Gio Load Carrier & Passenger d+3 and d+6 2wd RHD - Ver 4 - Jan 2011

Created By: Publication Cell, Launch Planning Technical, A.S.
Kandivali
THIS PARTS CATALOGUE COVERS SERVICEABLE COMPONENTS OF 'GIO'

VEHICLES FITTED WITH 'KOHLER DIESEL ENGINE'
FOR CONVENIENCE, THIS PARTS CATALOGUE HAS BEEN SUB - DIVIDED INTO
SUB - SECTIONS CALLED GROUP. GROUPS LIST REPLACEMENT PARTS FOR
PARTICULAR AREAS OF THE VEHICLE. EXPLODED VIEWS ARE ILLUSTRATED
GROUPWISE FOR IDENTIFICATION OF PARTS AND THESE ARE FOLLOWED
BY PART NUMBERS AND DESCRIPTIONS.
BEFORE ORDERING REPLACEMENT PARTS, PLEASE IDENTIFY THE VEHICLE

BY MODEL, VEHICLE SERIAL NUMBER AND ENGINE NUMBER. THE VEHICLE
SERIAL NUMBER IS THE LEGAL IDENTITY OF YOUR VEHICLE.
THE ENGINE NUMBER PLATE IS RIVETTED ON FAN VOLUDE OF THE ENGINE.

OPEN THE ENGINE INSPECTION COVER IN THE CARGO BOX AND VISUALISZE THE
ENGINE NUMBER PLATE .
THE CHASSIS NUMBER IS PUNCHED ON

THE INNER FACE OF CHASSIS RH
LONG MEMBER IN THE ENGINE
GENERAL INFORMATION
PARTS CATALOGUE
MODEL
ALFA FOUR WHEELER
COMPARTMENT AREA.
THE VEHICLE IDENTIFICATION NUMBER

PLATE IS RIVETTED ON THE LH SIDE
LONG MEMBER J UST BEHIND
CABIN.
ADDITIONAL PART NUMBERS GIVEN IN THE BRACKETS ARE OPTIONAL ONCE

IT IS ADVISABLE TO MENTION THE OPTIONAL PART NUMBER ALSO WHILE
ORDERING THE SPARES.
WHEREVER KIT IS APPLICABLE PLEASE ORDER AS A KIT ONLY. INDIVIDUAL

ITEMS WILL NOT BE SUPPLIED FROM THE KIT LIST.
ITEMS MARKED 'NS' ARE NOT SEPARATELY SERVICEABLE.
THE ASSEMBLIES AND SUB ASSEMBLIES ARE SHOWN EXPLODED VIEW FOR
EASE OF UNDERSTANDING ONLY. THEREFORE ALL THE PARTS SHOWN IN THE
EXPLODED VIEW ARE NOT ESSENTIALLY SERVICEABLE. MUMBAI - INDIA
SPECIFICATIONS SUBJ ECT TO CHANGE WITHOUT NOTICE
MAHINDRA & MAHINDRA LTD.
ISSUED : J ANUARY 2011 : VERSION 4
S. NO. GROUP DESCRIPTION PAGE NO.
1 GENINFO GENERAL INFORMATION 2
2 INDEX INDEX - GROUP WISE 3
3 M11A01 ENGINE ASSEMBLY M11A01.1
4 M11B01 CYLINDER BLOCK M11B01.1
5 M11B02 CYLINDER HEAD M11B02.1
6 M11B03 CRANKSHAFT M11B03.1
7 M11B06 CONNECTING ROD M11B06.1
8 M11B07 CONNECTING ROD BEARING M11B07.1
9 M11B11 FRONT CASE M11B11.1
10 M11B12 ROCKER ARM COVER M11B13.1
11 M11B15 PISTON M11B15.1
12 M11B16 FLYWHEEL M11B16.1
13 M11B19 CAMSHAFT M11B19.1
14 M11B21 VALVE GEAR TRAIN M11B21.1
15 M11B25 OIL FILLER & OIL LEVEL GAUGE M11B25.1
16 M11C01 OIL PUMP AND GEAR TRAIN M11C01.1
17 M11C02 OIL FILTER M11C02.1
18 M11C11 OIL PRESSURE SWITCH M11C11.1
19 M11E01A ALTERNATOR M11E01A.1
20 M11D02 FUEL INJ ECTION PIPE, INJ ECTOR, INJ PUMP M11D02.1
21 M11E02A STARTER MOTOR M11E02A.1
22 M11E02B SERVICEABLE COMPONENTS OF STARTER MOTOR M11E02B.1
23 M11E02A STARTING PULLEY M11E02A.1
24 M11F02 GOVERNOR SYSTEM M11F02.1
25 M11F02A ACCELERATOR STOP SYSTEM M11F02A.1
26 M25A01A ENGINE MOUNTING M25A01A.1
27 1101 CLUTCH 1101.1
28 1102 CLUTCH HOUSING 1102.1
29 1103B CLUTCH LINKAGES 1103B.1
30 1201A FUEL TANK AND LINES 1201A.1
31 1202A AIR CLEANER 1202A.1
32 1203A ACCELERATOR LINKAGE 1203A.1
33 1301A COOLING PANELS 1301A.1
34 1401A EXHAUST SYSTEM 1401A.1
35 1503 HEAD LIGHT 1503.1
36 1504A INDICATING LAMP 1504A.1
37 1506A MISL ELECT ITEMS 1506A.1
38 1506C SWITCHES AND CONTROL 1506C.1
39 1507 BATTERY HOLD DOWN & CABLE 1507.1
40 1508 HORN 1508.1
41 1509A WINDSHIELD WIPER MOTOR 1509A.1
42 1601A CLUSTER 1601A.1
43 1602 WASHER UNIT - PASSENGER 1602.1
44 1700 TRANSAXLE ASSEMBLY 1700.1
45 1701 TRANSMISSION HOUSING AND ATTACHING 1701A.1
46 1703 SHAFT RAIL AND FORKS 1703.1
47 1704 DRIVE SHAFT 1704.1
P502 PASSENGER 2WD RHD BS IV D+3
AAV2BAFW7TT01 P502 PASSENGER 2WD RHD BS III D+6
AAV2BAFX7TT01 P502 PASSENGER 2WD RHD BS IV D+6
P501 LOAD CARRIER PLATFORM 2WD RHD BS II D
MAHINDRA GIO LC PLATFORM 2WD RHD BSIII D
P501 LOAD CARRIER PLATFORM 2WD RHD BS II D +1
MAHINDRA GIO LC PLATFORM 2WD RHD BSIII D +1
P502 PASSENGER 2WD RHD BS III D+3
2 3
INDEX SHEET
MODEL CODES
AAV2AAFT1TT01
AAV2AAFW1TT01
AAV2AAFT1TT02
AAV2AAFW1TT02
AAV2AAFT2TT02
AAV2AAFW2TT02
AAV2BAFW4TT01
AAV2BAFX4TT01
P501 LOAD CARRIER 2WD RHD BSII D
P501 LOAD CARRIER 2WD RHD BSIII D
S. NO. GROUP DESCRIPTION PAGE NO.
48 1705 DIFFERENTIAL 1705.1
49 1706 SPEEDO GEAR 1706.1
50 1707 TRANSMISSION SHIFT LEVER 1707.1
51 1708 FARE METER DRIVE 1708.1
52 1901 DRIVE SHAFT 1901.1
53 2001A FRONT AXLE 2001A.1
54 2002 REAR AXLE 2002.1
55 2101A STEERING GEAR AND MOUNTINGS 2101A.1
56 2101C STEERING SERVICEABLE COMPONENTS 2101C.1
57 2201A HAND BRAKE 2201A.1
58 2202A FRONT BRAKE 2202A.1
59 2202B REAR WHEEL BRAKE 2202B.1
60 2204 BRAKE MASTER CYLINDER & RESERVOIR 2204.1
61 2205 ABC PEDAL 2205.1
62 2206A BRAKE TUBES 2206A.1
63 2501A FRONT SUSPENSION AND SHOCK ABSORBER 2501A.1
64 2502 REAR SPRING AND SHOCK ABSORBER 2502.1
65 2606A ASSEMBLY INSTRUMENT PANEL 2606A.1
66 2607A BODY SHELL ASSEMBLY 2607A.1
67 2607B CARGO ASSEMBLY 2607B.1
68 2608 DOOR AND FITTINGS FRONT 2608.1
69 2608A DOOR MECHANISM FRONT 2608A.1
70 2610C PLUGS 2610C.1
71 2611A BODY TRIMMING 2611A.1
72 2613A FRONT SEAT ASSEMBLY 2613A.1
73 2613B REAR SEAT ASSEMBLY 2613B.1
74 2617A FRONT BUMPER 2617A.1
75 2617B REAR BUMPER 2617B.1
76 2618 FRONT GRILL 2618.1
77 2618A REAR WHEEL MUD GUARD 2618A.1
78 2618B FRONT WHEEL MUD GUARD 2618B.1
79 2618B ORNAMENTS 2618B.1
80 2619 TOOLS 2619.1
INDEX SHEET
4
FIG. NO. PART NO.
ALL P501 P502
0301DAR00031N 1 - ENG ASSLY WITH STARTER - BSII NS
0301DAR00041N ENG ASSLY W/O STARTER - BS II 1
0301DAR00050N 1 - BS III ENGINE ASSY NS
0301DAR00071N BS III ENGINE ASSY W/O STARTER 1
0311DAR00101N GASKET KIT 1
0311DAR00121N GASKET KIT * 1
(EFFECTIVE CUT OFF NO FT09M9074495 )
CONSISTS OF :
0302CAR00011N 1 - GASKET AIR INTAKE MANIFOLD
0302DAR00011N 1 - EXHAUST GASKET
0302AAR00061N 1 - OIL SEAL
0302AAR00101N 1 - BOTTOM CRANK COVER O'RING
0302AAR00131N 1 - PUSHROD GASKET
0302EAR00031N 2 - PTO GASKET
0302EAR00051N 1 - OIL SEAL
0302EAR00051N 1 - OIL SEAL
0303BAR00091N 1 - O-RING OIL FILLING CAP
0302BAR00271N 1 - TAPPET COVER GASKET
GROUP M11A01 - ENGINE ASSEMBLY
QUANTITY PER VEHICLE
DESCRIPTION
GROUP M11A01 - ENGINE ASSEMBLY
0305BAR00041N 1 - PUMP GASKET
0303BAR00051N 1 - O-RING - DIPSTICK GUIDE TUBE
0302AAR00031N 4 - COPPER WASHER M14
0302AAR00081N 1 - O-RING
0302BAR00191N 2 - VALVE STEM SEAL
0311DAR00111N 1 - COPPER WASHER M12
0305BAR00121N 2 - COPPER WASHER M6
0305J AR00121N 1 - GOVERNOR GASKET
0305HAR00041N 1 - FEED PUMP O'RING
0305HAR00101N 1 - FEED PUMP O'RING *
0307CAR00021N 4 - COPPER WASHER M10
0305BAR00061N 1 - INJ ECTOR SEALING WASHER 1.00MM
0902AAA01201N 1 - CATCON GASKET (BS III)
M11A02.1 M11A02.2 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
FIG. NO. PART NO.
ALL P501 P502
1 0302AAR00021N OIL DRAIN PLUG M14 1
2 0302AAR00031N COPPER WASHER M14 1
3 0302AAR00041N POSITION PIN 1
6 0302AAR00061N OIL SEAL 1
7 0302AAR00071N THRUST WASHER 1
8 0302AAR00081N O-RING 1
9 SF0201005 HEX HEAD SCREW M6 x 1 - 10 1
10 SF0401030 1 - PLAIN WASHER M6 NS
11 0302AAR00091N OIL STRAINER 1
12 0302AAR00101N BOTTOM CRANK COVER O'RING 1
13 0302AAR00111N CRANKCASE COVER BOTTOM 1
14 0302AAR00161N CONICAL WASHER M6 4
17 0302AAR00121N OIL DRAIN PLUG_MAGNETIC M14 1
17 0302AAR00191N DRAIN PLUG 1
GROUP M11B01 - CYLINDER BLOCK
DESCRIPTION
GROUP M11B01 - CYLINDER BLOCK
18 0302AAR00131N PUSHROD GASKET 1
19 0302AAR00141N CRANKCASE ASSLY. - OLD 1
19 0302AAR00171N MACHINED CRANCASE - NEW 1
19 0302AAR00181N CRANK CASE * 1
(EFFECTIVE CUT OFF NO FT10B9081605 )
20 0302AAR00151N BUSH - SEMIFINISHED 1
* CRANK CASE OLD / NEW ARE
INTERCHANGEABLE WITH DIPSTICK ,
INTAKE MANIFOLD AND OIL STRAINER
M11B01.1 M11B01.2 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
FIG. NO. PART NO.
ALL P501 P502
1 0302BAR00161N CYL. HEAD WITH VALVE SEATS & GUIDES 1
2 0302BAR00171N HEX NUT M9 2
3 0302BAR00181N 2 - PLAIN WASHER M9 NS
4 0302BAR00191N VALVE STEM SEAL 2
5 0302BAR00250N 2 - NUT M9 NS
6 0302BAR00181N 2 - PLAIN WASHER M9 NS
7 0302BAR00211N VALVE GUIDE - EXHAUST 1
8 0302BAR00221N VALVE GUIDE - INTAKE 1
9 0302BAR00231N VALVE SEAT INSERT - EXHAUST 1
10 0302BAR00241N VALVE SEAT INSERT - INTAKE 1
11 SF1001021 STUD BOTH END M6X1 - 25 2
12 0302BAR00201N STUD - CYLINDER HEAD MTG M9 4
13 SF0301005 2 - HEX NUT M6 NS
16 SF0224042 SOCKET HEAD SCREW M8X1.25 - 16 1
17 0302FAR00021N ENGINE LIFTING HOOK 1
GROUP M11B02 - CYLINDER HEAD GROUP M11B02 - CYLINDER HEAD
DESCRIPTION
GROUP M11B03 - CRANKSHAFT GROUP M11B03 - CRANKSHAFT
FIG. NO. PART NO.
ALL P501 P502
1 0312AAR00061N CRANKSHAFT 1
1 0312AAR00141N CRANK SHAFT * 1
(* CUT OFF NO. FW10A9075864 ONWARDS)
2 0312AAR00071N PLUG 2
3 0312AAR00081N KEY 1
4 0312AAR00091N BUSHING FOR BEARING 1
5 0312AAR00111N BALANCER SHAFT ASSLY 1
6 0312AAR00121N BALL BEARING 2
7 0312AAR00101N 1 - HEX SCREW M8X45 NS
DESCRIPTION
GROUP M11B07 - CONNECTING ROD BEARING GROUP M11B06 - CONNECTING ROD
FIG. NO. PART NO. FIG. NO. PART NO.
ALL P501 P502 ALL P501 P502
1 0312BAR00041N DOWEL PIN 2 1 0312BAR00051N BEARING STD. 1
2 0312BAR00081N CONNECTING ROD BOLT 2 1 0312BAR00091N BEARING 0.25MM 1
3 0312BAR00071N CONNECTING ROD ASSLY 1 1 0312BAR00101N BEARING 0.50MM 1

M11B07.1 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
DESCRIPTION
DESCRIPTION
M11B06.1
FIG. NO. PART NO.
ALL P501 P502
1 0311DAR00041N DOWEL 2
2 0311DAR00131N CONICAL SCREW M10 2
3 0311DAR00051N PIN 1
4 0311DAR00131N CONICAL SCREW M10 1
5 0311DAR00111N COPPER WASHER M12 1
6 0311DAR00061N HEX PLUG M12 1
7 SF0224043 SOCKET HEAD SCREW M8 x 1.25 - 40 15
8 0311DAR00071N CRANKCASE COVER ASSLY. 1
9 0311DAR00081N THRUST WASHER 1
10 0311DAR00091N BUSH - SEMIFINISHED 1
11 SF1001023 STUD BOTH END M10 x 23 2
GROUP M11B11 - FRONT CASE
DESCRIPTION
GROUP M11B11 - FRONT CASE

