Pompa Nesia

(1) Critical Properties (Titik Kritis Komponen) Yaws, Chemical Properties Handbook, pg.
1, 1999
komponen BM Tb (C) Tb (K) Tc (K) Pc (bar) Pc (atm)
propilen 42.0000 -47.7490 227.4010 364.7600 46.1300 45.5268 0.1420
propana 44.0000 -42.2000 232.9500 369.8200 42.4900 41.9344 0.1520
diisopropil eter 102.0000 69.0000 344.1500 500.0500 28.7800 28.4037 0.3380
isopropil alkohol 60.0000 80.4000 355.5500 508.3100 47.6400 47.0170 0.6690
air 18.0000 100.0000 375.1500 674.1300 220.5500 217.6659 0.3450
(2) Heat Capacity of Gas (Kapasitas Panas Gas) Yaws, Chemical Properties Handbook, pg. 30, 1999
Cp = A + BT + CT
2
+ DT
3
+ ET
4
Cp = Joule/mol K
T = K
komponen A B C D E
propilen 31.2980 7.2449E-02 1.9481E-04 -2.1582E-07 6.2974E-11
propana 28.2770 1.1600E-01 1.9597E-04 -2.3271E-07 6.8669E-11
diisopropil eter 92.0680 1.1054E-01 5.8784E-04 -6.1854E-07 1.7855E-10
isopropil alkohol 25.5350 2.1203E-01 5.3492E-05 -1.4727E-07 4.9406E-11
air 33.9330 -8.4186E-03 2.9906E-05 -1.7825E-08 2.0951E-11
(3) Heat Capacity of Liquid (Kapasitas Panas Cairan) Yaws, Chemical Properties Handbook, pg. 56, 1999
Cp = A + BT + CT
2
+ DT
3
Cp = Joule/mol K
T = K
komponen A B C D
propilen 54.7180 3.4512E-01 -1.6315E-03 3.8755E-06
propana 59.6420 3.2831E-01 -1.5377E-03 3.6539E-06
diisopropil eter 73.0850 1.1235E+00 -3.7356E-03 5.2000E-06
isopropil alkohol 72.5250 7.9553E-01 -2.6330E-03 3.6498E-06
air 92.0530 -3.9963E-02 -2.1103E-04 5.3169E-07
DATA FISIS KOMPONEN
(4) Enthalpy of Vaporization (Enthalpi Penguapan) Yaws, Chemical Properties Handbook, pg. 109, 1999
H
vap
= A ( 1- T/Tc )
n
H
vap
= Kjoule/Kmol
T, Tc = K
komponen A Tc n
propilen 26.0980 364.7600 0.3580
propana 26.8900 369.8200 0.3650
diisopropil eter 37.0480 500.0500 0.1960
isopropil alkohol 58.9820 508.3100 0.3260
air 52.0530 674.1300 0.3210
(5) Vapor Pressure (Tekanan Uap Murni) Yaws, Chemical Properties Handbook, pg. 159, 1999
log P
o
= A + B/T + C log T + DT + ET
2
P = mmHg
T = K
komponen A B C D E
propilen 24.2390 -1.5072E+03 -6.4800E+00 -4.2845E-11 5.4982E-06
propana 21.1469 -1.4627E+03 -5.2610E+00 3.2820E-11 3.7349E-06
diisopropil eter 15.9552 -2.0276E+03 -2.8551E+00 2.7662E-04 -9.9111E-14
isopropil alkohol 38.2363 -3.5513E+03 -1.0031E+01 -3.4740E-11 1.7367E-06
air 29.8605 -3.1522E+03 -7.3037E+00 2.4247E-09 1.8090E-06
(6) Density of Liquid (Densitas Cairan) Yaws, Chemical Properties Handbook, pg. 185, 1999
= A B
(1 T/Tc )^n
= gr/ml
T, Tc = K
komponen A B n Tc
propilen 0.23314 0.27517 0.30246 364.7600
propana 0.22151 0.27744 0.28700 369.8200
diisopropil eter 0.26218 0.26974 0.28571 500.0500
isopropil alkohol 0.26785 0.26475 0.24300 508.3100
air 0.34710 0.27400 0.28571 674.1300
(7) Viscosity of Gas (Viskositas Gas) Yaws, Chemical Properties Handbook, pg. 452, 1999
= A + BT + CT
2
= mikropoise
T = K
komponen A B C
propilen -7.2300 3.4180E-01 -9.4510E-05
propana -5.4620 3.2722E-01 -1.0672E-04
diisopropil eter -14.2510 2.9990E-01 -5.4492E-05
isopropil alkohol -10.8590 3.0873E-01 -4.8098E-05
air -36.8260 4.2900E-01 -1.6200E-05
(8) Viscosity of Liquid (Viskositas Liquid) Yaws, Chemical Properties Handbook, pg. 478, 1999
log = A + B/T + CT + DT
2
= centipoise
T = K
komponen A B C D
propilen -5.1758 4.2982E+02 1.8611E-02 -3.1662E-05
propana -3.1759 2.9712E+02 9.5453E-03 -1.8781E-05
diisopropil eter -5.5350 7.4894E+02 1.3145E-02 -1.5557E-05
isopropil alkohol -0.7009 8.4150E+02 -8.6068E-03 8.2964E-06
air -10.2158 1.7925E+03 1.7730E-02 -1.2631E-05
(9) Surface Tension (Tegangan Permukaan) Yaws, Chemical Properties Handbook, pg. 212, 1999
= A (1- ( T/Tc ))
n
= dyne/cm
T , Tc = K
komponen A Tc n
propilen 53.4670 364.7600 1.2058
propana 49.6240 369.8200 1.1920
diisopropil eter 53.5730 500.0500 1.2488
isopropil alkohol 65.9300 508.3100 1.2222
air 132.6740 674.1300 0.9550
(10) Thermal Conductivity of Gas (Konduktivitas Panas Gas) Yaws, Chemical Properties Handbook, pg. 505, 1999
k = A + BT + CT
2
k = W/ m.K
T = K
komponen A B C
propilen -0.01116 7.5155E-05 6.5558E-08
propana -0.00869 6.6409E-05 7.8760E-08
diisopropil eter -0.00466 5.0338E-05 3.6643E-08
isopropil alkohol 0.07775 -3.6017E-04 5.7593E-07
air 0.00053 4.7093E-05 4.9551E-08
(11) Thermal Conductivity of Liquid (Konduktivitas Panas Cairan) Yaws, Chemical Properties Handbook, pg. 531, 1999
log k = A + B (1- T/C )
2/7
k = W/ m.K
T = K
komponen A B C
propilen -1.4376 0.7718 364.7600
propana -1.2127 0.6611 369.8200
diisopropil eter -2.2301 1.6397 500.0500
isopropil alkohol -1.3721 0.6580 508.3100
air -0.2758 4.6120E-03 -5.5391E-06
(12) Enthalpy Formation (Enthalpi Pembentukan) Yaws, Chemical Properties Handbook, pg. 288, 1999
Hf = A + BT + CT
2
Hf = entalpi pembentukan standar (kJ/mol)
T = suhu (K) 298.15
komponen A B C Hf
propilen 37.3340 -6.5191E-02 2.8085E-05 20.3939
propana -80.697 -9.0500E-02 4.2104E-05 -103.9368
diisopropil eter -280.3030 -1.5182E-01 7.4433E-05 -318.9515
isopropil alkohol -250.3620 -8.7902E-02 4.3171E-05 -272.7324
air -241.8000
kode : P-01
fungsi : Mengalirkan bahan baku dari T-01 ke VP
tujuan : 1. menentukan jenis pompa yang digunakan
2. menghitung daya pompa yang dibutuhkan
(1) jenis pompa
pompa yang dipilih adalah jenis centrifugal pump dengan pertimbangan :
- dapat digunakan untuk range kapasitas besar
- konstruksi sederhana sehingga harganya relatif lebih murah
- kecepatan putarannya stabil
- tidak memerlukan area yang luas
(2) menghitung power pompa dan motor
(a) kapasitas, Q
Q = m /
komposisi masuk pompa :
komposisi wi kg/jam kmol/jam xi
propilen 0.9477 4276.6888 101.8259 0.9500
propana 0.0523 235.8074 5.3593 0.0500
total 1.0000 4512.4962 107.1852 1.0000
PERANCANGAN POMPA (P-01)
checked!!
3 ft
3 ft
5 ft
T-01
P-01
2,5 ft
2 ft
VP
25 ft
22,5 ft 4 ft 85,81 ft
6,33 ft
T = 30.00 C 303.15 K 86.00 F
= A B
(1 T/Tc )^n
= gr/ml
komponen A B n Tc (g/mL) wi/ (g/mL)
propilen 0.23314 0.27517 0.30246 364.7600 0.4953 1.9134
propana 0.22151 0.27744 0.28700 369.8200 0.4852 0.1077
2.0211
1
(wi/)
= 0.4948 g/mL 494.7702 kg/m
3
30.8875 lb/ft
3
4512.4962 kg/jam
494.7702 kg/m
3
= 9.1204 m
3
/jam 0.0895 ft
3
/s
over design = 10%
Q perancangan = 10.0324 m
3
/jam 0.0984 ft
3
/s 44.1743 gpm
jumlah pompa yang dibutuhkan = 1 buah
dari tab. 10.17, Coulson untuk kapasitas perancangan pompa di atas, dapat digunakan pompa sentrifugal
(b) menghitung diameter optimum pipa
aliran : turbular
d = 3,9 Q
0,45

