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INTRODUCTION

WALWORTH is one of the most important industrial valve manufacturers in Mexico and the world. Founded in 1842, WALWORTH has dedicated itself to the design and manufacture of an array of valves for fluid control. We satisfy varied industry and customer requirements by adhering to the highest quality standards. WALWORTH relies on its broad experience in supplying valves to the petrochemical, chemical, gas, petroleum, nuclear energy generation, pulp and paper, water, cryogenic and geothermal industries, among others. WALWORTH has developed an extensive range of production and products in order to satisfy the different needs of the world valve market, including Gate, Globe, Check, Trunnion Mounted, Floating Ball, Plug, Safety and Relief, Pressure Seal and Slab Gate valves in materials such as Cast and Forged Steel, Iron, Bronze, special alloys with different trims and any requirement that may be requested by our customers. Our Quality Assurance System has allowed WALWORTH to be certified under strict international standards such as API, ANSI, ASME, ASTM, MSS, NACE, AWWA, BSI, CSA and ISO-9001:2000, among others. The system requires a rigorous quality control and selection of raw materials from approved vendors, as well as control over the manufacturing process. WALWORTH has been granted the right by API (American Petroleum Institute) to use the official API monogram on its products manufactured to API Specification 6A and API Specification 6D. Another important element of WALWORTH valves is their identification and traceability. Each valve is issued an identification number and an identification plate with the part information. The identification number enables WALWORTH to monitor the product as it goes through the production process and provides traceability to materials used in the manufacturing process. The WALWORTH team relies on extensive experience. WALWORTHs main manufacturing facility located in Mexico consists of more than 500 employees, state-of-the-art technology and sophisticated equipment, manufacturing the highest quality product at competitive prices.

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Index
Introduction Walworth Quality API 6D Trunnion Mounted Ball Valves Trunnion Valve Design Features Trim Materials API 6D Ball Valve Class 150, 2 to 14 API 6D Ball Valve Class 150, 16 to 32 API 6D Ball Valve Class 300, 2 to 14 API 6D Ball Valve Class 300, 16 to 32 API 6D Ball Valve Class 600, 2 to 14 API 6D Ball Valve Class 600, 16 to 48 API 6D Ball Valve Class 900, 2 to 10 API 6D Ball Valve Class 900, 12 to 24 API 6D Ball Valve Class 1500, 2 to 16 Floating Ball Valves Floating Valve Design Features Trim Material Floating Ball Valve Class 150, 1/2 to 8 Floating Ball Valve Class 300, 1/2 to 8 Standard Class Pressure-Temperature Rating Seat Material Chemical Composition and Mechanical Properties Top Mounting Dimensions and Stem Torque NACE Service Valves Accessories Gear Operators Material Selection Applicable Standards and Codes Terms and Conditions Figures Index API 6D Class 150 Ball Valve API 6D Class 300 Ball Valve API 6D Class 600 Ball Valve API 6D Class 900 Ball Valve API 6D Class 1500 Ball Valve Cast Body Floating Ball Valve Class 150 Cast Body Floating Ball Valve Class 300 NUMBERING SYSTEM FOR Walworth BALL VALVE FIGURES
X X X X 1 2 3, 4, 5, 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29, 30, 31, 32, 33, 34, 35 36 37

Figure
8112, 8113, 8122, 8123 8312, 8313, 8322, 8323 8612, 8613, 8622, 8623 8912, 8913, 8922, 8923 8512, 8513, 8522, 8523

Pg. 8, 9 10, 11 12, 13 14, 15 16 20 21

7112 , 7113 , 7122 , 7123

7312 , 7313 , 7322 , 7323

MODEL 7 = Floating Ball 8 = API-6D Ball

1 3 6 9 5 2

PRESSURE = 150 = 300 = 600 = 900 = 1500 = 2500

OPERATOR 1 = Wrench 2 = Gear Operator 3 = Pneumatic Actuator Electric Actuator Hydropneumatic Actuator

ENDS 2 = Raised Face Flange 3 = Ring Type Joint Flange 4 = Butt Weld (WE)

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API 6D TRUNNION MOUNTED BALL VALVES


DESIGN FEATURES
Full Bore Reduced Bore (Optional) Three-piece body Forged Steel or Cast Steel Construction Bolted Body Integral Welded Body (Optional) Trunnion Mounted Design API-6FA/API-607 Fire-Tested

Emergency sealant injection fitting prevents leakage from the stem. Double O Ring seal prevents leakage from stem area.

O Ring and gasket combination prevents leakage from body joint area.

Blow Out Proof Stem.

Sealant injection fitting with internal check valve for emergency seat sealing. Secondary metal to metal sealing meets fire safe requirements. Floating spring loaded seats to assure sealing even at low pressure.

WALWORTH Ball valve design with steel Trunnions and Teflon-Moly coated steel bearings to assure low torque operation. The stem has an Anti-Static System to prevent sparks when opening and closing the valve. The WALWORTH Ball valve is designed with a Continuous Full Bore which allows passage of tools while avoiding turbulence and fluid pressure drop through the valve. The valve does not need lubrication in normal operating conditions. However, a leak through the seat seal can be stopped by injecting light grease sealant through the seat sealant fittings in the valve body.

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DESIGN FEATURES
DESIGN FEATURES
Blow Out Proof Stem The Stem is separated from the Ball. The lower end of the Stem has an integral T-shape designed to be blow out proof. Anti-Static Device A spring loaded grounding ball ensures the electrical continuity between the Ball, Stem and Body to avoid sparks during the opening and closing of the valve.

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DESIGN FEATURES
DESIGN FEATURES
Fire Safe Design The gaskets and stem seals are long lasting and resistant to high temperature. However, the seat has a secondary metal to metal seal which minimizes leaks in case of erosion of the seat seal or fire.

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DESIGN FEATURES
Emergency Seal System
Emergency Seal System For 6 and greater the valves are supplied with a stem sealant fitting and a seat sealant fitting for each seat. Internal or external leaks may be eliminated by injecting plastic packing through the stem sealant fitting or light grease sealant through the seat sealant fitting. Each sealant fitting has a double ball check valve under each fitting that eliminates the back pressure due to the internal pressure.

DESIGN FEATURES
Double Block and Bleed Walworth Trunnion Ball valves provide a positive seal at both upstream and downstream independently. Since pressure on each side of the Ball is blocked from the body cavity, a pressure releasing device can be used by an operator to check the integrity of the upsteam and downstream seats.

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DESIGN FEATURES
DESIGN FEATURES

Welded Body Detail (Optional)

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TRIM MATERIALS
TRIM MATERIALS
No.
1 BODY 2 END 3 BALL 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 * 21 22 23 * 24 25 26 27 28 29 30 31 32 33 34 35 * 37 * 36 UPPER TRUNNION LOWER TRUNNION STEM RING RING INSERT SEAT SPRING SEAT "O" RING STEM "O" RING TRUNNION "O" RING BODY "O" RING BACK UP BODY GASKET PACKING BOX ADAPTER PLATE STEM WASHER TRUNNION BEARING BEARING RELIEF PLUG SEAT SEALANT FITTING STEM SEALANT FITTING DRAIN PLUG ANTI-STATIC SPRING ANTI-STATIC BALL STUD BOLT HEX NUT SOCKET BOLT KEY STUDS AND NUTS STUDS AND NUTS SUPPORT LIFT EYE GEAR OPERATOR IDENTIFICATION PLATE LOGO PLATE

Part

Standard
ASTM A105 ASTM A216 WCB ASTM A105 ASTM A216 WCB ASTM A105/ENP ASTM A216 WCB/ENP AISI 4140/ENP AISI 4140/ENP AISI 4140/ENP ASTM A105/ENP PTFE, NYLON INCONEL X-750 VITON VITON VITON VITON TEFLON GRAPHITE ASTM A105 ASTM A105 316+TEFLON+MOLY 316+TEFLON+MOLY 316+TEFLON+MOLY CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL INCONEL X-750 STAINLESS STEEL ASTM A193 B7 ASTM A194 2H ASTM A574 CARBON STEEL
ASTM A193 B7/ ASTM A194 2H ASTM A193 B7/ ASTM A194 2H