FIG. NO. PART NO.
ALL P501 P502
1 SF0224041 SOCKET HEAD SCREW M6 x 1 - 40 3
2 0307EAR00011N DECOMPRESSION LEVER ASSLY 1
3 0307EAR00021N O-RING DECOMPRESSION LEVER 1
4 0307EAR00031N SPRING DECOMPRESSION LEVER 1
5 0307EAR00041N DOWEL PIN 1
6 0305J AR00011N 2 - SCREW M6 NS
7 0303BAR00081N OIL FILLING CAP 1
8 0303BAR00091N O-RING OIL FILLING CAP 1
9 0314DAR00011N SCREW BREATHER COVER 3
10 0314DAR00021N BREATHER COVER 1
11 0314DAR00031N DIAPHRAGM 1
12 0314DAR00041N 1 - WASHER NS
13 0314DAR00051N SPRING BREATHER 1
14 0314DAR00061N PIN 1
15 0314DAR00071N VALVE 1
16 0314DAR00081N WIRE MESH 1
17 0314DAR00091N PLATE 1
18 0314DAR00101N WIRE MESH SUPPORT 1
GROUP M11B12 - ROCKER ARM COVER
DESCRIPTION
GROUP M11B12 - ROCKER ARM COVER
19 0314DAR00111N 5 - SCREW NS
20 0302BAR00261N ROCKER ARM COVER ASS.Y 1
21 0302BAR00271N TAPPET COVER GASKET 1

FIG. NO. PART NO.
ALL P501 P502
1 0302BAR00021N HEAD GASKET 0.95MM 1
2 0302BAR00151N CYLINDER BARREL 1
2 0302AAR00201N LINER CYLINDER * 1
(EFFECTIVE CUT OFF NO FW 10A 9075580 )
3 0312BAR00011N RING SET 1
4 0312BAR00021N GUDGEON PIN 1
5 0312BAR00031N CIRCLIP PISTON PIN 2
GROUP M11B15 - PISTON
DESCRIPTION
GROUP M11B15 - PISTON
6 0312BAR00111N PISTON ASS.Y BS III & BS II 1
7 0302BAR00301N BP KIT (CYLINDER BARREL & PISTON 1
ASSLY) BS III & BS II
GROUP M11B19 - CAMSHAFT GROUP M11B16 - FLYWHEEL
ALL P501 P502 ALL P501 P502
1 0312CAR00021N FLYWHEEL WITH RING GEAR ASSLY 1
2 0312CAR00031N RING GEAR Z=102 1 1 0310DAR00021N PUSH ROD 2
3 0312CAR00011N 1 - PLAIN WASHER M14 NS 2 0310DAR00031N TAPPET 2
4 0312CAR00041N FLYWHEEL BOLT M14 1 3 0310AAR00011N CAMSHAFT 1
5 0302EAR00011N AIR SHROUD 1 4 0310AAR00021N THRUST WASHER - CAMSHAFT 1
6 SF0224038 SOCKET HEAD SCREW M6 x 12 4 5 0310AAR00031N THRUST WASHER - CAMSHAFT 1
8 0302EAR00081N RUBBER GROMMET 1
DESCRIPTION
DESCRIPTION
M11B16.1
FIG. NO. PART NO.
ALL P501 P502
1 0310BAR00111N 2 - HEX LOCK NUT M6 NS
2 0310BAR00011N ROCKER LEVER DOME NUT 2
3 0310BAR00021N ROCKER ARM 2
4 0310BAR00031N RETAINER WITH HALF COLLETS ASSY 2
5 0310BAR00041N VALVE SPRING - OLD * 2
5 0310BAR00161N EXHAUST VALVE SPRING - NEW 1
6 0310BAR00051N VALVE SPRING SEAT 2
7 0310BAR00061N EXHAUST VALVE 1
8 0310BAR00101N STUD - ROCKER LEVER 2
9 0310BAR00121N SOCKET HEAD SCREW M5X14 2
10 0310BAR00071N PUSH ROD GUIDE PLATE 1
11 0310BAR00081N SPACER 2
12 0310BAR00091N INLET VALVE 1
* APPLICABLE FOR BOTH INLET AND
EXHAUST
GROUP M11B21 - VALVE GEAR TRAIN
DESCRIPTION
GROUP M11B21 - VALVE GEAR TRAIN
GROUP M11B25 - OIL FILLER & OIL LEVEL GAUGE
FIG. NO. PART NO.
ALL P501 P502
1 0303BAR00121N TUBE GUIDE DIPSTICK 1
1 0303BAR00061N DIPSTICK GUIDE TUBE - OLD 1
1 0303BAR00111N TUBE FOR DIPSTICK - NEW * 1
2 0303BAR00051N O-RING - DIPSTICK GUIDE TUBE - OLD 1
2 0303BAR00051N O-RING - DIPSTICK GUIDE TUBE - NEW 5
3 0303BAR00071N DIPSTICK 1
3 0303BAR00101N DIPSTICK - NEW 1
* SWORD TYPE
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
1 SF0224039 SOCKET HEAD SCREW M6 x 16 2
3 0303AAR00021N OIL PUMP SUPPORT 1
4 0303AAR00031N CYLINDRICAL PIN 1
5 0303AAR00041N OIL PUMP ASS.Y 1
6 0303AAR00051N CIRCLIP 1
7 0303AAR00061N OIL PUMP SHAFT 1

GROUP M11C01 - OIL PUMP AND GEAR TRAIN
DESCRIPTION
GROUP M11C01 - OIL PUMP AND GEAR TRAIN
M11C02.1 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
FIG. NO. PART NO.
ALL P501 P502
1 0303BAR00021N ADAPTOR - OIL FILTER 1
2 0303BAR00031N OIL FILTER 1
3 0311AAR00021N INTERNAL CIRCLIP 1
4 0311AAR00031N SPRING SEAT 1
5 0311AAR00011N 1 - PLAIN WASHER NS
6 0311AAR00041N SPRING 1
7 0311AAR00051N SAFETY VALVE PISTON 1
GROUP M11C02 - OIL FILTER
DESCRIPTION
GROUP M11C02 - OIL FILTER
M11C02.1 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
GROUP M11C11 - OIL PRESSURE SWITCH
FIG. NO. PART NO.
ALL P501 P502
1 1311BAA00091N OIL PRESSURE SWITCH 1
1 1312BAA00121N OIL PRESSURE SWITCH * 1
EFFECTIVE CUT OFF NO FT10B9081605
DESCRIPTION
M11C10.1 M11C11.1 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
GROUP M11E01A - ALTERNATOR
FIG. NO. PART NO.
ALL P501 P502
1 SF0401047 PLAIN WASHER M6 1
4 0306DAR00021N FIXING PLATE FOR STATOR WIRE 1
4 0305BAR00391N FIXING PLATE FOR STATOR WIRE * 1
(* CUT OFF NO 10G9095484 ONWARDS)
5 0306DAR00031N STATOR 19V 1
6 0306DAR00041N 12V | 20A VOLTAGE REGULATOR 1
7 0306DAR00051N CONDENSER 1
8 0306DAR00061N ALTERNATOR ROTOR 1
9 SF0201050 6 - HEX SCREW M5 x 16 NS
10 0305DAR00081N CLAMP 1
M11E01A.1 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
DESCRIPTION
M11D04.1
FIG. NO. PART NO.
ALL P501 P502
1 0305BAR00021N HIGH PRESSURE PIPE 1
2 0305BAR00011N SOCKET HEAD SCREW M6 x 1 - 20 2
3 0305BAR00031N FUEL INJ ECTION PUMP 1
3 0305BAR00311N FUEL INJ N PUMP WITH BANJ OS * 1
4 0305BAR00041N PUMP GASKET 1
5 0305BAR00051N FIP TAPPET 1
6 0305BAR00301N COPPER WASHER M6 1
7 0305BAR00281N GUIDE SCREW FOR TAPPET 1
8 0305BAR00061N INJ ECTOR SEALING WASHER 1.00MM 1
9 0305BAR00091N INJ ECTOR ASSLY 1
9A 0305BAR00101N NOZZLE NS
10 0305BAR00111N BANJ O BOLT 1
12 0305BAR00131N OVERFLOW CONNECTOR 1
14 0305BAR00291N 1 - SCREW M6X25 NS
GROUP M11D02 - FUEL INJECTION PIPE, INJECTOR, INJ PUMP
DESCRIPTION
GROUP M11D02 - FUEL INJECTION PIPE, INJECTOR, INJ PUMP
15 0305BAR00151N INJ ECTOR CLAMP 1
16 0305BAR00161N SHIM 4.00MM 1
16 0305BAR00171N SHIM 4.10MM 1
16 0305BAR00181N SHIM 4.20MM 1
16 0305BAR00191N SHIM 4.30MM 1
16 0305BAR00201N SHIM 4.40MM 1
16 0305BAR00211N SHIM 4.50MM 1
16 0305BAR00221N SHIM 4.60MM 1
16 0305BAR00231N SHIM 4.70MM 1
16 0305BAR00241N SHIM 4.80MM 1
16 0305BAR00251N SHIM 4.90MM 1
16 0305BAR00261N SHIM 5.00MM 1
16 0305BAR00271N SHIM 5.10MM 1
17 0305HAR00021N FEED PUMP ROD 1
18 SF1001022 STUD BOTH ENDS M8 x 25 2
19 0305HAR00041N FEED PUMP O'RING 1
19 0305HAR00101N FEED PUMP O'RING 1
M11D02.1 M11D02.2 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
FIG. NO. PART NO.
ALL P501 P502
20 0305HAR00051N FUEL FEED PUMP WITH FILTER 1
21 SF0303006 2 - FLANGE NUTM8 NS
22 0307CAR00021N COPPER WASHER M10 4
23 0307CAR00011N BANJ O BOLT M10 2
24 SF0402008 2 - SPRING WASHER M8 NS
(* NEW FIP)
0305BAR00351N INJ ECTOR CLAMP 1
0305BAR00361N BRACKET * 1
0305BAR00371N CLIP 1
0305BAR00381N DAMPENER 1
0305BAR00391N ALLEN BOLT 1
* ITEMS ADDED EFFECTIVE
FT10C9083333
GROUP M11D02 - FUEL INJECTION PIPE, INJECTOR, INJ PUMP GROUP M11D02 - FUEL INJECTION PIPE, INJECTOR, INJ PUMP
DESCRIPTION
M11D02.3 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011 M11D02.4
GROUP M11E02A - STARTER MOTOR
FIG. NO. PART NO.
ALL P501 P502
1 0307CAR00051N 12V STARTER MOTOR 1
2 0307CAR00041N 2 - HEX HEAD SCREW M10X25 NS
3 SF0301049 1 - HEX NUT M8 NS
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
0307CAR00051N 12V STARTER MOTOR 1
1 0307CAR00091N 1 - CLOSING CAP NS
2 0307CAR00100N DRIVE END SHIELD 1
3 0307CAR00111N 1 - SEAL NS
4 0307CAR00121N 1 - STOP RING NS
5 0307CAR00131N 1 - RETAINER NS
6 0307CAR00141N 3 - COUNTER SUNK SCREW NS
7 0307CAR00150N O R C DRIVE 1
8 0307CAR00160N FORK LEVER 1
9 0307CAR00171N 1 - BEARING PEDESTAL NS
10 0307CAR00181N 1 - SEAL NS
11 0307CAR00191N 1 - SEAL RING NS
12 0307CAR00200N SOLENID SWITCH 1
13 0307CAR00210N EPICYCLOIDAL GEAR TRAIN 1
14 0307CAR00220N ARMATURE 1
15 0307CAR00230N STATOR FRAME 1
16 0307CAR00240N BRUSH HOLDER 1
17 0307CAR00250N COMMUTATOR END SHIELD 1
18 0307CAR00261N 1 - HEXAGON NUT M8 x 1.25 NS
GROUP M11E02B - INTERNAL SERVICEABLE PARTS OF STARTER MOTOR
DESCRIPTION
GROUP M11E02B - INTERNAL SERVICEABLE PARTS OF STARTER MOTOR
19 0307CAR00271N 1 - C- WASHER NS
20 0307CAR00281N 1 - WASHER NS
21 0307CAR00291N 1 - CLOSURE CAP NS
22 0307CAR00301N 2 - OVAL HEAD SCREW NS
23 0307CAR00311N 2 - HEXAGON SCREW NS
M11E02B.1 M11E02B.2 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
GROUP M11E02A - STARTING PULLEY
FIG. NO. PART NO.
ALL P501 P502
1 0307CAR00071N STARTING ROPE 1
2 0307CAR00081N STARTING PULLEY 1
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
2 0305EAR00031N PIN 2
3 0303AAR00031N CYLINDRICAL PIN 1
4 0305EAR00051N SPEED GOVERNOR ASS.Y 1
5 0305EAR00061N LEVER 1
6 0305EAR00071N SPRING 1
7 0305EAR00081N LEVER 1
9 0305EAR00091N MIN. MAX. LEVER 1
10 0305EAR00011N 1 - HEX NUT M3 NS
11 0305EAR00101N SPRING 1
12 0305EAR00111N DRIVE ROD 1
13 0305EAR00121N LOCK RING 1
14 0305EAR00131N MIN. MAX. REGULATOR 1
15 0305EAR00141N STD GOVERNOR LEVER 1
16 SF0301005 1 - HEX NUT M6 NS
17 0305EAR00151N TORQUE ADAPTER 1
17 0305EAR00161N TORQUE ADAPTER * 1
GROUP M11F02 - GOVERNOR SYSTEM GROUP M11F02 - GOVERNOR SYSTEM
DESCRIPTION
Q
(* CUT OF NO 10H9098437 ONWARDS)
FIG NO 1 IS NOT USED ON THIS ILLUSTRATION
M11F02.2 M11F02.1 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
FIG. NO. PART NO.
ALL P501 P502
2 0305J AR00031N ACCEL. & STOP CONTROL COVER 1
3 SF0301005 2 - HEX NUT M6 NS
5 0305J AR00041N STOP LEVER INTERNAL 1
6 0305J AR00051N STOP LEVER SPRING 1
7 0305J AR00061N O-RING 2
8 0305J AR00071N STOP LEVER EXTERNAL 1
9 0305J AR00081N ACCELERATOR LEVER INTERNAL 1
10 0305J AR00091N ACCELERATOR LEVER SPRING 1
11 0305J AR00101N EXTERNAL CIRCLIP 2
13 0305J AR00111N ACCELERATOR LEVER EXTERNAL 1
14 0305J AR00121N GOVERNOR GASKET 1
15 SF0201073 2 - HEX BOLT M6 x 40 NS
16 SF0301005 2 - HEX NUT M6 NS
17 0305J AR00131N CABLE GUIDE 2
18 0305J AR00141N BRACKET 1
GROUP M11F02A - ACCELERATOR STOP SYSTEM GROUP M11F02A - ACCELERATOR STOP SYSTEM
DESCRIPTION
20 0305J AR00011N 3 - SCREW M6 NS
22 0305J AR00151N CONNECTOR 2
FIG NO 1 IS NOT USED ON THIS ILLUSTRATION
M11F02A.2 M11F02A.1 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
FIG. NO. PART NO.
ALL P501 P502
1 0203AAS00260N ENGINE ELASTIC SUPPORT ASSY 1
2 0203BAS00010N INSULATOR ENGINE FRONT 2
3 SF0401012 4 - WASHER PLAIN M8 x 16 NS
4 SF0402008 4 - WASHER SPRING L M8 x 14.8 NS
5 SF0301009 4 - NUT HEX M8 x 1.25 NS
6 SF0101157 BOLT HEX M10 x 150 - 8.8 2
7 SF0402011 2 - WASHER SPRING L M10 x 18.1 - 2.2 NS
8 SF0301013 3 - NUT HEX M10 x 1.5 - 8 NS
9 0203AAV00110N BRKT ENG MTG ASSY 1
9 0203AAS00600N ENG MTG ASSY 1
10 SF0401020 4-WASHER PLAIN M12 x 24 - 2.3 NS
11 SF0402011 4-WASHER SPRING L M10 x 18.1 - 2.2 NS
12 SF0103020 4-BOLT COMBI LP M10 x 1.5 - 25 NS
13 0101GAV00180N CROSS MEMBER ASSY REAR 1
13 0101GAV01010N CROSS MEMBER ASSY REAR 1
14 0203AAS00240N ENGINE ARM ASSY REAR P501 1
15 SF0101083 BOLT HEX M10 x 1.5 - 45 2
16 SF0401016 2 - WASHER PLAIN M10 NS
GROUP M25A01A - ENGINE MOUNTING GROUP M25A01A - ENGINE MOUNTING
DESCRIPTION
18 SF0301013 2 - NUT HEX M10 x 1.5 - 8 NS
19 SF0101082 2 - BOLT M8 x 1.25
21 0203AA0360N INSULATOR PLATE 1
22 0203AA0690N SPACER INSULATOR ENGINE 1
23 0203AA0350N INSULATOR ENGINE 1
24 0203AA0370A BRKT ASSY BUMPER REAR 1
25 0101GM4890N SPACER ASSY 2
26 SF0401016 2 - WASHER PLAIN M10 x 22 - 1.6 NS
27 SF0402011 2 - WASHER SPRING L M 10 x 18.1 - 2.2 NS
28 SF0301013 2 - NUT HEX M10 x 1.5 - 8 NS
29 0203AA0520N PLATE INSULATOR ENGINE 1
32 SF0301009 1 - NUT HEX M8 x 1.25 NS
M11F02A.4 M11F02A.3 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
FIG. NO. PART NO.
ALL P501 P502
0801CAA00520N COMPLETE CLUTCH ASSY 1
5 0801CAA00570N 1 - ENGINE GEAR & BUSH ASSY NS
CONSISTS OF :
1 0801CAA00550N 1 - BI METALIC BUSH NS
3 0801CAA00580N 1 - ENGINE GEAR NS
6 0801CAA00600N HOUSING ASSY 1
CONSISTS OF :
4 0801CAA00610N 1 - HOUSING CLUTCH MACHINED NS
5 0801CAA00570N 1 - ENGINE GEAR & BUSH ASSY NS
2 0801CAA00690N 6 - CSK RIVET NS
0801CAA00660N CLUTCH PLATE ASSY 1
CONSISTS OF :
8 0801CAA00590N 5 - FRICTION PLATE
10 0801CAA00800N 1 - FRICTION PLATE REDUCED DIA
9 0801CAA00650N PLATE CLUTCH 6
7 0801CAA00700N WHEEL CLUTCH MACHINED 1
11 0801CAA00820N J UDDER WASHER 1
12 0801CAA00810N J UDDER SPRING 1
GROUP 1101 - CLUTCH
DESCRIPTION
GROUP 1101 - CLUTCH
13 0801CAA00630N HUB CLUTCH MACHINED 1
14 0801CAA00560N COMPRESSION SPRING 4
15 0801CAA00530N CLUTCH HOLDER MACHINED 1
16 0801CAA00830N 4 - SCREWS NS
17 0801CAA00540N ASSEMBLY RECESS CUP 1
18 0801CAA00710N WIRE CIRCLIP 1
19 0703AC0420N CUPSPLINED CLUTCH * 1
20 0802BAA04570N SPACER SPLINED 1
(* SAME AS ALFA)
1102.1 1102.2 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
FIG. NO. PART NO.
ALL P501 P502
1 0302EAR00051N OIL SEAL 1
2 0302EAR00051N OIL SEAL 1
3 0302EAR00041N ROLLER BEARING 1
4 0302EAR00071N 6 - STUD BOTH ENDS M8 x 35 NS
4 0302EAR00111N 7 - STUD BOTH ENDS M8 x 35 * NS
(* CUT OFF NO 10D9086956 ONWARDS)
5 0302EAR00021N PTO COVER 1
6 0302EAR00061N SPACER FOR PTO 1
7 0302EAR00031N PTO GASKET 2
8 0302EAR00101N SCREW ALLEN M8 x 25 * 12
(* CUT OFF NO FT10B9079907 ONWARDS)
GROUP 1102 - CLUTCH HOUSING GROUP 1102 - CLUTCH HOUSING
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
1 0802BA1870N O RING CLUTCH * 1
2 0802BAA04450N PLUNGER SHAFT ASSY 1
3 0802AAA00320N O RING CLUTCH 1
4 0703BAM00040N CLUTCH COVER HOUSING 1
5 SF1001005 7 - STUD BOTHEND M6 x 1.00 NS
7 SF0401004 7 - WASHER PLAIN M6 x 12.5 NS
8 SF0301005 7 - NUT HEX M6 x 1 NS
9 SF0603004 CIRCLIP E TYPE 6 x 0.8 2
10 0802BA1670N PIN CLUTCH * 1
11 0802BA2300N LINK ASSY. * 1
12 0802BA1660N GROMMET CLUTCH COVER * 1
13 0062137 1 - CLIP WORM TYPE 60-80 (3X) * NS
14 0802BA1850N CUP RETAINING CLUTCH * 1
15 SF0601002 CIRCLIP EXT - LUG 16 x 1 * 2
16 SF1001011 STUD BOTHEND M6 x 1.00 * 2
GROUP 1103B - CLUTCH LINKAGES
DESCRIPTION
GROUP 1103B - CLUTCH LINKAGES
19 SF0301005 2 - NUT M6 x 1 NS
20 0802BAA04290N CLUTCH CABLE SUPPORT BRKT 1
21 0802BAA04560N SPRING CLUTCH ARM RELEASE 1
* SAME AS ALFA
1103B.1 1103B.2 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
FIG. NO. PART NO.
ALL P501 P502
1 1001AAA03480N FUEL TANK ASSY WITHOUT COCK 1
2 1001AAA03571A FUEL TANK CAP * NS
3 1303AA0121N ALFA TANK UNIT 1
5 1001CAA09781N SECONDARY FUEL FILTER 1
6 1001CAA09701N CLAMP 1
7 SF0201012 HEX HEAD SCREW M6X20 2
8 0305DAR00141N WASHER M6 NS
9 0305DAR00081N CLAMP 3
10 0305DAR00101N FUEL RETURN TUBE 1
NEW SEC FILTER MTG
11 1001CAA11191N SEC FILTER BRACKET 1
12 1001CAA11241N 1 - NUT M6 NS
13 1001CAA11231N 1 - WASHERS FOR FILTER BRACKET NS
14 1001CAA11221N 2 - SOC HEAD M6X16 NS
DESCRIPTION
GROUP 1201A - FUEL TANK AND LINES
K

