WIPRO Work in Process Document

Oracle Applications 11i
Training On Oracle Work In Process 11i

A Presentation by EAS Oracle Applications September 2003
Agenda
Introd ction to Work In Process O!er!ie" o# Work In Progress Setting $p % Implementing WIP &reate and $pdate 'iscrete (obs Sc)ed ling 'iscrete *obs &reate and $pdate +epetiti!e Sc)ed les Sc)ed ling +epetiti!e prod ction Work in Process Transactions , -o!es and +eso rces &omplete 'iscrete (obs and +epetiti!e Sc)ed les Work In Process Inter#aces
Introduction to Work in Process

Oracle Work In Process is a complete prod ction
management system. Work In Process s pports discrete/ pro*ect/ repetiti!e/ assemble,to,order/ and "ork order,less man #act ring. In0 iries and reports gi!e a complete pict re o# transactions/ materials/ reso rces/ costs and *ob1sc)ed le progress on t)e s)op #loor.

Production Methods Discrete 'iscrete prod ction records all prod ction acti!ities against a discrete *ob. It represents a plan to prod ce a speci#ic 0 antity o# an item on a speci#ic date. All material iss es 2-an al and 3ack#l s)4/ and all reso rce c)arges 2A tomatic and -an al4 are c)arged to a speci#ic *ob 'iscrete *ob can prod ce Assemble to Order 2ATO4 items and &on#ig re to Order 2&TO4 item.

Production Methods Repetitive +epetiti!e prod ction models )ig),!ol me prod ction o# standard items o!er a period o# time. Prod ction is recorded against a repetiti!e sc)ed le t)at represents a plan to prod ce an item at a gi!en daily rate #or a period o# time.
Overview of Work in Process

O!er!ie" o# -an #act ring S pport
5ollo"ing types o# *obs and sc)ed les can be sed to s pport speci#ic man #act ring needs6 Standard and 7on,Standard 'iscrete (obs Standard and 7on,Standard Pro*ect (obs +epetiti!e Sc)ed les by Prod ction 8ine1Assembly 5inal Assembly Orders Work order less completions
Overvi ew of Wo rk in Pr oc ess
O!er!ie" o# Prod ction Sc)ed ling
Oracle Work In Process can be sed to sc)ed le prod ction reso rces and materials/ to meet c stomer deli!ery re0 irements and to maintain a smoot) prod ction #lo". Sc)ed ling establis)es e9pected dates and times #or material and reso rce re0 irements/ as "ell as #or t)e s pply a!ailability o# assemblies b ilt on t)e *obs and repetiti!e sc)ed les.
O!er!ie" o# Prod ction Sc)ed ling 2&ntd..4