0,13
(eq. 6.33, Walas)
Q = 0.0984 ft
3
/s
= 30.8875 lb/ft
3
d = 2.1459
digunakan pipa standar : (app. K, Brownell)
nominal = 2.50 in 0.0635 m 0.2083 ft
SN = 40
OD = 2.875 in 0.0730 m 0.2396 ft
ID = 2.469 in 0.0627 m 0.2058 ft
Q =
total
camp =
flow area = 4.790 in
2
0.0031 m
2
0.0333 ft
2
(c) menghitung kecepatan linier cairan
V = Q/A
0.0984 ft
3
/s
0.0333 ft
2
= 2.9586 ft/s
(d) menghitung bilangan Reynold
. ID .
menghitung viskositas cairan pada T = 303.15 K

2
= centipoise
komponen A B C D i xi/i
propilen -5.1758 4.2982E+02 1.8611E-02 -3.1662E-05 0.0942 10.0806
propana -3.1759 2.9712E+02 9.5453E-03 -1.8781E-05 0.0937 0.5334
10.6141
1
xi/i
= 0.0942 cP
= 0.0001 lb/ft.s
maka diperoleh NRe = 296989.6224 aliran turbulen (NRe > 4000)
(e) neraca tenaga mekanis
dihitung dengan persamaan Bernoulli
(eq. 2.7-28, Geankoplis)
dengan :
Ws = tenaga yang ditambahkan ke dalam sistem (power pompa), ft.lbf/lbm
2
= perbedaan kecepatan fluida pipa masuk dan keluar pompa =
2
2
-
1
2
, ft/s
= konstanta, = 1 untuk aliran turbulen
z = beda ketinggian cairan, ft
P = beda tekanan, lbf/ft
2
F = friction loss, ft.lbf/lbm
g = konstanta gravitasi = 32.174 ft/s
2
gc = gravitational conversion factor = 32.174 lbm.ft/lbf.s
2
2
/2..gc = beda tenaga kinetik fluida, ft.lbf/lbm
camp =
=
Re =
F
P
gc
g z
gc
v
Ws E +
A
+
A
+
A
=
o
.
2
2
z.g/gc = beda tenaga potensial, ft.lbf/lbm
perhitungan :
beda energi kinetik
diameter pipa yang digunakan sama, maka kecepatan fluidanya sama, sehingga :
2
= 0 sehingga
2
/2..gc = 0 ft.lbf.lbm
beda energi potensial
z1 = 13.25 ft
z2 = 6.33 ft
z.g/gc = -6.92 ft.lbf/lbm
beda tekanan
P1 = Ptangki + Phidrostatis
Ptangki = 15 atm 31752.0000 lbf/ft
2
Phidro = 11179.9832 lbf/ft
2
P1 = 42931.9832 lbf/ft
2
P2 = 22 atm 46569.6000 lbf/ft
2
P/ = 117.7698 ft.lbf/lbm
friction loss SF
friksi di pipa lurus
untuk pipa dipilih dari bahan : comercial steel dengan aliran turbulen
dari fig. 2.10-3, Geankoplis, untuk comercial steel e = 4.60E-05 m
ID = 0.0627 m 0.2058 ft
e/ID = 0.00073
dari fig. 2.10-3, Geankoplis diperoleh f = 0.0048
direncanakan panjang pipa = 128.65 ft 39.21 m
jadi, 4f . L .
2
D . 2gc (eq. 2.10-6, Geankoplis)
F
f
= 1.6330 ft.lbm/lbf
friksi di elbow 90
jumlah = 7 buah
K
f
.
2
2gc (eq. 2.10-17, Geankoplis)
untuk elbow 90, dari tab. 2.10-1, Geankoplis didapatkan harga K
f
: K
f
= 0.75
h
f
= 0.7142 ft.lbf/lbm
F
f
=
h
f
=
*g*h =
friksi di gate valve
jumlah = 1 buah
K
f
.
2
untuk gate valve wide open, dari tab. 2.10-1, Geankoplis didapatkan harga K
f
: K
f
= 0.17
h
f
= 0.0231 ft.lbf/lbm
sudden contraction loss
merupakan friksi akibat pengurangan diameter tempat fluida dari
tangki yang tiba-tiba mengecil menjadi diameter pipa pengaliran
K
c
.
2
2 . gc (eq. 2.10-15, Geankoplis)
A1 = luas T-01 D1 = 45.00 ft
A2 = luas pipa D2 = 2.469 in
= 1 untuk aliran turbulen
A2 D
2
2
6.0960 in
A1 D
1
2
291600.8331 in
= 2.0905E-05
maka : K
c
= 0.5500
h
c
= 0.0748 ft.lbf/lbm
expansion loss
merupakan friksi akibat ekspansi dari pipa pengaliran ke VP
A2 = luas VP D2 = 0.83 ft
A1 D
1
2
6.0960 in
A2 D
2
2
99.9994 in
= 0.0610
h
ex
= 0.1200 ft.lbf/lbm
h
f
=
= =
= =
h
c
=
|
|
.
|
\
|
|
|
.
|
\
|
=
1
2
1 55 , 0
A
A
K
c
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
total friksi
F = F
f
+ h
f
elbow + h
f
gate valve + h
c
+ h
ex
= 2.5651 ft.lbf/lbm
dari persamaan Bernoulli didapatkan :
(-Ws) = 113.4182 ft.lbf/lbm
head pompa = 113.4182 ft 34.5703 m
dari fig. 5.6, Coulson dipakai pompa sentrifugal multi-stage
(f) menghitung daya pompa
(-Ws) . m BHP = Brake Horse Power
550 . (eq. 3.3-2, Geankoplis)
m = Q .
= 2.7634 lb/s
kapasitas pompa = 44.1743 gpm 10.0324 m
3
/jam
dari fig. 4-7, Vilbrandt diperoleh efisiensi pompa sentrifugal = 50%
BHP = 1.1397 HP
kecepatan putar = 1750 rpm
(g) menghitung tenaga motor
dari fig. 4-10, Vilbrandt, diperoleh efisiensi motor = 82%
HP
efisiensi motor
= 1.3899 HP
dipakai motor induksi tiga fasa dengan daya = 1.50 HP
(h) menghitung NPSH (Net Positive Suction Head) pompa
NPSH available = abs. press - vap. press - line loss + diff. in elevation (pg. 107, Branan)
dengan :
abs. press = tekanan absolut fluida yang akan dipompa
= gauge pressure + atmosferic pressure, ft
vap. press = tekanan uap cairan, ft
line loss = friction loss sebelum suction pompa, ft
diff. in elev = beda ketinggian antara pompa dan cairan yg dipompa, ft
HP motor =
BHP =
absolute pressure
abs. press = (P * 2,30) / specific gravity (pg. 107, Branan)
P = 15 atm 220.5 psi
= 30.8875 lb/ft
3
sp. gravity = / 62,4
= 0.4950
maka, abs. press = 1024.5616 ft
vapor pressure
vapor pressure = (P
o
* 2,30 / specific gravity) (pg. 107, Branan)
log P
o
2
P = mmHg T = K
komponen A B C D E
propilen 24.2390 -1.5072E+03 -6.4800E+00 -4.2845E-11 5.4982E-06
propana 21.1469 -1.4627E+03 -5.2610E+00 3.2820E-11 3.7349E-06
komponen xi P
o
P
o
.xi
propilen 0.9500 4.9130E+03 4.6674E+03
propana 0.0500 4.0657E+03 2.0328E+02
4.8706E+03
P
o
campuran = 4.8706E+03 mmHg 94.1823 psi
vap. press = 437.6214 ft
line loss
line loss = line loss karena 1 gate valve + 7 elbow + pipa lurus
1 gate valve = 0.0231 ft.lbf/lbm
7 elbow = 0.7142 ft.lbf/lbm
friksi pipa lurus sepanjang 26.50 ft = 0.3364 ft
line loss = 1.0737 ft
difference in elevation
diff. in elev = -6.92 ft
NPSH available = 578.9498 ft
dari pg. 108, Branan diperoleh persamaan :
n . Q
0,5
NPSH
0,75
dengan :
C = konstanta = 9000
n = kecepatan putar, rpm = 1750 rpm
C =
(kecepatan motor yang umum digunakan)
Q = kapasitas, gpm = 44.1743 gpm
diperoleh :
NPSH required = 1.4077 ft
NPSH available > NPSH required, pompa tidak akan mengalami kavitasi
resume : PERANCANGAN POMPA (P-01)
kode : P-01
fungsi : Mengalirkan bahan baku dari T-01 ke VP
tipe : Multi-stage centrifugal pump
jumlah : 1 buah
kapasitas = 44.1743 gpm
power pompa = 1.14 HP
power motor = 1.50 HP
efisiensi pompa = 50%
efisiensi motor = 82%
NPSH required = 1.4077
NPSH available = 578.9498
bahan konstuksi = comercial steel
spesifikasi pipa :
nominal = 2.50 in
SN = 40
ID pipa = 2.469 in
OD pipa = 2.875 in
2
kode : P-02
fungsi : Mengalirkan refluk dari Acc-01 ke MD-01
Mengalirkan bahan baku dari Acc-01 ke tee
(1) jenis pompa
(a) kapasitas, Q
Q = 9339.4980 kg/jam
propilen 0.9477 1241.6193 29.5624 0.9500
propana 0.0523 68.4602 1.5559 0.0500
total 1.0000 1310.0796 31.1183 1.0000
checked!!
3 ft
2 ft
1,02 ft 4 ft
200,37 ft
3 ft
Acc-01
P-02
5,83 ft
MD-01
4 ft
3 ft
26,10 ft
76,81 ft
T = 44.83 C 317.98 K 112.69 F
= A B
(1 T/Tc )^n
= gr/ml
propilen 0.23314 0.27517 0.30246 364.7600 0.4664 2.0322
propana 0.22151 0.27744 0.28700 369.8200 0.4594 0.1137
2.1460
1
(wi/)
= 0.4660 g/mL 465.9938 kg/m
3
29.0911 lb/ft
3
aliran refluk
8025.0905 kg/jam
465.9938 kg/m
3
= 17.2215 m
3
/jam 0.1689 ft
3
/s
aliran ke tee
1314.4075 kg/jam
465.9938 kg/m
3
= 2.8207 m
3
/jam 0.0277 ft
3
/s
Q total = 20.0421 m
3
/jam 0.1966 ft
3
/s
over design = 10%
3
/jam 0.2163 ft
3
/s 97.0733 gpm
total
camp =
Q =
Q =
aliran : turbular
d = 3,9 Q
0,45

