BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 1 of 52

BHARAT HEAVY ELECTRICALS LIMITED (A Go !" o# I$%&' U$%()!'*&$+, TARAPUR ATOMIC POWER PRO-ECT . 3&4

COMMISSIONING PROCEDURE FOR TG OIL SYSTEM TAPP3&4- 41300-CP-1

PREPARED BY

CHEC/ED BY

REVIEWED BY

APPROVED BY

ISSUED BY

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

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BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 3 of 52

REVISION LOG

Revision Details Iss"e No. 01 Rev. No. NA Details Fi st Iss"e Date NOV. +03 Page No. NA

P e!a ation Details P e!a e# $% &'e()e# $% Revie*e# $%

V.K.Kuhikar, Dy.Mgr R.M, Bagul. Engr., QA J. Mathe , !n"harge#$%

&on(" e# $% A!! ove# $%

PREPARED BY

CHEC/ED BY

REVIEWED BY

APPROVED BY

ISSUED BY

V.,. ,"'i)a
D%.-anage

R.- .ag"l
Enginee 0 1A

/. -at'e*
In('a ge2T3

S., /ain
&onst "(tion -anage

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

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BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 5 of 52

CONTENTS SLNO. '(VER )*EE$ REV!)!(+ ,(% '(+$E+$) 1. 2. -.R-()E -RE#REQ.!)!$E) 2.1 )$A$.) (0 ($*ER )1)$EM) )1)$EM REQ.!REME+$) MA+-(2ER REQ.!REME+$) 2.& 2./ 5. 7. 16. 11. 12. 13. 1&. 15. REQ.!REME+$ (0 )-E'!A, EQ.!-ME+$) REQ.!REME+$ (0 (.$)!DE A%E+'!E) *A3ARD) 4 -RE'A.$!(+) 16 31 31 32 33 &7 &7 %E+ERA, ME$*(D DE)!%+ !+$E+$) E8-E'$ED -R('E)) -ARAME$ER) 2(RK -,A+ $E)$ RE-(R$ 0(RMA$ RE0ERE+'E VER!0!'A$!(+ -R('E)) 0,(2 '*ARA'$ER!)$!') (0 (!, $*R($$,E +925, +956, +9/5, +956 4 +9166 :5 -A%E); TITLE CLAUSE 1 3 5 / / PAGE NO.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page / of 52

1"0

P0)1o2(: To 4l"s' t'e (o5!lete l"$e oil an# (ont ol oil s%ste5 to e5ove 5e('ani(al i5!" ities0 #i t0 *el#ing slag et(. $% si5"lating (on#itions si5ila to o!e ating (on#itions o4 !lant $% a#o!ting t'e 5al s'o() ! o(ess0 4o e44e(tive oil 4l"s'ing oil s%ste5 is 4l"s'e# in loo!s as: a. 6"$e oil s%ste5 4l"s'ing $. /a()ing oil s%ste5 4l"s'ing (. &ont ol oil s%ste5 4l"s'ing an# !" i4i(ation s%ste5 #. Seal oil s%ste5 To (i ("late t'e 6"$e oil an# /a() Oil in t'e s%ste5s a4te t'e (o5!letion o4 oil s%ste5 4l"s'ing an# a#7"sting t'e ! ess" e an# 4lo* in t'e &i ("its. To (a % o"t t'e logi( ('e()s an# o!e ational !e 4o 5an(e o4 va io"s a(tive (o5!onents in t'e s%ste5 i.e. va io"s !"5!s.

3"0 3"1

P)(-)(40&2&!(2: S!'!02 o# o!5() 262!(72: a. $. (. #. e. 4. g. All e e(tion a(tivities in l"$e oil0 (ont ol oil0 7a()ing oil0 oil !" i4i(ation (i ("it s'o"l# $e (o5!lete#. Te5!o a % s"!!o ts s'o"l# $e e5ove#. AOPs 8A"9ilia % Oil P"5!: an# (ont ol 4l"i# !"5!s a e availa$le 4o "nning. Oil P" i4i(ation 8.;E6 Te5!o a % &ent i4"ge: S%ste5 s'o"l# $e availa$le 4o o!e ation. Se vi(e ai s'o"l# $e availa$le nea 4ilte s 4o (leaning o4 4ilte s. &ooling *ate at oil (oole s'o"l# $e availa$le. Seal oil s%ste5: Ens" e 4ollo*ing:

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page < of 52

1. E e(tion o4 seal oil !"5! "nit0 seal oil "nit0 seal oil valve a()0 5eas" ing inst "5ent a()0 an# seal oil sto age tan) an# inte (onne(te# !i!ing. 2. P'%si(al (leaning o4 seal oil sto age tan). 3. A(i# (leaning o4 seal oil !i!elines. <. Availa$ilit% o4 (ont ol an# !o*e s"!!l% 4o 5oto s an# sta ting !anels. =. T ial "n o4 t'e 4ollo*ing 5oto s an# (o"!le# *it' es!e(tive !"5!s as !e &o55issioning P o(e#" e No. TAPP3><2<10002&P21-: a: $: Ai si#e seals oil !"5! 5oto 8A&: ;2 8;%# ogen: si#e seals oil !"5! 5oto 8A&: 3 nos. 1 nos.

?. Dis(onne(t ai si#e seal oil inlet !i!es at t'e seal $o#% on $ot' si#es o4 gene ato an# (onne(t it to ;2 si#e # ain $% a te5!o a % !i!ing. @. Dis(onne(t ;2 si#e seal oil inlet an# o"t let !i!es at seal $o#% on $ot' si#es o4 gene ato an# inte (onne(t it $% a te5!o a % !i!ing. A. Dis(onne(t ing elie4 oil inlet !i!e at seal $o#% on $ot' si#es o4 gene ato an# inte (onne(t $% a te5!o a % !i!ing in to ai si#e seal oil # ain !i!es. B. Ta)e o"t 4loat valves -,C03AA001 an# AA002 4 o5 seal oil tan). -,C03..001. 10. ,ee! t'e s! ings o4 eg"lating valves A10 A20 an# +&D at (o5!letel% elease# (on#ition. 11. -a)e ne(essa % a ange5ent 4o 'eating seal oil "! to ?02@0 0& #" ing oil 4l"s'ing ! o(ess. T'is (an $e a('ieve# $% * a!!ing *i e 'eate s ove t'e seal oil inlet !i!es. '. All te5!o a % loo!s a e 5a#e as !e a!! ove# s('e5es 812131<A02 BB001 > 02131<B2BB001 > 2.12@1112@<0<E3: given as en(los" e o4 t'is ! o(e#" e. i. 7. ). l. Caste oil s%ste5 !i!ing s'o"l# $e (o5!lete#. A tele!'one s'o"l# $e availa$le nea $% an# t'e tele!'one n"5$e s o4 'os!ital0 a5$"lan(e an# 4i e $ iga#e is #is!la%e#. Fi e 4ig'ting eF"i!5ents s'all $e 5a#e availa$le. T'e o!e ating !e sonnel s'all $e a*a e o4 t'e ! o(e#" e.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM 5. n. site. o. !. F. .

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 5 of 52

P ovision 4o e5e gen(% sto!!ing o4 oil !"5!s 4 o5 6o(al E -ain &ont ol Roo5 'as to $e 5a#e. S"44i(ient F"antit% o4 sa4et% a!!lian(es s"(' as 'el5ets0 4a(e 5a )0 'an# gloves0 & "5 $oots0 A! on0 nose $ eat'e a e 5a#e availa$le 4o "se at T'e tea5 4o t'is o!e ation s'all $e a*a e o4 t'is ! o(e#" e 4o oil 4l"s'ing an# s'all a(t at t'e ti5e o4 an% e5e gen(%. T'e tea5 s'o"l# $e a*a e o4 4i st ai# to $e 4ollo*e# in (ase o4 a((i#ent involving in7" % to !e sonnel. T'e tea5 s'o"l# $e a*a e o4 o!e ating ! o(e#" es o4 4i e e9ting"is'e to $e "se# 4o F"en('ing 5ino oil 4i es. T'e tea5 s'o"l# $e a*a e o4 esta ting t'e o!e ation in (ase o4 s%ste5 sto!!age #"e to 4ail" e o4 !o*e s"!!l%.

