32LG40 Training

TRAINING MANUAL
32LG40
Direct View LCD With built in DVD Player
Model : 32LG40 32 CLASS LCD HDTV w/ BUILT-IN DVD PLAYER (31.5" diagonal)
Original 08/12/2008 Updated 10/13/2010
OUTLINE
Section 1 Contact Information, Preliminary Matters, Specifications, LCD Overview, General Troubleshooting Steps, Signal Distribution, Disassembly Instructions and Voltages Section 2 Circuit Board Operation, Troubleshooting of : Switch mode Power Supply Main (Digital) Board T-CON Board Ballast Board
LCD DV August 2008 32LG40
Overview of Topics to be Discussed
32LG40 LCD Direct View Display

Section 1
This Section will cover Contact Information and remind the Technician of Important Safety Precautions for the Customers Safety as well as the Technician and the Equipment. Basic Troubleshooting Techniques which can save time and money sometimes can be overlooked. These techniques will also be presented. This Section will get the Technician familiar with the Disassembly, Identification and Layout of the LCD Display Panel. At the end of this Section the Technician should be able to Identify the Circuit Boards and have the ability and knowledge necessary to remove and replace safely any Circuit Board or Assembly.
Preliminary Matters (The Fine Print)
Important Safety Notice

The information in this training manual is intended for use by persons possessing an adequate background in electrical equipment, electronic devices, and mechanical systems. In any attempt to repair a major Product, personal injury and property damage can result. The manufacturer or seller maintains no liability for the interpretation of this information, nor can it assume any liability in conjunction with its use. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Electronics. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury. If wires, screws, clips, straps, nuts, or washers used to complete a ground path are removed for service, they must be returned to their original positions and properly fastened.
Caution
To avoid personal injury, disconnect the power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. Also be aware that many household products present a weight hazard. At least two people should be involved in the installation or servicing of such devices. Failure to consider the weight of an product could result in physical injury.
ESD Notice
(Electrostatic Static Discharge)
Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage the electronics in a manner that renders them inoperative or reduces the time until their next failure. Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively, you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before removing a replacement part from its package, touch the anti-static bag to a ground connection point or unpainted metal in the product. Handle the electronic control assembly by its edges only. When repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.
Regulatory Information
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and the receiver; Connect the equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the dealer or an experienced radio/TV technician for help.
LG Contact Information
Customer Service (and Part Sales) Technical Support (and Part Sales) USA Website (GSFS) Customer Service Website Knowledgebase Website LG Web Training LG CS Academy (800) 243-0000 (800) 847-7597
http://gsfs-america.lge.com http://www.us.lgservice.com http://lgtechassist.com https://lge.webex.com http://ln.lge.com/ilearn

New: 2010 Models Software Downloads Technical Assistance Presentations with Audio/Video and Screen Marks
http://136.166.4.200
LCD-DV: 32LG40, 32LH30, 37LH55, 42LG60, 42LG70, 42LH20, 42LH40, 42LH50, 42LH90, 42SL80, 47LG90, 47LH85, 42LE5500, 47LE8500 PLASMA: 42PG20, 42PJ350, 42PQ20, 42PQ30, 50PG20, 50PJ350, 50PK250, 50PK750, 50PS80, 50PS60, 60PK750, 60PS11, 60PS60, 60PS80 Also available on the Plasma Page: PDP Panel Alignment Handbook, Schematics with Bookmarks Plasma Control Board ROM Update (Jig required) New Training Materials on the Learning Academy site
Published August 2008 by LG Technical Support and Training LG Electronics Alabama, Inc. 201 James Record Road, Huntsville, AL, 35813. 6
OVERVIEW SECTION
Safety and Handling Regulations
1. Approximately 20 minute pre-run time is required before any adjustments are performed. 2. Refer to the Voltage Sticker on the Switch Mode Power Supply silk screening. (+/- volt). 3. Be cautious of electric shock from the Backlight section, it uses high voltage AC. Check that the Power Supply and Drive Circuits are completely discharged because of residual current stored before Circuit Board removal. 4. C-MOS circuits are sensitive to static electricity. Use caution when dealing with these IC and circuits. 5. Exercise care when making voltage and waveform checks to prevent costly short circuits from damaging the unit. 6. Be cautious of lost screws and other metal objects to prevent a possible short in the circuitry.
Checking Points to be Considered

1. Check the appearance of the Replacement Panel and Circuit Boards for both physical damage and part number accuracy. 2. Check the model label. Verify model names and board model matches. 3. Check details of defective condition and history. Example: Oscillator failure dead set, etc
Basic Troubleshooting Steps

Define, Localize, Isolate and Correct
Define Look at the symptom carefully and determine what circuits could be causing the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and check for possible overheated components. Capacitors will sometimes leak dielectric material and give off a distinct odor. Frequency of power supplies will change with the load, or listen for relay closing etc. Observation of the front Power LED may give some clues. Localize After carefully checking the symptom and determining the circuits to be checked and after giving a thorough examination using your senses the first check should always be the DC Supply Voltages to those circuits under test. Always confirm the supplies are not only the proper level but be sure they are noise free. If the supplies are missing check the resistance for possible short circuits. Isolate To further isolate the failure, check for the proper waveforms with the Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing and Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes glitches or road bumps will be an indication of an imminent failure. Correct The final step is to correct the problem. Be careful of ESD and make sure to check the DC Supplies for proper levels. Make all necessary adjustments and lastly always perform a Safety AC Leakage Test before returning the product back to the Customer.
8
32LG40 Product Information
Side View
This section of the manual will discuss the specifications of the 32LG40 Thin LCD Direct View Display Panel.
Basic Specifications
720p HD Resolution 12,000:1 Dynamic Contrast Ratio Side-loading Progressive Scan DVD Player Super Multi-Format 3x HDMI 1.3 AV Mode (Cinema, Sports, Game) Clear Voice SimpLink Connectivity Invisible Speaker System Expert Mode PC Input Swivel Stand (Manual)
10
Pixel Count to Resolution Comparisons

720P Logo 720P Panel
HD RESOLUTION 720p HD Resolution Pixels: 1365 (H) 768 (V) High definition television is the highest performance segment of the DTV system used in the US. Its a wide screen, high-resolution video image, coupled with multi-channel, compact-disc quality sound.
768
FORMATS NTSC 480I SD 480P HD 1080I HD 720P HD 1080P Possible Frame Rates: 24FPS 30FPS 60FPS
Interlaced Progressive Interlaced Progressive Progressive
240 Lines 480 Lines 540 Lines 720 Lines 1080 Lines
BASIC PIXEL COUNTS
720P Panel 1365 (H) 768 (V)
Interlaced 2 Fields to make a Frame Progressive Each Field is a Frame

