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Coatings Word December 2013
Coatings Word December 2013
performance at lower use levels. With one of the broadest product lines in the industry combined with superior technical service, Troy can custom develop the most cost-effective solutions, enabling formulators to meet performance objectives and improve cost savings. To learn how Troy is the Key to Innovation, Performance, and Value, contact your Troy representative and ask how Troy dry film preservatives, wet-state preservatives, and performance additives are adding value in the industry today. Visit www.troycorp.com for more information.
Troy Corporation 8 Vreeland Road Florham Park, NJ 07932 USA tel +1.973.443.4200 fax +1.973.443.0843
NUBIFER Y-7050
We develop High Performing Oxide pigments to satisty your most demanding applications
Our Heat Resistant Yellow Iron Oxides and our Zinc Ferrites are the solutions you are searching for your coil, powder and heat curing coatings.
We have subsidiaries around the world to translate our global expertise into local presence with supply consistency and technical service.
www.nubiola.com
SPAIN - USA - COLOMBIA - CHINA GERMANY - ROMANIA - INDIA JAPAN - UK
Nubiola USA: 6369 Peachtree street, Norcross, GA, 30071, USA T. +1 770 277 8819 - F. +1 770 277 8809 - nubiolausa@nubiola.com
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Biocides Update Pigments Directory LEED v4 Launches at USGBCs Annual Greenbuild Conference Western Coatings Symposium Review
COLUMNS
DEPARTMENTS
iPaint .................................................................... 26
All Good Things... Must Come to An End...
Editors Page.......................................................... 6 As We Go to Press ................................................. 8 Index to Companies ............................................... 8 Fresh Paint ........................................................... 10 Patents ................................................................. 18 Market Reports .................................................... 19 New Products ...................................................... 28 Industry News ...................................................... 39 Suppliers Corner .................................................. 45 People.................................................................. 46 Meetings .............................................................. 47 Final Coat............................................................. 50 Advertising Index................................................. 49
Classied Ads....................................................... 48
ADVERTISING SECTIONS
COATINGS WORLD (ISSN 152-711-29) is published monthly by Rodman Media Corp., 70 Hilltop Road, Ramsey, NJ 07446 USA. Phone: (201) 825-2552; Fax (201) 825-0553. Periodical postage paid at Ramsey, NJ 07446 USA and additional mailing ofces. Publications Mail Agreement No: 40028970. Return Undeliverable Canadian Addresses to Circulation Dept. PO Box 1051, Fort Erie, On L2A 6C7, circulation@rodmanmedia.com. POSTMASTER: Send address changes to: Coatings World, 70 Hilltop Rd., Ramsey, NJ 07446. Free subscriptions to Coatings World are available to qualied individuals. Others are as follows: U.S. one year $75; two years $120. Outside U.S. and overseas: one year $95 (U.S.), two years $160 (U.S.), foreign airmail: one year $195 (U.S.). 5% GST required on Canadian orders. GST #131559148. The publisher reserves the right to determine qualication of free subscriptions. Printed in the USA. Coatings World is used under license from Whitford Worldwide. Coatings Worlds circulation is audited by BPA International. December 2013 www.coatingsworld.com Coatings World | 5
Editors Page
he end of the year is a time to reflect back on the past and look ahead to the future. One issue that seems to be at the forefront for paint and coatings manufacturers and their suppliers is sustainability. Time and time again, the issue of sustainability and developing more environmentally responsible products comes up. At this years technical conference at CHINACOAT it was announced that the theme for next years conference will be Smart, Eco-Friendly and Functional Coatings Additives. According to the conference organizers, as technology continues evolving toward environmental friendly systems, a series of new generation smart additives has emerged on multiple fronts to solve the performance problems of modern-day coatings. As this issue went to press, the U.S. Green Building Council (USGBC) unveiled LEED v4, the newest version of the LEED green building program. We take a closer look at the details of LEED v4 and what it means for the construction industry on pg. 36. Powder coatings have always been a popular choice because they are low in VOCs and solvent-free. The Powder Coatings Market (pg. 30) looks at what is driving growth for this segment. As we enter into 2014 I predict we will be reporting on issues of sustainability a great deal. As always, please feel free to contact me if you have a suggestion on a topic you think we should be covering. As we come to the end of the year I also invite you to go back through our archives at www.coatingsworld.com to reread your favorite articles from 2013. Best wishes for a Happy New Year!
kpianoforte@rodmanmedia.com
PRESIDENT Rodman J. Zilenziger, Jr. rzilenziger@rodmanmedia.com EXECUTIVEVICEPRESIDENT Matthew J. Montgomery mmontgomery@rodmanmedia.com GROUPPUBLISHER / ADVERTISINGSALES Dale Pritchett dpritchett@rodmanmedia.com ADVERTISING SALES (U.S.) Kim Clement Rafferty krafferty@rodmanmedia.com ADVERTISING SALES (Europe) Baudry Boisseau Associates 27 Rue J. Lebeau- B-1000, Brussels, Belgium Tel.: 32-(0)2-513-06-47 Fax: 32-(0)2-514-17-38 baudry@baudryboisseau.com ADVERTISING SALES (Hong Kong, Taiwan & China) Ringier Trade Publishing Ltd 401-405 4/F New Victory House 93-103 Wing Lok Street, Sheung Wan, Hong Kong (852) 2369 8788 Fax:(852) 2869 5919 mchhay@ringier.com.hk CLASSIFIEDADVERTISING SALES Patty Ivanov 631-642-2048; Fax 631-473-5694 pivanov@rodmanmedia.com PRODUCTIONMANAGER Patricia Hilla philla@rodmanmedia.com AUDIENCE DEVELOPMENT MANAGER Joe DiMaulo jdimaulo@rodmanmedia.com CIRCULATION MANAGER Richard DeVoto rdevoto@rodmanmedia.com ONLINE DIRECTOR Paul Simansky psimansky@rodmanmedia.com
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December 2013
As We Go To Press
Reactive Surfaces has been granted an Israeli patent covering compositions of elastomers that have been functionalized with enzymatic additives, including those that create surfaces capable of detoxifying organophosphorus nerve weapons and pesticides. It has also been granted an Israeli patent covering textile finishes that are functionalized with its OPDtox additives resulting in rapid nerve weapon detoxification from contaminated textiles designed to be worn by military personnel. (See Coatings World, July 2013, WMDtox Coatings: SelfDecontamination Becomes a Reality)
Index to Companies
This index gives the starting page for a department or feature with a significant reference to a manufacturer of paint, coatings, adhesives and sealants Subsidiaries are indexed under their own names.
AkzoNobel............................................................................................10, 22, 30 Axalta Coating Systems.................................................................................... 50 BASF............................................................................................................ 8, 10 BehrPro............................................................................................................ 10 Comex............................................................................................................. 20 PPG.............................................................................................................. 8, 10 Rhino Linings................................................................................................... 10 Sherwin-Williams..................................................................................10, 20, 30 Valspar............................................................................................................. 10
December 2013
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AkzoNobel announced plans to optimize the manufacturing footprint of its Coil Coatings sites in Europe and Russia by concentrating production at three strategic sites. The company intends to improve operational performance by focusing all European manufacturing for the Coil Coatings business on plants in Malm (Sweden), Lipetsk (Russia) and Hilden (Germany). As a result of these plans, production at sites in Gamleby (Sweden) and Nrnberg (Germany) would end by June 2015. By focusing production on strategic sites that are close to our customers and manufacture products for more than one business, we will create a more efficient footprint and establish a more sustainable platform for future growth, said Conrad Keijzer, AkzoNobels executive committee member responsible for Performance Coatings. The transfer is scheduled to start in early 2014. Current manufacturing at Gamleby will move to Malm and Lipetsk, while production at Nrnberg will switch to Hilden. Approximately 280 employees will be affected, with the company planning to transfer and hire additional people in Hilden, Malm and Lipetsk. A centralized European development center will also be set up in Malm. Operational excellence is a key priority and moving production to three strategic sites is a logical step which will ensure that we are better positioned to deliver leading performance and accelerate profitable growth, added AB Ghosh, managing director of AkzoNobel Industrial Coatings. These improvements in our supply chain will also enable us to respond even faster to our customers. AkzoNobel is a global leader in coil coating, which is a continuous and highly automated process for coating metal before fabrication. The products are mainly used for building components and infrastructure, as well as for consumer goods such as kitchen appliances.
Valspar Foundation and NDSU Announce Coatings Scholarships and Student Research Program
The Valspar Corporation and North Dakota State University (NDSU) have announced two new scholarship programs to provide opportunities for students studying coatings and polymeric materials at NDSU. The Valspar Foundation will contribute $20,000 to support up to five graduate student scholarships and a new program for Summer Undergraduate Research Experience (SURE). The scholarship program is administered through the Department of Coatings and Polymeric Materials at NDSU and coordinated through NDSUs Development Foundation. A selection committee consisting of NDSU professors and Valspars technical leaders recently announced the first Valspar Graduate Scholars Program awards to Olena Kudina, Lviv, Ukraine; Casey Orgon, Bemidji, Minnesota, U.S.; Adlina Paramarta, Java, Indonesia; Andriy Popadyuk, Lviv, Ukraine; and Alison Rohly, Lino Lakes, Minnesota, U.S. Each graduate student will receive $3,000, supporting the students studies at NDSUs Department of Coatings and Polymeric Materials for the 2014 academic year. These scholarships will further our relationship and build our pipeline of talent by supporting students to develop insights into fundamental performance drivers of coatings and polymers and provide them an experience associated with an industrial environment, said Cynthia Arnold, senior vice president and chief technology officer of Valspar. Valspar and NDSU have a long history of technical collaboration. We recognize their deep
line and value products, like Solo Paint, for interiors and exteriors. Sherwin-Williams ColorCast Ecotoner colorants, which are used to tint all Sherwin-Williams latex and water-based paints, are GREENGUARD Gold certified and will not add to the VOC content of the paint when tinted. The colorants are packaged in PET plastic bottles made entirely of recycled plastic. Sherwin-Williams received the EPA Presidential Green Challenge Award for using recycled PET bottles to develop a new resin technology for coatings in 2012. This innovative technology eliminates millions of pounds of VOC emissions while supporting the recycling of multi-million pounds of PET every year. Professionals can find resources for sustainable building projects at swspecs.com, including coating specifications, updated VOC regulations and certification guidelines, and a complete and continuously updated Green Programs and VOC Regulated
Areas Reference Guide for Coatings. *GREENGUARD Certified Products are certified to GREENGUARD standards for low chemical emissions into indoor air during product usage. For more information, visit ul.com/gg.