0,13
(eq. 6.33, Walas)
Q = 0.2163 ft
3
/s
= 29.0911 lb/ft
3
d = 3.0346
nominal = 3.50 in 0.0889 m 0.2917 ft
SN = 40
OD = 4.000 in 0.1016 m 0.3333 ft
ID = 3.548 in 0.0901 m 0.2957 ft
2
0.0064 m
2
0.0687 ft
2
V = Q/A
0.2163 ft
3
/s
0.0687 ft
2
= 3.1489 ft/s
. ID .

2
= centipoise
propilen -5.1758 4.2982E+02 1.8611E-02 -3.1662E-05 0.0781 12.1692
propana -3.1759 2.9712E+02 9.5453E-03 -1.8781E-05 0.0785 0.6371
12.8064
1
xi/i
= 0.0781 cP
= 0.0001 lb/ft.s
Re =
=
camp =
dengan :
2
2
2
-
1
2
, ft/s
2
2
2
2
perhitungan :
beda energi kinetik
2
= 0 sehingga
2
z1 = 2.51 ft
z2 = 76.81 ft
z.g/gc = 74.31 ft.lbf/lbm
beda tekanan
P1 = 9 atm 19051.2000 lbf/ft
2
P2 = 22 atm 46569.6000 lbf/ft
2
P/ = 945.9400 ft.lbf/lbm
friction loss SF
ID = 0.0901 m 0.2957 ft
e/ID = 0.0005
F
P
gc
g z
gc
v
Ws E +
A
+
A
+
A
=
o
.
2
2
jadi, 4f . L .
2
F
f
= 2.5256 ft.lbm/lbf
friksi di elbow 90
jumlah = 8 buah
K
f
.
2
f
: K
f
= 0.75
h
f
= 0.9245 ft.lbf/lbm
jumlah = 2 buah
K
f
.
2
f
: K
f
= 0.17
h
f
= 0.0262 ft.lbf/lbm
K
c
.
2
A1 = luas Acc-01 D1 = 2.04 ft
A2 D
2
2
12.5883 in
A1 D
1
2
598.8944 in
= 2.1019E-02
maka : K
c
= 0.5384
h
c
= 0.0830 ft.lbf/lbm
h
f
=
h
f
=
h
c
=
F
f
=
= =
|
|
.
|
\
|
|
|
.
|
\
|
=
1
2
1 55 , 0
A
A
K
c
expansion loss
merupakan friksi akibat ekspansi dari pipa pengaliran ke menuju MD-01 dan tee
aliran refluk
A2 = luas MD-01 D2 = 3.49 ft
A1 D
1
2
12.5883 in
A2 D
2
2
1755.7573 in
= 0.0072
h
ex
= 0.1519 ft.lbf/lbm
aliran ke tee
A2 = luas pipa tee D2 = 3.55 in
A1 D
1
2
12.5883 in
A2 D
2
2
12.5883 in
= 1.0000
h
ex
= 0.0000 ft.lbf/lbm
maka, h
ex
total = 0.1519 ft.lbf/lbm
total friksi
F = F
f
+ h
f
elbow + h
f
gate valve + h
c
+ h
ex
= 3.7112 ft.lbf/lbm
(-Ws) = 1023.9562 ft.lbf/lbm
head pompa = 1023.9562 ft 312.1057 m
= =
= =
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
m = Q .
= 6.2914 lb/s
3
/jam
BHP = 20.1948 HP
HP
efisiensi motor
= 22.9486 HP
dengan :
absolute pressure
P = 9 atm 132.3 psi
= 29.0911 lb/ft
3
= 0.4662
vapor pressure
vapor pressure = (P
o
log P
o
2
P = mmHg T = K
komponen A B C D E
BHP =
HP motor =
propilen 24.2390 -1.5072E+03 -6.4800E+00 -4.2845E-11 5.4982E-06
propana 21.1469 -1.4627E+03 -5.2610E+00 3.2820E-11 3.7349E-06
komponen xi P
o
P
o
.xi
propilen 0.9500 6.9097E+03 6.5642E+03
propana 0.0500 5.7470E+03 2.8735E+02
6.8516E+03
P
o
line loss
diff. in elev = 74.31 ft
n . Q
0,5
NPSH
0,75
dengan :
diperoleh :
C =
kode : P-02
Mengalirkan bahan baku dari Acc-01 ke tee
jumlah : 1 buah
spesifikasi pipa :
nominal = 3.50 in
SN = 40
ID pipa = 4.000 in
OD pipa = 3.548 in
2
kode : P-03
fungsi : Mengalirkan bahan baku dari air utilitas ke tee
(1) jenis pompa
(a) kapasitas, Q
Q = m /
air 1.0000 1946.3659 108.1314 1.0000
T = 30.00 C 303.15 K 86.00 F
= A B
(1 T/Tc )^n
= gr/ml
air 0.34710 0.27400 0.28571 674.1300 1.0339 0.9672
1
(wi/)
= 1.0339 g/mL 1033.9456 kg/m
3
64.5472 lb/ft
3
1946.3659 kg/jam
1033.9456 kg/m
3
= 1.8825 m
3
/jam 0.0185 ft
3
/s
camp =
Q =
checked!!
HE-01
P-03
4 ft
3 ft
107,27 ft
3 ft
3,37 ft
over design = 10%
3
/jam 0.0203 ft
3
/s 9.1177 gpm
aliran : turbular
d = 3,9 Q
0,45

0,13
(eq. 6.33, Walas)
Q = 0.0203 ft
3
/s
= 64.5472 lb/ft
3
d = 1.1610
nominal = 1.25 in 0.03175 m 0.1042 ft
SN = 40
OD = 1.660 in 0.0422 m 0.1383 ft
ID = 1.380 in 0.0351 m 0.1150 ft
2
0.0010 m
2
0.0104 ft
2
V = Q/A
0.0203 ft
3
/s
0.0104 ft
2
= 1.9553 ft/s
. ID .