1080P Panel 1920 (H) x 1080 (V)
Think of sync as the Panels Refresh Rate

11
LG SIMPLINK MULTI-DEVICE CONTROL Allows for convenient control of other LG SimpLink products using the existing HDMI connection. HDMI (1.3 Deep Color) Digital multi-connectivity HDMI (1.3 Deep color) provides a wider bandwidth (340MHz, 10.2Gbps) than that of HDMI 1.2, delivering a broader range of colors, and also drastically improves the data-transmission speed.
BUILT-IN SIDE LOADING PROGRESSIVE SCAN DVD PLAYER Save space with the built-in progressive scan DVD player. Side loading player upconverts DVDs to near 720p resolution and features LG Super-Multi technology which plays back almost any recordable disc based media.
INVISIBLE SPEAKER SYSTEM LGs 2008 line of TVs include a unique invisible speaker system, tuned by renowned audio expert, Mr. Mark Levinson. Speakers are embedded in strategic spots behind the front cabinet and use minute vibrations to turn the entire front bezel into the speaker system. The result is a clean, polished look, and enhanced audio by increasing the sweet spot giving a wider sound field.
12
AV Mode "One click" - Cinema, Sports, Game mode. TAKE IT TO THE EDGE is a true multimedia TV with an AV Mode which allows you to choose from 3 different modes of Movies, Video Games and Sports by a single click of a remote control.
Clear Voice Clearer dialogue sound Automatically enhances and amplifies the sound of the human voice frequency range to provide high-quality dialogue when background noise swells.
Save Energy, Save Money Home electronic products use energy when they're off to power features like clock displays and remote controls. Those that have earned the ENERGY STAR use as much as 60% less energy to perform these functions, while providing the same performance at the same price as less-efficient models. Less energy means you pay less on your energy bill. Draws less than 1 Watt in stand by.
13
Remote Control
p/n: MKJ40653818
TOP PORTION
BOTTOM PORTION
FAV VOL
MUTE
CH
P A G E
1 4 7
2 5 8 0
3 6 9
LG
14
Rear and Side Input Jacks

Current Software Release 32LG40-UA-v03.12_080711_Download.epk
RGB (PC) Audio RGB (PC)
Optical Audio Side Input Jacks
HDMI
RS232 Service Only
USB
Remote In
Audio Out
HDMI
Composite A/V
Component Y Pr/Pb
Composite
Main Board
Orientation 15
Accessing the Service Menu

REMOTE TOP PORTION
To access the Service Menu. 1) Turn the Set On 2) Simultaneously, Press and Hold the Menu Key on the Side Key pad and Press and Hold the Menu Key on the Remote approximately 5 seconds. 3) If Customers Menu appears, continue to hold until it disappears. 4) The Service Menu appears
SIDE KEYS
Note: Dependant upon the Software Version, a Password may be required to enter the Service Menu. If a password is required, enter 0000
16
Software Upgrade Procedure

1) Create an LG_DTV folder on the USB Flash Drive
Shows the Currently Installed Version
2) Copy new software (xxx.epk) to "LG_DTV" folder. Make sure to have correct software file. 3) With TV turned on, insert USB flash drive. 4) You can see the message TV Software Upgrade (See figure to right) 5) Cursor left and highlight "START" Button and push Enter button using the remote control. 6) You can see the download progress Bar. 7) Do not unplug until unit has automatically restarted. 8) When download is completed, you will see COMPLETE. 9) Your TV will be restarted automatically.
Shows the Software Version found on the USB Flash Drive
Shows the Software file found on the USB Flash Drive
* CAUTION: Do not remove AC power or the USB Flash Drive. Do not turn off Power, during the upgrade process.
17
32LG40 Product Measurements
18
TROUBLESHOOTING SECTION
This section of the manual will discuss troubleshooting.
Upon completion of this section the Technician will have a better understanding of how to diagnosis and resolve problems.
19
Removing the Back Cover
The Stand does not need to be removed. Remove the 18 screws shown by arrows. Pay attention to the size and type of screw as there are many different types. Putting in the improper screw when reassembling may Cause damage. 20
Circuit Board Layout
Panel p/n EAJ41825601
T-CON p/n EAT56801301 Ballast p/n EAY56797501
LVDS Cables
Side Controls
Side Inputs
Speakers
1) 2)
Speaker rattle. Tighten screws at bottom of cabinet Tighten screws holding woofers
21
Invisible Speaker System Layout

Woofers
Tweeters
1) 2) Speaker rattle. Tighten screws at bottom of cabinet Tighten screws holding woofers
Tweeters
Bottom View of Woofer Ports
Stand Removed
22
POWER SUPPLY SECTION

P203
To Ballast 1 Error WM-D1 INV On/Off BR1 Gnd Gnd Gnd Gnd Gnd 24V 24V 24V 24V 24V 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2
SMPS Board Layout

n/c P201
To Main
23 21 19 17 15 13 11 9 7 5 3 1
Fixed Volts BR1 POWER-ON ERROR Gnd Gnd 5.2V 5.2V Gnd 12V Gnd 16.5V
24 22 20 18 16 14 12 10 8 6 4 2
n/c PWR-DIM INVOn/Off ACD Gnd Gnd 5.2V 5.2V Gnd 12V Gnd 16.5V
F101 3.15A/250V 334V Actual F100 5A/250V AC IN AC IN 23
Hot Ground
Power Supply (SMPS) Board Drawing

To Ballast
P201
To Main
P203
Error WM-D1 INV On/Off BR1 Gnd Gnd Gnd Gnd Gnd 24V 24V 24V 24V 24V
14 13 12 11 10 9 8 7 6 5 4 3 2 1
16.5V Gnd 12V Gnd 5.2V 5.2V Gnd Gnd ACD INVOn/Off PWR-DIM n/c
2 4 6 8 10 12 14 16 18 20 22 24
1 3 5 7 9 11 13 15 17 19 21 23
16.5V Gnd 12V Gnd 5.2V 5.2V Gnd Gnd ERROR POWER-ON BR1 fixedV
F100 5A/250V AC IN AC IN 24
F101 3.15A/250V 334V Actual
Power Supply P201 Control Signals from Main Board P800
25
Power Supply Board Test (1) All Board Disconnected