A
N
D

L
I
N
E
S
* PART OF LOCK SET
1201A.1 1201A.2 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
G
R
O
U
P

1
2
0
1
A

-

F
U
E
L

T
A
N
K
FIG. NO. PART NO.
ALL P501 P502
1 1001AAA03480N FUEL TANK ASSY WITHOUT COCK 1
2 0062151 4 - CLIP WORM TYPE11-16NO.00M NS
3 1001CAA07620N FUEL HOSE - TANK TO FEED PUMP 1
4 1001CAA07630N FUEL RECYCLER HOSE 1850MM 1
5 1001CAA07600N FUEL HOSE - FEED PUMP TO MAIN FILTER 1
6 0305DAR00011N FUEL CARTRIDGE 1
7 1001CAA07610N FUEL HOSE - MAIN FILTER TO SEC. FILTER 1
8 1001CAA09781N SECONDARY FUEL FILTER 1
9 1001CAA09791N FUEL HOSE 250MM (FOR SEC FILTER TO 3
RETURN LINE , INJ RETURN AND FUEL
PUMP TO SEC FILTER )
10 1001CAA10091N 7 - SPRING CLAMP NS
11 1001CAA10081N FUEL HOSE 100MM OLD 1
(FUEL PUMP TO RETURN LINE)
12 0307CAR00011N BANJ O BOLT M10 2
13 0307CAR00021N COPPER WASHER 4
14 0305DAR00121N MAIN FILTER BANJ OS 2
15 0305DAR00131N COPPER WASHER 4
16 0305DAR00021N FUEL FILTER - PRIMARY 1
K

A
N
D

L
I
N
E
S
GROUP 1201A - FUEL TANK AND LINES
DESCRIPTION
17 0305DAR00111N 1 - INJ ECTOR PIPE CLAMP NS
FOR NEW PUMP
11 0305BAR00341N FIP RETURN LINE PIPE NS
11A 0305BAR00321N FIP RETURN BANJ O NS
11B 0305BAR00331N FIP BANJ O WASHERS NS
G
R
O
U
P

1
2
0
1
A

-

F
U
E
L

T
A
N
K
FIG. NO. PART NO.
ALL P501 P502
1 1001AAA05000N FUEL TANK ASSY 1
2 1001CAA11561A FUEL PIPE TANK TO FEED PUMP 1
3 1001CAA11551A OVERFLOW & BLEEDING PIPE ASSY 1
4 0088391 PLUG DRAIN 1
5 0088392 WASHER DRAIN PLUG FUEL TANK 1
6 1001DAA02930N HOSE ASSY VENT FUEL TANK FRT 1
7 1001DAA02960N HOSE ASSY VENT FUEL TANK Rrear 1
8 1001DAA02990N CONNECT ASSY VENT TUBE 1
9 1001DAA02750N CONNECTION PIPE FUEL ASSY 1
10 1001DAA02660N HOSE FUEL TANK NECK 1
11 1001DAA02670N HOSE FILLER NECK 1
12 1001DAA02700N FILLER NECK ASSY 1
13 0107CAV00040N BEADING FUEL PIPE 2
14 1001DAA03080N BREATHER HOSE 1
15 1303AA0121N ALFA TANK UNIT 1
16 SF0703007 HOSE CLIP W M30 x 0.7-12 3
17 0036031 CLAMP HOSE (WORM TYPE - 50 ~70) 1
N
E
S

G
I
O

P
A
S
S
E
N
G
E
R
GROUP 1201A - FUEL TANK AND LINES GIO PASSENGER
DESCRIPTION
1201A.1 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011 1201A.2
G
R
O
U
P

1
2
0
1
A

-

F
U
E
L

T
A
N
K

A
N
D

L
I
N
FIG. NO. PART NO.
ALL P501 P502
1 0302CAR00011N INTAKE MANIFOLD GASKET 1
2 0302CAR00021N INTAKE MANIFOLD - OLD 1
2 0302CAR00031N INTAKE MANIFOLD - NEW 1
4 SF0224023 SOCKET HEAD SCREW M8 - 20 2
5 0313AAR00110N AIR FILTER ASSY 1
6 0313AAR00151N AIR FILTER CARTRIDGE 1
7 0302CAR00041N HEX BOLT M6X20 FOR INTAKE MANIFO 1
8 0302CAR00051N SPRING WASHER M6 1
0302CAR00061N SPACER FOR DIPSTICK - NEW 1
GROUP 1202A - AIR CLEANER GROUP 1202A - AIR CLEANER
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
1 0313AL0790N AIR INTAKE LOWER 1
2 SF0401007 2 - PLAIN WASHER NS
4 0891110610 2 - NUT NS
5 0062141 5 - CLIP WORM TYPE 30-50 NO.2A NS
6 0313AAL00800N HOSE PIPE AIR INTAKE 1
7 0313AAR00120N HOSE AC TO LONG MBR 1
8 0313AAR00100N HOSE AIR FILTER TO ENGINE 1
9 0062139 1 - CLAMP HOSE 45-60 NO.2X NS
GROUP 1202A - AIR CLEANER
DESCRIPTION
GROUP 1202A - AIR CLEANER
FIG. NO. PART NO.
ALL P501 P502
1 0313AAR00170N HOSE AIR INTAKE TO ENGINE 1
2 0313AAR00160N HOSE AIR INTAKE TO FILTER 1
3 0313AAR00200N AIR FILTER ASSY 1
4 0062141 5 - CLIP WORM TYPE 30-50 NO.2A NS
GROUP 1202A - AIR CLEANER GIO PASSENGER GROUP 1202A - AIR CLEANER GIO PASSENGER
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
1 0316AAR00021N SIDE PANEL 1
2 0316AAR00031N REAR SIDE PANEL 1
GROUP 1301A - COOLING PANELS
DESCRIPTION
GROUP 1301A - COOLING PANELS
FIG. NO. PART NO.
ALL P501 P502
1 0903AAA07390N EXHAUST MUFFLER BSII 1
2 SF0303006 2 - FLANGE NUTM8 NS
3 0302DAR00011N EXHAUST GASKET 1
4 SF1001022 STUD BOTH END M8 x 1.25 - 25 - BS II 2
4 0302BAR00311N STUD M8 x 20 FOR EXHAUST - BS III 2
5 SF0201023 4 - SCREW HEX M8 x 1.25 NS
6 0902AAA01110N CATALYTIC CONVERTER ASSY (BS III) 1
7 0902AAA01181N SILENCER PIPE 1
8 0902AAA01191N BRACKET CATCON SUPPORT 1
9 0902AAA01201N CATCON GASKET 1
10 0902AAA01211N HEAVY CLAMP SILENCER PIPE 1
11 0901AAA02711N BS III MUFFLER 1
12 SF0201023 2 - SCREW HEX M8 x 1.25 NS
13 SF0201027 2 - SCREW HEX M8 X 1.25 -30 NS
16 SF0301009 8 - NUT M8 NS
GROUP 1401A - EXHAUST SYSTEM
DESCRIPTION
GROUP 1401A - EXHAUST SYSTEM
FIG. NO. PART NO.
ALL P501 P502
35 1701BAA00610N BEZEL & BLINKER ASSEMBLY LH 1
35 1701BAA00620N BEZEL & BLINKER ASSEMBLY RH 1
1701BAA00940N ASSY INDICATOR LH 1
CONSISTS OF :
1 1701BAA00750N 3 - PH. HD. SCREW S.T. 4.2 x 19 NS
3 1701BAA00770N 4 - WASHER NS
4 1701BAA00780N LENS INDICATOR LH 1
5 1701BAA00790N 1 - GASKET NS
6 1701BAA00800N 1 - BULB 12V - PY21W NS
1701BAA00910N ASSY BULB HOLDER 1
11 1701BAA00850N 1 - REFLECTOR INDICATOR LH NS
1701BAA00950N ASSY INDICATOR RH 1
CONSISTS OF :
3 1701BAA00770N 4 - WASHER NS
4 1701BAA00900N LENS INDICATOR RH 1
GROUP 1503 - HEAD LIGHT GROUP 1503 - HEAD LIGHT
DESCRIPTION
5 1701BAA00790N 1 - GASKET NS
6 1701BAA00800N 1 - BULB 12V - PY21W NS
11 1701BAA00890N 1 - REFLECTOR INDICATOR RH NS
CONSISTS OF :
8 1701BAA00820N 1 - WIRE ASSLY. WITH BULB HOLDER NS
9 1701BAA00830N 2 - METAL WASHER NS
10 1701BAA00840N 1 - HOLDER RING NS
1701BAA00920N ASSY BEZEL KIT LH 1
CONSISTS OF :
15 1701BAA00590N 1 - BEZEL LH NS
12 1701BAA00860N 1 - BREATHER PIPE NS
13 1701BAA00870N 3 - PIVOT BUSH NS
14 1701BAA00880N 4 - MOUNTING STUD NS
1701BAA00930N ASSY BEZEL KIT RH 1
CONSISTS OF :
15 1701BAA00600N 1 - BEZEL RH NS
12 1701BAA00860N 1 - BREATHER PIPE NS
13 1701BAA00870N 3 - PIVOT BUSH NS
14 1701BAA00880N 4 - MOUNTING STUD NS
FIG. NO. PART NO.
ALL P501 P502
1701AAA02720N HEAD LAMP ASSEMBLY LH * 1
1701AAA03530N KIT ASSY HEADLAMP LH NS
CONSISTS OF :
4 1701AAA03250N 3 - PH. HD. SCREW M4X12 NS
7 1701AAA03260N 3 - RIM BKT. NS
3 1701AAA03270N 3 - RUBBER SLEEVE NS
1 1701AAA03510N RIM ASSLY. LH 1
2 1701AAA03290N 1 - HEAD LAMP UNIT NS
12 1701AAA03300N 1 - WIRE ASSLY.(HEAD LAMP & PARKING) NS
6 1701AAA03320N 2 - PH HD BT SCREW WITH WASHER (dia3.5x9.5) NS
9 1701AAA03330N BULB HOLDING SPRING 1
5 1701AAA03340N 1 - SPRING HOLDING BRACKET NS
8 1701AAA03350N BULB HS1 12V - 35/35W 1
11 1701AAA03360N 1 - PARKING BULB W5W 12V - 5W NS
1701AAA02730N HEAD LAMP ASSEMBLY RH * 1
1701AAA03540N KIT ASSY HEADLAMP RH NS
CONSISTS OF :
4 1701AAA03250N 3 - PH. HD. SCREW M4 x 12 NS
7 1701AAA03260N 3 - RIM BKT. NS
GROUP 1503 - HEAD LIGHT GROUP 1503 - HEAD LIGHT
DESCRIPTION
3 1701AAA03270N 3 - RUBBER SLEEVE NS
1 1701AAA03520N RIM ASSY RH 1
2 1701AAA03290N 1 - HEAD LAMP UNIT NS
12 1701AAA03300N 1 - WIRE ASSLY.(HEAD LAMP & PARKING) NS
6 1701AAA03320N 2 - PH. HD. BT. SCREW WITH WASHER(dia3.5X9.5) NS
9 1701AAA03330N BULB HOLDING SPRING 1
5 1701AAA03340N 1 - SPRING HOLDING BRACKET NS
8 1701AAA03350N BULB HS1 12V - 35/35W 1
11 1701AAA03360N 1 - PARKING BULB W5W 12V - 5W NS
1701AAA03550N KIT ASSY ADJ USTER 2
CONSISTS OF :
13 1701AAA03490N 1 - ADJ USTER ASSY NS
18 1701AAA03380N 2 - PH. HD. SCREW M5X45 HALF THREADED NS
17 1701AAA03390N 4 - CUP WASHER NS
16 1701AAA03400N 3 - COIL SPRING NS
15 1701AAA03410N 2 - NYLON BUSH NS
10 1701AAA03310N RUBBER CAP WITH VENT PIPE 1
14 1701AAA03420N 1 - MOUNTING PLATE ASSLY. LH NS
14 1701AAA03440N 1 - MOUNTING PLATE ASSLY. RH NS
* CONSISTS OF ALL ITEMS SHOWN
15 1701AAA03981N ACTUATOR ASSEMBLY MECHANICAL 1
1701AAA03861N HEADLAMP ASSY WITH MECH HLLD LH 1
1701AAA03871N HEADLAMP ASSY WITH MECH HLLD RH 1
FIG. NO. PART NO.
ALL P501 P502
1705AAA00591N HLLD SWITCH WITH CABLE ASSY 2
CONSIST OF :
1 1701AAA04111N BODY ASSY ACTUATOR
2 1701AAA04101N 1 - KNOB ACTUATOR
3 1701AAA04091N 1 - BASE PLATE KNOB ACTUATOR
4 1701AAA04081N 1 - SPACER ACTUATOR
5 1701AAA04071N 1 - CABLE ADAPTER ACTUATOR
6 2 - SCREW
7 1 - SCREW
8 1701AAA04031N 1 - CABLE ASSY LONG ACTUATOR
9 1701AAA04041N 1 - CABLE ASSY SHORT ACTUATOR
10 1701AAA04021N 1 - SPACER IP HOLE GUIDE
GROUP 1503 - HEAD LIGHT HLLD SWITCH FOR GIO PASSENGER GROUP 1503 - HEAD LIGHT HLLD SWITCH FOR GIO PASSENGER
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
1703AAA01231N REAR COMBINATION LAMP LH (NEOLITE) 1
1703AAA01241N REAR COMBINATION LAMP RH (NEOLITE) 1
1 1703AAA01620N 4 - ST PH PAN HD SCREW ST 3.5 x 22 NS
2 1703AAA01630N 4 - NYLON WASHER NS
3 1703AAA01640N LENS LH
3 1703AAA01770N LENS RH
4 1703AAA01650N 1 - GASKET INSIDE NS
5 1703AAA01660N BULB HOLDER WITH PARTITION 1
SHIELD LH
5 1703AAA01780N BULB HOLDER WITH PARTIAL 1
SHIELD RH
6 1703AAA01670N 1 - BULB 12V, 21W (BLINKER) NS
7 1703AAA01680N 1 - BULB 12V, 21W (REVERSE) NS
8 1703AAA01690N 1 - BULB 12V, 21/5W (STOP/TAIL) NS
9 1703AAA01700N 2 - HEX NUT N6 NS
10 1703AAA01710N 2 - SPRING WASHER M6 NS
11 1703AAA01720N 2 - STAR WASHER NS
12 1703AAA01730N 1 - HOUSING WITH INSERT M6 NS
DESCRIPTION
GROUP 1504A - INDICATING LAMP
I
N
G