2
= centipoise
air -10.2158 1.7925E+03 1.7730E-02 -1.2631E-05 0.8150 1.2269
=
Re =
1
xi/i
= 0.8150 cP
= 0.0005 lb/ft.s
dengan :
2
2
2
-
1
2
, ft/s
2
2
2
2
perhitungan :
beda energi kinetik
2
= 0 sehingga
2
z1 = 0.00 ft
z2 = 3.37 ft
beda tekanan
P1 = 1 atm 2116.8000 lbf/ft
2
P2 = 9 atm 19051.2000 lbf/ft
2
P/ = 262.3570 ft.lbf/lbm
camp =
F
P
gc
g z
gc
v
Ws E +
A
+
A
+
A
=
o
.
2
2
friction loss SF
ID = 0.0351 m 0.1150 ft
e/ID = 0.0013
jadi, 4f . L .
2
F
f
= 1.7017 ft.lbm/lbf
friksi di elbow 90
jumlah = 4 buah
K
f
.
2
f
: K
f
= 0.75
h
f
= 0.1782 ft.lbf/lbm
jumlah = 1 buah
K
f
.
2
f
: K
f
= 0.17
h
f
= 0.0101 ft.lbf/lbm
K
c
.
2
A1 = luas pipa utilitas D1 = 1.380 in
A2 = luas pipa utilitas D2 = 1.380 in
A2 D
2
2
1.9044 in
A1 D
1
2
1.9044 in
= 1.0000E+00
= =
F
f
=
h
f
=
h
f
=
h
c
=
|
|
.
|
\
|
|
|
.
|
\
|
=
1
2
1 55 , 0
A
A
K
c
maka : K
c
= 0.0000
h
c
= 0.0000 ft.lbf/lbm
expansion loss
merupakan friksi akibat ekspansi dari pipa pengaliran ke tee
A2 = luas HE-01 D2 = 0.37 ft
A1 D
1
2
1.9044 in
A2 D
2
2
20.2499 in
= 0.0940
h
ex
= 0.0488 ft.lbf/lbm
total friksi
F = F
f
+ h
f
elbow + h
f
gate valve + h
c
+ h
ex
= 1.9388 ft.lbf/lbm
(-Ws) = 267.6709 ft.lbf/lbm
head pompa = 267.6709 ft 81.5871 m
m = Q .
= 1.1919 lb/s
3
/jam
BHP = 1.6574 HP
= =
BHP =
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
HP
efisiensi motor
= 1.9969 HP
dengan :
absolute pressure
P = 1 atm 14.7 psi
= 64.5472 lb/ft
3
= 1.0344
vapor pressure
vapor pressure = (P
o
log P
o
2
P = mmHg T = K
komponen A B C D E
air 29.8605 -3.1522E+03 -7.3037E+00 2.4247E-09 1.8090E-06
komponen xi P
o
P
o
.xi
air 1.0000 3.1865E+01 3.1865E+01 0.5
P
o
campuran = 31.8649 mmHg 0.6162 psi
line loss
HP motor =
n . Q
0,5
NPSH
0,75
dengan :
diperoleh :
kode : P-03
fungsi : Mengalirkan bahan baku dari air utilitas ke tee
jumlah : 1 buah
spesifikasi pipa :
nominal = 1.25 in
SN = 40
ID pipa = 1.380 in
OD pipa = 1.660 in
2
C =
kode : P-04
fungsi : Mengalirkan bahan baku dari HE-01 ke R
(1) jenis pompa
(a) kapasitas, Q
Q = m /
air 0.9846 28379.8706 1576.6595 0.9953
total 1.0000 28822.7699 1584.0411 1.0000
checked!!
HE-01
3 ft
P-04
3 ft
3 ft
4 ft
R
4 ft
5 ft
3 ft
19,99 ft
26,50 ft
T = 145.96 C 419.11 K 294.73 F
= A B
(1 T/Tc )^n
= gr/ml
isopropil alkohol 0.26785 0.26475 0.24300 508.3100 0.6398 0.0240
air 0.34710 0.27400 0.28571 674.1300 0.9255 1.0639
1.0880
1
(wi/)
= 0.9192 g/mL 919.1537 kg/m
3
57.3809 lb/ft
3
28822.7699 kg/jam
919.1537 kg/m
3
= 31.3579 m
3
/jam 0.3076 ft
3
/s
over design = 10%
3
/jam 0.3384 ft
3
/s 151.8811 gpm
aliran : turbular
d = 3,9 Q
0,45

0,13
(eq. 6.33, Walas)
Q = 0.3384 ft
3
/s
= 57.3809 lb/ft
3
d = 4.0544
nominal = 5.00 in 0.127 m 0.4167 ft
SN = 40
OD = 5.563 in 0.1413 m 0.4636 ft
ID = 5.047 in 0.1282 m 0.4206 ft
total
camp =
Q =
2
0.0129 m
2
0.1390 ft
2
V = Q/A
0.3384 ft
3
/s
0.1390 ft
2
= 2.4351 ft/s
. ID .

2
= centipoise
isopropil alkohol -0.7009 8.4150E+02 -8.6068E-03 8.2964E-06 0.1436 0.0325
air -10.2158 1.7925E+03 1.7730E-02 -1.2631E-05 0.1876 5.3053
5.3377
1
xi/i
= 0.1873 cP
= 0.0001 lb/ft.s
dengan :
2
2
2
-
1
2
, ft/s
2
2
2
2
Re =
=
camp =
F
P
gc
g z
gc
v
Ws E +
A
+
A
+
A
=
o
.
2
2
perhitungan :
beda energi kinetik
2
= 0 sehingga
2
z1 = 3.00 ft
z2 = 19.99 ft
beda tekanan
P1 = 9 atm 19051.2000 lbf/ft
2
P2 = 78.95 atm 167121.3600 lbf/ft
2
P/ = 2580.4770 ft.lbf/lbm
friction loss SF
ID = 0.1282 m 0.4206 ft
e/ID = 0.00036
jadi, 4f . L .
2
F
f
= 0.1978 ft.lbm/lbf
friksi di elbow 90
jumlah = 6 buah
K
f
.
2
f
: K
f
= 0.75
h
f
= 0.4147 ft.lbf/lbm
jumlah = 1 buah
K
f
.
2
f
: K
f
= 0.17
h
f
= 0.0157 ft.lbf/lbm
F
f
=
h
f
=
h
f
=
HE yang tiba-tiba mengecil menjadi diameter pipa pengaliran
K
c
.
2
A1 = luas HE-01 D1 = 0.37 ft
A2 D
2
2
25.4722 in
A1 D
1
2
20.2499 in
= 1.2579E+00
maka : K
c
= -0.1418
h
c
= -0.0131 ft.lbf/lbm
expansion loss
merupakan friksi akibat ekspansi dari pipa pengaliran ke R
A2 = luas R D2 = 4.81 ft
A1 D
1
2
25.4722 in
A2 D
2
2
3335.0424 in
= 0.0076
h
ex
= 0.0907 ft.lbf/lbm
total friksi
F = F
f
+ h
f
elbow + h
f
gate valve + h
c
+ h
ex
= 0.7058 ft.lbf/lbm
(-Ws) = 2598.1726 ft.lbf/lbm
head pompa = 2598.1726 ft 791.9326 m
h
c
=
= =
= =
|
|
.
|
\
|
|
|
.
|
\
|
=
1
2
1 55 , 0
A
A
K
c
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
m = Q .
= 17.6509 lb/s
3
/jam
BHP = 166.7643 HP
HP
efisiensi motor
= 196.1933 HP
dengan :
absolute pressure
P = 9 atm 132.3 psi
= 57.3809 lb/ft
3
= 0.9196
vapor pressure
vapor pressure = (P
o
log P
o
2
P = mmHg T = K
komponen A B C D E
BHP =
HP motor =
air 29.8605 -3.1522E+03 -7.3037E+00 2.4247E-09 1.8090E-06
komponen xi P
o
P
o
.xi
isopropil alkohol 0.0047 5.7990E+03 2.7023E+01
air 0.9953 3.1944E+03 3.1795E+03
3.2065E+03
P
o
line loss
n . Q
0,5
NPSH
0,75
dengan :
diperoleh :
C =
kode : P-04
fungsi : Mengalirkan bahan baku dari HE-01 ke R
jumlah : 1 buah
spesifikasi pipa :
nominal = 5.00 in
SN = 40
ID pipa = 5.047 in
OD pipa = 5.563 in
2
kode : P-05
fungsi : Mengalirkan produk dari R ke FD
(1) jenis pompa
(a) kapasitas, Q
Q = m /
propilen 0.0398 1379.5770 32.8471 0.0202
propana 0.0088 304.2676 6.9152 0.0043
air 0.7712 26717.8744 1484.3264 0.9141
total 1.0000 34645.3457 1623.8034 1.0000
checked!!
R
TV-01 4 ft
3 ft
4 ft
FD
38,54 ft
P-05
2,41 ft
3 ft
13,99 ft
HE-02
3 ft
3 ft
3 ft
7,08 ft
2 ft
4 ft
3 ft
5 ft
41,65 ft
10,00 ft
T = 63.12 C 336.27 K 145.62 F
= A B
(1 T/Tc )^n
= gr/ml
propilen 0.23314 0.27517 0.30246 364.7600 0.4234 0.0940
propana 0.22151 0.27744 0.28700 369.8200 0.4217 0.0208
diisopropil eter 0.26218 0.26974 0.28571 500.0500 0.6796 0.0269
air 0.34710 0.27400 0.28571 674.1300 1.0046 0.7676
1.1271
1
(wi/)
= 0.8872 g/mL 887.2212 kg/m
3
55.3874 lb/ft
3
34645.3457 kg/jam
887.2212 kg/m
3
= 39.0493 m
3
/jam 0.3831 ft
3
/s
over design = 10%
3
/jam 0.4214 ft
3
/s 189.1338 gpm
aliran : turbular
d = 3,9 Q
0,45

0,13
(eq. 6.33, Walas)
Q = 0.4214 ft
3
/s
= 55.3874 lb/ft
3
d = 4.4546
total
camp =
Q =
nominal = 5.00 in 0.127 m 0.4167 ft
SN = 40
OD = 5.563 in 0.1413 m 0.4636 ft
ID = 5.047 in 0.1282 m 0.4206 ft
2
0.0129 m
2
0.1390 ft
2
V = Q/A
0.4214 ft
3
/s
0.1390 ft
2
= 3.0323 ft/s
. ID .