Stainless Steel
ASTM A182 F316 ASTM A351 CF8M ASTM A182 F316 ASTM A351 CF8M ASTM A182 F316 ASTM A351 CF8M ASTM A182 F316 ASTM A182 F316 ASTM A564 Gr. 630 17-4PH ASTM A182 F316 PTFE, NYLON INCONEL X-750 VITON VITON VITON VITON TEFLON GRAPHITE ASTM A182 F316 ASTM A182 F316 316+TEFLON+MOLY 316+TEFLON+MOLY 316+TEFLON+MOLY STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL INCONEL X-750 STAINLESS STEEL ASTM A193 B8 ASTM A194 8 STAINLESS STEEL STAINLESS STEEL
ASTM A193 B8M/ASTM A194 8 ASTM A193 B8M/ASTM A194 8

Sour Service (NACE)


ASTM A105 ASTM A216 WCB ASTM A105 ASTM A216 WCB ASTM A105/ENP ASTM A216 WCB/ENP AISI 4140/ENP AISI 4140/ENP AISI 4140/ENP ASTM A105/ENP PTFE, NYLON INCONEL X-750 VITON VITON VITON VITON TEFLON GRAPHITE ASTM A105 ASTM A105 316+TEFLON+MOLY 316+TEFLON+MOLY 316+TEFLON+MOLY CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL INCONEL X-750 STAINLESS STEEL ASTM A193 B7M ASTM A194 2HM ASTM A574 CARBON STEEL
ASTM A193 B7M/ASTM A194 2HM ASTM A193 B7M/ASTM A194 2HM

Low Temperature Service


ASTM A350 LF2 ASTM A352 LCB ASTM A350 LF2 ASTM A352 LCB ASTM A350 LF2/ENP ASTM A352 LCB/ENP AISI 4140/ENP AISI 4140/ENP AISI 4140/ENP ASTM A350 LF2/ENP PTFE, NYLON INCONEL X-750 VITON VITON VITON VITON TEFLON GRAPHITE ASTM A350 LF2 ASTM A350 LF2 316+TEFLON+MOLY 316+TEFLON+MOLY 316+TEFLON+MOLY CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL INCONEL X-750 STAINLESS STEEL ASTM A320 L7M ASTM A194 7M ASTM A574 ASTM A182 F304
ASTM A320 L7M/ ASTM A194 7M ASTM A320 L7M/ ASTM A194 7M

CARBON STEEL CARBON STEEL IRON/CARBON STEEL STAINLESS STEEL STAINLESS STEEL

CARBON STEEL CARBON STEEL IRON/CARBON STEEL STAINLESS STEEL STAINLESS STEEL

CARBON STEEL CARBON STEEL IRON/CARBON STEEL STAINLESS STEEL STAINLESS STEEL

CARBON STEEL CARBON STEEL IRON/CARBON STEEL STAINLESS STEEL STAINLESS STEEL

ENP = ELECTROLESS NICKEL PLATED * NOT SHOWN

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API 6D TRUNNION MOUNTED BALL VALVES


DESIGN FEATURES
Full Bore Reduced Bore (Optional) Three-piece body Forged Steel or Cast Steel Construction Bolted Body Integral Welded Body (Optional) Trunnion Mounted Design Gear Operator 6 and Larger

CLASS 150

B
B

D
D

E
E

A
A

LEVER
Figure
8112 8113

GEAR OPERATOR
End
Raised Face Ring Joint

Figure
8122 8123

End
Raised Face Ring Joint

DIMENSIONS AND WEIGHTS VALVE SIZE


D

MM INCHES
MM

51 2
51 2.00 178 7.00 191 7.52 159 6.25 168 6.63 400 15.75 28 62

76 3
76 3.00 203 8.00 216 8.50 197 7.75 206 8.13 600 23.62 54 119

102 4
102 4.00 229 9.00 241 9.49 216 8.50 219 8.62 850 33.46 80 176

152 6
152 6.00 394 15.50 406 15.98 305 12.00 219 8.62 461 18.13 203 448

203 8
203 8.00 457 18.00 470 18.50 343 13.50 226 8.90 461 18.13 289 637

254 10
254 10.00 533 21.00 546 21.50 381 15.00 259 10.20 461 18.13 450 992

305 12
305 12.00 610 24.00 622 24.49 419 16.50 311 12.24 705 27.75 588 1296

356 14
337 13.25 686 27.00 699 27.52 457 18.00 348 13.70 705 27.75 814 1795

INCHES
A RF MM

INCHES
A RTJ MM

INCHES
B MM

INCHES
E MM

INCHES
C MM

INCHES
WEIGHT KG LB

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API 6D TRUNNION MOUNTED BALL VALVES


DESIGN FEATURES
Full Bore Reduced Bore (Optional) Three-piece body Forged Steel or Cast Steel Construction Bolted Body Integral Welded Body (Optional) Trunnion Mounted Design Gear Operator 6 and Larger

CLASS 150

D
E

GEAR OPERATOR
Figure
8122 8123

End
Raised Face Ring Joint

DIMENSIONS AND WEIGHTS VALVE SIZE


D

MM INCHES
MM INCHES

406 16
387 15.25 762 30.00 775 30.51 559 22.00 417 16.42 800 31.50 1580 3483

457 18
438 17.25 864 34.00 876 34.49 600 23.63 453 17.83 800 31.50 2434 5366

508 20
489 19.25 914 36.00 927 36.50 635 25.00 479 18.86 800 31.50 2600 5732

610 24
591 23.25 1067 42.00 1080 42.52 711 28.00 587 23.13 800 31.50 4200 9259

660 26
635 25.00 1143 45.00 --762 30.00 676 26.63 800 31.50 5112 11270

711 28
686 27.00 1245 49.00 --803 31.63 650 25.59 800 31.50 6262 13805

762 30
737 29.00 1295 51.00 --864 34.00 692 27.24 800 31.50 7343 16188

813 32
781 30.75 1372 54.00 --914 36.00 737 29.00 800 31.50 8909 19641

A RF

MM INCHES

A RTJ

MM INCHES

MM INCHES

MM INCHES

MM INCHES

WEIGHT

KG LB

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API 6D TRUNNION MOUNTED BALL VALVES


DESIGN FEATURES
Full Bore Reduced Bore (Optional) Three-piece body Forged Steel or Cast Steel Construction Bolted Body Integral Welded Body (Optional) Trunnion Mounted Design Gear Operator 6 and Larger

CLASS 300

B
B

D
D

E
E

LEVER
Figure
8312 8313

GEAR OPERATOR
End
Raised Face Ring Joint

Figure
8322 8323

End
Raised Face Ring Joint

DIMENSIONS AND WEIGHTS VALVE SIZE


D

MM INCHES
MM INCHES

51 2
51 2.00 216 8.50 232 9.13 152 6.00 165 6.50 400 15.75 30 66

76 3
76 3.00 283 11.13 298 11.73 197 7.75 203 8.00 603 23.75 60 132

102 4
102 4.00 305 12.00 321 12.64 216 8.50 160 6.30 851 33.50 100 220

152 6
152 6.00 403 15.87 419 16.50 305 12.00 187 7.37 460 18.13 211 465

203 8
203 8.00 502 19.75 518 20.39 349 13.75 229 9.00 460 18.13 322 710

254 10
254 10.00 568 22.37 584 22.99 381 15.00 276 10.87 705 27.75 450 992

305 12
305 12.00 648 25.50 664 26.14 419 16.50 311 12.25 705 27.75 588 1296

356 14
337 13.25 762 30.00 778 30.63 457 18.00 349 13.75 705 27.75 814 1794

A RF

MM INCHES

A RTJ

MM INCHES

MM INCHES

MM INCHES

MM INCHES

WEIGHT

KG LB

10

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API 6D TRUNNION MOUNTED BALL VALVES


DESIGN FEATURES
Full Bore Reduced Bore (Optional) Three-piece body Forged Steel or Cast Steel Construction Bolted Body Integral Welded Body (Optional) Trunnion Mounted Design Gear Operator 6 and Larger

