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  • Inspection Test Plan Equipment - AFC Header Plug Seal Weld 1

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    Mohd Shafuaaz Kassim
    62 views4 pages
    This document outlines an inspection test plan for equipment. It lists the inspection steps that will be performed before, during, and after welding. Key points include: 1. Materials will be verified against specifications and drawings before welding begins. 2. Welding preparation, monitoring of welding parameters, and visual inspections will occur during welding. 3. Non-destructive testing including dye penetrant testing will be performed after welding to check for defects. 4. A hydrotest will check for leaks after completion, and calibration of testing equipment will be verified.

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    AFC ITP

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    This document outlines an inspection test plan for equipment. It lists the inspection steps that will be performed before, during, and after welding. Key points include: 1. Materials will be verified against specifications and drawings before welding begins. 2. Welding preparation, monitoring of welding parameters, and visual inspections will occur during welding. 3. Non-destructive testing including dye penetrant testing will be performed after welding to check for defects. 4. A hydrotest will check for leaks after completion, and calibration of testing equipment will be verified.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    62 views4 pages

    Inspection Test Plan Equipment - AFC Header Plug Seal Weld 1

    Uploaded by

    Mohd Shafuaaz Kassim
    This document outlines an inspection test plan for equipment. It lists the inspection steps that will be performed before, during, and after welding. Key points include: 1. Materials will be verified against specifications and drawings before welding begins. 2. Welding preparation, monitoring of welding parameters, and visual inspections will occur during welding. 3. Non-destructive testing including dye penetrant testing will be performed after welding to check for defects. 4. A hydrotest will check for leaks after completion, and calibration of testing equipment will be verified.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    of 4

    INSPECTION TEST PLAN EQUIPMENT NO: PMT NO: PROJECT : DATE: 4 JANUARI 2010

    H P = = HOLD (100% WITNESS) APPROVAL REQUIRED PREPARED W1 = W2 = 100% WITNESS SPOT WITNESS M =

    PAGES:

    1 OF 10

    JOB NO: REV NO: ISSUE NO:


    R/A =

    EWR-A1-0166 0 0
    REVIEW REPORT/ DOCUMENT/ APPROVED NOT APPLICABLE

    MONITOR PROCESS/RANDOM CHECK

    AR =

    N/A =

    NO

    INSPECTION

    ACCEPTANCE CRITERIA

    CHARACTERISTIC TO BE VARIFIED

    REPORT FORMAT

    INSPECTION FREQUENCY

    STATUS STS AIM

    PRIOR TO WELDING 1 Documentary Review (if required) a) Welding Procedure Specification (WPS) b) Procedure Qualification Record (PQR) c) Welder Qualification Test Certificate d) Drawing 2 Material Verification a) Material Receiving Inspection (MRI) b) Visual Inspection As Per Material Specified 10% Dimensional, Appearance & Heat No. Mechanical & Chemical properties Tube size (I.D,O.D & length) Mill Certificates 10% M M R/A R/A As Per Standard ASME IX Mechanical Test Visual, Radiography Examination & Mechanical Test As Per Requirement Approved WPS Approved PQR WQT Drawing 100% 100% 100% 10% P P P R/A R/A R/A P

    DURING AND AFTER WELDING 3 Welding Preparation

    Approve WPS/PQR Approve Drawing ASME B31.3

    Tube Details

    As Per WPS As Per Drawing

    100% 100% 100%

    M M M

    M/R/A M/R/A M/R/A

    Monitoring Welding a) Welding Rod @ Electrode Approve WPS/PQR Approve WPS F No. Classification Weld Defects As Per WPS Visual Report 100% 100% R/W2 W2/M R/A R/A

    Visual Inspection

    NON DESTRUCTIVE TEST 6 Dye Penetrant Test (DPT) ASME Sec. V Weld Defects DPT Report 100% P R/A

    HYDROTEST 7 Hydrotest Preparation a) Check Preparation b) After Hydrotest ASME B31.3 Calibration Certificate No Leak Holding Time Calibration of Pressure Gauge Leakage Pressure Test Cert. Valid Calibration Cert. Pressure Test Cert. 100% 100% 100% M M M M/R/A M/R/A M/R/A

    Comment by Client (if any)

    Comment by Client (if any) 0 Rev. Date Revision Description Prepared By Reviewed By Approve By

    EWR-A1-0166 0 0
    REVIEW REPORT/ DOCUMENT/ APPROVED NOT APPLICABLE

    REMARKS

    i) Approve WPS, PQR & WQT ii) Inspect & evaluate all RT report

    Mill Cert. Receiving Inspection

    Visual Report

    DPT Report

    Client (if any)

    Client (if any)

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