2
= centipoise
propilen -5.1758 4.2982E+02 1.8611E-02 -3.1662E-05 0.0603 0.3354
propana -3.1759 2.9712E+02 9.5453E-03 -1.8781E-05 0.0622 0.0685
diisopropil eter -5.5350 7.4894E+02 1.3145E-02 -1.5557E-05 0.2256 0.0169
air -10.2158 1.7925E+03 1.7730E-02 -1.2631E-05 0.4452 2.0535
2.5565
1
xi/i
= 0.3912 cP
= 0.0003 lb/ft.s
=
Re =
camp =
F
P
gc
g z
gc
v
Ws E +
A
+
A
+
A
=
o
.
2
2
dengan :
2
2
2
-
1
2
, ft/s
2
2
2
2
perhitungan :
beda energi kinetik
2
= 0 sehingga
2
z1 = 3.00 ft
z2 = 10.00 ft
beda tekanan
P1 = 9 atm 19051.2000 lbf/ft
2
P2 = 9 atm 19051.2000 lbf/ft
2
P/ = 0.0000 ft.lbf/lbm
friction loss SF
ID = 0.1282 m 0.4206 ft
e/ID = 0.00036
jadi, 4f . L .
2
F
f
= 0.7409 ft.lbm/lbf
F
f
=
friksi di elbow 90
jumlah = 12 buah
K
f
.
2
f
: K
f
= 0.75
h
f
= 1.2860 ft.lbf/lbm
jumlah = 2 buah
K
f
.
2
f
: K
f
= 0.17
h
f
= 0.0243 ft.lbf/lbm
reaktor yang tiba-tiba mengecil menjadi diameter pipa pengaliran
K
c
.
2
A1 = luas R D1 = 4.81 ft
A2 D
2
2
25.4722 in
A1 D
1
2
3335.0424 in
= 7.6377E-03
maka : K
c
= 0.5458
h
c
= 0.0780 ft.lbf/lbm
expansion loss
merupakan friksi akibat ekspansi dari pipa pengaliran ke FD
= =
h
c
=
h
f
=
h
f
=
|
|
.
|
\
|
|
|
.
|
\
|
=
1
2
1 55 , 0
A
A
K
c
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
A2 = luas FD D2 = 5.00 ft
A1 D
1
2
25.4722 in
A2 D
2
2
3599.9783 in
= 0.0071
h
ex
= 0.1409 ft.lbf/lbm
total friksi
F = F
f
+ h
f
elbow + h
f
gate valve + h
c
+ h
ex
= 2.2701 ft.lbf/lbm
(-Ws) = 9.2701 ft.lbf/lbm
head pompa = 9.2701 ft 2.8256 m
dari fig. 5.6, Coulson dipakai pompa sentrifugal single-stage
m = Q .
= 21.2167 lb/s
3
/jam
BHP = 1.0217 HP
HP
efisiensi motor
= 1.2460 HP
dengan :
= =
BHP =
HP motor =
absolute pressure
P = 9 atm 132.3 psi
= 55.3874 lb/ft
3
= 0.8876
vapor pressure
vapor pressure = (P
o
log P
o
2
P = mmHg T = K
komponen A B C D E
propilen 24.2390 -1.5072E+03 -6.4800E+00 -4.2845E-11 5.4982E-06
propana 21.1469 -1.4627E+03 -5.2610E+00 3.2820E-11 3.7349E-06
air 29.8605 -3.1522E+03 -7.3037E+00 2.4247E-09 1.8090E-06
komponen xi P
o
P
o
.xi
propilen 0.0202 1.0132E+04 2.0495E+02
propana 0.0043 8.4444E+03 3.5961E+01
diisopropil eter 0.0038 6.3771E+02 2.4381E+00
air 0.9141 1.7255E+02 1.5773E+02
4.2044E+02
P
o
line loss
n . Q
0,5
NPSH
0,75
dengan :
diperoleh :
kode : P-05
fungsi : Mengalirkan produk dari R ke FD
tipe : Single-stage centrifugal pump
jumlah : 1 buah
spesifikasi pipa :
nominal = 5.00 in
SN = 40
ID pipa = 5.047 in
OD pipa = 5.563 in
2
C =
kode : P-06
fungsi : Mengalirkan produk dari FD ke MD-02
(1) jenis pompa
(a) kapasitas, Q
Q = m /
air 0.8106 26700.5098 1483.3617 0.9371
checked!!
FD
3 ft
MD-02
4 ft
2 ft
P-06
2,50 ft 4 ft
HE-03
3 ft
3 ft
41,96 ft
3 ft
2 ft
0,80 ft
3 ft
56,26 ft
127,67 ft
6,60 ft
total 1.0000 32938.5375 1582.9935 1.0000
T = 63.12 C 336.27 K 145.62 F
= A B
(1 T/Tc )^n
= gr/ml
air 0.34710 0.27400 0.28571 674.1300 1.0046 0.8069
1.0639
1
(wi/)
= 0.9399 g/mL 939.9025 kg/m
3
58.6762 lb/ft
3
32938.5375 kg/jam
939.9025 kg/m
3
= 35.0446 m
3
/jam 0.3438 ft
3
/s
over design = 10%
3
/jam 0.3782 ft
3
/s 169.7375 gpm
aliran : turbular
d = 3,9 Q
0,45

0,13
(eq. 6.33, Walas)
Q = 0.3782 ft
3
/s
= 58.6762 lb/ft
3
d = 4.2748
nominal = 5.00 in 0.127 m 0.4167 ft
SN = 40
OD = 5.563 in 0.1413 m 0.4636 ft
ID = 5.047 in 0.1282 m 0.4206 ft
total
camp =
Q =
2
0.0129 m
2
0.1390 ft
2
V = Q/A
0.3782 ft
3
/s
0.1390 ft
2
= 2.7213 ft/s
. ID .

2
= centipoise
air -10.2158 1.7925E+03 1.7730E-02 -1.2631E-05 0.4452 2.1050
2.2066
1
xi/i
= 0.4532 cP
= 0.0003 lb/ft.s
dengan :
2
2
2
-
1
2
, ft/s
2
2
2
Re =
=
camp =
F
P
gc
g z
gc
v
Ws E +
A
+
A
+
A
=
o
.
2
2
2
perhitungan :
beda energi kinetik
2
= 0 sehingga
2
z1 = 2.00 ft
z2 = 56.26 ft
beda tekanan
P1 = 9 atm 19051.2000 lbf/ft
2
P2 = 9 atm 19051.2000 lbf/ft
2
friction loss SF
ID = 0.1282 m 0.4206 ft
e/ID = 0.00036
jadi, 4f . L .
2
F
f
= 1.0875 ft.lbm/lbf
friksi di elbow 90
jumlah = 11 buah
K
f
.
2
f
: K
f
= 0.75
h
f
= 0.9495 ft.lbf/lbm
jumlah = 2 buah
K
f
.
2
f
: K
f
= 0.17
h
f
= 0.0196 ft.lbf/lbm
F
f
=
h
f
=
h
f
=
flash drum yang tiba-tiba mengecil menjadi diameter pipa pengaliran
K
c
.
2
A1 = luas FD D1 = 5.00 ft
A2 D
2
2
25.4722 in
A1 D
1
2
3599.9783 in
= 7.0757E-03
maka : K
c
= 0.5461
h
c
= 0.0629 ft.lbf/lbm
expansion loss
merupakan friksi akibat ekspansi dari pipa pengaliran ke MD-02
A2 = luas MD-02 D2 = 12.02 ft
A1 D
1
2
25.4722 in
A2 D
2
2
20807.4923 in
= 0.0012
h
ex
= 0.1148 ft.lbf/lbm
total friksi
F = F
f
+ h
f
elbow + h
f
gate valve + h
c
+ h
ex
= 2.2342 ft.lbf/lbm
(-Ws) = 56.4911 ft.lbf/lbm
head pompa = 56.4911 ft 17.2187 m
h
c
=
= =
= =
|
|
.
|
\
|
|
|
.
|
\
|
=
1
2
1 55 , 0
A
A
K
c
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
m = Q .
= 20.1714 lb/s
3
/jam
BHP = 2.9598 HP
HP
efisiensi motor
= 3.4821 HP
dengan :
absolute pressure
P = 9 atm 132.3 psi
= 58.6762 lb/ft
3
= 0.9403
BHP =
HP motor =
vapor pressure
vapor pressure = (P
o
log P
o
2
P = mmHg T = K
komponen A B C D E
air 29.8605 -3.1522E+03 -7.3037E+00 2.4247E-09 1.8090E-06
komponen xi P
o
P
o
.xi
air 0.9371 1.7255E+02 1.6169E+02
1.8403E+02
P
o
line loss
n . Q
0,5
NPSH
0,75
dengan :
diperoleh :
C =
kode : P-06
fungsi : Mengalirkan produk dari FD ke MD-02
jumlah : 1 buah
spesifikasi pipa :
nominal = 5.00 in
SN = 40
ID pipa = 5.047 in
OD pipa = 5.563 in
2
kode : P-07
Mengalirkan produk dari Acc-02 ke MD-03
(1) jenis pompa
(a) kapasitas, Q
Q = 132330.5445 kg/jam
air 0.0440 267.0051 14.8336 0.1385
checked!!
3 ft
MD-03
4 ft
2 ft
P-07
1,54 ft 3 ft
51,02 ft
3 ft
45,20 ft
Acc-02
TV-2
3 ft
MD-02
4 ft
3 ft
56,26 ft
25,81 ft
total 1.0000 6062.1335 107.0838 1.0000
T = 156.85 C 430.00 K 314.33 F
= A B
(1 T/Tc )^n
= gr/ml
air 0.34710 0.27400 0.28571 674.1300 0.9143 0.0482
1.6044
1
(wi/)
= 0.6233 g/mL 623.3052 kg/m
3
38.9117 lb/ft
3
aliran refluk
126268.4110 kg/jam
623.3052 kg/m
3
= 202.5788 m
3
/jam 1.9872 ft
3
/s
aliran ke MD-03
6062.1335 kg/jam
623.3052 kg/m
3
= 9.7258 m
3
/jam 0.0954 ft
3
/s
Q total = 212.3046 m
3
/jam 2.0826 ft
3
/s
over design = 10%
3
/jam 2.2909 ft
3
/s 1028.2900 gpm
total
camp =
Q =
Q =
aliran : turbular
d = 3,9 Q
0,45

0,13
(eq. 6.33, Walas)
Q = 2.2909 ft
3
/s
= 38.9117 lb/ft
3
d = 9.1154
nominal = 10.00 in 0.254 m 0.8333 ft
SN = 40
OD = 8.625 in 0.2191 m 0.7188 ft
ID = 7.981 in 0.2027 m 0.6651 ft
2
0.0323 m
2
0.3472 ft
2
V = Q/A
2.2909 ft
3
/s
0.3472 ft
2
= 6.5978 ft/s
. ID .

