr Ih fault th
th :
Im fault tm I
xIn Ih 1200A Max th

500 400 320 250 600 800 .3
.4
.4 .3
1000 .2 .2 .1 .1 1200 on I2t off .93 .95 .98
16 17
R
i
overcurrent
Ic1
.86 .85
+ test
.9
Ic2
.8 .7 .6 .5
.85 .9 .95 1
ground
.8
xIr
xIr
22 23
F test
18 19 20
10
11/98
Control Units
06313020
Overcurrent ProtectionRMS Sensing

Long-time Current Setting STR 58UP: 0.8 to 1 x Rating Plug (Pickup at 1.1 x Setting) STR 58: 0.4 to 1 x Current Sensor (Pickup at 1.1 x Setting)
Long-time Pickup
Delay Bands
0.941.883.757.501530s at 6 x Current Setting
Thermal Memory as Standard with Min./Max. Selector Rating Plug

Long-time Delay
Current Sensor 250 A 400 A 600 A
Plug Rating 250200150125 A 400300250200 A 600500400300 A 800600500400 A 12001000800600 A 160012001000800 A 2000160012001000 A 2500200016001200 A 3000250020001600 A 32003000250020001600 A 40003200300025002000 A 50004000320030002500 A 630060005000400032003000 A 1.5 to 10 x Current Setting 00.10.20.30.4 with I2t OFF 0.10.20.3 with I2t ON
Ground-fault Pickup Ground-fault Delay Short-time Pickup Short-time Pickup
800 A 1200 A 1600 A 2000 A
Instantaneous Pickup
2500 A
3000 A 3200 A 4000 A 5000 A 6300 A Short-time Pickup Delay bands
Zone-selective Interlocking with Option Z (see p. 13) Instantaneous Pickup Adjustable from 2 to Max. Value (1); Defeatable on N1 and H1 Types
Ground-fault Protection (Option T or W) (2)

Pickup Delay Band 0.1 x Current Sensor to 1200 A (3) 0.10.20.30.4 with I2t Ramp ON/OFF Switch Zone-selective Interlocking with Option Z (see p. 13)
Fault Indicators (Option F)

Not Discriminated Local Remote Discriminated Local Remote Mechanical Pop-out Type Indicator and LED Pre-trip Alarm Overcurrent Trip and Pre-trip Alarm Switches (see pp. 1415) With Option F (see p. 14) With Option FV (see p. 15)
Built-in Ammeter (Option I)

Values Display Accuracy Phase 1, 2, 3, Max., Neutral and Ground Current 1.5% (4)
Bar Graph Indication Phase 1, 2, 310% Steps Control Power Not Required (5)
Load Monitoring (Option R)

Inverse Time Alarm Pickups Ic1 = 0.8 to 1 x Current Setting Ic2 = 0.5 to 1 x Current Setting Time delay See Curve, p. 41
Outputs for Communication through DIGIPACT System (Option C)

Transmitted Values Entire Settings of the Trip Unit Circuit Breaker Status: Open, Tripped, Closed Alarms: Overload, Type of Fault, Internal Watchdog (6) Ammeter Values: Phase, Neutral, Ground, Max. Currents (1) See values on pp. 3840. (2) Residual scheme (T). The maximum ground-fault pickup meets 1999 National Electrical Code paragraph 230-95 (a) (not exceeding 1200 A). Source Ground Return scheme (W) on request. (3) 0.2 minimum pickup only with external power. (4) Total accuracy including current sensors: 4.5%. (5) Control power not required for loads greater than 20% of current sensors. Required for loads less than 20% of current sensor if maximum demand memory requested (see diagram, p. 43). (6) Internal watchdog: Control unit internal temperature.
11 11/98
Control Units
06313182
push to reset
Thermal Memory
Purpose
I1 I2 I3
90%
The thermal memory function allows an optimization of cables or bus bar protection in case of low amplitude repetitive faults. Such faults can be due to repetitive motor startings, fluctuating load or subsequent closing after a fault.
STR 58 U
50%
20%
Ir xIn Im xIo t I xIn Ih xIn xIo
tr at 1.5Ir tm
Traditional electronic protection has no effect when facing such repetitive faults because the duration of each overload above the pickup setting is too short to achieve effective tripping. Nevertheless, each overload involves a temperature rise in the installation, the cumulative effect of which could lead to overheating of the system. Principle
th
DANGER
HAZARD OF ELECTRICAL SHOCK, BURN OR EXPLOSION. Use "min" position for emergency only when closing on fault is absolutely necessary. Failure to observe these precautions will cause death, personal injury or electrical shock. The thermal memory function remembers and integrates the thermal heating caused by each pickup setting overrun. Before tripping, the integrated heating value will reduce the associated time delay and, therefore, the reaction of the control unit will be closer to the real heating of the power network system. After tripping, the memory will also reduce the time delay when closing the circuit breaker on fault.
06313183
i Ic1 test
Ic2 xIr xIr
test
06313184
Temperature
Pickup Setting
STR Trip Units

The STR 38S and STR 58U trip units incorporate the thermal memory as standard: Before tripping on long-time and ground-fault protection (if provided) After tripping on long-time protection only, adjustable min./max. position for the STR 58U trip unit is standard The control unit measures the internal temperature rise of the circuit breaker by thermal resistors. The cooling time constant of the memory is not fixed, but depends on the over-temperature condition.
06313186 06313185
I2 t
I 2t
Trip Level
Trip Level
STR Trip Unit with Thermal Memory 12
STR Trip Unit without Thermal Memory

11/98
Control Units
06313021
Main Circuit Breaker
Neutral Sensor
Ground-fault protection may be applied on 34W or 33W circuits. On 34W circuits an external neutral sensor must be used. This neutral current sensor must have the same ampere rating as the circuit breaker sensor.
T1 S1 Neutral
T2 S2
Ground-fault Neutral CTs
S1 S2
T1 T2
06313023
Zone-selective Interlocking (ZSI)

Note: #18 to #14 AWG cables, max. length 90 ft./30m.
Option Z on the STR58U control unit provides selective interlocking on short time or ground fault. A pilot wire links several trip units in the distribution network, as shown in the opposite figure. In the event of a fault, the trip unit will respond to the preset delay only if receiving a signal from the downstream unit. If not receiving a signal, the tripping will be instantaneous. Therefore, the fault is cleared instantaneously by the nearest circuit breaker: the thermal stresses (I2t) in the network are minimized, without any effect on the correct time-delay coordination in the installation. Fault 1 Circuit breaker A will clear the fault instantaneously, regardless of its time-delay setting.
06313022
Z12 Z11 Z22 Out Z21 In
Z12 Z11 Out Z22 Z21 In
Fault 2 Circuit breaker B will inform upstream circuit breaker A that it is clearing the fault and will prevent it from tripping instantaneously. Circuit breaker A will trip at the end of its time delay setting if the fault is not cleared during this time.
Z12 Z11 Z22 Z21
Out In
Z12 Z11 Z22 Z21
Out In
Note: Drawout circuit breaker terminals are delivered with "in" terminals jumpered. Remove the jumper when interlocking with a downstream circuit breaker. The MASTERPACT circuit breaker may also be interlocked with COMPACT NS and CK type molded case circuit breakers with ZSI option. Do not ground ZSI wiring.
Cable Size Max. Length Wiring No. of Circuit Breakers #18#14 AWG/1.5mm2 90 ft./30 m Twisted in Pairs One Turn per 4 in./10 cm Upstream: 2 Downstream: No Limit
13 11/98
Control Units
06313024
push to reset
Fault Indicator (F)

In addition to the mechanical fault indicator, this indicator differentiates the three causes of tripping: overload, short circuit or ground fault, if any. Three light-emitting diodes indicate separately longtime, short-time/ instantaneous and ground-fault trip. A flat push button allows resetting of the indicator after tripping. A separate power supply is required to maintain the indication after tripping of the circuit breaker. Two different possibilities are offered: Connecting a reliable 24 Vdc control voltage on F1-F2. Auxiliary power module (AD) is used for other voltages. When the control source is considered as unreliable, a battery pack (BAT) is to be added to an AD power module. From a built-in battery module. When no external control source is available, a built-in battery module may be ordered (option PIL). This module integrates battery testing and indicator reactivating buttons.
06313025
T
I1 I2 I3
90%
STR 58 U
50%
20%
Ir xIo Im xIo t I xIn Ih xIn
tr at 1.5Ir tm
th
24 Vdc 1W
i Ic1 test
Ic2 xIr xIr
06313026
06313027
AD (1)
AD (1) +
BAT +
F1 F2
test
F1
F2
F1
F2
(1) AC: 120 V, 60 Hz DC: 2448125 Vdc
Configuration with Reliable Control Voltage
Configuration with Interruptible Control Voltage
06313028
Alarm Indicator Pre-trip Alarm Switch (ALR)

push to reset
I1 I2 I3
90%
STR 58 U
ALR
50%
Delivered as standard with control unit. The alarm indicator is a fixed, front face light-emitting diode which operates as follows: Fixed when the current exceeds 90% of the current setting. Flashing on overload: according to time-current curves, 105% to 120% of current setting. The pre-trip alarm switch is a static contact which closes when in the overload zone, up to the tripping of the circuit breaker. This contact can be used for ultimate load shedding, alarm before tripping, etc.
Output Characteristics Power Supply 0.1 A/240 Vac (Optical Triac) Not Required
20%
tr at 1.5Ir tm
th
i Ic1 test
Ic2 xIr xIr
test
14
11/98
Control Units
Overcurrent Trip Switch (SDE)
Delivered standard with control unit. In addition to the fault trip indicator/reset button, one SPDT switch provides alarm/lockout information. This SPDT switch is operated only when the circuit breaker is tripped by the control unit. When the circuit breaker is reset, the "a" switch (alarm) is open and the "b" switch (lockout) is closed.
Output Characteristics Power Supply SPDT 10 A/240 Vac Not Required
06313029
Fault 82 84
SDE
81
V
06313030
Segregated Trip Switch (FV)

push to reset
I1 I2 I3
90%
This switch works exactly as the standard overcurrent trip switch (SDE) except that a commutator on the front face is used to choose the type of fault which will operate the contact: overload, shortcircuit, ground-fault, or any combination of these types. This option can be used in addition to the SDE switch for remote signalization of particular types of faults. A flat push button allows resetting of the indicator after tripping.
STR 58 U
50%
Output Characteristics
20%
5 A/240 Vac Required
tr at 1.5Ir tm
Power Supply
th
Wired in parallel with the remote opening button which operates the shunt trip, the option FV contact provides an electrical interlock which prevents the circuit breaker from being closed after the pre-selected type of faults: for example the circuit breaker will be able to be remotely closed after overload, but not after short circuit.
06313031 06313032
i Ic1 test
Ic2 xIr xIr
Fault V2
Fault
test
Remote Open
V2
C2
V
V
MX
V1
V1
C1
15 11/98
Control Units
06313033
push to reset
Load monitoring (R)

Option R provides two independent static contacts which operate when the current exceeds adjustable pickup limits: When the current exceeds the limit Ic1 (or Ic2), the contact C-R1 (or C-R2) closes following an inverse time characteristic A. When the current drops below the limit Ic1 (or Ic2), the contact C-R1 (or C-R2) opens with constant time delay (10 seconds) B. These contacts can be used for load shedding, alarms, indications, etc.
Voltage Outputs 240 Vac max. 0.1 A triac
I1 I2 I3
90%
STR 58 U
50%
20%
Ir xIo Im xIo t I
tr at 1.5Ir tm
06313034
xIn Ih xIn Ic2 xIr

