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5831 PVC Cable
5831 PVC Cable
( Reaffirmed 2001 )
First Revision )
UDC 621.315.221.8:621.315.616.96[678.743.22]
s#pmbn 1984
IS : 5831.1984
Indian Standard
SPECIFICATION FOR PVC INSULATION AND SHEATH OF ELECTRIC CABLES
( First Revisiop )
Power Cables Sectional Committee, ETDC 59
SEIRI M. L. DON~RE
Chairman
Members SHRI J. P. ANAL S HRI B. P. RAI ( Alternate) S HRI M. R. BEAT SHRI D. K. BASU ( Alternate ) CHIEF ENGINEER ( EL E C T R I C A L ) I WORKS S URVEYOR o F ( ELECT ) V ( Alternate ) D R K. DAS G U P T A
M-3, Satyam, 88, Sion Circle, Bombay Represent&g Bharat Heavy Electricals Ltd, Hyderabad Tata Consulting Engineers, Bombay Central Public Works Department, New Delhi Calcutta Electric Supply Corporation ( India ) Ltd, Calcutta
S HRI P. NEOQI ( Alternate ) Central Power Research Institute, Bangalore D IRECTOR S HRI M. C. RATRA (Alternate ) S AFETY Directorate General of Mines Safety, Dhanbad D IRECTOR OR M I N E S ( ELECT ) ( HQ ) D IRECTOR OF, MINES SAFZTY ( ELECT ) ( Alternate ) Cable and Conductor Manufacturers Association S HRI R AVI K. DU T T of India, New Delhi SHRI S. R. SARAN ( Alternate ) Indian Cable Co Ltd, Jamshedpur SIIRI P. Grrosu SHRI K. V. R. Rao ( Alternate ) Cable Corporation of India Ltd, Bombay SHRI M. M. H~NAVAR \ SIIRI S. R. PAUMAN~BHAN ( Alternate J Directorate of Technical Development & ProducSI~I D. K. J AIN tion ( Air ), New Delhi SIII~I V. K. Snanaa~ ( Alternate ) Bombay Suburban Electric Supply Ltd, Bombay SIII<I K. S. Josrrr Srirtr R. K. Ssaoa~ ( Alternate ) ( Continued on page 2 ) @ CoPYright 1984 BUREAU OF INDIAN STANDARDS This publication is protected under the Indian Copyright Act (XIV of 1957 ) and reproduction in whole or in part by any means except with written permission of the publisher shall be deemed to be an infringement of copyright under the said Act.
IS:!X?l- 1984
( Continuedfrom page 1
Members Representing SHRI S. L. KA K R A R Universal Cables Ltd, Satna SHRI R. C. AQRAWAL ( Alternate ) S HRI R AJ K. MI T A L Delhi Electric Supply Undertaking, New Delhi SHRI V. K. SAEHUJA (Alternate ) S HRI R. V. NA R A Y A N A N Directorate General of Supplies & Disposals ( Inspection Wing ), New Delhi S HRI D. R. C HANDRA ( Altevuzte ) S HRI H. M. PAI The Federation of Electricity Undertakings of India, Bombay SEEIMATI C. BALI~A ( Alternate ) SHRI S. N . PARWAL The Premier Cable Co Ltd, Eranakulam ( Kerala ) Asian Cables Corporation Ltd, Bombay S HRI A. K. RA~AN S HRI S. M. SA E H A L K A R Bombay Electric Supply & Transport Undertaking, Bombay S HRI S. V. U PASANI ( Alternate ) S HRI L. K. SAN~HI Fort Gloster Industries Ltd, Howrah SHRI A. S. BZIATTACHARJEE ( Alternate ) Controllerate of Inspection Electronics, Bangalore LT-COL S. R. SEN S HRI S. K. MALHOTRA C Alternate ) Punjab Research Institute, Rajpura D R M. S. SUKIIIJA National Test House, Calcutta SHRI U. S. VERMA S RRI R. RAI~AERISIXNA ( Alternate ) Oriental Power Cables Ltd, Kota S HRI K. G. WARRIER S HRI B. K. M UNDHRA ( Alternafc) Director General, IS1 ( Ex-o&id Mumber ) S HRI S. P. SAC~DEV, Director ( Elec tech ) Secretary S HRI K. M. B H A T I A Senior Deputy Director ( Elec tech ), IS1