3"3

S62!(7 R(40&)(7($!2 a. Fl"s'ing oil F"antit% 8esti5ate#: G 3? &".-. P o!e ties o4 oil s'o"l# $e (o5!ati$le *it' eg"la o!e ation oil. $. -an!o*e *it' eF"i e# tools 4o atten#ing to an% lea)0 (leaning t'e oil 4ilte an# to a#7"st t' ottles. (. O!e ating !e sonnel to (o2o #inate t'e a(tivities. #. Po*e s"!!l% 4o t'e !"5!s is availa$le. e. 6ig'ting a ange5ent 4o oil tan) an# ot'e o!e ating 4loo s is availa$le. 4. Po ta$le 4i e 4ig'ting eF"i!5ents in all t'e 4loo s an# at oil 4l"s'ing a ea is availa$le. g. Te5!o a % Oil !" i4ie 4o !" i4%ing t'e oil is availa$le. '. Availa$ilit% o4 la$o ato % 4a(ilities 4o anal%sis o4 5e('ani(al i5!" ities an# 5oist" e (ontent o4 Oil sa5!les. i. Availa$ilit% o4 se vi(e Ai 4o 4ilte s (leaning. 7. Availa$ilit% o4 &o55"ni(ation 4a(ilit% at 4l"s'ing a ea.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 7 of 52

). T'e te5!o a % !i!es0 *'i(' a e in(l"#e# in t'e ! o(ess0 a e o4 sa5e siHe as 5ain !i!es an# a e se!a atel% (leane# 5e('ani(all% 8"sing *i e $ "s' an# (o5! esse# ai : $e4o e t'ei installations. l. Fa$ i(ation an# e e(tion o4 t'e s%ste5 is (o5!lete# as !e # a*ing. 5. &ooling *ate to Oil (oole a4te 4l"s'ing o4 t'e A&C lines "!to (oole inletEo"tlet valves availa$le 4o t'e 5al s'o() o!e ation #" ing Oil 4l"s'ing. n. Oil (oole s ins!e(te# t' o"g' oil line (onne(tion an#0 i4 eF"i e#0 t'e sa5e s'all $e (leane# $e4o e sta ting o4 4l"s'ing. o. Te5!e at" e in#i(ato s $e4o e an# a4te oil (oole a e 5a#e availa$le 4o Oil as *ell as (ooling *ate . !. .e4o e 4illing t'e oil in -ain oil tan) 8-OT:ESOST 8seal oil sto age tan):0 $ot' tan)s a e (leane# (a e4"ll%. F. All &>I installation an# (ali$ ation o4 Oil tan) level in#i(ato s0 level s*it('es et(. (o5!lete# $e4o e Oil 4illing. . Va!o" e9t a(tion s%ste5 *it' va!o" e9t a(tion 4an is availa$le 4o o!e ation. s. All t'e 4ilte ele5ents in t'e s%ste50 ot'e t'an t'e tan) 4ilte s a e e5ove# $e4o e initial 4l"s'ing. t. T'e ne(essa % $% !ass *o ) as !e s('e5e 812131<A02BB001 > 02131<B2 BB001> 2.12@1112@<0<E3:: en(lose# is (a ie# o"t an# t'e (o e(tness o4 loo!ing ('e()e#. ". Ins"lation o4 T" $ine > !i!ing s'all $e (o5!lete# 8o ot'e *ise no ins"lation *o ) s'all $e !e 5itte# #" ing oil 4l"s'ing: an# T3 4loo 0 Oil Tan) > 4l"s'ing a ea (o5!letel% (leane#. v. Availa$ilit% o4 ;%# a"li( !"5!s = to 300 $a s as $a()"! 4o '%# a"li( test.

3"3

M'$1o8() )(40&)(7($!2: &o55issioning tea5 o4 5e('ani(al0 ele(t i(al > &>I enginee s > s"!!o ting 5an!o*e an# .;E6 as e9e("ting agen(%.

3"4

R(40&)(7($! o# 21(9&': E40&17($!2:

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM Nil 3"; R(40&)(7($! o# o0!2&%( '+($9&(2:

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 16 of 52

a. NP&I62T3 &o55issioning g o"! 4o (o2o #ination.

3"<

H'=')%2 & 1)(9'0!&o$2 a. T'e '%# a"li( s%ste5s o4 gove ning s%ste5 a e eF"i!!e# *it' oil sto ing a(("5"lato s. 6oosening o tig'tening o4 an% 5e('ani(al ite5 s'o"l# $e #one a4te #e! ess" iHation > # aining o4 t'e s%ste5. $. C'ile testing an# a#7"sting t'e 6P .%!ass > gove ning s%ste5s no ins"lation *o ) s'all $e allo*e#. (. De$ is in an# a o"n# oil s%ste5s an# -OT 8-ain Oil Tan): 4loo to $e e5ove#. #. A!! oa(' E Stai &ase E Plat4o 5 *'e eve eF"i e# a e 5a#e availa$le. e. Sign $oa #s to $e #is!la%e# at st ategi( lo(ation to in#i(ate t'at Oil S%ste5 is ('a ge# an# oil !"5!s a e +OND. 4. Cel#ing E ("tting s'all not $e (a ie# o"t in 4l"s'ing a ea. g. 6oa# on !"5!s s'all not e9(ee# 4"ll loa# (" ent o4 t'e 5oto . '. An o!e ato to $e !oste# nea t'e !"5! a ea an# inst "(te# t'at 'e s'o"l# t i! t'e !"5!s in t'e event o4 e5e gen(% $eing noti4ie# to 'i5 $% t'e tea5 E o$se ve s.

3"0

G($()': 7(!5o% a. Oil t' ottle inte nals in oil s"!!l% line to $ea ings a e to $e e5ove# an# a e ! ovi#e# #"55% !lates on to! o4 t'e t' ottle $o#%. T'ese #"55% !lates a e ! ovi#e# *it' oil 4l"s'ing 5ate ial. $. D"!le9 4ilte ele5ents ! ovi#e# in t'e s"!!l% line to t' "st $ea ing a e to $e e5ove#. T'ese ele5ents a e to $e !"t $a() in !osition #" ing t'e 4inal stage o4 4l"s'ing.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 11 of 52

(. T'e eg"la a#a!to s in t'e $ea ing !e#estals 4o s"!!l% a e e!la(e# *it' 4l"s'ing #evi(e so t'at oil is #e4le(te# to $ea ing2to2$ea ing !e#estal instea# o4 going to t'e $ea ings. #. -OP 8-ain Oil P"5!: is to $e (o5!letel% e5ove# an# a 4l"s'ing #evi(e is to $e !la(e# in !osition. e. .lin# 4lange #"55% is to $e ! ovi#e# at 4lange as in#i(ate# in t'e s('e5e 812 131<A02BB001 > 02131<B2BB001: . 4. T'e 7a()ing oil !"5!s a e #is(onne(te# at t'e #is('a ge 4langes o4 t'e !"5!s an# otates as eF"i e# an# oil s"!!l% !i!e to $e (onne(te# t' o"g' a te5!o a % valve 8o4 'ig' ! ess" e #"t%: to t'e #"55% 4lange in t'e AOP #is('a ge 'ea#e . g. T'e 'ea#e o4 t'e 7a()ing oil s"!!l% line 'as a #"55% 4lange at t'e e9(ite si#e. F o5 t'is a te5!o a % (onne(tion is "n to t'e oil et" n !i!e $lan) 4langes o4 4l"s'ing0 *it' an isolating valve. '. P ess" e eg"lating valve o4 /OP 8/a()ing Oil P"5!: #is('a ge line to $e e5ove# an# s!ool !ie(e to $e e e(te# 4o (onne(ting /OP #is('a ge 'ea#e an# elie4 # ains is to $e $lan)e#. i. T'e 'ose (onne(tions o4 /OP lines insi#e t'e $ea ing !e#estals a e e5ove# at t'e $ea ing en# an# le4t in t'e !e#estals it. 7. T'e inte nals o4 non2 et" n valves ! ovi#e# in in#ivi#"als 7a()ing oil line o4 t'e $ea ings 5a% $e e5ove#. Inte nals o4 (o5$ine# #is('a ge an# non2 et" n valve in t'e /OP #is('a ge line is to $e e5ove#. ). Re5ove t'e t" ning gea noHHle $o9 an# ! ovi#e a 4l"s'ing #evi(e in its !la(e $e4o e $o9ing "! t'e !e#estal. l. S"ita$le 'eating a ange5ents 8$% .;E6: 4o oil as !e te5!e at" e eF"i e5ents 5"st $e 5a#e at site. P o(ess o4 t'e 5al s'o()s *ill $e "se#0 as oil 4l"s'ing is ve % e44e(tive at ('anging oil te5!e at" es 8Re4e 3.3.e.1:. 5. A#eF"ate F"antit% o4 (ooling *ate 5"st $e availa$le 4o oil (oole s to e#"(e oil te5!e at" e #" ing t'e ! o(ess o4 t'e 5al s'o()s.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 12 of 52

n. T'e ne(essa % !e 5anent (lean oil # ain tan) 5"st $e 5a#e availa$le 4o a((e!ting t'e 4"ll ('a ge o4 oil. o. A ange5ent 4o anal%sis o4 oil sa5!le 85e('ani(al i5!" ities > 5oist" e (ontent: a4te t'e 4l"s'ing 5"st $e 5a#e. T'e sa5!le 5a% $e ta)en 4o ('e()ing 5e('ani(al i5!"lses. !. T'e 3ove ning Ra() > 6P 86o* P ess" e: $%!ass a()s a e to $e e9(l"#e# 4 o5 4l"s'ing. T'e sto! valves se vo5oto s o4 ESV 8E5e gen(% Sto! Valve: > 6P.P 86o* P ess" e .%!ass: an# *ate in7e(tion valve to $e $%!asse#. F. S"ita$le !i!ing (onne(tions to $e ! ovi#e# as !e loo!s. . .% !ass (onne(tions as !e # a*ing 84l"s'ing loo!s given in t'is * ite2"!: 4o all e9t a(tion NRVDs 8Non Ret" n Valve:. T'e solenoi# valves 5"st $e e!la(e# *it' s"ita$le a#o!te s. s. Ens" e t'e te5!o a % !i!e *o ) is (o5!lete# in seal oil s%ste5 as !e t'e en(lose# s)et('. S(': o&: 262!(7: a. &onne(t !oint A *it' A1 an# !oint . *it' .1 *it' te5!o a % !i!e. $. &onne(t !oint & *it' &1 an# !oint D *it' D1 *it' te5!o a % !i!e an# (. ,ee! (lose t'e 4ollo*ing valves -,C@1AA=310-,C@?AA=12>=220-,C@1AA=12 >=220-,C@3AA=12 > =22 #. ,ee! o!en t'e 4ollo*ing vales Te5!o a % valve in t'e l"$ oil (i ("it0 -,C@1AA=11 > =210-,C@?AAA=11 > =210 -,C@3AA=11 > =21 e. T'e 4lo* est i(to $%!ass in t'e ai si#e seal oil 8-,C@1.P=01:*ill $e e!la(e# *it' s!ool . # a*ing 4o $ea ing !e#estal0 ove s!ee# t i! #evi(e0 t' "st $ea ing t i! #evi(e et(. as !e 4l"s'ing

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 13 of 52

3"1

P)(9'0!&o$2: a. 6ea) !oints 5"st $e atten#e# i55e#iatel%. $. P ovision 'as to $e 5a#e 4o e5e gen(% sto!!ing o4 t'e !"5!s 4 o5 lo(al as *ell as -ain &ont ol Roo5. (. Fi e 4ig'ting eF"i!5ent 5"st $e availa$le. #. -eans to e5ove s!ille# oil 5"st $e availa$le. e. AOP (" ent s'o"l# not e9(ee# t'e ate# valve.