F R
th
i Ic1 test
Long-time
xIr
test
Test Kits
Every control unit is equipped with a test receptacle that can be used with a test kit. Tests performed by test kits are only functional tests designed to electrically test the operating integrity of the control unit, the flux transfer device and the mechanical operation of the circuit breaker. Tests are not designed to calibrate the circuit breaker. Calibration can only be done at the factory.
06313035 06313036
Mini Test Kit
Calibration Test Kit
16
11/98
Control Units
Communication
MASTERPACT circuit breakers can be easily connected to a supervising personal computer using the DIGIPACT system. The following four functions can thus be provided: Indication: Status of the circuit breaker (on, off or tripped; connected or disconnected) Causes of tripping (overload, short circuit or ground fault) Monitoring: Operation of circuit breaker (open, closed or reset) Resetting a molded case circuit breaker (COMPACT NS and CK) Management: Control unit settings Pre-trip alarm Load monitoring status Control unit internal temperature alarm Number of operation cycles performed by the circuit breaker Metering: RMS value of the current in three phases
Communication with Supervision, Personal Computer
06313037
MODBUS /JBUS
IN LIN GER MER SV

pulsar
JBus BBus com 24V
com error
OK error
1 3
N1 N1
DIGIPACT DC150 Data Concentrator
POWERLOGIC Circuit Monitor
POWERLOGIC Power Meter
Internal Bus
SC150 Indication and Control Interface
push to trip
push push
COMPACT NS Circuit Breaker with Communications-type Auxiliary Switches, Motor Operator and Carriage Switches
GERIN MERLIN 9 multi

ATB1s
MASTERPACT Circuit Breaker with STR 58U Trip Unit and Communications Option
MASTERPACT Circuit Breaker with STR 58U Trip Unit and Communications Option
ATB MULTI 9 Interface for C60 with Motor Operator
17 11/98
Control Units
Function The SC150 indication and control interface is used to: Transmit to the DC150 data concentrator: Status information (on, off, tripped, tripped due to electrical fault, tripped due to ground fault) for COMPACT CK and MASTERPACT circuit breakers or any other power circuit actuator The connected or disconnected status of withdrawable COMPACT CK and MASTERPACT circuit breakers The status of any external contact Receive commands transmitted by a personal computer or programmable logic controller (PLC) via the DC150 data concentrator (on, off and reset of the COMPACT CK and MASTERPACT circuit breakers or any other power circuit actuator) Receive the information transmitted by the communications option on electronic control units (STR43, STR53, STR55 and STR58) installed in COMPACT NS, COMPACT CK and MASTERPACT circuit breakers: Trip-unit settings The RMS value of the current in the three phases and the neutral Current overloads The causes of tripping (overloads, short circuits or ground fault) Count the number of cycles carried out by the device The SC150 interface is connected to: The DC150 data connector The auxiliary switches (OF, SD, SDE, SDV, CE, CD) on the circuit breaker with which the interface is associated The motor operator for execution of the on, off and reset commands The communications outputs of the STR43, STR53, STR55 and STR58 control units installed in COMPACT NS, COMPACT CK and MASTERPACT circuit breakers A non-assigned digital input is available for other use. The SC150 interface is associated with a single circuit breaker. Important: The SC150 interface is used with COMPACT NS circuit breakers to: Remote to the user the information supplied by the communications option on STR43 and STR53 control units Actuate non-communicating motor operators Count the number of cycles carried out by the circuit breaker
06313038
Note: When associated with the SC150 interface, COMPACT NS circuit breakers are equipped with standard auxiliary switches and motor operators. The SC150 indication and control interface is not required with COMPACT NS circuit breakers equipped with communication-type auxiliary switches or a communication-type motor operator.
Information or Function Managed by the SC150 Indication and Control Interface
Information Transmitted or Function Carried Out
Display Device Status: On, Off Tripped Tripped Due to Electrical Fault Tripped Due to Ground Fault Connected or Disconnected Position Remotely Control a Device (On, Off or Reset) Count the Number of Operating Cycles Display the Cause of Tripping and the Trip Unit Settings (Settings and Time Delays) Trip an Alarm for Long-time Fault Display the Value of the Current for Each Phase Display Internal Temperature of Switchboard
Devices Associated with the SC150 Interface

Circuit Breaker or Other Power-circuit Actuator + Standard OF Auxiliary Switches + Standard SD Auxiliary Switches (COMPACT Circuit Breakers) + Standard SDE Auxiliary Switches + SDV Auxiliary Switches (COMPACT NS) or Output Contact of a Ground-fault Relay + Standard CE and CD Auxiliary Switches COMPACT or MASTERPACT Circuit Breaker Equipped with Standard Motor Operator As Above COMPACT or MASTERPACT Circuit Breaker Equipped with STR43, STR53, STR55 or STR58 Electronic Trip Unit with Communications Option (COM) As Above As Above PT100 Probe 4 to 212F (20 to 100C)
18
11/98
Control Units
SC150 Indication and Control Interface (continued)
Technical Data
Digital Inputs (24 V, Self-powered by the SC150 Interface)
O Auxiliary Switch F Auxiliary Switch SD Auxiliary Switch (Tripping) SDE Auxiliary Switch (Tripping Due to Electrical Fault) CE Auxiliary Switch CD Auxiliary Switch SDV Auxiliary Switch (Tripping Due to Ground Fault) Other Uses One Input One Input One Input One Input One Input One Input One Input One Unassigned Input
Electrical Characteristics
Voltage (Supplied by SC150) Current (Supplied by SC150) Resistance in On-state Resistance in Off-state 24 Vdc 120 mA dc < 30 m > 10000 M
Control Outputs
Opening Closing Reset One N.O. and N.C. Control Terminal One N.O. Control Terminal One N.O. Control Terminal Note: The opening, closing and reset control signals delivered by the SC150 interface are of the impulse type. The pulse duration is one second for the closing signal and two seconds for the opening and reset signals. 100440 Vac/24250 Vdc AC DC Utilization Category Operating Temperature Range Storage Temperature Range Damp Heat Not in Operation (IEC 68-2-30) Damp Heat in Operation (IEC 68-2-56) Salt Mist (IEC 68-2-52) Electromagnetic Compatibility Electrostatic Discharges (IEC 1000-4-2) Radiated Susceptibility (IEC 1000-4-3) Low-energy Conducted Susceptibility (IEC 1000-4-4) High-energy Conducted Susceptibility (IEC 1000-4-5) Conducted and Radiated Emissions (EN 50081-1) Dimensions Weight Degree of Protection (as Per IEC 529) Front Face Other Faces Connections Vibrations (Lloyds 1996) Fc Test 2500 VA 300 W Continuous/500 W for Two Seconds AC15/DC13 as Defined by IEC 947-5 13 to 158F (25 to 70C) 67 to 185F (55C to 85C) 6 cycles 77F (25C)/131F (55C)/RH 95% 2 days 86F (30C)/RH 93% Kb Test, Severity Level 2 Level 3 Level 3 Level 4 Level 4 Class A 2 x 4 x 6.5 in. (50 x 105 x 165 mm) 2.5 lb. (1 kg) IP30 IP30 IP20 513.2 Hz: .04 in. (1 mm) 13.2100 Hz: .03 oz. (0.7 g)
Voltage Interrupting Rating
Wiring Diagram
See p. 44
Dimensions
See pp. 61
19 11/98
Control Units
06313039
DC150 Data Concentrator

Function The DC150 data concentrator is used to: Centralize all the information supplied by the various communicating devices: Auxiliary switches and motor operator SC150 indication and control interface Make information available to a personal computer or programmable logic controller (PLC) via the MODBUS/JBUS protocol Log status changes and tripping of the communicating circuit breakers in order to provide the user with a list of time-stamped events Supply the 24 V and 15 V power required by the communicating devices and the internal bus Carry out addressing for the communicating devices Each DC150 data concentrator can be connected to a maximum of 48 instrumented outgoing or incoming circuits. Information or Function Managed by the DC150 Data Concentrator
Information Transmitted or Function Carried Out
Display Device Status: On, Off, Tripped, Tripped Due to Electrical Fault, Connected, Disconnected
Devices Required to Display the Information or Carry Out the Function

Circuit Breaker or Other Power-circuit Actuator COMPACT NS Circuit Breaker + Communicating Auxiliary Switches COMPACT/MASTERPACT Circuit Breaker + SC150 Indication and Control Interface COMPACT NS Circuit Breaker + Communicating Auxiliary Switches MULTI 9 Control Device + ATB Interface COMPACT NS Circuit Breaker + Vigi or Ground-fault Relay + SC150 Indication and Control Interface COMPACT NS Circuit Breaker + Communicating Motor Operator COMPACT/MASTERPACT Circuit Breaker + SC150 Indication and Control Interface MULTI 9 Control Device + ATB Interface As Above As Above + CLS150 Indication and Local Control Module COMPACT/MASTERPACT Circuit Breaker Equipped with Electronic Control Unit Comprising Communications Option + SC150 Indication and Control Interface SC150 Indication and Control Interface COMPACT/MASTERPACT Circuit Breaker Equipped with Electronic Control Unit Comprising Communications Option + SC150 Indication and Control Interface As Above As Above
Tripped Due to Ground Fault Remotely Operate a Circuit Breaker (On, Off or Reset)
Inhibit Reset Following Tripping Due to Electrical Fault Select Operating Mode of Motor Operators (Local or Remote) Measure Currents (Phases and Neutral) Count Number of Operating Cycles Display Causes of Tripping Display Trip Alarm for Long-time Fault Display Trip Unit Settings (Thresholds and Time Delay)
Accessories
Connection Cable for Internal Bus Junction Block for Internal Bus RS485/RS232 Conversion Unit Connection to Personal Computer Cat. No. 50779 65 ft. (20 m) or 50780 330 ft. (100 m) Cat. No. 50778 Cat. No. 50786
An RS232/RS485 converter is required for connection to a personal computer equipped with an RS232 output to the MODBUS/RS485 bus.
06313040
06313041
06313116
RS232/RS485 Converter 20
Junction Block
Connector
06313042
Internal Bus Cable
11/98
Control Units
DC150 Data Concentrator (continued)
2 1 3 4 6 5
Description 1. 2. 3. 4.
7
9600 19200
456 23
78 9
MERLIN GERIN
Digipact
DC150
BBus OK error com 24V com
JBus
error
16
0
F
5.
8 9
456 23
N1
N2
14 10
13
12
11
Technical Data
Electrical Characteristics
Voltage Tolerance Operating Temperature Range Storage Temperature Range Electromagnetic Compatibility 110240 Vac/115125 Vdc +10%15% 13 to 158F (25 to 70C) 67 to 158F (55 to + 70C) Electrostatic Discharges Radiated Susceptibility Low-energy Conducted High-energy Conducted Conducted and Radiated Protocol Speed Data Format Physical Link Implemented MODBUS/JBUS Protocol Functions MODBUS/JBUS (Slave) 9600 or 19200 Baud Eight Bits, No Parity, One Stop RS485 (2-Wire or 4-Wire) Read N Consecutive Bits Read N Words Write One Bit Write One Word Write N Bits Write N Words Weight Degree of Protection (as Per IEC 529) Function 1 or 2 Function 3 or 4 Function 5 Function 6 Function 15 Function 16 4 lb. (1.5 kg) IP30 IP20 (Connections) Level 3 (IEC 1000-4-2) Level 3 (IEC 1000-4-3) Level 4 Susceptibility (IEC 1000-4-4) Level 4 Susceptibility (IEC 1000-4-5) Class A Emissions (EN 50081-1)
Wiring Diagrams
See p. 45
Dimensions
See p. 61
11/98
15
N1 N2
78 9
6. 7. 8-9. 10. 11. 12. 13. 14-15. 16.
LED indicating that address is correct LED indicating that address is incorrect LED indicating presence of 24 V power LED indicating communication on internal bus LED indicating MODBUS/JBUS communication LED indicating MODBUS/JBUS error MODBUS/JBUS speed setting Coding wheels for JBUS address JBUS connector Power supply connector Internal bus connector Confirmation button Keys for DIGIPACT module addresses Address display
06313043
AB
CD E
AB
CD E
21
Control Units
Sizing of the DIGIPACT Internal Bus
Sizing of the DIGIPACT internal bus depends on two factors: The number of devices on the bus The length of the bus
Number of Devices
As on any communications network, the number of devices that may be connected on the DIGIPACT internal bus is limited. The maximum number of devices is calculated in terms of "communication points." Each type of device represents a number of points indicated in the table below. The total number of points for the various devices connected to a single bus must not exceed 100. If the required devices represent more than 100 points, simply add a second DIGIPACT internal bus with a second DC150 data concentrator. The same sizing rules apply to the second bus as well.
Communicating Device
DC150 Data Concentrator Communicating Auxiliary Switches OF, SD, SDE for COMPACT NS Circuit Breakers Communicating Motor Operator and Auxiliary Switches for COMPACT NS Circuit Breakers Communicating Auxiliary Switches CE and CD for COMPACT NS Circuit Breakers SC150 Indication and Control Interface CLS150 Indication and Local Control Module Associated with: Communicating Auxiliary Switches Communicating Motor Operator and Auxiliary Switches SC150 Indication and Control Interface PM150 Power Meter ATB MULTI 9 Interface
Number of Points
4 2 2 0 4 0 0 0 4 2
Length of Bus
The table below indicates the cross-sectional area of the cable that must be used depending on the total length of the bus.
Cross-sectional Area
0.03 in.2 (0.75 mm2) 0.06 in.2 (1.5 mm2) 0.1 in.2 (2.5 mm2)
Maximum Length of Bus