2
= centipoise
air -10.2158 1.7925E+03 1.7730E-02 -1.2631E-05 0.1743 0.7949
7.9418
1
xi/i
= 0.1259 cP
= 0.0001 lb/ft.s
maka, diperoleh NRe = 2018012.008 aliran turbulen (NRe > 4000)
=
Re =
camp =
dengan :
2
2
2
-
1
2
, ft/s
2
2
2
2
perhitungan :
beda energi kinetik
2
= 0 sehingga
2
z1 = 2.77 ft
z2 = 56.26 ft
beda tekanan
P1 = 1 atm 2116.8000 lbf/ft
2
P2 = 1 atm 2116.8000 lbf/ft
2
friction loss SF
ID = 0.2027 m 0.6651 ft
e/ID = 0.0002
F
P
gc
g z
gc
v
Ws E +
A
+
A
+
A
=
o
.
2
2
jadi, 4f . L .
2
F
f
= 2.7803 ft.lbm/lbf
friksi di elbow 90
jumlah = 8 buah
K
f
.
2
f
: K
f
= 0.75
h
f
= 4.0589 ft.lbf/lbm
jumlah = 2 buah
K
f
.
2
f
: K
f
= 0.17
h
f
= 0.1150 ft.lbf/lbm
K
c
.
2
A1 = luas Acc-02 D1 = 3.08 ft
A2 D
2
2
63.6964 in
A1 D
1
2
1362.4058 in
= 4.6753E-02
maka : K
c
= 0.5243
h
c
= 0.3547 ft.lbf/lbm
h
f
=
F
f
=
h
f
=
h
c
=
= =
|
|
.
|
\
|
|
|
.
|
\
|
=
1
2
1 55 , 0
A
A
K
c
expansion loss
merupakan friksi akibat ekspansi dari pipa pengaliran ke menuju MD-02 dan MD-3
aliran refluk
A2 = luas MD-02 D2 = 12.02 ft
A1 D
1
2
63.6964 in
A2 D
2
2
20807.4923 in
= 0.0031
h
ex
= 0.6724 ft.lbf/lbm
aliran ke tee
A2 = luas MD-03 D2 = 8.08 ft
A1 D
1
2
63.6964 in
A2 D
2
2
9396.5870 in
= 0.0068
h
ex
= 0.6673 ft.lbf/lbm
maka, h
ex
total friksi
F = F
f
+ h
f
elbow + h
f
gate valve + h
c
+ h
ex
= 8.6486 ft.lbf/lbm
(-Ws) = 62.1365 ft.lbf/lbm
head pompa = 62.1365 ft 18.9394 m
= =
= =
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
m = Q .
= 89.1425 lb/s
3
/jam
BHP = 12.5886 HP
HP
efisiensi motor
= 14.3053 HP
dengan :
absolute pressure
P = 1 atm 14.7 psi
= 38.9117 lb/ft
3
= 0.6236
BHP =
HP motor =
vapor pressure
vapor pressure = (P
o
log P
o
2
P = mmHg T = K
komponen A B C D E
air 29.8605 -3.1522E+03 -7.3037E+00 2.4247E-09 1.8090E-06
komponen xi P
o
P
o
.xi
air 0.1385 4.2680E+03 5.9122E+02
7.1193E+03
P
o
line loss
n . Q
0,5
NPSH
0,75
dengan :
diperoleh :
C =
kode : P-07
Mengalirkan produk dari Acc-02 ke MD-03
jumlah : 1 buah
spesifikasi pipa :
nominal = 10.00 in
SN = 40
ID pipa = 8.625 in
OD pipa = 7.981 in
2
kode : P-08
fungsi : Mengalirkan bahan baku dari RB-02 ke tee
(1) jenis pompa
(a) kapasitas, Q
Q = m /
air 0.9835 26433.5047 1468.5280 0.9950
total 1.0000 26876.4040 1475.9097 1.0000
T = 175.85 C 449 K 348.53 F
= A B
(1 T/Tc )^n
= gr/ml
air 0.34710 0.27400 0.28571 674.1300 0.8942 1.0998
1.1278
total
checked!!
RB-02
3 ft
2 ft
P-08
4 ft 1,54 ft 224,53 ft
2 ft
3,37 ft
1
(wi/)
= 0.8867 g/mL 886.6808 kg/m
3
55.3537 lb/ft
3
26876.4040 kg/jam
886.6808 kg/m
3
= 30.3113 m
3
/jam 0.2973 ft
3
/s
over design = 10%
3
/jam 0.3271 ft
3
/s 146.8115 gpm
aliran : turbular
d = 3,9 Q
0,45

0,13
(eq. 6.33, Walas)
Q = 0.3271 ft
3
/s
= 55.3537 lb/ft
3
d = 3.9743
nominal = 4.00 in 0.1016 m 0.3333 ft
SN = 40
OD = 4.500 in 0.1143 m 0.3750 ft
ID = 4.026 in 0.1023 m 0.3355 ft
2
0.0082 m
2
0.0884 ft
2
V = Q/A
0.3271 ft
3
/s
0.0884 ft
2
= 3.6998 ft/s
camp =
Q =
=
. ID .
menghitung viskositas cairan pada T = 449 K

2
= centipoise
air -10.2158 1.7925E+03 1.7730E-02 -1.2631E-05 0.1552 6.4131
6.4653
1
xi/i
= 0.1547 cP
= 0.0001 lb/ft.s
dengan :
2
2
2
-
1
2
, ft/s
2
2
2
2
perhitungan :
beda energi kinetik
2
= 0 sehingga
2
Re =
camp =
F
P
gc
g z
gc
v
Ws E +
A
+
A
+
A
=
o
.
2
2
z1 = 2.00 ft
z2 = 3.37 ft
beda tekanan
P1 = 1 atm 2116.8000 lbf/ft
2
P2 = 1 atm 2116.8000 lbf/ft
2
friction loss SF
ID = 0.1023 m 0.3355 ft
e/ID = 0.00045
jadi, 4f . L .
2
F
f
= 2.4090 ft.lbm/lbf
friksi di elbow 90
jumlah = 5 buah
K
f
.
2
f
: K
f
= 0.75
h
f
= 0.7977 ft.lbf/lbm
jumlah = 1 buah
K
f
.
2
f
: K
f
= 0.17
h
f
= 0.0362 ft.lbf/lbm
reboiler yang tiba-tiba mengecil menjadi diameter pipa pengaliran
K
c
.
2
F
f
=
h
f
=
h
f
=
h
c
=
A1 = luas RB-02 D1 = 3.08 ft
A2 D
2
2
16.2087 in
A1 D
1
2
1368.9917 in
= 1.1840E-02
maka : K
c
= 0.5435
h
c
= 0.1156 ft.lbf/lbm
expansion loss
merupakan friksi akibat ekspansi dari pipa pengaliran ke HE
A2 = luas HE-01 D2 = 0.37 ft
A1 D
1
2
16.2087 in
A2 D
2
2
20.2499 in
= 0.8004
h
ex
= 0.0085 ft.lbf/lbm
total friksi
F = F
f
+ h
f
elbow + h
f
gate valve + h
c
+ h
ex
= 3.3670 ft.lbf/lbm
(-Ws) = 4.7419 ft.lbf/lbm
head pompa = 4.7419 ft 1.4454 m
= =
= =
|
|
.
|
\
|
|
|
.
|
\
|
=
1
2
1 55 , 0
A
A
K
c
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
m = Q .
= 16.4590 lb/s
3
/jam
BHP = 0.2183 HP
HP
efisiensi motor
= 0.2729 HP
dengan :
absolute pressure
P = 1 atm 14.7 psi
= 55.3537 lb/ft
3
= 0.8871
BHP =
HP motor =
vapor pressure
vapor pressure = (P
o
log P
o
2
P = mmHg T = K
komponen A B C D E
air 29.8605 -3.1522E+03 -7.3037E+00 2.4247E-09 1.8090E-06
komponen xi P
o
P
o
.xi
air 0.9950 6.8155E+03 6.7814E+03
6.8405E+03
P
o
line loss
n . Q
0,5
NPSH
0,75
dengan :
diperoleh :
C =
kode : P-08
fungsi : Mengalirkan bahan baku dari RB-02 ke tee
jumlah : 1 buah
spesifikasi pipa :
nominal = 4.00 in
SN = 40
ID pipa = 4.026 in
OD pipa = 4.500 in
2
kode : P-09
Mengalirkan produk dari Acc-03 ke T-02
(1) jenis pompa
(a) kapasitas, Q
Q = 21464.2485 kg/jam
total 1.0000 590.5804 5.8502 1.0000
checked!!
3 ft
4 ft
2 ft
P-09
0,69 ft 4 ft
168,89 ft
25 ft
27,21 ft
Acc-03
MD-03
4 ft
3 ft
45,20 ft
24,91 ft
T-02
3 ft
T = 69.07 C 342.22 K 156.33 F
= A B
(1 T/Tc )^n
= gr/ml
1.4843
1
(wi/)
= 0.6737 g/mL 673.7292 kg/m
3
42.0596 lb/ft
3
aliran refluk
20873.6680 kg/jam
673.7292 kg/m
3
= 30.9823 m
3
/jam 0.3039 ft
3
/s
aliran ke T-02
590.5804 kg/jam
673.7292 kg/m
3
= 0.8766 m
3
/jam 0.0086 ft
3
/s
Q total = 31.8589 m
3
/jam 0.3125 ft
3
/s
over design = 10%
3
/jam 0.3438 ft
3
/s 154.3073 gpm
total
camp =
Q =
Q =
aliran : turbular
d = 3,9 Q
0,45