From delicate pastels paired with soft neutrals, to playful fusions of bold and bright tones, to sophisticated pairings of dramatic darks and elegant neutrals, the 2014 colors all have an element of renewed energy and vibrancy. For example, reds are more tangy, oranges are more expressive, greens are more jeweled, and
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blues are more tropical, TustinFuchs explained. More specifically, heres whats trending in each color family. Reds: The berry tones of the past few years are being replaced by vibrant reds with orange undertones. Think tomato red, a tangy attention-grabbing colour that pairs well with warm browns, spicy oranges and golden yellows. The new reds also work nicely with elegant darks, jewel tones and other bright tones. The top red pick of the Dulux brand for the year is Tender Rose (10YR 16/407). Oranges: Terracotta and spice hues will be all the rage in the coming year, moving away from the melon and pinkorange tones of seasons past. Lively and expressive, the new oranges are both soothing and eclectic, warmed up with pastel pinks and greys, or cooled down
with turquoise or dark blue. Oranges of 2014 including Pagoda (60YR 36/468) from the Dulux brand work particularly well on an accent wall. Yellows: Trendy yellows for 2014 range from gentle pastels to cheery brights to antiqued golds, all exuding an air of warmth and optimism. Most popular will be a delicate, buttery yellow such as May Yellow (50YY 75/254) from Dulux paint that coordinates well with many of the years stylish colours, including rusty oranges, muted neutrals and warm browns. Greens: Building off the growing popularity of emerald and teal, the 2014 greens, such as Sea Isle (10GG 57/307) from Dulux paint, take their cue from lavish jewel tones. Leaning more towards blue than yellow, the hottest green shade for the year is cool mint. Playful yet delicate, this hue
pairs well with more intense greens, as well as blue, pink, soft neutrals and pale khaki. Blues: Oceanic blues will take centre stage in the blue family over the coming year. From deep Mediterranean Sea-like colours to tropical Caribbean tones and the airy, ethereal hues reminiscent of the earths atmosphere, the new blues take on a natural dazzle. Used easily as a feature color or bold accent, the key blue from Dulux paint for 2014 is Huckleberry (70BB 10/275). Violets: Purples will move in two different directions in 2014, towards both red-purples and blue-purples. Those with reddened undertones are vibrant and daring, while blue-tinged violets are soft, diluted and retreating. Popular Dulux paint purple choices for the year ahead are Deep Aubergine (13RR 06/179) and Picton (10RB 36/082).
December 2013
AkzoNobel Selects Terra Technologys MultiEnterprise Demand Sensing to Further Reduce Inventory
AkzoNobel has purchased Terra Technologys Multi-Enterprise Demand Sensing (MDS) to use point-of-sale data to reduce forecast error by an additional 25 percent. AkzoNobel is currently in the process of deploying Terras Demand Sensing and Multi-Enterprise Inventory Optimization in Europe, the Middle East and Africa. The addition of MDS closely connects AkzoNobels supply chain to the store shelf, allowing the company to make further gains in customer service and inventory reduction, according to the company. By implementing Terras MDS, we can now use point-of-sale data to create value for AkzoNobel and our customers, said Alain Crottaz, EMEA planning director, AkzoNobel. Using daily retailer data with demand sensing enables us to predict their orders. The ability to sense shifts in demand and quickly respond helps us meet our key goals of lowering stock while improving customer service. MDS enhances Demand Sensing by making structured use of downstream data for every item in the supply chain to create accurate daily forecasts. The systematic use of this information is a new form of automated collaboration which lets manufacturers improve customer service and gain a competitive advantage without placing increased demands on retailers. The replenishment and inventory management efficiencies, which result from better demand visibility, free working capital and help capture new growth opportunities in volatile markets. AkzoNobel is the first chemical manufacturer to use Demand Sensing to improve supply chain planning and the first of our customers to go live with MultiEnterprise Demand Sensing in Europe, said Robert F. Byrne, CEO of Terra Technology. This initiative demonstrates AkzoNobels leadership and strong commitment to serving its customers.
multi-year partnership designating the nations largest specialty retailer of paint and painting supplies as the Official Paint of NASCAR. By adding the Official Paint of NASCAR sponsorship in the automotive coatings category, Sherwin-Williams Automotive Finishes division further expands its visibility as one of the leading product innovators
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and servicers to the collision repair and original equipment industries, the company reports SherwinWilliams is the only direct distribution automotive paint manufacturer and provides service to its collision repair and OEM customers through nearly 200 company stores in the U.S. and Canada.
approval of its new matte clearcoats D8115 Matte and D8117 Semi-Gloss by Daimler AG for use on all Daimler mattefinished passenger cars worldwide. The new clearcoats use the unique PPG dualclear repair process recently validated by Mercedes-Benz. According to PPG, full-body matte clears have increased in popularity in recent years and have continually proven technically complex to repair in order to achieve the perfect level of matte effect, especially with black and other very
dark colors. Minor damage has often had to be repaired by painting full panels in basecoat and clearcoat or by painting the entire side of the vehicle. PPGs dual-clear process allows the basecoat to be blended, significantly reducing the repair area and bringing the process back into more conventional dimensions. Demonstrated to Daimler on a matte black bodyshell in Hilden, Germany, the dual-clear process uses a glossy clearcoat as the first coat, followed immediately by a second coat based on a blend of the two
Results of U.S. Architectural Coatings Industry Research Report Which Compared Business Trends in October 2013 vs. October 2012
Each month, Northcoast Research surveys a large sample of paint retailers throughout the United States to get a sense for current business trends. Please note that of the three primary architectural coatings channels (paint stores, home centers, and retail distributors), this survey is primarily reective of the distributor channel which tends to see volume growth less than the industry; therefore, we view the results as a directional indicator more so than absolute industry volumes. For inquiries regarding this report please contact Kevin Hocevar at 216-468-6924 or kevin.hocevar@northcoastresearch.com. Architectural Coatings Sales Volumes Up 1.9% in October vs. Last Year According to industry participants, average sales volumes in October rose 1.9% year-over-year following slightly slower growth of 1.3% in September and momentum picked back up where it left off from the 2.5% in August. Following a slower September, momentum accelerated back to levels more commonly seen over the past couple of months as precipitation returned to more normal levels. Overall, 68% of respondents witnessed an increase in volumes vs. only 14% that saw volumes decline, which averaged out to 1.9% volume growth and a net increase of 54%. Price of Paint from Suppliers 2013 Paint Prices Up Slightly vs. 2012 57% of contacts noted a year-over-year increase in the cost of a gallon of paint from suppliers in the month of October as our paint price index increased 1.4%. This compares to a year-over-year increase of 1.4% and 1.0% in September and August, respectively. Price increases issued by paint manufacturers in 2012 as a result of recovering raw material ination are starting to anniversary and thus year-over-year price increases are becoming less pronounced a trend that is likely to continue. We believe the trend of generally stable pricing will be sustained as 86% of respondents reported that there have been no price increase notications issued from paint suppliers at this time. Raw Materials TiO2 Sees Slight Down-Tick in Pricing Titanium dioxide (TiO2) prices have been stabilizing recently after witnessing sharp declines earlier in the year; however, our proprietary TiO2 index saw a slight price decrease recently as seasonal demand slows. Propylene prices were previously climbing, but have declined and stabilized since its peak in September. TiO2 manufacturers have recently issued price hike announcements although our data suggests these increases are not sticking. Overall, our research suggests that there is an emerging acceptance in the market for a moderate TiO2 price increase in 2014 but likely not until the end of the rst quarter. Paint Inventory Levels Inventory Levels Remain In Balance 90% of respondents stated that current paint inventory levels at their location are in-line with current business conditions and they are maintaining current levels of purchasing. Only 8% of contacts noted that current paint inventory levels are too low while the remaining 2% of participants revealed that paint inventory levels were too high in October. Overall, we believe that inventories are well-aligned with current demand levels. 3 Month Outlook Outlook Positive with Sequential Improvement Our proprietary Architectural Coatings Outlook Index reached 0.57 for the month of October compared to a level of 0.35 in September. Please note that the highest possible reading is +2 (indicating all contacts have a very positive outlook) and the lowest possible reading is -2 (indicating all contacts have a very negative outlook. A reading of 0.57 is a positive translation as it represents an improved outlook from September which was in-line with Augusts robust reading of 0.57 and indicates that contacts within the industry maintain a favorable outlook that is growing and are generally in anticipation for business to improve from current levels.
December 2013
new clearcoats, D8115 and D8117. This process provides a match to the original color while maintaining an even level of matte finish across the repair area. The two new matte clearcoats were specially developed to provide the end user with the flexibility to blend the clearcoats together to achieve a perfect match to original matte finishes. This approach can be used on all colors to attain an effective repair and is a key step in the efficient repair process for darker colors such as MercedesBenzs Nachtschwarz black. PPG is first to market to recommend this process together with its market-leading matte clearcoats for repairing a wide range of gloss levels on matte and semimatte full-body colors. Matte finishes have increased in popularity with an increasing number of OEMs over the past few years, and it became clear to us that a special process would be needed to replicate the factory finish accurately, explained Ron Thomas, product platforms manager, EMEA. The two new clearcoats were developed to
provide the basis for the concept, and then in collaboration with Mercedes-Benz, the process was further developed to create a perfect result on darker colors and matte blacks. Renato Liano, front end evaluation manager at PPG, originally developed the dual-clear concept and followed up in close collaboration with Daimler AG to validate the overall process. This ultimately led to the approval from MercedesBenz, which is extremely pleased with the technical results. Body shops will benefit greatly since the application and blending of the basecoat can still be carried out using existing processes, saving time and increasing efficiency over earlier methods. The process provides an accurate match on the most difficult full-body matte colors and creates an easier, more effective and efficient process for matching the original finish and bringing overall repair time in line with conventional repairs. It should also be noted that in North America D8115 and D8117 are national
rule-compliant. For VOC containment areas, use a recommended PPG 2.1 VOC clearcoat with SLV4985 flattener.