660 ft. (200 m) 1310 ft. (400 m) 2300 ft. (700 m)
The total resistance of the two wires for the bus must be less than 12 ohms. If the bus is too long, simply: Increase the cross-sectional area of the cable. Create two shorter buses for the installation (in this case, a second DC150 data concentrator is required).
22
11/98
Accessories
Location
Disconnected Position Switches Terminal Block Connected Position Switches
Auxiliary Switches
06313046
Overcurrent Trip Switch Opening Coil Closing Coil
Heavy Usage Auxiliary Switches Ready to Close Switch

V
L+I L+I+T T L off I+T
push to reset
reset V
I L+T
I1
90%
I2
I3
STR 58 U
50%
20%
Ir
.88 .9 120 .92 .95 60 .98 30 .8 1
tr
240
90
480 15 at 1.5Ir .3 .2 .1 0 off
D CONNECTE TEST DISCONNE CTED
%Ir 105
.85
xIo
5 6 .3 8 10 .2
Im
3
tm.4
tr
t
norm min. Ir :
Ir fault
2 1.5
xIr
14 19 22
.1 2 on I t
I
8 4
12
Im : th :
Im fault tm I
Max.
xIn th
.3 .1 off .4 .4 .3 .2 800
tr
Ih fault th
500 400 320 250
Ih 1200A Max 600
1000 .2 1200
A Ic2
.93 .95 .98
.1 2 on I t .8
Spring Charging Motor
R
.85 .9 .95 .5 1
i
overcurrent
Ic1.9
.86 .85 .8
.7 .6
test
ground
xIr
xIr
F test
Secondary Disconnects
Electrical accessories are UL Listed for field installation per UL file E113554. They are provided with terminals and located on secondary disconnecting blocks above the circuit breaker: Fixed-mounted: By one or two connecting plugs (provided). Drawout-mounted: To terminal block A located in the front of the stationary assembly for easy access. (This terminal block is then wired to another connection block B that operates automatically to isolate the internal accessories when the circuit breaker is in the disconnected position.)
A
06313044 06313010
Fixed-mounted Circuit Breaker
Drawout-mounted Circuit Breaker
Additional Connections (BS): Single connection only is allowed in the terminal block. Multiple connections have to be made by adding extra terminals in the block located on the stationary assembly. The BS option consists of five additional terminals. Connection: Accessory terminals are maintenance-free and may be connected by standard #18 to #14 AWG copper wires. Cable strip length: 3/8 in. (10 mm).
23 11/98
Accessories
The MASTERPACT circuit breaker is equipped with a true two-step stored energy mechanism which ensures fast opening and closing operations and complete open-close-open sequence without recharging the mechanism. The MASTERPACT circuit breaker has manual actuators that include a charging handle and push-to-open and push-to-close buttons. In addition, remote operation is possible with the following field-installable accessories: Spring charging motor (MCH) Closing release (XF) Undervoltage trip device (MN) or shunt trip (MX) for opening The manual operating mechanism can still be used in an emergency. The addition of the electrical operating mechanism does not alter circuit breaker dimensions.
06313047
Spring-charging Motor (MCH)

The spring-charging motor automatically charges the stored energy mechanism (when the circuit breaker closes) making OCO cycles possible without recharging. Opening and closing operations are instantaneous.
Control Voltage (V) 60 Hz DC Consumption AC DC Inrush Current Charging Time 120240 2448125 180 VA 180 W
2 to 3 x In for 0.1 sec. 3 to 4 sec.
06313048
Spring Charged 262 B4
CH
B1
Operation Counter (CDM)

With spring-charging motor option only. The operation counter is read from the front and gives the total number of circuit breaker operating cycles.
Spring-charged Switch
This type "b" switch is closed when the spring is charged. It comes standard with the spring charging motor and is provided with a common terminal.
Max. Current (A)
60 Hz DC 240 V 125 V 250 V 10 0.5 0.25
24
11/98
Accessories
06313049
Closing Coil (XF)

This device releases the circuit breaker closing mechanism when the spring is charged. The closing coil is rated for continuous duty. The closing release is supplied on request and can be fitted even on a manual operating mechanism.
06313050
Remote Close A4
XF
A1
Anti-pumping Function When the closing coil (XF) is permanently energized, the circuit breaker remains in the open position after it has been opened, either by manual or electrical operation. The circuit breaker can only be closed if the closing coil is momentarily de-energized (see p. 32). Note: This anti-pumping function can be disabled by series connecting a ready-to-close ("b" contact) switch (PF) to the closing coil.
Circuit Breaker Closing Time Operating Voltage Range Control Voltage (V) Less Than 80 ms 0.85 to 1.1 x Rated Voltage 60 Hz DC Consumption (Inrush and Sealed) 60 Hz DC 120240 2448125 20 VA 15 W
25 11/98
Accessories
Opening Coils
Three types of voltage releases can be used for remote opening of the circuit breakers: Shunt trip (MX) Instantaneous undervoltage trip device (MN) Time-delayed undervoltage trip device (MNR) Possible Combinations Each MASTERPACT circuit breaker can be equipped with: One shunt trip (MX) + one undervoltage trip device (MN or MNR) Or two shunt trips (MX)
06313049
Shunt Trip (MX)

This release is rated for continuous duty and operates with control voltages between 85% and 110% of its rating. However, when series connected with an "a" auxiliary switch, the shunt trip can be operated with 55% or more of its rated voltage and can be used for ground-fault protection when combined with a Class 1 ground-fault sensing element. The shunt trip is field-installable.
Control Voltage (V) 60 Hz DC Consumption (Inrush and Sealed) AC DC Operating Time
06313051
120240480 2448125250
20 VA 15 W
40 ms
Remote Open C2
MX
C1
Instantaneous Undervoltage Trip Device (MN)

This release instantaneously opens the circuit breaker when supply voltage drops below a value between 35% and 70% of rated voltage. If the release is not energized, the circuit breaker cannot be closed (either manually or electrically). Any attempt to close it will have no effect on the main contacts. Closing is possible when the release voltage reaches 85% of its rated value. The instantaneous undervoltage trip device is field-installable.
06313052
Remote Open D4
MN
D1
26
11/98
Accessories
Time-delayed Undervoltage Trip Device (MNR) (1)
To prevent the circuit breaker from tripping in the event of transient voltage drops, this release has a built-in adjustable time delay. If required, this time delay can be overridden by connecting an external switch on an additional circuit (wired by the user). The undervoltage trip device is fieldinstallable.
MN
Control Voltage (V) 60 Hz 120 240 480 DC 24 48 125 250 Consumption (Inrush and Sealed) AC DC Operating Time (s) 0.09 (1) Not UL Listed. 0.50.91.53 20 VA 15 W 20 VA 15 W 120 480
MNR (1)
06313053
Heavy Usage Auxiliary Switches (OF)

Four SPDT switches with double break construction. They are directly operated by the main contacts and ensure a large insulation distance in open position. They are therefore particularly suitable for insulation of auxiliary circuits or reliable interlockings. "a" contacts are open when the circuit breaker is open and closed when the circuit breaker is closed. "b" switches are closed when the circuit breaker is open and open when the circuit breaker is closed. See page 30 for operating diagrams. Auxiliary switches are field-installable.
06313054
Closed Open 12 14 22 24 32 34 42 44
OF
11
21
31
41
27 11/98
Accessories
06313055
24 Additional Auxiliary Switches (OFSUP)

An external plate holds a set of 24 SPDT switches operated by means of a cable. They are available only for drawout circuit breakers.
Standard Auxiliary Switches (O and F)

2a + 2b switches available as standard: "a" contacts are open when the circuit breaker is open and closed when the circuit breaker is closed. "b" switches are closed when the circuit breaker is open and open when the circuit breaker is closed. See page 30 for operating diagrams.
06313056
Open 212 222
Closed 234 244
211
221
231
241
Ready-to-close Switch (PF)

This SPDT switch indicates that the circuit breaker is ready to close and that the following conditions exist: The circuit breaker is open The stored energy mechanism is charged The control unit is reset The circuit breaker opening push button is neither locked nor padlocked The circuit breaker is in the fully-connected or test position The switch is field-installable.
06313057
Ready-to-Close 252 254
PF
251
28
11/98
Accessories
Connected Position Switches (CE)
A block of four SPDT switches operate when a drawout circuit breaker is in the connected position. The switch block is field-installable.
Disconnected Position Switches (CD)

A block of two SPDT switches operate when a drawout circuit breaker is in the disconnected position. The switch block is field-installable. See page 30 for operating diagrams.
Test Position Switch (CT)

One SPDT switch is operated only when the circuit breaker is in the test position. The switch is fieldinstallable.
06313058 06313059

06313060
Disconnected Connected Test
314
312
324
322
334
332
344
342
352
354
362
364
372
374
311
321
321
321
351
361
371
Connection by 1/4 in. Male Quick Connect Terminal
Current Ratings (A)