P201 Connector disconnected from the Main Board AC: Not applied when adding jumper. Applied when making test. The Power Supply MUST be producing STAND-BY +5V before proceeding.
With Power Supply disconnected from other Boards and AC applied, confirm that the Power Supply is producing 5V from either Pins 9, 10, 11 or 12. If not, check fuse. If fuse OK and no 5V, replace Power Supply. If 5V OK then continue. 1st short either pin 9, 10, 11 or 12 (5V) to Pin 19 (PWR) using a 10K resistor. This turns on the power supply. Confirm that the other low voltage power supplies are activated. Pins 1 and 2 (16V) Pins 5 and 6 (12V) Pin 18 (AC Detect) goes high Fuse F101 Check for 350V (Ballast Voltage) If any voltage missing, replace Power Supply.
+5V
26
Power Supply Board Test (2) Checking the Backlights

P2 Connector disconnected from the Main Board AC: Not applied when adding jumper. Applied when make test.
If the 1st test was successful, continue. Leave original 10K in place. 2nd: To test the Backlights, leave the 10K jumper in place. Plug up the Back light plug P203. Apply AC Power. Observe the Backlights. If normal, LED1 on the Ballast Board should turn on first, then backlights should turn on and LED1 should go off..
+5V
If no backlight activity, confirm the Fuse F101 has approx. 350V on both sides. If on one side, check fuse for open. If no 350V, replace Power Supply. If 300V present, check P203 for 24V on Pins 1~5. Check P203 Pin 12 for at least 3V (Inverter On/Off). If yes, confirm Connectors to backlight OK, if OK, then panel defective.
Ballast will not run if either of the Backlight plugs are removed.
27
Power Supply Board Removal

Disconnect P203, P201 and AC In Remove the 4 screws indicated in the red circles.
28
Power Supply Connector P201 Odd Pins Voltage and Diode Check
P201 "SMPS" to P800 "Main Board"
Pin 23 21 19 17 15 13 11 9 7 5 3 1 Label N/C BR1 PWR ERR Gnd Gnd 5.2V 5.2V Gnd 12V Gnd 16.5V STBY 0V 0V 0V Gnd Gnd Gnd 5.15V 5.15V Gnd 0V Gnd 0V Run 3.2V 1.68V 2.86V Gnd Gnd Gnd 5.15V 5.15V Gnd 11.8V Gnd 16V Diode Check OL OL OL 1.26V Gnd Gnd 0.34V 0.34V Gnd 1.69V Gnd 0.31V Pin 24 22 20 18 16 14 12 10 8 6 4 2 Label N/C PWM-DIM INV On/Off ACD Gnd Gnd 5.2V 5.2V Gnd 12V Gnd 16.5V STBY 0V 0V 0V 5.05V Gnd Gnd 5.15V 5.15V Gnd 0V Gnd 0V Run 0V 3.38V 3.29V 4.57V Gnd Gnd 5.15V 5.15V Gnd 11.8V Gnd 16V Diode Check OL OL OL OL Gnd Gnd 0.34V 0.34V 0V 1.69V Gnd 0.31V
Resistance taken in Diode Mode with Connectors Removed
29
Power Supply Connector P203 Voltage and Diode Check

P203 "SMPS" to MCN1 "Ballast Board"
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Label 24V 24V 24V 24V 24V Gnd Gnd Gnd Gnd Gnd BR1 INV On-Off PWM-DIM ERROR STBY 0V 0V 0V 0V 0V Gnd Gnd Gnd Gnd Gnd 0V 0V 0V 0V Run 24.52V 24.52V 24.52V 24.52V 24.52V Gnd Gnd Gnd Gnd Gnd 1.67V 3.45V 3.40V 0V Diode Check 0.33V 0.33V 0.33V 0.33V 0.33V Gnd Gnd Gnd Gnd Gnd OL OL OL OL
30
MAIN BOARD SECTION

P902 To Power P800
Reset BCM
LVDS To T-CON
P200
No Connection Software Download If odd Video problems are found, use some freeze spray about IC100 and its circuits, If video returns to normal, Board needs to be replaced.
IC809 A2.6V BCM Reg
IC302
IC300
To DVD
IC400 BCM Reset
Dual Data Registers IC101 Flash Memory BCM Q800 SIF
IC303
IC301
IC304 DDR VTT
IC807 5V Reg
P901 To DVD P900
IC407 Micro X400 24Mhz Q400 Micro Reset IC405 Micro Reset Q802 5V Sub Switch Control IC802 3.3V Reg Q801 5V Sub Switch LD800
IC100 BCM
X200 54Mhz
IC800 CVBS Amp
IC803 9V Reg
IC201 USB 3.3V
To DVD P904
TUNER
IC502 Audio Selector
USB
HDMI To Ft Keys P401 To SPK P500

IC501 Audio Processor and Output 16V Pins 49~52 IC806 IC600 A3.3V HDMI Selector BCM IC602 HDMI EDID IC601 HDMI EDID
IC402 Serial Port Interface
Side Inputs
31
Main Board (Front Side) Regulator Checks 1 of 2

IC201 PIN 2 3 7 8 IC304 PIN 3,8 5,6,7 4 IC400 PIN 1 2 FUNCTION OUT IN On/Off Control FUNCTION IN On/Off Control OUT OUT USB Power NAME +5V BCM DDR Power USB_PWR_Out_1 +3.3V 2.6V BCM NAME DDRO_VTT D2.6V_BCM DDRO_VTT STBY 0V 0V 0V RUN 1.29V 2.6V 1.29V STBY 0V 0V 0V 0V RUN 5V 3.4V 5V 3.1V IC405 PIN 1 2 3 IC802 PIN 1 2 3 IC803 PIN 1 2 3 FUNCTION IN Gnd OUT RESET GENERATOR FOR Q400 Micro Reset FUNCTION IN Gnd OUT NAME 3.3V_MICON Gnd Reset (Lo-Hi) STBY 3.41V Gnd 0.6V RUN 3.41V Gnd 0.6V
+3.3V Regulator (3.3V TMDS_SW) FUNCTION Gnd OUT IN NAME +3.3V Gnd +5V_SUB +9V Regulator NAME +12V Gnd +9V STBY 0V Gnd 0V RUN 12V Gnd 9V STBY 0V Gnd 0V RUN 5V Gnd 3.2V
RESET GENERATOR TO IC401 3.3BCM (On Back) FUNCTION IN Gnd NAME D3.3V_BCM Gnd STBY 0V Gnd RUN 3.4V Gnd
OUT
Reset (Lo-Hi)
0V
3.39V
32
Main Board (Front Side) Regulator Checks 2 of 2