3"3

O&: F:025&$+: .e4o e sta ting oil 4illing0 ens" e t'e 4ollo*ings: a. A#eF"ate n"5$e s o4 oil # "5s a e availa$le 8a!! o9. 200 # "5s:. $. &o5!letion o4 e e(tion o4 oil s%ste5. (. 1"alit% oil as e(o55en#e# 8T" $ine Oil <?: #. Install all #"55% 4langes an# (lose # ains an# vents in t'e 5ain # ain 'ea#e 0 *'i(' a e given in !e 5anent s%ste5 Oil 4illing is to $e #one "sing te5!o a % (ent i4"ge 8as s'o*n in t'e atta('e# s)et(':. D" ing 4illing -OT 4ilte s a e to $e (leane# as an# *'en eF"i e#. A$o"t A0I o4 no 5al se vi(e oil 8no 5al oil eF"i e5ent is 3? 5 3: is 4ille# in 4o 4l"s'ing. ,ee! a (onstant *at(' on -OT level.

C5(9* L&2! Fo) O&: F:025&$+: 1. &'e() e e(tion o4 !i!ing is (o5!lete as !e t'e 4ollo*ing PIDs P ess" e oil E et" n oil @<@<2B30=1

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM S'a4t li4ting oil Oil va!o" Oil # ain Oil !" i4ie ;P (ont ol oil 6P (ont ol oil Signal oil Test oil Ret" n oil Caste oil

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 1& of 52 @<@<2B30=2 @<@<2B30=3 @<@<2B30=< @<@<2B30== @<@<2B30@1 @<@<2B30@2 @<@<2B30@3 @<@<2B30@< @<@<2B30@= @<@<2B30@@

T" $ine oil sto age >!" i4i(ation s%ste52TAPP2<2<132021001EFS

2. .%!asses0 loo!ing #"55ies et(. a e as !e t'e oil24l"s'ing s('e5e in Se(tion 812131<A02BB001 > 02131<B2BB001:. 3. NRV 4la!s o4 /OP line to $e e5ove#. <. -ain oil tan) > SOST 'as $een (leane# an# ins!e(te#. =. Tan) 4ilte an# (ove is 4itte# *it' ! o4ile gas)et. ?. Po*e s"!!l% to oil !"5!s is availa$le. @. S"44i(ient lig'ts E ill"5ination in t'e a ea is availa$le. A. A ange5ents 4o giving +t'e 5al s'o()D 'ave $een 5a#e. B. Fl"s'ing #evi(es to $%!ass oil to ! event oil ent % to $ea ings 'ave $een 4i9e# at all $ea ings. 10. Ens" e all 4ittings an# 4i9t" e a e installe# 4o T" $oviso % (ali$ ation 'as $een (o5!lete#. 11. T'e $ea ing !e#estals a e (leane# an# t'en $o9e# "!. 12. &'e() tig'tness o4 4langes0 so()ets an# ni!!les 7o$. 13. &'e() all # ains E vents in at5os!'e e a e (lose#. 1<. &'e() ! ess" e ga"ges 4o !"5!s an# te5!e at" e ga"ges 4o oil *ate $e4o e an# a4te (oole a e installe#.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 15 of 52

1=. &'e() s"44i(ient 5an!o*e is availa$le 4o ta!!ing t'e lines t'e 5al s'o() an# ot'e o!e ations 4o (on#"(ting oil 4l"s'ing. 1?. &'e() E Ens" e t'at all t'e )e%s o4 !e#estal an# (asing 'ave $een 4inaliHe# an# 4i9e# ! o!e l% in t'ei es!e(tive lo(ations.

3"3

F:025&$+ L0>( O&: L&$(2 a. T ial "n o4 Va!o" e9t a(tion 4ans s'o"l# $e (o5!lete# as !e ST3J6O20? given in test e!o t 4o 5at. $. Fi st ('a ging o4 oil s%ste5 is to $e #one $% "nning t'e A& EOP in o #e to avoi# an% e9(essive oil s!illage #" ing 4i st ('a ging as #is('a ge ! ess" e o4 A& EOP is lo*e t'an t'at o4 AOP. Ens" e ! o!e venting 4 o5 all availa$le vents in t'e s%ste5. (. Fo initial oil 4l"s'ing t'e 6"$ oil (oole s'o"l# $e $%!asse# *it' t'e (onne(tion ! ovi#e# 4o t'is !" !ose. T'is *ill ! event t'e #i t o4 lines 4 o5 ente ing in t'e (oole . T'e #" ation o4 oil 4l"s'ing (an $e #e(i#e# o$se ving0 t'e 5ain oil tan) 4ilte . No 5all% 223 #a%s 4l"s'ing s'o"l# $e s"44i(ient0 a4te t'ese (onne(tions to $e no 5aliHe# 8ta)e oil (oole in se vi(e: an# oil 4l"s'ing *it' t'e 5al s'o() 5et'o# is to $e (a ie# o"t. T'e 5al s'o()s a e (ontin"e# "ntil #esi e# es"lts 5entione# in 3.= a e a('ieve# #. On(e oil s%ste5 in (o5!letel% 4ille# "! an# all lea)ages a e atten#e#0 AOP is to $e "n 4o 4" t'e 4l"s'ing o!e ations. e. D" ing 4l"s'ing a(tivit% $ot' t'e AOPs *ill $e "n !a allel% 4o a('ieving 'ig' 4lo* t' o"g' t'e !i!es 4o e44e(tive (leaning ta)ing (a e o4 !"5! loa#ing. 4. D" ing 4l"s'ing o!e ations ens" e t'e 4ollo*ings:

T5()7': 25o9* 262!(7 Fo t'e 5al s'o() #" ing oil 4l"s'ing t'e t*o oil (oole s *ill $e "se#. One *ill $e "se# as 'ot *ate (oole an# ot'e as (ol# *ate (oole . .e4o e sta ting t'e 5al s'o() a(tivit% ens" e t'e 4ollo*ing in!"ts.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 1/ of 52

1. Ens" e t'at $ot' t'e (oole s a e ('a ge# in oil an# *ate si#es an# venting is #one ! o!e l%. 2. T'e 'ot *ate (oole inlet an# o"t let A&C 8A"9ilia % &ooling Cate : valves a e to $e )e!t (lose# on(e it is 4ille# "! *it' *ate . 3. Ens" e t'at t'e oil an# *ate te5!e at" e ga"ges a e ! ovi#e# in t'e (oole inlet an# o"tlet line 4o $ot' oil an# *ate si#es. <. Ens" e t'at 4l"s'ing o4 all t'e loo!s is (o5!lete# $%!assing t'e (oole an# -OT 4ilte s a e s"44i(ientl% (lean. =. Ens" e oil is getting 'eate# as !e eF"i e5ent "sing (ent i4"ge > ('" ning e44e(t ?. T'e oil te5!e at" e *ill in( ease. Allo* in( ease in te5!e at" e K ?0 #eg. & $"t )ee! L A0 Deg. & $% a#7"sting t'e *ate in t'e (oole . @. Ens" e t'e (ol# *ate (oole is ('a ge# 4o 5 A&C si#e an# A&C s%ste5 is in o!e ation A. &'ange ove t'e oil 4lo* to t'e (ol# *ate (oole *it' t'e ('ange ove valve. B. T'e oil te5!e at" e *ill sta t e#"(ing. &ontin"e (ooling ! o(ess till t'e inlet oil 8to (oole : te5!e at" e e#"(e# to <= #eg .&. 10. C'ile (ooling ! o(ess is on slo*l% ta! t'e oil lines 8*it' *oo#en 'a55e : t' o"g' *'i(' oil is 4lo*ing 4o #es(aling t'e #i t. 11. A4te (o5!letion o4 'eating ! o(ess e!eat (ooling ! o(ess as a$ove. In a$ove ! o(ess o4 'eating an# (ooling it 5"st $e e5e5$e e# t'at ! o(ess o4 'eating t'e oil s'o"l# $e 5o e 8a o"n# 1 to 1 an# M ' s: t'an (ooling. &ooling ! o(ess 'as to $e as 4ast as !ossi$le. Fo t'at s"44i(ient (ooling *ate 4lo* 'as to $e ens" e#. T'is a(tivit% ens" es e44e(tive (leaning o4 !i!elines. 1. Filte s in -OT a e to $e (leane# eg"la l%0 #" ing t'e oil 4l"s'ing. 2. Oil !" i4i(ation Unit 8.o"se : E te5!o a % (ent i4"ge is to $e (ontin"o"sl%.8D a*ings a*aite#: g. A4te initial (leaning o4 oil lines0 t' ottles in t'e oil s"!!l% line to $ea ings a e to $e !"t in !osition. Oil 4l"s'ing s'o"l# t'en $e (ontin"e# 4o so5e $ea ing "n

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 1< of 52

at a ti5e 8)ee!ing t'e t' ottles 4"ll o!en (on#ition an# (losing t'e t' ottles o4 t'e e5aining $ea ings:0 t'e e4o e0 ens" ing 4l"s'ing *it' 5a9i5"5 !ossi$le 4lo* in t'e oil et" n lines. '. T'e 4l"s'ing o!e ation is to $e (ontin"e# $% "n#e ta)ing t'e a$ove e9e (ise in otation so t'at $ea ing oil s"!!l% lines a e t'o o"g'l% 4l"s'e#. i. T" ning gea line is to $e 4l"s'e# $% o!ening t'e gate2gea ing valve in s"(' a *a% t'at AOP 5oto #oes not get ove loa#e#. T'is s'o"l# $e #one #ail% on(e 4o M 'o" *it' t'e 5al s'o().