L
A
M
P
G
R
O
U
P

1
5
0
4
A

-

I
N
D
I
C
A
T
I
FIG. NO. PART NO.
ALL P501 P502
1 26510T3000 LAMP-ASSY LICENCE PLATE 1
1 1703HA0131N LAMP REGISTRATION PLATE 1
2 1701BAA00540N SIDE MARKER LAMP 2
3 0083779 ENG.COMPARTMENT LAMP 1
4 1701EAA00550N 2 - WHITE REFLEX REFLECTOR NS
6 1004CAA00080N CABLE ASSY ENGINE STOP 1
CONSISTS OF :
18 1004CAA00110N 1 - INNER CABLE ENGINE STOP
7 A93261006 ROOM LAMP ASSY 1
8 1801FA0190N 30A FUSE 1
9 1801FA0170N 15 A FUSE 3
10 1801FA0160N 10 A FUSE 3
11 0065381 ELECTRONIC FLASHER 1
12 0114AAV00010N LOCK SET WITH COMMON KEY 1
CONSISTS OF :
5 1105BAA00550N 1 - STEERING LOCK WITH IGN SW ASSY NS
13 0114AAV00020N 1 - KEY RING NS
14 1001AAA03571A 1 - FUEL TANK LOCK NS
GROUP 1506A - MISL ELECT ITEMS GROUP 1506A - MISL ELECT ITEMS
DESCRIPTION
15 0103AAV00120N 1 - DOOR OUTER HANDLE RH NS
15 0103AAV00110N 1 - DOOR OUTER HANDLE LH NS
16 0114AAV00030N 2 - KEY NS
17 0706AC0340N TERMINAL 1
19 0305J AR00170N SPRING STOP CABLE 1
1801AAA03390N WIRING HARNESS FRONT 1
1801AAA04821N WIRING HARNESS FRONT 1
1801CAA07620N WIRING HARNESS REAR 1
1801CAA10201N WIRING HARNESS REAR 1
1801EAA01180N PIGTAIL SIDE MARKER 1
1801EAA01261N PIGTAIL SIDE MARKER 1
1801AA0990N PIGTAIL CABIN LAMP 1
12 0114AAV00040N LOCK SET WITH COMMON KEY 1
FIG. NO. PART NO.
ALL P501 P502
1 1105CAA00140N COMBINATION SWITCH 1
1 1105CAA00161N COMBINATION SWITCH 1
2 1705BAA00360N BRAKE LIGHT SW 1
3 1803AAA00280N REVERSE LIGHT SWITCH 1
GROUP 1506C - SWITCHES AND CONTROL
DESCRIPTION
GROUP 1506C - SWITCHES AND CONTROL
1506C.1 1506C.2 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
GROUP 1508 - HORN GROUP 1507 - BATTERY HOLD DOWN AND CABLE
ALL P501 P502 ALL P501 P502
1 1401BAA02420N BATTERY HOLDER ASSY 1 1 1306AAA00511N HORN ASSY 1
2 1401BA0410N TENSION ROD 1
3 1401BA0480N ADJ USTER BATTERY 1
4 SF0305009 1 - NUT WING F M8 x 1.25 NS
5 1401BA0430N TRAY BATTERY 1
6 1401BAA02190N 1 - BATTERY MTG BRKT REAR ASSY NS
7 1401BAA02180N 1 - BATTERY MTG BRKT FRONT ASSY NS
8 1401BA0400N TENSION ROD 2
9 1401CAA01150N BATTERY CABLE POSITIVE 1
9 1401CAA01591N BATTERY CABLE POSITIVE 1
10 1401CAA01160N BATTERY CABLE NEGATIVE 1
10 1401CAA01581N BATTERY CABLE NEGATIVE 1
DESCRIPTION
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
0116EAV00301N KIT WIPER MOTOR 1
0116EAV00031N WIPER MOTOR ASSY (LINK TYPE) 1
WIPER MOTOR INTERNAL PARTS
1 0116EAV00040N MANIFOLD ASSY 1
2 0116EAV00050N ARMATURE ASSEMBLY 1
3 0116EAV00060N MAGNET HOUSING ASSEMBLY 1
4 0116EAV00070N BRUSH CARD ASSY 1
4 0116EAV00311N BRUSH CARD ASSY 1
5 0116EAV00080N MOTOR CRANK 1
6 0116EAV00090N 1 - MANIFOLD COVER PLATE NS
7 0116EAV00100N OUTPUT GEAR ASSEMBLY 1
8 0116EAV00110N 1 - FLANGE HEX NUT NS
9 0116EAV00120N 1 - RUBBER GROMMET NS
10 0116EAV00130N 1 - HOUSING GASKET NS
11 0116EAV00140N 1 - MANIFOLD GASKET NS
12 0116EAV00150N 3 - HEX BOLT NS
13 0116EAV00160N 3 - SELF TAPPING SCREW NS
W
I
P
E
R

M
O
T
O
R
GROUP 1509A - WINDSHIELD WIPER MOTOR
DESCRIPTION
14 0116EAV00170N 1 - MOUNTING BRACKET ASSY NS
15 0116EAV00180N KIT CRANK ASSY NS
16 0116EAV00190N LINK ASSEMBLY NS
18 0116EAV00210N 1 - EYELET NS
19 0116EAV00220N 1 - C CLIP NS
21 0116EAV00240N 1 - OUTER SPACER NS
22 0116EAV00250N 2 - RUBBER SEAL WASHER NS
23 0116EAV00260N 1 - CUP WASHER NS
24 0116EAV00270N 1 - HEX NUT NS
25 0116EAV00280N 1 - DUST CAP NS
26 0116EAV00290N 1 - M8 NUT NS
G
R
O
U
P

1
5
0
9
A

-

W
I
N
D
S
H
I
E
L
D

W
FIG. NO. PART NO.
ALL P501 P502
1 0116AAV00021N WIPER BLADE 1
2 0116AAV00031N WIPER ARM 1
GROUP 1509B - WINDSHIELD WIPER ARM
DESCRIPTION
GROUP 1509B - WINDSHIELD WIPER ARM
GROUP 1601A - CLUSTER
FIG. NO. PART NO.
ALL P501 P502
1 1301AAA02590N CLUSTER 1
2 1302AAA00900N SPEEDO CABLE 1
3 1302AAA01080N SPEEDO CABLE - INNER 1
DESCRIPTION
1601A.1 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
GROUP 1602 - WASHER UNIT GIO PASSENGER
FIG. NO. PART NO.
ALL P501 P502
0116CAV00030N KIT WINDSHIELD WASHER ASSY 1
CONSIST OF :
1 0116CAV00041N WASHER TANK 1
2 0116CAV00051N WASHER TANK CAP 1
3 0116CAV00071N MOTOR WASHER PUMP 1
4 RUBBER GROMMET 1
5 0116CAV00061N SEAL RUBBER 1
0116CAV00081N HOSE KIT (TUBE)
CONSIST OF :
9 1 - TUBE PUMP TO NOZZLE ASSY NS
10 1 - BREATHER TUBE NS
0116CAV00091N NOZZLE ASSEMBLY
CONSIST OF :
6 1 - TWIN J ET NOZZLE BODY NS
7 1 - RUBBER ADAPTOR NS
8 2 - NOZZLE BALL NS
GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011 1602.1
DESCRIPTION
GROUP 1700 - TRANSAXLE ASSEMBLY
FIG. NO. PART NO.
ALL P501 P502
1 0703AAM00010N TRANSAXLE ASSEMBLY P501 1
1 0703AAM00060N TRANSAXLE ASSEMBLY - P 502 1
0703AAM00030N KIT NO. FOR P501 TRANSAXLE GASKET 1
CONSISTS OF :
0703BAM00050N 1 - GASKET GB COVER HOUSING
0703BAM00060N 1 - GASKET DIFF COVER HOUSING
0703BAM00070N 1 - GASKET ENGINE GEAR BOX
0703BC0220N 1 - GASKET TRANSMISSION
0703BC0240N 1 - GASKET TRANSMISSION
DESCRIPTION
1700.1 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
FIG. NO. PART NO.
ALL P501 P502
1 0703BAM00020N MAIN HOUSING 1
2 0703BAM00030N DIFFERENTIAL COVER HOUSING 1
2 0703BAM00080N DIFFERENTIAL COVER HOUSING P 502 1
3 0703BAM00010N GEAR BOX COVER HOUSING 1
4 0703BAM00050N GASKET GEAR BOX COVER HOUSING 1
5 0703BAM00070N GASKET ENGINE - GEAR BOX 1
6 0703BAM00060N GASKET,DIFFERENTIAL COVER HOUSING 1
7 0703AC0860N COVER PLATE DIFFERENTIAL 1
8 0703CAM00270N TUBE DIP STICK 1
9 0703BC0280N DIPSTICK WASHER 1
10 0703BC0220N GASKET TRANSMISSION 1
11 0703AC0400N COVER PLATE 1
12 0703AC0710N CAP PIPE DIP STICK 1
13 0703BC0260N MAGNETIC PLUG 1
14 0702BF0020N BREATHER TUBE 1
15 0703BC0310N COUNTER SUNK SCREW 4
16 SF0406001 LOCK WASHER CONICAL 4
17 SF1001006 STUD BOTHEND M8 x 1.25 - 50 4
DESCRIPTION
GROUP 1701 - TRANSMISSION HOUSING AND ATTACHING
S
I
N
G

A
N
D

A
T
T
A
C
H
I
N
G
18 0703BC0200N HOLLOW DOWEL TRANSMISSION 2
19 0703BC0270N HOLLOW DOWEL MAIN HSG TM 2
20 SF0301009 30 - NUT M8 x 1.25 NS
23 SF0402008 30 - WASHER SPRING L M8 x 14.8 x 2 NS
25 SF0201008 3 - SCREW HEX M6 x 1 - 14 NS
28 0703DC0361N FLANGE BEARING SINTERED 2
29 SF1001019 STUD M8 x 60 1
30 M31137S107 1 - COPPER WASHER M10 FOR DRAIN PLUG NS
G
R
O
U
P