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products but also in new products they want to commercialize, said Pierre Gagnon, president and CEO of Rhino Linings Corporation. We saw an opportunity to help them reach their potential, and to play a role in bringing new products to market. Rhino Linings will continue producing Advanced Coating Solutions current commercial products which include water-based polyurethanes, acrylic coatings and water-based acrylic emulsion coatings. As a result of Rhino Linings streamlined manufacturing process, scale of production, warehouse and logistics network, these products will be more price competitive in the market. Employees will be relocated to the Rhino Linings San Diego headquarters, and production will be based in that facility. Additional terms of the acquisition were not released.
PPG Donates $55,000 to the Center of Science and Industry (COSI) for New Energy Explorers Exhibition
The PPG Industries Foundation has donated $50,000 to COSI, the Center of Science and Industry, located in Columbus, in support of its new Energy Explorers exhibition area, along with $5,000 to assist COSI in covering general programming expenses. PPG is a long-time supporter of COSI and STEM education partners and we are appreciative of that support, said David E. Chesebrough, Ed.D., president and CEO of COSI. The additional funding has helped COSI enhance the Energy Explorers exhibition area, which engages visitors in hands-on activities demonstrating how individuals use energy and how their individual choices regarding energy impact the world around them. PPG has supported COSI since 1992, providing $5,000 annually and an additional $50,000 in 2010 and again this year for two phases of COSIs energy exhibit work: Innovations in Energy, a temporary exhibition, and the Energy Explorers exhibition. Energy and Environment is one of four strategic areas of focus for COSI. Innovations in Energy focused on bridging the gap in public understanding about
energy issues and the systems in which they live, while Energy Explorers focuses on consumer choices around home energy consumption, transportation, purchasing and products. The new exhibition incorporates much of the content of the Innovations in Energy exhibition and engages visitors in activities about the impact of their choices by highlighting issues such as how energy is measured, energy systems and the grid, innovations in energy and technology, global energy use compared to the U.S. and current energy news. Overall, the project aims to motivate people to alter their behavior in ways that will lead to a more sustainable world and to increase awareness of STEM (science, technology, engineering and math) careers in the energy sector. PPG and the PPG Industries Foundation are strongly dedicated to supporting educational programs that impact communities where our employees work and live and that provide resources to help create a more sustainable world, said Sue Sloan, executive director, PPG Industries Foundation. COSIs focus on educating the public about todays energy issues and the STEM-related careers in energy is of utmost importance to PPG, as we strive to create sustainable products and minimize our environmental footprint.
research activities to include other heterogeneous and homogeneous catalytic processes. Many of his research insights are now in industrial use. These include synthesis of g -butyrolactone from maleic acid anhydride, an important step in the manufacture of anti-dementia drugs, and side chain alkylation of alkyl-substituted anthraquinones, an intermediate step in industrial hydrogen peroxide production. His research areas also include catalytic processing of biomass. DECHEMA confers the Alwin Mittasch Prize usually every three years. This year BASF sponsored a special prize to mark the 100th anniversary of the commissioning of the first ammonia plant in September 1913. Without the enormous efforts of catalyst research, the HaberBosch process for ammonia production would never have been transferred to industrial scale and this world would be a different place, Dr. Peter Schuhmacher, president Process Research and Chemical Engineering said. For that reason, it was a matter of great importance to us to present the award to someone who is continuing Alwin Mittaschs legacy.
owners could not be ignored, but that pros are starved for time and marketing dollars are often limited, said Lisa Kudukis, director of professional products and services at Behr Process Corporation. Weve taken the BehrPro WEB service one step further to give industry professionals a local marketing solution. The updates take advantage of SEO, incorporating social links, and providing Google+ Local registration to help pros get in front of their local customers when they are Web searching. We also expanded into paid search and direct mail channels to exponentially improve pros ability to effectively market their services. The WEB customization tools intuitive, step-by-step process allows pros to create a comprehensive website, equipped with a project gallery, request-a-quote feature, and enhanced SEOall fully customizable, without design or hosting fees. Furthermore, to help increase relevant site traffic, WEB now offers readyto-subscribe paid search campaigns that target core audiences and increase online visibility. BehrPro WEB also includes professional direct mail templates with competitive pricing for printing and list rental for businesses seeking complementary offline marketing tactics. After WEB debuted, we listened to our users feedback and dedicated time to enhancing the service and developing the industrys first suite of marketing tools that provides pros with the resources to invest in local, targeted promotional tactics, said Mika Carter, senior professional marketing manager, eBiz and channel at Behr Process Corporation. The new features provide our pro customers with simplified access to leading online tools that will help their businesses thrive.
The donated funds will be used to deploy relief measures in the Philippines such as emergency food supplies, therapeutic food for children, health kits, water, and hygiene kits. Dr. Martin Brudermller, vice chairman of the Board of Executive Directors of BASF SE and responsible for the Asia Pacific region, said: Following the devastating
effects of Typhoon Haiyan, our thoughts are with the victims and their families. Fortunately, all employees of BASF and BASF sites in the Philippines are safe. We aim to support the recovery efforts in the Philippines through rapid relief measures. We also encourage our employees to show their concern through individual donations. CW
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Patents
U.S. 8,552,115 B2 Daikin Industries, Ltd. has been granted a patent for a powder coating composition, which contains a macromolecule compound (A) having amide group and/or imide group, an anti-oxidizing material (B) and a fluororesin (C), wherein the macromolecule compound (A) has an average particle size of 45 m or less, wherein the macromolecule compound (A) is at least one compound selected from the group consisting of a polyamideimide, a polyamide, a polyamide acid and a polyimide, wherein the anti-oxidizing material (B) is at least one compound selected from the group consisting of a polyarylene sulfide, an amine compound, a benzotriazolebased compound, a benzothiazole-based compound, a sulfenamide compound, and a thiourea compound, wherein the fluororesin (C) is a perfluororesin.
New NanoMarkets Report Says Smart Coatings Market to Reach $3 Billion by 2018
The worldwide smart coatings market will grow from $363 million in 2013 to almost $3.0 billion in 2018, according to a new report from industry analysis firm NanoMarkets. The report, Worldwide Smart Coatings Markets, 2013-2020, noted that because of their ability to quickly respond to external stimuli or resist extreme environments, smart coatings are finding new applications in several industry sectors including construction, energy, automotive, medical, consumer electronic goods and the military. NanoMarkets believes that smart coatings will do especially well in markets such as the military where quality and performance, rather than price, shape purchasing decisions. Consumer markets where the customer is willing to pay a premium for functionality such as scratch resistance or enhanced energy efficiency will also be important. This new NanoMarkets report provides an in-depth analysis of the demand for smart coatings including self-cleaning coatings, anti-corrosion coatings, selfhealing coatings, self-dimming coatings and a range of biomedical smart coatings. It examines the latest products, strategies and technical developments and the hurdles that these materials must overcome to achieve market acceptance. The report contains granular forecasts of smart coatings shipments in volume and value terms, with breakouts by application and type of material. The report discusses the activities in the smart coating space of some of the leading specialty chemical firms and leading OEMs including 3M, Bayer, Corning, Dassault, Dow, DSM, DuPont, Eastman Chemical, Fuji Heavy Industries, Honda, Nippon Steel, Nissan, NTT, Pilkington, PPG, SaintGobain, Sherwin-Williams, Sumitomo and Toyota. From the report: Self-cleaning coatings are the largest segment of the smart coatings market; reaching $1.4 billion in 2018. Self-cleaning glass coatings are already in widespread use, but NanoMarkets believes there will be even more opportunities in this space because there is considerable room for improvement in the performance of existing products; additional functionality (anti-fog and anti-glare) can also be added. The fastest growing part of the self-cleaning coatings segment is for non-glass substrates such as aluminum siding, tile and textiles. Smart anti-corrosion coatings are expected to reach $449 million by 2018, picking up revenues in extreme conditions where conventional paints do not add enough protection. NanoMarkets believes that an important future direction for this part of the smart coatings market will be multipurpose anti-corrosion coatings that address oxidation, wear and other factors. Up to now such multipurpose coatings have been available in limited quantities from small suppliers, but NanoMarkets expects these to become more widely available from the major giant specialty chemical companies. NanoMarkets expects a dramatic shift in the markets for smart coatings in the next few years. Currently, almost 70 percent of the revenues for smart coatings come from the construction and automotive industry sectors. By 2020, NanoMarkets expects this number to have fallen to 37 percent and the energy sector emerging to account for 25 percent of all smart coatings sales. Much of this growth, NanoMarkets believes will come from sales of self-cleaning coatings for solar panels.
