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TECHNICAL PRODUCT BROCHURE

EBAC BUSHING

ANSI STANDARD
IEEE C57.19.01-2000

EBAC 69 kV
BUSHING

Top Connector

EBAC Bushing Applications


For transformers and oil circuit breakers
For interchangeable transformers/circuit breakers

EBAC Bushing Features


One-piece solid cast insulation (no-oil)
Installation possible at any angle
Superior performance in earthquake zones
compared to porcelain - very resistant to vibration
Robust - can be used in mobile equipment
Insensitive to moisture
Resistant to salt fog
High thermal index + 20C extra margin over traditional
OIP porcelain bushings - ideal for hot applications
Not affected by temperature variations
Less parts per bushing; simpler construction
Safe failure mode; does not explode like porcelain

Dielectric Body

Capacitance Tap

Flange

Applicable Standards
IEEE C57.19.00-1991
IEEE C57.19.01-1991
IEEE C57.19.01-2000
ISO 9001-2000
Shield

ECI EBAC bushings are designed to meet or


exceed these standards.

Shed and Core Features


Munsell 70 light gray color
Cycloaliphatic system - UV resistant and
non-tracking
High dielectric value
Impact resistant
Solid dielectric core molded in one piece
with integral shield
Fire retardant material- FV0 rated

Conductor

Bottom Connector

Draw Lead or Solid Connect Terminal Options


Draw Lead:
Connector can be designed for brazed or crimped configuration
Available in 400A draw-lead or 400/1200A interchangeable with bottom connect terminal
Bushing can be used with or without a bottom terminal

Fixed Copper Connector:


Lower end is supplied with different options such as NEMA
blades or standard thread

Capacitance Tap

The flange is made of machined high strength aluminum with


a leak-proof seal between the bushing and the equipment
The test tap is integrated into the mounting flange
Capacitance taps come standard with transformer bushings;
optional for breaker bushings
Ground shield connection is provided by a solid welded
pin attachment
Shield positioning is optimized using electrostatic field
calculation software

Bushing Name Plate


Each bushing is routine tested for partial discharge, power factor, capacitance and dry withstand (hi-pot)
A detailed routine test report is provided with each bushing (100% testing and reporting)
A name plate is attached to the bushing flange providing information to the field personnel

EBAC Bushing Specifications

BUSHING
MODEL
No.

VOLT
CLASS

BIL

(Kv)

(kV)

CURRENT
RATING
(AMPS)

POCKET
LENGTH

OVERALL
LENGTH

W&T

mm (in)

mm (in)

15-600-100

15

110

600

254
(10.00)

768
(30.25)

15-600-165

15

110

600

419
(16.50)

933
(36.75)

15-600-210

15

110

600

533
(21.00)

1048
(41.25)

15-1200-100

15

110

1200

254
(10.00)

806
(31.75)

15-1200-165

15

110

1200

419
(16.50)

972
(38.25)

15-1200-210

15

110

1200

533
(21.00)

1086
(42.75)

15-2000-100

15

110

2000

254
(10.00)

819
(32.25)

15-2000-165

15

110

2000

419
(16.50)

984
(38.75)

15-2000-210

15

110

2000

533
(21.00)

1099
(43.25)

25-400/1200165

25

150

400/1200

419
(16.50)

1270
(50.00)

25-400-100

25

150

400

254
(10.00)

940
(37.00)

25-400-165

25

150

400

419
(16.50)

1105
(43.50)

25-400-210

25

150

400

533
(21.00)

1219
(48.00)

25-1200-210

25

150

1200

533
(21.00)

1245
(49.00)

25-1200-270

25

150

1200

686
(27.00)

1397
(55.00)

35-400/1200210

34.5

200

400/1200

533
(21.00)

1410
(55.50)

35-2000-210

34.5

200

2000

533
(21.00)

1410
(55.50)

35-3000-210

34.5

200

3000

533
(21.00)

1410
(55.50)

46-400/1200165

46

250

400/1200

419
(16.50)

1622
(63.88)

69-400/1200210

69

350

400/1200

533
(21.00)

1892
(74.50)

69-2000-210

69

350

2000

533
(21.00)

1892
(74.50)

69-3000-210

69

350

3000

533
(21.00)

1892
(74.50)

*Nominal dimensions for reference only; refer to


official drawing for exact dimensions

EBAC Bushings:
Meeting Standard IEEE C57.19.01
EBAC stands for Electro Bushing ANSI
Compatible and is your assurance that our
bushings are designed and manufactured
according to ANSI Standards.

EBAC BUSHING SPECIFICATION TABLE*


TOP TERMINAL
ABOVE
FLANGE
LENGTH

BELOW
FLANGE
LENGTH

MAX
LOWER
DIA.

