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Control Circuit Wiring Variador V1000 Yaskawa
Control Circuit Wiring Variador V1000 Yaskawa
3.7
Figure 3.14
Control circuit
V1000
DIP switch S3
*2
P2 PC MP AM AC
DIP switch S2
Figure 3.14 Control Circuit Connection Diagram * 1. Connected using sequence input signal (S1 to S7) from NPN transistor;Default:sink mode (0 V com) * 2. Use only a +24 V internal power supply in sinking mode; the source mode requires an external power supply. Refer to I/O Connections on page 77. NOTICE: Do not solder the ends of wire connections to the drive. Soldered wire connections can loosen YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual 69
Electrical Installation
Input Terminals
Table 3.6 Control Circuit Input Terminals
Type No. S1 S2 S3 Terminal Name (Function) Multi-function input 1 (Closed: Forward run, Open: Stop) Multi-function input 2 (Closed: Reverse run, Open: Stop) Multi-function input 3 (External fault (N.O.)) Multi-function input 4 (Fault reset) Multi-function input 5 (Multi-step speed reference 1) Multi-function input 6 (Multi-step speed reference 2) Multi-function input 7 (Jog reference) Multi-function input common (Control common) Power supply for safety input command Safety input command Sequence common +24 Vdc (max 10 mA allowed) Open: Coast to stop safety input Closed: Normal operation Note: Disconnect wire jumper between HC and H1 when using safety input. Photocoupler 24 Vdc, 8 mA Note: Drive preset to sinking mode. When using source mode, set DIP switch S3 to allow for a 24 Vdc (10%) external power supply. Refer to page 77. Function (Signal Level) Default Setting
S4 S5 S6 S7 SC HC
Safety Input
H1
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YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual
Type
No.
RP
Analog input power supply Multi-function analog input (frequency reference) Multi-function analog input (frequency reference) Frequency reference common
+10.5 Vdc (max allowable current 20 mA) Input voltage 0 to +10 Vdc (20 k) resolution 1/ 1000 Input voltage or input current (Selected by DIP switch S1) 0 to +10 Vdc (20 k) resolution: 1/1000 4 to 20 mA (250 ) or 0 to 20 mA (250 ) resolution: 1/500 0 Vdc
Output Terminals
Table 3.7 Control Circuit Output Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Digital output 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
MA N.O. (fault) Multi-Function Digital Output Multi-Function Photocoupler Output MB N.C. output (fault) MC Digital output common P1 P2 PC Photocoupler output 1 (during run) Photocoupler output 2 (Frequency agree) Photocoupler output 48 Vdc, 2 to 50 mA Photocoupler output common 32 kHz (max) 0 to 10 Vdc (2 mA or less) Resolution: 1/1000 0V
MP Pulse train output (input frequency) Monitor Output AM Analog monitor output AC Monitor common
Connect a suppression diode as shown in Figure 3.15 when driving a reactive load such as a relay coil. Ensure the diode rating is greater than the circuit voltage.
YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual
71
Electrical Installation
Response frequency: 0.5 to 32 kHz (Duty Cycle: 30 to 70%) Multi-function pulse train input (frequency (High level voltage: 3.5 to 13.2 Vdc) reference) (Low level voltage: 0.0 to 0.8 Vdc) (input impedance: 3 k)
Figure 3.15
B C
C Coil D 50 mA or less
R+
R
S+
S
IG
P1
P2
PC
A1
A2
+V
AC AM AC MP
R+
R
S+
S
IG
S1
S2
S3
S4
S5
S6
S7
HC SC
H1
RP
MA
MB
MC
P1
P2
PC
A1
A2
+V
AC AM AC MP
S1
S2
S3
S4
S5
S6
S7
HC SC
H1
RP
MA
MB
MC
Select the appropriate wires and crimp terminals from Table 3.9. Crimp a ferrule to signal wiring to improve wiring simplicity and reliability. Refer to Ferrule Terminal Types and Sizes on page 73.
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YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual
Terminal
Screw Size
MA, MB, MC S1-S7, SC, RP, +V, A1, A2, AC, HC, H1, P1, P2, PC, MP, AM, AC, S+, S-, R+, R-, IG
M3
M2
0.22 to 0.25
1.9 to 2.2
Stranded: 0.25 to 1.0 (24 to 18) Single: 0.25 to 1.5 (24 to 16)
Shielded line, etc. 0.75 (18) 0.25 to 0.5 (24 to 20) 0.5 (20)
Crimp a ferrule to signal wiring to improve wiring simplicity and reliability. Use CRIMPFOX ZA-3, a crimping tool manufactured by PHOENIX CONTACT.
Figure 3.17
d1 6 mm
d2
YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual
73
Electrical Installation
Stranded: 0.25 to 1.5 (24 to 16) Single: 0.25 to 1.5 (24 to 16)
Wiring Procedure
This section describes the proper procedures and preparations for wiring the terminal board.
WARNING! Electrical Shock Hazard. Do not remove covers or touch the circuit boards while the power is on. Failure to comply could result in death or serious injury. NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/T3, -, +1, +2) and other high-power lines. Improper wiring practices could result in drive malfunction due to electrical interference. NOTICE: Separate wiring for digital output terminals MA, MB and MC from wiring to other control circuit lines. Improper wiring practices could result in drive or equipment malfunction or nuisance trips. NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper application of peripheral devices could result in drive performance degradation due to improper power supply. NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices could result in drive or equipment malfunction due to short circuit. NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive or equipment malfunction or nuisance trips.
Wire the terminal board using Figure 3.18 as a guide (control circuit terminal block). Be sure to prepare the ends of the control circuit wiring as shown in Figure 3.19. Refer to Wire Gauges and Tightening Torque on page 63 for tightening torque specifications.
NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may damage the terminal block. NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or equipment malfunction due to electrical interference.
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YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual
Figure 3.18
A Control terminal block B Avoid fraying wire strands when stripping insulation from wire. Strip length 5.5 mm. C Single wire or stranded wire
D Loosen screw to insert wire. E Blade depth of 0.4 mm or less Blade width of 2.5 mm or less
When setting the frequency by analog reference from an external potentiometer, use shielded twisted-pair wires and ground the shield of twisted-pair wires to the ground terminal of the drive.
NOTICE: The analog signal lines between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance.
YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual
75
Electrical Installation
A B
RP 2k +V A1 A2
C D E F
AC
A Drive
C (RP) Pulse train (maximum 32 kHz) D (+V) Frequency setting power source +10.5 Vdc maximum 20 mA
E (A1) Main speed frequency reference 0 to +10 Vdc (20 k) F (A2) Multi-function analog input 0 to +10 Vdc (20 k) or 4 to 20 mA (250 )/ 0 to 20 mA (250 ) G Frequency setting potentiometer
Figure 3.20 Wiring the Frequency Reference to the Control Circuit Terminals (External Reference)
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YASKAWA ELECTRIC TOEP C710606 22A YASKAWA AC Drive - PRELIM V1000 Installation & Start-Up Manual