Prod ction Sc)ed ling incl des6 8oading1se0 encing repetiti!e prod ction by assembly1prod ction line. Sc)ed ling start 1 stop times #or *obs/ operations and reso rces to t)e min te. Sc)ed ling #i9ed/ !ariable and o!erlapping time elements. 5or"ard/ back"ard/ man al and midpoint #or"ard resc)ed ling. A tomatically pdating t)e master sc)ed le.
O!er!ie" o# Prod ction Sc)ed ling 2&ntd..4
Work In Process ses t"o sc)ed ling met)ods6 'etailed Sc)ed ling +epetiti!e 8ine Sc)ed ling Note: Oracle Work In Process only pro!ides nconstrained sc)ed ling.
O!er!ie" o# -aterial &ontrol
Oracle Work In Process gi!es t)e ability to control and monitor t)e materials sed #or prod ction and to !ie" )o" t)ey #lo" #rom in!entory to discrete *obs1sc)ed les/ and #rom t)e discrete *obs1sc)ed les to in!entory. -aterial transactions6 Iss e and +et rn -aterial to In!entory 3ack #l s) -aterial +eplenis) -aterial
O!er!ie" o# -aterial &ontrol 2&ntd.4
W)ile de#ining *obs and repetiti!e sc)ed les/ -aterial can be controlled by6 &ombining bills o# material "it) ro tings to create speci#ic material re0 irements. Speci#ying ")en and ")ere materials are to be iss ed or back #l s)ed. Assigning S pply Types to control )o" materials are s pplied.
O!er!ie" o# S)op 5loor &ontrol
S)op #loor control )elps manage t)e #lo" o# prod ction in a plant leading to e##iciencies t)at can lo"er costs and )elp to meet t)e deli!ery commitments. S)op #loor control options6 -o!e assemblies "it)in operations. 8oad mo!e transaction in#ormation #rom e9ternal systems. 'e#ine and assign s)op #loor stat ses. A to,create p rc)ase re0 isitions #or o tside processing operations . +e"ork problem assemblies. Scrap assemblies.
O!er!ie" o# S)op 5loor &ontrol 2&ntd.4
T)ere are #i!e a!ailable intra,operation steps. : e e6 'e#a lt intra,operation step #or e!ery operation in a ro ting + n6 Assemblies ")ic) are ready to be "orked on. To -o!e6 Assemblies "aiting to be picked p #or ne9t operation. +e*ect6 +e*ected Assemblies Scrap6 Scrapped Assemblies
O!er!ie" o# S)op 5loor &ontrol 2&ntd.4
Oracle Work In Process considers an assembly to )a!e completed an operation i# t)e assembly is at To -o!e/ +e*ect/ or Scrap steps. Oracle Work In Process considers an assembly to )a!e not completed an operation i# t)e assembly is at : e e or + n steps.
O!er!ie" o# +eso rce Tracking
A reso rce can be assigned to eac) operation on a Work In Process ro ting. A reso rce can be assigned man ally/ a#ter creating a *ob or can be added to t)e operation ")ile creating t)e ro ting. A reso rce resides "it)in an operation/ it can be a person/ a mac)ine/ tools/ ser!ices/ etc. T)ere are t)ree reso rce c)arge types6 ,WIP -o!e
,-an al ,PO -o!e1PO +eceipt
O!er!ie" o# Importing Transactions
Import transactions enables sers to6 Access real time and acc rate in#ormation to increase e##iciency t)ro g) o t t)e # l#illment process. ;ey tec)nology enablers -obile &omp ting % Process &ritical de!ices Wireless 7et"orks 3ar code Tec)nology
O!er!ie" o# Work In Process &osting
$se WIP acco nting classes to establis) !al ation and !ariance acco nts. $se Standard/ A!erage or 8I5O15I5O costing. &ost standard and non,standard asset discrete prod ction by *ob. &ost *obs by pro*ect in Oracle Pro*ect -an #act ring &osting. &ost and report repetiti!e and non,standard e9pense prod ction by period.
O!er!ie" o# Work In Process &osting 2&ntd.4
&)arge and report reso rce/ o tside processing/ and o!er)ead costs by acti!ity. Track repetiti!e prod ction costs by assembly on a line1 indi!id al repetiti!e sc)ed le. Track and report costs t)ro g) t)e !ario s stages o# prod ction. Period close costs are calc lated ")en an acco nting period is closed.
Setting Up & Implementing WIP

WIP Set up
1.'e#ine WIP parameters 2+e0.4 2.'e#ine WIP Acco nting &lasses 2+e0.4 3.Set WIP Pro#ile Options 2+e0.4 <.'e#ine Prod ction 8ines 2Optional4 =.'e#ine +epetiti!e assembly 2Optional4

A
>.'e#ine Sc)ed le ?ro ps 2Optional4 @. 'e#ine Employees 2Optional4 B.'e#ine Employee 8abor +ates 2Opt.4 A. 'e#ine S)op 5loor Stat ses 2Optional4 10.'e#ine (ob1Sc)ed le 'ocs 2Optional4

C
11.'e#ine Operation 'oc ments 2Optional4

WIP Parameters WIP parameters de#ine modes o# operation and de#a lt
!al es t)at a##ect Work in Process WIP parameters can be sed to de#ine modes o# operation and assign de#a lt !al es #or !ario s "ork in process # nctions. Only one set o# WIP parameters can be de#ined per organiCation.

WIP Parameters Screen s)ots
274 WIP D Set p D parameters
'etermines )o" lot n mbers are assigned to discrete *obs Options are *ob name % based on in!entory r les
'etermines ")ic) acco nting class is sed as t)e de#a lt i# category de#a lt WIP acco nting classes are not set p. $sed to de#a lt in Standard1non,standard 'iscrete *obs % Work order,less completions
'etermines ")et)er t)e WIP *obs respond to Sales order c)anges .Options are Al"ays1ne!er 1W)en linked 1 to 1 2ATO4

Applicable only #or a!erage costing organiCations 'etermines )o" reso rce costs are determined as assemblies are completed #rom *obs into in!entory. System Calculated : reso rces can be costed at eit)er t)e act al reso rce costs or at reso rce prede#ined cost depending on t)e System Option parameter . 5or assemblies #rom a non standard *ob "it) no ro ting/ t)e reso rce rate #rom t)e A!erage +ates cost type is sed. User Defined6 yo m st c)oose a serde#ined cost type sing t)e &ost Type Parameter. T)is cost type is t)en sed to determine t)e reso rce cost #or t)e assemblies being completed.
'etermines ")et)er t)e 5inal &ompletion in t)e &ompletion Transaction "indo" de#a lts o c)ecked
$sed only ")en Esystem calc latedF option is selected. Use Actual Resources: +eso rces costs are determined based on t)e act al costs c)arged to t)e *ob. Use Predefined Resources: +eso rces costs are determined sing t)e prede#ined reso rce cost.