CLASS 300

D
E

GEAR OPERATOR
Figure
8322 8323

End
Raised Face Ring Joint

DIMENSIONS AND WEIGHTS VALVE SIZE


D

MM INCHES
MM INCHES

406 16
387 15.25 838 33.00 854 33.62 559 22.00 419 16.50 800 31.50 1870 4122

457 18
438 17.25 914 36.00 930 36.61 603 23.75 457 18.00 800 31.50 2754 6070

508 20
489 19.25 991 39.00 1010 39.76 635 25.00 483 19.00 800 31.50 2967 6540

559 22
540 21.25 1092 43.00 1114 43.86 673 26.50 521 20.50 800 31.50 3360 7406

610 24
591 23.25 1143 45.00 1165 45.87 711 28.00 591 23.25 800 31.50 4684 10324

660 26
635 25.00 1245 49.00 1270 50.00 778 30.63 603 23.75 800 31.50 5655 12464

711 28
686 27.00 1346 53.00 1372 54.02 800 31.50 651 25.63 800 31.50 6773 14928

762 30
737 29.00 1397 55.00 1422 55.98 864 34.00 692 27.25 800 31.50 7900 17412

813 32
781 30.75 1524 60.00 1553 61.14 902 35.50 737 29.00 800 31.50 9549 21047

A RF

MM INCHES

A RTJ

MM INCHES

MM INCHES

MM INCHES

MM INCHES

WEIGHT

KG LB

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API 6D TRUNNION MOUNTED BALL VALVES


DESIGN FEATURES
Full Bore Reduced Bore (Optional) Three-piece body Forged Steel or Cast Steel Construction Bolted Body Integral Welded Body (Optional) Trunnion Mounted Design Gear Operator 6 and Larger

CLASS 600

C
C

D
E

LEVER
Figure
8612 8613

GEAR OPERATOR
End
Raised Face Ring Joint

Figure
8622 8623

End
Raised Face Ring Joint

DIMENSIONS AND WEIGHTS VALVE SIZE


D

MM INCHES
MM INCHES

51 2
51 2.00 292 11.50 295 11.61 171 6.75 143 5.63 587 23.13 32 71

76 3
76 3.00 356 14.00 359 14.13 213 8.38 168 6.63 1251 49.25 64 141

102 4
102 4.00 432 17.00 435 17.13 248 9.75 203 8.00 1302 51.25 122 269

152 6
152 6.00 559 22.00 562 22.13 311 12.25 194 7.63 460 18.13 267 588

203 8
203 8.00 660 26.00 664 26.14 359 14.13 254 10.00 460 18.13 521 1148

254 10
254 10.00 787 31.00 791 31.14 410 16.13 292 11.50 705 27.75 773 1704

305 12
305 12.00 838 33.00 841 33.11 476 18.75 343 13.50 705 27.75 1118 2464

356 14
337 13.25 889 35.00 892 35.12 502 19.75 381 15.00 705 27.75 1563 3445

A RF

MM INCHES

A RTJ

MM INCHES

MM INCHES

MM INCHES

MM INCHES

WEIGHT

KG LB

12

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API 6D TRUNNION MOUNTED BALL VALVES


DESIGN FEATURES
Full Bore Reduced Bore (Optional) Three-piece body Forged Steel or Cast Steel Construction Bolted Body Integral Welded Body (Optional) Trunnion Mounted Design Gear Operator 6 and Larger

CLASS 600

D
E

GEAR OPERATOR
Figure
8622 8623

End
Raised Face Ring Joint

DIMENSIONS AND WEIGHTS VALVE SIZE


D

MM INCHES
MM INCHES

406 16
387 15.25 991 39.00 994 39.13 533 21.00 429 16.88 800 31.50 2400 5290

457 18
438 17.25 1092 43.00 1095 43.11 638 25.13 495 19.50 800 31.50 3396 7485

508 20
489 19.25 1194 47.00 1200 47.24 679 26.75 521 20.50 800 31.50 3925 8651

559 22
540 21.25 1295 51.00 1305 51.38 724 28.50 578 22.75 800 31.50 4899 10798

610 24
591 23.25 1397 55.00 1407 55.39 768 30.25 651 25.63 800 31.50 6620 14591

762 30
735 28.94 1651 65.00 1664 65.51 889 35.00 737 29.00 1067 42.00 7200 15869

914 36
874 34.41 2083 82.01 2099 82.64 991 39.00 813 32.00 1067 42.00 10614 23394

1219 48
1168 45.98 2845 112.01 2855 112.40 1765 39.00 1068 32.00 1067 42.00 24200 53339

A RF

MM INCHES

A RTJ

MM INCHES

MM INCHES

MM INCHES

MM INCHES

WEIGHT

KG LB

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13

API 6D TRUNNION MOUNTED BALL VALVES


DESIGN FEATURES
Full Bore Reduced Bore (Optional) Three-piece body Forged Steel or Cast Steel Construction Bolted Body Integral Welded Body (Optional) Trunnion Mounted Design Gear Operator 4 and Larger

CLASS 900

C
C

D
E

LEVER
Figure
8912 8913

GEAR OPERATOR
End
Raised Face Ring Joint

Figure
8922 8923

End
Raised Face Ring Joint

DIMENSIONS AND WEIGHTS VALVE SIZE


D

MM INCHES
MM INCHES

51 2
51 2.00 368 14.50 371 14.61 168 6.63 143 5.63 587 23.13 106 234

76 3
76 3.00 381 15.00 384 15.12 210 8.25 168 6.63 1251 49.25 172 379

102 4
102 4.00 457 18.00 460 18.11 248 9.75 203 8.00 1251 49.25 304 670

152 6
152 6.00 610 24.00 613 24.13 305 12.00 203 8.00 705 27.75 390 860

203 8
203 8.00 737 29.00 740 29.13 394 15.50 260 10.25 800 31.50 700 1543

254 10
254 10.00 838 33.00 841 33.11 432 17.00 292 11.50 800 31.50 1100 2424

A RF

MM INCHES

A RTJ

MM INCHES

MM INCHES

MM INCHES

MM INCHES

WEIGHT

KG LB

14

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API 6D TRUNNION MOUNTED BALL VALVES


DESIGN FEATURES
Full Bore Reduced Bore (Optional) Three-piece body Forged Steel or Cast Steel Construction Bolted Body Integral Welded Body (Optional) Trunnion Mounted Design Gear Operator 4 and Larger

CLASS 900

D
E

GEAR OPERATOR
Figure
8922 8923

End
Raised Face Ring Joint

DIMENSIONS AND WEIGHTS VALVE SIZE


D

MM INCHES
MM INCHES

305 12
305 12.00 965 38.00 968 39.67 470 18.50 359 14.13 800 31.50 1750 3857

406 14
322 12.68 1029 40.50 1038 42.54 546 21.50 411 16.19 800 31.50 2300 5069

457 16
373 14.68 1130 44.50 1140 46.72 616 24.25 492 19.38 800 31.50 3500 7714

508 18
423 16.65 1219 48.00 1232 50.49 673 26.50 546 21.50 800 31.50 4727 10419

559 20
471 18.54 1321 52.00 1334 54.67 705 27.75 575 22.63 800 31.50 5542 12215

610 24
570 22.44 1549 61.00 1568 64.26 797 31.38 670 26.38 800 31.50 9745 21479

A RF

MM INCHES

A RTJ

MM INCHES

MM INCHES

MM INCHES

MM INCHES

WEIGHT

KG LB

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15

API 6D TRUNNION MOUNTED BALL VALVES


DESIGN FEATURES
Full Bore Reduced Bore (Optional) Three-piece body Forged Steel or Cast Steel Construction Bolted Body Integral Welded Body (Optional) Trunnion Mounted Design Gear Operator 3 and Larger

CLASS 1500

C
C

D
E

LEVER
Figure
8512 8513

GEAR OPERATOR
End
Raised Face Ring Joint

Figure
8522 8523

End
Raised Face Ring Joint

DIMENSIONS AND WEIGHTS VALVE SIZE


D

MM INCHES
MM INCHES

51 2
51 2.00 368 14.50 371 14.61 168 6.63 143 5.63 587 23.13 121 267

76 3
76 3.00 470 18.50 473 18.62 210 8.25 168 6.63 1251 49.25 213 469

102 4
102 4.00 546 21.50 549 21.61 248 9.75 203 8.00 1251 49.25 356 785

152 6
146 5.75 705 27.75 711 27.99 657 25.88 203 8.00 705 27.75 592 1305

203 8
194 7.63 832 32.75 841 33.11 791 31.13 260 10.25 800 31.50 932 2054

254 10
241 9.50 991 39.00 1000 39.37 829 32.63 295 11.63 800 31.50 1900 4188

305 12
289 11.38 1130 44.50 1146 45.12 962 37.88 419 16.50 800 31.50 2282 5030

356 14
318 12.50 1257 49.50 1276 50.24 1032 40.63 473 18.63 800 31.50 3939 8682

406 16
362 14.25 1384 54.50 1407 55.39 1086 42.75 530 20.88 800 31.50 5433 11975

A RF

MM INCHES

A RTJ

MM INCHES

MM INCHES

MM INCHES

MM INCHES

WEIGHT

KG LB

16

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CLASS 150/300 FLOATING BALL VALVES

DESIGN FEATURES
Full Bore Two-piece Cast Steel body API-607/6FA Fire Tested

Stem with two double d flats on stem assures mounting of the lever handles always parallel to flow passage.