Fort Gloster Industries Ltd, Howrah Members S HRI A. S. B HATTACHARJEE ( Alternale to Shri L. K. Sanghi ) The Calcutta Electric Supply Corporation SHRI B. R OY CHOWDHURY ( India ) Ltd, Calcutta S HRI P. NEO~I ( Alternate ) Indian Cable Co Ltd, Jamshedpur S HRI P. GHOSR S HRI K. V. R. R AO (Alternate ) Cable Corporation of India Ltd, Bombay SHRI M. M. HO N A V A R S RRI S. R. PADMANABHAN ( Alternate ) Universal Cables Ltd, Satoa S HRI S. L. KA K K A R SHRI R. C. AORAWAL ( Altsmafe ) The Ahmedabad Electricity Co Ltd, Ahmadabad S HRI J. V. ME H T A Oriental Power Cables Ltd, Kota S HRI B. K. MIJNDHRA Delhi Electricity Supply Undertaking, New Delhi S HRI A. S. PINTO Industrial Cables ( India ) Ltd, Rajpura S HRI S. R. SA R A N
SlsRIL.K.SANQHI
IS:5831-1984
Indian Standard
SPECIFICATION FOR PVC INSULATION AND SHEATH OF ELECTRIC CABLES
( First Revision)
0. FOREWORD
Standards Institution on 30 April 1984, after the draft finalized by the Power Cables Sectional Committee had been approved by the Electrotechnical Division Council. 0.2 This standard was originally published in 1970 with d view to bring under a single cover the various requirements for PVC insulation and sheath of different types of cables. 0.3. This revision has been undertaken to update it in the li~llt of further experience and developments and to align with international practice, where appropriate. Details about methods of test have been, by and large, taken out from this standard and are now covered in a separate standard, to which reference has been made at appropriate places. U.4 This standard is complementary to the individual specification for different types of cables. 0.5 In preparing this standard, considerable assistance has been derived from IEC Publication 502 ( 1983 ) Extruded solid dielectric insulated power cables for rated voltages from 1 kV up to 30 kV , issued by the International Electrotechnical Commission ( IBC ) . 0.6 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test shall be rounded off in accordance with IS : 2-1960*. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard. *Rules for rounding off numerical values ( revised ).
0.1 This Indian Standard ( First Revision ) was adopted by the Indian
IS : 5831. 1984 1. SCOPE 1.1 This standard specifies the physical and electrical requirements for PVC insulation and sheath of electric cables.
1.2 The types of PVC compounds covered by this standard are given below: General purpose insulation for maximum rated conductor Type A temperature 70C intended for cables with rated voltages U,/U up to and including 3.313.3 kV. General purpose insulation for maximum rated conductor Type B temperature 7OW intended for cables with rated voltages U,/U above 3-313.3 kV. Heat resisting insulation for maximum rated conductor Type C temperature 85C intended for cables with rated voltages up to and including 1 100 volts. Type ST1 General purpose sheath intended for use in cables operating at a maximum rated conductor temperature 70C. Type ST2 Heat resisting sheath intended for use in cables operating at a maximum rated conductor temperature 90C. 2. TERMINOLOGY
2.0 For the purpose of this standard, the definitions given in IS : 1885
( Part 32 )-1971* shall apply, in addition to the following. 2.1 Variation - Difference between the median value obtained after ageing and the median vaIue obtained without ageing, expressed as a percentage of the latter. 3. COMPOSITION 5.1 The insulation or sheath shail consist of a compound based on one of the following materials, which have been suitably compounded and processed to meet the requirements of this standard: a) Polyvinyl chloride ( PVC ), b) Suitable co-polymers of which the major constituent shall be vinyl chloride, c) Mixture of (a) and (b). 4. TEST
REQUIREMENTS
Tables 1 and 2 respectively, to the extent specified in the relevant cable standard.
