Scribd Logo
Upload

Welcome to Scribd!

  • Manufacturing Technology (ME461) Lecture9

    Uploaded by

    Jayant Raj Saurav
    120 views9 pages
    The lecture covered mathematical models for understanding the interactions between design and manufacturing in turning processes. It discussed how tolerances specified in design impact manufacturing and scrap rates. A model was presented for a cylindrical shaft turning process that shows inputs like bar stock and outputs like finished shafts meeting tolerances. A numerical problem was given to apply the models to three alternative machine tools and calculate costs based on tolerances, scrap rates from normal distributions, and materials costs. Normal distribution charts were also reviewed.

    Original Description:

    ME461, manufacturing systems, ME461A, IIT Kanpur

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    The lecture covered mathematical models for understanding the interactions between design and manufacturing in turning processes. It discussed how tolerances specified in design impact manufacturing and scrap rates. A model was presented for a cylindrical shaft turning process that shows inputs like bar stock and outputs like finished shafts meeting tolerances. A numerical problem was given to apply the models to three alternative machine tools and calculate costs based on tolerances, scrap rates from normal distributions, and materials costs. Normal distribution charts were also reviewed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    120 views9 pages

    Manufacturing Technology (ME461) Lecture9

    Uploaded by

    Jayant Raj Saurav
    The lecture covered mathematical models for understanding the interactions between design and manufacturing in turning processes. It discussed how tolerances specified in design impact manufacturing and scrap rates. A model was presented for a cylindrical shaft turning process that shows inputs like bar stock and outputs like finished shafts meeting tolerances. A numerical problem was given to apply the models to three alternative machine tools and calculate costs based on tolerances, scrap rates from normal distributions, and materials costs. Normal distribution charts were also reviewed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 9

    Manufacturing Technology (ME461)

    Instructor: Shantanu Bhattacharya

    Review of previous lecture


    Selection of machine tools. Mathematical Model for understanding interactions between design and manufacturing in the turning process of a cylinderical shaft. Normal distribution (essence and application in process tolerance setup). Technology coefficient and Z variates PDF and CDF of a normal distribution. Scrap fraction, material balance equation and Cost equation.

    Mathematical Model for understanding interactions between design and manufacturing in a turning process of a cylindrical shaft We consider a simple product, a cylindrical shaft. The design stage is concerned with specifying tolerances on the shaft. The manufacturing stage is essentially a transformation process, changing a bar stock into a finished shaft meeting tolerance specification. The transformation process indicating inputs and outputs is shown in (a) and the unit normal curve indicating tolerances and the fraction rejects in (b)

    Mathematical Model for understanding interactions between design and manufacturing in a turning process of a cylindrical shaft

    We present a simple analysis without rework. This means that the shafts below the lower tolerance limits and above the upper tolerance limits are scrapped.

    Mathematical Model for understanding interactions between design and manufacturing in a turning process of a cylindrical shaft

    Numerical Problem
    Suppose 500 units of a shaft are to be manufactured within 1+ 0.003 in. Suppose there are three alternative machine tools with the information given in Table below. Use the models developed earlier to perform the turning operation. The other data are: Unit raw material cost = $10.00 Unit salvage value = $2.00 Process average= 1.0015in.

    Normal Distribution Charts

    Normal Distribution Chart

    Solution

    You might also like