Mounting base for easy installation of Gear Operator, Pneumatic or Electric Actuator.

Blow out proof stem.

Fire safe Metal to Metal sealing back-up for non-metallic seals, ball floats to shut off the line fluid when the soft seal wears out.

Gasket Soft seal assures low emissions.

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17

CLASS 150/300 FLOATING BALL VALVES

8 16 13 11

10 12

15 14 7

18 17 9 6 2

6 3

18

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CLASS 150/300 FLOATING BALL VALVES


TRIM MATERIAL
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Name
BODY END BALL BASE MOUNTING GLAND FLANGE SEAT RING STEM GLAND BUSHING GASKET WASHER STEM PACKING THRUST WASHER
EYE BOLT

Standard
ASTM A216-WCB ASTM A216-WCB ASTM A105/ENP CARBON STEEL ASTM A216-WCB TEFLON STAINLESS STEEL 410 ASTM A216-WCB 316 + GRAPHITE GRAPHITE TEFLON TEFLON ASTM A193-B7 ASTM A194-2H ASTM A193-B7 ASTM A193-B7 STAINLESS STEEL STAINLESS STEEL

Stainless Steel 316


ASTM A351-CF8M ASTM A351-CF8M ASTM A182-F316 CARBON STEEL ASTM A351-CF8M TEFLON STAINLESS STEEL 316 ASTM A351-CF8M 316 + GRAPHITE GRAPHITE TEFLON TEFLON ASTM A193-B8 ASTM A194-8 ASTM A193-B8 ASTM A193-B8 STAINLESS STEEL STAINLESS STEEL

NACE Service
ASTM A216-WCB ASTM A216-WCB ASTM A105/ENP CARBON STEEL ASTM A216-WCB TEFLON STAINLESS STEEL 410 ASTM A216-WCB 316 + GRAPHITE GRAPHITE TEFLON TEFLON ASTM A193-B7M ASTM A194-2HM ASTM A193-B7M ASTM A193-B7M STAINLESS STEEL STAINLESS STEEL

Low Temperature Service


ASTM A352-LCB ASTM A352-LCB A350-LF2/ENP CARBON STEEL ASTM A352-LCB TEFLON STAINLESS STEEL 316 ASTM A352-LCB 316 + GRAPHITE GRAPHITE TEFLON TEFLON ASTM A320-L7M ASTM A194-7M ASTM A320-L7M ASTM A320-L7M STAINLESS STEEL STAINLESS STEEL

NUT STUD BOLT ANTI-STATIC SPRING STEEL BALL

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19

FLOATING BALL VALVES


DESIGN FEATURES
Full Bore Reduced Bore (Optional) Two-piece body Cast Steel Construction Bolted Body Gear Operator 6 and Larger

CLASS 150

LEVER
Figure
7112 7113

GEAR OPERATOR
End Figure
7122 7123

End
Raised Face Ring Joint

Raised Face Ring Joint

DIMENSIONS AND WEIGHTS VALVE SIZE


D

MM INCHES
MM INCHES

13 1/2
13 0.50 108 4.25 59 2.32 130 5.11 2.30 5.1

19 3/4
19 0.75 117 4.60 63 2.48 130 5.11 3.00 6.6

25 1
25 1.00 127 5.00 76 3.00 160 6.30 4.50 9.9

38 1 1/2
38 1.50 165 6.50 97 3.81 229 9.00 7.00 15.4

51 2
51 2.00 178 7.00 191 7.52 137 5.39 350 13.79 9.50 20.9

64 2 1/2
64 2.50 191 7.99 203 7.99 142 5.59 380 14.96 15.00 33.1

76 3
76 3.00 203 7.99 216 8.50 170 6.69 380 14.96 19.00 41.9

102 4
102 4.00 229 9.01 241 9.49 217 8.54 500 19.68 33.00 72.7

152 6
152 6.00 394 15.50 406 15.98 300 11.81 300 11.81 93.00 205.0

203 8
203 8.00 457 18.00 470 18.50 370 14.56 400 15.75 60.00 352.7

A RF

MM INCHES

A RTJ

MM INCHES

MM INCHES

MM INCHES

WEIGHT

KG LB

20

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FLOATING BALL VALVES


DESIGN FEATURES
Full Bore Reduced Bore (Optional) Two-piece body Cast Steel Construction Bolted Body Gear Operator 6 and Larger

CLASS 300

A
LEVER
Figure
7312 7313

GEAR OPERATOR
End
Raised Face Ring Joint

Figure
7322 7323

End
Raised Face Ring Joint

DIMENSIONS AND WEIGHTS VALVE SIZE


D

MM INCHES
MM INCHES

13 1/2
13 0.50 140 5.50 59 2.32 130 5.11 2.5 6

19 3/4
19 0.75 152 5.98 63 2.48 130 5.11 3.5 8

25 1
25 1.00 165 6.50 76 3.00 160 6.30 5.5 12

38 1 1/2
38 1.50 190 7.48 97 3.81 229 9.00 10.0 22

51 2
51 2.00 216 8.50 232 9.13 137 5.39 350 13.79 15.0 33

64 2 1/2
64 2.50 241 9.49 257 10.12 142 5.59 380 14.96 26 57

76 3
76 3.00 283 11.14 298 11.73 170 6.69 380 14.96 35 77

102 4
102 4.00 305 12.00 321 12.64 217 8.54 500 19.68 56 123

152 6
152 6.00 403 15.86 419 16.50 306 12.04 300 11.81 116 256

203 8
203 8.00 502 19.76 518 20.39 397 15.62 400 15.75 233 514

A RF

MM INCHES

A RTJ

MM INCHES

MM INCHES

MM INCHES

WEIGHT

KG LB

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21

PRESSURE-TEMPERATURE RATING
BODY, ENDS AND BALL MATERIALS Forged Steel A-105 Cast Steel A216 WCB F
- 20 TO 100 200 300 400 500 600 650 700 750 800 850 900 950 1000

Temperature C
-29 TO 38 93 149 204 260 316 343 371 399 427 454 482 510 538

MAXIMUM ALLOWABLE NON-SHOCK WORKING PRESSURE IN PSI BY CLASS 150


285 260 230 200 170 140 125 110 95 80 65 50 35 20

300
740 675 655 635 600 550 535 535 505 410 270 170 105 50

600
1480 1350 1315 1270 1200 1095 1075 1065 1010 825 535 345 205 105

900
2220 2025 1970 1900 1795 1640 1610 1600 1510 1235 805 515 310 155

1500
3705 3375 3280 3170 2995 2735 2685 2665 2520 2060 1340 860 515 260

For prolonged usage at temperatures above 427C (800F), consideration should be given to the possibility of graphite formation in carbon steel. Forged Steel A-182 Gr. F316 Cast Steel A351 CF8M F
- 20 TO 100 200 300 400 500 600 650 700 750 800 850 900 950 1000