1
7
0
1

-

T
R
A
N
S
M
I
S
S
I
O
N

H
O
U
S
FIG. NO. PART NO.
ALL P501 P502
1 0703CAM00030N GEAR SHIFTER HSG ASSEMBLY 1
2 0703BC0240N GASKET TRANSMISSION 1
3 SF0224021 SCREW SOCKET M6 x 1 - 45 2
4 SF0402005 4 - WASHER SPRING L M6 NS
6 0703CAM00040N SECTOR CONNECTOR WITH PIN ASSY 1
7 0703BC0140N HOUSING GEAR SHIFTER 1
8 0703CC0630N O RING TRANSMISSION 1
9 0703CC0510N BRKT PIN ASSY 1
10 0703CAM00080N SPRING GEAR SHIFTER 1
11 SF0201008 2 - SCREW HEX M6 x 1 - 14 NS
12 SF0201055 2 - SCREW HEX M4 x 0.7 - 16 NS
13 0703CC0380N SPRING REVERSE SHIFT 1
14 0703CC0360N REVERSE CONTROL BOLT 1
15 0703CC0540N SPRING PIN TRANSMISSION 1
16 0703CAM00230N BRACKET REVERSE SWITCH 1
16 0703CAM00300N REVERSE SWITCH BRKT ASSY - P 502 1
17 SF0301002 NS
GROUP 1703 - SHAFT RAIL AND FORKS
DESCRIPTION
GROUP 1703 - SHAFT RAIL AND FORKS
20 1803AA0021N REVERSE LIGHT SWITCH 1
21 0703CAM00240N EXTENSION PLATE REVERSE SHIFT. 1
22 0703CAM00200N REVERSE SECTOR PLATE ASSY COMP. 1
22 0703CAM00320N SECTOR PLATE REVERSE - P 502 1
23 SF0603012 CIRCLIP E TYPE 4X0.7 PH 1
24 0703CC0800N O RING TRANSMISSION 1
25 0703CC0530N SPRING PIN TRANSMISSION 1
26 SF0201020 SCREW M8 x 1.25 x 16 NS
FIG. NO. PART NO.
ALL P501 P502
1 0703CC0260N SELECTOR SHAFT TRANSMISSION 1
2 0703CC0270N GUIDE SELECTOR SHAFT 1
3 0703DAM00130N MAIN SHAFT NRB (HK3012) 1
4 SF0601032 CIRCLIP EXT - LUG 48 x 1.75 XPH 2
5 0703DC0410N SHOULDER RING 1ST GEAR 1
5 0703DAM00150N RING SHOULDER 63X48X2.05
6 0703DAM00020N 1ST DRIVEN GEAR 48T 1
7 0703DAM00030N 2ND DRIVEN GEAR 43T 1
8 0703DAM00040N 3RD DRIVEN GEAR 36T 1
9 0703DAM00050N 4TH DRIVEN GEAR 30T 1
10 0703CAM00010N GEAR SHIFT CROSS 1
11 0703DC0380N SHOULDER RING 1ST GEAR STD 1
12 0703DAM00090N MAIN SHAFT 1
12 0703DAM00300N MAIN SHAFT - P 502 1
13 0703DAM00100N MAIN SHAFT BALL BEARING (6006) 1
14 0703CAM00100N 1
DESCRIPTION
GROUP 1704 - DRIVE SHAFT
S
H
A
F
T
15 0703DAM00060N FD PINION 1
15 0703DAM00320N FD PINION - P 502 1
16 0703DAM00110N NEEDLE ROLLER BEARING HK2216 2
17 0703DAM00080N IDLER SHAFT 1
17 0703DAM00340N IDLER SHAFT - P 502 1
18 0703AC0390N SHIM 1
19 0703AC0380N SHIM PULLER GEAR 1
20 0703DAM00010N CLUSTER GEAR 1
21 0703DAM00120N CLUSTER GEAR BALL BEARING (6302) 1
22 0703CC0650N O' RING TRANSMISSION 1
23 SF0601033 CIRCLIP EXT - LUG 15 x 1.00 XPH 1
24 0703CAM00110N CIRCLIP EXTERNAL 30.0 x 1.5 1
25 0703BG0120N OIL SEAL - P 502 1
26 0703CAM00280N MAIN SHAFT BUSH - P 502 1
G
R
O
U
P

1
7
0
4

-

D
R
I
V
E

S
FIG. NO. PART NO.
ALL P501 P502
0703AAM00020N P501 DIFFERENTIAL ASSY 1
1 0703DAM00070N FINAL DRIVE GEAR 1
1 0703DAM00330N FINAL DRIVE GEAR - P 502 1
2 0703GAC00090N GEAR DIFFERENTIAL 2
3 0703GAC00100N CAGE DIFFERENTIAL 1
4 0703GC0030N GEAR SATELITE 2
5 0703GC0050N SATELLITE PIN 1
6 0703GC0020N STOPPER DIFFERENTIAL 1
7 SF0602011 CIRCLIP INT - LUG 65 x 2 1
8 0703DAM00140N DIFFERENTIAL BALL BEARING (16010) 1
9 0703GC0070N 1 - CIRCLIP INT (DIFF) DIA 86 NS
10 SF0601031 CIRCLIP INT (DIFF) DIA 50 1
11 SF0102020 6 - BOLT HEX FL M10 x 1.25 - 18 NS
12 0703GAC00120N THRUST SPACER DIFFRENTIAL 1
0502EAA05430N OIL SLINGER 1
R
E
N
T
I
A
L
GROUP 1705 - DIFFERENTIAL
DESCRIPTION
G
R
O
U
P

1
7
0
5

-

D
I
F
F
E
R
E
FIG. NO. PART NO.
ALL P501 P502
1 0703FC0010N PINION SPEEDO 1
2 0703FC0021N BUSH SPEEDOMETER 1
3 0703FC0031N PIN SPEEDOMETER 1
4 0703BC0160N OIL SEAL TRANSMISSION 1
O

G
E
A
R
GROUP 1706 - SPEEDO GEAR
DESCRIPTION
G
R
O
U
P

1
7
0
6

-

S
P
E
E
D
O
FIG. NO. PART NO.
ALL P501 P502
0706AAF00540N GEAR SHIFTER ASSY 1
1 0706AAF00160N KNOB GEAR SHIFT 1
2 0706AAF00530N LEVER GEAR SHIFTER ASSY 1
3 SF0901001 1 - PIN COTTER 2 x 16 - ZN NS
4 0706AAF00500N SPRING GEAR SHIFTER 1
5 0706AAF00490N PIN GEAR SHIFTER 1
6 0706AAF00480N SHAFT GEAR CONTROL 1
7 0706AAF00510N GUIDE GEAR SHIFTER 1
8 0706AAF00320N HOUSING GEAR SHIFTER 1
9 0706AAF00350N GEAR CONTR LEVER PUSH PULL ASSY 1
10 SF0201012 2 - SCREW HEX M8 x 1.00 - 20 NS
11 0706AAF00240N WAVE WASHER GEAR SHIFTER 1
12 SF0224003 1 - BOLT M6 x 1 - 14 NS
13 SF0402005 3 - SPRING WASHER M6 x 11.8 -1.5 NS
14 SF0401004 3 - PLAIN WASHER M6 x 12.5 - 1.6 NS
15 0706AAF00390N PIN GEAR CONTROL LEVER 1
16 SF0301005 1 - NYLOC NUT HEX M6 x 1 - 5 NS
17 SF0603013 CIRCLIP E TYPE 19X1.75 1
GROUP 1707 - TRANSMISSION SHIFT LEVER
DESCRIPTION
18 0703CAF00100N GEAR SHIFT PUSH PULL CABLE 1
CONSISTS OF :
24 0706AAF00570N 2 - PUSH PULL CABLE RUBBER WASHER
25 0706AAF00580N 2 - PUSH PULL CABLE CUP WASHER
26 0706AAF00590N 1 - PUSH PULL CABLE BALL J OINT
27 0706AAF00600N 1 - PUSH PULL CABLE INNER AND OUTER NS
19 0703CAF00090N CLIP PUSH PULL CABLE 1
20 SF0224003 3 - SCREW HEX SOCKET HEAD M8 x 1.25 - 2 NS
22 SF0402008 3 - WASHER SPRING M8 x 14.8 - 2 NS
CONTINUE . .
FIG. NO. PART NO.
ALL P501 P502
1 0703CAC00930N REVERSE LEVER ASSY 1
1 0706AAM00060N REVERSE LEVER ASSY * 1
2 0703CAC00990N REVERSE SPRING FRONT 1
3 0706AC0120N SPRING REVERSE LEVER 1
4 0706AAF00550N 1 - SNAP PIN REVERSE GEAR NS
6 0706AAC00510N REVERSE CABLE 1
6 0706AAM00050N REVERSE CABLE * 1
7 0703CAM00250N CONNECTOR REVERSE SHIFT CABLE 1
8 0703CAM00260N R CLIP REVERSE CABLE SHIFT 1
* NEW ITEMS COMMON FOR LC AND PASS
DESCRIPTION
1707.2 1707A.3 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
FIG. NO. PART NO.
ALL P501 P502
0703FC0170N S/A FARE METER HOUSING ASSY 1
CONSISTS OF :
1 0703FC0090N 1 - HOUSING FARE METER 1
2 0703FC0110N 1 - BUSH 1
3 0703FC0120N 1 - PLUG FARE METER DRIVE 1
4 0703FC0130N 1 - PIN 1
0703FC0180N FARE METER HOUSING COMPLETE 1
CONSISTS OF :
0703FC0170N 1 - S/A FARE METER HOUSING ASSY 1
5 0703FC0140N 1 - FARE METER GEAR * 1
6 0703FC0100N 1 - ADAPTOR 1
7 0703FC0150N 1 - FARE METER PINION * 1
8 0802AA0170N 1 - SPRING PIN 1
9 0703FC0160N 1 - GREASE NIPPLE 1
10 SF0201004 1 - SCREW NS
11 SF0301003 1 - NUT NS
GROUP 1708 - FARE METER DRIVE GROUP 1708 - FARE METER DRIVE
DESCRIPTION
1707.2 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011 1707A.3
GROUP 1901 - DRIVE SHAFT
FIG. NO. PART NO.
ALL P501 P502
1 0501AAA02470N DRIVE SHAFT ASSY RH P501 1
2 0501AAA02480N DRIVE SHAFT ASSY LH P501 1
3 0502AAA05370N WHEEL NUT M18 x 1.5 2
4 0502AAA05340N DUST SHIELD INNER 2
5 0502CAA01180N ASSY OIL SEAL 2
6 0502BAA03610N HOUSING OIL SEAL 1
7 0708AK0320N OIL SEAL DIA.33.0 x 44.0 - 8.0 1
8 SF0202002 8 - HEX.HD.FL.SCREW M6 x 1.0 - 12 NS
DESCRIPTION
1901.1 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011
FIG. NO. PART NO.
ALL P501 P502
0505CAA00150N BJ SET RH 1
CONSISTS OF :
1 0501AAA02740N 1 - FIXED J OINT-OBJ NS
2 0501AAA02750N 1 - CIRCLIP AC71 NS
3 0501AAA02760N 1 - LARGE CLAMP AC71 NS
4 0501AAA02770N 1 - BOOT AC71 NS
5 0501AAA02780N 1 - SMALL CLAMP AC71 NS
6 0501AAA02790N 1 - BAR SHAFT RH NS
8 0501AAA02820N 1 - SMALL CLAMP NS
9 0501AAA02830N 1 - LARGE CLAMP NS
13 0502AAA05340N 1 - DUST SHIELD INNER NS
14 0505CAA0220N 1 - RETAINER RING NS
15 0505CAA0210N 1 - GREASE OBJ NS
16 0505CAA0200N 1 - GREASE IBJ NS
0505CAA00160N BJ SET LH 1
CONSISTS OF :
1 0501AAA02740N 1 - FIXED J OINT-OBJ NS
2 0501AAA02750N 1 - CIRCLIP AC71 NS
GROUP 1901A - DRIVE SHAFT INTERNAL SERVICEABLE PARTS
DESCRIPTION
4 0501AAA02770N 1 - BOOT AC71 NS
6 0501AAA02800N 1 - BAR SHAFT LH NS
13 0502AAA05340N 1 - DUST SHIELD INNER NS
0505CAA00170N DOJ SET 2
CONSISTS OF :
7 0501AAA02810N 1 - BOOT DO71 NS
10 0501AAA02840N 1 - PLUNGE J OINT-IBJ NS
11 0501AAA02850N 1 - EYE HOLE CIRCLIP DO71 NS
12 0501AAA02860N 1 - SHANK CIRCLIP NS
CONTD . . .
FIG. NO. PART NO.
ALL P501 P502
0505CAA00180N BJ BOOT SET RH /LH 2
CONSISTS OF :
4 0501AAA02770N 1 - BOOT AC71 NS
11 0501AAA02850N 1 - EYE HOLE CIRCLIP DO71 NS
0505CAA00190N DOJ BOOT SET RH/LH 2
CONSISTS OF :
7 0501AAA02810N 1 - BOOT DO71 NS
12 0501AAA02860N 1 - SHANK CIRCLIP NS
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
0401DAA01680N 1 - WHEEL END ASSY LH NS
CONSISTS OF :
1 0401DAA01720N 1 - KNUCKLE ASSY LH
4 0401DAA01750N 1 - HUB ASSLY
CONSISTS OF :
8 0401DAA01760N 1 - HUB NS
2 0401DAA01780N 2 - CIRCLIP LIGHT B 52 NS
3 0401DAA01770N 2 - BEARING FRONT WHEEL- 42X25 NS
7 0502AA2310N 4 - BOLT AXLE FRONT
9 0401DAA01610N 1 - WASHER- HUB
10 0401DAA01790N 1 - NUT FLANGE M16 x 1.5
11 0602AAB00260N 1 - BRAKE DRUM
13 0503CA0490A 1 - CAP AXLE FRONT
0401DAA01710N 1 - WHEEL END ASSLY RH NS T

A
X
L
E
GROUP 2001A - FRONT AXLE
DESCRIPTION
CONSISTS OF :
1 0401DAA01480N 1 - KNUCKLE ASSY RH
4 0401DAA01750N 1 - HUB ASSLY
CONSISTS OF :
8 0401DAA01760N 1 - HUB NS
2 0401DAA01780N 2 - CIRCLIP LIGHT B 52 NS
3 0401DAA01770N 2 - BEARING FRONT WHEEL- 42X25 NS
7 0502AA2310N 4 - BOLT AXLE FRONT
9 0401DAA01610N 1 - WASHER - HUB
10 0401DAA01790N 1 - NUT FLANGE M16 x 1.5
11 0602AAB00260N 1 - BRAKE DRUM
13 0503CA0490A 1 - CAP AXLE FRONT
14 SF0210002 4 - CSK SCREW
12 0404AA0570A RIM WHEEL ASSY 2
15 SF0101029 2 - HEX BOLT M8 X 1.25 X 40 NS
16 SF0303006 2 - NUT NS
17 0404AAA01450N TAPER NUT 16
17 0404AAA01390N WHEEL RIM TAPER NUT (OPT) 16
12 0404AAA01440N WHEEL RIM (OPT) * 2
0404AA0640N COLLAR WHEEL NUT ASSY
* TO BE USED AS SET ONLY
G
R
O
U
P

2
0
0
1
A

-

F
R
O
N
T
FIG. NO. PART NO.
ALL P501 P502
0502AAA06230N AXLE ASSY REAR 1
1 0402DAA00100N AXLE TUBE ASSY REAR 1
2 0502FAA01670N ASSY SPINDLE 2
CONSISTS OF :
3 0502FAA01660N 1 - SPINDLE P501
4 0502AAA05350N 1 - DUST SHIELD OUTER
5 0502AA2310N 4 - BOLT FOR AXLE
6 0502BAA03630N ASSY BRG.CARRIER LH 1
CONSISTS OF :
7 0502BAA03580N 1 - BEARING CARRIER LH NS
8 SF0602023 1 - CIRCLIP DIA.65.0 NS
9 0502CAA01670N 1 - DRACB BEARING 30 x 60 x 37 NS
10 0502BAA03730N 4 - BOLT BRAKE PLATE MTG.
11 0502BAA03650N ASSY BRG.CARRIER RH 1
CONSISTS OF :
12 0502BAA03590N 1 - BEARING CARRIER RH NS
8 SF0602023 1 - CIRCLIP DIA.65.0 NS
9 0502CAA01670N 1 - DRACB BEARING 30 x 60 x 37 NS
R

A
X
L
E
GROUP 2002 - REAR AXLE
DESCRIPTION
10 0502BAA03730N 4 - BOLT BRAKE PLATE MTG.
14 SF0301013 8 - HEX NUT M10 x 1.5 NS
15 0502AAA05370N FLANGE NUT 2
16 0404AA0570A RIM WHEEL ASSY 2
17 0602AAB00260N BRAKE DRUM 2
18 SF0210002 2 - CSK SCREW
CONTINUE
G
R
O
U
P