IC806 PIN 1 2 3 4 IC807 PIN 1 2 3 4 5 IC809 PIN 6,7,8,10 17 1,2,3,4,5 14,15 11,18,19,20 FUNCTION IN On/Off Control OUT n/c Gnd FUNCTION IN On/Off Control OUT n/c Gnd D3.3V/A3.3V_BCM Regulator turns on LD800 FUNCTION On/Off Control IN Gnd OUT NAME Power_CTL_3.3V +5V_SUB Gnd D3.3V_BCM STBY 0V 0.36V Gnd 0.1V RUN 3.4V 5V Gnd 3.4V Q801 PIN 1,3 2,4 5,6,7,8 Q802 PIN RUN 8.9V 3.4V 5V n/c Gnd B C E Q400 PIN B C RUN 4.98V 3.41V 2.66V n/c Gnd E FUNCTION IN On/Off Control OUT 5V SUB SWITCH NAME ST_5V Q802 +5V_SUB STBY 0V 0V 0V RUN 5V 0.28V 5V
CONTROLLER for 5V SUB SWITCH Q801 FUNCTION On/Off Control Pull Down Gnd NAME RL_ON ST_5V Gnd STBY 0V 0V Gnd RUN 3.29V 5V Gnd
D3.3V/A3.3V_BCM Regulator NAME +9V Power_CTL_3.3V +5V n/c Gnd STBY 0V 0V 0V n/c Gnd
RESET GENERATOR FOR MICRO IC407 FUNCTION Reset Vcc Gnd NAME Reset 3.3VVST_MICON Gnd STBY 0.6V 0V Gnd RUN 0.6V 0V Gnd
D2.6V/A2.6V_BCM Regulator NAME +5V_SUB Power_CTL_2.6V D2.6V_BCM n/c Gnd STBY 0.36V 0V 0V n/c Gnd
33
Main Board (Back View) Regulator Layout

P200 P902
Q901 LVDS 12V Switch
P800
IC808 3.3V Micon IC401 BCM Reset Q900 Turns on Q901
P901
X200 16 IC805 A1.2V BCM Reg Silk Screen for Pin 1 wrong IC805 TUNER TU800
IC406 Micro EEPROM
P900
IC801 1.8V Reg 1 IC102 HDCP KEY IC403 NVRAM
P904
IC408 SIF Select DVD/BCM
IC702 EEPROM
Side Inputs
IC701 Side HDMI EDID
P401
P500
34
Main Board (Back Side) Regulator Checks

IC401 PIN 14 1 6 IC801 PIN 1 2 3 IC805 PIN 6,7,8,10 17 1,2,3,4,5 13, 14,15,16 11,12,18, 19,20 BCM RESET FUNCTION IN On/Off Control OUT NAME D3.3V_BCM Reset from IC400 BCM_RESET STBY 0V 0V 0V RUN 3.41V 3.4V 3.4V IC808 PIN 2 3 4 Q900 STBY Gnd 0V 0.26V RUN Gnd 1.8V 3.29V PIN B C E Q901 STBY 0.38V 0V 0V 0V Gnd RUN 5V 3.41V 1.29V 0V Gnd PIN 1,3 2,4 5,6,7,8 ST-BY 3.3V DC-DC CONVERTER FUNCTION IN OUT Gnd NAME ST_5V 3.3VST_MICON Gnd STBY 5V 3.43V Gnd RUN 5V 3.43V Gnd
+1.8V_NTP REGULATOR FUNCTION Gnd OUT IN NAME Gnd '+1.8V_NTP 3.3V_TMDS_SW
LVDS 12V SWITCH CONTROLLER Q901 FUNCTION Control Pull Down 12V Gnd LVDS 12V SWITCH FUNCTION IN On/Off Control OUT NAME 12V Q900 LVDS 12V STBY 0V 0V 0V RUN 12.36V 6.16V 12.36V NAME LVDS_PANEL_CTRL LVDS Switch Control Gnd STBY 0V 0V 0V RUN 0.75V 0V 0V
D1.2V/A1.2V BCM REGULATOR FUNCTION IN On/Off Control OUT n/c Gnd NAME +5V_SUB Power_CTL_1.2V D1.2V_BCM n/c Gnd
Screen Print for Pin No is incorrect, use IC
35
Main Board X400 and X200 Check

IC407 Micro
X400
2.4Vp/p 24Mhz
1.49V
1.49V Main Board X400 Location
With set on or off TP Use Crystal leg top or bottom
X200
660mVp/p 54Mhz
1.49V MAIN Board 1.49V Main Board X200 Location 36 Only when set is on TP Use Crystal Side R232 or R233
Main Board Tuner Video and SIF Output Check Pin Location
For Easy Access, pop the shield off the tuner
Pin 16 Composite Video Pin 14 Audio SIF
Pin 3 Tuner B+ (5V)
If you leave the shield on you can still access the same pins. Be careful not to accidentally ground out your test lead on the shield.
37
Main Board Tuner Video and SIF Output Check

Using SMTP Color Bar Input
Pin 14 SIF Signal 850mVp/p Using SMTP Color Bar Input
MAIN Board
Pin 16 Video Signal
1Vp/p 20uSec rate Tuner Location 38
Main Board LVDS P902 Output Check

To confirm that the Main Board is outputting Picture Content signals, check P902 (LVDS) cable for output. Check 11~20. This signals vary from each other, but looking for signals like the ones shown below on any of these pins confirm the output of video content. This signal is using standard SMTE Color Bar output from a generator as the input source. Remember there are actually 10 pins with LVDS signals. This only represents two Waveforms as an example. P902 Location Pin 11
MAIN Board
Pin 16
39
Main Board Removal

Remove the Right side decorative plastic piece by removing top and bottom screws. Remove the remaining 6 screws that remove the Shield covering the Main Board. Careful at this point, the Board will Swing free of the supports. Disconnect P902, P800, P901, P900, P904, P401 and P500 Note: In the top right is a Connector P200. This is an open connection. (Software Upgrades) Remove the 2 screws securing the Side input decorative plastic piece on the right. Remove the 4 screws securing the Main Board indicated below in red.
40
Main Board Connector P800 Voltage and Diode Check

P800 Connector "Main" to P201 "SMPS Board"
Pin 1, 2 3, 4 5, 6 7, 8 9, 10 11, 12 13, 14 15, 16 17 18 19 20 21 22 23 24 Label 16V Gnd 12V Gnd ST-5V ST-5V Gnd Gnd VBR-B 5V-MNT AC-DET RL-ON INV-On/Off BR1 VBR-B n/c n/c STBY 0V Gnd 0V Gnd 5V 5V Gnd Gnd 0V 5V 0V 0V 0V 0V 0V 0V Run 16V Gnd 11.8V Gnd 5.15V 5.15V Gnd Gnd 3.3V 4.57V 2.86V 3.29V 1.68V 3.38V 3.2V 0V Diode Check OL Gnd 3.03V Gnd 1.23V 1.23V Gnd Gnd OL OL 1.25V 2.15V OL 2.15V OL OL
41
Main Board Connector P902 LVDS Layout and 12V Circuit