Temperature C
-29 TO 38 93 149 204 260 316 343 371 399 427 454 482 510 538

MAXIMUM ALLOWABLE NON-SHOCK WORKING PRESSURE IN PSI BY CLASS 150


285 260 230 200 170 140 125 110 95 80 65 50 35 20

300
740 675 655 635 600 550 535 535 505 410 270 170 105 50

600
1480 1350 1315 1270 1200 1095 1075 1065 1010 825 535 345 205 105

900
2220 2025 1970 1900 1795 1640 1610 1600 1510 1235 805 515 310 155

1500
3705 3375 3280 3170 2995 2735 2685 2665 2520 2060 1340 860 515 260

Forged Steel A-350 Gr. LF2 Cast Steel A352 LCB

Temperature F
- 20 TO 100 200 300 400 500 600 650 700 750 800 850 900 950 1000

MAXIMUM ALLOWABLE WORKING PRESSURE IN PSI BY CLASS C


-29 TO 38 93 149 204 260 316 343 371 399 427 454 482 510 538

150
275 235 215 195 170 140 125 110 95 80 65 50 35 20

300
720 620 560 515 480 450 445 430 425 420 420 415 385 350

600
1440 1240 1120 1025 955 900 890 870 855 845 835 830 775 700

900
2160 1860 1680 1540 1435 1355 1330 1305 1280 1265 1255 1245 1160 1050

1500
3600 3095 2795 2570 2390 2255 2220 2170 2135 2110 2090 2075 1930 1750

22

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SEAT MATERIAL

PRESSURE-TEMPERATURE SEAT GRAPH PROPERTIES TEMPERATURE RANGE F PRESSURE RATING HARDNESS MECHANICAL PROPERTIES TENSILE STRENGTH (PSI) ELONGATION % SPECIFIC GRAVITY PHYSICAL PROPERTIES WATER ABSORPTION COLOR Nylon -70 - 200 900 - 1500 D75 8000 min 250 - 290 1.04 0.2 Natural Heavy Duty Teflon -100 - 425 150 - 600 D60 4640 min 240 - 250 2.22 - 2.30 <0.01 White Peek -25 - 500 150 - 1500 D85 11000 min 650 1.30 - 1.34 0.18 Grey - Black Derlin -50 - 180 150 - 1500 R120 6600 - 7500 min 190 - 230 1.40 - 1.42 0.15 White

SEAT MATERIALS (ELASTOMER O RING) PROPERTIES TEMPERATURE RANGE F SPECIFIC GRAVITY HARDNESS TENSILE STRENGTH VITON -20 TO 400 1.85 D75 -BUNA N -15 TO 250 1.31 D90 -EPDM -60 TO 500 1.31 D90 -AFLAS +32 TO 500 -D79 2680 min

PACKINGS TYPE TEMPERATURE RANGE F SERVICE APPLICATION GRAPHITE -328 TO 500 100% Fire Safe PH 0 - 14 GRAPHITE + 316 -328 TO 500 100% Fire Safe 0 - 14 GRAPHITE 316 + PTFE -328 TO 500 Cryogenic Highly Corrosive 0 - 14

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23

CHEMICAL COMPOSITION AND MECHANICAL PROPERTIES

CARBON STEEL ELEMENTS & ASTM A105 PROPERTIES Gr. WCB


CARBON MANGANESE PHOSPHORUS SULFUR SILICON NICKEL CHROMIUM MOLYBDENUM COPPER COLUMBIUM VANADIUM TENSILE STRENGTH
PSI MIN

STAINLESS STEEL ASTM A350 LF2


0.30 0.60 - 1.35 0.04 0.04 0.15 - 0.30 0.40 MAX 0.30 MAX 0.12 MAX 40 MAX 0.02 MAX 0.05 MAX 70 000 95 000

ASTM A216 Gr. WCC


0.25 1.20 0.04 0.05 0.60 0.50 0.50 0.20 0.30 -0.03 70 000

ASTM A182 F316


0.08 MAX 2.00 MAX 0.045 0.030 1.00 MAX 10.00 - 14.00 16.00 - 18.00 2.00 - 3.00 ---75 000

ASTM A351 Gr. CF8


0.08 1.50 0.04 0.04 2.00 8.00 - 11.00 18.00 - 21.00 0.5 ---70 000

ASTM A351 Gr. CF8M


0.08 1.50 0.04 0.04 1.50 9.00 - 12.00 18.00- 21.00 2.00 - 3.00 ---70 000

0.35 MAX 0.60 - 1.05 0.035 MAX 0.040 MAX 0.10 - 0.35 0.40 MAX 0.30 MAX 0.12 MAX 0.40 MAX 0.02 MAX 0.08 MAX 70 000

0.30 1.00 0.04 0.05 0.60 0.50 0.50 0.20 0.30 -0.03 70 000 95 000

YIELD STRENGTH
PSI MIN

36 000

36 000

40 000

36 000

30 000

30 000

30 000

ELONGATION IN 2 % MIN. REDUCTION AREA %MIN HARDNESS (HB) MAX. 187 185 185 ----30 35 35 30 ---22 22 22 22 30 35 30

* THE PERCENTAGE (%) SHOWN FOR THE ELEMENTS IS THE MAXIMUM, EXCEPT WHERE RANGES ARE INDICATED.

PRESSURE / TEMPERATURE RATING

24

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TOP MOUNTING DIMENSIONS AND STEM TORQUE

Valve Size

Class N.M. 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 70 120 160 230 150 250 360 550 240 440 700 1040 500 700 1200 1700 800 1200 2000 3000 1200 2250 3500 6000 2000 3290 6000 12500 2500 3500 7000 13500 4500 6700 11000 25000 5000 8000 15000 26000 5500 10000 24000 34000 10000 15000 35000 51000 13250 24000 48000 90000 15000 28000 55000 100000 20625 37000 63000 120000

Torque Lb-Foot 52 89 118 170 111 184 266 406 177 325 516 767 369 516 885 1254 590 885 1475 2213 885 1660 2581 4425 1475 2427 4425 9220 1844 2581 5163 9957 3319 4942 8113 18439 3688 5900 11063 19177 4057 7376 17701 25077 7376 11063 25815 37616 9773 17701 35403 66381 11063 20652 40566 73756 15212 27290 46466 88507 Lb-In 620 1062 1416 2036 1328 2213 3186 4868 2124 3894 6196 9205 4425 6196 10621 15046 7081 10621 17701 26552 10621 19914 30978 53104 17701 29119 53104 110634 22127 30978 61955 119485 39828 59300 97358 221269 44254 70806 132761 230119 48679 88507 212418 300925 88507 132761 309776 451388 117272 212418 424836 796567 132761 247821 486791 885074 182547 327478 557597 1062089

D.C.B. Flange Adapter D 4,016 4,016 4,016 4,016 4,016 4,016 4,016 4,016 4,016 4,921 5,512 4,921 4,921 5,512 5,512 4,921 5,512 5,512 6,496 3,684 6,496 6,496 10,000 6,496 6,496 10,000 11,732 6,496 10,000 10,000 11,732 10,000 10,000 10,000 14,016 10,000 10,000 11,732 14,016 10,000 11,732 14,016 14,016 11,732 11,732 14,016 15,984 11,732 14,016 15,984 19,016 11,732 14,016 15,984 19,016 14,016 15,984 15,984 19,016

Stem Diameter d * 0,945 0,945 0,945 * 1,259 * 1,259 1,417 1,417 * 1,417 * 1,417 1,496 1,772 1,654 1,654 1,654 1,772 1,772 1,772 1,772 2,126 1,772 1,772 2,126 2,362 2,126 2,126 2,362 3,858 2,362 2,598 2,598 3,858 3,071 3,071 3,071 4,724 3,071 3,071 3,858 4,724 3,071 3,071 4,724 6,299 3,858 3,858 6,299 7,087 3,858 6,299 7,087 8,661 3,858 6,299 7,087 8,661 6,299 7,087 7,087 8,661

Key Way Width b * 0,630 0,315 0,315 * 0,866 * 0,866 0,394 0,394 * 0,944 * 0,944 0,394 0,551 0,472 0,472 0,472 0,551 0,551 0,551 0,551 0,630 0,551 0,551 0,630 0,709 0,630 0,630 0,709 1,102 0,709 0,787 0,787 1,102 0,866 0,866 0,866 1,260 0,866 0,866 1,102 1,260 0,866 0,866 1,260 1,575 1,102 1,102 1,575 1,772 1,102 1,575 1,772 1,969 1,102 1,575 1,772 1,969 1,575 1,772 1,772 1,969

Stem Length L ------1,772 ---2,559 2,559 2,559 2,559 2,559 2,677 2,677 2,677 3,150 2,677 2,677 3,150 4,291 3,150 3,150 3,937 5,118 3,150 4,331 4,862 5,118 4,528 4,528 4,528 6,299 4,331 4,331 4,528 6,299 4,331 4,528 6,299 7,087 5,472 5,472 7,087 7,874 5,472 7,087 7,874 9,843 5,472 7,087 7,874 9,843 7,087 7,874 7,874 9,843

No. Bolt Holes n-M 4-M10 4-M10 4-M10 4-M10 4-M10 4-M10 4-M10 4-M10 4-M10 4-M12 4-M16 4-M12 4-M12 4-M16 4-M16 4-M12 4-M16 4-M16 4-M20 4-M16 4-M20 4-M20 8-M16 4-M20 4-M20 8-M16 8-M20 4-M20 8-M16 8-M16 8-M20 8-M16 8-M16 8-M16 8-M30 8-M16 8-M16 8-M20 8-M30 8-M16 8-M20 8-M30 8-M30 8-M20 8-M20 8-M30 8-M36 8-M20 8-M30 8-M36 8-M36 8-M20 8-M30 8-M36 8-M36 8-M30 8-M36 8-M36 8-M36

10

12

14

16

18

20

24

30

32

36

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25

NACE SERVICE VALVES


The National Association of Corrosion Engineers (NACE) establishes This must be considered when specifying valves for service where H2S is standards for materials resistant to sulfide stress cracking (SSC) to present as a proper selection of materials is a customer responsibility. be used in hydrogen sulfide (H2S) bearing hydrocarbon service. Sulfide stress cracking in materials not suitable for H2S service can result NACE standard MR0175-2002 defines a sulfide stress cracking in a sudden failure with damage to equipment and harm to personnel. region based on the relationship of H 2 S present to the total operating pressure.