Voltage (V) Heavy Usage
60 Hz 240 480 600 DC 125 250 10 10 (1) 6 3 3
Auxiliary Switch Ready-to-close Standard 24 Additional Switch

15 6 3 0.5 0.25 15 6 3 0.5 0.25 12
Connected
15 6 3 0.5 0.25
Position Switch Disconnected

15 6 3 0.5 0.25
Test
15 6 3 0.5 0.25
See page 65 for IEC voltage ratings. (1) 8 A for MC08.
29 11/98
Accessories
Operating Diagrams
Auxiliary Switches
06313061
0
inch
0
mm
Fully Closed
Fully Open Closed
Main Contact Position

Closed a .4 .2 Open
Open
13/8 in. (35 mm) Between Contacts
Open Closed
Heavy Usage (OF)
.1
3/8 in. (9.5 mm) Between Contacts in Open Position
Standard (O)
.1
.4
Closed
Open
Standard (F)
.1
.2
Open
Closed
24 Additional (OFSUP)
.4 .2
Closed Open
Open Closed
.1
Note: Contacts are shown with the circuit breaker in the open position. Scale applies only to distance between main contacts.
06313062
Position Switches
Disconnected
Test
Connected
Main Disconnect Position Secondary Disconnect Position

b
Connected Isolation Distance (1 in. [25.4 mm] or More) Connected Isolation Distance (1/2 in. [13 mm] or More) .4 .2 Open Closed Closed Open
.1
.2 .4
Open Closed
Closed Open
.1
Test Position Switches (CT)
.4 .2
Open Closed
Closed Open
Open Closed
.1
Note: Position switches are shown with the circuit breaker in the connected position.
30
11/98
Accessories
Push Button Locking Device (VBP)
This device prevents local manual operation of the circuit breaker by covering the opening and/or closing the push buttons. This locking device can be locked by a padlock or a sealing lead.
Open Position Lock (VSKA)

A key interlock that locks the circuit breaker in the open position by holding the push button in its depressed position. The key interlock is provided.
06313063 06313064
Push Button Locking Device (VBP)

06313065
Open Position Lock (VSKA)
Door Interlock (VPEC)

This lock prevents the compartment door from being opened when the circuit breaker is in the connected position. If the circuit breaker is put into the "connected" position with the door open, the door can be closed without disconnecting the circuit breaker. Note: For greater protection, this interlock can be used with racking interlock (VPOC) below.
Racking Interlock (VPOC)

This lock prevents racking in the circuit breaker when the door is open. (Insertion of the circuit breaker racking crank is not possible when the compartment door is open.)
Disconnected Position Locking

The circuit breaker can be locked in the disconnected position by means of one to three padlocks (padlocks not provided) or one key interlock (factory-mounted option VSKC). The key interlock is on the stationary assembly and accessible with the cubicle door locked. Note: Key interlock is of the captive key type, free when locked. By special order, locking may be possible on disconnected, test and connected positions (VSKEC).
Spring Charge Interlock (VEAA)

This selection is for a device that prevents the circuit breaker or switch from being fully withdrawn from its cradle when the closing spring is charged. It is standard for ANSI (UL1066) circuit breakers and an option on others. The VEAA interlock is not compatible with undervoltage releases (MN, MNR or MNRI).
31 11/98
Accessories
Mechanical Interlocks
Disconnecting When Circuit Breaker Is Closed: During any disconnecting attempt when the circuit breaker is closed, an interlocking device ensures the tripping of the circuit breaker before the actual separation of the main disconnects. The circuit breaker remains, however, operable in the other positions: test, disconnected and withdrawn. Circuit Breaker Closing When Not Completely Connected: The interlocking device mentioned above prevents closing of the circuit breaker if the connecting operation is not completely achieved. Connecting Circuit Breaker When Door Opened: VPEC and VPOC options prevent the compartment door from being opened when the circuit breaker is in the connected position and from connecting the circuit breaker when the door is open.
Electrical Interlocks
Priority of Opening Orders (Standard): Opening coils (undervoltage trip devices, shunt trip) and opening push button have priority over the closing coils and closing push button. Mechanical Pop-out Type Indicator (Standard): Under overcurrent or ground-fault conditions, the trip indicator located in the control unit will pop out. It is not possible to close the circuit breaker until this trip indicator is reset. This standard function can be disabled upon request. Anti-pumping Function (Standard): In case the closing coil (XF) becomes permanently energized, the circuit breaker remains in the open position A after it has been opened, either by manual or electrical operation. The circuit breaker can be closed only if the closing coil is momentarily de-energized B. Note: This anti-pumping function can be disabled by series connecting a "ready to close" (NC contact) switch (PF) with the closing coil (XF).
06313066
Closing Coil ON ON
OFF
OFF B
Shunt Trip (same anti-pumping function with undervoltage trip device) ON
OFF
OFF
Circuit Breaker Status ON Without Anti-pumping Function ON
OFF
OFF A
32
11/98
Accessories
Interlocking Rods and Cables
Two or three MASTERPACT circuit breakers can be mechanically interlocked by means of rods or cables. This accessory is mountable on the right side of the circuit breaker. This adaptation can be made on site without modifying the circuit breaker. Mechanical Interlock Between Two or Three Stacked Circuit Breakers This interlocking is obtained by the joining of: One adaptation block One or two adjustable and nonadjustable rods Maximum distance between the two fixing surfaces of the devices: 35 in. (0.89 m) Mechanical Interlocks Between Two Side-by-Side Circuit Breakers This interlocking is obtained by the joining of: One adaptation block One set of adjustable cables with a maximum length of 78 in. (2 m)
06313067
Possible Mounting Arrangements Among Three Stacked Circuit Breakers

One use, power supplied by: Two transformers N1 and N2 which are connected in parallel Or one standby source G
06313068
N1
N2
Two uses, independently powered supply by two transformers N1 and N2, standby through a circuit breaker or a connection tie switch, preventing the connection in parallel of the two current transformers.
06313069
N1 C
N2
One use, power supplied by one group of transformers N1, N2 or N3 or of generators, preventing any connection in parallel.
06313070
N1
N2
N3
33 11/98
Accessories
Safety Shutters (VO)
Comprising two independent parts, line and load side, the safety shutters automatically block access to the main disconnects when the circuit breaker is in the disconnected, test or fully withdrawn position.
Shutters Lock (VVC)

A factory-mounted movable and lockable slide (padlock not supplied) is used to: Lock the line or load shutters in the closed position Hold the line or load shutters in the open position A support is provided at the back of the stationary assembly to hold the slide when not in use.
06313071
Safety Shutters
06313072
Shutters Lock
Rejection Feature (VDC)

The rejection feature ensures that only the properly designated circuit breaker is matched with the selected cradle assembly. It is made of two parts (one for the frame and one for the stationary assembly), and allows 20 different combinations.
06313073 06313074
2 4 6 3 5
B D F
A C E
Stationary Assembly
Circuit Breaker Frame
Possible Arrangements
Frame
ABC ABD ABE ABF ACD ACE ACF ADE ADF AEF
Stationary Assembly
456 356 346 345 256 246 245 236 235 234
Frame
BCD BCE BCF BDE BDF BEF CDE CDF CEF DEF
Stationary Assembly
156 146 145 136 135 134 126 125 124 123
34
11/98
Accessories
Interphase Barrier (EIP)
Mounted between terminals of the stationary assembly, the interphase barrier prevents arc prolongation to the circuit breaker in the event of a line side fault and isolates the circuit breaker connections in insulated bus bar installations.
Transparent Cover (CB)

Hinged-mounted and locked with a milled head, this cover is designed to be installed on the door escutcheon. It provides a higher degree of protection and is suitable for drawout or fixed-mounted circuit breakers.
06313075 06313076
Interphase Barrier
Transparent Cover
35 11/98
Switch
06313077
Ratings
Type Ampere Rating (A)
800 1200 1600 2000 2500 3000 4000 5000 6300
Short-time Rating (RMS Sym. Amperes) 600 Vac Max.

50,000 50,000 50,000 50,000 50,000 50,000 85,000 85,000 85,000
Short-circuit Withstand When Protected by a MASTERPACT Circuit Breaker (A) Max. Frame (A) 600 Vac Max.
800 1200 1600 2000 2500 3000 4000 5000 6300 50,000 50,000 50,000 50,000 50,000 50,000 85,000 85,000 85,000
MP08 NA MP12 NA MP16 NA MP20 NA MP25 NA MP30 NA MP40 NA MP50 NA MP63 NA (1) (1) Not UL Listed.
CAUTION
HAZARD OF EQUIPMENT DAMAGE. This switch contains no overcurrent protection. It is suitable for use at its ampere rating when protected by a MASTERPACT circuit breaker of the same ampere rating. Failure to observe this precaution can cause equipment damage.
Construction
The MASTERPACT switch is identical to the MP circuit breaker, except that the switch is not equipped with current transformers or an actual control unit. However, it does have an STR08 dummy unit.
Accessories, Dimensions and Connections

Switch accessories, dimensions and connections are identical to those of the corresponding circuit breaker, except that the overcurrent trip switch is not available with the switch version.
Page Accessories Wiring diagrams Circuit Breaker Dimensions 23 42 46
36
11/98
Trip Curves
Overcurrent Protection STR 28D Control Unit

06313078
10000 9000 8000 7000 6000 5000 4000 3000
.5 .6 .7 .8 .9 1 1.2 1.5
6 7 8 9 10
20
30
40 50 60
2000
Current Setting: STR 28D = 0.41 x Sensor Rating STR 28DP = 0.81 x Plug Rating
1000 900 800 700 600 500 400 300
200
100 90 80 70 60 50 40 30
20
Time in Seconds
10 9 8 7 6 5 4 3
1 .9 .8 .7 .6 .5 .4 .3
Instantaneous Pickup I = 1.510 x Ir
.2
.1 .09 .08 .07 .06 .05 .04 .03
.02
.01 .5 .6 .7 .8 .9 1 1.2 1.5 2 3 4
70 80 90 100
200
300
400
500
600 700 800 900 1000
2000
3000
4000
5000
Multiple of Current Setting (Ir)
6000 7000 8000 9000 10000
6 7 8 9 10
20
30
40 50 60
6000 7000 8000 9000 10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 900 800 700 600 500 400 300 200 100 90 80 70 60 50 40 30 20 10 9 8 7 6 5 4 3 2 1 .9 .8 .7 .6 .5 .4 .3 .2 .1 .09 .08 .07 .06 .05 .04 .03 .02 .01
600 700 800 900 1000
2000
3000
4000
70 80 90 100
200
300
400
500
5000
37 11/98
Trip Curves
Overcurrent Protection STR 38S Control Unit

70 80 90 100
06313079
10000 9000 8000 7000 6000 5000 4000 3000
.5 .6 .7 .8 .9 1 1.2 1.5
6 7 8 9 10
20
30
40 50 60
5 6 7 8 9 10
20
30
40 50 60
2000
Current Setting: STR 38S = 0.41 x Sensor Rating STR 38SP = 0.81 x Plug Rating
2
1000 900 800 700 600 500 400 300
200
100 90 80 70 60 50 40 30
20
Time in Seconds
10 9 8 7 6 5 4 3
I2 t ON
1 .9 .8 .7 .6 .5 .4 .3
Short-time Pickup Im = 1.510 x (Ir)
Inst (*)
1 .9 .8 .7 .6 .5
0.4 0.3 0.2