3"4

-'9*&$+ O&: L&$(2: a. T'e 7a()ing oil s%ste5 4l"s'ing (an $e sta te# a4te initial #i t E 5"() o4 6"$ oil s%ste5 is (lea e#. $. Oil 4l"s'ing is #one $% "sing t'e te5!o a % (onne(tion 4 o5 AOP #is('a ge 'ea#e . (. Initiall% t'e 7a()ing oil 'ea#e is to $e 4l"s'e# $% "sing t'e (onne(tion 4 o5 /OP 'ea#e #ea# en# to # ain 'ea#e *it' te5!o a % !i!e. #. A4te "sing a$ove (i ("it 4o a$o"t 122 #a% t'e a$ove (onne(tion is to $e (lose# an# t'en t'e lines to t'e in#ivi#"al $ea ing a e to $e 4l"s'e#0 sa% 2 o 3 lines at a ti5e 4o e44e(tive 4l"s'ing. e. Final 4l"s'ing o4 t'e 7a()ing oil lines *ill $e #one at 'ig' ! ess" e 8K30 )gE(5 2 : $% "nning t'e 7a()ing oil !"5!.

3";

F:025&$+ O# Co$!)o: O&: L&$(2: a. A4te ens" ing 4l"s'ing (i ("it as !e s('e5e in se(tion 3.11. ,ee! all t'e valves o4 (ont ol oil (i ("it (lose0 an# o!en onl% s"(' s5all lines0 *'i(' a e at en# o4 s%ste5 an# *ill a(t as vent lines. $. O!en t'e inte (onne(ting valves 4 o5 AOP an# 4ill "! t'e A2$a an# 32 J$a s%ste5. Ens" e t'at t'e e is no lea)age 8i4 an% atten# to it:.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 15 of 52

(. Sta t one &OP an# ! ess" iHe# t'e s%ste5 *it' 5ini5"5 4lo*. Ens" e t'at t'e e is no lea)ages at 'ig' ! ess" e 8 A2$a an# 322$a :. #. To a('ieve 5a9i5"5 velo(it% t' o"g' !i!eline t'e (i ("it o4 (ont ol oil lines s'o"l# $e #ivi#e# into < to = g o"!s an# (i ("lation o4 oil s'o"l# $e otate# in t'ese g o"!s. e. Fo #etails o4 loo! !lease e4e s('e5e o4 loo!s given in t'is ! o(e#" e. 4. .ot' &OP *ill $e "n #" ing oil 4l"s'ing o4 t'e (ont ol oil 4l"s'ing. T'e loa#ing o4 t'e !"5!s *ill $e )e!t *it'in t'e ate# loa#

F:025&$+ o# S(': o&: 262!(7: Fl"s'ing o4 t'e seal oil s%ste5 *ill $e (a ie# o"t $%!assing t'e seal oil !"5! a() an# valve a(). A te5!o a % (onne(tion *ill $e # a*n 4 o5 t'e l"$ oil 'ea#e en# to t'e ai E ;2 si#e seal oil an# ing elie4 oil lines 8as s'o*n in t'e atta('e# s)et(' o4 t'e seal oil 4l"s'ing s('e5e:. At 112 5 elevation t'e ;2 si#e seal oil eF"aliHing valves 8-,C@3AA011>021: *ill $e e!la(e# *it' te5!o a % s!ools .T'e 4lo* eg"lato s 8 o4 t'e ai E;2 si#e seal oil an# ing elie4 oil lines *ill $e $%!asse# t' o"g' $%!ass valves #" ing 4l"s'ing o!e ation. T'e enti e s5all $o e !i!ing in t'e seal oil a()s an# seal oil tan) *ill $e (leane# 5e('ani(all% E *it' (o5! esse# ai $e4o e ta)ing into no 5al o!e ation a4te 4l"s'ing a(tivities. 3"< C)&!()&' Fo) Co71:(!&o$ O# F:025&$+: a. T'e oil anal%sis o4 sa5!le # a*n 4 o5 oil !" i4ie inlet s'o"l# not 'ave an% 5e('ani(al i5!" ities an# 5oist" e. $. -ain oil tan) 4ilte 8! ovi#e# insi#e -OT: s'o"l# $e in (lean (on#ition ove a !e io# o4 2< 'o" s.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 17 of 52

(. D"!le9 4ilte ele5ent s'o"l# $e 4 ee 4 o5 i5!" ities s"(' t'at no ('o()ing o4 4ilte s'o"l# $e e9!e ien(e# in #" ation o4 2< 'o" s. #. .ea ing 6ine 4ilte s a e to $e installe# an# 4l"s'ing (a ie# o"t 4o 2< 'o" s an# no a(("5"lation o4 #i t s'o"l# $e o$se ve#. e. All ( ite ia to $e 5et 4o #e(la ing t'e oil 4l"s'ing (o5!letion.

3"?

R(2!o)'!&o$ O# T5( S62!(7: a. On (o5!letion o4 4l"s'ing0 '%# a"li( test o4 t'e s%ste5 is to $e #one as !e t'e ;%# a"li( Test s('e5e No. 8$eing s"$5itte#:. T'en t'e s%ste5 is no 5aliHe#. $. C'en t'e oil is # aine# into t'e # ain tan)s ! ovi#e#0 t'e # ain tan)0 *'i(' a((e!ts oil0 5"st $e (lean. T'e oil (ontaine# in t'e s%ste50 5ain oil tan) an# oil (oole s a e to $e (o5!letel% # aine# "sing !" i4ie > -OT # ain lines. (. T'e -OT 8-ain Oil Tan): E SOST a e (a e4"ll% (leane# an# ins!e(te# as #one ea lie $e4o e 4l"s'ing. /a()ing oil lines a e to $e no 5aliHe#. #. T'e (oole t"$e nest s'o"l# $e *it'# a*n 4o ins!e(tion an# (leaning o4 t'e (oole s s'o"l# $e #one *it' (o5! esse# ai . Ta)ing (a e so t'at O2 ings a e ! ote(te#. It is #one to e5ove ent a!!e# #i t !a ti(les in t"$e nest #" ing 4l"s'ing o!e ation. e. All $ea ing !e#estals a e to $e (leane# t'o o"g'l% $e4o e $o9ing "! t'e !e#estals. 4. All te5!o a % a ange5ents 5"st $e e5ove# E no 5aliHe#. g. All $ea ing !e#estal (onne(tions s'o"l# $e no 5aliHe#. T" $ine $ea ings s'o"l# $e no 5aliHe#.

3"@

No)7':&='!&o$ o# -'9*&$+ O&: L&$(2 a. &'e() NRV 4la!s a e $a() in !osition.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 26 of 52

$. No 5aliHe t'e !i!elines *it' t'e 7a()ing oil !"5! #is('a ge (. &'e() ! ess" e2 eg"lating valves 'as $een se vi(e# an# it is in lo*2! ess" e !osition 8 elease# (on#ition:.

3"A

H6%)'0:&9 !(2! o# L0>( o&: & Co$!)o: o&: 262!(7 a. P"t !l"gs in t'e elie4 'oles o4 oil t' ottles an# !"t t'e t' ottles in 4"ll (lose !osition. $. P ovi#e #"55ies 8 as !e en(lose# list : at t'e last 4lange 7oint availa$le in t'e !e 5anent !i!ing0 $e4o e it is (onne(te# to t'e # ain in t'e oil (anal. (. -a)e a (onne(tion 4 o5 7a()ing oil 'ea#e s"!!l% line to t'e 6"$e oil (i ("it as 5a )e# in t'e # a*ing given in t'is ! o(e#" e. #. &lose t'e valves *'e eve t'e valves a e lo(ate# at t'e en# o4 !i!eline.

3"10

H6%)'0:&9 !(2!2: '" -'9*&$+ o&: :&$(2 Test P ess" e 22= ,gESF.(5. >" L0>( o&: :&$(2 Test P ess" e 12 ,gESF.(5. 9" Co$!)o: o&: :&$(2 (@ B'), Test P ess" e 20 ,gESF.(5. %" Co$!)o: o&: :&$(2 (33 B'), Test P ess" e B? ,gESF.(5. D" ation 10 -in"tes D" ation 10 -in"tes D" ation 10 -in"tes D" ation 10 -in"tes

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 21 of 52

NN T'e '%# a"li( test ! ess" e > #" ation *ill $e ve i4ie# *it' t'e latest e(o55en#ations o4 t'e #esigne s $e4o e (on#"(ting t'e sa5e. A4te '%# a"li( test # ain t'e s%ste5 > no 5aliHe s%ste5. On 4illing t'e F es' oil sta t s%ste5 (o55issioning.