IMPORTANT CONSIDERATIONS WHEN SPECIFYING NACE SERVICE:


1. Hydrogen Ion Concentration (PH) 2. Concentration and Total Pressure of Hydrogen Sulfide (H2S) 3. Water, Carbon Dioxide (CO2) and Chloride Concentration 4. Service Temperature

The customer may select valves made out of alloy or carbon steel material with controlled hardness and/or stainless steel material depending on the severity of the fluid. For valves that have bodies

with a controlled hardness of RC 22, B7M studs and 2H nuts may be combined with a customer selection trim and manufactured to meet NACE MR0175-2002 requirements.

26

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ACCESSORIES
The WALWORTH standard cast steel product line includes a varied array of valves designed to meet a variety of applications. Special adaptations can be made to meet specific customer requirements. Valves can be supplied with a choice of manual handle, gear operator or chain wheel operator as well as electric, pneumatic and hydraulic actuators. Manual Gear Operators The manual gear operator design takes advantage of the high gear ratios of a worm gear to provide the mechanical advantage to transmit the required opening/closing torque with normal operator effort on the handwheel. A square operating nut is also available. The gears are also available as waterproof units and can be used for underground installation.

Lnea de Fabricacin
Valves can also be supplied with a bypass, drain or vent connection, stem extension, position indicators, and floor stand mounting to provide controlled opening/closing from a remote installation. This enables WALWORTH to furnish valves tailored to the customers special needs. Actuators Valves can be furnished with a choice of electric, pneumatic or hydraulic actuators. The actuators are also available as waterproof and/or explosion proof. In order to be assured of superior performance, the opening/closing speed, maximum differential pressure, service temperature, type of voltage-phase-frequency, air or gas pressure for pneumatic actuators and flow characteristics for hydraulic actuators need to be specified.

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27

GEAR OPERATORS

Lnea de Fabricacin

Model

Unit
inch

A
5,906 150 7,795 198 9,921 252 12,323 313 18,898 480 20,276 515 22,008 559

B
2,953 75 3,386 86 4,528 115 4,606 117 8,898 226 10,079 256 11,024 280

C
4,134 105 5,157 131 7,008 178 8,228 209 12,283 312 3,583 91 14,134 359

D
2,598 66 3,248 82,5 4,370 111 4,941 125,5 9,449 240 10,157 258 11,024 280

E
6,614 168 7,283 185 9,843 250 10,827 275 16,339 415 17,047 433 20,512 521

Gear Ratio
N.M. 42:1 Inch Lb N.M. 60:1 Inch Lb N.M. 68:1 Inch Lb N.M. 88:1 Inch Lb N.M. 275:1 Inch Lb N.M. 700:1 Inch Lb N.M. 610:1 Inch Lb

Torque
1000 8851 1800 15931 3400 30093 4500 39828 13300 117715 43400 384122 62700 554942

WJS-2

mm inch

WJS-3

mm inch

WJS-4

mm inch

WJS-5

mm inch

308W

mm inch

408W

mm inch

555W

mm

28 28

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MATERIAL SELECTION
MATERIAL SELECTION
SELECTION CODE: A= Excellent B= May be used C= Use with caution D= Do not use
OIL ANIMAL FAT HOT COMBUSTIBLE OIL BITTER CRUDE OIL SWEET CRUDE OIL TAR OIL CASTOR OIL COCONUT OIL LINSEED OIL GASOLINE (SOUR) REFINED PETROLEUM PETROLEUM-BASE HYDRAULIC OIL LUBRICANT OIL LARD OIL MINERAL OIL DRYING OIL METHYL ACETATE ETHYL ACETATE ACETYLENE ACETONE METHYL ACETONE ACETIC ACID ACETIC ACID (10%) ACETIC ACID (80%) ACETIC ACID (AIR FREE) ACETIC ACID (CRUDE) ACETIC ACID (PURE) ANHYDRIC ACID ARSENIC ACID Iron Foundry B A C C B A B C A C B B A C B B B C A A A D C C D C C D D Aluminum 356 A A B A A A A B A A A A A A A B A A A A A B B B B B B B D

Lnea de Fabricacin

MATERIALS
Carbon Steel B A C B B A B C A B A A A C B B B B A A A D C D D C C A D Stainless Steel 303 A A A A A A A B A A A A A A A A A B A A A A A B A A A A B Stainless Steel 316 A A A A A A A B A A A A A A A A A B A A A A A B A A A A B Buna N

SEATS AND ELASTOMERS


Neoprene Viton Teflon

A A D A A B A A A A A A A A A C D D A D D C D D C D D C A

B B D B B C B B B B B B B B B C D D A D D C D D C C D C A

A A

C A A A A A A A A A A A A A D D A D D D D D D D D D A

A A A A A A A A A A A A A A A A A A A A A A A A A A A

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29

MATERIAL SELECTION
MATERIAL SELECTION
SELECTION CODE: A= Excellent B= May be used C= Use with caution D= Do not use
BENZOIC ACID BORIC ACID BROMHIDRIC ACID CARBONIC ACID NICOTINE ACID PHOSPHORIC ACID (10%) HOT PHOSPHORIC ACID (10%) COLD PHOSPHORIC ACID (50%) HOT PHOSPHORIC ACID (50%) COLD PHOSPHORIC ACID (80%) HOT PHOSPHORIC ACID (80%) COLD GALLIC ACID HYDROCARBONIC ACID MURIATIC ACID NITRIC ACID (10%) NITRIC ACID (100%) NITRIC ACID (30%) NITRIC ACID (80%) NITROUS ACID (10%) SULFURIC ACID (0-7%) SULFURIC ACID (100%) SULFURIC ACID (20%) SULFURIC ACID (50%) SULFUROUS ACID ACRYLONITRILE SEA WATER IRRIGATION WATER DISTILLED WATER FRESH WATER Iron Foundry D D D D B D D D D C B D D D D A D D D D B D D D C D D D C Aluminum 356 B B D A A D D D D D D A D D D B D B D B D D D C B C B A A

Lnea de Fabricacin

MATERIALS
Carbon Steel D D D D B D D D D C B D D D D A D D D D B D D D A D D D C Stainless Steel 303 A B D B A D B D B A A B D D A A A A B C A D D B A A A A A Stainless Steel 316 A B D B A D B D B A A B D D A A A A B B A D D B A A A A A B B B B C C A B B C D C D C B D C C C D A A A A Buna N

SEATS AND ELASTOMERS


Neoprene Viton Teflon

D A C D

A A C D

D A

A A A

A A

A A B B B B A C B B D C D A A D B C C D A A A A

A A A A

A A A A A A A A

A A B A B A A B A A A C A A A A

A A A A A A A A A A A A A A A A

30 30

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MATERIAL SELECTION
MATERIAL SELECTION
SELECTION CODE: A= Excellent B= May be used C= Use with caution D= Do not use
AIR AMYLIC ALCOHOL BUTYL ALCOHOL METHYL ETHYL ALCOHOL STARCH SODIUM ALUMINATE AMMONIUM MONOPHOSPHATE AMMONIA AMYL ACETATE AMMONIUM ANHYDRIDE ANILINE ANILINE DYES SULFUR VARNISH BENZENE (BENZOL) SODIUM BICARBONATE SODIUM BICARBONATE (10%) POTASSIUM DICHROMATE MAGNESIUM BISULFATE SODIUM BISULFATE (10%) CALCIUM BISULFIDE POTASSIUM BISULFIDE SODIUM BORATE POTASSIUM BROMIDE SODIUM BROMIDE (10%) BUTANE AMMONIUM CARBONATE BARIUM CARBONATE Iron Foundry A B B B A C D A C B C C C A B C D B B D D D C D D B B B Aluminum 356 A A A A A C B B B B C C A C A B D A B D C C B C B A B B