I2 t OFF
0.3 0.2 0.1 0
.2
.1 .09 .08 .07 .06 .05 .04 .03
0.1
.02
70 80 90 100
.5 .6 .7 .8 .9 1 1.2 1.5
6 7 8 9 10
20
30
40 50 60
x Ir
x In
(*) Instantaneous Rating Fixed Threshold 38
In (A) I = In x
630 28
800/1000 28
1200/1600 24
2000 20
2500 14
3000/3200 12
4000/5000/6300 10
11/98
70 80 90 100
.01
5 6 7 8 9 10
20
30
40 50 60
70 80 90 100
9000 8000 7000 6000 5000 4000 3000 2000 1000 900 800 700 600 500 400 300 200 100 90 80 70 60 50 40 30 20 10 9 8 7 6 5 4 3 2 .4 .3 .2 .1 .09 .08 .07 .06 .05 .04 .03 .02 .01
Trip Curves
Overcurrent Protection STR 58U Control Unit

70 80 90 100
06313080
.5 .6 .7 .8 .9 1 1.2 1.5 9000 8000 7000 6000 5000 4000 3000 2000
6 7 8 9 10
20
30
40 50 60
5 6 7 8 9 10
20
30
40 50 60
Current Setting: STR 58U = 0.41 x Sensor Rating STR 58UP = 0.81 x Plug Rating
1000 900 800 700 600 500 400 300
200
100 90 80 70 60 50 40 30
20
Time in Seconds
10 9 8 7 6 5 4 3
Short-time Pickup Im = 1.510 x (Ir)
Instantaneous Dial Settings

800/1000 A
H1: 24812141922Off H2: 24812141922Max.
I 2 t ON
1 .9 .8 .7 .6 .5 .4 .3 1 .9 .8 .7 .6 .5
1200/1600 A
H1: 24812141722Off H2: 24812141722Max.
0.4 0.3 0.2

I 2 t OFF
0.3 0.2 0.1
2000 A
H1: 24810121417Off H2: 24810121417Max.
.2
2500 A
H1: 2468101212Off H2: 2468101212Max.
.1 .09 .08 .07 .06 .05
0.1
3000/3200 A
H1: 2468101010Off H2: 2468101010Max.
.04 .03
Instantaneous Pickup I = 2 x In Max (*)
4000/5000/6300 A
H1: 2468888Off H2: 2468888Max.
.02
70 80 90 100
.5 .6 .7 .8 .9 1 1.2 1.5
6 7 8 9 10
20
30
40 50 60
5 6 7 8 9 10
20
30
40 50 60
x Ir
x In
(*) Instantaneous Rating In (A) Maximum Threshold I = In x
630 28
800/1000 28
1200/1600 24
2000 20
2500 14
3000/3200 12
4000/5000/6300 10 39
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70 80 90 100
.01
70 80 90 100
9000 8000 7000 6000 5000 4000 3000 2000 1000 900 800 700 600 500 400 300 200 100 90 80 70 60 50 40 30 20 10 9 8 7 6 5 4 3 2 .4 .3 .2 .1 .09 .08 .07 .06 .05 .04 .03 .02 .01
Trip Curves
Ground-fault Protection STR 38SSTR 58U Control Units

06313081
.05 .06 .07 .08 .09
1000 900 800 700 600 500 400 300
.1 .12 .15
.2
.3
.4
.5 .6 .7 .8 .9 1 1.2 1.5
6 7 8 9 10
20
30
40 50 60
Ground-fault Pickup Ih = 0.1 x In 1200 A Max.
200
100 90 80 70 60 50 40 30
20
10 9 8 7 6 5 4 3
I 2t ON
Time in Seconds
1 .9 .8 .7 .6 .5 .4 .3
0.4 0.3 0.2

I2t OFF
.2
.1 .09 .08 .07 .06 .05 .04 .03
0.1
.02
.01 .009 .008 .007 .006 .005 .004 .003
.002 .001
200
300
400
30
40 50 60
Multiple of Current Sensor (In)
40
11/98
500
.5 .6 .7 .8 .9 1 1.2 1.5
6 7 8 9 10
20
70 80 90 100
.1 .12 .15
.2
.3
.4
600 700 800 900 1000
.05 .06 .07 .08 .09
600 700 800 900 1000
70 80 90 100
200
300
400
500
1000 900 800 700 600 500 400 300
200
100 90 80 70 60 50 40 30
20
10 9 8 7 6 5 4 3
1 .9 .8 .7 .6 .5 .4 .3
.2
.1 .09 .08 .07 .06 .05 .04 .03
.02
.01 .009 .008 .007 .006 .005 .004 .003
.002 .001
Trip Curves
Load Monitoring STR 58U Control Unit

06313082
.05 .06 .07 .08 .09
10000 9000 8000 7000 6000 5000 4000 3000
.1 .12 .15
.2
.3
.4
.5 .6 .7 .8 .9 1 1.2 1.5
6 7 8 9 10
20
30
40 50 60
Current Setting Ir = 0.81 x Plug Rating
2000
1000 900 800 700 600 500 400 300
Ic1 = 0.8 1 x Ir
Ic2 = 0.5 1 x Ir
200
100 90 80 70 60 50 40 30
tr1 = tr / 2
tr2 = tr / 4
20
Time in Seconds
10 9 8 7 6 5 4 3
1 .9 .8 .7 .6 .5 .4 .3
.2
.1 .09 .08 .07 .06 .05 .04 .03
.02
.1 .12 .15
.2
.3
.4
.5 .6 .7 .8 .9 1 1.2 1.5
6 7 8 9 10
20
30
40 50 60
Multiple of Current Setting (Ir)
600 700 800 900 1000
.05 .06 .07 .08 .09
70 80 90 100
200
300
400
500
.01
600 700 800 900 1000

10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 900 800 700 600 500 400 300 200 100 90 80 70 60 50 40 30 20 10 9 8 7 6 5 4 3 2 1 .9 .8 .7 .6 .5 .4 .3 .2 .1 .09 .08 .07 .06 .05 .04 .03 .02 .01
70 80 90 100
200
300
400
500
41 11/98
Wiring Diagrams
Diagram No. 689 889
06313083
Drawout Position Switches
Auxiliary Switches
Remote Operation
Connected
Disconnected
Test
Standard
Heavy Duty
Undervoltage Trip Device or
Shunt Trip
Ready to Close
Motor Operator
Closed Disconnected Connected Test Open
Remote Open
Spring Charged
314 312 324 322 334 332 344 342 352 354 362 364 372 374
Remote Close
212 222 234 244
12 14
22 24
32 34
42 44
D4
C2
A4
252 254
262 B4
311
321
331
341
351
361
371
MN Standard OF
MX
XF PF CH
211 221 231 241
11
21
31
41
D1
C1
A1
251
B1
Note: Circuit breaker shown in connected, charged and open position with undervoltage releases energized.
42
1995 Square D All Rights Reserved
11/98
Wiring Diagrams
Diagram No. 689 889
06313084
Remote Fault and Overload Indication
Ammeter
Ground-fault Protection
Local Fault Indications and Remote Selected Fault Indication
Zoneselective Interlocking
Load Monitoring
Data Transmission
Ic2 Fault Alarm Overload Alarm Selected Fault
Ic1 Upstream Circuit Breaker
Communication (3) Network
S2
S1
82 84 (1)
LR2
T2
T1
Z11
Z12
R1 R2
e+
1 I Option T or W Option (5)
LT
ST
Gnd
Out Z Option C Option R Option
SDE
LT Alarm
(4)
F or FV Option
(6)
In
81
LR1
F1 _
F2 +
Z21 (2)
Z22
24 Vdc
Downstream Circuit Breaker
(1) 84 terminal not available with Z or C option. (2) Zone-selective interlocking with downstream circuit breaker: remove the jumper. (3) Communication output through DIGIPACT module. (4) Use 24 Vdc supply for loads less than 20% of current sensor rating, or one-phase load less than 40% of sensor rating.
(5) Use 24 Vdc supply for lower setting. (6) Use 24 Vdc supply for F option if not supplied with PIL (battery) option; use 24 Vdc supply (mandatory) for FV option.
43 11/98
Wiring Diagrams
To Power Supply "L"
06313085
Motor Operator Power Supply 24-250V CC 100-440V CA
PT100 Temperature Probe
External Contact
400
630
C1 NO NC ON C2 reset Control Outputs
C3 CD CE SDV SD Inputs
DIGIPACT Internal Bus COM + NC 0 24V e+ e T+ T SC150 Indication and Control Interface
1 4
Inputs C4 ON IN OFFSDE
To "IN" SC150 Input Terminals To "C4" SC150 Input Terminals
N To SC150 Terminals "T+" and "T"
To "C3" on SC150 Input Terminals To "CD" on SC150 Input Terminals To "CE" on SC150 Input Terminals 2 1 4 2 1 4
To "C4" on SC150 Input Terminals
To "SDE" on SC150 Input Terminals To "C4" on SC150 Input Terminals 2 1 4
To "OFF" on SC150 Input Terminals To "ON" on SC150 Input Terminals 2 1 4 2 1 4 To "SDE" on SC150 Input Terminals
To Auxiliary Source 2 1
CE CD Control Unit STR28 / 38 / 58
OF
SDE
e+ e To "ON" SC150 Control Output Terminals to "NO" SC150 Control Output Terminals To Power Supply "L"
SDE
Control Unit STR58U Control Unit
A4 C2 B4 Remote Control XF MX M
To "e +" and "e " on SC150 "COM" Terminals
A1
C1
B1 To Power Supply "N"
MASTERPACT Circuit Breaker
Internal Bus
Marking
24 V 0V Internal Bus Internal Bus +
Color
Red Black White Blue
44
11/98
Wiring Diagrams
06313086
DC150 9600 24 V 0V B NC Internal Bus 19200 N1 N2

3456
MODBUS/JBUS Speed
B CD
78 9A
3456
78 9A
B CD
110240 Vac 115125 Vdc
Protection
Connectors The DC150 concentrator is connected using a SUBD9 male connector with a metal hood (e.g., ITT canon, DE9P K83 + hood or DE115-500-5-RD). The DC150 concentrator is equipped with a SUBD9 female connector. For a multidrop configuration, the tap-offs can be made either via a branching off of RS485 connector Catalog No. 50788 or standard connection boxes, taking care to respect the necessary precautions when connecting the shieldings. The adaptation of an RS232 output on a personal computer to accept the RS485 standard connector should be done with the RS485/RS232 converter Catalog No. 50786.
06313088
06313087
0V 0V 5V Rp Rp Rc
1 6 2 7 3
RD+ (A') RD (B') TD+ (A) TD (B)
8 4 9 5
Recommended Protection and Cable Sizes

Recommended Protection
C60N Supplementary Circuit Protector Curve C10 A Fuse-link 10 A
Type
3-Phase aM
Marking (1)
A B C
Connection
Voltages Internal Bus MODBUS/JBUS
Internal bus
Marking
24 V 0V Internal Bus Internal Bus +
(1) See first drawing above.
11/98
E E
2 2
Internal Bus Internal Bus +
DC150 Address on MODBUS/JBUS Network
RS485 MODBUS/JBUS C
1 6 2 7 3 8 4 9 5
L+ (A / A') L (B / B')
DC150 Concentrator with Polarization and 2-wire Adaptation