'etermines ")ic) repetiti!e sc)ed le !ariances are posted to t)e general ledger ")en an acco nting period is closed.
'etermines t)e time period "it)in ")ic) t)e system a tomatically releases t)e ne9t $nreleased sc)ed le.

'etermines ")et)er a scrap acco nt is re0 ired ")en yo se t)e -o!e Transactions "indo" to mo!e *ob and repetiti!e assemblies into and o t o# t)e Scrap intra,operation step o# an operation. also determines )o" scrap transactions are processed.
'etermines ")et)er yo can or cannot add an operation to a discrete *ob "ork in process ro ting d ring a mo!e transaction.
'etermines ")et)er mo!es are disallo"ed i# an intra,operation step t)at disallo"s mo!es e9ists at an a to c)arge operation and Intra,operation step bet"een t)e 5rom and To operations or at inter!ening intra,operation step at t)e 5rom and To operations i# t)ey are direct c)arge.

'etermines ")ic) s pply s bin!entory and/ i# re0 ired by t)e s bin!entory/ locator are sed ")en back #l s)ing Operation P ll and Assembly P ll components t)at do not )a!e de#a lts de#ined at t)e bill o# material1item le!el
'etermines )o" lots t)at are a tomatically selected/ based on ")et)er t)e Lot Selection Method parameter is set to +eceipt 'ate or E9piration 'ate/ are !eri#ied d ring back,#l s) transactions.
'etermines )o" lot controlled Assembly P ll and &omponent P ll component items are selected d ring back,#l s) transactions. 7ot sed #or lot1serial controlled items

'etermines ")ic) intra,operation steps are enabled in WIP ro ting operations. T)e options are : e e/ + n/ To -o!e/ +e*ect and Scrap. T)e : e e intra,operation step is a tomatically enabled #or all operations and cannot be disabled. T)e To -o!e intra,operation step/ e!en i# disabled )ere/ is a tomatically enabled #or t)e #inal operations in ro tings so t)at assemblies can be completed into in!entory.

WIP Parameters Screen s)ots 'etermines ")ic) s)op #loor stat s is assigned to t)e
: e e intra,operation step o# an o tside processing operation ")en yo create discrete *obs and repetiti!e sc)ed les. T)is stat s ens res t)at assembly mo!es #rom an o tside processing reso rce operation can only be la nc)ed by t)e receipt o# a p rc)ase order in Oracle P rc)asing.
'etermines ")et)er p rc)ase re0 isitions are created #or o tside processing operations a tomatically or man ally/ and ")en in t)e man #act ring process t)ey are created

WIP Acco nting &lasses
Acco nting classes are assigned ")en *obs are de#ined and ")en repetiti!e assemblies are associated "it) prod ction lines. Any n mber o# WIP Acco nting &lasses can be de#ined and pdated. T)e !al ation and !ariance acco nts t)at are associated "it) t)ese acco nting classes determine ")ic) acco nts are c)arged.

WIP Acco nting &lasses Screen s)ots
274 WIP D Set p D WIP acco nting classes

Standard Discrete Accountin Class An acco nting class m st be assigned to e!ery discrete *ob/ sc)ed le and "ork order,less completion Acco nting classes can be de#ined #or eac) type o# discrete prod ction sed6 Standard 'iscrete Asset 7on,Standard 'iscrete E9pense 7on,Standard 'iscrete 5lo" -an #act ring

!"pense #on$Standard Discrete Accountin Class 7on,Standard 'iscrete Acco nting classes can be sed to gro p and report !ario s types o# non,standard prod ction costs. E9ample6 To track rec rring e9penses ,, mac)ine maintenance or pro*ects "it) non,standard *obs. T)e !al ation acco nts carry t)e costs inc rred on t)ese e9pense *obs as an asset d ring t)e period and a tomatically "rite t)em o## to !ariance acco nts at period close.

Asset #on$Standard Discrete Accountin Class I# non,standard discrete *obs are sed to track prod ction costs as assets/ an acco nting class "it) a type o# asset non,standard can be assigned . Asset non,standard discrete *obs are costed t)e same as standard discrete *obs.

Repetitive Accountin Class T)ese are sed to gro p prod ction costs and m st be assigned to eac) repetiti!e line1assembly association t)at is created. E!ery sc)ed le #or t)at assembly on t)at line ses t)ese acco nts. +epetiti!e man #act ring costs can be analyCed by assembly regardless o# t)e line on ")ic) it "as man #act red by sing t)e same acco nting class #or all lines t)at b ild t)at assembly.