0,13
(eq. 6.33, Walas)
Q = 0.3438 ft
3
/s
= 42.0596 lb/ft
3
d = 3.9219
nominal = 4.00 in 0.1016 m 0.3333 ft
SN = 40
OD = 4.500 in 0.1143 m 0.3750 ft
ID = 4.026 in 0.1023 m 0.3355 ft
2
0.0082 m
2
0.0884 ft
2
V = Q/A
0.3438 ft
3
/s
0.0884 ft
2
= 3.8887 ft/s
. ID .

2
= centipoise
4.6014
1
xi/i
= 0.2173 cP
= 0.0001 lb/ft.s
=
Re =
camp =
dengan :
2
2
2
-
1
2
, ft/s
2
2
2
2
perhitungan :
beda energi kinetik
2
= 0 sehingga
2
z1 = 2.34 ft
z2 = 45.20 ft
beda tekanan
P1 = 1 atm 2116.8000 lbf/ft
2
P2 = 1 atm 2116.8000 lbf/ft
2
friction loss SF
ID = 0.1023 m 0.3355 ft
e/ID = 0.0004
F
P
gc
g z
gc
v
Ws E +
A
+
A
+
A
=
o
.
2
2
jadi, 4f . L .
2
F
f
= 3.3636 ft.lbm/lbf
friksi di elbow 90
jumlah = 10 buah
K
f
.
2
f
: K
f
= 0.75
h
f
= 1.7626 ft.lbf/lbm
jumlah = 2 buah
K
f
.
2
f
: K
f
= 0.17
h
f
= 0.0400 ft.lbf/lbm
K
c
.
2
A1 = luas Acc-03 D1 = 1.38 ft
A2 D
2
2
16.2087 in
A1 D
1
2
273.6835 in
= 5.9224E-02
maka : K
c
= 0.5174
h
c
= 0.1216 ft.lbf/lbm
h
f
=
F
f
=
h
f
=
h
c
=
= =
|
|
.
|
\
|
|
|
.
|
\
|
=
1
2
1 55 , 0
A
A
K
c
expansion loss
merupakan friksi akibat ekspansi dari pipa pengaliran ke menuju MD-03 dan T-02
aliran refluk
A2 = luas MD-03 D2 = 8.08 ft
A1 D
1
2
16.2087 in
A2 D
2
2
9396.5870 in
= 0.0017
h
ex
= 0.2342 ft.lbf/lbm
aliran ke T-02
A2 = luas T-02 D2 = 45.12 ft
A1 D
1
2
16.2087 in
A2 D
2
2
293220.4617 in
= 0.0001
h
ex
= 0.2350 ft.lbf/lbm
maka, h
ex
total friksi
F = F
f
+ h
f
elbow + h
f
gate valve + h
c
+ h
ex
= 5.7569 ft.lbf/lbm
(-Ws) = 48.6097 ft.lbf/lbm
head pompa = 48.6097 ft 14.8164 m
= =
= =
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
m = Q .
= 14.4591 lb/s
3
/jam
BHP = 2.0611 HP
HP
efisiensi motor
= 2.5136 HP
dengan :
absolute pressure
P = 1 atm 14.7 psi
= 42.0596 lb/ft
3
= 0.6740
BHP =
HP motor =
vapor pressure
vapor pressure = (P
o
log P
o
2
P = mmHg T = K
komponen A B C D E
komponen xi P
o
P
o
.xi
7.6660E+02
P
o
line loss
n . Q
0,5
NPSH
0,75
dengan :
diperoleh :
C =
kode : P-09
jumlah : 1 buah
spesifikasi pipa :
nominal = 4.00 in
SN = 40
ID pipa = 4.500 in
OD pipa = 4.026 in
2
kode : P-10
fungsi : Mengalirkan bahan baku dari RB-03 ke MD-04
(1) jenis pompa
(a) kapasitas, Q
Q = m /
air 0.0488 267.0051 14.8336 0.1465
checked!!
RB-03
3 ft
2 ft
P-10
4 ft 0,72 ft 86,69 ft
MD-04
4 ft
3 ft
27,20 ft
total 1.0000 5471.5531 101.2336 1.0000
T = 69.07 C 342.22 K 156.33 F
= A B
(1 T/Tc )^n
= gr/ml
air 0.34710 0.27400 0.28571 674.1300 0.9992 0.0488
1.3400
1
(wi/)
= 0.7463 g/mL 746.2678 kg/m
3
46.5880 lb/ft
3
5471.5531 kg/jam
746.2678 kg/m
3
= 7.3319 m
3
/jam 0.0719 ft
3
/s
over design = 10%
3
/jam 0.0791 ft
3
/s 35.5118 gpm
aliran : turbular
d = 3,9 Q
0,45

0,13
(eq. 6.33, Walas)
Q = 0.0791 ft
3
/s
= 46.5880 lb/ft
3
d = 2.0519
total
camp =
Q =
nominal = 2.500 in 0.0635 m 0.2083 ft
SN = 40.000
OD = 2.875 in 0.0730 m 0.2396 ft
ID = 2.469 in 0.0627 m 0.2058 ft
2
0.0031 m
2
0.0333 ft
2
V = Q/A
0.0791 ft
3
/s
0.0333 ft
2
= 2.3784 ft/s
. ID .

