Professional Documents
Culture Documents
4.5 Visual
4.5 Visual
Visual Controls
Visual Information
St d d Standards Targets Monitoring g Problems Defects
methods, quality, maintenance, material location & quantities.
KAZEN
Processes:
attendance, quality, attendance quality productivity productivity, cost, uptime & delivery time progress towards targets.
INFO KAIZEN
Opportunity Improvement Who
Date completed Date
Opportunities
For Waste Elimination
Body text
SMED
Nonconformance
Lead-time
visual & audible - live or recurring visual & audible e e.g. g quality care points
Information must be highly visible and used to take action when necessary y by y everybody y y
Visual workplace 2
This should remove any confusion about who and where we are !!!
Visual workplace
Visual workplace
Visual workplace
12
Process Map
10 Indicator
Workload
FORMS RACK
1 8
Cell / Group
5 9 4
Cleaning Station
7
Incomplete, WIP or Backlogs
11
Visual workplace
Organisation g = Efficiency y
Tool Kit
sk e D
Parking Lot
121
119
?
125 127 129
123
Visual workplace
Form XXXX
Form XXZZ
Form YYXX
Form ZZXY
MAX MIN
Visual workplace
Visual workplace
Blinking
(Optional)
EQUIPMENT Q BREAKDOWN
WORKSTATION IN OPERATION
WORKSTATION IN SET-UP
NOTES: - The position of the lights are also a standard - No light means lack of scheduled work
Visual workplace 10
Colour
Red Yellow Blue Green White Yellow & Black Red & White
Specification
Hazardous waste Gangways and walkways Material receiving buffer stock In process material Material to be moved Waste & reject j material Non-conforming material
Visual workplace
11
Implement standards
HYDRAULIC
LUBRICATION
GREASE
WATER
DANGER
Visual workplace
PNEUMATIC
12
OPEN
Valve No.
normally
CLOSED
Va alve No.
normally
THROTTLED
R O T A T I O N
R O T A T I O N
TPM
Date of Inspection Department Team
INSPECTION TAG
No.:
Inspector
Description p of Malfunction
FILTER
Number
Corrective Action
FILTER
Number
Planned Date
Person Responsible
Planned
of Action
Completion Date
Red tags
Shape/Size N. of Belt
Belt
Visual workplace
15
4101
Stuff Channel
4102 4103
Stuff Top Shelf
4104
20 GA Harness
4105
14,16, 18 GA Harness
4106
18/20 Harness
4107
18 GA Asb. Harness
4108
PC Brd Harness
4109
Heavy Wire
4116
Paint
4116
SilkScreen
4118
Pack Out
4111
Tap
Mat'l Handling
Tie Wrap
Licenced
Visual workplace
Can Do With Help
16
KAZEN
Processes:
Opportunities
For Waste Elimination
Who
D t completed Date l t d Date
INFO KAIZEN
Opportunity Improvement
Body text
SMED
Nonconformance
Lead-time