WIP Acco nting &lass ,Acco nts
Material %aluation Account T)is is an asset acco nt and tracks material costs. $nder Standard &osting/ it is debited at std cost at material iss e to a *ob1sc)ed le and credited ")en assemblies are completed/ close a *ob1acco nting period. $nder A!erage &osting/ t)is acco nt is debited at t)e a!erage cost at t)e time o# iss e transaction and is credited at assembly completion.

WIP Acco nting &lass
Material Overhead %aluation Account T)is tracks material o!er)ead costs. $nder Std &osting/ it is debited at std cost at material iss e "it) a o!er)ead to a *ob. $nder a!erage costing/ t)is acco nt is debited at t)e a!erage cost at t)e time o# t)e iss e transaction. W)en assemblies are completed and material o!er)ead is earned/ t)e material o!er)ead acco nt #or t)e completion s b,in!entory is debited.

Resource %aluation Account T)is tracks reso rce costs. $nder Standard &osting/ it is debited at std cost ")en reso rces are c)arged to a *ob1sc)ed le and credited on completion o# assembly. $nder A!erage &osting/ t)is acco nt is debited and credited at t)e reso rce rate at t)e time t)e reso rce is c)arged.

Outside Processin %aluation Account T)is tracks o tside processing costs. $nder Standard &osting/ it is debited at standard or PO cost ")en items are recei!ed #or a *ob1sc)ed le and credited at standard cost on completion o# assembly. $nder A!erage &osting/ t)e be)a!ior is t)e same as in Standard &osting.

Overhead %aluation Account T)is is an asset acco nt and tracks reso rce or department o!er)ead cost.

Material %ariance Account T)is acco nt tracks !ariances t)at occ r ")en t)e pre!io s le!el material costs c)arged to t)e *ob or sc)ed le do not e0 al t)e pre!io s le!el material costs t)at are relie!ed. T)is calc lation gi!es yo a net material sage and con#ig ration !ariance.

Resource %ariance Account T)is acco nt tracks !ariances t)at occ r ")en t)e t)is le!el reso rce costs c)arged to t)e *ob or sc)ed le do not e0 al t)e t)is le!el reso rce costs t)at are relie!ed. Outside Processin %ariance Account T)is acco nt tracks t)e !ariances t)at are occ r ")en t)e o tside processing costs c)arged to t)e *ob or sc)ed le do not e0 al t)e o tside processing costs t)at are relie!ed.

Overhead %ariance Account T)is acco nt tracks t)e !ariances t)at are occ r ")en t)e o!er)ead costs c)arged to t)e *ob or sc)ed le do not e0 al t)e o!er)ead costs relie!ed #rom t)e *ob or sc)ed le. Standard Cost %ariance Account Applies only to Standard 'iscrete and Asset 7on, Standard. ItFs c)arged #or t)e s m o# all t)e elemental standard cost ad* stments ")en standard cost pdate impacts an acti!e *ob. &ost pdates are not per#ormed #or repetiti!e sc)ed les or e9pense nonstandard *obs.

!"pense %ariance Account 7ormally an e9pense acco nt/ t)is acco nt is debited and credited ")en iss ing and completing nonstandard e9pense *obs nder bot) standard and a!erage costing.

S)op 5loor Stat ses
-o!e transactions are controlled by assigning S)op 5loor Stat ses to intra,operation steps on t)e "ork in process ro ting. 5or e9ample a GHold #or : ality &)eckI stat s can be assigned to an intra,operation step be#ore mo!ing to t)e ne9t assembly step. S)op 5loor Stat ses can be assigned to any Intra operation step associated "it) a *ob1repetiti!e line1assembly.

S)op 5loor Stat ses
274 WIP D -o!e Transactions D S)op 5loor Stat ses D S)op #loor stat s

Sc)ed le ?ro ps
5lo" sc)ed les and discrete *obs can be assigned to t)e sc)ed le gro ps de#ined. (obs and #lo" sc)ed les "it)in a gi!en sc)ed le gro p can be se0 enced. Se0 encing *obs and #lo" sc)ed les "it)in a sc)ed le gro p makes it possible to prioritiCe/ #or e9ample/ by c stomer. Sc)ed le gro ps can be pdated. Sc)ed le gro ps t)at are assigned to *obs and #lo" sc)ed les cannot be deleted.

Sc)ed le ?ro ps
274 WIP D Set p D Sc)ed le ?ro p Screen s)ots

8abor +ates
$sed #or de#ining )o rly labor raters to re#lect t)e act al labor rates. T)e e##ecti!e date o# t)e )o rly labor rates can be added/ deleted/ and pdated #or person,type reso rces 2employees4. - ltiple )o rly labor rates can be de#ined #or t)e same employee/ as long as eac) rate )as a di##erent e##ecti!e date.