3"11

Co77&22&o$&$+: L0> o&: '$% B'9*&$+ o&: 262!(7

1. Sta t 5ain oil tan) va!o 4ans 4 o5 (ont ol s%ste5 an# e(o # o$se vations as !e ST3 6O20?. 2. &o55ission Oil !" i4ie an# e(o # o$se vations as !e ST3 6O20@. 3. .e4o e sta ting t'e A"9ilia % Oil P"5!0 !la(e !e sons in st ategi( lo(ations 4o o$se ving lea)s. <. Sta t A"9ilia % Oil P"5! 4 o5 (ont ol oo5 an# esta$lis' 'ea#e ! ess" e. =. A#7"st l"$e oil t' ottles in t'e oil inlet lines as !e #esign 4lo* eF"i e5ents o4 in#ivi#"al $ea ing as !e O>- inst "(tions s"!!lie# $% #esigne . ?. &'e() 4o oil 4lo* t' o"g' t'e sig't glass at all (ons"5!tion !oints @. Sto! AOP A. Sta t A& EOP 4 o5 (ont ol s%ste5 an# esta$lis' 'ea#e ! ess" e Re(o # o$se vations. B. &'e() stat"s o4 ! ess" e s*it('es. 10. Sto! EOP an# sta t AOP 11. &'e() A"to Sta t o4 EOP *it' inte lo() o4 ! ess" e s*it('es 12. &'e() 4ee#$a() o4 t'e 5o(o"!les 13. 6"$e oil s%ste5 ea#% an# 4"n(tional *it' AOP availa$le 4o o!e ation. 1<. &ont ol > signal (a$le loo! ('e()s (o5!letion #one 1=. Release /OP #is('a ge 'ea#e ! ess" e elie4 valve (o5!letel% 1?. R"n A& /a()ing Oil P"5! 4 o5 (ont ol oo5 1@. A#7"st elie4 valve to esta$lis' /a()ing Oil P ess" e at 1=0 )gE(52 1A. &'e() stat"s o4 ! ess" e s*it('es 1B. Sto! A& /a()ing oil !"5!

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 22 of 52

20. Sta t se(on# /a()ing Oil P"5! 4 o5 (ont ol oo5. 21. R"n t'e !"5! 4o 10 -in"tes an# e(o # o$se vations 22. D" ing t'e 4i st ('a ging o4 oil s%ste5 oil s!ill 5a% 'a!!en #"e to i5! o!e l% tig'tene# !i!e 7oints0 "n(ove e# o!enings o 4loo#ing o4 !e#estal. 23. .e4o e sta ting t'e oil !"5!0 t'e s%ste5 s'all $e ('e()e# 4o 4lange tig'tness an# (o e(t valves line "!. 2<. Pla(e !e sons in st ategi( lo(ations 4o o$se ving oil lea)age $e4o e sta ting t'e !"5!. 2=. F"nnels (onne(te# *it' 'ose!i!es0 e5!t% $"()ets an# e5!t% # "5s s'all $e "se# 4o (olle(ting an% # i!. 2?. S! a%ing 4ine san# ove t'e s!ill an# e5oving t'e san# a4te oil a$so !tion *ill (lean oil # i! on t'e 4loo .

Dotte# lines s'o* te5!o a % lines.

.R3 1

F:025&$+ o# -OP .R3 :&$(2 P071, 3 >6 -OP (-'9*&$+ O&: .R3 .R3 2 ?
.R3 < .R3 =

.R3 @

S95(7( No" 1

PRSS.RE3.VA6VE

TO DRAIN ;EADER TO-OT

To L0> o&: 262!"

/OP 1 -OT

/OP 2

-AC/ING OIL FLUSHING

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 23 of 52

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 2& of 52

S95(7( No" 3

Fl shing s!he"e fo# !ont#ol oil syste"

)!%+A, (!, ')DV )$(VA,VE 1=2 ).M.DRA!+ 32 .AR FI6TERED 32 .AR UNFI6TERED )!%+A, (!, ')DV '(+$R(, VA,VE 1=2

32BAR .+0!,$ERED

).M.DRA!+

OI6 FRO-.M- DIS&;

&.F.PU-P DIS&IT

TE-P. ;EADER N$ A00 -AN 10E20AZ001 SO6 VA6VE

C.I VA, VE

RA&, DRAIN

VA& .REA,ER

)!%+A, (!, $( ')DV $( DRA!+ DRA!+

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 25 of 52

S95(7( No" 3
Fl shing s!he"e fo# !ont#ol oil syste"
32BAR SU OI6 TRIPOI6

SE&.OI6

E)V 1=2

$R!-(!, AB(VE

*'(+$R (, VA6VE 1E2 32 .AR UNFI6TERED SUPP6O UNIT

PISTON

TRIPOI6 .E6OC PISTON

32 .AR FI6TERED

;P&V1E2 S.-.DRAIN S.-. DRAIN

DRAIN

TO ESV1E2

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 2/ of 52

S95(7( No" 4
Fl shing s!he"e fo# !ont#ol oil syste"

N$ 100 TE-PORARO ;EADERS IN P6A&E OF ;OD. &ONTRO6 RA&,

-R!.(!, AUP. TRIP OI6 TO SO6. VA6VE

RA'K DRA!+

SE&.OI6 TO ;P&V 1E2

TEST OI6 TO OES 3OVERNOR

FRO- &.F. PU-P DIS&;AR3E

S.U.OI6 TO SUPP6O UNIT TRIP OI6 TO SUPP6O UNIT

AUP. TRIP OI6 TO OES 3OVERNOR A.8. )...(!, $( (VER)-EED %(VER+(R

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 2< of 52

S95(7( No" ;
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BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 25 of 52

S95(7( No" <

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BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 27 of 52

%i#ty oil an$ !lean oil fl shing s!he"e

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BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 36 of 52

Oil o4 vis(osit% (lass ISOV3 <? s'all $e "se#. Fo t'e to!!ing o4 t'e oil s%ste5 it is ! e4e a$le i4 t'e oil "se# is o4 t'e sa5e $ an# > F"alit% as t'at al ea#% in s%ste5. T'e oil s'o"l# (o5!l% *it' t'e eF"i e5ents given in t'e ta$le on s'eet no. =.120130202 o4 O > - 5an"al. Follo*ing intents *ill $e 5at('e#: 1. F es' oil 4ill initial G ?0 &".2. &ooling (a!a(it% G *it' one (oole 2inlet te5! o4 3A #eg > <= #eg as o"tlet te5! *'en 4"ll (a!a(it% o4 #esign 4lo* ta)es !la(e t' o"g' s%ste5. 3. Flo* t' o"g' $ea ing 1G A.0 (". D5Ese( <. Flo* t' o"g' $ea ing 2G 2.@ (". D5Ese( =. Flo* t' o"g' $ea ing 3G 11.A (". D5Ese( ?. Flo* t' o"g' $ea ing <G 12.B (". D5Ese( @. 3en 4 ont $ea ingG?.3= (". D5Ese( A. 3en ea $ea ingG?.3= (". D5Ese( B. E9(ite $ea ingG1.3@ (". D5Ese( 10. D"!le9 oil 4ilte G3@ 5i( ons 11. -OT 4ilte G 2=0 5i( on 12. /OP 4ilte G 3@ 5i( on 13. Sa4et% valve setting /OP G200 )gE(52 1<. 6i5ite setting o4 /OP G 1=0 )gE(52 Note: Flo* to in#ivi#"al $ea ings (an $e ('e()e# "sing en(lose# Flo* &'a a(te isti(s o4 Oil T' ottle 4o N$2=0 N$=00 N$?=0 N$A0 > N$100. ;"0 EC1(9!(% 1)o9(22 1')'7(!()2 a. T'e oil anal%sis o4 sa5!le # a*n 4 o5 oil !" i4ie inlet s'o"l# not 'ave an% 5e('ani(al i5!" ities an# 5oist" e. $. -ain oil tan) 4ilte s'o"l# $e in (lean (on#ition ove a !e io# o4 2< 'o" s.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 31 of 52

(. D"!le9 4ilte ele5ent s'o"l# $e 4 ee 4 o5 i5!" ities s"(' t'at no ('o()ing o4 4ilte s'o"l# $e e9!e ien(e# in #" ation o4 2< 'o" s. #. 6ine 4ilte s a e to $e installe# an# 4l"s'ing (a ie# o"t 4o 2< 'o" s an# no a(("5"lation o4 #i t s'o"l# $e o$se ve#. e. All ( ite ia to $e 5et 4o #e(la ing t'e oil 4l"s'ing (o5!letion.