For Locations See Main Board Back Side View
LVDS 12V
Panel Control from IC407 Pin 33 Q900 turns on Q901 LVDS Switch generating LVDS 12V All voltages are shown on the Interconnect Diagram
LVDS Signal Waveforms Shown on back of Interconnect Diagram
42
Main Board Connector P902 Even Pins Voltage and Diode Check
P902 Connector "Main" to CN1 T-CON Board"
Pin 1 3 5 7 9 11 13 15 17 19 21 23 25 Label LVDS 12V LVDS 12V Gnd Gnd Gnd LVDS LVDS LVDS LVDS LVDS n/c n/c Size Sel SBY 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0.4V Run 12.3V 12.3V 0V 0V 0V 1.2V 1.2V 1.1V 1.08V 1.14V n/c n/c 3.07V Diode Check OL OL Gnd Gnd Gnd 0.98V 1.11V 1.06V 1.11V 1.11V OL Gnd 3V Pin 2 4 6 8 10 12 14 16 18 20 22 24 26 Label LVDS 12V LVDS 12V Gnd Gnd Gnd LVDS LVDS LVDS LVDS LVDS n/c n/c Gnd SBY 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V Run 12.3V 12.3V 0V 0V 0V 1.1V 1.05V 1.09V 1.13V 1.06V n/c n/c 0V Diode Check OL OL Gnd Gnd Gnd 0.98V 1.06V 1.05V 1.06V 1.06V OL OL Gnd
43

P401 Connector "Main Board" to "Front Keys"
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Label KEY3 KEY4 Gnd Gnd KEY-1 KEY-2 n/c ST-5V PWM-LED IR n/c Gnd LED-G LED-R Gnd STBY 3.4V 3.4V 0V 0V 3.4V 3.4V 0V 5V 0V 4.1V 0V 0V 0V 2.1V 0V Run 3.4V 3.4V 0V 0V 3.4V 3.4V 0V 5V 0V 4.1V 0V 0V 2.1V 0V 0V Diode Check 1.4V 1.4V Gnd Gnd 1.4V 1.4V OL 0.53V 0.8V 2.3V OL Gnd 0.8V 0.8V Gnd
44

P904 Connector "Main" to CN401 "DVD Player"
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 Label n/c Disc Chedk n/c n/c Gnd Pr Pb Y Gnd n/c Gnd n/c Gnd SBY 3.34V *3.3V 3.34V 3.34V 0V 0V 0V 0V 0V 0V 0V 0V 0V Run 3.34V * 3.3V 3.3V 3.3V Gnd 0.8V 0.8V 0.6V 0V 0V 0V 0V 0V Diode Check OL 1.60V OL OL Gnd OL OL OL Gnd OL Gnd 0.83V Gnd Pin 14 15 16 17 18 19 20 21 22 23 24 25 26 Label n/c n/c DVD-SPDIF DVD-MUTE DVD-L-In2 Gnd DVD-R-In2 n/c Gnd n/c n/c Gnd n/c SBY 0V 0V 3.38V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V Run 0.7V 0V 1.8V 0V 2.4V 0V 2.4V 0V 0V 0V 0V 0V 0V Diode Check OL OL 0.83V OL OL Gnd OL OL Gnd OL OL Gnd OL
*Pin 2: 3.3V With Disc Player and 0V No Disc Player Resistance taken in Diode Mode with Connectors Removed
45
Main Board Connectors P900, P901, P500 and P200 Voltage and Diode Check
P900 Connector "Main" to P402 "DVD Player" Pin 1 2 3 4 Label Disk-Enable DVDP-RXD DVDP-TXD Gnd SBY *3.4V 0.7V 0.7V Gnd Run *3.4V 3.08V 3.4V 0V Diode Check 1.68V 3V 3V Gnd P901 Connector "Main" to CN400 "DVD Player" Pin 1 2 3 4 5 *Pin 1: 3.4V with No Disc and 0V with Disc inserted 6 Label 12V Gnd DVDP 3.3V Gnd Gnd 5V SBY 0V 0V 3.4V 0V 0V 0V Run 12.3V 0V 3.37V 0V 0V 5.01 Diode Check 3V Gnd .099V Gnd Gnd 0.45V
P500 Connector "Main" to "Speakers" Pin 1 2 3 4 Label R+ RL+ LSBY 0V 0V 0V 0V Run 8.14V 8.14V 8.15V 8.15V Diode Check 2.78V 2.78V 2.78V 2.78V
P200 Connector "Main" Software Download Pin 1 2 3 4 Label Vcc SCL SDA Gnd SBY 0V 0V 0V 0V Run 5V 5V 5V 0V Diode Check OL OL OL Gnd
46
BALLAST SECTION (With Shield) LAYOUT

p/n EAY56797501
Ballast Start Det LED (LED1) MCN1 F1 8A/125V
Transformers To Backlight Left Side To Backlight Right Side

47
Ballast Board Assembly Layout

Ballast Start Det LED LED1 MCN1 F1 8A/125V
Transformers
To Backlight Left Side

48
To Backlight Right Side
Ballast Transformer Waveforms
22.2V p/p 220kHz T1/T2 Pin 1
34V p/p 64.89kHz T1/T2 Pin 6
Primary Side Transformers

49
Warning, secondary is over 1.2Kv
Ballast Control Signals from Main Board P800
50
Backlight Drive Signal Effects
PWMDIM manipulates the Burst Triangle Oscillator in the ballast drive IC. ADIM also manipulates the Burst Triangle Oscillator But it is not used.
Waveform Just for Explanation, taken from a different chassis.
51
Ballast Removal (Heat Sink and Insulators)

Heat Transfer Material
Sh iel d
p/n EAY56797501
Be sure to replace All heat sink materials and insulators. Protects the Outputs Alignment Notch Insulator Shiny Side Down (Conductive) Cut Out
Insulator
52
Alignment Notch
Ballast Connector MCN1 Voltage and Diode Check

MCN1 "Ballast" to P203 "SMPS" Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Label VBL VBL VBL VBL VBL Gnd Gnd Gnd Gnd Gnd_1 BVR_A On/Off VBR_B Gnd_2 STBY 0V 0V 0V 0V 0V Gnd Gnd Gnd Gnd Gnd 0V 0V 0V Gnd Run 24.52V 24.52V 24.52V 24.52V 24.52V Gnd Gnd Gnd Gnd Gnd 1.67V 3.45V 3.40V Gnd Diode Check OL OL OL OL OL Gnd Gnd Gnd Gnd Gnd OL OL OL Gnd
53
T-CON (TFT DRIVE) SECTION T-CON (TFT DRIVE) Board Removal)