+Electrotechnical vocabulary : Part 32 Cables, conductors and accessories for electric SUPPlY -
4.1 The insulation and sheath shall satisfy the test requirements stated in
IS : 5831 - 1984
TABLE 1 T EST TEST REQUIREMENTS FOR PVC INSULATION ( c1uusc 4.1 ) SL No. U NIT T YPE OF INSULATION ~~~~~h~_~~~~ C A B M ETHOD OB TE S T ~zz?G:. OB IS: 10810+ ) (7) 43
(1)
(2)
(5) 1 x 1014
(6)
1 x 10s I x 1010
i) Volume resistivity, Min a) at 27C ($81 Note 1 ) b) at maximum rated temperature ( ice 1.2 ) ii) Insulation resistance constant, Min a) at 27*C ( see Note 1 ) b) at maximum rated temperature ( se.9 1.2 ) iii) Without ageing a) Tensile strength, Min b) Elongation at break, Min iv) After ageing in air oven f Tempera1 ture (tolea) Treatment { rance [Duration b) Tensile strength 1) gfiue after ageing, 2) Variation, Max c) Elongation at break 1) Vr&ue after ageing, 2) Variation, Max v) Loss of mass in air oven [Tempera1 tllre ( tolea) Treatment{ rance
I x 1011
43 MQkm MS&km 367 0.037 367 037 36.7 0.037 7 N/mms percent 125 150 12.5 135 125 125 II C 80 100 135
I rt2C)
7 125 f 20 150 f 20 80
7 125 f 25 125 f 25 -
7 125 f 25 125 * 35 10
I. ,!:,:I2
days
( conrirmd )
ISr!ml-1984
TABLE I SL No. TEST REQUIREMENTS FOR PVC INSULATION - Contd TEST UNIT T YPE OB INEIULATJON F-_-h_---~ B C A METHOD T EST ( R EB TO P ABT No. OP IS : 108105 )
OF
(1)
(2)
Test temperature ( tolerance f 2C ) Time under load ( MC Note 2 ) First case Second case Depth of indentation, Max
(3) C
(4) 80
(5) 80
(6) 95
(7) 15
hours
hours percent
4 6 50
6 50
6 50 14
r TemperaI ture (tolea) Treatment{ rance I *2c) [Duration b) Visual examination viii) Shrinkage test r Tempera) ture ( tolea) Treatment { rance LDuration b) Shrinkage, Max ix) Cold bend test
(for diameter < 125 mm)
150
150
150
hour C
I f 2C)
minutes percent
15 4
15 4
15 4 20
a) Test temperature ( tolcrancc * 2C ) b) Visual examination x) C o l d i m p a c t trst ( for d i a m e t e r > 12.5 IllIn )
- 15
- 5
- 15
b) Visual examination
( Continued )
6
Isr5831-1984
TABLE
(1)
xi) xii)
(2)
Colour fastness to daylight exposure, Mitt Colour fastness to water C Tempera1 ture ( tolea) Treatment{ rance
(8)
rating
(4) 4
(5) 4
(8) 4
(Duration hours b) Visual examination xiii) Thermal stability C a) Test temperature ( tolerance * 05OC ) minutes b) Time, Min xiv) Bleeding and blooming test ( TemperaC ( ture ( tolea) Treatment{ rance I f 2C) 1 Duration hours b) Observation Water absorption test ( gravimetric ) f TemperaI t u r e ( totea) Treatment { rance
I f 2OC)
48 48 48 fret from traces of colour ( w Note 4 ) 200 80 50 200 100 50 200 100 19 50
xv)
*Cl
85
I l PC 1 1 Duration
days mg/cms
14 10
NOTE 1 - V o l u m e resis_tivity and insulation resiattnce tests mpy be done at room temperature instead oi 27C. However, in case of doubt or disputr, the test results shall bc confirmed by testing at 27C. N OTE 2 - Time under load: First case- Cab1t.s having a rated voltage not exceeding 3*3/3*33 kV and a wnductor cross-section notexceeding 35 mm*. Second cate-Cables not covered under first case. Now 3 - Undrr preparation. In the meantime, test method given in Appendix A shall be folloued. Norr~ 4 - Under p r e p a r a t i o n . I n t h e m e a n t i m e , t e s t m e t h o d s g i v e n i n Appendix U shall be followed. *Methods of tryst for cables.