Catalog No.
MG24466 or 24214 15660
Cable
0.06 to 0.1 in.2 (0.75 to 2.5 mm2) 0.03 to 0.1 in.2 (0.75 to 2.5 mm2) (Twisted) 0.03 to 0.1 in.2 (0.75 to 2.5 mm2) (Shielded)
Color
Red Black White Blue
45
Circuit Breaker Dimensions

Door Escutcheon (Drawout Mounting)
Door Cutout
06313089 06313090
Drilling of the Door

06313091
10.63 270 0.75 Basis: 19 MP08 to MP30 2.6 MC08 to MC32 66 1.85 47 1.77 2.17 45 55 MP40 to MP63 MC40/MC50
0.19 Dia. 5 7.1 180
6 153 2.82 72 5.83 0.73 149 19 2.72 69 Mounting Holes 7.1 180 0.69/ 18
12.8 325
Door Escutcheon (Fixed Mounting)

Door Cutout
06313092 06313093
Drilling of the Door

06313094
6 153 2.82 2.82 72 72 0.57 5.83 15 149 2.72 69
10.63 270
12.8 325
1.06 27 Mounting 1.48 Holes 38
0.19 Dia. 5
7.1 180
7.1 180
0.69 18
Note: Refer to shop drawings for verification.
Door Interlock
06313096 06313095
Rear Cutout
0.15 4 0.79 20
06313097
0.15 4
14.2 360
0.80 20
0.12 3
14.5/368 MP30 29.4/748 MP50/MC50 38.4/978 MP63
1.69 43
0.12 3
Circuit Breaker Base
Mounting Holes 17.5 445
2.36 60
Note: The door interlock can be mounted on either the right side or the left side of the circuit breaker.
Dimensions: inch
mm
46
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External Neutral Sensor
MP08 to MP20, MC08 to MC20
06313098
MP25/MP30/MP40, MC32/MC40
06313099
0.7 18
0.7 18
3.15 80
1.75 45
0.56 Dia. 14
0.39/10 MP08 to MP16 MC08 to MC16 0.79/20 MP20/MC20
1.73 44 0.79 20
2.36 60
1.75 45 6.30 160 1.75 45 0.7 18 0.78 20 4.72 120
3.94 100
1.8 46
2.9 74
06313101
06313100
0.7 18
0.7 18
3.15 80
1.75 45
0.56 Dia. 14
0.79/20 MP25/MP30/MC32 1.18/30 MP40/MC40
3.31 84 0.79 20
2.36 60
1.75 45 6.30 160 1.75 45 0.7 18 0.78 20 4.72 120
3.94 100
1.8 46
4.5 114
MP50 to MP63
0.58 15 1.17 30 7.47 190 0.58 15
06313102
06313103
9.12 / 9.41 235 / 240
0.47 Dia. 12
0.54 14 2.35 60
6.27 160 1.57 40
4.7 120
06313104
0.58 15 = = = 7.84 200 = =
2.11 54
=
3.13 80 2.35 60 8.62 220
0.68 17.5 0.78 20
3.5 89.5
2.19 56 7.84 200
1.17 30
0.98 25
Dimensions: inch
mm
47 11/98

MP08MP12MP16 Fixed Mounting
3-Pole
06313105 06313106
4.53 115
4.53 3.35 115 85 3.15 0.98 80 0.98 25 25 0.47 Dia. 12
0.5 Dia. 12,7
4.53 115 0.63 16
4.53 115
3.35 85
Necessary Space for Removing the Arc Chutes

17.24 438
06313107
14.88 378
06313108
3.15 80
Cell (Insulation Not Required) 1.57 40 Min. 0.69 17,5 0.39 10 1 25,4 15.78 401
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 17.5 in. (440 mm) h. by 21 in. (530 mm) w. by 14.25 in. (360 mm) d. Ventilation is not required. Refer to shop drawing #688 378 for verification. Vertical terminals are optional for MP08MP12 circuit breakers.
(4) Mounting Holes 0.44 Dia. / 11
4.41 112 2.08 53
5.59 142 3.15 80 0.19 1.69 3 43 0.49 12,5
0.43 11
15.75 400
16.61 422
0.43 11
2.83 72 1.18 / 30 Min. 2.36 / 60 Max.
5.91 150
9.17 233
2.68 68 11.14 283
0.71 18
4-Pole
0.98 25 4.53 115 4.53 4.53 115 3.15115 80 3.35 85
06313110
06313109
0.47 Dia. 12
0.63 16
4.53 115
4.53 115
4.53 115
3.35 85 0.5 Dia. 12,7

21.8 553
06313112
3.15 80
Cell (Insulation Not Required) 1.57 40 Min. 0.69 17,5 0.39 10 1 25,4 15.78 401
06313111
19.4 493
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 17.5 in. (440 mm) h. by 25.5 in. (645 mm) w. by 14.25 in. (360 mm) d. Ventilation is not required. Refer to shop drawing #691 378 for verification. Vertical terminals are optional for MP08MP12 circuit breakers.
4.41 112 2.08 53
5.59 142 3.15 80 0.19 1.69 3 43 0.49 12,5
0.43 11
20.2 515
0.43 11
2.83 72 1.18 / 30 Min. 2.36 / 60 Max.
5.91 150
9.17 233
2.68 68 11.14 283
0.71 18
Dimensions: inch
mm
48
11/98

MP08MP12MP16MC08MC16 Drawout Mounting
3-Pole
06313113 06313114
4.53 115 0.98 25 3.15 80
4.53 115
1.87 48 0.47 Dia. 12
0.5 Dia. 12,7
4.53 115 0.63 16
4.53 115
1.87 48
Withdrawn Position 9.56 1.77 243 45 Disconnected Position 14.21 361

06313115 06313120
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 17.5 in. (440 mm) h. by 21 in. (530 mm) w. by 14.25 in. (360 mm) d. Ventilation is not required. Refer to shop drawing #688 378 for verification. Vertical terminals are optional for MP08MP12MC08 circuit breakers.
Cell (Insulation Not Required)
0.98 25 0.39 10
0.69 18 1 25 17.32 440 Min.
4.41 112
(4) Mounting Holes 0.44 Dia./11 2.17 55
3.62 92 3.98 101 4.21 107 6.89 175 3.35 85 11.81 300 13.78 350
5.98 152 3.15 80 3.23 82 1.65 42 0.49 13
2.17 55
12.8 325 17.14 435
0.49 13
4-Pole
06313118
06313117
0.98 25
4.53 115
4.53 4.53 115 3.15115 80
1.87 47,5 0.47 Dia. 12
0.63 16
4.53 115
4.53 115
4.53 115
1.87 47,5 0.5 Dia. 12,7
Withdrawn Position
06313120
9.56 1.77 243 45
Disconnected Position 14.21 361 Cell (Insulation Not Required)
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 17.5 in. (440 mm) h. by 25.5 in. (645 mm) w. by 14.25 in. (360 mm) d. Ventilation is not required. Refer to shop drawing #691 381 for verification. Vertical terminals are optional for MP08MP12MC08 circuit breakers.
06313119
21.89 556
0.98 25 0.39 10
0.69 18 1 25 17.32 440 Min.
4.41 112 3.62 92
5.98 152 3.15 80 3.23 82 1.65 42 0.49 13
2.75 70
16.73 425
21.65 550
2.17 55
3.98 101 4.21 107
6.89 175
3.35 85 11.81 300 13.78 350
0.49 13
Dimensions: inch
mm
49
11/98

MP20 Fixed Mounting
3-Pole
06313121
0.56 Dia. 14
4.53 115 0.79 20
4.53 115
3.35 85
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 17.5 in. (440 mm) h. by 21 in. (530 mm) w. by 14.25 in. (360 mm) d. Ventilation is not required. Refer to shop drawing #688 379 for verification.
06313123
06313122
14.88 378
17.24 438
3.15 80
Cell (Insulation Not Required) 1.57 40 Min.
4.53 115
1.75 44,5
15.78 401
5.98 152 3.15 80 5.91 150 2.68 68 14.98 380,5 0.71 18 0.12 3 1.75 44,5 1.69 43
0.43 11
15.75 400
16.61 422
0.43 11
2.83 72 1.18 / 30 Min. 2.36 / 60 Max.
4-Pole
06313124
0.79 20
4.53 115
4.53 115
4.53 115
3.35 85 0.56 Dia. 14,3

06313123
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 17.5 in. (440 mm) h. by 25.5 in. (645 mm) w. by 14.25 in. (360 mm) d. Ventilation is not required. Refer to shop drawing #691 379 for verification.
06313125
19.4 493
21.8 553
3.15 80
Cell (Insulation Not Required) 1.57 40 Min.
4.53 115
1.75 44,5
15.78 401
5.98 152 3.15 80 5.91 150 2.68 68 14.98 380,5 0.71 18 0.12 3 1.75 44,5 1.69 43
0.43 11
20.2 515
0.43 11
2.83 72 1.18 / 30 Min. 2.36 / 60 Max.
Dimensions: inch
mm
50
11/98

MP20MC20 Drawout Mounting
3-Pole
06313127
0.56 Dia. 14
4.53 115 0.79 20
4.53 115
1.87 48
Withdrawn Position 9.56 1.77 243 45 Disconnected Position 14.21 361
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 17.5 in. (440 mm) h. by 21 in. (530 mm) w. by 14.25 in. (360 mm) d. Ventilation is not required. Refer to shop drawing #688 379 for verification.
06313129

06313128
4.53 115
1.75 45 17.32 440 Min. 5.98 152 3.15 80 3.23 82
2.17 55
12.8 325 17.14 435
(4) Mounting Holes 0.44 Dia./11 2.17 55
3.98 101 4.21 107
6.89 175
3.35 85 17.64 448
1.75 45
1.65 42 0.7 18
4-Pole
0.79 20
06313130
4.53 115
4.53 115
4.53 115
1.87 47,5 0.56 Dia. 14,3
Withdrawn Position 9.56 1.77 243 45

06313131
Disconnected Position 14.21 361
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 17.5 in. (440 mm) h. by 25.5 in. (645 mm) w. by 14.25 in. (360 mm) d. Ventilation is not required. Refer to shop drawing #691 382 for verification.
21.89 556
06313129
4.53 115
1.75 45 17.32 440 Min. 5.98 152 3.15 80 3.23 82
2.75 70
16.73 425
21.65 550
2.17 55
3.98 101 4.21 107
6.89 175
3.35 85 17.64 448
1.75 45
1.65 42 0.7 18
Dimensions: inch
mm
51
11/98

MP25MP30 Fixed Mounting
3-Pole
06313133
0.56 Dia. 14
5.85 149 0.25 6
5.85 149
2.01 51 0.25 6
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 26 in. (660 mm) h. by 21 in. (530 mm) w. by 14.25 in. (360 mm) d. with a ventilation of 30 sq. in. (200 cm2) at top and bottom. Refer to shop drawing #688 380 for verification.
06313134
14.88 378
06313138
17.24 438
3.15 80
1.57 40 Min. 1.75 44,5 15.78 401
2.28 58
10.24 260
0.43 11
15.75 400
16.61 422
0.43 11
2.83 72
5.91 2.68 68 150 13.95 354,5
4.72 120 1.75 44,5
2.24 57
1.13 0.24 29 6
4-Pole
06313136
5.85 149
4.55 115
5.85 149
2.01 51
0.25 6,35 0.56 Dia. 14,3
0.25 6,35
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 26 in. (660 mm) h. by 25.5 in. (645 mm) w. by 14.25 in. (360 mm) d. with a ventilation of 30 sq. in. (200 cm2) at top and bottom. Refer to shop drawing #691 380 for verification.
06313138
06313137
19.4 493
21.8 553
3.15 80
1.57 40 Min. 1.75 44,5 15.78 401
2.28 58
10.24 260
0.43 11
20.2 515
0.43 11
2.83 72
5.91 2.68 68 150 13.95 354,5
4.72 120 1.75 44,5
2.24 57
1.13 0.24 29 6
Dimensions: inch
mm
52
11/98