Remove One Screw at the to of the Brace then Remove LVDS and three screws. Remove Screw Remove Screw
Remove Screw
CN1 LVDS To Main 54
T-CON (TFT Drive) Board Layout

To TFT Panel CN2 Remember to put the three screws back in for ground purposes.
p/n EAT56801301
To TFT Panel CN3
US2
12V F1 6.3V/1.5A
CN1 LVDS Use the Connector P902 on Main Board for Voltages and Signal Readings To Main
US2
3) 0.0V 2) 1.8V 1) 3.3V
55
T-CON (TFT Drive) Board DC to DC Converter Voltages for Panel

US1 Voltages Pin 1 2 3 4 5 6 7 8 DC 6.6V 6.6V 2.4V 0.7V 1.9V 3.3V 5.4V 19.70 21.0V 1.2V 0V 4.8V 15.0V 6.9V 0V 0V Pin 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 DC 1.2V 4.3V 0V 0V 1.2V 11.3V 3.3V 3.3V 12.0V 12.0V 12.0V V0V 4.3V 1.8V .6V 3.3V Pin 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 DC 6.0V 0V 0V 0V 12.0V 12.0V 15.0V 0V 1.2V 15.0V 15.0V 6.6V 6.6V 6.6V 0V 6.6V
US1 Voltages
9 10 11 12 13 14 15 16
The voltages developed by US1 are used on the T-CON and for the X and Y drivers inside the TFT panel. * The Voltages on CN2 and CN3 must be present for the panel to operate. 56
T-CON Board Removal (LVDS Removal)

Disconnect CN1 LVDS Cable CAUTION: When removing LVDS Cables, be careful. Press the release Tabs to avoid damage to Board or to the Cable itself.
Press in
Press in
LVDS Connectors Press in from the sides and lift out. 57
T-CON Board Connector CN1Voltage and Diode Check

Outside Pins are Ground and not counted
CN1 Connector "T-CON" Odd to P902 "Main"

Use P902 on the "Main" Board for making Voltage, Diode Mode and Waveform Checks
Pin 1 3 5 7 9 11 13 15 17 19 21 23 25 Label LVDS 12V LVDS 12V Gnd Gnd Gnd LVDS LVDS LVDS LVDS LVDS n/c n/c Size Sel SBY 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0.4V Run 12.3V 12.3V 0V 0V 0V 1.2V 1.2V 1.1V 1.08V 1.14V n/c n/c 3.07V Diode Check 2.9V 2.9V Gnd Gnd Gnd 0.88V 0.88V 0.88V 0.88V 0.88V n/c n/c OL Pin 2 4 6 8 10 12 14 16 18 20 22 24 26 Label LVDS 12V LVDS 12V Gnd Gnd Gnd LVDS LVDS LVDS LVDS LVDS n/c n/c Gnd SBY 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V Press Tabs to Release Run 12.3V 12.3V 0V 0V 0V 1.1V 1.05V 1.09V 1.13V 1.06V n/c n/c 0V Diode Check 2.9V 2.9V Gnd Gnd Gnd 0.88V 0.88V 0.88V 0.88V 0.88V n/c n/c Gnd
58
DVD Connector Information
The following section covers the Interconnection Voltages and Resistance checks between the DVD Player and the Main Board.
59
DVD Player Removal (1 of 2)

Remove the 8 Screws Holding the DVD Player in place
Remove Tape
60
DVD Player Removal (2 of 2)

Disconnect CN400, CN401 and CN402
CN403 Not Used
CN402
CN401
This screw hidden by tape in previous photo (Step2).
CN400
61
DVD Player Removed

Set will work with DVD Player removed
62
DVD Connector CN401 Voltage and Diode Check

CN401 Connector "DVD" to P904 "Main" Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 Label nc Check nc nc Gnd DVDP-Pr DVDP-Pb DVDP-Y Gnd nc Gnd nc Gnd SBY 3.34V *3.3V 3.34V 3.34V Gnd 0V 0V 0V Gnd 0V 0V 0V 0V Run 3.34V *3.4V 3.3V 3.3V Gnd 0.8V 0.8V 0.6V Gnd 0V 0V 0V 0V Diode Check 3.13V 3.13V 3.13V 2.34V Gnd OL OL OL OL OL Gnd 0.15V Gnd Pin 14 15 16 17 18 19 20 21 22 23 24 25 26 Label nc nc SPDIF DVDP-MUTE DVDP-L Gnd DVDP-R nc Gnd nc nc Gnd nc SBY 0V 0V 3.38V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V Run 0.7V 0V 1.8V 0V 2.4V 0V 2.4V 0V 0V 0V 0V 0V 0V Diode Check 0.15V Gnd OL 2.3V 1.1V Gnd 1.1V OL Gnd OL OL Gnd OL
*Pin 2: 3.4V With Disc Player and 0V No Disc Player NOTE: If the DVD Player fails, or if any Connector from the DVD Player is open, when selecting the DVD player as the input, it will show No Signal error. Resistance taken in Diode Mode with Connectors Removed
63
DVD Connector CN400 and CN402 Voltage and Diode Check

CN400 Connector "DVD" to P901 "Main" Pin 1 2 3 4 5 6 Label P12V Gnd P3.3V Gnd Gnd P5V STBY 0V Gnd 3.4V Gnd Gnd 0V Run 12.3V Gnd 3.37V Gnd Gnd 5V Diode Check 3.22V Gnd 0.78V Gnd Gnd 1.2V *Pin 1: 3.4V with No Disc and 0V with Disc inserted CN402 Connector "DVD" to P900 "Main" Pin 1 2 3 4 Label GP101 TXD1 RXD1 Gnd STBY *3.4V 0.7V 0.7V Gnd Run *3.4V 3.08V 3.4V Gnd Diode Check OL OL OL Gnd
64
FRONT IR BOARD SECTION
The following section covers the Interconnection Voltages and Diode Mode checks between the Front Board and the Main Board and the Front Board and the Side Key Board.
65
Front Board Assembly Layout
ZD1 5V Zener ZD2 4.1V Zener
J2
To Side Keys Board
J1 ZD3 3.4V Zener

To Main Board
66
Front Board Assembly Rear View Layout

POWER LED
IR Receiver
POWER BUTTON
67
Front Control Connectors J1 and J2 Voltage and Diode Check