2
0
0
2

-

R
E
A
R

FIG. NO. PART NO.
ALL P501 P502
1 1106AAA01050N CAP 1
2 SF0303001 STRGWHEELNUT 1
3 1106AAA01030N HORN BUTTON LH 1
3 1106AAA01040N HORN BUTTON RH 1
4 1106AAA00920N STEERING WHEEL 1
5 1104AAA03180N COMBI.SWITCH COVER 1
5 1104AAA03640N COMBI.SWITCH COVER 1
6 1105DAA00760N COMBINATION SWITCH MOUNTING PLATE 1
7 1104AAA03080N STEERING COLUMN ASSY 1
8 1104AAA03330N LOWER UNIVERSAL J OINT 1
9 0101FAV00010N STEERING BELLOW BRACKET 1
10 1104AAA03340N STEERING RUBBER BELLOW 1
11 1104AAA03320N I - SHAFT ASSY 1
12 1101AAA01991N STEERING GEAR ASSY 1
13 0102AAV01180N CROSS MEMBER ASSY FRNT SUSP 1
15 0024630 4 - BOLT FLANGED M10 x 1.5X25 NS
16 1101AA0070N OBJ -SLOTTED NUT 2
GROUP 2101A - STEERING GEAR AND MOUNTINGS GROUP 2101A - STEERING GEAR AND MOUNTINGS
DESCRIPTION
17 7025212C 2 - PIN COTTER 2.5 x 25. NS
20 1101AAA02710N STNG GEAR BUSH ROUND 1
21 1101AAA02720N STNG GEAR BUSH ELLIPTICAL 1
FIG. NO. PART NO.
ALL P501 P502
1101AAA02470N HOUSING SET 1
CONSISTS OF :
1 1 - RACK BUSH NS
8 1 - CASE STG GEAR MACHINED NS
10 1 - NEEDLE ROLLER BEARING NS
19 1101AAA02710N STNG GEAR BUSH ROUND 1
20 1101AAA02720N STNG GEAR BUSH ELLIPTICAL 1
1101AAA02480N PINION BRG SUB ASSY 1
CONSISTS OF :
2 1 - BEARING NS
6 1 - RETAINER RING NS
7 1 - PINION NS
9 1101AAA02490N RACK 1
1101AAA02500N YOKE KIT 1
CONSISTS OF :
11 1 - YOKE NS
12 1 - YOKE SPRING NS
13 1 - YOKE COVER NS
E
A
B
L
E

C
O
M
P
O
N
E
N
T
S
GROUP 2101C - STEERING SERVICEABLE COMPONENTS
DESCRIPTION
1101AAA02510N PINION COVER KIT
CONSISTS OF :
3 1 - PINION COVER NS
4 1 - OIL SEAL NS
21 1101AAA02520N INNER BALL J OINT ASSY 2
18 1101AAA02530N OUTER BALL J OINT ASSY 2
17 1101AAA02540N LOCK NUT 2
1101AAA02550N BELLOW KIT 1
CONSISTS OF :
14 2 - BELLOW STRAP NS
15 2 - BELLOW NS
16 2 - BELLOW CLIP NS
5 1101AAA02560N DUST EXCLUDER 1
G
R
O
U
P

2
1
0
1
C

-

S
T
E
E
R
I
N
G

S
E
R
V
I
C
E
FIG. NO. PART NO.
ALL P501 P502
1 0605BAB01040N PARKING BRAKE CABLE REAR LH 1
2 0605BAB01140N PARKING BRAKE CABLE REAR RH 1
3 0605BAB01280N CLIP CABLE HOLDING 4
4 0605BAB01060N PARKING BRAKE CABLE FRONT 1
5 0605AAB00540N PARKING BRAKE LEVER ASSY 1
6 0605AB0410N PIN PARKING BRAKE 1
7 SF0901001 1 - PIN COTTER 2X16 ZN NS
8 M31162S018 EQUALISER 1
9 0605BA0731N CUP RETAINING SPRING 2
10 0605BAB01531N PARKING BRAKE SWITCH 1
B
R
A
K
E
GROUP 2201A - HAND BRAKE
DESCRIPTION
G
R
O
U
P

2
2
0
1
A

-

H
A
N
D

FIG. NO. PART NO.
ALL P501 P502
1 0605BAB01510N PARKING BRAKE CABLE REAR LH 1
2 0605BAB01500N PARKING BRAKE CABLE REAR RH 1
3 0605BAB01280N CLIP CABLE HOLDING
4 0605BAB01490N PARKING BRAKE FRONT ROD 1
5 0605AAB00540N PARKING BRAKE LEVER ASSY 1
6 0605AB0410N PIN PARKING BRAKE 1
7 SF0901001 1 - PIN COTTER 2X16 ZN NS
8 M31162S018 EQUALISER 1
9 0605BA0731N CUP RETAINING SPRING 2
10 0605BAB01531N PARKING BRAKE SWITCH 1
0605BAB01590N BARREL 1
0605BAB01600N RADIUS NUT 1
G
I
O

P
A
S
S
E
N
G
E
R
GROUP 2201A - HAND BRAKE GIO PASSENGER
DESCRIPTION
G
R
O
U
P

2
2
0
1
A

-

H
A
N
D

B
R
A
K
E

G
FIG. NO. PART NO.
ALL P501 P502
0603BAB01320N FRONT BRAKE ASSY - RH 1
0603BAB01310N FRONT BRAKE ASSY - LH 1
1 0601BA0780N BACK PLATE COMPLETE, LH 1
1 0602BA3810N BACK PLATE COMPLETE, RH 1
2 &4 0601BAB00570N SHOE COMP. RH/LH 4
9 RETURN SPRING LOWER 2
10 0601BA0730N SHOE HOLD DOWN SPRING 4
11 0601BA0720N SHOE HOLD DOWN CUP 4
12 0601BA0710N SHOE SET PIN 4
13 0601BA0690N RETURN SPRING, D (UPPER) 2
14 0602BA3910N STRUT ASSY, LH 1
14 0602BA3920N STRUT ASSY, RH 1
15 0601BA0770N ROCKER 2
16 0601BA0750N ADJ USTER SCREW , LH THD 1
16 0602BA3930N ADJ USTER SCREW , RH THD 1
17 0601BA0760N STRUT SPRING, LH 1
17 0602BA3940N STRUT SPRING, RH 1
18 SF0103004 HEX BOLT, M6 X 12 4
19 SF042029 4 - SPRING WASHER, B6 NS
T

B
R
A
K
E
GROUP 2202A - FRONT BRAKE
DESCRIPTION
,
20 0606BA3190N WHEEL CYL ASSY, DIA 25.4 2
21 0601BA0660N 2 - W/CYL BODY M/C NS
22 0606BA3200N WHEEL CYLINDER SEAL 4
23 0606BA3210N 4 - WHEEL CYLINDER PISTON NS
24 0601BA0670N WHEEL CYLINDER BOOT 4
25 0606BA3150N 2 - W/CYL SPRING NS
26 0606BA3220N BLEEDER SCREW 2
27 0606BA3170N BLEEDER CAP 2
0606EB0010N MAJ OR KIT WHEEL CYL FRONT 1
CONSIST OF :
22 0606BA3200N 4 - W/CYL SEAL
23 0606BA3210N 4 - W/CYL PISTON NS
24 0601BA0670N 4 - W/CYL BOOT
26 0606BA3220N 2 - BLEEDER SCREW
27 0606BA3170N 2 - BLEEDER CAP
0606EB0020N MINOR KIT WHEEL CYL FRONT 1
CONSIST OF :
22 0606BA3200N 4 - W/CYL SEAL
24 0601BA0670N 4 - W/CYL BOOT
G
R
O
U
P

2
2
0
2
A

-

F
R
O
N
T
FIG. NO. PART NO.
ALL P501 P502
0601BAB01451N FRONT BRAKE ASSY LH 1
0601BAB01461N FRONT BRAKE ASSY RH 1
0601BAB01471N FRONT BRAKE ASSY LH 1
0601BAB01481N FRONT BRAKE ASSY RH 1
2 &4 0601BAB00570N SHOE COMP. RH/LH 4
9 RETURN SPRING LOWER 2
15 0601BA0770N ROCKER 2
R
A
K
E

(
D
+
6
)
GROUP 2202A - FRONT BRAKE (D+6)
DESCRIPTION
,
18 SF0103004 HEX BOLT, M6 X 12 4
22 0606BA3200N WHEEL CYLINDER SEAL 4
23 0606BA3210N 4 - WHEEL CYLINDER PISTON NS
24 0601BA0670N WHEEL CYLINDER BOOT 4
CONSIST OF :
22 0606BA3200N 4 - W/CYL SEAL
24 0601BA0670N 4 - W/CYL BOOT
0606EB0020N MINOR KIT WHEEL CYL FRONT 1
CONSIST OF :
22 0606BA3200N 4 - W/CYL SEAL
24 0601BA0670N 4 - W/CYL BOOT
0602BAB06200N KIT BRAKE SHOE LINED ( ANL85 ) # 1
0602BAB06210N KIT BRAKE SHOE LINED ( AF2046 ) 1
#EACH KIT IS MEANT FOR FRT AND
REAR BRAKE
G
R
O
U
P

2
2
0
2
A

-

F
R
O
N
T

B
R
FIG. NO. PART NO.
ALL P501 P502
0602BAB03280N 1 - BRAKE ASSY COMP REAR LH
0602BAB03290N 1 - BRAKE ASSY COMP REAR RH
2 & 4 0601BAB00570N 4 SHOE COMP. RH/LH 4
5 0602BA3860N HBL - SPRING PIN & HBL PIN, LH 1
5 0602BA3870N HBL-SPRING PIN & HBL PIN, RH 1
6 0602BA3880N 2 - CUP WASHER NS
7 0602BA3890N 2 - PLAIN WASHER NS
8 0602BA3900N SPLIT PIN (DIA 2.5 X 12) 2
9 RETURN SPRING, ANCHOR POINT 2
15 0601BA0770N ROCKER 2
E
E
L

B
R
A
K
E
GROUP 2202B - REAR WHEEL BRAKE
DESCRIPTION
,
18 SF0103004 HEX BOLT, M6 X 12 4
22 0606BA3200N W/CYL SEAL 4
24 0601BA0670N W/CYL BOOT 4
CONSIST OF :
22 0606BA3200N 4 - W/CYL SEAL
24 0601BA0670N 4 - W/CYL BOOT
0606EB0020N MINOR KIT WHEEL CYL. 2
CONSIST OF :
22 0606BA3200N 4 - W/CYL SEAL
24 0601BA0670N 4 - W/CYL BOOT
2202B.1 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011 2202B.2
G
R
O
U
P

2
2
0
2
B

-

R
E
A
R

W
H
E
FIG. NO. PART NO.
ALL P501 P502
0602BAB06161N REAR BRAKE ASSY LH 1
0602BAB06171N REAR BRAKE ASSY RH 1
0602BAB06181N REAR BRAKE ASSY LH 1
0602BAB06191N REAR BRAKE ASSY RH 1
2 & 4 0601BAB00570N 4 SHOE COMP. RH/LH 4
5 0602BA3860N HBL - SPRING PIN & HBL PIN, LH 1
5 0602BA3870N HBL-SPRING PIN & HBL PIN, RH 1
6 0602BA3880N 2 - CUP WASHER NS
7 0602BA3890N 2 - PLAIN WASHER NS
8 0602BA3900N SPLIT PIN (DIA 2.5 X 12) 2
9 RETURN SPRING, ANCHOR POINT 2
E
E
L

B
R
A
K
E
GROUP 2202B - REAR WHEEL BRAKE (D6)
DESCRIPTION
,
15 0601BA0770N ROCKER 2
18 SF0103004 HEX BOLT, M6 X 12 4
22 0606BA3200N W/CYL SEAL 4
24 0601BA0670N W/CYL BOOT 4
CONSIST OF :
22 0606BA3200N 4 - W/CYL SEAL
24 0601BA0670N 4 - W/CYL BOOT
0606EB0020N MINOR KIT WHEEL CYL. 2
CONSIST OF :
22 0606BA3200N 4 - W/CYL SEAL
24 0601BA0670N 4 - W/CYL BOOT
G
R
O
U
P

2
2
0
2
B

-

R
E
A
R

W
H
E
FIG. NO. PART NO.
ALL P501 P502
0606AB0150N TMC ASSEMBLY (DIA.19.05) 1
0606AAB01400N TMC ASSY MINOR KIT 1
CONSISTS OF :
3 0606AAB01370N 1 - PISTON STOPPER CIRCLIP NS
4 0606AAB01380N 1 - BOOT NS
5 0606AAB01390N 1 - BOOT RING NS
6 0606AAB01410N 1 - PRIMARY SEAL NS
7 0606AAB01420N 1 - PRESSURE SEAL NS
0606AAB01340N TMC ASSY MAJ OR KIT 1
CONSISTS OF :
1 0606AAB01350N 1 - PRIMARY PISTON ASSY NS
2 0606AAB01360N 1 - SECONDARY PISTON ASSY NS
3 0606AAB01370N 1 - PISTON STOPPER CIRCLIP NS
4 0606AAB01380N 1 - BOOT NS
5 0606AAB01390N 1 - BOOT RING NS
GROUP 2204 - BRAKE MASTER CYLINDER AND RESERVOIR
DESCRIPTION
GROUP 2204 - BRAKE MASTER CYLINDER AND RESERVOIR
FIG. NO. PART NO.
ALL P501 P502
1 0606AB0340N RESERVOIR ASSLY 1
CONSISTS OF :
2 0606AB0450N 1 - RESERVOIR CAP ASSY
3 0606AB0460N 1 - LEVEL INDICATOR ASSY
4 0606CAB04010N BRAKE RESERVOIR TUBE 2
5 0062151 4 - WORM CLIP NS
GROUP 2204 - BRAKE MASTER CYLINDER AND RESERVOIR GROUP 2204 - BRAKE MASTER CYLINDER AND RESERVOIR
DESCRIPTION
2204.4 GIO LOAD CARRIER & PASSENGER D+3/D+6 2WD RHD - VER 4 - J AN 2011 2204.3
FIG. NO. PART NO.
ALL P501 P502
0606BAB01790N ABC PEDAL ASSY COMPLETE 1
1 0606BAB01800N ABC MTG BRKT ASSY 1
2 0606BA2600N PAD BRAKE PEDAL 2
3 0802BAA04150N CLUTCH PEDAL ASSY 1
4 0606BA2590N 1 - SPACER BRAKE PEDAL NS
5 0802BAA04240N SPRING CLUTCH 1
6 0606BA2570N 1 - SPLIT PIN BRAKE PEDAL NS
7 0112ZAV00010N IP MTG BRKT 1
8 0891110810 4 - NUT HEX M8 x 1.25 NS
9 G120214 7 - WASHER SPRG LOCK M5_16INXZN NS
11 083105141B 3 - SCREW PAN HD NS
12 081108201A 4 - BOLT HEX M8 x 1.25 - 20 NS
13 0891543510 3 - WASHER PLAIN NS
14 G120217 3 - SPRING LOCK WASHER #10 NS
15 089213201A PIN SNAP 2
16 0606BA2530N PIN BRAKE 1
17 0606BAB01770N PEDAL MTG BOLT 1
GROUP 2205 - ABC PEDAL GROUP 2205 - ABC PEDAL
DESCRIPTION
18 0606BAB01740N BRAKE PEDAL ASSY 1
19 0606BAB01870N SPRING BRAKE 1
20 0606BAB01920N SPACER BRAKE PEDAL 1
21 SF0201027 2 - BOLT NS
22 SF0402008 2 - WASHER NS
23 SF0401015 2 - SPRING WASHER NS
24 089154381A 2 - WASHER PLAIN NS
25 081208301A 1 - BOLT HEX NS
26 0317AAR00040N BUSH ACC LH 1
27 0317AAB00130N ACC PEDAL MTG PIN 1
28 0317AAR00090N BUSH ACC RH 1
29 0317AAR00020N SPRING ACCELERATOR PEDAL 1
30 0317AAB00090N ACC PEDAL PAD ASSY 1
31 M31134S073 1 - HEX BOLT M8 x 70 NS
32 0317AAR00010N ACCELERATOR CABLE 1
33 0317AAR00070N INNER CABLE ACCELERTOR CONTROL 1
34 0802BAA04030N CLUTCH CABLE 1
35 0706AC0340N TERMINAL 1
36 0605BAB01280N CLIP CABLE HOLDING 1
37 0802BAA04820N PIN DIA 11 x 12 1
FIG. NO. PART NO.
ALL P501 P502
1 0606CAB04090N BRAKE HOSE ASSY FRONT 2
2 0606CAB04360N TUBE BRAKE FRONT LH 1
4 0606CAB04370N TUBE BRAKE FRONT RH 1
5 0606CAB04070N TUBE BRAKE TMC TO T J OINT FRONT 1
6 0606CAB04380N TUBE BRAKE TMC TO 2-WAY CONNECTOR 1
7 0606CAB04390N TUBE BRAKE 2-WAYCONNECT. TO T-J OI 1
7A 0606CAB06400N TUBE BRAKE 2-WAYCONNECT. TO T-J OI 1
8 0606CAB05210N TUBE BRAKE REAR RH 1
9 0606CAB05200N TUBE BRAKE REAR LH 1
10 0606CA8522N BRAKE HOSE ASSY REAR 2
11 0011639 TEE REAR 3 WAY 2
12 0804201 CLIP AXLE TUBE BRK TUBE H/DOWN 2
GROUP 2206A - BRAKE TUBES
DESCRIPTION
E