& Paperboard, Adhesives & Sealants & Others) & Geography - Global Trends and Forecasts to 2018 define and segment the global Emulsion Polymers Market with analysis and forecasting of the market by revenue and volume. According to this report, Asia-Pacific is the largest market for emulsion polymers with the highest consumption by volume around the globe. The demand for emulsion polymer in Asia-Pacific is driven by countries such as China, Japan, South Korea, India, Taiwan, Malaysia, Thailand, Indonesia, and Philippines. From the report: The major industrial segments using emulsion polymers include transportation, consumer durables and building and construction. The market is expected to grow with a high CAGR to reach 6,581.4 kilotons by 2018. According to the report, Asia-Pacific has witnessed significant EP manufacturing capacity expansions in the last five years. Most major manufacturers, such as BASF, have capacity expansion plans in Asia-Pacific. A rapidly improving infrastructure and availability of energy and skilled labor at competitive rates are the driving factors that facilitate capacity expansions by major emulsion polymer manufacturers in Asia-Pacific. The global market for vinyl emulsions is expected to reach 4,600.4 kilotons by 2018. Applications for vinyl emulsions include paints and coatings, paper and paperboard and adhesives and sealants. Adhesives and sealants are the most widely used application for vinyl emulsions. Asia-Pacific is the fastest growing market for vinyl emulsions with a CAGR of 7.5 percent. The market for vinyl emulsions in Asia-Pacific is dominated by China with a 16.0 percent market share followed by Japan and South Korea. Taiwan, India, Malaysia and Indonesia are other significant markets for nanomaterials in Asia-Pacific. CW
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Market Reports
herwin-Williams (S-W) executives have said they plan to head south to meet with the new members of Mexicos anti-monopoly agency, Comisin Federal de Competencia Econmica (CFCE), in an effort to come up with a winning solution for their twice-rejected initial proposal to acquire the Mexican operations of Comex Group. While the regulators oppose the deal on the basis of potential unfair competition, Mexicos paint manufacturers have embraced the deal for the boost it would provide for the industrys global ambitions. In September, S-W, completed the purchase of the U.S. and Canadian businesses of Comex for $90 million in cash and assumed debt of some $75 million, out of a total offer of about $2.3 billion. Still, the Mexican manufacturing and distribution capabilities of Comex are the prize target. Alejandra Palacios Prieto is the new head of the CFCE, following work at the federal telecommunications regulatory agency and as a director of governance projects at the Instituto Mexicano para la Competitividad (IMCO), an independent think tank on domestic and international competitiveness. Her new colleagues at CFCE are well-heeled academics and professionals with international credentials that include degrees from such institutions as Stanford, the University of Chicago, Texas A&M and the University of Warwick. Palacios has said the CFCE is open to a modified deal. While S-W engages her and the rest of the new team, the Mexican paint manufacturers association has gone to bat for the merger. Javier Guillermo Maldonado Moctezuma, the president of the Asociacion Nacional de Fabricantes de Pinturas y Tintas (Anafapyt), has held several interviews supporting the deal, following the two CFCE decisions the first made by the old members of the agency, followed by unanimous
December 2013
2014
www.american-coatings-show.com
Georgia World Congress Center Atlanta, GA April 8-10, 2014 American Coatings CONFERENCE April 7-9, 2014
The construction upturn in the Gulf has triggered new expansion plans in the area among not only European, but also Asian coatings producers.
by Sean Milmo European Correspondent milmocw@rodmanmedia.com work on the building of 12 new or extended soccer stadia at a total cost of over $100 billion. The construction upturn in the Gulf has triggered new expansion plans in the area among not only European but also Asian coatings producers, many of whom bundle Europe, the Middle East and Africa into a single entity in their marketing strategies. Some of them did well in the region in the years prior to 2008 when coatings sales in its oil and gas rich countries increased rapidly, particularly in a burgeoning construction sector. However during the new period of fast growth, international coatings companies will be confronted with changing market conditions. Construction will continue to be the cornerstone of the market. But overall it will be a much broader coatings sector. It will be serving a more diversified Gulf economy less dependent on oil and gas revenues by having a lot more capacity for downstream manufacturing.
December 2013
fter a sharp downturn following the 2008 financial crisis, growth in coatings demand in the Gulf region of the Middle East is now surging forward again. This recovery was symbolized in late November by the announcement that Dubai, which was dubbed the construction capital of the world during the boom years of the mid-2000s, will be the site of the World Expo trade convention of 2020. The emirate, which is part of the United Arab Emirates (UAE), aims to spend $8.4 billion on the six-month event with a huge exhibition center, new hotels and expanded transport infrastructure. Two years later nearby Qatar will be hosting the World Cup, on which it has already started
The vision of being a large manufacturing hub will also prompt the creation of a large indigenous coatings sector in the Gulf.
In the falls of 2012 and 2013 the market for large infrastructure projects in Oman, Qatar, Saudi Arabia and the UAE rose by an average 27 percent, Conrad Keijzer, executive committee member responsible for performance coatings at AkzoNobel, told a press conference in Oman in October. While the big rise in construction activity will generate high demand for decorative paints, sales of performance coatings, like anti-corrosion and intumescent fire protection products, will grow faster, the company predicts. While the numbers of residential, commercial and infrastructure projects will increase, there will be continued rise in oil, gas, refinery and petrochemical chemical schemes. In 2012-2020 capacity for petrochemicals and other chemicals in the Arab Gulf will rise by 50 percent, according to the Gulf Petrochemicals & Chemicals Association (GPCA) However for many coatings companies the biggest interest will be in the regions long-term plans for new downstream manufacturing operations, particularly in Saudi Arabia. The regions largest country, which urgently needs to generate jobs for its predominantly young population, plans to make 600,000 cars a year by 2025 with locally produced components and materials for the domestic and export markets.
wning and operating a consulting company for the last 27 years keeps us always focused on improvements and... even threats to our status quo. A recent Harvard Business Review column caught my eye in terms of the question... how can consultants become more client-sensitive. Im going to paraphrase to make some points and directly quote to make others, but fully credit HBR in the process. Lets start with the HBR conclusions theyve reached after several years of research into professional services: We have come to the conclusion that the same forces that disrupted so many businesses, from steel to publishing, are starting to reshape the world of consulting. What does this conclusion mean to users of consultative services . . . the clients?
December 2013
Consulting services are not transparent..Being highly opaque, the real frustration of their client base is the extreme difculty in measuring the results of the consultants inputs.
HBR shows an example comparing traditional strategic consulting firms versus the intrusion of the new models: The share of work that is classic strategy has been steadily decreasing and is now about 20 percent, down from 60% to 70% some 30 years ago, according to Tom Rodenhauser, the managing director of advisory services at Kennedy Consulting Research & Advisory. the results of the consultants inputs. Clients have usually relied on brand, reputation, and other social proof (education pedigrees, eloquence and demeanor) as substitutes for measurable results. This rationale set appears to be unstable in todays instant gratification climate. Agility has been another strength that has allowed the BIG GUYS the flexibility to respond to threats of disruption in the past. The large-, as well as some of the medium-sized market challengers to the big firms, are the direct opposite of Republic and US Steel disruption cases. However, HBR says, opacity and agility are rapidly eroding in the current environment. In Part Two of this two-part series on disruption we will examine two questions: Are Consultants in danger of disruption? and Are Clients hiring the right firm for the job? CW Reference: Harvard Business Review, October, 2013
Coatings World | 25
All Good Things... Must Come to An End...Unless Theyre Really Good, Like You Know, Chocolate or Something!
by Steve McDaniel, Beth McDaniel & Jon Hurt, Technology Litigators to several sources for those definitions. We look at trade secret cases that have been or are currently being litigated for suggestions of how to determine what is or isnt a trade secret, and these collectively form the common law. Lawyers occasionally look at the common law cases and summarize or restate the case law generating what is called the Restatement of Torts, or Restatement of Unfair Competition. Sometimes, they will suggest statutes to govern what is and isnt a protectable trade secretfor instance in whats called the Uniform Trade Secrets Act. Sometimes states adopt these suggestions from one or the other of these bodies of law into their own state lawsthats called statutory state law. The Feds do the same thing, ergo, federal statutory trade secret laws like the Economic Espionage Act. It gets really mind-numbing when you cross back and forth over national borders to protect your companys crown jewels. If in doubt, ask a litigator. Remember, it is not uncommon that a trade secret heist is an inside job. Secret formulas, manufacturing processes, financial information, future product plans, customer listswhat are your trade secrets and what are you doing to protect them from inadvertent or intentional misuse or misappropriation by your own employees? Trade secret protection is afforded to you as employer, but only if you the employer take reasonable steps to treat this information as confidential and you provide notice to employees of the status of the secrets. Protect, inform, get consent, maintain and remind employees of your trade secret policies. Employees need to know the boundaries of their access to trade secrets, how to treat trade secrets and the consequences if breached. It is important that these policies are set forth in clear and unambiguous language. Patent versus trade secret protection? In many cases, a patent is not the best way to approach this. A patent is in essence Plaintiffs Exhibit No. One, i.e., youre going to have to sue someone. You may have to repeat the process and spend gobs more money in Japan, Europe, etc. to cover those markets. Getting a patent in the U.S. these days is an expensive crap-shoot with the dice moving in super-slow motion. Your companys internal know-how can be protected immediately by binding contracts and concrete actions. Patent protection has its own intrinsic value, but trade secrecy is like loveits yours to cherish forever and it shouldnt cost you as dearly. If you have to resort to the courts to protect your trade secrets, all of the work you have done to batten-down your trade secret assets will be scrutinized and examined under the microscope and harsh light of 20/20 hindsight. Therefore, the creation of a program and its routine and rigorous enforcement is essential because every element of your program will be attacked as a defense to enforcement. If you fail to show that you have trade secrets or that you have not adequately protected them, even if the defendant wrongly accessed them, you will likely lose your case. Not only will you be unable to enforce it against the present defendant, it is likely that you will be unable to enforce them against any subsequent violator. So, in setting up your trade secret protection program, think lawsuit. Doing It Yourself even if you are setting up your trade secret protection protocols yourself, there is one and only way to organize your DIY trade secret audit and, that is by preparing yourself for a trade secret lawsuit. There are really only a few possible legal theories and chiefly there are two upon which you should focus your audit. Namely, either the bums broke a contract with you under which they promised NOT to steal them, or they committed the civil equivalent of criminal theft. In many cases, a well-designed process can prevent trade secret theft in the first place. In the instance that misappropriation takes place, this same wellhoned system can quickly and summarily prevent actual damaging use or more widely disclosed knowledge of your competitive information. And, in the fairly rare event that the suit goes the distance, your system will
December 2013
s we approach the New Year, we here at the law firm are wondering what you our readers would want us to write about next year. Wed love to hear your ideas as to what that might be, and you can let Coatings World know by contacting our Editor and letting her know (Kerry Pianoforte, kpianoforte@rodmanmedia.com). Be nice, because she is a very nice lady, and she works very hard while she somehow puts up with us AND manages being a brand new mom! We will collect these ideas and return to iPaint-ing for you sometime mid-year. Until then, were going on break. But, before we do, we would like to remind you about the topics and ideas we have already discussed with you. A protective wall of papera series of documents including agreements and restrictive covenants to protect your trade secretsis your first line of defense against the techno-thief. The Wall will help you to avoid theft by relatively honest people and if litigation is inevitable it will serve as concrete evidence in court showing you took reasonable and proper steps to protect your trade secrets. A trade secret audit will have you locked and loaded and the thief will be staring down both barrels of a sawed-off 12-gauge shotgun poking out from behind a wall of paper. The paint and coatings industry is one whose recipes tell only a part of the story. We produce many high-solids suspensions, with many ingredients, using many process steps all of which are embodied in the product on the shelf. Even with the product in hand, and even with the publicly available Materials Data Safety Sheet, a competitor is sorely pressed to duplicate the coating in many cases. So, we are often the target of high-stakes trade secret theft. Many times, its an inside job. http://sh What is and isnt a trade secret not always a cut-and-dried proposition. We look
New Products
PPG Industries industrial coatings business has introduced Duranar GR (graffiti-resistant) and Coraflon GR coatings. Duranar GR and Coraflon GR coatings feature a clear, graffiti-resistant barrier over the pigmented color layer of the coating. If the coating is spray-painted or otherwise marred, it can be cleaned by applying Duraprep Prep 400 graffiti remover by PPG. After the solution has been allowed to dwell on the stain for 10 to 60 seconds, it can be wiped with a clean cloth or scrubbed with a nylon brush. Most stains can be removed in 10 minutes or less. When applied on either Duranar GR or Coraflon GR clear coatings, Duraprep Prep 400 field-applied graffiti remover eradicates graffiti as well as paint overspray, pen and marker ink, lipstick, scuff marks, tape residue, bugs, tar and many other substances that mar the appearance of commercial buildings. It is believed to be the only graffiti-resistant coating system sold and tested by the same company, according to PPG.
aesthetically pleasing yet also contains an element of thermal protection to reduce heat soak and thermal damage. The entire Endurance Range has passed Zircotecs laboratory test program, including lifetime testing up to a simulated 100,000 miles use. guarantee. The Endurance Range is currently available in three different finishes - Endurance Black, (matt black finish) Endurance Metallic Black (incorporates a metallic fleck and Endurance Graphite (matt grey finish).