J1 "Front Board" to P401 "Main" Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Label KEY3 KEY4 Gnd Gnd KEY-1 KEY-2 n/c ST-5V PWM-LED IR n/c Gnd LED-G LED-R Gnd STBY 3.4V 3.4V 0V 0V 3.4V 3.4V 0V 5V 0V 4.1V 0V 0V 0V 2.1V 0V Run 3.4V 3.4V 0V 0V 3.4V 3.4V 0V 5V 0V 4.1V 0V 0V 2.1V 0V 0V Diode Check OL OL Gnd Gnd OL OL OL 2.7V 2.4V OL OL Gnd 3.2V 3.2V Gnd 1 2 3 4 5 6 7 8 Key 1 Gnd Key 2 Gnd Key 3 Gnd Key 4 Gnd 3.4V 0V 3.41V 0V 3.41V 0V 3.41V 0V 3.4V 0V 3.41V 0V 3.41V 0V 3.41V 0V J2 "Front Board" to P101 "Side Key" Pin Label STBY Run Diode Check OL Gnd OL Gnd OL Gnd OL Gnd
With all Connectors Removed, Resistance taken in Diode Mode.
68
Side Control Key P101 Connector Layout, Voltage and Diode Check
P101 "Side Control" to J2 "Front Board" Pin 1 2 3 4 5 6 7 8 Label Key 1 Gnd Key 2 Gnd Key 3 Gnd Key 4 Gnd STBY 3.4V 0V 3.41V 0V 3.41V 0V 3.41V 0V Run 3.4V 0V 3.41V 0V 3.41V 0V 3.41V 0V Diode Check OL Gnd OL Gnd OL Gnd OL Gnd
With all Connectors Removed, Resistance taken in Diode Mode.
69
INTERCONNECT DIAGRAM (11 X 17 FOLDOUT SECTION)
This section shows the 11X17 foldout thats available in the Paper and Adobe version of the Training Manual. The Adobe version of this Training Manual allows the viewer to zoom in and out making reading of the small text easier. This Power Point shows a graphical representation of the 11 X 17 foldout page so clarity is limited.
70
32LG40 INTERCONNECT DIAGRAM

P203 "SMPS" to MCN1 "Ballast PWB" Pin Label STBY Run Diode Check 1 24V 0V 24.52V 0.33V 2 24V 0V 24.52V 0.33V 3 24V 0V 24.52V 0.33V 4 24V 0V 24.52V 0.33V 5 24V 0V 24.52V 0.33V 6 Gnd Gnd Gnd Gnd 7 Gnd Gnd Gnd Gnd 8 Gnd Gnd Gnd Gnd 9 Gnd Gnd Gnd Gnd 10 Gnd Gnd Gnd Gnd 0V 11 BR1 1.67V OL 0V 12 INV On-Off 3.45V OL 0V 13 PWM-DIM 3.40V OL 0V 14 ERROR 0V OL *PWM-DIM (PDIM) Pin 13 can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100% TO TFT MODULE CN2 CN3 P201 Odd "SMPS" to P800 "Main PWB" Pin Label STBY Run Diode Check 1 16.5V 0V 16V 0.31V 3 Gnd Gnd Gnd Gnd 5 12V 0V 11.8V 1.69V 7 Gnd Gnd Gnd Gnd 9 5.2V 0.34V 5.15V 5.15V 11 5.2V 0.34V 5.15V 5.15V 13 Gnd Gnd Gnd Gnd 15 Gnd Gnd Gnd Gnd 17 ERR 0V 0V 1.26V 19 PWR 0V 2.86V OL 21 BR1 0.1V 1.68V OL 23 N/C 0V 3.2V OL *PWM-DIM (PDIM) Pin 22 can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100% To Force Power Supply On. Disconnect P800 on Main PWB. Jump 5V to pin 19. Ballast and All voltages should turn on. P201 24V LD1 Ballast Drive LED Pin 1 F1 8A / 150V Q901 IC809 Q900 P800 P201 Even "SMPS" to P800 "Main PWB" Pin Label STBY Run 2 16.5V 0V 16V 4 Gnd Gnd Gnd 6 12V 0V 11.8V 8 Gnd Gnd Gnd 10 5.2V 5.15V 5.15V 12 5.2V 5.15V 5.15V 14 Gnd Gnd Gnd 16 Gnd Gnd Gnd 18 ACD 5.05V 4.57V 20 INV-On/Off 0V 3.29V 22 PWM-DIM 0V 3.38V 24 N/C 0V 0V P902 Pin 11 Diode Check 0.31V Gnd 1.69V 0V 0.34V 0.34V Gnd Gnd OL OL OL OL
T-CON Board
US2 3) 0.0V 2) 1.8V 1) 3.3V CN1
12V F1 6.3V/1.5A
Do not run without heat sink attached Ballast PWB

On then Off after ballast fires MCN1
Far left and right pins are not counted, they are ground.
P203 P202 Not Used
Example Of LVDS Signal Waveforms for P902 Pins 11 through 20 (All waveforms on back of 11X17 fold out) Software P200 Upgrades
Pin 6
Not Used CN403
P902
Main (Digital) Board

IC807
Power Supply
CN402 22V p/p 6 1 34V p/p 6 1 CN401 P901 3.15A / 250V Rating 334V Actual Reading F101 T1 T2 5A / 250V A/C Fuse F100 CN400 Secondary over 1.2Kv To Backlight Left Side To Backlight Right Side L A/C In N SC100 P401 P904
IC808
Reset IC401 BSM IC400 X400 24 Mhz 1.5V IC805 IC00 BCM X200 1.5V 1.5V 54 Meg
IC407 Micro Q400 IC405 IC801
IC803
DVD Drive
P900
TUNER
LD800 IC806
IC802 IC801
Grayed Out ICs are located on Back P500 To Speakers
Side (Key) Controls
Front PWB Assembly (Interface)