425
(16.75)

343
(13.50)

86
(3.38)

425
(16.75)

508
(20.00)

425
(16.75)

BOTTOM TERMINAL

MIN.
USABLE
THREAD

THREAD
CLASS

MIN.
USABLE
THREAD

THREAD
CLASS

TT2

51
(2.00)

1 1/8 - 12

BT3

86
(3.38)

TT2

51
(2.00)

1 1/8 - 12

622
(24.50)

86
(3.38)

TT2

51
(2.00)

387
(15.25)

419
(16.50)

86
(3.38)

TT1

387
(15.25)

584
(23.00)

86
(3.38)

387
(15.25)

698
(27.50)

387
(15.25)

FLANGE BOLTING DETAILS

MIN.
OUTSIDE
DIA.

BOLT
CIRCLE
DIA.

OUTSIDE
DIA.

N/A

N/A

86
(3.38)

130
(5.13)

15.9
(0.63)

152.4
(6.00)

184
(7.25)

BT3

N/A

N/A

86
(3.38)

130
(5.13)

15.9
(0.63)

152.4
(6.00)

184
(7.25)

1 1/8 - 12

BT3

N/A

N/A

86
(3.38)

130
(5.13)

15.9
(0.63)

152.4
(6.00)

184
(7.25)

51
(2.00)

1 1/8 - 12

BT1

38
(1.50)

1 1/8 - 12

86
(3.38)

130
(5.13)

15.9
(0.63)

152.4
(6.00)

184
(7.25)

TT1

51
(2.00)

1 1/8 - 12

BT1

38
(1.50)

1 1/8 - 12

86
(3.38)

130
(5.13)

15.9
(0.63)

152.4
(6.00)

184
(7.25)

86
(3.38)

TT1

51
(2.00)

1 1/8 - 12

BT1

38
(1.50)

1 1/8 - 12

86
(3.38)

130
(5.13)

15.9
(0.63)

152.4
(6.00)

184
(7.25)

432
(17.00)

102
(4.00)

TT1

51
(2.00)

1 1/2 - 12

BT1

51
(2.00)

1 1/2 - 12

108
(4.25)

159
(6.25)

15.9
(0.63)

184.2
(7.25)

216
(8.50)

387
(15.25)

597
(23.50)

102
(4.00)

TT1

51
(2.00)

1 1/2 - 12

BT1

51
(2.00)

1 1/2 - 12

108
(4.25)

159
(6.25)

15.9
(0.63)

184.2
(7.25)

216
(8.50)

387
(15.25)

711
(28.00)

102
(4.00)

TT1

51
(2.00)

1 1/2 - 12

BT1

51
(2.00)

1 1/2 - 12

108
(4.25)

159
(6.25)

15.9
(0.63)

184.2
(7.25)

216
(8.50)

521
(20.50)

749
(29.50)

79
(3.13)

TT2

54
(2.13)

1 1/2 - 12

BT2

54
(2.13)

1 1/2 - 12

102
(4.00)

159
(6.25)

22.2
(0.88)

184.2
(7.25)

216
(8.50)

521
(20.50)

419
(16.50)

79
(3.13)

TT2

54
(2.13)

1 1/8 - 12

BT3

N/A

N/A

102
(4.00)

159
(6.25)

22.2
(0.88)

184.2
(7.25)

216
(8.50)

521
(20.50)

584
(23.00)

79
(3.13)

TT2

54
(2.13)

1 1/8 - 12

BT3

N/A

N/A

102
(4.00)

159
(6.25)

22.2
(0.88)

184.2
(7.25)

216
(8.50)

521
(20.50)

698
(27.50)

79
(3.13)

TT2

54
(2.13)

1 1/8 - 12

BT3

N/A

N/A

102
(4.00)

159
(6.25)

22.2
(0.88)

184.2
(7.25)

216
(8.50)

470
(18.50)

775
(30.50)

79
(3.13)

TT1

54
(2.13)

1 1/2 - 12

BT1

54
(2.13)

1 1/2 - 12

102
(4.00)

159
(6.25)

22.2
(0.88)

184.2
(7.25)

216
(8.50)

470
(18.50)

927
(36.50)

79
(3.13)

TT1

54
(2.13)

1 1/2 - 12

BT1

54
(2.13)

1 1/2 - 12

102
(4.00)

159
(6.25)

22.2
(0.88)

184.2
(7.25)

216
(8.50)

610
(24.00)

800
(31.50)

89
(3.50)

TT2

54
(2.13)

1 1/2 - 12

BT2

54
(2.13)

1 1/2 - 12

102
(4.00)

159
(6.25)

22.2
(0.88)

184.2
(7.25)

216
(8.50)

559
(22.00)

851
(33.50)

102
(4.00)

TT1

63
(2.50)

1 1/2 - 12

BT4

N/A

N/A

102
(4.00)