1s : 5831 - 1984
TAELE 2 TEST REQUIREMENTS FOR PVC SHEATH
( Clause 4.1
TEST l%.
UNIT
(1)
(2)
i) Without ageing a) Tensile strength, Min b) Elongation at break, Min
ii) After ageing in air oven r Temperature ( tolea) Treatment .! rance i f 2oc) 1Duration b) Tensile strength 1) Value after ageing, Min 2) Variation, Max c) Elongation at break 1) Value after ageing, C 80 100
11
Min
2) Variation, Max iii) Loss of mass in air oven (TemperaI ture ( tolea) Treatment{ rance I f 2C) (Duration b) Loss of mass, MUX iv) Hot deformation test a) Test temperature ( tolerance l 2C ) b) Time under load ( see Note 1 ) First case Second case c) Depth of indentation, Max C
days mg/cma
7 2 80
7 2 15 30
: 50
ti 6 50 ( Confinucd )
fSr5831-1984
TABLE 2 SL No. TEST REQUIREMENTS FOR PVC SHEATH - Confd U NIT TYPEOFSHEATH _-h_l-y ST1 ST2 (4) 150 (5) 150 M ETHOD OF T EST f REPTO I S : 10810* ) (6) 14 C
PAR;
TEST
No.
OP
(1)
(2)
(TemperaI ture f tolea) Treatment{ ran& I * 2C ) 1Duration b) Visual examination
(3)
hour -
No rigyc;racks or 12
vi) Shrinkage test CTempera1 ture ( tolea) Treatment{ rance I -f 2 C ) LDuration b) Shrinkage, M UX vii) Cold bend test for diameter < 125 mm 1) Test temperature ( tolerance * 2C b) Visual examination viii) Cold impact test for diameter > 12.5 mm a) Test temperature ( tolerance * 2C ) b) Visual examination ix) Colour fastness to daylight exposure, Min x) Colour fastness to water f TemperaI ture ( tolea) Treatment{ rance i 2C ) i, Duration b) Visual examination C 70 70 C 150 150
minutes percent
15 4
15 4 20
- 15
- 15
18 ( See Note 2 )
hours -
48
48
ISr!5831- 1984
TABLE 2 TEST REQUIREMENTS FOR PVC SHEATH - Contd SL No. TEST U NIT T YPE OF S HEATH ~---_*_-~~ ST1 ST2 (4) 200 40 50 (5) 200 80 19 C 50 M ETHOD OF T EST ( REP TO P ART No. O F IS : l;)lo* ) ( See Note 3)
(1)
(2)
a) Test temperature ( tolerance f 05% bj Time, Min
(3) OC minutes
I f 2C) 1 Duration
hours
72
72
b) Observations
( Under consideration )
First case-4 hours for test piece having an outer diameter not exceeding 125 mm. Second case--6 hours for test piece having an outer diameter exceeding 125 mm. NOTE 2 - Under preparation. In the meantime, test method given in Appendix A shall be followed. N OTE 3 - Under preparation. In the meantime, test method given in Appendix B shall be followed. *Methods of test for cables.