J2 IR Receiver Power Button J1
IC201 PIN 2 3 7 8 IC304 PIN 3,8 5,6,7 4 IC400 PIN 1 2 3
IC405 USB Power FUNCTION NAME STBY RUN PIN IN +5V 0V 5V 1 On/Off Control BCM DDR Power 0V 3.4V 2 OUT USB_PWR_Out_1 0V 5V 3 OUT FUNCTION OUT IN On/Off Control 3.1V IC802 PIN 2.6V BCM NAME STBY RUN 1 DDRO_VTT 0V 1.29V 2 D2.6V_BCM 0V 2.6V 3 DDRO_VTT +3.3V 0V
IC401 Reset Generator for Q400 Micro Reset NAME STBY RUN FUNCTION IN 3.3V_MICON 3.41V 3.41V Gnd Gnd Gnd Gnd OUT Reset (Lo-Hi) 0.6V 0.6V +3.3V Regulator (3.3V TMDS_SW) NAME STBY RUN FUNCTION Gnd +3.3V 0V 5V OUT Gnd Gnd Gnd IN +5V_SUB 0V 3.2V FUNCTION IN Gnd OUT +9V Regulator NAME +12V Gnd +9V STBY RUN 0V 12V Gnd Gnd 0V 9V IC806 PIN 1 2 3 4 IC807 PIN 1 2 3 4 5 IC809 PIN 6,7,8,10 17 1,2,3,4,5 14,15 11,18,19,20 D3.3V/A3.3V_BCM Regulator turns on LD800 Q801 FUNCTION NAME STBY RUN PIN FUNCTION On/Off Control Power_CTL_3.3V 0V 3.4V 1,3 IN IN +5V_SUB 0.36V 5V 2,4 On/Off Control Gnd Gnd Gnd Gnd 5,6,7,8 OUT OUT D3.3V_BCM 0.1V 5V Sub Switch NAME STBY RUN ST_5V 0V 5V Q802 0V 0.28V +5V_SUB 0V 5V PIN 14 1 6 IC801 PIN 1 2 3 IC805 PIN 6,7,8,10 17 1,2,3,4,5 IN OUT FUNCTION Gnd OUT IN FUNCTION IN OUT
BCM IC100 Reset NAME D3.3V_BCM BCM_RESET +1.8V_NTP Regulator NAME Gnd +1.8V_NTP STBY Gnd 0V RUN Gnd 1.8V 3.29V RUN 5V 3.41V 0V Gnd STBY 0V 0V 0V RUN 3.41V 3.4V 3.4V
IC808 PIN 2 3 4 Q900 PIN B C E Q901 PIN 1,3 2,4 IN OUT Gnd
ST-BY 3.3V DC-DC Converter FUNCTION NAME ST_5V 3.3VST_MICON Gnd NAME LVDS_PANEL_CTRL LVDS Switch Control Gnd LVDS 12V Switch FUNCTION IN On/Off Control OUT NAME 12V Q900 LVDS 12V STBY 0V 0V 0V RUN 12.36V 6.16V 12.36V STBY 5V Gnd STBY 0V 0V 0V RUN 5V Gnd RUN 0.75V 0V 0V
On/Off Control Reset from IC400
3.43V 3.43V
3.4V Q802 5V Sub Switch Controller for Q801 PIN FUNCTION NAME STBY RUN D3.3V_BCM Regulator (Also A3.3V_BCM) FUNCTION NAME STBY RUN B On/Off Control RL_ON 0V 3.29V IN +9V 0V 8.9V C Pull Down ST_5V 0V 5V On/Off Control Power_CTL_3.3V 0V 3.4V E Gnd Gnd Gnd Gnd OUT n/c Gnd +5V n/c Gnd 0V n/c Gnd 5V n/c Gnd Q400 PIN B C E Reset Generator for MICRO IC407 FUNCTION NAME STBY RUN Reset Reset 0.6V 0.6V Vcc 3.3VVST_MICON 0V 0V Gnd Gnd Gnd Gnd
Controller for LVDS 12V Switch Q901 FUNCTION Control Pull Down 12V Gnd
P101
0V 1.29V IC803 Reset Generator for IC401 3.3V BCM (On Back) PIN FUNCTION NAME STBY RUN 1 IN D3.3V_BCM 0V 3.4V 2 Gnd Gnd Gnd Gnd 3 OUT Reset (Lo-Hi) 0V 3.39V
0.26V 3.3V_TMDS_SW D1.2V/A1.2V BCM Regulator NAME +5V_SUB D1.2V_BCM STBY 0.38V 0V 0V 0V Gnd
FUNCTION
D2.6V_BCM Regulator (Also A2.6V_BCM) FUNCTION NAME STBY RUN IN +5V_SUB 0.36V 4.98V On/Off Control Power_CTL_2.6V 0V 3.41V OUT D2.6V_BCM 0V 2.66V n/c n/c n/c n/c Gnd Gnd Gnd Gnd
On/Off Control Power_CTL_1.2V
1.29V 5,6,7,8
REGULATORS/ICs ON FRONT
13, 14,15,16 n/c n/c 11,12,18, Gnd Gnd 19,20 Screen Print for Pin No is incorrect, use IC
REGULATORS/ICs ON BACK
32LG40 LVDS P902 WAVEFORMS
32LG40 LVDS CABLE WAVEFORMS: Waveforms taken using SMTP Color Bar input. All readings give the Scale and Time Base related to scope settings. Top waveform in each image gives a slower rate. 10mV at 5uS per division. Bottom waveform shows a blow up sample. 10mV at 2uS per division.
32LG40
Direct View LCD
This concludes the 32LG40 training session.

32LG40 Training

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TRAINING MANUAL

Original 08/12/2008 Updated 10/13/2010

LCD DV August 2008 32LG40

Overview of Topics to be Discussed

32LG40 LCD Direct View Display

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Preliminary Matters (The Fine Print)

Important Safety Notice

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(Electrostatic Static Discharge)

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http://gsfs-america.lge.com http://www.us.lgservice.com http://lgtechassist.com https://lge.webex.com http://ln.lge.com/ilearn

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Checking Points to be Considered

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Basic Troubleshooting Steps

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32LG40 Product Information

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Pixel Count to Resolution Comparisons

Interlaced Progressive Interlaced Progressive Progressive

BASIC PIXEL COUNTS

720P Panel 1365 (H) 768 (V)

Interlaced 2 Fields to make a Frame Progressive Each Field is a Frame

Think of sync as the Panels Refresh Rate

LCD DV August 2008 32LG40

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Rear and Side Input Jacks

RGB (PC) Audio RGB (PC)

Optical Audio Side Input Jacks

RS232 Service Only

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Accessing the Service Menu

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Software Upgrade Procedure

Shows the Currently Installed Version

Shows the Software Version found on the USB Flash Drive

Shows the Software file found on the USB Flash Drive

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32LG40 Product Measurements

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This section of the manual will discuss troubleshooting.

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Removing the Back Cover

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Circuit Board Layout

Panel p/n EAJ41825601

T-CON p/n EAT56801301 Ballast p/n EAY56797501

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Invisible Speaker System Layout

Bottom View of Woofer Ports

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POWER SUPPLY SECTION

SMPS Board Layout

F101 3.15A/250V 334V Actual F100 5A/250V AC IN AC IN 23

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Power Supply (SMPS) Board Drawing

F101 3.15A/250V 334V Actual

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Power Supply P201 Control Signals from Main Board P800

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