SAIL TENDER : RSP/CP/FORGED ROLLS/2014-17/02

Appendix 4a

Quality Test Report Format for Forged Cold Rolling Mills Work Rolls
Sl 1 2 3 Parameter Dimension of Roll Hardness : a) Barrel b) Journal / Neck Complete Chemical Composition Specification as per order/drawing Actual Supply Condition

C Mn Si S&P Other alloying elements such as Cr, Ni, Mo, V

C Mn Si S&P Other alloying elements such as Cr, Ni, Mo, V

Ultrasonic Test: Testing of rolls in machined/ground condition as per ASTM-A388-95 using contact type pulse echo method with suitable Ultrasonic equipment. The transducers used should be capable of identifying all internal flaws in the rolls and test frequency shall be 2 MHz (minimum).Suitable DGS scale to be used to find out the location and size of the flaw. Top 50mm shall be free from any flaw indication. 50mm to 100mm No indication more than 1 mm equivalent flat bottom hole 100mm to centre No indication more than 2 mm equivalent flat bottom hole