Lnea de Fabricacin

MATERIALS
Carbon Steel A B B B A C D A C A C C C A B C D B B D D D C D C B B B Stainless Steel 303 A A A A A B B A B A B A B A A B A A A A C B B A B A B B Stainless Steel 316 A A A A A B B A B A B C B A A B A A A A B B B A B A B B A A A A A A A B A Buna N

SEATS AND ELASTOMERS


Neoprene Viton Teflon

A A A A A A A B D B C A D C A A A A

A A A A A A A B D B A A

A A A A A A A A D C C B

A A A A A A A A A A A A A

A A A A A A A A A

A A A A A A

A A A A A A B A A

A A A A A A A B A

A A A A A A A A A

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31

MATERIAL SELECTION
MATERIAL SELECTION
SELECTION CODE: A= Excellent B= May be used C= Use with caution D= Do not use
CALCIUM CARBONATE POTASSIUM CARBONATE SODIUM CARBONATE WAX MERCURIC CYANIDE POTASSIUM CYANIDE SODIUM CYANIDE POTASSIUM CHLORATE SODIUM CHLORATE CHLOROFORM (DRY) ALUMINUM CHLORIDE AMMONIUM CHLORIDE BARIUM CHLORIDE CALCIUM CHLORIDE ETHYL CHLORIDE IRON CHLORIDE MAGNESIUM CHLORIDE MERCURY CHLORIDE METHYL CHLORIDE NICKEL CHLORIDE POTASSIUM CHLORIDE SODIUM CHLORIDE ZINC CHLORIDE SODIUM CHROMATE DIESEL SULFUR DIOXIDE ASPHALT EMULSION RUBBER LATEX EMULSIONS ETHANE Iron Foundry D B A A D B A B C B B D C C B D D D B D B C C B A B A B A Aluminum 356 C C D A D D D C B D B C D C B D D D D D B B D D A A C A A

Lnea de Fabricacin

MATERIALS
Carbon Steel D B A A D B A B C B B D C C B D C D B D C C D B A B A B A Stainless Steel 303 B B A A A B A B A A A C C C A D B D B B C B D A A A A A A Stainless Steel 316 B B A A A B A B A D A C C B A D B C A B C B D A A A A A A A C A A A B A A C B A A A A D B B A A C A A Buna N

SEATS AND ELASTOMERS


Neoprene Viton Teflon

A A A A

A A A B

A A A A

A A A A A

A A A A D B A A A C A A A C A A A A A C C A

A A A A B A A A A

A A A A A A A A A A

A A

A A A A

A A A A A A A A A

A A A A A A A A A A

32 32

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MATERIAL SELECTION
MATERIAL SELECTION
SELECTION CODE: A= Excellent B= May be used C= Use with caution D= Do not use
ETHER FLUORINE SODIUM FLUORIDE AMMONIUM PHOSPHATE (DIBASIC) AMMONIUM PHOSPHATE (TRIBASIC) SODIUM PHOSPHATE (DIBASIC) SODIUM PHOSPHATE (TRIBASIC) FREON HYDROGEN GAS (COLD) LIQUIFIED PETROLEUM GAS (LPG) NATURAL GAS GASOLINE (SOUR) GASOLINE (AVIATION) GASOLINE (LEADED) GASOLINE (MOTOR) GASOLINE (UNLEADED) GREASE HEPTANE HEXANE ZINC HYDROSULFATE AMMONIUM HYDROXIDE (28%) AMMONIUM HYDROXIDE (CONC.) MAGNESIUM HYDROXIDE POTASSIUM HYDROXIDE SODIUM HYDROXIDE (HOT) 20% SODIUM HYDROXIDE (HOT) 50% SODIUM HYDROXIDE (HOT) 70% SODIUM HYDROXIDE (COLD) 20% SODIUM HYDROXIDE (COLD) 50% Iron Foundry B D D D D B B B B B B B B B B B A B B B C C B A B B B A A Aluminum 356 A D C B B D D B A A B A A A A A A A A D C C D D D D D D D

Lnea de Fabricacin

MATERIALS
Carbon Steel A D D D D B B B B B B B A A A A A B B A C C B A B B B A A Stainless Steel 303 A D B B B A A A A B A A A A A A A A B A B B A A A A A A A Stainless Steel 316 A D B A A A A A A B A A A A A A A A B A B C A A A A A A A A A A A C C C C C A A A A B A A A B B A A A A B C Buna N

SEATS AND ELASTOMERS


Neoprene Viton Teflon

C C

A A A A B C B B A D D D D D B B C A A A A A B B

A A A A A C

A A A A A A A

A A A A A A A A A A A A A A

A A A A A A A A A A A A A A A

C C C

A A A A A

A A

B C

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33

MATERIAL SELECTION
MATERIAL SELECTION
SELECTION CODE: A= Excellent B= May be used C= Use with caution D= Do not use
SODIUM HYDROXIDE (COLD) 70% SODIUM HYPOCHLORITE ASPHALT LIQUID METHANE CRUDE MOLASSES MERCURY NAPHTHA AMMONIUM NITRATE COPPER NITRATE NICKEL NITRATE SILVER NITRATE POTASSIUM NITRATE SODIUM NITRATE FERRITIC NITRATE NITROBENZENE NITROGEN ETHYLENE OXIDE NITROUS OXIDE OXYGEN OZONE PARAFFIN HYDROGEN PEROXIDE SODIUM PEROXIDE PROPANE KEROSENE SALT EPSOM SALT BRINE Iron Foundry A D A B A A B D D D D B B D B A C C B C B D C B B C C C Aluminum 356 D D C A A C A B C C D A A D C A A C A B A A C A A B A B

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MATERIALS
Carbon Steel A D A B A A B D D D D B B D B A B B B C B D C B B C C C Stainless Steel 303 A D A B A A B A A B A A B C B A B B A A A B B B A B B B Stainless Steel 316 A D A B A A B A A B A A B C B A B B A A A B B B A B B B A A C A A A A A A C A C A D A D B C C A A A A A Buna N

SEATS AND ELASTOMERS


Neoprene Viton Teflon

C D A B A A C A A A A A A A

A A A A A A A A A

A C A A A D A D B C

A A A A A C A D

A A A A A A A A A

A A

B A A B C A A A

A A A A A A A A

A A A A A A A A

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MATERIAL SELECTION
MATERIAL SELECTION
SELECTION CODE: A= Excellent B= May be used C= Use with caution D= Do not use
SODIUM SILICATE (HOT) SODIUM SILICATE AMMONIA SOLUTION ACETATE SOLVENTS RUBBER SOLVENTS ALUMINUM SULFATE AMMONIUM SULFATE BARIUM SULFATE IRON SULFATE HYDROGEN SULFATE MAGNESIUM SULFATE NICKEL SULFATE POTASSIUM SULFITE POTASSIUM SULFATE SODIUM SULFATE ZINC SULFATE TOLUENE TRICHLORETHYLENE ANTIMONY TRICHLORIDE SULFUR TRIOXIDE UREA STEAM (212F) VINEGAR XYLENE IODINE Iron Foundry B A B B A C C B D B B D B C B D A C D B C A D A D Aluminum 356 C B D A A B B D D B B D B A A D A A D A B A C A D

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MATERIALS
Carbon Steel B A B A A C C C D B B B B B B D A B D B C A D A D Stainless Steel 303 B A A A A A B B B B B B A A A B A B D A B A A A D Stainless Steel 316 B A A A A A A B B A B B A A A B A B D A B A A A D C D D B A B D D A A A A C A A A A A A D D D C Buna N

SEATS AND ELASTOMERS


Neoprene Viton Teflon

A A B D C A A A A A A A A A D D A A A A A A A A A A A A A A A A A A A A A A D D C D A A A B B A A A A A A A A A D D D B B D A A A A A A

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APPLICABLE STANDARDS AND CODES


API Standards
API-598 API-6D API-6FA API-607

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American Petroleum Institute


Valve Inspection and Testing Pipeline Valves (Gate, Ball and Check) Valve Fire Test Specification Fire Test for 1/4 Turn Soft-Seated Valves