<"0

Wo)* 1:'$: a. &o55issioning o4 oil Va!o" e9t a(tion 4ans $. &o55issioning o4 !" i4ie (. &o55issioning o4 A& EOP #. &o55issioning o4 AOP 1>2. e. &o55issioning o4 /OP 1 > 2 4. &o55issioning o4 &OPs g. Fl"s'ing t' o"g' all loo!s as 4ollo*s 3 o"!2A &)t. 12-OP $%!ass2s"(t.2# ain &)t.222 AOP #is(.26.O. 'ea#e J# ain 'ea#e &)t.232AOP #is'.2/OP 'ea#e J# ain 'ea#e 3 o"!2. &)t.2126.O. 'ea#e J$ g. Pe#estal2# ain &)t.2226.O. 'ea#e 2seal oil J# ain 3 o"!2& &)t.123ov a() $%!ass2# ain &)t.222322$a to ;P&V 1 > 2 J# ain &)t.23 J322$a to &SDV 1 > 2 J# ain 3 o"! JD &)t.212&SDV a() 1 > 2 $%!ass J# ain &)t.222322$a to &SDV 3 > < J# ain &)t.232va() $ ) > 6P.P 1 > 2 2# ain '. &o55issioning o4 t'e 6"$e oil s%ste5 i. &o55issioning o4 t'e /OP s%ste5 7. &o55issioning o4 t'e (ont ol s%ste5

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 32 of 52

INPUTS SU--ARO TO START &O&6E 1. &o5!letion o4 oil !i!e lines 5aintaining (leanliness as !e #i e(tives2 3ovE(ont ol oil0 6P.P0 seal oil0 7a()ing oil s%ste5. 2. &o5!letion o4 te5!o a % !i!e loo!s as !e 4l"s'ing s('e5e in se(tion 3.11. 3. P e!a e#ness o4 $ g. Pe#estals 4o oil 4l"s'ing <. &o5!letion o4 4illing as !e s('e5e in se(tion 3.11. =. &o5!letion o4 t'e 5al s'o()s a ange5ents as !e S('e5e No. @. ?. &o5!letion o4 & > I ta!!ing !oints 8TCs0 ROOT VA6VES ET&.: @. Availa$ilit% o4 <1= V A&0 4o AOP10 AOP20 &OP 1 0 &OP2 /OP10 /OP20 EOP0 Oil Va!o" 4an 1> 20 !" i4ie . A. Availa$ilit% o4 a"9. Ste5 B. Availa$ilit% o4 (ooling *ate to (ol# *ate (oole *it' #esign 4lo* Ete5! 10. Availa$ilit% o4 ! ess" e > te5!. 3a"ges as !e s('e5e in se(tion 3.11. S"44i(ient 5an!o*e #" ing 4l"s'ing *it' s'o()s.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM O!5() 1:'$2: 1. 2. 3.

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 33 of 52

Oil # aining a ange5ent as !e s('e#"le. P o!e tea5 #ist i$"tion > availa$ilit% 8-OT0 Pi!ing0 Pe#estal *o ) &>I COR,:. SeF"ential e e(tion o4 a(tivities as !e ag ee# s('e#"le 4o J a. $. (. #. e. 4. g. '. .ea ing .otto5 'alves *o ) (o5!letion Roto He o !osition -OP *o ) .ea ing To! 'alves *o ) > !e#estals $o92"! SOP s%ste5 ea#iness. En# s'iel# 5o"nting 6P.P E 3ov. lines no 5aliHations. -OT *o )

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T(2! )(1o)! #o)7'! S('e#"le o4 &'e() 6ists 4o 6"$e Oil S%ste5 an# 7a()ing oil s%ste5 Sl. No. 1 2 3 < = ? @ A B 10 11 12 13 1< 1= 1? 1@ &'e() list ST326O201 ST326O202 ST326O203 ST326O20< ST326O20= ST326O20? ST326O20@ ST326O20A ST326O20B ST326O210 ST326O211 ST326O212 ST326O213 ST32/O201 ST32/O202 ST32/O203 ST32/O20< Des( i!tion Installation o4 o i4i(es Installation o4 #evi(es &ali$ ation o4 #evi(es -ain Oil Tan) Rea#iness T" $ine Oil Sa5!le Res"lts Oil va!o 4an (o55issioning Oil P" i4ie &o55issioning A"9ilia % Oil P"5!s (o55issioning Oil 4lo* t' o"g' sig't glasses Oil S%ste5 Ala 5 S('e#"le EOP 8E5e gen(% Oil P"5!: Fee# $a() o4 t'e 5o(o"!les Te5!e at" e (ont ol valve Installation o4 #evi(es &ali$ ation o4 #evi(es A& /OP -oto (o55issioning A& /OP (o55issioning

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM 1A ST32&O201

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&OP (o55issioning C5(9*:&2! STG-LO-01 INSTA66ATION OF ORIFI&ES Date:

S6 No 1 2 3 <

O i4i(e I#enti4i(ation

O i4i(e Dia5ete .

O i4i(e Installe# 8OesENo:

8Pl e4e PIDs oil s%ste5 s"!!lie# $% ;CR: C5(9*:&2! STG-LO-03 INSTA66ATION OF DEVI&ES Date: S6. No. 1. 2. 3. <. =. ?. @. A. B. 10. 11. 12. 13. 1<. Tag No Des( i!tion 3@ 5i( on 4ilte (a t i#ges in 6O 3@5i( on 4ilte (a t i#ges IN /O -OT level in#i(ato -OT level 'ig' s*it(' -OT level lo* s*it(' AOP #is('a ge ! ess" e in#i(ato s EOP #is('a ge ! ess" e in#i(ato 6"$e oil inlet to (oole 1 lo(al te5!e at" e in#i(ato . 6"$e oil inlet to (oole 2 lo(al te5!e at" e in#i(ato s. 6"$e oil o"tlet 4 o5 (oole 1 lo(al te5!e at" e in#i(ato . 6"$e oil o"tlet 4 o5 (oole 2 lo(al te5!e at" e in#i(ato s. 6"$e oil te5!e at" e a4te (oole 2 te5!e at" e ele5ent Di44e ential ! ess" e in#i(ato 4o l"$e oil 4ilte s Di44e ential ! ess" e s*it(' 4o l"$e oil 4ilte s Installe# OesENo

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM 1=. 1?. 1@. 1A. 1B. 20. 21. 22. 23. 2<. 2=. 2?. 2@. 2A. 2B. 30. 31. 32. 33. 3<. 3=. 3?. 3@. 3A.

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page 35 of 52

6"$e oil 'ea#e ! ess" e in#i(ato 6"$e oil 'ea#e ! ess" e t ans5itte 6"$e oil 'ea#e ! ess" e lo* 2 s*it(' 6"$e oil 'ea#e ! ess" e lo*2lo* 2 s*it(' 6"$e oil 'ea#e ! ess" e lo*2lo* s*it(' 6"$e oil 'ea#e ! ess" e lo*2lo* 2 s*it(' 6"$e oil 'ea#e ! ess" e lo*2lo* s*it(' 6"$e oil 'ea#e ! ess" e lo*2lo* 2 s*it(' -OP #is('a ge 'ea#e ! ess" e lo* 2 s*it(' -OP #is('a ge 'ea#e ! ess" e in#i(ato -OP s"(tion ! ess" e 2 in#i(ato 6"$e oil ! ess" e to t' "st $ea ing 2 in#i(ato 6"$e oil ! ess" e to t" $ine $ea ing 1 J test in#i(ato 6"$e oil ! ess" e to t" $ine $ea ing 22 test in#i(ato 6"$e oil ! ess" e to t" $ine $ea ing 32 test in#i(ato 6"$e oil ! ess" e to t" $ine $ea ing <2 test in#i(ato Ret" n oil te5!e at" e in#i(ato 2 $ea ing 1 !e#estal Ret" n oil te5!e at" e in#i(ato 2 $ea ing 2 !e#estal Ret" n oil te5!e at" e in#i(ato 2 $ea ing 3 !e#estal Ret" n oil te5!e at" e in#i(ato 2 $ea ing < !e#estal Ret" n oil te5!e at" e in#i(ato 2 $ea ing = !e#estal Ret" n oil te5!e at" e in#i(ato 2 $ea ing ? !e#estal Ret" n oil te5!e at" e in#i(ato 2 $ea ing @ !e#estal 6"$e oil ! ess" e test in#i(ato e9(ite ea $ea ing Re4e 4o Tag no0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. < 13300 BA 0010 REV02 NP& DO&. TAPP

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

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C5(9*:&2! STG-LO-03 ON SITE &A6I.RATION OF DEVI&ES Sl. no. 1. 2. 3. <. =. ?. @. A. B. 10. 11. 12. 13. 1<. 1=. 1?. 1@. 1A. Devi(e -OT level in#i(ato -OT level 'ig' s*it(' -OT level lo* s*it(' AOP #is('a ge ! ess" e in#i(ato s EOP #is('a ge ! ess" e in#i(ato 6"$e oil inlet to (oole lo(al te5!e at" e in#i(ato . 6"$e oil inlet to (oole lo(al te5!e at" e in#i(ato . 6"$e oil o"tlet 4 o5 (oole lo(al te5!e at" e in#i(ato . 6"$e oil o"tlet 4 o5 (oole lo(al te5!e at" e in#i(ato . 6"$e oil te5!e at" e a4te (oole 2 te5!e at" e ele5ent Di44e ential ! ess" e in#i(ato 4o l"$e oil 4ilte s Di44e ential ! ess" e s*it(' 4o l"$e oil 4ilte s 6"$e oil 'ea#e ! ess" e in#i(ato 6"$e oil 'ea#e ! ess" e t ans5itte 6"$e oil 'ea#e ! ess" e lo* J s*it(' 6"$e oil 'ea#e ! ess" e lo*2 lo* J s*it(' 6"$e oil 'ea#e ! ess" e lo*2 lo* s*it(' 6"$e oil 'ea#e ! ess" e lo*2 lo* J s*it(' Tag no Date: Range E Set Point &'e()e# O, E NOT O,

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM 1B. 20. 21. 22. 23. 2<. 2=. 2?. 2@. 2A. 6"$e oil 'ea#e ! ess" e lo*2 lo* s*it(' 6"$e oil 'ea#e ! ess" e lo*2 lo* J s*it(' -OP #is('a ge 'ea#e ! ess" e lo* J s*it(' -OP #is('a ge 'ea#e ! ess" e in#i(ato -OP s"(tion ! ess" e 2 in#i(ato 6"$e oil ! ess" e to t' "st $ea ing J in#i(ato Ret" n oil te5!e at" e in#i(ato s Oil ! ess" e to $a ing gea J in#i(ato Oil ! ess" e to $a ing gea lo* J s*it(' &OP #is('. P ess" e in#i(ato 8 A2$a an# 32 J$a :

