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Handout 6 Metal forming Example

Bulking metal forming Drawing Process


Problem: Wire stock of initial diameter = 0.125 in. is drawn t roug two dies eac pro!iding a 0.20 area reduction. " e staring metal as a strengt coefficient = #0$000 l%&in.2 and a strain ardening exponent =0.15. Eac die as an entrance angle of 12o$ and t e coefficient of friction at t e work'die interface is estimated to %e 0.10. " e motors dri!ing t e capstans at t e die exists can eac deli!er 1.50 p at (0) efficienc*. +etermine t e maximum possi%le speed of t e wire as it exits t e second die. Solution:

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