Cromax Introduces WB9908 Super Jet Black in its Range of Pro Basecoat Fac Pac Colors
Cromax has further extended its range of Cromax Pro Basecoat factory packed (Fac Pac) colors with the introduction of WB-9908 Super Jet Black. This solid, very deep black tint has been specifically formulated to repair colors like the Toyota Lexus 202 color Black/Black Onyx. According to the company, deep dark solid black and various tonal varieties of of the color is becoming increasingly popular. The new Cromax Pro Basecoat Fac Pac WB-9908 answers the demand for the deepest darkest solid version of the color. The less intense variations of that black can easily be achieved with the addition of WB05 Cromax Pro Jet Black and WB06 Cromax Pro Black HS. The new waterborne basecoat color is available in packs of six, one liter tins from Cromax on request.
Zircotec Launches Endurance Range Thermal Barrier Exhaust Coatings for Motorbikes
Zircotec has launched Endurance Range coatings, specifically designed to provide a durable surface finish for motorbike exhaust systems. Derived from the Performance Range, the new coatings are applied using a proprietary plasmasprayed process to deliver an extremely well-adhered and hard wearing finish, which significantly outlasts aftermarket paints, according to the firm. The company reports that the coating is smoother to the touch than the standard range, and therefore easier to keep clean, and is
Jotun Launches SeaQuantum X200 to Keep Hull Slime and Fouling Free
Jotun Hull Performance Solutions (HPS) has launched the HPS Newbuilding Solution at Kormarine in Busan, South Korea. The HPS Newbuilding Solution is aimed at yards delivering vessels with eco-design and who want to maximize the energy efficiency at both speed trial and in operation.
December 2013
The foundation of the HPS Newbuilding Solution is SeaQuantum X200, Jotuns top of the line antifouling with documented low friction properties, designed to maximize initial and lifetime performance, according to the company. In addition it offers three upgrade components with reliable guarantees. Roughness of the hull has a major impact at speed trial. The first component of the HPS Newbuilding Solution is a Smooth Application Package that combines comprehensive technical service with an optimized anticorrosive system. Jotun measures average roughness on the underwater hull surface and offers a money-back guarantee as a part of its Smooth Application Package. Keeping the hull slime and fouling free through the outfitting period is a challenge. Jotuns second component is an Outfitting Protection Package which includes a final coat of the newly developed SeaQuantum X200-S which has superior resistance to slime and fouling. Any fouling incurred over the docking may have a major impact on the attained Energy Efficiency Design Index (EEDI). With the Outfitting Protection Package Jotun guarantees a clean hull at speed trial. Yards will then avoid costly re-dock or under water hull cleaning which is time consuming and may increase hull roughness. The third component is a 60 month high performance guarantee with cash back if average speed loss exceeds 1.5 percent over 60 months, which may be transferred from the yard to the owner. This equals a 15 percent improvement in propulsion efficiency over 60 months compared to market average performance. This component gives the yards an opportunity to differentiate themselves by extending from a typical 12 months standard guarantee to a 60 month high performance cash back guarantee, according to Joutn. By analyzing a series of accurate measurements from the ship in voyage, Jotun determines the condition on the underwater hull and its effect on fuel consumption using the Jotun Hull Performance Measurement Method.
of over 1000 hours, according to the company. Corr-Paint CP2010 is supplied with a viscosity of 300-600 cP, specific gravity of 1.08 g/cc, and solids by volume of 66.0 percent, and solids by weight of 70.0 percent. It is typically applied in a 4.0 mil wet film thickness that dries to approximately 2.0 mils. The theoretical coverage rate in a 1.0 mil dry film is 1058 ft2/gal. Corr-Paint CP2010 can be used in combination with Aremcos Corr-Prep CPR2000, a solution that is used to prepare extremely smooth surfaces for coating. CP2010 can also be applied directly to severely rusted surfaces found in many maintenance and repair applications. Application methods include brush, roller or conventional pneumatic spray equipment. Typical applications include the coating of OEM components such as motor housings, bag houses, cyclones, hoppers, pipelines and precipitators, to the coating of large structures found in MRO (maintenance repair operations) applications throughout the power, pulp and paper, and chemical processing industries.
New Products
FEATURE
Powder Coatings
Market
The market for powder coatings continues to recover, as manufacturers focus on enhancing their products to drive growth.
Kerry Pianoforte, Editor
The
owder coating manufacturers Coatings World spoke with reported that the market is growing. Powder coating manufactures are working on improving durability, corrosion protection and lowering cure temperature to drive growth, in addition, to moving into new emerging markets around the world. Although powder coatings, as with many products, have not had quite the level of expansion that anyone would love to see, with the economy still in a slow growth mode, the growth in powder has been faster than that of the economy, said Ron McMahon, marketing director powder coatings, SherwinWilliams. It continues to gain acceptance as a viable technology among finishers and their customers. Powder coatings markets performed in a similar fashion to other paint and coatings markets and were impacted by the overall economic slowdown in the past, said John Wolff, AkzoNobels general manager for Powder Coatings. We are very pleased to now see the European market stabilizing, with some remaining volatility. We also see North America on a recovery path and China is coming back, as well. As a global market leader in powder coatings we believe that we are best positioned to benefit from the positive dynamics in these markets. At the same time, we are making very good progress in improving our operational efficiency in Europe and some of the other mature markets. Stricter environmental regulations in the paint and coatings industry have certainly given powder coatings a boost as there are several advantages to the powder coating process, the main one being that it does not require solvents, and only minor amounts of volatile organic compounds (VOCs) are released during the cure. VOC and solvent-free technologies like powder are advancing and benefiting from stricter environmental legislation, said Wolff. It is, for example, easier for an applicator to get a license for powder due to its lower impact on the environment. This applies to the entire supply chain. We have and will continue to
invest in powder coatings as we see it as a more sustainable alternative to liquids. As well as being free from solvents, powder coatings are easy to use straight from the box. They are also recyclable and easy and safe to dispose of. This is in line with AkzoNobels ambitious sustainability targets.
December 2013
New Products
Sherwin-Williams continues to offer OEMs and finishers a variety of powder coatings. The company is constantly working to improve durability and lower cure temperature. SherwinWilliams continues to push the envelope as a leader in powder coatings, McMahon said. We have a broad offering of powder technologies, as well as unique service offerings like our two-day RAL program launched across most of the U.S. and Canada that guarantees delivery within two days after an order is placed for the top RAL colors. Low cure temperature coatings are desirable, and we also have introduced products that take advantage of low cure chemistry. AkzoNobel has launched several new products. They include a new heat-reflective range of powder coatings Interpon D2525 Eternity. The collection is designed to reduce the heat within buildings and to reduce the urban heat island effect. AkzoNobel has added a new generation of its Interpon
FEATURE
Biocides Market
UPDATE
Greener, more environmentally friendly products are driving growth in the biocides market.
Kerry Pianoforte, Editor
he market for biocides continues to be driven by both new construction and the demand for higher quaility paint products. Overall global demand for biocides has remained stable, said David Tierney, head of global sales at Lonza. North America and Europe have reduced slightly, while modest growth has been seen in South America and Asia. Troy has seen an overall increase in global demand for biocides over the past year. However, there have been disparities in regional activity, said W. Brian Smith, vice president of Troy Corp. The Asia/Pacific region continues to grow, although not as aggressively as in years past. Growth is driven not only by new construction, but also by the increasing demand for higher quality paints and coatings with greater and more sophisticated wet-state and dry-film protection. Troy is in a strong position to supply these regional markets with the right technologies that offer high levels of performance, environmental responsibility, and cost-efficiencies, backed by regional distribution, regulatory assistance, and expert technical service and support, Smith added. Last year, Troy unveiled a state-of-the-art 1,500m2 logistics center in Thailand to service customers in Asia. Troy also doubled the size of its Thailand manufacturing site, significantly increasing the versatility and capacity of production. Troy recently opened its new Technical Service and R&D Center in Bangkok, Thailand. The new facility represents a major expansion of laboratory facilities for new product development, technical service, and field testing. Troy has been a dedicated supplier to the Asia-Pacific coatings industry since 1970, and has manufactured products in Asia since 1997. Biocide manufacturers report that it is not enough to simply offer a reliable product, customers expect a full range of valueadded services such as lab testing and technical support. Troy said that its customers are looking for class-leading protection
in the wet-state and on the film surface; green attributes, such as minimized environmental persistence, lowest toxicity, and safe handling attributes; and, of course, cost-efficiency. World-class regulatory support is a value-added service that Troy provides to its customers, Smith said. Different regions and countries around the world often have complex procedures and protocols that necessitate the assistance of suppliers like Troy who have experience in these areas. Troy has a long history of regional and local regulatory expertise, and has been serving customers in Europe, Asia, Latin America, and the Middle East/ Africa for several decades. There is an increased awareness regarding environmental impact of coatings and our customers are interested in longer term protection and lower leaching biocides for external applications, said Tierney. Additionally customers require efficacy against different target organisms as climate change affects the nature of surface spoilage. Paint and coatings manufacturers continue to address the challenges created by microbial contamination, which can cause gas production and bulging containers, phase separation, viscosity changes, poor stability, loss of film-forming properties and foul odors, said Beth Ann Browne, North American customer application specialist, Dow Microbial Control. Our customers continue to seek more sustainable product options, including low-VOC (volatile organic compound) formulations. Dow Microbial Control offers a wide range of solutions for in-can preservation and dry-film protection. In addition, our world-class team of application scientists is on hand to assist customers by offering our expertise in biocide technology and regulatory issues, conducting microbiological audits of manufacturing facilities, providing in-person and online training, as well as analytical support, said Browne. We help customers protect against microbial contamination by
December 2013
Our customers continue to seek more sustainable product options, including low VOC formulations.