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

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Re4e 4o Tag no0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. < 13300 BA 0010 REV02 NP& DO&. TAPP

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

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C5(9*:&2! STG-LO-04 -AIN OI6 TAN, READINESS Tan) Des( i!tion: -ain Oil Tan) P>ID N"5$e : Fl"i# Sto e#: T" $ine Oil &a!a(it%: ?3.0 53 No Des( i!tion Date: Res"lt Re5a )s

1. &'e() i#enti4i(ation ag ees *it' #etails on # a*ing no. Tag N"5$e Title &a!a(it% 2. &'e() t'at a((ess is sa4e 4o o!e ational !" !oses. 3. &'e() t'at tan) an# noHHles (o e(tl% 4a$ i(ate# as !e a!! ove# # a*ing <. All a!!" tenan(es 8s"(' as st aine s0 level ga"ges0 valves0 vents an# # ains: a e (onne(te# ! o!e l%. =. T'e inte io o4 tan) is (lean an# 4 ee 4 o5 all loose s(ale0 san# an# #e$ is. ?. Tan) !ainte# inte nall% an# e9te nall% as !e s!e(i4i(ations @. 6a##e is installe#2 i4 a!!li(a$le A. All 5an'ole (ove s an# 4lange# 7oints a e 5a#e "! (o5!lete *it' gas)ets an# $olts tig'tene#. B. &o55issioning o4 6evel inst "5ents in(l"#ing In#i(ato s as !e ('e() list 10. Tan)s # ain valve lo()e# E (lose#. 11. Fi e #ete(tion > P ote(tion s%ste5 4o t'e Tan) ea#% J i4 a!!li(a$le 12. Ea t'ling &onne(tion 4o tan) #one

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM Tan) is ea#% 4o e(eiving t'e 4l"i#

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

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C5(9*:&2! STG-LO-0; 6U.E OI6 SA-P6E TEST RESU6TS 3 a#e: Se vo ! i5e <? o T" $ine oil <? Sa5!le ta)en on: Sa5!le ta)en 4 o5: SiHe o4 sa5!le: Teste# at: Res"lts e(eive# on #ate: Sl Test Unit Desi e# va l" e <1.< J =0.? 0.1 0.0= Test Val"e Re5a )s

1 2 3

,ine5ati( vis(osit% at <0#eg& Cate &ontent Soli# (ontent

&ST 35E100 g5 g5E100g5

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

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C5(9*:&2! STG-LO-0< OI6 VAPOUR FANS &O--ISSIONIN3 EF"i!5ent tag n"5$e . QQQQQQQQQQQ S%ste5 Des( i!tionQQQQQQQQQQ. P>ID NoQQQQQQQQQ.. -an"4a(t" e Ds Na5e. QQQQQQQQQQQQ Na5e Plate #etails QQQQQQQQQQQQQQ Sl. No Des( i!tion Date Re5a )s

1 .ea ing l"$ i(ate# as e(o55en#e# 2 Roto 4 ee in its $ea ings 3 Revie* 5oto *in#ing ins"lation esistan(e val"es < &'e() -oto ea t'ling = Po*e s"!!l% s*it('gea ('e()e# an# ea#% 4o ('a ging ? &a$ling (o5!lete# @ Fan $"5!e# an# otation ! ove# A Inst "5entation > ! ote(tion #evi(es ('e()e# B ;ol#ing2#o*n $olts 4itte# se(" el% 10 De5iste # ain ! ovi#e# 8OesENo: Fan is ea#% 4o (o55issioning Oil Va!o Fan T ial Data TI-E DATA -oto &" ent Vi$ ation at -oto &E Vi$ ation at -oto FE Vi$ ation at 4an $o#% UNIT A5!s -i( ons E 55Ese( -i( ons E 55Ese( -i( ons E 55Ese(

6egen#: &E J &o"!ling En#0 FE2 F ee En#

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

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C5(9*:&2! STG-LO-0? OI6 PURIFIER &O--ISSIONIN3 Re4: Ven#o # g. No. Sl A(tivit% No 1. &o5!onents an# inst "5entation ('e()e# as !e # a*ings 2. (ont ol !anel ('a ge# 3. All ala 5s0 inte lo()s > ! ote(tions ('e()e# as !e Ven#o # g No. SEN003AA0 <. P" i4ie t ial "n 4o < 'o" s (o5!lete# &'e()e# O, E Not O, Re5a )s

C5(9*:&2! STG-LO-0@ AUPI6IARO OI6 PU-Ps &O--ISSIONIN3 EF"i!5ent tag n"5$e QQQQQQQQQQQ. S%ste5 Des( i!tionQQQQQQQQQQ. P>ID N"5$e QQQQQQQQQQQQ. QQQQQQQQQQQQ. Date No Des( i!tion Re5a )s -an"4a(t" e Ds Na5e

Na5e Plate #etails QQQQQQQQQQQQQQ

1 .ea ing l"$ i(ate# as e(o55en#e# 2 Roto 4 ee in its $ea ings 3 Revie* 5oto *in#ing ins"lation esistan(e val"es < &'e() -oto ea t'ing = Po*e s"!!l% s*it('gea ('e()e# an# ea#% 4o ('a ging ? P"5! $"5!e# an# otation ! ove# @ Inst "5entation > ! ote(tion #evi(es ('e()e# 8&'e() A"to Sta t o4 AOP $% si5"lating lo* 'ea#e ! ess" e: A ;ol#ing2#o*n $olts 4itte# se(" el%

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM P"5! set is ea#% 4o t ial "n.

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

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A"9ilia % Oil !"5! T ial Data TI-E DATA UNIT -oto A5!s &" ent P"5! ,gE(52 #is('a ge ! ess" e Vi$ ation at -i( ons E -oto &E 55Ese( Vi$ ation at -i( ons E -oto FE 55Ese( 6egen#: &E J &o"!ling En#0 FE2 F ee En# C5(9*:&2! STG-LO-0A OI6 F6OC DRAIN OI6 VIECIN3 CINDOC Date: S6 No 1. 2. 3. <. =. ?. @. Sig't 3lass lo(ation Pe#estal 1 Pe#estal 2 Pe#estal 3 Pe#estal < Pe#estal = Pe#estal ? Pe#estal @ Flo* O$se ve# OesENo

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

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DATE OF ISSUE: NOV. 2003 Page &3 of 52

C5(9*:&2! STG-LO-10 OI6 SOSTE- A6AR- S&;EDU6E Date: Re4: .;E6 SOE 6ist : Sl No 1. 2. 3. <. =. ?. @. A. B. 10. 11. 12. 13. 1<. 1=. Tag No Se vi(e 6O 5ain tan) level 6O 5ain tan) level 6O P a( oss 4ilte -OPEAOP Dis('a ge P 6O ;ea#e P 6.O. ;ea#e P 6O ;ea#e P /a()ing Oil P 6"$. oil a4te (oole T" $ine T. Non2 a(tive te5! T" $ine T. Non2 a(tive te5! T" $ine T. Non2 a(tive te5! T" $ine T. Non2 a(tive te5! T" $ine T. a(tive te5! T" $ine T. a(tive te5! Stat"s ;ig' 6o* ;ig' 6o* 6o* V 6o* 6o* 6o* ;i ;i ;i ;i ;i ;i ;i Set Point Re5a ) Ala 5 Ala 5 Ala 5 Stan#$% AOP sta t Ala 5 A& EOP Sta t AOP sta t Ala 5 Ala 5 Ala 5 Ala 5 Ala 5 Ala 5 Ala 5 Ala 5 &'e()e# O,ENOT O,

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM 1?. 1@. 1A. 1B. 20. 21. 22. 23. 2<. 2=. 2?. 2@. 2A. Re4e

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page && of 52

T" $ine T. ;i Ala 5 a(tive te5! T" $ine T. ;i Ala 5 a(tive te5! T" $ine F/. ;i Ala 5 te5! T" $ine .ea ing ;i Ala 5 1te5! T" $ine .ea ing ;i Ala 5 2te5! T" $ine .ea ing ;i Ala 5 3 te5! T" $ine .ea ing ;i Ala 5 < te5! T" $ine .ea ing ;i Ala 5 = te5! T" $ine .ea ing ;i Ala 5 ? te5! T" $ine .ea ing ;i Ala 5 @ te5! T" $ine a9ial ;i Ala 5 #is!la(e5ent T" $ine a9ial ;i Ala 5 #is!la(e5ent AOP not on A"to Ala 5 4o Tag no 0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. < 13300 BA 0010 REV02 NP& DO&. TAPP. C5(9*:&2! STG-LO-11 E-ER3EN&O OI6 PU-P Date:

S6 No 1 2 3 < = ?

