Nhm M phng Cng ngh Ho hc v Du kh Trng i hc Bch khoa H Ni

Cng ngh sn xut LNG

2 chu trnh lnh c lp

Ni dung
Chu trnh lm lnh M phng cng ngh sn xut LNG:
Lm ngt hn hp kh nguyn liu
Lm lnh hn hp kh s dng 2 chu trnh lnh c lp vi tc nhn l metan v nit

PFD Chu trnh lnh

PFD Cng ngh LNG

C s m phng
H n v: Field Chn 2 h nhit ng:
Basis-1: PR cho qu trnh ha lng LNG (kh ngt)
Basis-2: Amine Pkgs cho qu trnh lm ngt kh chua

Cu t cho 2 h nhit ng gm: N2, H2S, CO2, C1, C2, C3, i-C4, n-C4, i-C5, n-C5, n-C6, MEA, H2O

H n v v H nhit ng

Gi cu t

Xy dng Template lm ngt kh

u im khi s dng Template: Lin kt mt vi case vi nhau C th s dng cc h nhit ng khc vi h nhit ng trong case chnh Thun tin khi m phng mt nh my ln, vic chuyn thnh cc case nh s d dng thc hin C th lm mt ln v s dng nhiu ln cho cc case khc na
8

Khai bo dng nguyn liu

Name Temperature, oF Pressure, psia Mole Flow, lbmole/hr Fruid Fkgs SourGas 77.00 900.00 100.00 Basis -1 (Peng Robison)

Thit lp dng nguyn liu

Component
C1 C2 C3

MoleFraction Component
86.92 3.93 0.93 n-C5 n-C6 N2

MoleFraction
0.12 0.18 0.16

i-C4
n-C4 i-C5

0.26
0.29 0.14

CO2
H2S H2O

4.13
1.72 1.22
10

Thit lp dng nguyn liu

11

Thit lp dng Lean Amine

Name Temperature, oF Lean Amine 95.0

Pressure, psia

890.0

Mole Flow, lbmole/hr 1000.0 Fruid Fkgs Basis 2 (AminePackage)

12

Thit lp dng Lean Amine

Component Mass Fraction

MEA
H2O

0.2
0.8

13

Thit lp thp tch hai pha

Name
Inlet Outlet

Separator
Sour Gas Vap Sep Liq Sep

14

Thit lp thp tch hai pha

15

Thit lp thp hp th
Name Inlet Outlet Number Stages Pressure, psia T 100 Top: MEA Bottom: Vap Sep Ovhd: Sweet Gas Bottom: RichMEA N = 20 Stages P nh = 910.0 P y = 920.0
16

Thit lp thp hp th

17

Add valve VLV 100

Name
Inlet

VLV 100
Rich DEA

Outlet

DEA to Flash TK P = 89.92 psia;

18

Add Separator Flash TK

Name Inlet Flash TK DEA to Flash TK Flash Vap

Outlet
Rich to L/R
19

Add Heater
Name Inlet Otlet Energy DeltaP, psia L/R HEX Rich to L/R Regen Feed T = 203.0 oF Q-L/R 10.15
20

Add Regenerator
Name Inlet
Outlet Condenser Number of Stages Energy

Regenerator
Regen Feed, inlet Stage 4_Mair Acid Gas Regen Bttms Full Reflux, Reflux Ratio: 1.5 N = 18 Condenser Cond Q

Reboiler
Pcondenser Preboiler DeltaPcond

Reb Q
27.56 31.91 2.176
21

Pressure, psia

Add Spec Regenerator

Name Spec Draw Flow Basis Ovhd Vap Rate Acid Gas Molar

Spec Value

165.3 lbmole/hr

Active 2 Spec Reflux Ratio and Ovhd vap Rate, RUN Column 22

Add new Spec

Name Stage Cond Temp Condenser

Spec Value
Name Energy Stream Spec Value
Active 2 new Spec, RUN Column

122.0 oF
Duty Reb Q 1.2e7 Btu/hr

23

Regenerator

24

Add HeatExchanger
Name L/R HEX Tube Side Shell Side Tube Side Shell Side Rich to L/R Regen Bttms Rengen Feed Lean to L/R Weighted Tube: 10.15

Inlet

Outlet

Heat Exchanger Model DeltaP, psia

Shell: 10.15
25

Heat Exchanger

26

Khi to dng Makeup H2O

Name Temperature, F Mole Fraction Makeup H2O 68.00 100.0 H2O

27

Add Mixer MIX 100

Name
Inlet

MIX 100
Lean to L/R

Makeup H2O DEA to Cool 43.0 m3/hr

Equalize All
28

Outlet
Automatic Pressure Assignment

Add Cooler
Name Inlet Oulet Cooler DEA to cool DEA to Pump

Energy
deltaP, psia

Cooler Q
5.076
29

Add Pump P 100

Name Inlet P 100 DEA to Pump DEA to Recycle T = 95F Pump Q

Outlet
Energy

Adiabatic Efficiency

75.00 %
30

Add Recycle RCY 1

Name Inlet Outlet RCY 1 DEA to Recycle DEA to Contactor
31

Add SET 1
Name Target Variable SET 1

Pressure of DEA to Recycle Gas to Contactor

Multiplier: 1.000

Sour Object
Parameter

Offset (psia): -5.0763

32

PFD Sweetening

33

Convert to Template
Trnh t tin hnh Save case vi tn l Sweetening.hsc T Simulation menu Chn Main Property Bm vo phm Convert to Template Bm vo Yes chuyn case sang Template Bm vo No tr li cu hi Do you want to save the simulation case? Save Template vi tn l Sweetening.tpl
34