MP25MP30 Drawout Mounting
3-Pole
06313139
0.56 Dia. 14
5.75 146 0.25 6
5.75 146
0.65 17 0.25 6
Withdrawn Position 9.56 1.77 243 45 Disconnected Position 14.21 361 Cell (Insulation Not Required)
06313140
06313144
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 26 in. (660 mm) h. by 21 in. (530 mm) w. by 14.25 in. (360 mm) d. with a ventilation of 30 sq. in. (200 cm2) at top and bottom. Refer to shop drawing #688 380 for verification.
2.28 58
1.75 44
17.32 440 Min. 10.24 260

(4) Mounting Holes 0.44 Dia./11 2.17 55 12.8 325 17.14 435 2.17 55
4.72 120 3.98 101 4.21 107 6.89 175 3.35 85 17.64 448 1.30 0.71 1.14 33 18 29
1.75
45
4-Pole
5.35 136
06313142
4.92 125
5.75 146
0.65 17 0.25 6,35 0.25 6,35 0.65 16,5
0.25 6,35
0.56 Dia. 14,3
Withdrawn Position
06313144
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 26 in. (660 mm) h. by 25.5 in. (645 mm) w. by 14.25 in. (360 mm) d. with a ventilation of 30 sq. in. (200 cm2) at top and bottom. Refer to shop drawing #691 380 for verification.
9.56 1.77 243 45
Disconnected Position 14.21 361 Cell (Insulation Not Required) 2.28 58 1.75 44
06313143
21.89 556
(4) Mounting Holes 0.44 Dia./ 11
17.32 440 Min. 10.24 260 4.72 120
2.75 70
16.73 425
21.65 550
2.17 55
3.98 101 4.21 107
6.89 175
3.35 85 17.64 448
1.75
45
1.30 0.71 1.14 33 18 29
Dimensions: inch
mm
53
11/98

MC32 Drawout Mounting
3-Pole
06313145
0.25 0.53 Dia. 6 14
6.10 155
6.10 155
2.55 65 0.25 6
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 22 in. (560 mm) h. by 25.25 in. (640 mm) w. by 14.25 in. (360 mm) d. with a ventilation of 30 sq. in. (200 cm2) at bottom. Refer to shop drawing #689 074 for verification.
06313147
Withdrawn Position 9.56 1.77 243 45 Disconnected Position 14.21 361 Cell (Insulation Not Required)
06313146
2.28 58
1.75 44
17.32 440 Min. 10.24 260
(4) Mounting Holes 0.44 Dia./11 2.75 70 21.65 550 16.73 425 2.17 55
3.98 101 4.21 107 6.89 175 3.35 85 17.64 448
4.72 120 1.30 0.71 1.14 33 18 29
1.75
45
Dimensions: inch
mm
54
11/98

MP40MP50 Fixed Mounting
3-Pole
06313149 06313148
MP40
1.14 29 9.76 248 0.25 0.5 6 13 9.76 248 1.14 29 5.59 142
0.25 6,35
1.14 29
9.76 248
0.78 20
9.76 248
5.59 142 1.14 29
0.56 Dia. 14
MP50
06313150
0.25 6,35
1.14 29
9.76 248 0.5 13
9.76 248
1.14 29
5.59 142 0.25 6,35

32.24 819

06313152
29.88 759
06313151
1.57 40 Min. 1.75 44,5
(4) Mounting Holes 0.44 Dia. / 11 0.43 11 30.71 780 0.43 11
2.28 58
15.78 401 10.24 260 4.72 120
31.57 802
1.18 / 30 Min. 2.36 / 60 Max.
2.83 72
5.91 2.68 150 68 14.35 364,5
2.24 57
1.75 44,5
1.13 0.24 29 6
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 26 in. (660 mm) h. by 34 in. (870 mm) w. by 14.25 in. (360 mm) d. with a ventilation of 30 sq. in. (200 cm2) both at top and bottom. Refer to shop drawing #688 381 for verification.
Dimensions: inch
mm
55 11/98

MP40MP50MC50MC50 Drawout Mounting
3-Pole
06313153
MP40MC50
9.94 253 9.94 253 1.26 32 3.94 100 0.25 6
0.25 6 0.56 Dia. 14
06313154
0.25 6 0.56 Dia. 14
9.94 253
9.94 253 0.25 6
3.94 100
1.26 32
MP50MC50
06313155
0.25 6 0.56 Dia. 14
9.94 253
9.94 253 1.26 32
3.94 100
0.25 6
Withdrawn Position Disconnected Position 9.56 243 1.77 45 14.21 361
0.56 Dia. 14

06313156 06313157
2.28 58
1.75 45 19.1 485 Min. 10.24 260 4.72 120
(6) Mounting Holes 0.44 Dia./11 2.36 60 13.78 350 32.08 815 13.78 350 2.17 55
3.98 101 4.21 107
6.89 175
3.35 85 17.64 448
1.75 45
1.06 27 1.14 29
3.08 78
Note: Suitable for continuous operation at 100% rating in a minimum cubicle space 26 in. (660 mm) h. by 34 in. (870 mm) w. by 14.25 in. (360 mm) d. with a ventilation of 30 sq. in. (200 cm2) both at top and bottom. Refer to shop drawing #688 381 for verification.
Dimensions: inch
mm
56
11/98

MP40MP50 Drawout Mounting
4-Pole (Not UL Listed)
06313158
MP40
9.94 252,5 9.94 252,5 1.26 32 3.94 100
06313159
9.94 252,5 0.25 6,35 0.56 Dia. 14,3
0.25 6,35
0.25 6,35
9.94 252,5
9.94 252,5
9.94 252,5 0.25 6,35
3.94 100 1.26 32
0.56 Dia. 14,3
MP50
06313160
0.25 6,35
9.94 252,5
9.94 252,5
9.94 252,5 1.26 32
3.94 100
0.25 6,35
0.56 Dia. 14,3
Withdrawn Position Disconnected Position 9.56 243

06313161
1.77 45 14.21 361
0.56 Dia. 14
41.38 1051
06313162
Cell (Insulation Not Required) 2.28 58 1.75 45 19.1 485 Min. 10.24 260 4.72 120 3.98 101 4.21 107 6.89 175 3.35 85 17.64 448 1.06 27 1.14 29
1.57 40
18.70 475
41.14 1045
18.70 475
2.36 60
1.75 45
3.08 78
Note: Refer to shop drawing #691 384 for verification.
Dimensions: inch
mm
57 11/98

MP63 Drawout Mounting (Not UL Listed)
3-Pole
13.78 350 13.78 350 2.00 51 4.62 118 0.25 6 0.56 Dia. 14
Note: Refer to shop drawing #688 382 for verification.
06313163
0.25 6
Withdrawn Position 9.56 1.77 243 45 Disconnected Position 14.21 361 Cell (Insulation Not Required) 2.28 58 1.75 45
06313164
06313165
(6) Mounting Holes 0.44 Dia./11
19.1 485 Min. 10.24 260 4.72 120 3.08 78 3.98 101 4.21 107 6.89 175 3.35 85 17.64 448
1.75
1.57 40
18.70 475 41.14 1045
18.70 475
2.16 55
45
1.06 27 1.14 29
Dimensions: inch
mm
58
11/98

Mechanical Interlocks for Drawout or Fixed Circuit Breakers
Connecting Links for Two Stack-mounted Circuit Breakers Drawout Mounting
06313174 06313175
Fixed Mounting
1.96 50
1.96 50
1.57 40
4.9 125
2.03 52 35.29 900 Max. 35.29 900 Max.
1.17 30
0.19 5
4.9 125 35.29 900 Max.
0.54 14
1.17 30
6 153 6.39 163 2.54 65 (*) 1.76 45
6.86 175 4.11 105 1.17 30
(*) 1.72 44 (*)
6.5 166
Circuit Breaker Basis for Rating: MP40 (3-Pole) to MP63, MC40 (3-Pole) Circuit Breaker Basis for Rating: MP08 to MP30 (4-Pole), MC08 to MC32
3.21 82 (*)
Circuit Breaker Basis 7.05 180 1.17 / 2.35 30 Min./ 60 Max.
Dimensions: inch
mm
59 11/98

Connecting Links for Three Stack-mounted Circuit Breakers Drawout Mounting
06313176 06313177
Fixed Mounting
1.96 50
1.57 40
7.05 180 35.29 900 Max.
2.03 52
2.35 60
0.19 5
7.05 180 35.29 900 Max.
0.54 14
2.35 60
1.96 50
50
1.57 40
7.05 180 35.29 900 Max.
2.03 52
2.35 60
0.19 5
7.05 180 35.29 900 Max.
0.54 14
2.35 60
1.96 50 1.96 50 2.54 65 (*) 1.76 45
35.29 900 Max.
6.86 175 4.11 105 1.17 30

2.35 60
(*) Circuit Breaker 7.05 Basis 180 1.17 / 2.35 30 Min. / 60 Max. 2.43 62 (*)
6.5 166
Circuit Breaker Basis for Ratings: MP40 (3-Pole) to MP63, MC40 (3-Pole) Circuit Breaker Basis for Ratings: MP08 to MP30 (4-Pole), MC08 to MC32
Mechanical Interlocks for Drawout or Fixed Circuit Breakers

Cables for Two Side-by-Side Circuit Breakers
6.56 ft. 2 m Max.
06313178
7.87 200 Min. r= 4.72 r= 120 Min. r= 4.72 r= 120 Min.
Mounted on Rails
Mounted on Backplate
Dimensions: inch
mm (Except as otherwise indicated)
60
11/98

06313179
4 .20 4 5
BBus OK error com 24V com
JBus
error
9600 19200
456 23
5.47 139 3.94 100
789
N1 N2
456 23
N1
N2
789
4.92 125
AB
CD 0
3.94 100