10
IS: !%831-1984
A-l. A piece about 100 mm long of insulation or sheath is out into small
k3 : 5831 - 1984
c) The glass tube shall be placed into the heating apparatus, as specified in B-1.3, which has already attained the test temperature specified. The glass tube shall be inserted. into the heating apparatus for a depth of 60 mm.
The time taken for the universal indicating paper to change colour from a pH value of 5 to a pH value of 3 shall be measured, or the test continued for the specified duration without the colour change occurring. The colour change point shall be considered to have been reached when the red colouring of the universal indicating paper characteristic of a @H value of 3 is just becoming visible. The universal indicating paper shall be renewed ( especially for long duration stabilities ) towards the end of the expected test time every 5 to 10 min, so that the change point is better visible.
B-3. Evaluation B-3.1 The average value of the thermal stability times of the three samp
les shall not be lower than the value specified in Table 1 or Table 2 as applicable.
12
BUREAU OF INDIAN STANDARDS Headqiarters: Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002 Telephones: 323 0131, 323 3375,323 9402 Fax : 91 11 3234062,91 11 3239399,91 11 3239382 Telegrams : Manaksanstha (Common to all Offices) Central Laboratory: Telephone 8-77 00 32 Plot No. 2019, Site IV, Sahibabad Industrial Area, Sahibabad 201010 Regional Offices: Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002 Eastern : 1114 CIT Scheme VII M, V.I.P. Road, Maniktola, CALCUTTA 700054 Northern : SC0 335-336, Sector 34-A, CHANDIGARH 160022 Southern : C.I.T. Campus, IV Cross Road, CHENNAI 600113 TWestern : Manakalaya, E9, Behind Marol Telephone Exchange, Andheri (East), MUMBAI 400093 Branch Offices: Pushpak, Nurmohamed Shaikh Marg, Khanpur, AHMEDABAD 380001 $ Peenya Industrial Area, 1st Stage, Bangalore-Tumkur Road, BANGALORE 560058 Gangotri Complex, 5th Floor, Bhadbhada Road, T.T. Nagar. BHOPAL 462003 Plot No. 62-63, Unit VI, Ganga Nagar, BHUBANESHWAR 751001 Kalaikathir Buildings, 670 Avinashi Road, COIMBATORE 641037 Plot No. 43, Sector 16 A, Mathura Road, FARIDABAD 121001 Savitri Complex, 116 G.T. Road, GHAZIABAD 201001 5315 Ward No:29, R.G. Barua Road, 5th By-lane, GUWAHATI 781003 5-8-560, L.N. Gupta Marg, Nampally Station Road, HYDERABAD 500001 E-52, Chitaranjan Marg, C-Scheme, JAIPUR 302001 1171418 8, Sarvodaya Nagar, KANPUR 208005 Seth Bhawan, 2nd Floor, Behind Leela Cinema, Naval Kishore Road, ,LUCKNOW 226001 NIT Building, Second Floor, Gokulpat Market, NAGPUR 440010 Patliputra Industrial Estate, PATNA 800013 T.C. No. 1411421, owringhee Approach, PO. Princep Street, lty Chambers, Grant Road, MUMBAI 400007 550 1348 839 49 55 55 40 21 40 36 27 21 01 41 8-28 88 01 8-71 19 96 541137 201083 37 29 25 21 68 76 2389 23 52 5: 71 26 23 05 32 36 35 621 17 271085 309 65 28 222 39 71 323 76 17 337 86 62 60 38 43 235 23 15 832 92 95
AMENDMENT NO. 1
APRIL 1985
(First Revision) [Page 5, Table 1, SZ No,(v), itm (a)] - Insert the following after this iten:
(1)
(2)
(3)
(4)
(5)
(6)
(7)
I
b) Loss of mass,
MZX
m&cm2
[Page 6, Table I, SZ No, (vi), itm (b), first case, co1 (611 - Substitute '4' for '-'. [Page 7, Table 1, LZ No. (xv)]:
a) - Substitute 'tolerance' for 'toterance'.
b) - Substitute 'absorbed' for 'absortd'. [Page 8, Table 2, 5'2 No.(iv), item(a), co2 (5)] abstitute '80' for '30. ,kTge 11, clause A-l, line 1) - Substitute 'cut' fop
I0 (Page 11, clause B-1.1, 'line 1) - Substitute 'Glass' for 'Class'.
