Report on training at JSW Tarapur.

Roles of a Quality Inspector strictly comprises of Inspection and performing online testing. The Galvanizing line is continuous making both the roles a simultaneous equation. Online Inspection is done to ensure quality product to the customers and tests are performed as per the requirement Quality norms. !ome defects that "e encountered during our short tenure are as follo"s# $. Uncoated Spots/Black Spots %!ample collected&. '. Over Chromic/No Chromic Band %!ample collected&. . !ent "ark. #. $dherence %ail. (. !ross &atches %!ample collected&. ). %eather' "ark %!ample collected&. (. Roll "ark. ). %old "ark. *. +dge Over Coating. $*. No,,le -ine "ark %!ample collected&. $$. "etal Spots %!ample collected&. $'. Scratches .rom /nput %!ample collected&. $+. 0inc &itting %!ample collected&. Tests performed to ensure the "ell being of mechanical properties are# $. Bend Test1 ,nsures that the material is adherence proof even if bent under e-treme forces. '. &anelling Test1 ,nsures no stretcher strain marks appear on the surface "hen sub.ected to dra". +. $nti2%loating Test1 Ob.ective similar to panelling test but a little less severe than the panelling test. /. -ock %orming Test1 0ess severe 1end test. (. /mpact Test1 ,nsures dra"ability "hen sub.ected to sudden impact force of $) 2oule. ). Coating Test1 To check the amount of coating satisfies customer3s requirement. 4. UT" Test1 To estimate and check the 5!6 T! and ,longation of the given specimen. 7. 3ardness Test1 To check "hether the hardness matches "ith customer3s demand.

4arun "ishra