T
U
B
E
S
G
R
O
U
P

2
2
0
6
A

-

B
R
A
K
E
FIG. NO. PART NO.
ALL P501 P502
0401BAA05070N STRUT ASSY COMPLETE 2
CONSISTS OF :
1 0401BAA05190N DUST CAP 2
2 0401BAA05160N CUP 2
3 0401BAA05100N TOP PLATE STRUT ASSY 2
4 0401EA0900N 6 - STRUT BOLT NS
5 0401BAA05170N RUBBER DAMPER 2
6 SF0303007 2 - NUT HEX FL M12 x 1.5 - 12 NS
8 0401EA0650N STRUT BEARING TOP SEAT 2
9 0401EA0610N STRUT BEARING 2
10 0401BAA05120N SEAT SPRING UPPER ASSY 2
11 0401BAA05141N BUMP STOPPER 2
12 0401AAA01390N COIL SPRING FRONT 2
13 0401BAA05080N STRUT BODY ASSY 2
15 SF0303003 4 - NUT HEX FL M10 x 1.5 - 12 NS
0401BAA04830N LOWER CONTROL ARM COMPLETE RH 1
A
N
D

S
H
O
C
K

A
B
S
O
R
B
E
R
GROUP 2501A - FRONT SUSPENSION AND SHOCK ABSORBER
DESCRIPTION
CONSISTS OF :
16 0401BAA04810N 1 - ASSY LOWER CONTROL ARM RH
17 0401BA3530N 1 - BUSH SILENT BLOCK
18 0401BAA05200N 1 - BALL J OINT
18 0401BAA06100N 1 - BALL J OINT FIRST O/S (OPT)
18 0401BAA06110N 1 - BALL J OINT SECOND O/S (OPT)
19 0401BA3590N 1 - CIRCLIP BALL J OINT
20 0401BAA05250N 1 - BRKT PIVOT LWR ARM REAR
0401BAA04840N LOWER CONTROL ARM COMPLETE LH 1
CONSISTS OF :
16 0401BAA04820N 1 - ASSY LOWER CONTROL ARM LH
17 0401BA3530N 1 - BUSH SILENT BLOCK
18 0401BAA05200N 1 - BALL J OINT
19 0401BA3590N 1 - CIRCLIP BALL J OINT
20 0401BAA05250N 1 - BRKT PIVOT LWR ARM REAR
22 SF0303007 2 - NUT HEX FL M12 x 1.5 - 12 NS
24 0401DAA02170N STEERING KNUCKLE HSG LH 1
24 0401DAA02160N STEERING KNUCKLE HSG RH 1
0401EAA01850N STRUT ASSY COMPLETE 2
4 0401EAA01870N BOLT SPECIAL STRUT PLATE TOP 6
10 0401BAA05120N SEAT SPRING UPPER ASSY 2
12 0401AAA01490N COIL SPRING FRONT 2
13 0401EAA01860N STRUT BODY ASSY * 2
* NEW ITEMS COMMON TO BOTH LC
AND PASS
G
R
O
U
P

2
5
0
1
A

-

F
R
O
N
T

S
U
S
P
E
N
S
I
O
N

A
FIG. NO. PART NO.
ALL P501 P502
1 0402BAA03650N BRKT SHOCKABSORBER 1
2 SF0402010 2 - WASHER SPRING M8 x 15.6 - 25 NS
4 0403BAA00770N REAR SHOCK ABSORBER 2
5 SF0302011 8 - NYLOC NUT M12-1.25
7 04000A0370N RUBBER BUSH * 8
8 0401BA2700N BUMP STOP FRT 2WD 2
9 SF0102013 8 - HEX FLANGE BOLT M10 x 1.5 - 55 NS
10 0402BAA03400N BRACKET CLIP PLATE ASSY LH 1
10 0402BAA03390N SPRING CLIP PLATE ASSLY RH 1
11 0401BA3100N ASSY SHACKLE PLATE FRT 2
12 0402AAA01860N SPRING SUSPENSION REAR 2
13 0401BA3080N RETAINER PLATE ASSY 2
14 SF0103020 4 - BOLT COMBI LP M10 x 1.5 - 25 NS
15 0401BA3120N SHACKLE PLATE FRT 2
* PART OF ITEM NO 12
S
H
O
C
K

A
B
S
O
R
B
E
R
GROUP 2502 - REAR SPRING AND SHOCK ABSORBER
DESCRIPTION
G
R
O
U
P

2
5
0
2

-

R
E
A
R

S
P
R
I
N
G

A
N
D

FIG. NO. PART NO.
ALL P501 P502
0112AAV00080N INSTRUMENT PANEL ASSY 1
1 0102AAV00350N CROSS CAR BEAM ASSY 1
2 0112AAV00030N MOBILE HOLDER 1
3 0112AAV00040N OIL TANK LID 1
4 0112AAV00020N INSTRUMENT PANEL NS
0112AAV00100N GLOVE BOX LID ASSEMBLY 1
CONSISTS OF :
5 0112AAV00050N 1 - LOCK CLIP-GLOVE BOX
6 0112AAV00010N 1 - GLOW BOX LID NS
7 0112AAV00180N IP COVER FOR GEAR SHIFTER 1
8 0112AAV00060N COVER - GEAR LEVER 1
9 0112AAV00250N 4 - PHILIP DOME HEAD SCREW(L-25) NS
10 SF0207018 4 - SCREW PHCR M6 x 1 - 16 NS
11 SF0215003 2 - SCREW TPPASL ST4.2 x 1.4 x 9.5 NS
12 SF0215004 2 - SCREW TPPASL ST4.8 x 1.6 x 16 NS
13 0112AAV00210N 12 - PLAIN WASHER FOR P501 IP NS
14 SF0201008 2 - SCREW HEX M6 x 1 x 14 NS
15 0112AAV00090N CLUSTER CLIP NUT 2
T
R
U
M
E
N
T

P
A
N
E
L
GROUP 2606A - ASSEMBLY INSTRUMENT PANEL
DESCRIPTION
G
R
O
U
P

2
6
0
6
A

-

A
S
S
E
M
B
L
Y

I
N
S
T
FIG. NO. PART NO.
ALL P501 P502
1 0101AAV00060N-ED CHASSIS ASSY WITHOUT DOORS 1
2 0313AL0760N AIR VENTILATION CAP 1
3 SF0215012 4 - SCREW SELF TAPPING NS
4 SF0402005 2 - SPRING WASHER NS
5 891110610 2 - NUT NS
GROUP 2607A - BODY SHELL ASSEMBLY
L
L

A
S
S
E
M
B
L
Y
DESCRIPTION
CONTINUE
G
R
O
U
P

2
6
0
7
A

-

B
O
D
Y

S
H
E
L
FIG. NO. PART NO.
ALL P501 P502
1 0102AAV01630N-ED ASSY FRONT FACIA WINDSHIELD 1
2 0101DAV00010N-ED 1 - ASSY ROOF PANEL NS
3 0101BAV00220N PIPE WHEEL HSG ASSY 1
4 0102CAV00080N-ED ASSY SIDE FENDER LH 1
5 0102CAV00070N-ED ASSY SIDE FENDER RH 1
6 0101EAV00050N-ED ASSY HOOD PANEL BOTTOM 1
7 0102CAV00030N-ED ROCKER SIDE RH 1
8 0102AAV01660N-ED ASSY PANEL WIND SHIELD * 1
9 0102EAV00010N-ED PANEL HOOD TOP 1
10 0102CAV00040N-ED ROCKER SIDE LH 1
* PART OF ITEM NO 1
GROUP 2607A - BODY SHELL ASSEMBLY
L
L

A
S
S
E
M
B
L
Y
DESCRIPTION
CONTINUE
G
R
O
U
P

2
6
0
7
A

-

B
O
D
Y

S
H
E
L
FIG. NO. PART NO.
ALL P501 P502
1 0101AAV00450N-ED CHASSIS ASSY COMPLETE P502 1
2 0101BAV00570N CABLE BKT ASSY 1
3 0102CAV00110N-ED ASSY SIDE FENDER RH P502 1
3 0102CAV00130N-ED ASSY SIDE FENDER LH P502 1
4 0101GAV01010N CROSS MEMBER ASSY RR 1
5 0102AAV02280N-ED ASSY PANEL WINDSHIELD P502 1
6 0101EAV00140N-ED PANEL HOOD TOP P502 1
7 0101EAV00130N-ED ASSY FRONT FACIA P502 1
8 0102AAV02700N-ED REINF ASSY PNL FRT END RH 1
8 0102AAV02710N-ED REINF ASSY PNL FRT END LH 1
0107FAV00090N RUBBER PLUG DIA 45 1
0107FG0480N RUBBER PLUG DIA 20 1
M
B
L
Y

G
I
O

P
A
S
S
E
N
G
E
R
GROUP 2607A - BODY SHELL ASSEMBLY GIO PASSENGER
DESCRIPTION
G
R
O
U
P

2
6
0
7
A

-

B
O
D
Y

S
H
E
L
L

A
S
S
E
M
FIG. NO. PART NO.
ALL P501 P502
1 0104CAM02420N-ED CARGO ASSY WITH INSP COVER 1
1 0104CAM02430N-ED 1 - CARGO ASSY WITHOUT INSP COVER NS
2 0104FM0520N-ED PANEL ASSY FRONT 1
3 0104AAV00010N-ED PANEL ASSY SIDE 2
4 0104CM1710N-ED INSPECTION COVER ASSY 1
5 0104AM0070N BUDGGET LOCK ASSY 1
6 0104CAM02450N-ED PLATFORM ASSY CARGO 1
7 0104GM0530N HINGE REAR GATE 9
8 0104CAM02440N-ED PANEL ASSY REAR 1
9 0104FM0130N HANDLE LATCH 4
10 0104FM0110N 4 - BRACKET LATCH NS
11 0104FM0120N 4 - SIDE PLATE LATCH NS
GROUP 2607B - CARGO ASSEMBLY
A
S
S
E
M
B
L
Y
DESCRIPTION
CONTINUE
G
R
O
U
P

2
6
0
7
B

-

C
A
R
G
O

A
FIG. NO. PART NO.
ALL P501 P502
0104CAV00270N-ED PASSENGER COMPARTMENT
BODY ASSY COMPLETE
CONSISTS OF :
1 0104CAV00290N-ED 1 - PASSENGER COMPARTMENT BODY NS
ASSY P502
2 0104GM0740N-ED 1 - ASSY TAIL GATE
3 0104CAV00370N-ED 1 - ASSEMBLY ENGINE CMPT LID P502 1
4 0104AM0070N 1 - BUDGET LOCK 1
5 0101EAV00170N 1 - FILLER NECK SUPT BRKT 1
6 0105AAV00050N MAT FLOOR REAR 1
7 0108J AV00100N SIDE FOOT STEP ASSY LH 1
7 0108J AV00090N SIDE FOOT STEP ASSY RH 1
8 0108GAV00010N STOPPER TAIL GATE P502 2
FOR D+6 MODELS
0101GAV01440N-ED BODY ASSY REAR(D+6) 1
2 0104GAV00240N-ED ASSY TAIL GATE 1
9 0104GR0100A LOCK ASSY CARGO 2
R

C
O
M
P
A
R
T
M
E
N
T
GROUP 2607B - GIO PASSENGER COMPARTMENT
DESCRIPTION
CONTINUE
G
R
O
U
P

2
6
0
7
B

-

G
I
O

P
A
S
S
E
N
G
E
R
FIG. NO. PART NO.
ALL P501 P502
1 0103AAV00780N-ED ASSY DOOR COMPLETE RH 1
1 0103AAV00790N-ED ASSY DOOR COMPLETE LH 1
2 0103AAV00720N DOOR HINGE RIVETED ASSY UPPER RH 1
2 0103AAV00730N DOOR HINGE RIVETED ASSY UPPER LH 1
3 0103AAV00680N DOOR HINGE RIVETED ASSY LOWER RH 1
3 0103AAV00690N DOOR HINGE RIVETED ASSY LOWER LH 1
4 0105EAV00020N DOOR TRIM LH 1
4 0105EAV00010N DOOR TRIM RH 1
5 0080559 ASSY TRIM PAD CLIP 20
6 0103AAV00850N GRIP HANDLE 2
7 0103AAV00050N SIDE DOOR GLASS RH 1
7 0103AAV00060N SIDE DOOR GLASS LH 1
8 0111CAV00110N FOLK GLASS DOOR 2
9 0107AAV00010N WEATHER STRIP OUTER 2
10 0107AAV00030N WEATHER STRIP INNER 2
11 0103AAV00400N BOTTOM GLASS HOLDER BEADING 2
12 0103AAV00840N DOOR CHECK BELT ASSY 2
13 0111CAV00060N GUIDE RAIL L BRACKET 4
T
I
N
G
S

-

F
R
O
N
T
GROUP 2608 - DOOR AND FITTINGS - FRONT
DESCRIPTION
14 0103AAV00440N FRONT GUIDE RAIL ASSY LH 1
14 0103AAV00430N FRONT GUIDE RAIL ASSY RH 1
15 0103AAV00420N REAR GUIDE RAIL ASSY LH 1
15 0103AAV00410N REAR GUIDE RAIL ASSY RH 1
16 0111CAV00170N GUIDE RAIL REAR BOTTOM L BRKT 2
17 0107GAV00011N DOOR BEADING P502 2
G
R
O
U
P

2
6
0
8

-

D
O
O
R

A
N
D

F
I
T
T
FIG. NO. PART NO.
ALL P501 P502
1 0111CAV00030N ASSY BOTTOM GLASS HOLDER RH 1
1 0111CAV00020N ASSY BOTTOM GLASS HOLDER LH 1
2 0103AAV00460N INTERMEDIATE CRANK LEVER RH 1
2 0103AAV00500N INTERMEDIATE CRANK LEVER LH 1
3 0111CAV00040N WINDOW REGULATOR RH 1
3 0111CAV00050N WINDOW REGULATOR LH 1
4 0111CG0650N HANDLE WINDOW REGULATOR 2
5 0103AAV00860N ESCUTION INSIDE HANDLE 2
6 0111CAV00140N ASSY. INNER DOOR HANDLE LH 1
6 0111CAV00130N ASSY. INNER DOOR HANDLE RH 1
7 0103AAV00120N OUTER HANDLE LH 1
7 0103AAV00110N 1 - OUTER HANDLE RH NS
8 80595W5012 KNOB DOOR LOCK 1
9 80970W5010 GROMMET-KNOB A 1
10 0111CAV00160N POP UP LINK LH 1
11 0103AAV00130N DOOR LATCH RH 1
11 0103AAV00140N DOOR LATCH LH 1
GROUP 2608A - DOOR MECHANISM - FRONT
A
N
I
S
M

-

F
R
O
N
T
DESCRIPTION
12 0103AAV00490N ASSY DOOR STRIKER 2
13 0111CG0680N WASHER WINDOW REGULATOR 2
14 0114DG0540N SCREW CSK PH X-RECESS M / ENCAP 8 10
15 6606208 10 - WASHER EXT TOOTH C/S M6 NS
16 0111EAV00010N SCREW TRS HD CSK MEC M8 x 1.25 - 16 4
17 6608212 4 - WASHER EXT TOOTH C/S M8 NS
G
R
O
U
P