8abor +ates
274 WIP D Set p D Employees D 8abor +ates Screen s)ots

Prod ction 8ines
A prod ction line describes a ni0 e set o# operations/ departments/ and1or man #act ring cells t)at prod ce one or more o# prod cts. Prod ction lines can be associated "it) repetiti!e assemblies/ discrete *obs/ #lo" ro tings/ sc)ed les/ and "ork order,less completions. Prod ction lines can be de#ined and pdated b t cannot be deleted.

Prod ction 8ines
274 WIP D Set p D Prod ction 8ines Screen s)ots

Operation 'oc ments
Operation 'oc ments can be de#ined #or discrete *obs/ repetiti!e sc)ed les/ and *ob1sc)ed le operations. Operation 'oc ments can t)en be attac)ed to discrete *obs/ repetiti!e sc)ed les/ and operations as re0 ired.

Operation 'oc ments
274 Oracle Work in Process D Set $p D 'e#ining Operation 'oc ments

Pro#ile Options
&P:'(P: )ac* round Shop +loor Material Processin : $sed only ")en t)e TP6 -o!e Transaction pro#ile is set to 3ackgro nd processing % #or a mo!e completion1mo!e ret rn 1operation p ll back,#l s) transaction. A!ailable Jal es6 )ac* round Processin 6 Periodic Processing Concurrent Processin 6 In!entory Transaction processor is la nc)ed. Online Processin ,Default-6 -o!e transaction processor processes t)e s)op #loor material back,#l s) transactions online by calling t)e in!entory material transaction processor.

Pro#ile Options
&P:'(P: Completion Material Processin &ontrols material processing o# assembly completion/ assembly ret rn/ and assembly completion back,#l s) transactions initiated sing t)e &ompletion Transactions "indo" A!ailable Jal es6 )ac* round Processin . Concurrent Processin / Online Processin ,Default7ote6 I# TP6WIP6 &ompletion Transactions 5orm pro#ile is set to 3ackgro nd processing/ t)is pro#ile is not sed. Also/ i# TP6I7J6 Transaction Processing -ode pro#ile is set to 5orm le!el processing in a!erage costing scenario / t)is pro#ile m st be set to Online #or se0 ential transaction procession.

Pro#ile Options
&P:'(P: Completion &ransaction +orm 'etermines ")et)er completion transactions are processed online or in t)e backgro nd ")en transacting assembly completions sing t)e &ompletion Transactions "indo". A!ailable Jal es6 )ac* round Processin . Online Processin ,Default7ote6 Also/ i# TP6I7J6 Transaction Processing -ode pro#ile is set to 5orm le!el processing in a!erage costing scenario / t)is pro#ile m st be set to Online #or se0 ential transaction procession.

Pro#ile Options
&P:'(P: Completion &ransactions first field 'etermines ")ic) #ield t)e c rsor de#a lts to ")en yo #irst enter t)e &ompletion Transactions "indo". Set t)is option based on yo r predominant man #act ring en!ironment A!ailable Jal es6 Line. Assem0ly. 1o0 2'e#a lt4 . or Sales Order.

Pro#ile Options
&P:'(P: Concurrent Messa e Level 'etermines t)e le!el o# detail reported in t)e mo!e transaction conc rrent log #ile d ring mo!e transaction !alidation and processing. A!ailable Jal es6 $Messa e level 2 2'e#a lt4 6 +eports errors only. $Messa e level 3 6 +eports processing acti!ities and errors. $Messa e level 4 6 +eports and time stamps processing acti!ities and errors.

Pro#ile Options
&P:'(P: Material &ransaction +orm &ontrols t)e processing o# component iss e and ret rn transactions entered in t)e WIP -aterial Transactions "indo". A!ailable Jal es6 )ac* round Processin . Concurrent Processin / Online Processin ,Default7ote6 Also/ i# TP6I7J6 Transaction Processing -ode pro#ile is set to 5orm le!el processing in a!erage costing scenario / t)is pro#ile m st be set to Online #or se0 ential transaction procession

Pro#ile Options
&P:'(P: Material &ransactions +irst +ield 'etermines ")ic) #ield t)e c rsor de#a lts to ")en yo #irst enter t)e WIP -aterial Transactions "indo". Set t)is option based on yo r predominant man #act ring en!ironment A!ailable Jal es6 Line. Assem0ly. 1o0 2'e#a lt4 . or Sales Order.

Pro#ile options
&P:'(P: Move &ransactions: 'etermines Ho" mo!e transactions per#ormed sing t)e -o!e Transactions #orm A!ailable !al es $ )ac* round processin 6 Processed on a periodic basis ,2'e#a lt4 Online processin 6 T)e transaction is processed ")ile sa!ing and control is ret rned once transaction processing is done. 7ote6 Also/ i# TP6I7J6 Transaction Processing -ode pro#ile is set to 5orm le!el processing in a!erage costing scenario / t)is pro#ile m st be set to Online #or se0 ential transaction procession.