providing customer-specific formulation testing for microbial efficacy for in-can preservation, biocide stability, dry-film fungicide/algaecide efficacy and time-kill testing for product decontamination. Our proprietary TAUNOVATE High-Throughput Testing technology is a microbial testing platform developed specifically for aqueous industrial products, including coatings, she added. It offers numerous benefits, including efficient, simultaneous evaluation of several biocide combinations to provide optimal solutions for each customers product matrix. Discovery of synergistic combinations and concentration ratios to provide optimized cost-to-treat and allowing for environmentally conscious decision-making in the various antimicrobial approaches is enabled and accelerated by TAUNOVATE methodology. TAUNOVATE Testing also provides an environmental benefit over standard testing methods due to a decrease in the volume of sample required, consumables used and waste generated. Many climates around the world are subjected to algal growth. The conditions that promote algae humidity and rainfall are common in many global areas which are experiencing high rates of coatings industry growth, such as the Asia-Pacific region. Because of this, biocide suppliers have been concentrating on the incorporation of anti-algal protection into dry-film preservatives. Troy has offered high performance Polyphase fungicide + algaecide products successfully for many years. Polyphase 663 is Troys current leading product for anti-fungal and anti-algal protection in one zero-VOC preservative. Troy is also introducing the most advanced and effective line of controlled release dry-film preservatives, Troysan CR, for unparalleled long-term anti-algal protection. Smith said. Troysan CR preservatives incorporate the worlds leading algaecide technology in a unique controlled release mechanism that provides unparalleled resistance to leaching as well as longterm coatings protection. Troysan CR outperforms not only conventional algaecides, but also competitor encapsulated products, as Troys extensive field testing has shown. Lonza recently launched two new dry film preservative blends. Densil ZOD and Densil FAZ Antimicrobials are formulated to provide long term protection, especially in tropical environments. Lonza has also expanded pyrithione production at its two strategic manufacturing facilities in Rochester, New York and Suzhou, China. Dow Microbial Control has developed a number of highperforming and sustainable antibacterial, antifungal and antialgal products and solutions for coatings. We recently introduced MBIT (N-Methyl-1,2benzisothiazol-3(2H)-one), the only new active ingredient launched this century for in-can preservation. MBIT enables customers to maintain excellent in-can preservation in a sustainable and cost-effective manner, Browne said. BIOBAN 557 is an MBIT combination product scheduled for release in the U.S. in 2014. This next generation in-can preservative product for paint, colorants and latex emulsions is suitable for lowVOC water-based systems and is compatible with major coating ecolabeling schemes. It does not contain or release formaldehyde, and does not contain bronopol. It is a versatile combination product that closes performance gaps in other single-active isothiazolinone products and demonstrates long-term in-can preservation efficacy against bacteria and fungi, including resilient environmental isolates. Outside of the U.S., the MBIT-containing product BIOBAN 551S is already used to preserve paints and latex in regions including Southeast Asia and South America. CW
Coatings World | 33
FEATURE
DIRECTORY
Here is a look at the latest offerings from select pigment manufacturers. For more information on the products listed, please contact the company directly.
Alex Color Company
888-253-9265/Fax: 570-875-0885 joealex@alexcolor.com www.alexcolor.com Types of pigments: Aqueous Pigment Dispersions Product name: WF Series Dispersions Attributes/comments: WF Series Dispersions are APE-free, resin-free, surfactant-based aqueous pigment dispersions, which are compatible with waterborne alkyd coatings as well as other coating systems. These dispersions can also be supplied with 0 VOCs Product name: Al-Poly Dispersions Attributes/comments: Al-Poly Dispersions are resin-based aqueous pigment dispersions, which are compatible with many water-based polyurethane coatings. Product name: Sincopal Yellow L EH 1567 (1130) Attributes/comments: Excellent pigment choice for great opacity needs in traditional applications. Product Name: Lumina Royal Copper Effect Pigments Attributes/comments: Mica-based copper effect pigments with the highest chromation and enhanced sparkle characteristics in the market with better color priority and brightness. Diarylide, Monoflag, Benzimidazolone, Hybrids, Isoindolinone, Dianisidine) Product name: DCC Orange 7073 Attributes/comments: DCC Orange 7073 is a clean bright yellow shade orange pigment with excellent chemical and weather fastness. It has excellent heat resistance and resistance to overcoat bleeds. Product name: DCC Yellow 1252EE Attributes/comments: DCC Yellow 1252EE is a bright red shade yellow with exceptional hiding power. High hiding power coupled with high tinting strength and relatively low cost provides superior value in use.
Pigment
Cabot Corporation
378-670-7028/Fax: 378-821-5536 benjamin.dupnik@cabotcorp.com www.cabotcorp.com Types of pigments: Blacks (Dispersions, Additives, Pigments, Filters, Rheological Filters and Additives, Stabilizers, Thixotropic agents) Product name: EMPEROR 1600 and 1200 Attributes/comments: Premium carbon black pigments for coatings applications where exceptional color and superior processability are primary objectives. The products are specifically designed for solvent-based coatings applications and feature enhanced dispersability and bestin-class color performance.
Imerys
408-643-0076/Fax: 408-643-0298 coatings@imerys.com www.coatings.imerys.com Types of Pigments: Extender Pigments (Kaolin) Product Name: Hydrite PXN Attributes/comments: Hydrite PXN is a pulverized, water-washed kaolin developed for a number of demanding industrial coating applications, including electro-deposition and coil coatings. Hydrite PXN has very low conductivity in aqueous suspensions. Product Name: Hydrite TS 90 Attributes/comments: Hydrite TS 90 is an ultrafine pigment spacer providing maximum tint strength in water-based gloss and semi-gloss architectural coatings
BASF Corporation
800-962-7829/Fax: 800-346-5896 dpsolutions@basf.com www.basf.us/dpsolutions Types of pigments: Blacks (black, brown and grey); Blues (Phthalocyanine pigments) Extender Pigments (China clay, AL Silicate, Mica); Greens (Phthalocyanine, Chrome) Iron Oxide Pigments (Transportation oxides, Black IO, Red Brown IO, Yellow IO); Metallic Pigments (Silverflake); Reds (Diketopyrrolo Pyrolle (DPP) pigments, Quinacridone pigments, Pyrazolone red and maroon, Pigment red and maroon, Misc. red and maroon Toners and Lakes, BON red and maroon); Specialty pigments (HP, Light Interference, Heat Management, Low VOC, misc. yellow pigments); Whites (Synthetic mica-based effects pigments)
Lansco Colors
845-507-5950/Fax: 845-735-2787 frank@pigments.com www.pigments.com
December 2013
Rockwood Pigments
800-638-4444/Fax: 301-210-4967 info.us@rpigments.com www.rpigments.com Types of pigments: Blacks (Black/Grey, Complex Inorganic, Carbon Black, Lamp Black); Blues (Complex Inorganic, Ultramarine); Extender pigments (Barium Sulfate); Greens (Chromium, Complex Inorganic); Iron Oxide Pigments (Blacks, Burnt Umber, Raw Sienna, Red/Brown Natural and Synthetic, Burnt Sienna, Metallic Brown, OCHRE, Raw Umber, Van Dyke Brown); Red (Cadmium, Red, Maroon/Orange); Yellow and Oranges (Yellow/Orange, Complex Inorganic)
Lanxess Corporation
info@lanxess.com/www.us.lanxess.com Types of pigments: Blacks (Iron oxides); Blues (Phthalocyanine blue); Greens (Chrome Oxide green, Phthalocyanine green); Iron Oxide Pigments ( Synthetic iron oxide); Reds (Iron Oxide, Azo red); Yellow and Oranges (Azo); Whites (Iron Oxide)
FEATURE
EED v4, the newest version of the LEED green building program, recently launched at the annual Greenbuild International Conference and Expo in Philadelphia. Developed by the U.S. Green Building Council (USGBC) LEED has revolutionized the marketplace since 1998 as the worlds premier benchmark for the design, construction and operation of high-performance green buildings. LEED v4 builds on the fundamentals of previous versions while offering a new system that prepares all LEED projects in a portfolio to perform at a higher level. LEED v4 is a quantum leap for LEED, said Rick Fedrizzi, president, CEO and founding chair, USGBC. Over the past 15 years, LEED has fundamentally revolutionized how we design, construct, operate and maintain our buildings and communities. LEED has created a completely new industry of business enterprise committed to energy savings and efficiency. LEED v4 is as much a testament to the achievements of LEED project teams around the world as it is to the green building communitys ambition to create significant global and local change through resource-efficient, cost-effective green buildings. LEED v4 encourages and accelerates global adoption of sustainable green building and development practices through the creation and implementation of universally understood and accepted tools and performance criteria. Already, 122 beta projects from around the world are using LEED v4. Highlights of LEED v4 include: New market sectors: New market sector adaptations for LEED include data centers, warehouses and distribution centers, hospitality, existing schools, existing retail and mid-rise residential projects.