P"5! in O!e ation E5e gen(% Oil P"5! #is('a ge ! ess" e set at voltage &" ent # a*n P"5! s!ee# Fiel# esistan(e val"e A 5at" e esistan(e val"e

Val"e

Unit ,gE(52 Volts A5!s !5 O'5s O'5s

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PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page &5 of 52

@ A B 10

Stat"s o4 ! ess" e s*it('es O, E NOT O, O, E NOT O, A"to sta t o4 EOP O, E NOT O, O, E NOT O, C5(9*:&2! STG-LO-13

FEED.A&, OF T;ER-O&OUP6ES AND PRESSURE TRANS-ITTERS S6 NO Devi(e Stat"s in ST3 (ont ol s%ste5

1 2 Re4e 4o Tag no 0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. < 13300 BA 0010 REV02 NP& DO&. TAPP. C5(9*:&2! STG-LO-13 TE-PERATURE &ONTRO6 VA6VE S6 NO 1 2 A(tivit% Valve o!e ation Te5!e at" e (ont ol setting C5(9*:&2! STG--O-01 INSTA66ATION OF DEVI&ES Date: S6 No 1 2 3 < = ? @ Tag No Des( i!tion A& /OP 1 #is('a ge ! ess" e A& /OP 2 #is('a ge ! ess" e /OP #is('a ge 'ea#e ! ess" e t ans5itte /OP 'ea#e ! ess" e lo* 2 s*it(' /OP 'ea#e ! ess" e lo* 2 s*it(' /OP ! ess" e at $ea ing 1 /OP ! ess" e at $ea ing 2 Installe# OesENo Re5a )s O, E NOT O, <= #eg&

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A /OP ! ess" e at $ea ing 3 B /OP ! ess" e at $ea ing < 10 /OP ! ess" e at $ea ing = 11 /OP ! ess" e at $ea ing ? 12 /OP ! ess" e at $ea ing @ Re4e 4o Tag no 0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. < 13300 BA 0010 REV02 NP& DO&. TAPP C5(9*:&2! STG--O-03 ON SITE &A6I.RATION OF DEVI&ES Sl no 1 2 3 Tag no Devi(e /OP #is('a ge 'ea#e t ans5itte /OP #is('a ge 'ea#e ! ess" e lo* /OP Dis('a ge 'ea#e to T" ning gea inte lo() Date: Range E set !oint &ali$ ate# %esEno

Re4e 4o Tag no 0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. < 13300 BA 0010 REV02 NP& DO&. TAPP

C5(9*:&2! STG--O-03 /A&,IN3 OI6 PU-Ps -OTOR EF"i!5ent tag n"5$e QQQQQQQQQQQ. S%ste5 Des( i!tionQQQQQQQQQQ. P>ID N"5$e QQQQQQQQQQQQ. QQQQQQQQQQQQ. Date: Re5a )s -an"4a(t" e Ds Na5e

Na5e Plate #etails QQQQQQQQQQQQQQ S6 No 1 2 Des( i!tion Fo"n#ation $olts tig'tene# &'e() # iven eF"i!5ent 4itte# in ig't

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3 < = ? @ A B 10 11 12 13 1<

#i e(tion .ea ing l"$ i(ate# *it' s!e(i4ie# l"$ i(ant &'e() 4 ee otation o4 t'e s'a4t 5an"all% in "n(o"!le# (on#ition Ve i4% *in#ing ins"lation esistan(e val"e &'e() -oto ea t'ing Po*e s"!!l% s*it('gea ea#% 4o ('a ging Ve i4% (a$ling (o5!letion P ote(tive #evi(es ('e()e# 6o(al sta t2sto! !"s' $"ttons ! ovi#e# 8i4 a!!li(a$le: -oto (o"!ling g"a # ! ovi#e# Set "! te5!o a % inst "5entation 4o e(o #ing o4 no2loa# "nning (" ent Sta t 5oto 8$"5! test: an# (on4i 5 t'e #i e(tion o4 otation R"n 5oto 4o < ' s. Note t'e ea#ings o4 5oto (" ent

-oto is ea#% 4o (o"!ling *it' t'e # iven eF"i!5ent. /OP -oto T ial Data TI-E DATA -oto &" ent Vi$ ation at -oto &E Vi$ ation at -oto FE UNIT A5!s -i( ons E 55Ese( -i( ons E 55Ese(

6egen#: &E J &o"!ling En#0 FE2 F ee En#

C5(9*:&2! STG--O-04 /A&,IN3 OI6 PU-P &O--ISSIONIN3 EF"i!5ent tag n"5$e QQQQQQQQQQQ. S%ste5 Des( i!tionQQQQQQQQQQ.

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM P>ID N"5$e

PROCEDURE NO: TAPP3&4-41300-CP-1 ISSUE NO:01 REV NO: ZERO

DATE OF ISSUE: NOV. 2003 Page &5 of 52

QQQQQQQQQQQQ. QQQQQQQQQQQQ. Date

-an"4a(t" e Ds Na5e

Na5e Plate #etails QQQQQQQQQQQQQQ No 1 2 3 < Des( i!tion Re5a )s

.ea ing l"$ i(ate# as e(o55en#e# Roto 4 ee in its $ea ings P"5! $"5!e# an# otation (on4i 5e# Inst "5entation > ! ote(tion #evi(es ('e()e# = ;ol#ing2#o*n $olts 4itte# se(" el% ? Pi!ing (onne(tion ('e()e# @ Relie4 valve elease# (o5!letel% P"5! set is ea#% 4o t ial "n.. Set /a()ing Oil ;ea#e P ess" e at 1=0 )gE(52. /a()ing Oil !"5!s T ial Data Relie4 valve set val"e a4te !"5! sta ting TI-E DATA -oto &" ent P"5! #is('. P ess" e /OP 'ea#e ! ess" e Vi$ ation at -oto &E Vi$ ation at -oto FE UNIT A5!s ,gE(52 ,gE(52 -i( ons E 55Ese( -i( ons E 55Ese( ,gE(52

6egen#: &E J &o"!ling En#0 FE2 F ee En# Stat"s o4 /a()ing Oil S%ste5 #evi(es Sl no Tag no Devi(e Set Point Stat"s in ST3

BHARAT HEAVY ELECTRICALS LIMITED PS: WR NAGPUR COMMISSIONING PROCEDURE FOR TG OIL SYSTEM

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DATE OF ISSUE: NOV. 2003 Page &7 of 52 (ont ol s%ste5

/OP #is('a ge 'ea#e ! ess" e J s*it(' 2 /OP Dis('a ge 'ea#e to T" ning gea inte lo() Re4e 4o Tag no 0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. < 13300 BA 0010 REV02 NP& DO&. TAPP C5(9*:&2! STG-CO-01 &ONTRO6 OI6 PU-Ps &O--ISSIONIN3 EF"i!5ent tag n"5$e QQQQQQQQQQQ. S%ste5 Des( i!tionQQQQQQQQQQ. P>ID N"5$e QQQQQQQQQQQQ. QQQQQQQQQQQQ. Date No Des( i!tion Re5a )s -an"4a(t" e Ds Na5e

Na5e Plate #etails QQQQQQQQQQQQQQ

1 .ea ing l"$ i(ate# as e(o55en#e# 2 Roto 4 ee in its $ea ings 3 Revie* 5oto *in#ing ins"lation esistan(e val"es < &'e() -oto ea t'ing = Po*e s"!!l% s*it('gea ('e()e# an# ea#% 4o ('a ging ? P"5! $"5!e# an# otation ! ove# @ Inst "5entation > ! ote(tion #evi(es ('e()e# 8&'e() A"to Sta t o4 AOP $% si5"lating lo* 'ea#e ! ess" e: A ;ol#ing2#o*n $olts 4itte# se(" el% P"5! set is ea#% 4o t ial "n. &ont ol Oil !"5! T ial Data TI-E DATA -oto &" ent P"5! UNIT A5!s ,gE(52

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#is('a ge ! ess" e Vi$ ation at -i( ons E -oto &E 55Ese( Vi$ ation at -i( ons E -oto FE 55Ese( 6egen#: &E J &o"!ling En#0 FE2 F ee En# @"0 R(#()($9( a. T" $ine O>- 5an"al $. PIDs E@<@<2B30=1 EB3<=2EB3<=3 (. Inst "5ent list0 # g.no. < 13300 BA 0010 REV02 NP& DO&. TAPP A"0 V()&#&9'!&o$ 1)o9(22 Verifi"ation >oint? are in"lu@e@ in &.6 general Aetho@? Verifi"ation reBuireAent?# all fun"tional reBuireAent? haCe 9een li?te@ in general Aetho@. 'leanline?? of all the 9earing >e@e?tal? an@ tank? :M($=)()$=)($=D($='($; ill 9e en?ure@ 9efore ?tart of flu?hing a"tiCity an@ after flu?hing 9efore norAaliDation.

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APPENDID-1 VERIFICATION TABLE

&O--ISSIONIN3 PRO&EDURE OF T3 OI6 > /A&,IN3 OI6 SOSTE- > F6US;IN3 OF A66 OI6 SOSTE-

&O--ISSIONIN3 PRO&EDURE NO. TAPP-3&4- 41300-CP-1

S6. NO
A&TIVITO VERIFIED

A&&EPTAN&E &RITERIA

VERIFOIN3 A3EN&O

&ERTIFI&ATION .O VERIFOIN3 A3EN&O PRO&EDURE

VERIFI&ATION INSPE&TION

CITNESS

FUN&TION 2A6 TEST

RESU6T
VERIFI&A2 TION

3ENERA6 RE-AR,S

Pl e4e <.0

Pl e4e <.0

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T(71o)')6 :oo1&$+ o# 2(': o&: 262!(7

$( A!R )!DE DRA!+

RIN3 RE6IEF

A!R 4 *2 )!DE )EA, (!, B1-A))

A!R 4 *2 )!DE )EA, (!, B1-A))

)()$

*2 )!DE DRB1-A))

0R(M ,.(. *RADER

A!R )!DE )EA, (!,

*2 )!DE )EA, (!,

)EA, (!, RA'K B1-A))