2
6
0
8
A

-

D
O
O
R

M
E
C
H
A
FIG. NO. PART NO.
ALL P501 P502
1 0107FAV00010N GROMMET HEAD LAMP RR 2
2 0107FAV00030N GROMMET REVERSE FLOOR FRONT 1
3 0107FAV00040N GROMMET-CABLE CHASSIS BACK PANEL 6
4 0107FAV00050N GROMMET - CLUTCH SPEEDO FLOOR FRON 1
5 0107FAV00060N GROMMET PARKING BRAKE 'B' PILLAR 1
6 0107FM0020N GROMMET FUEL PIPE 2
7 0107FM0040N GROMMET ACCL CABLE 1
8 0107FM0060N GROMMET CONTROL CABLE 4
9 0107FM0150N PLUG SIDE MEMBER 2
10 0108BAV00030N GROMMET GRILLE STOPPER 4
11 0112AAV00070N STOPPER - GLOW BOX LID 2
12 0606CA8150N GROMMET BRAKE TUBES FLOOR FRONT 1
13 0107FM0240N PLUG FLOOR PANEL 21
GROUP 2610C - PLUGS GROUP 2610C - PLUGS
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
1 0109BAV0050N REAR VIEW MIRROR ASSY RH P501 1
1 0109BAV0040N REAR VIEW MIRROR ASSY LH P501 1
1 0109BAV00070N REAR VIEW MIRROR ASSY LH P502 1
1 0109BAV00060N REAR VIEW MIRROR ASSY RH P502 1
2 0102DM0031N GLASS WINDSHIELD 1
2 0102DM0032N GLASS WINDSHIELD (OPT) 1
3 0102AM0981N BEADING WINDSHIELD 1
4 0111CM0071A BEADING GLASS REAR WITH OUT DOORS 1
5 0111CM0091N WINDOW ASSY REAR 1
6 0101BM0371N KIT SEAL DOOR 1
7 0311DAR00020N ENGINE COVER 1
8 0311DAR00190N ENGINE COVER 1
9 0108BAV00120N FRONT FACIA BEADING 1
GROUP 2611A - BODY TRIMMING
DESCRIPTION
T
R
I
M
M
I
N
G
G
R
O
U
P

2
6
1
1
A

-

B
O
D
Y

T
R
FIG. NO. PART NO.
ALL P501 P502
0110BAV00490N SEAT ASSY WITH FRAME (D+1) 1
1 0110BAV00460N DRIVER SEAT ASSY 1
2 0110BAV00010N 1 - ASSY SEAT P501 NS
3 0110BAV00050N 1 - SEAT BACKREST NS
4 0110BAV00020N 1 - SEAT STRUCTURE NS
5 0110BAV00030N 1 - SEAT CUSHION NS
6 0110BAV00190N SEAT SLIDER ASSY 1
7 SF0201020 4 - SCREW HEX M8 x 1.25 - 16 NS
8 0110BAV00470N CO DRIVER SEAT ASSY 1
9 0110BAV00500N CO-DRIVER SEAT MTG BRKT 1
10 SF0224003 4 - SCREW SOCKET M8 x 1.25 - 20 NS
11 0110BAV00390N SEAT MTG STRUCTURE ASSY 1
12 0110BAV00260N FRAME FRONT SUPPORT PIPE 1
13 0110BAV00090N SEAT MTG CLAMP 2
14 0110BAV00100N SEAT MTG DAMPER 2
15 0110BAV00200N SEAT DAMPER BUSH 4
16 SF0101088 2 - BOLT HEX M10 x 1.5 - 110
17 SF0305003 2 - NUT WING C M10 x 1.5 - 8 PL NS
GROUP 2613A - FRONT SEAT ASSEMBLY GROUP 2613A - FRONT SEAT ASSEMBLY
DESCRIPTION
18 SF0102005 4 - BOLT HEX FL M8 x 1.25 - 30
FIG. NO. PART NO.
ALL P501 P502
0110BAV00480N SEAT ASSY WITH FRAME (D) 1
1 0110BAV00460N DRIVER SEAT ASSY 1
2 0110BAV00010N 1 - ASSY SEAT P501 NS
3 0110BAV00050N 1 - SEAT BACKREST NS
4 0110BAV00020N 1 - SEAT STRUCTURE NS
6 0110AAV00030N 1 - SEAT FRAME CLOSURE NS
8 SF0201020 4 - SCREW HEX M8 x 1.25 - 16 NS
9 0110BAV00390N SEAT MTG STRUCTURE ASSY 1
10 0110BAV00260N FRAME FRONT SUPPORT PIPE 1
14 SF0101088 2 - BOLT HEX M10 x 1.5 - 110
15 SF0305003 2 - NUT WING C M10 x 1.5 - 8 NS
16 SF0102005 4 - BOLT HEX FL M8 x 1.25 - 30
GROUP 2613A - FRONT SEAT ASSEMBLY GROUP 2613A - FRONT SEAT ASSEMBLY
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
0110BAV00600N SEAT ASSY WITH FRAME (D) 1
CONSISTS OF :
1 0110BAV00570N 1 - DRIVER SEAT ASSY
2 0110BAV00190N 1 - SLIDER ASSY
3 0110BAV00610N 1 - SEAT MTG STRUCTURE ASSY
4 0110BAV00760N 1 - FRAME FRONT SUPPORT PIPE ASY
5 0110AAV00030N 1 - SEAT FRAME CLOSURE NS
GROUP 2613A - DRIVER SEAT ASSEMBLY GIO PASSENGER GROUP 2613A - DRIVER SEAT ASSEMBLY GIO PASSENGER
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
0110BAV00930N SEAT ASSY COMP FRT 1
1 0110BAV00570N DRIVER SEAT ASSY PASS 1
2 0110BAV00560N 1 - SEAT ASSY PASS NS
3 0110BAV00720N 1 - SEAT BACKREST WITH HEAD RESTRAINT NS
4 0110BAV00550N 1 - SEAT STRUCTURE ASSY PASS NS
7 SF0201020 4 - SCREW HEX M8 x 1.25 - 16 NS
8 0110BAV00580N CO DRIVER SEAT ASSY 1
9 0110BAV00500N CO-DRIVER SEAT MTG BRKT 1
10 SF0224003 4 - SCREW SOCKET M8 x 1.25 - 20 NS
11 0110BAV00610N SEAT MTG STRUCTURE ASSY P502 1
12 0110BAV00760N FRAME FRONT SUPPORT PIPE ASSY 1
16 SF0101088 2 - BOLT HEX M10 x 1.5 - 110
17 SF0305003 2 - NUT WING C M10 x 1.5 - 8 PL NS
GROUP 2613A - DRIVER SEAT ASSEMBLY GIO PASSENGER D+6 GROUP 2613A - DRIVER SEAT ASSEMBLY GIO PASSENGER D+6
DESCRIPTION
18 SF0102005 4 - BOLT HEX FL M8 x 1.25 - 30
FIG. NO. PART NO.
ALL P501 P502
1 0110DAV00180N SEAT ASSY PASS 1
2 0110DAV00160N PASS SEAT FRAME 1
3 0110CAV00160N DAMPER ASSY REAR SEAT 1
GROUP 2613B - REAR SEAT ASSEMBLY GIO PASSENGER GROUP 2613B - REAR SEAT ASSEMBLY GIO PASSENGER
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
0110CAV00090N SEAT ASSY SIDE REAR 2
1 0110DAV00420N 2 - BACK REST ASSY SIDE SEAT REAR NS
2 0110CAV00100N 2 - CUSHION ASSY SIDE SEAT REAR NS
3 0110DAV00400N FRAME ASSY SIDE SEAT 2
4 0110DAV00220N TUBE VERTICAL SEAT FRAME 2
GROUP 2613B - SEAT ASSEMBLY SIDE REAR D+6 GROUP 2613B - SEAT ASSEMBLY SIDE REAR D+6
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
1 0119AAV00070N FRONT BUMPER ASSY 1
2 0119AAV00110N LOWER BUMPER MOUNTING BRKT 2
3 0119AAV00080N WIRE MESH FRONT BUMPER 1
GROUP 2617A - FRONT BUMPER
B
U
M
P
E
R
DESCRIPTION
CONTINUE...
G
R
O
U
P

2
6
1
7
A

-

F
R
O
N
T

FIG. NO. PART NO.
ALL P501 P502
1 0119BAV00010N REAR BUMPER ASSY 1
GROUP 2617B - REAR BUMPER
B
U
M
P
E
R
DESCRIPTION
G
R
O
U
P

2
6
1
7
B

-

R
E
A
R

B
FIG. NO. PART NO.
ALL P501 P502
1 0119BAV00170N REAR FINISHER ASSY P502 1
2 0119BAV00230N ASSY BKT RR FINISHER UPPER RH 1
2 0119BAV00270N ASSY BKT RR FINISHER UPPER LH 1
0119BAV00280N BALATA RR FINISHER P502 1
FOR D+6 MODELS
3 0119BAV00290N BUMPER ASSY REAR 1
4 0107EAV00120N RUBBER CAP 2
GROUP 2617B - REAR BUMPER GIO PASSENGER
DESCRIPTION
GROUP 2617B - REAR BUMPER GIO PASSENGER
FIG. NO. PART NO.
ALL P501 P502
1 0108BAV00060N FRONT GRILLE ASSY 1
2 0112AM0401N CLIP NUT 4
3 0108BAV00030N GRILLE STOPPER 4
4 0108BAV00040N RIBLOCK CLIP 5
5 0119AAV00090N WIRE MESH FRT GRILL 1
GROUP 2618 - FRONT GRILL
T

G
R
I
L
L
DESCRIPTION
CONTINUE..
G
R
O
U
P

2
6
1
8

-

F
R
O
N
T

FIG. NO. PART NO.
ALL P501 P502
1 0108FAV00011N MUDGUARD REAR 2
2 SF0201012 8 - SCREW M6X20 NS
5 SF0301005 8 - NUT M6 NS
6 0108FAV00020N MUDGUARD REAR 4
M31170S004 MUDFLAP REAR 2
GROUP 2618A - REAR WHEEL MUD GUARD GROUP 2618A - REAR WHEEL MUD GUARD
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
1 0108BAV00140N MUDGUARD FRONT RH P502 1
1 0108BAV00150N MUDGUARD FRONT LH P502 1
2 68151T8001 SELF TAPPING SCREW 6
3 891553610 WASHER PLAIN M6X12.5X1.6XZN5 6
GROUP 2618B - FRONT WHEEL MUD GUARD
DESCRIPTION
GROUP 2618B - FRONT WHEEL MUD GUARD
FIG. NO. PART NO.
ALL P501 P502
1 0000AAV00050N GENERAL INSTRUCTIONS 1
2 0001GAV00010N RUNNING INSTRUCTION 1
3 0001AAV00020N STICKER MAHINDRA GIO 1
4 0108BK0120N MAHINDRA LOGO 1
5 0001AAV00060N BRAND STICKER 1
GROUP 2618B - ORNAMENTS
DESCRIPTION
GROUP 2618B - ORNAMENTS
FIG. NO. PART NO.
ALL P501 P502
1 0002AAV00010N SCREW J ACK ASSY 1
2 0002BM0010N SPANNER WHEEL 1
3 1901AA0112N 1 - WARNING TRIANGLE ASSY NS
GROUP 2619 - TOOLS GROUP 2619 - TOOLS
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
1 0120AAV00010N SEAT BELT ASSY DRIVER 1
0120AAV00030N KIT SEAT BELT ASSY WITH ELR 1
CONSISTS OF :
1 - SEAT BELT WITH ELR NS
1 - BUCKLE ASSY NS
0120AAV00070N KIT SEAT BELT ASSY SECOND ROW 1
CONSISTS OF :
0120AAV00050N 3 - WEB BUCKLE ASSY
0120AAV00060N 1 - LAP BELT ASSY CENTER
0120AAV00040N 2 - LAP BELT ASSY LH/RH
FOR D+6 MODELS
0120AAV00090N KIT SEAT BELT ASSY WITH ELR 1
CONSISTS OF :
1 0120AAV00030N 1 - SEAT BELT ASSY RH
1 0120AAV00100N 1 - SEAT BELT ASSY LH
2 0110AAV00040N 2 - COVER RETRACTOR
GROUP 2621 - SEAT BELT GROUP 2621 - SEAT BELT
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
0101AAV00080N SUPER STRUCTURE ASSY P502 1
1 0101AAV00090N CANOPY ROD FRONT ASSY 1
2 0101AAV00360N CANOPY SIDE SUPPORT ROD FRONT 2
3 0101AAV00480N CANOPY SUPP ROD FRONT CEN 2
4 0101AAV00210N CANOPY ROD MIDDLE ASSY 1
5 0101AAV00250N CANOPY SUPPORT ROD MIDDLE 2
6 0101AAV00300N CANOPY ROD REAR ASSY 1
7 0101AAV00240N CANOPY SUPPORT ROD REAR 3
8 0105GAV00020N ASSY PARTITION PIPE RUBB SLEEVE 1
9 0105GAV00010N RUBBER SLEEVE PARTITION PANEL 1
10 0117AAV00110N PIPE ASSY HAND HOLD 1
11 0101AAV00490N ANTI ROLL ROD 2
12 0101AAV00620N ASSY ROOF REXIN 1
GROUP 2622 - GIO PASSENGER SUPER STRUCTURE D+3 GROUP 2622 - GIO PASSENGER SUPER STRUCTURE D+3
DESCRIPTION
FIG. NO. PART NO.
ALL P501 P502
0117AAV00250N SUPERSTRUCTURE ASSY FRT 1
1 0117AAV00010N CANOPY ROD ASSY FRONT 1
2 0101AAV00360N CANOPY SUPPORT ROD FRONT 2
3 0101AAV00480N CANOPY SUPPORT ROD FRT CENTRE 2
0117AAV00240N KIT SUPER STRUCTURE ASSY 1
CONSIST OF :
4 0117AAV00130N 1 - CANOPY ROD ASSY MIDDLE
5 0117AAV00140N 1 - CANOPY ROD ASSY REAR
6 0101AAV00240N 3 - CANOPY SUPPORT ROD REAR
7 0117AAV00110N 1 - ASSY HAND HOLD PIPE RH
7 0117AAV00180N 1 - ASSY HAND HOLD PIPE LH
8 0117AAV00150N 2 - SIDE TRUSS MEMBER REAR
9 0102AAV02400N 2 - SUPPORT ROD SIDE FACING SEAT
10 0101AAV00250N CANOPY SUPPORT ROD MIDDLE 1
11 0105GAV00020N ASSY PARTITION PIPE RUB SLEEVE 1
12 0105GAV00010N RUBBER SLEEVE PARTITION PANEL 1
13 0117AAV00170N PIPE CANOPY SUPPORT FRONT 2
14 0101AAV00690N CANOPY P502 D+6 1
GROUP 2622 - GIO PASSENGER SUPER STRUCTURE D+6 GROUP 2622 - GIO PASSENGER SUPER STRUCTURE D+6
DESCRIPTION

Gio Load Carrier & Passenger d+3 and d+6 2wd RHD - Ver 4 - Jan 2011

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Gio Load Carrier & Passenger d+3 and d+6 2wd RHD - Ver 4 - Jan 2011

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Created By: Publication Cell, Launch Planning Technical, A.S.

THIS PARTS CATALOGUE COVERS SERVICEABLE COMPONENTS OF 'GIO'

BEFORE ORDERING REPLACEMENT PARTS, PLEASE IDENTIFY THE VEHICLE

THE ENGINE NUMBER PLATE IS RIVETTED ON FAN VOLUDE OF THE ENGINE.

THE CHASSIS NUMBER IS PUNCHED ON

THE VEHICLE IDENTIFICATION NUMBER

ADDITIONAL PART NUMBERS GIVEN IN THE BRACKETS ARE OPTIONAL ONCE

WHEREVER KIT IS APPLICABLE PLEASE ORDER AS A KIT ONLY. INDIVIDUAL

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