ANSI Standards
ANSI B1.20.1 ANSI B16.5 ANSI B16.10 ANSI B16.25 ANSI B16.34

National Standards Institute


NPT General Purpose Pipe Threads (Inches) Pipeline Flanges and Flanged Fittings Face to Face and End to End Valve Dimensions Butt Weld Ends Flanged, Threaded and Butt Weld End Valves

MSS Standards
MSS SP-6 MSS SP-9 MSS SP-25 MSS SP-44 MSS SP-55

Manufacturers Standardization Society


Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings Spot Facing for Bronze, Iron and Steel Flanges Standard Marking System for Valves, Fittings, Flanges and Unions Steel Pipeline Flanges Quality Standard for Steel Castings for Valves, Flanges, Fittings and Other Piping Components/Visual Method for Evaluation of Surface Irregularities

MSS SP-61

Pressure Testing of Steel Valves

ASTM Standards
ASTM A-105 ASTM A-182

American Society for Testing and Materials


Standard Specification for Carbon Steel Forgings for Piping Applications Standard Specification for Forged or Rolled Alloy Steel Pipe Flanges, Forged Fittings and Valves and Parts for High Temperature Service

ASTM A-193 ASTM A-194 ASTM A-216 ASTM A-276 ASTM A-320 ASTM A-350 ASTM A-351 ASTM A-352

Standard Specification for Alloy Steel and Stainless Steel Bolting Materials for High Temperature Service Standard Specification for Carbon and Alloy Steel Nuts for High Pressure and High Temperature Service Standard Specification for Carbon Steel Castings, Suitable for Fusion Welding and High Temperature Service Standard Specification for Stainless and Heat-Resisting Steel Bars and Shapes Standard Specification for Alloy Steel Bolting Materials for Low Temperature Service Standard Specification for Carbon and Low Alloy Steel Forgings, Requiring Notch Toughness Testing for Piping Components Standard Specification for Steel Austenitic and Austenitic-Ferritic (Duplex) Castings for Pressure Containing Parts Standard Specification for Steel, Ferritic and Martensitic Castings for Pressure Containing Parts, Suitable for Low Temperature Service

ASTM A-515

Standard Specification for Carbon Steel Pressure Vessel Plates for Intermediate and High Temperature Service

NACE Standard
NACE MR0175 - 2002

National Association of Corrosion Engineers


Sulfide Stress Corrosion Cracking Resistant Metallic Materials for Oil Field Equipment

ASME Code
ANSI/ASME B31.1 ANSI/ASME B31.2 ASME/ANSI B31.3

American Society of Mechanical Engineers:


Power Piping Fuel Gas Piping Process Piping

BOILER AND PRESSURE VESSEL CODE:


Section II Section II Section II Section V Section VIII Section IX Part A - Ferrous Material Specifications Part B - Non - Ferrous Material Specifications Part C - Specifications for Welding Rods, Electrodes and Filler Metals Non - Destructive Examination Rules for Construction of Pressure Vessels, Divisions 1 and 2 Welding and Brazing Qualifications

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TERMS AND CONDITIONS


Acceptance: All quotations for acceptance within 30 days from date of quotation unless extended in writing. In the event a purchase order is placed after this period of time, TWC The Valve Company reserves the right to requote base prices of all valves offered. All order and contracts are subject to credit approval and acceptance by TWC The Valve Company. Freight: When prices are F.O.B. point of shipment no freight allowance, Walworth will attempt to route shipments in the method which will result in the lowest cost unless otherwise instructed. All shipments will be freight charges collect except when stipulated on the purchase order in which case the buyer will be invoiced for all transportation charges. Delivery of material to a common carrier shall be considered to be delivery to Buyer and shall be at Buyers risk thereafter. The Buyer shall file claims of loss or damage to material in transit directly with the carrier. Prices: There will be added to all prices quoted, any sales, use, occupation, excise or similar tax which Seller may be required to pay or collect in connection with the sale. Seller reserves the right to cancel any order in the event that selling price(s) shall be established by the Federal, State or other government regulation with respect to the product(s) covered by the order which shall be lower than the price(s) specified in the order. Escalation Terms: Price shown in the price schedule reflects the cost in effect at the time of publication. These prices will remain firm on all products with a quoted delivery of twenty-six (26) weeks or less. On products which have a scheduled delivery of more than twenty-six (26) weeks the goods will be invoiced. Based on the applicable price sheet in effect at the time of the shipment. In no event will the invoiced price be less than the price originally quoted. Purchased Components: (i.e. motors, gearing, etc.) Prices are quoted on supplier price in effect at time of quotation. Actual invoice price may be adjusted in accordance with the suppliers escalation policy. Deferred Shipments: If for any reason the customer desires to delay shipments more than 30 days after manufacturing is complete or to place a hold or stop to the order during the manufacturing cycle, TWC The Valve Company reserves the right to consider the order cancelled and to invoke cancellation charges per the schedule below. Cancellation: After order acceptance by Walworth, items or complete orders may be cancelled and Buyer will be charged for work performed, based on the following schedule: Five (5%) percent of price of stock items. Ten (10%) percent of price of stock items ordered in quantities which exceed normal inventory levels. Five (5%) percent of price prior to drawing submittal on made to order items. Fifteen (15%) percent drawing approval, but prior to the start of castings. Thirty (30%) to Fifty (50%) percent during casting cycle, depending on the state of completion. Fifty-Five (55%) to Seventy-Five (75%) percent during machining and assembly operations, depending on the state of completion. One hundred (100%) percent after final assembly and test. Remittances: Remittances must be made to the address indicated on the invoice. Credit Terms: As quote. Invoices on balances overdue will be subject to a service

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charge of one and a half (11/2%) percent per month on such indebtedness. Deliveries: Shipments and deliveries shall at all times be subject to the approval of Sellers Credit Department. If the Buyer shall fail to make any payments according to the terms of the contract, Seller may in addition to and not in limitation of its other rights and remedies, at its option, cancel all or any part of Buyers contracts with Seller except upon receipt of satisfactory security or for cash before shipment. All schedules of shipment are estimated as closely as possible and Seller will use its best efforts to ship within the time scheduled, but does not guarantee to do so. Schedules commence with the date Seller receives authorization to proceed with the order, subject to the provisions of the next sentence. The order will not be released for manufacture until complete specifications and approved drawings (if drawings approval is required) are received at the plant of manufacture and the estimated schedule of shipment will commence with the date of such receipt. Seller shall not be liable for any direct, indirect or consequential damage or loss caused by any delay in delivery, regardless of the cause of delay. Without limiting the generality of the foregoing, Seller assumes no responsibility for delays in delivery resulting from fire, flood, accidents, riots, strikes, transportation delays, labor or material shortages, existing or future laws, acts of any governmental authority, or any other cause beyond Sellers control. Items offered from stock are subject to prior sale. Inspection: Final inspection and acceptance of products must be made at the plant facility, unless otherwise provided in the order and/or agreed upon specifications. Prices do not include charges for special tests or inspections performed at the request of the Buyer, unless called for in the order and/or in agreed upon specifications. Returns: Permission in writing and return tagging instructions must be obtained from Seller before any goods returned for credit or adjustment will be accepted. Where returned goods are accepted, a minimum charge of twenty-five percent (25%) of the invoice price will be made, plus freight from both directions and costs of reconditioning the material for resale as new. Warranty: Seller will replace without charge or refund the purchase price of products manufactured by Seller which prove to be defective in material or workmanship, provided in each case that the product is properly installed and is used in the service for which the Seller recommends it and that a written claim, specifying the alleged defect, is presented to Seller within one year from date of shipment. Seller shall in no event be responsible for (a) claims for labor, expenses or other damages occasioned by defective products or (b) for consequential or secondary damages. THE WARRANTY STATED IN THIS PARAGRAPH IS IN LIEU OF ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED. WITH RESPECT TO WARRANTIES THIS PARAGRAPH STATES BUYERS EXCLUSIVE REMEDY AND SELLERS EXCLUSIVE LIABILITY. Design, etc.: Seller reserves the right to change design, materials or specifications without notice. There will be a charge for modifying an order after it has been entered when such change or modification results in additional engineering or clerical work for either TWC The Valve Company or our suppliers. Minimum charge: Orders totaling less than $100.00 (one hundred 00/100 U.S. CY) net will be billed at a minimum charge of $50.00 (fifty 00/100 U.S. CY). Note: We reserve the right to correct obvious clerical errors in quotations, invoices and other contracts.

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