159
(6.25)

22.2
(0.88)

184.2
(7.25)

216
(8.50)

559
(22.00)

851
(33.50)

127
(5.00)

TT1

76
(3.00)

2 - 12

BT5

N/A

N/A

159
(6.25)

159
(6.25)

22.2
(0.88)

235.0
(9.25)

270
(10.63)

771
(30.38)

851
(33.50)

102
(4.00)

TT2

54
(2.13)

1 1/2 - 12

BT2

54
(2.13)

1 1/2 - 12

127
(5.00)

184
(7.25)

22.2
(0.88)

209.6
(8.25)

244
(9.63)

940
(37.00)

952
(37.50)

133
(5.25)

TT2

54
(2.13)

1 1/2 - 12

BT2

54
(2.13)

1 1/2 - 12

152
(6.00)

210
(8.25)

22.2
(0.88)

235.0
(9.25)

270
(10.63)

889
(35.00)

1003
(39.50)

140
(5.50)

TT1

63
(2.50)

1 1/2 - 12

BT4

N/A

N/A

152
(6.00)

210
(8.25)

22.2
(0.88)

235.0
(9.25)

270
(10.63)

889
(35.00)

1003
(39.50)

165
(6.50)

TT1

76
(3.00)

2 - 12

BT5

N/A

N/A

178
(7.00)

235
(9.25)

22.2
(0.88)

260.4
(10.25)

295
(11.63)

mm (in)

mm (in)

TYPE

SEALING SURFACE
MAX.
INSIDE
DIA.

mm (in)

TYPE

mm (in)

mm (in)

mm (in)

No. OF
BOLTS

HOLE
DIA.

mm (in)

mm (in)

mm (in)

mm (in)

ECI Reverse Engineering Service


ECI provides reverse engineering services for old bushings which are not ANSI compatible. Based on the
dimensional characteristics and the electrical requirements, we can propose a model meeting your requirements
and test it according to ANSI/IEEE standards.
Any non standard requirement, such as longer creep or higher temperature application, must be specified at the
time of the request for quote.
To facilitate the process, fill out and send a copy of the form, on the opposite page, to our sales office.

Factory and testing facilities

EBAC BUSHING SPECIFICATION REQUEST FORM


Please complete all information boxes and fax to our Sales and
Technical office: (450) 433-1888

Date: _________________________________________
From
Name: _________________________________
Title: ______________________________________
Company: _____________________________
Telephone: _____________________________
E-mail: _________________________________

Description
1. Nominal Current: _______________ Amps
2. Nominal Voltage: __________________kV
3.Dimensions for quotation only,
do not use for production.
4.Dimensions in millimeters;
otherwise please specify: ________________________
5. Additional Notes: __________________________
___________________________________________
____________________________________________
Model No.: _________________________________
Original Manufacturer: ____________________

Application:
Transformer
Breaker
Recloser
Other:

Telephone: 450-430-1181
Fax: 450-433-1888
Email: info@eci-co.com
eci-co.com

EBAC SOLID INSULATION BUSHINGS FEATURES


The design features and characteristics of EBAC bushings
provide many benefits and advantages over traditional OIP
(Oil Impregnated Paper) porcelain bushings.
Meeting standard IEEE C57.19.01 requirements:
Partial discharge values below 2pC (required value less than 25pC)
resulting from void-free casting process, provides enhanced longevity
Bushing construction (cycloaliphatic resin body combined with dry
type assembly) provides current overload capacity while maintaining
maximum temperature rise limit
All ECI bushings are oil-free:

NO oil and NO PCBs


Can be stored and mounted at ANY angle since there is no oil
No oil reservoir required, therefore no oil-level maintenance
No need for stabilization period prior to installation - simply receive
and install
Minimized environmental impact
Non-tracking insulation is suitable for more compact designs and
allows for providing longer creep distances; optimized for highly polluted areas and more demanding applications:
- salt fog (coastal and highways)
- heavy industrial areas
- continued UV exposure
Fire retardant material and no oil to burn provides added safety
benefits
Safe failure mode cycloaliphatic bushings do not explode like porcelain bushings
High resistance to damage since bushings do not shatter under
impact (dropped tool, gun shot), equipment operation is not compromised allowing for continued operation and minimized shut-downs
Insulation is moisture resistant (note that this type of material is often
used to seal broken porcelain!)

Copyright 2009 Hubbell Incorporated


Electro Composites Inc.
Sales and Technical Service
1919 Lionel Bertrand, Suite 107, Boisbriand, QC, Canada J7H 1N8
Telephone: 450-430-1181 Fax: 450-433-1888
Email: info@eci-co.com

hpsliterature@hps.hubbell.com
eci-co.com
hubbellpowersystems.com

Bulletin #: EC-2
A&J 2M 3/09

February, 2009

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