Add Template lm ngt kh

Lm ngt kh bng phng php hp th s dng amine (MEA) To Template mi: bm phm F4 chn Process Templates Start With a Blank Flowsheet

Connections tab chn cc dng tng ng trong mi trng chnh v mi trng con
35

Thit lp cm lm ngt kh

36

Thit b lm lnh s b E-100

Name Inlet Outlet
Energy

E-100 Sweet Gas E100-Out To = 50.0oF

Q- E100

Delta P, psi
Fruid Pkgs

10.0
Basis - 1

37

Thit b lm lnh s b E-100

38

Thit b lm lnh su E-101

Name
Inlet Outlet Energy

E - 101
E100-Out ColdGas to = -40oC P = 900 psia Q-E101
39

Thit b lm lnh su E-101

40

Thit b trao i nhit LNG

Thit b trao i nhit LNG cho php nhiu dng nng v lnh cng hot ng

Thit b trao i nhit loi tm c gn

Design/Connection: Nhp cc dng nng v lnh

p sut dng LNG ra: 20 psia

41

Thit b trao i nhit LNG

42

Khai bo dng Methane

Name Temperature, oF Pressure, psia Methane 77.0 300.0

Mole Flow, lbmole/hr 210.0

Fluid Package
Composition

Basis - 1
Mole Fraction

C1: 0.9999 C2: 0.0001

43

Thit lp Compressor-1
Name Inlet Outlet Energy Compressor-1 Methane Comp-1-Out P = 600 psia Com-1-HP

Fruid Package

Basis 1
44

Chu trnh lm lnh tc nhn CH4

45

Thit lp Cooler-1
Name Inlet Outlet Energy Cooler1 Comp-1-Out Cooler-1-Out to = 100oC Cooler-1-Q

Fruid Package
Delta P, psia

Basis-1
20.0
46

Thit lp Cooler-1

47

My nn Compressor-2
Name Inlet Outlet Energy Fruid Package Compressor2 Cooler-1-Out Comp-2-Out P = 1200 psia Comp-2-HP Basis 1
48

Thit b lm lnh Cooler-2

Name Inlet Outlet Cooler2 Comp-2-Out Cooler-2-Out to = 90 oC; P = 1185 psia;

Energy
Fruid Package

Cooler-2-Q
Basis1
49

Thit lp Expander-1
Name Inlet Expander1 In Expander-1 to = 20oF; P = 995 psia; Out Expander-1 to = -199 oF; Q-Expander1 Basis 1
50

Outlet Energy Fruid Package

Thit lp Expander-1
Thm my gin n Expander Dng vo:
T = 20oF P = 995 psia

Dng ra:
T= -199oF

51

Thit lp dng Nitrogen

Name Temperature, oF Pressure, psia Mole Flow, lbmole/hr Fruid Package Mole Fraction Nitrogen 60.0 400.0 250.0 Basis 1 100% N2
52

Chu trnh lm lnh tc nhn N2

Add Compressor 1:

Name Inlet Outlet Energy

Compressor 1 Nito Comp-1-out P = 800 psia; Comp-1-HP

53

Chu trnh lm lnh tc nhn N2

Add Cooler 1: Name Cooler 1

Inlet Outlet
Energy

Comp-1-Out Cooler-1-Out
Cooler-1-Q T = -30 oF P = 790 psia

54

Chu trnh lm lnh tc nhn N2

Add Compressor 2:

Name
Inlet Outlet Energy

Compressor 2
Cooler-1-Out Comp-2-Out P = 1200 psia; Comp-2-HP
55

Chu trnh lm lnh tc nhn N2

Add Cooler 2:

Name Inlet Outlet Energy

Cooler 2 Comp-2-Out Cooler-2-Out Cooler-2-Q

56

T = 90 oF P = 1185 psia

Chu trnh lm lnh tc nhn N2

Add Expander - 2

Name Inlet

Expander 2 In Expander-2 T = -130.0 oF;

Outlet Energy

Out Expander-2 T = -260.0 oF; P = 200.0 psia;

Q-Expander2
57

Expander - 2

58

PFD

59

Tnh cht dng LNG

60

Cn bng pha
Tool/Utilities (hoc Ctr+U) add Envelope Utility Design/Connections Select Stream/Sour Gas

61

Cn bng pha

62