2
= centipoise
air -10.2158 1.7925E+03 1.7730E-02 -1.2631E-05 0.4077 0.3594
1.7767
1
xi/i
= 0.5629 cP
= 0.0004 lb/ft.s
dengan :
2
2
2
-
1
2
, ft/s
Re =
=
camp =
F
P
gc
g z
gc
v
Ws E +
A
+
A
+
A
=
o
.
2
2
2
2
2
2
perhitungan :
beda energi kinetik
2
= 0 sehingga
2
z1 = 2.00 ft
z2 = 27.20 ft
beda tekanan
P1 = 1 atm 2116.8000 lbf/ft
2
P2 = 1 atm 2116.8000 lbf/ft
2
friction loss SF
ID = 0.0627 m 0.2058 ft
e/ID = 0.00073
jadi, 4f . L .
2
F
f
= 1.0351 ft.lbm/lbf
friksi di elbow 90
jumlah = 5 buah
K
f
.
2
f
: K
f
= 0.75
h
f
= 0.3297 ft.lbf/lbm
F
f
=
h
f
=
jumlah = 1 buah
K
f
.
2
f
: K
f
= 0.17
h
f
= 0.0149 ft.lbf/lbm
reboiler yang tiba-tiba mengecil menjadi diameter pipa pengaliran
K
c
.
2
A1 = luas RB-03 D1 = 1.44 ft
A2 D
2
2
6.0960 in
A1 D
1
2
297.5607 in
= 2.0486E-02
maka : K
c
= 0.5387
h
c
= 0.0474 ft.lbf/lbm
expansion loss
merupakan friksi akibat ekspansi dari pipa pengaliran ke MD-04
A2 = luas MD-04 D2 = 6.46 ft
A1 D
1
2
6.0960 in
A2 D
2
2
6012.6962 in
= 0.0010
h
ex
= 0.0877 ft.lbf/lbm
h
f
=
h
c
=
= =
= =
|
|
.
|
\
|
|
|
.
|
\
|
=
1
2
1 55 , 0
A
A
K
c
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
total friksi
F = F
f
+ h
f
elbow + h
f
gate valve + h
c
+ h
ex
= 1.5148 ft.lbf/lbm
(-Ws) = 26.7162 ft.lbf/lbm
head pompa = 26.7162 ft 8.1432 m
m = Q .
= 3.3508 lb/s
3
/jam
BHP = 0.3617 HP
HP
efisiensi motor
= 0.4521 HP
dengan :
BHP =
HP motor =
absolute pressure
P = 1 atm 14.7 psi
= 46.5880 lb/ft
3
= 0.7466
vapor pressure
vapor pressure = (P
o
log P
o
2
P = mmHg T = K
komponen A B C D E
air 29.8605 -3.1522E+03 -7.3037E+00 2.4247E-09 1.8090E-06
komponen xi P
o
P
o
.xi
air 0.1465 2.2466E+02 3.2919E+01
4.0782E+02
P
o
line loss
n . Q
0,5
NPSH
0,75
C =
dengan :
diperoleh :
kode : P-10
fungsi : Mengalirkan bahan baku dari RB-03 ke MD-04
jumlah : 1 buah
spesifikasi pipa :
nominal = 2.50 in
SN = 40
ID pipa = 2.469 in
OD pipa = 2.875 in
2
kode : P-11
(1) jenis pompa
(a) kapasitas, Q
Q = 12290.4483 kg/jam
air 0.0013 6.4081 0.3560 0.0042
checked!!
3 ft
4 ft
2 ft
P-11
1,36 ft 4 ft
212,72 ft
33 ft
33,80 ft
Acc-04
MD-04
4 ft
3 ft
27,20 ft
27,20 ft
T-03
3 ft
total 1.0000 5056.3168 84.1787 1.0000
T = 82.52 C 355.67 K 180.54 F
= A B
(1 T/Tc )^n
= gr/ml
air 0.34710 0.27400 0.28571 674.1300 0.9869 0.0013
1.3852
1
(wi/)
= 0.7219 g/mL 721.9028 kg/m
3
45.0670 lb/ft
3
aliran refluk
11699.8678 kg/jam
721.9028 kg/m
3
= 16.2070 m
3
/jam 0.1590 ft
3
/s
aliran ke T-03
590.5804 kg/jam
721.9028 kg/m
3
= 0.8181 m
3
/jam 0.0080 ft
3
/s
Q total = 17.0251 m
3
/jam 0.1670 ft
3
/s
over design = 10%
3
/jam 0.1837 ft
3
/s 82.4604 gpm
total
camp =
Q =
Q =
aliran : turbular
d = 3,9 Q
0,45

0,13
(eq. 6.33, Walas)
Q = 0.1837 ft
3
/s
= 45.0670 lb/ft
3
d = 2.9849
nominal = 3.00 in 0.0762 m 0.2500 ft
SN = 40
OD = 3.500 in 0.0889 m 0.2917 ft
ID = 3.068 in 0.0779 m 0.2557 ft
2
0.0048 m
2
0.0513 ft
2
V = Q/A
0.1837 ft
3
/s
0.0513 ft
2
= 3.5797 ft/s
. ID .

2
= centipoise
air -10.2158 1.7925E+03 1.7730E-02 -1.2631E-05 0.3405 0.0124
2.2421
1
xi/i
= 0.4460 cP
= 0.0003 lb/ft.s
=
Re =
camp =
dengan :
2
2
2
-
1
2
, ft/s
2
2
2
2
perhitungan :
beda energi kinetik
2
= 0 sehingga
2
z1 = 2.68 ft
z2 = 33.80 ft
beda tekanan
P1 = 1 atm 2116.8000 lbf/ft
2
P2 = 1 atm 2116.8000 lbf/ft
2
friction loss SF
ID = 0.0779 m 0.2557 ft
e/ID = 0.0006
F
P
gc
g z
gc
v
Ws E +
A
+
A
+
A
=
o
.
2
2
jadi, 4f . L .
2
F
f
= 4.6657 ft.lbm/lbf
friksi di elbow 90
jumlah = 9 buah
K
f
.
2
f
: K
f
= 0.75
h
f
= 1.3442 ft.lbf/lbm
jumlah = 2 buah
K
f
.
2
f
: K
f
= 0.17
h
f
= 0.0339 ft.lbf/lbm
K
c
.
2
A1 = luas Acc-04 D1 = 2.73 ft
A2 D
2
2
9.4126 in
A1 D
1
2
1071.0304 in
= 8.7884E-03
maka : K
c
= 0.5452
h
c
= 0.1086 ft.lbf/lbm
h
f
=
F
f
=
h
f
=
h
c
=
= =
|
|
.
|
\
|
|
|
.
|
\
|
=
1
2
1 55 , 0
A
A
K
c
expansion loss
merupakan friksi akibat ekspansi dari pipa pengaliran ke menuju MD-04 dan T-03
aliran refluk
A2 = luas MD-04 D2 = 6.46 ft
A1 D
1
2
9.4126 in
A2 D
2
2
6012.6962 in
= 0.0016
h
ex
= 0.1985 ft.lbf/lbm
aliran ke T-02
A2 = luas T-03 D2 = 60.19 ft
A1 D
1
2
9.4126 in
A2 D
2
2
521641.8809 in
= 0.0000
h
ex
= 0.1991 ft.lbf/lbm
maka, h
ex
total friksi
F = F
f
+ h
f
elbow + h
f
gate valve + h
c
+ h
ex
= 6.5500 ft.lbf/lbm
(-Ws) = 37.6701 ft.lbf/lbm
head pompa = 37.6701 ft 11.4820 m
= =
= =
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
c
ex
g A
A
h
|
|
.
|
\
|
=
o
u
2
1
2
2
2
1
m = Q .
= 8.2793 lb/s
3
/jam
BHP = 0.9777 HP
HP
efisiensi motor
= 1.2221 HP
dengan :
absolute pressure
P = 1 atm 14.7 psi
= 45.0670 lb/ft
3
= 0.7222
BHP =
HP motor =
vapor pressure
vapor pressure = (P
o
log P
o
2
P = mmHg T = K
komponen A B C D E
air 29.8605 -3.1522E+03 -7.3037E+00 2.4247E-09 1.8090E-06
komponen xi P
o
P
o
.xi
air 0.0042 3.9314E+02 1.6627E+00
7.6225E+02
P
o
line loss
n . Q
0,5
NPSH
0,75
dengan :
diperoleh :
C =
kode : P-11
jumlah : 1 buah
spesifikasi pipa :
nominal = 3.00 in
SN = 40
ID pipa = 3.500 in
OD pipa = 3.068 in
2
P-01 P-02 P-03 P-04 P-05 P-06
Mengalirkan refluk dari
Acc-01 ke MD-01
Mengalirkan bahan baku
dari Acc-01 ke tee
Jenis
Multi-stage centrifugal
pump
pump
pump
pump
Single-stage centrifugal
pump
pump
Kapasitas, gpm 44.17 97.07 9.12 151.88 189.13 169.74
Power Pompa, Hp 1.14 20.19 2.00 166.76 1.02 3.48
Power Motor, Hp 1.50 25.00 2.00 200.00 1.50 5.00
NPSH required , ft 1.41 2.38 0.49 3.21 9.35 8.70
NPSH available , ft 578.95 72.37 32.95 192.35 327.04 368.15
Pipa
Nominal, in 2.50 3.50 1.25 5.00 5.00 5.00
SN 40 40 40 40 40 40
ID, in 2.469 4.000 1.380 5.047 5.047 5.047
P-07 P-08 P-09 P-10 P-11
Acc-02 ke MD-02
Acc-03 ke MD-03
Acc-04 ke MD-04
Mengalirkan produk dari
Acc-02 ke MD-03
Acc-03 ke T-02
Acc-04 ke T-03
Jenis
pump
pump
pump
pump
pump
Kapasitas, gpm 1028.29 146.81 154.31 35.51 82.46
Power Pompa, Hp 12.59 0.22 2.06 0.36 0.98
Power Motor, Hp 15.00 0.33 3.00 0.50 1.50
NPSH required , ft 28.92 7.90 8.17 3.07 5.38
NPSH available , ft 83.60 38.65 40.55 45.79 29.51
Pipa
Nominal, in 10.00 4.00 4.00 2.50 3.00
SN 40.00 40.00 40.00 40.00 40.00
ID, in 8.625 4.03 4.50 2.47 3.50
FD ke MD-02
dari RB-02 ke tee
RESUME POMPA
Fungsi
dari T-01 ke VP
dari air utilitas ke tee
dari HE-01 ke R
Mengalirkan produk dari R
ke FD
Fungsi
dari RB-03 ke MD-04
Kode Alat
Kode Alat

Pompa Nesia

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(1) Critical Properties (Titik Kritis Komponen) Yaws, Chemical Properties Handbook, pg.

menghitung viskositas cairan pada T = 303.15 K

menghitung viskositas cairan pada T = 317.98 K

menghitung viskositas cairan pada T = 303.15 K

menghitung viskositas cairan pada T = 419.11 K

menghitung viskositas cairan pada T = 336.27 K

menghitung viskositas cairan pada T = 336.27 K

menghitung viskositas cairan pada T = 430.00 K

menghitung viskositas cairan pada T = 449 K

menghitung viskositas cairan pada T = 342.22 K

menghitung viskositas cairan pada T = 342.22 K

menghitung viskositas cairan pada T = 355.67 K

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