Time saving support tools and resources: Simplified LEED credit submittal requirements, descriptive step-by-step reference guide materials with videos and tutorials, and a more intuitive technology platform. Building performance management: LEED v4 is focused on outcomes so that building owners have a better understanding of how to manage their buildings to meet full performance potential. New impact categories: Climate change, human health, water resources, biodiversity, green economy, community and natural resources. LEED v4, at its core, provides insight into the synergies within the building system, providing solutions for optimizing performance, and ultimately achieving better environmental, economic and social outcomes in our buildings, said Scot Horst, senior vice president of LEED, USGBC. LEED v4 is the LEED of the future, where we challenge the marketplace to go further, to make the next great leap toward better, cleaner, healthier buildings where people live and work. The first LEED v4 project certifications were recognized at Greenbuild: the Haworth Beijing Organic Showroom achieved LEED v4 Gold. Located in Beijing, China, this project certified its commercial interior space. The project is owned by Haworth, and the LEED process was administered by Bisagni Environmental Enterprise (BEE) Inc. 1800 K St. in Washington, D.C., was awarded LEED v4 Silver. This project was certified as an existing building and is owned by Deutsche Asset & Wealth Management and administered by Transwestern. Additionally, three core and shell projects earned LEED precertification: University Place in Philadelphia, 10 Emery St. in Bethlehem, PA, and Capitol Tower Complex. CW
December 2013
FEATURE
The Leadership Panel: Eric Fernandez, Vince Anderson, Wilhelm Wessels, John Gilbert, Sheryl Southwell and Patrick Kelly.
The three-day event featured technical presentations, tabletop exhibits and panel discussions from experts in the paint and coatings industry.
Kerry Pianoforte, Editor
he 31st Biennial Western Coatings Symposium was held October 21-23 at the Paris Hotel in Las Vegas, Nevada. Organized by the Western Coating Societies, the conference serves the people, companies, clients and customers of the coatings industry, addressing issues and concerns through oversight, advocacy, expertise and information sharing. This three-day event featured technical sessions, tabletop exhibits and a panel discussion. The Symposium was well attended with an attendance of 1,140 with a breakdown of 930 attendees, 130 exhibitors and 80 speakers. The general feedback we have received so far has been excellent with several emails to the WCS Board thanking us for putting on a great Symposium and Show, said Hal Harlan, member of the Western Coating Societies Board.
December 2013
Technical Program
The technical program featured two keynote addresses. The first day featured a keynote address U.S. Economic Outlook by Dr. Robert Fry, a senior analyst at DuPont. Fry expressed cautious optimism for the future of the U.S. economy. U.S. recovery remains disappointing, Fry said. Employment has grown steadily, but too slowly. It will take us a while to get back to pre-recession levels. U.S. consumer confidence has come down due to the government shutdown, but I think that it will be temporary. The U.S. avoided a 2013 recession thanks to pent up demand for housing and automobiles. The economy has grown despite fiscal contraction. The second keynote address was given by Cyriac Alexander, vice president of technology and purchasing at Behr Process Corp.
Coatings World | 37
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Above: The WCS commenced with a keynote address on the state of the U.S. economy. Left: Students from Cal Poly displayed their research at the Poster Session held during the exhibit portion.
a wholly employee-owned company by establishing an ESOP (Employee StockOwnership Program). The 2013 Samson-Adler Distinguished Service Award recipient, Jarry Moore, had a career in the coatings industry that included 25 years at Ribelin. He was also one of the founder of the Arizona Society for Coating Technology.
Exhibits/Student Posters
In addition to the technical presentations there were 130 exhibitors, offering their latest products and services for the paint and coatings industry. During the exhibition there were also a Student Poster session where students from the California Polytechnic University displayed their research. Plans are already in place to expand and improve on the Symposium for 2015. We are always looking into new features and ways to improve the Symposium, said Harlan. One such new feature we had this year was having four of the college students that submitted posters for our poster session speak about their posters during an open forum. We plan on expanding on this by having a University Student Research Track at the next Symposium where students speak about the poster submission. We are looking for an all day track if enough students submit, but it probably more likely will be a morning or afternoon track. CW
December 2013
Innovative Process Allows Flexible Use of Renewable Feedstocks in the Integrated Production
BASF, working in cooperation with TV SD (a third-party certification body), has developed an innovative mass balance approach for the use of renewable feedstocks in the integrated production. The process is available immediately for many products and can be adapted to customers requirements. Based on this approach, biomass is used as a feedstock in the manufacturing of basic products in existing plants. This biomass share is then allocated to sales products according to their recipes using the new certified methodology. The quality of the products remains unchanged. The products mass balanced in this manner save fossil raw materi als and reduce greenhouse gas emissions, thereby contributing to sustainable development. Up to 100 percent of the fossil raw materials can be replaced in the end product, which can be marketed accordingly. Existing plants and technologies along the value chain can continue to be used, and the customers product formulations do not have to be adjusted. Prior to marketing the mass balance approach, experts at BASF and TV SD discussed the opportunities it offers in detail with customers, associations and other stakeholders. The new method enables us to respond rapidly and flexibly to customers wishes, said Lars Brger, New Business Development in the Performance Materials division. When selecting the biomass, BASF places great value on safeguarding sustainability aspects. Thus, bio-naphtha and biogas, for
example derived from organic waste, are used for the mass balance approach. As with their petrochemical analogs, they are fed into plants at the beginning of the production process: bio-naphtha into the steam cracker and biogas into the syngas plant. The Dispersions and Pigments division has supplied a large adhesives customer with initial amounts of mass balanced products, dispersions for construction adhesives. During the cooperation with TV SD as independent certifier, the mass balance approach and its underlying certification methodology were thoroughly checked. The experts conducted audits in selected BASF plants in Ludwigshafen and became acquainted with the existing product formulations and process steps. They have meanwhile issued certificates for 14 products. These include superabsorbents for diapers, performance polymers for electronic goods and further intermediates. TV SD Industrie Service GmbH has many years of experience in the field of energy certification and sustainability certification of bioenergy. Its international recognition and outstanding reputation secure high acceptance of the certificates. From the end of October, the mass balance approach will also be available for use by third parties.
Industry News
Industry News
improved delivery times, said Vikas Vij, managing director for PolyOnes operations in India. Demand for advanced specialty solutions in India is increasing particularly in automotive, packaging, wire and cable and healthcare and our expanded presence will position PolyOne exceptionally well to collaborate with and serve our customers.
including continuous monitoring of our production quality, consistency and raw material origin. All sites are ISO 9001 certified and the core antioxidants are Kosher as well as Halal certified.
Increasing Demand for K-FLEX Non-phthalate Plasticizers and Coalescents Drives Latest Expansion
Emerald Kalama Chemical, a business group of Emerald Performance Materials, will re-start a second benzoic acid reactor train at its facility in Rotterdam, Netherlands, adding 75,000 metric tons of new capacity for benzoic acid. The added capacity will support sales of the companys Kalama and PUROX brand of benzoic acid and benzoate preservatives, as well as the expanding internal consumption needs for downstream products which have been driving growth. Benzoic acid is a key starting material for production of K-FLEX non-phthalate plasticizers and coalescents manufactured at the site. The project is slated for completion in the second quarter of 2014. Benzoic acid is the core product at the heart of our operations and essential to everything we do, said Ed Gotch, president of Emerald Kalama Chemical. Our wave of recent expansion activities which include expanded operations at our facilities in the United States and Netherlands will continue to increase our global footprint and allow us to
meet growing demand for our products in markets such as pharmaceuticals, food and beverage, personal care and industrial uses, including adhesives, sealants, caulk, paint, coatings, graphic arts and vinyl applications. Gotch added, We have experienced significant growth in recent years. Our K-FLEX line has filled a growing market need for more environmentallyfriendly alternatives to phthalates and high-VOC products that also deliver enhanced performance and value. Our technical team has done an excellent job developing an expanded range of products and working closely with customers to translate these benefits to their ultimate end-product. The expansion will also support our customers increasing needs world-wide for our Kalama and PUROX benzoic acid and benzoates, preferred brands known for their high purity, quality and consistency. The company has been producing benzoic acid at its Rotterdam and U.S. operations for more than 50 years. The last expansion that took place at Kalama Chemicals Rotterdam facility was completed in April and included a new flaker production unit for its PUROX B pure grade benzoic acid line. The company also commissioned a new K-FLEX plasticizer operation at the Rotterdam site in September 2012 and has commissioned several expansions at its Kalama, Wash. (USA) facility, effectively doubling K-FLEX capacity since 2011. The addition of the second benzoic acid reactor will continue to support the momentum of these growing product lines. Emerald Kalama Chemical reports that it is a leader in the benzoate business, focused on benzoic acid, benzaldehyde, benzyl alcohol and sodium benzoate manufactured at the facilities in Rotterdam and Kalama. Benzoic acid provides a range of functions in industrial applications and is a key intermediate for synthesis of a wide range of chemicals, as well as a chain terminator in the production of alkyd resins and an additive to synthetic polyester fibers, HDPE filaments and thermoplastic elastomers. Other applications include use as a corrosion inhibitor in automotive cooling
December 2013
liquids and as an additive in down-hole mud drilling. The company is also known for its downstream derivatives and specialty materials based on these core products, such as its K-FLEX phthalate-free line of plasticizers and coalescents and Kalama line of aroma chemicals. Kalama Chemicals portfolio of benzoic acid products is FDA-approved and GRAS-classified. The Rotterdam operation is also certified to a number of important quality standards, including ISO-9001, ISO-14001, HACCP and FamiQS.
joint venture with Wilmar International Limited located in Gresik, Indonesia, earlier this year. The Natchez biorefinery will initially operate using canola or soybean oil; the Gresik biorefinery is now operating on palm oil. Both plants are capable of running on multiple renewable oil feedstocks, including jatropha or algal oils when they become commercially available. We have been very pleased with the operation of the Gresik facility, said vice president of Manufacturing John Harvey. Production at Gresik has hit all targets, including the ability to operate at design rates, and demonstrating the ability to shut down and restart without issues while delivering excellent product quality. Our operations in Natchez will complement our joint venture with Wilmar International in Asia and expand our global capabilities. Harvey said, We have invested approximately $30 million in the Natchez site, and made several significant improvements that were required for todays announcement. The high-value performance specialty chemicals, olefins and oleochemicals produced at the companys biorefineries will be used in personal care products, detergents and cleaners, lubricants and additives, engineered polymers, and other specialty chemicals markets. The biorefineries produce Inherent renewable building blocks, including renewable C10+ olefins and high-value, di-functional specialty chemicals with superior functional attributes, that were previously unavailable commercially until now. These molecules combine the functional attributes of an olefin, typical of petrochemicals, and a monofunctional ester or acid, typical of bio-based oleochemicals, into a single molecule. Inherent specialty chemicals enable detergents to be more concentrated and clean better in cold water; improved solvency for better hard surface cleaners; lubricant base oils with improved stability and fuel economy; and unique monomers for bio-based polymers and engineered plastics, including long chain polyamides, polyurethanes and polyesters.