06313180
4.13 105
11/98
EF
AB
EF
1 1
CD
7.60 193
1.97 50
1.97 50 6.50 165 2 .20 2 5
2.80 71
4.92 125
6.89 175
Dimensions: inch
mm
61
Appendix
Routine Maintenance Guidelines
DANGER
HAZARD OF ELECTRICAL SHOCK, BURN OR EXPLOSION. Turn OFF all power supplying the equipment before installing or removing circuit breaker. Failure to observe these precautions will cause death, personal injury or electrical shock.
CAUTION
HAZARD OF EQUIPMENT DAMAGE. Since circuit breakers contain factory-sealed and calibrated elements. Do not break seal. In case of malfunction, repairs must be made at a Square D factory or by an authorized company representative. Failure to observe this precaution can cause equipment damage.
Recommended Inspection Intervals MASTERPACT circuit breakers are designed to be maintenance free (see page 64). However, all equipment with moving parts requires periodic inspection to ensure optimum performance and reliability. It is recommended that the circuit breakers be routinely inspected six months after installation, followed by an annual inspection. Intervals can vary depending on particular use and experience. Inspection of Circuit Breaker Terminals Inspect terminals; if there is discoloration due to overheating, the joint should be disassembled and the surface cleaned before reinstallation. It is essential that electrical connections are made carefully in order to prevent overheating. Check for terminal tightness. Inspection of Main Contacts The arc chutes are easily removed to allow access to the main contacts and to the wear indicator. The wear indicator consists of a groove located within the contacts support (see page 3). When the circuit breaker is closed, this groove is entirely covered up by the moving contacts. Over time, the wear of the contacts will make the groove appear. When the groove is fully visible, replace the breaker or have an authorized service center change the contacts. Inspection of Clusters Totally maintenance free, they have to be replaced only after overheating due to a defective connection or after a major fault. Inspection is advised when checking the terminal connections. Cleaning Remove any dust and dirt that may have accumulated on the circuit breaker surface and terminals. Mechanical Checks For long periods circuit breakers may not be required to operate on overload or short-circuit conditions. Therefore it is essential to operate the circuit breaker periodically to avoid mechanical gumming.
62
11/98
Appendix
Insulation Resistance Tests When circuit breakers are subjected to severe operating conditions, an insulation resistance test may be performed as indicated in NEMA standard publication No. AB4-1991. An insulation resistance test is used to determine the quality of the insulation between phases and phase-toground. The resistance test is made at a dc voltage higher than the rated voltage to determine the actual resistance of the insulation. The most common method employs a "megger" type instrument. A 1000-volt instrument will provide a more reliable test because it is capable of detecting tracking on insulated surfaces. Investigate resistance values below 1 megohm. The insulation test shall be made: Between line and load terminals of individual poles with the circuit breaker contacts open Between adjacent poles and from poles to the metallic supporting structure with the circuit breaker contacts closed This test may be made with the circuit breaker in place after the line and load conductors have been removed, or with the circuit breaker bolted to a metallic base which simulates the in-service mounting. Electrical Tests These tests require equipment for pole resistance measurement and for overcurrent and instantaneous tripping in accordance with NEMA Standard publication No. AB4. They are not within the scope of normal field operation.
63 11/98
Appendix
Endurances
AEndurance Without Maintenance
MASTERPACT MP or MC Mechanical Electrical 480 Vac 600 Vac 08 12,500 10,000 10,000 12 10,000 10,000 10,000 16 10,000 10,000 10,000 20 10,000 9,000 7,000 25 10,000 8,000 6,000 30 - 32 10,000 4,000 2,600 40 5,000 3,000 2,500 50 5,000 3,000 2,500 63 5,000 2,000 1,500
BEndurance With Service Maintenance

Electrical (480 Vac) or Mechanical 20,000 20,000 20,000 15,000 15,000 15,000 10,000 10,000 10,000
CEndurance Required by Standards

Frame size UL489 800 Mechanical 3,500 Electrical ANSI 500 1200 2,000 500 NS NS 1600 2,000 500 4,000 800 2000 2,000 500 4,000 800 2500 2,000 500 NS NS 3000 1,500 400 1,500 400 4000 1,500 400 1,500 400 5000 1,500 400 NS NS 6300 1,500 400 NS NS
Mechanical 12,500 Electrical 2,800
Important Notice: All endurances given are based on normal operating conditions and conventional tests: Closing and opening operations at rated current Power factor: 0.750.80 As actual conditions differ, use these values only as inspection guidelines and periodically check contact wear. Under normal operating conditions of use, as determined by UL 489 or ANSI Standards (see table C) and controlled by tests, MASTERPACT circuit breakers do not require maintenance. However, these circuit breakers exceed, without maintenance and additional costs, the endurances required by standards. See tables A and C. Service maintenance by a field service representative will extend the endurance according to table B. This service can be performed on site and consists in changing contacts, arc chutes and some other parts. Example: MP16 at 480 V requires no maintenance before 10,000 cycles (mechanical or electrical). Endurance may be increased after servicing at 10,000 operations.
64
11/98
Appendix
IEC 947-2 Interrupting Ratings
In addition to UL 489 and ANSI C37-13, MASTERPACT circuit breakers comply with the IEC 947-2 Standard as per the table below. For further information, contact a sales representative.
Type 3-Pole Ampere Rating (A) Interrupting Ratings UL489
RMS Symmetrical Amps 480 Vac 600 Vac Short-time
IEC 947-2
440 Vac Icu 690 Vac Icu
Ics
Ics
Standard Interrupting Rating

MP08 H1 MP12 H1 MP16 H1 MP20 H1 MP25 H1 MP30 H1 MP40 H1 MP50 H1 MP63 H1 800 1200 1600 2000 2500 3000 4000 5000 6300 (1) 65 kA 65 kA 65 kA 75 kA 75 kA 75 kA 100 kA 100 kA 100 kA 65 kA 65 kA 65 kA 75 kA 75 kA 75 kA 100 kA 100 kA 100 kA 50 kA 50 kA 50 kA 75 kA 75 kA 75 kA 100 kA 100 kA 100 kA 65 kA 65 kA 65 kA 75 kA 75 kA 75 kA 100 kA 100 kA 100 kA 65 kA 65 kA 65 kA 75 kA 75 kA 75 kA 100 kA 100 kA 100 kA 65 kA 65 kA 65 kA 75 kA 75 kA 75 kA 85 kA 85 kA 85 kA 65 kA 65 kA 65 kA 75 kA 75 kA 75 kA 85 kA 85 kA 85 kA
High Interrupting Rating

MP08 H2 MP12 H2 MP16 H2 MP20 H2 MP25 H2 MP30 H2 MP40 H2 MP50 H2 MP63 H2 800 1200 1600 2000 2500 3000 4000 5000 6300 (1) 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 125 kA 125 kA 150 kA 65 kA 65 kA 65 kA 75 kA 75 kA 75 kA 100 kA 100 kA 100 kA 50 kA 50 kA 50 kA 75 kA 75 kA 75 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 150 kA 150 kA 150 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 125 kA 125 kA 125 kA 85 kA 85 kA 85 kA 85 kA 85 kA 85 kA 85 kA 85 kA 85 kA 85 kA 85 kA 85 k A 85 kA 85 kA 85 kA 85 kA 85 kA 85 kA
(1) Not UL Listed.
65 11/98
Appendix
IEC 947-2 Ratings
Auxiliary and Position Switches
Voltage (V) Auxiliary Switch OF
50/60 Hz 110 240 380 480 600 DC 48 125 250 500 OF: Heavy Duty 15 10 10 10 6 5 3 3 0.5 O: Standard OFSUP: 24 Additional CE: Connected CD: Disconnected CT: Test 10 6 6 3 3 0.5 0.25 10 6 6 3 3 0.5 0.25 3 0.3 0.15 3 0.3 0.15 10 5 10 5 10 6 6 3 3 0.5 0.25
OFSUP
Overcurrent Trip Switch SDE
Ready to Close Switch PF
Position Switches CE/CD/CT
Spring Charging Motor

Rated Voltage (V)
UL 489 Listed 60 Hz 120 240 DC 24 48 125 DC IEC 947-2 50/60 Hz 100-127 200-240 24-30 48-60 100-125
Closing Coil
Rated Voltage (V)
UL 489 Listed 60 Hz 120 240 DC 24 48 125 250 DC IEC 947-2 50/60 Hz 110-127 220-250 24 48 125 250
Shunt Trip
Rated Voltage (V)
UL 489 Listed 60 Hz 120 240 480 DC 24 48 125 250 DC IEC 947-2 50/60 Hz 110-127 220-250 440-480 24 48 125 250
Undervoltage Trip
Rated Voltage (V)
UL 489 Listed 60 Hz 120 240 480 DC 24 48 125 250 DC IEC 947-2 50/60 Hz 110-127 220-250 440-480 24 48 125 250
66
11/98
Notes
67 11/98
Notes
68
11/98
Notes
69 11/98
Notes
70
11/98
Notes
71 11/98
Notes
72
11/98
Square D Company PO Box 3069, 3700 Sixth St SW Cedar Rapids, IA 52406-3069 USA Field Services: 1-800-634-2003 www.squared.com
are registered trademarks of Square D Company. POWERLOGIC, Square D and MASTERPACT, COMPACT and MULTI 9 are registered trademarks of Schneider Electric. DIGIPACT is a registered trademark of Merlin Gerin. MODBUS is a registered trademark of Schneider Automation. All other trademarks are the intellectual property of their respective companies. 0631CT9501R11/98November 98Printed in USA 1998 Square DAll Rights Reserved

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MASTERPACT Universal Power Circuit Breaker

High Short-time Current Rating: Up to 100 kA for 1 sec.

Ampere Rating (A)

Sensor Ratings (A)

High Interrupting Rating

UL1066/ANSI C3713/NEMA SG3

Standard Interrupting Rating

True Two-step Stored Energy Mechanism

Designed for No Maintenance...

But Exceeds Standards with an Easy and Reduced Maintenance

Contact Good (Circuit Breaker Closed)

Contact Worn (Circuit Breaker Closed)

M08 H2 circuit breaker 3 pole 600V 50/60Hz frame size 2000A

.92 .95 60 .98 30 1

E63335 List. UND. LAB. O CIRCUIT BREAKER

480 15 at 1,5Ir .3 .2 .1 0 off

1000 .2 320 250 1200

connected test disconnected

Front Connection of Secondary Circuits

Isolation Function by Positive Indication of Contact Status

MP20 H1 r circuit breake 3 pole z 600V 50/60H frame size 2000A

.92 .95 60 .98 30 1

E63335 List. UND. LAB. O CIRCUIT BREAKER Doles. Issue N LM-8792

480 15 at 1,5Ir .3 .2 .1 0 off

1000 .2 320 250 1200

connected test disconnecte d

9. 10. 11. 12.

Additional Features (Options)

STR 28D Control Unit for General Application

3000 A 3200 A 4000 A 5000 A

6300 A Instantaneous Pickup

Built-in Ammeter (Optional)

Bar Graph Indication Control Power

Fault or Alarm Indicators

STR 38S Control Unit for Selective Application

max. tr Ih fault th Im fault tm I

1000 .2 .2 .1 .1 1200 on I2t off

Ground-fault Protection (Option T or W) (4)

Fault Indicators (Option F)

Built-in Ammeter (Option I)

STR 58U Control Unit for Universal Application

120 .92 .95 60

xIn Ih 1200A Max th

1000 .2 .2 .1 .1 1200 on I2t off .93 .95 .98

Overcurrent ProtectionRMS Sensing

0.941.883.757.501530s at 6 x Current Setting

Thermal Memory as Standard with Min./Max. Selector Rating Plug

Current Sensor 250 A 400 A 600 A

Ground-fault Pickup Ground-fault Delay Short-time Pickup Short-time Pickup

800 A 1200 A 1600 A 2000 A

3000 A 3200 A 4000 A 5000 A 6300 A Short-time Pickup Delay bands

Ground-fault Protection (Option T or W) (2)

Fault Indicators (Option F)

Built-in Ammeter (Option I)

Load Monitoring (Option R)

Outputs for Communication through DIGIPACT System (Option C)

Ir xIn Im xIo t I xIn Ih xIn xIo

Ic2 xIr xIr

STR Trip Units

STR Trip Unit with Thermal Memory 12

STR Trip Unit without Thermal Memory

Main Circuit Breaker