(ETDC 59)
Printed a! Simco Printing Press, Delhi, India
AMENDMENT NO. 2
INSULAT ION A ND
DECEMBER 1995.
Type II General purpose insulation for maxiinum rated conduct o r temncruture 7 0 C intended Tar flexible c a b l e s wit)1 up to and including R-3/3*3 kV. the Iollowi~r~ new pata for Type S.13 sheath intended for use in flexible at maximum rated conductor tem-
_I..
I able 1 ( Conriftued )
Upi1
-_
1 ype of III~ullltlOll
(3)
4 I
/
,* n) Trcnlmcnl
IclllpcI;llurc
c 0 ,
Ch)3 N/IIWP
( tnlcrawe f 2C ) { Dur:ltion h) Trn*ilc strength I ) Valua ofltr~a~csit~g. Afln 1 : 2) Variation. Ai8.r I!) Elongalion 1; blc;lk I) Vnluc alter nl:uinl~, AfIn ,2) Variation, dfw in
7) Losvotninss
.; I
EO 7 2
!\(I
tl3ys mg/cm*
VI)
a) Test tcmpcr:il~~rc
( lolcrluce f 2X ) b\ Tinlr nnder land ( .le~ Note 2 ) 1) Firal case 2) scconh CnFC
C) Depth of lllde~~lilli()ll. hfo.r
; 2:
bows
IloIlrs
4 65
I 50 J No signs ol cracks or scales 150
vii) ..__
. . .
.
15
6
-15
No signs of cr.tckc 01
scnlcs x)
No signs of cracks or
SCillhJ
Inhle 1 ( Cortclrded )
Unit Type of lnsulrllon c---h-___.__ (;I 4
(1)
xi) xii)
(3)
rating
C Irorirs _xiii)
it) 'ICSI lel~lpClilllllC ( ll~1CIilllCC * 0'5C)
C
Minute CT
2C )
b) Iirtle, Olin xiv) lllccdiug nutl bloon~ing Ic5l leilll)L I :Ilurc a) I rcnlincul 1 ( tolcralKc f t. I)ur:iliou 11) Oh~ci\alioli
80
hours --
xv)
C
di1J.S nlg,clll~
l~ll~illic~ll
Substitute
a(,~ for
( Pn,f~es 8 , 9 (I) tl IO. Tit/j/c 2 ) -.-- Add t h e fullcl\\ing [es! Require_ II\CII~S for tlw IICW f\C COIU~WLIII~ Type ST3 u n d e r column heading 1 ypc of SI~CIIIII :I\ rol 6 (:I Illis iiI\>le ant1 r e n u m b e r t h e existing ~01 6
3s Cfll 7 :
S1 No.
Test
(1)
b
(2)
ii)
N/ inni
pclctlrt
pclcellt pxcclll
I 50 f 20
X0 7 20 70
iii)
0.
tlnys
lll~!Iclrl~
iv)
t '
21 sccollcl c:1rc
C)
hours hours
2C )
pcrccii( C hour -
b) Visllal
1 I~uralinn cx;miin:itinn
vi)
"C
- I5 Nn signs 01 crilcks or
sc:lIc~
,
-
1~) \i~rl;il
biii)
for di:)melcr
y:
(.
IIOIII~ -
I
hlinulec
so
72 N o ;lyprcciable stainitip, or indic:ltor coiiipound or filler paper