Pro#ile Options
&P:'(P: Move &ransactions +irst +ield 'etermines ")ic) #ield t)e c rsor de#a lts to ")en yo #irst enter t)e WIP mo!e Transactions "indo". Set t)is option based on yo r predominant man #act ring en!ironment A!ailable Jal es6 Line. Assem0ly. 1o0 2'e#a lt4 . or Sales Order.

Pro#ile Options
&P:'(P: Move &ransaction 5uantity Default Indicates i# and )o" mo!e transaction 0 antities are de#a lted. A!ailable Jal es6 #one: 7o transaction 0 antity is de#a lted. Minimum &ransfer 5uantity: Transaction 0 antity de#a lts i# t)e minim m trans#er 0 antity is less t)an or e0 al to t)e a!ailable 0 antity. I# t)e minim m trans#er 0 antity is more t)an t)e a!ailable 0 antity t)en t)e a!ailable 0 antity is de#a lted Availa0le 5uantity: I# t)e a!ailable 0 antity is not Cero/ t)e transaction 0 antity de#a lts to t)e a!ailable 0 antity. .

Pro#ile Options
&P:'(P: Operation )ac* flush Setup &ontrols t)e back,#l s) set p sed in t)e -o!e Transactions Windo". It also determines )o" component lot n mbers are deri!ed. A!ailable Jal es6 $)ac* round processin : $se t)is option only ")en lot n mbers are a tomatically assigned. ,Online processin 6 $se t)is option ")en lot1serial n mbers m st be man ally assigned

Pro#ile Options
&P:'(P: Shop +loor Material Processin &ontrols processing o# operation and assembly p ll back,#l s)/ assembly scrap/ mo!e completion/ and mo!e ret rn transactions #rom t)e -o!e Transactions "indo". A!ailable Jal es6 $)ac* round processin : $se t)is option only ")en lot n mbers are a tomatically assigned. $Concurrent processin : ,Online processin 6 $se t)is option ")en lot1serial n mbers m st be man ally assigned

Pro#ile Options
&P:'(P: 'or* Order$less Default Completion 'etermines t)e de#a lt #or t)e Sc)ed led #lag in t)e Work Orderless &ompletions "indo". A!ailable Jal es6 -Scheduled 6 T)e Sc)ed le #lag de#a lts to c)ecked. $se t)is option i# most o# t)e "ork orderless completions are based pon #lo" sc)ed les. ,2'e#a lt4 Unscheduled 6 T)e Sc)ed led #lag de#a lts to nc)ecked. $se t)is option i# most o# t)e "ork orderless completions are man ally entered .

Pro#ile Options
'(P: Default 1o0 Start Date 'etermines ")et)er t)e start dates #or *obs de#a lt to t)e c rrent date and time or not at all ")en de#ining *obs in t)e 'iscrete (obs "indo". A!ailable Jal es are 6es or #o 2'e#a lt4 '(P: Define Discrete 1o0 +orm Indicates )o" to load t)e bill o# material and ro ting in#ormation ")en de#ining *obs in t)e 'iscrete (obs "indo". A!ailable Jal es6 $Concurrent definition: ,2'e#a lt4 (nteractive definition:

Pro#ile Options
'(P: Discrete 1o0 Prefi" Speci#ies t)e *ob pre#i9 to se ")en a to,generating *ob names in t)e 'iscrete (obs/ Sim late 'iscrete (obs/ Import (obs and Sc)ed les/ and A to,&reate "indo"s in Work in Process/ and in t)e Planner Workbenc) "indo" in Oracle -aster Sc)ed ling1-+P and Oracle S pply &)ain Planning. '(P: !na0le Outside Processin 'or*flo7s 'etermines ")et)er or not o tside processing "ork#lo"s are enabled. T)e options are 6es and #o 2'e#a lt4

Pro#ile Options
WIP: Exclude Open ECOs 'etermines ")et)er engineering c)ange orders 2E&Os4 "it) Open stat ses are e9cl ded ")ile de#ining *obs1sc)ed les. I# so/ only E&Os "it) +elease/ Sc)ed le/ and Implement stat ses are implemented ")en yo c)oose a bill o# material re!ision or re!ision date and t)e bill o# material is e9ploded. T)is pro#ile option also controls ")et)er re!isions associated "it) open E&Os can be selected in t)e WIP -aterial Transactions. '(P: 1o0 #ame Updatea0le 'etermines ")et)er yo can pdate t)e names o# e9isting *obs in t)e 'iscrete (obs "indo".