Sun Chemical launched a new customerfocused global website at www.sunchemical.com that improves functionality and makes it easier for customers to find solutions including products and services that meet their needs. The new site features improved search capability, allowing customers to search for solutions that are designed to work in various market segments and for many customer applications.
Industry News
Industry News
visiting partners from industry and academia. Themed In touch with Clariant a multimedia exhibit on the premises showcases Clariant innovations already at the forefront in aiding customers and society meet the global challenges of environmental protection, globalization & urbanization as well as resources & energy. Highlights of the exhibit include: flame retardants that keep electrical and electronic devices safe without harming the environment; biotechnology processes to create biofuels from agricultural residues; using renewable raw materials to boost crop yields; eliminating parabens from cosmetics; reducing environmental pollution from industrial plant emissions; and flagship projects with major partners, including Audi, to substitute natural gas by converting CO2 with hydrogen derived from renewable energy. This is an attractive solution for CO2 utilization, energy storage as well as future clean energy supply. The CIC will open up a new dimension in the way Clariant connects its R&D departments internally as well as how Clariant engages external partners, said Martin Vollmer, chief technology officer. Within the CIC we have established an Open Lab in order to work on innovation projects with customers and other development partners under one roof. This will enable us to translate market needs into innovative product solutions in a fast, flexible and efficient way.
of the industry. ICIS magazine is one of the leading global providers of news and information for the chemical and energy sectors.
Momentive Collaborates with Kanoria to Construct Phenolic Specialty Resins Plant in India
Momentive Specialty Chemicals Inc. recently signed a non-binding Memorandum of Understanding (MOU) with Kanoria Chemicals and Industries Limited to form a joint venture that would construct a new phenolic specialty resins plant in India at Kanorias existing production facility at Visakhapatnam, Andhra Pradesh. In addition, under the agreement, for a cash consideration, Kanoria would transfer its currently existing manufacturing facility in Visakhapatnam to the proposed JV, while Momentive Specialty Chemicals would provide technology supporting its specialty phenolic resins, formaldehyde and hexamine businesses, as well as its current business in India, to the JV. It is envisioned that both parties would have equal ownership of the JV. Under the MOU, the companies will work to identify and evaluate additional growth opportunities for specialty chemicals in such vertical markets as automotive, industrial and construction. The non-binding MOU is just a first step in the process of setting up the contemplated JV, outlining the main principles around which the JV should be structured, although both parties are
December 2013
committed to further pursuing this transaction, at this time no assurances can be given that the envisaged transaction will eventually materialize.
Allnexs Polyester Resin Production Facilty in Malaysia Receives State Environmental Award
Allnexs production facility in Seremban, Malaysia, has been recognized for its environmental performance with the State Chief Minister Yearly Environmental Award 2012. The goal of the State Chief Minister Yearly Environmental Award is to create awareness for environmental stewardship and to call upon the public, manufacturers, business operators and local farming to the preservation and conservation of the environment in the State of Negeri Sembilan. It is awarded based on the level of compliance with environmental regulations pertaining to the management of industrial effluents, sewage, water and air emissions, and waste generation. A total of 57 companies in the state of Negeri Sembilan participated in the competition, and Allnex was nominated as Champion based on its environmental performance. Located in Seremban, the capital of Negeri Sembilan, and approximately 85 kilometers south of the Malaysian capital Kuala Lumpur, the Allnex facility manufactures polyester resins for the production of powder coatings that are used to protect and beautify metal products in both indoor and outdoor applications. These resins are supplied to powder coating producers in Southeast Asia, Australia, New Zealand, Taiwan, Japan, India and Pakistan, the Middle East and South Africa. The Allnex Seremban plant has several international quality, safety and environmental certifications (ISO9001:2000, ISO14001:1996, OHSAS 18001:1999) and has been recognized in the past with company awards for environmental and safety performance, as well as Malaysias premier environmental award the Prime Minister Hibiscus Award (Notable Achievement) in 2008/2009.
Teflon industrial coating 857G line is now an option for application to meet SP11C standards. DuPont SP11C specification is the corporate engineering standard for fluoropolymer-coated fasteners that require excellent corrosion resistance. DuPont SP11C is a specification for fasteners that are intended for use in severe atmospheric corrosive environments. It is not recommended for use in immersion service. The coating system is comprised of two coats: a sacrificial base coat of electroplated zinc or ceramic/metallic coating, and a fluoropolymer top coat applied by an applicator qualified by DuPont. Since fluoropolymer coatings have a low coefficient of friction, the make-up torque values for fasteners coated according to SP11C will be reduced. The DuPont Teflon industrial coating 857G product line is a new technology targeting applications requiring antigalling and dry lubrication. It is a water-based, low VOC, easy-to-use coating offering outstanding corrosion resistance that can be applied at .0005 to .0045 inches thick by conventional spray or dip spinning. The performance test ASTM B117 showed less than 10% rust on fasteners coated with 857G-018, the blue version of these coatings, after 3,000 salt spray hours. VOC emissions were less than 3.0 pounds per gallon. There are several coating color options. Getting the DuPont 857G coating line included on SP11C took years of development and testing. Its inclusion on the
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Industry News
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specification in May of 2013 should indicate to the coating and corrosion engineering communities the robustness of this coating, said Chris Dohl, vice president of Intech Services.
consumers in this growing market will translate into improved local service, shorter lead times, and faster responses to changes in demand. Our aim in building the plants in Shanghai- at the companys existing multi-user site-is to supply our Asian customers with the same highquality products they are used to from our plants in Europe and the USA, now from a plant in the region, said Gerd Brand, senior vice president and head of Crosslinkers Business Line. Evonik is a global leader in isophorone chemistry with production facilities in Herne, Marl (Germany), Mobile, Alabama (U.S.) and Antwerp (Belgium). Its products are marketed under the brand names of Vestamin, Vestanat, Vestagon and Vestasol.
Emery Li, sales manager at Union Process, commented, This is another example of how Union Process works with our customers to build the exact mill that they will need for their particular application. Even though we had never built a telescoping head before, our engineering team welcomed the challenge. The SL-30 batch production Attritor will be used in an R&D application to grind materials in liquid nitrogen. As such, the mill includes a vented cover for cryogenic grinding with liquid nitrogen and a phase separator. A liquid nitrogen controller is used to maintain liquid nitrogen levels during the milling process. The product discharge is equipped with a cryogenic ball valve. The mill features a 304SS grinding tank that is jacketed for cooling. The agitator shaft is constructed of stainless steel. Specially configured arms are 440C stainless steel. Union Process is the inventor and developer of Attritor technology and manufactures wet and dry grinding mills as well as horizontal bead mills.
Orion Launches Carbon Black Pigment for Automotive and Appliance Coatings
A new experimental carbon black pigment from Orion Engineered Carbons, XPB 255, features colorimetric properties ideal for high-jet automotive coatings as well as both solventborne and
Suppliers Corner
People
PPG Industries has appointed Diane M. Kappas vice president, Americas, for the protective and marine coatings (PMC) business. The company also announced that Jane Valenta has been appointed to Kappas previous role of vice president, environment, health and Kappas safety (EHS). Kappas will assume full responsibility for PPGs PMC business in the U.S., Canada and Latin America, and she will report to Tim Knavish, global vice president, PMC. Valenta Kappas joined PPG in 1986 as an engineer trainee in the industrial coatings business, and she has advanced through positions in corporate diversity as well as facility, supply chain and product management. Reporting to executive vice president Michael H. McGarry, Valenta will assume responsibility for all EHS functions including environmental affairs, product stewardship, health, safety, compliance assurance and corporate medical, and she will contribute to PPGs corporate sustainability efforts. She is currently associate director of performance coatings for research and development, supporting the aerospace, architectural coatings, automotive refinish and PMC businesses. Valenta joined PPG in 1986 as a chemist trainee with the automotive OEM coatings business at the Allison Park, Pennsylvania Coatings Innovation Center, and she has held positions of increasing responsibility in product development. Valenta holds 10 patents.
May 18 - 21 Southern Society for Coatings Technology 2014 Annual Technical Meeting
Location: Marriott Hilton Head Resort & Spa, Hilton Head, SC Contact: SSCT Website: www.ssct.org
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Final Coat
Ford EcoTrek Vehicle Painted with Axalta Coating Systems Custom Waterborne Paint Wins at SEMA
Axalta Coating Systems custom waterborne, Beyond Bronze paint on a Ford F-350 truck that was customized with recycled and eco-sensitive materials by the EcoTrek Foundation received favorable attention. It caught the eyes of attendees and judges at the Specialty Equipment Market Association (SEMA) tradeshow in Las Vegas, NV. EcoTrek won Fords Outstanding Achievement in Design Award for its stylish customization and eco-friendliness. EcoTreks winning truck, known as an eco-expedition vehicle, is the brainchild of EcoTrek Foundation executive director, Tom Holm, and is a collaborative effort, with Ford sponsoring the vehicle, the U.S. Navy developing algae-based bio diesel fuel that powers the truck and Axalta donating the paint that was applied by students studying collision repair and vehicle refinishing at Los Angeles Trade-Technical College (LA Trade-Tech). Axalta and EcoTrek are both pleased with the collaboration and, especially, the chance to give students an opportunity to prepare for careers in the industry. EcoTrek is about educational outreach, said Holm Were fortunate that were able to take that a step further where we become educators in the classroom environment. Through Axalta, weve been able to take our vehicle to LA Trade-Tech for students to paint the truck with this amazing water-based color, utilizing Axaltas expertise. EcoTrek is a non-profit organization that conducts research and educational programs to advance the use of renewable fuels and materials. The SEMA tradeshow is the premier automotive specialty products trade event. It provides attendees with educational seminars, product demonstrations, special events and networking opportunities. CW
EcoTreks Ford F-350 painted with Axalta Coating Systems waterborne paint wins at SEMA.
December 2013