Pro#ile Options
'(P: Move Completion Default 'etermines t)e de#a lt transaction type #or t)e -o!e Transactions "indo". I# yo Kes is speci#ied / t)e transaction type de#a lts to &omplete. Ot)er"ise/ t)e transaction type de#a lts to -o!e. '(P: Re8uirement #etta0le Option 'etermines ")ic) s b,in!entories to incl de ")en displaying on)and 0 antities in t)e -aterial +e0 irements and Jie" -aterial +e0 irements "indo"s. A!ailable !al es $%ie7 only netta0le su0inventories: $%ie7 all su0inventories ,'e#a lt4 :

Pro#ile Options
'(P: See !n ineerin (tems 'etermines ")et)er *obs and sc)ed les #or engineering items can be de#ined and ")et)er engineering items can be added as material re0 irements.
Cr eate and Update Di sc rete o!s

'iscrete 8i#e &ycle
STA+T
1.Set p discrete man #act ring 2. 'e#ine 'iscrete (obs 3.$pdate 'iscrete (obs <.3 ild 'iscrete (obs <.&lose 'iscrete (obs

'iscrete (ob 'e#inition
274 WIP D 'iscrete D 'iscrete (obs
Job (uantities are used to determine: Material requirements, epartment schedules, $esource load ) Job dates* Job Name uniquely identifies the job for the Issuing components, Moving/scrapping/ completing assemblies /Charging resources/ overheads and efining/ updating job definition
L +arious stages in the life cycle of the discrete job* L ,hen defining a job, only 'nreleased/ $eleased/-n .old statuses e/ist
!tandard " # discrete job controlling material/ operation requirements to build assemblies/collect manufacturing costs Nonstandard L # discrete job controlling material and collects costs for miscellaneous activities, such as $e%or&, service repair ,'pgrade etc

$outing revision allo%s you to select %hich version of the routing you %ant to use to schedule the operations and resources*
subinventory in %hich completed assemblies %ill be housed*

0ill $evision allo%s you to select any valid version of the bill of material you %ant to use to determine the material requirements for the job

1ou can vie% material requirements and operations from the iscrete Jobs %indo% as you define and update jobs
Create and Update D iscrete o!s

&reating &omponents
W)en a *ob is de#ined / WIP copies t)e assembly bill created in 3O-. It t)en creates material re0 irements #or t)e copied bill o# material components. S pply types can be sed to control )o" to s pply t)e components #or t)e material re0 irements on t)e *ob.

,hen you clic& the Components button on the 2discrete jobs3 form, the Material $equirements %indo% is displayed %ith the component information* .ere you can vie% each component3s Main, (uantity, !upply, Comment, and #45 information* 6or those components %ith #45 rules, you can perform an #45 chec& from this %indo%

WIP S pply Types
S pply types are de#ined in t)e bill o# material. I# t)e s pply type is c)anged on discrete *ob/ it o!errides t)e s pply types #or all t)e components on t)at *ob.
7A-E 3ased on bill Assembly P ll 3 lk Operation P ll P s) Jendor 'ES&+IPTIO7 &omponent re0 irements "it) s pply types #rom 3O- or t)ose on t)e Item -aster are de#a lted ")en a *ob is de#ined. Assembly p ll components are iss ed to t)e *ob ")en t)e assembly is completed into in!entory. T)ese components are not transacted a tomatically in a *ob. Operation p ll components are iss ed to t)e *ob ")en t)e operation is completed. -aterial is iss ed man ally be#ore cons mption Jendor s pplies material directly to WIP

WIP S pply Types
5or P)antom s pply type / P)antom s bassemblies are e9ploded and t)eir components become material re0 irements. 5ollo"ing 3O- parameters to control t)e in)eritance o# a parent p)antomFs operation se0 ence and ")et)er or not reso rces and o!er)eads on p)antom ro tings are recogniCed #or costing and capacity planning p rposes. $se P)antom +o tings In)erit P)antom In)erit P)antom Operation Se0 ence

&reating Operations
W)en a *ob is de#ined / operations and reso rce re0 irements are created based on t)e assembly ro ting. T)e ro ting created in 3O- is copied to become a "ork in process ro ting t)at can be modi#ied "it)o t a##ecting t)e 3O- ro ting. 'ates and times #or t)e operations/ reso rce re0 irements/ and material re0 irements needed to b ild t)e *ob can be sc)ed led sing detailed sc)ed ling.

,hen you clic& the -perations button, the -perations %indo% is displayed* .ere you can vie% each operation3s Main, (uantities, ates, and escription* #lso, from this %indo%, you can display the resource requirements for a selected operation*

$pdate 'iscrete (ob 'ata
In a discrete *ob/ #ollo"ing in#ormation can be pdated6 Header in#ormation/ based on t)e *ob stat s +o ting in#ormation 3ill in#ormation Sales order in#ormation (ob operations (ob re0 irements 7ote6 I# t)e pro#ile option WIP6 (ob 7ame $pdatable is set to 7o/ t)e name o# t)e e9isting *ob cannot be pdated .

$pdate1'elete 'iscrete (ob Operations
An operation #rom a discrete *ob can be pdated 1deleted i#6 T)ere are no assemblies at t)e operation. 7o assemblies )a!e been completed at t)e operation. T)ere are no pending transactions in t)e open mo!e inter#ace table. 7o reso rces at t)e operation )a!e been c)arged. T)ere are no pending transactions in t)e open reso rce inter#ace I# an operation is deleted / WIP reassigns its material re0 irements to t)e #irst operation in t)e ro ting/ or to operation se0 ence 1 i# t)ere are no operations in t)e ro ting.

$pdate1'elete +eso rces
A reso rce re0 irement #rom a discrete *ob can be deleted i#6 T)at reso rce )as not been c)arged to t)e operation. T)ere are no pending transactions in t)e open reso rce inter#ace table.

'iscrete Work Station
Tool to grap)ically !ie" and per#orm man #act ring acti!ities on t)e s)op #loor. T)is "orkstation enables to 0 ickly and easily obtain in#ormation critical to s pporting b siness decisions and controlling daily s)op #loor acti!ities. Prod ction operators can6 : ickly and easily obtain component and reso rce re0 irements/ as "ell as per#ormance meas rements. Per#orm s)op #loor transactions "it)o t ret rning to t)e WIP men .

'iscrete Work Station
274 WIP D 'iscrete D 'iscrete Workstation

$sing 7on standard 'iscrete (obs
Advanta es: &ontrol materials and reso rces #or nonstandard pro*ects. Track costs #or !ario s acti!ities. +eport on all aspects o# prod ction. -anage t)e acti!ities like 6
+e"ork $pgrades 5ield ser!ice repair and maintenance 'isassemblies Engineering prototypes miscellaneo s acti!ities

5eat res o# 7onstandard (obs
Assign any prede#ined bill1ro ting o# material to a nonstandard *ob. Speci#y an assembly on a nonstandard *ob. Incl de a *ob 0 antity on a nonstandard *ob. Add t)e same assembly ")ic) is being b ilt as a material re0 irement on t)e *obFs bill o# material. $se e9pense costing to periodically "rite nonstandard prod ction costs to e9pense acco nts 'e#ine t)e WIP acco nting class as an asset or as an e9pense to t)e *ob.
Sc"eduling Discrete
Sc)ed ling (obs
o!s
3 siness 7eeds Planning material and reso rces 0 ickly and acc rately Establis)ing appropriate planning time #ences #or prod cts &reating p rc)ase orders #or material acco nting #or !endor lead time Sc)ed ling material to arri!e at t)e operation ")ere it is cons med Sc)ed ling eac) reso rce at t)e operation ")ere it is cons med Promising acc rate prod ct s)ipment dates
L
Sc"eduling Discrete
Sc)ed ling -et)ods6
o!s
Oracle -an #act ring s pports t"o sc)ed ling met)ods #or discrete prod ction6 dynamic lead,time o##setting and detailed sc)ed ling. Dynamic Lead$&ime Offsettin : Estimating t)e start date o# an order/ an operation/ or a reso rce based on order 0 antity/ lead times/ and t)e "orkday calendar.
Sc"eduling Discrete
Sc)ed ling -et)ods6
Detailed schedulin :
o!s
(obs are sc)ed led to t)e min te based on detailed reso rce a!ailability and sages. Oracle 3ills o# -aterial calc lates man #act ring lead times sing detailed sc)ed ling. 'etailed sc)ed ling is t)e most precise met)od in Oracle -an #act ring.
Sc"eduling Discrete
8ead Time Elements
o!s
Preprocessin lead time: T)e time re0 ired to release a p rc)ase order or a *ob #rom t)e time t)e re0 irement is kno"n. Post processin lead time: T)e time to make a p rc)ased item a!ailable in in!entory #rom t)e time itFs recei!ed. Processin lead time: T)e time re0 ired to proc re or man #act re an item. Processing lead time incl des t)e #i9ed and !ariable portions o# lead times.
Sc"eduling Discrete
8ead Time Elements
o!s
Cumulative manufacturin lead time: Total time re0 ired to make an item i# all ra" materials are in stock b t all s bassemblies "ill )a!e to be made le!el by le!elM Oracle 3ills o# -aterial a tomatically calc lates t)is !al e. Cumulative total lead time: Total time re0 ired to make an item i# no in!entory e9isted and all t)e ra" materials and make all s bassemblies "ill )a!e to be ordered le!el by le!elM Oracle 3ills o# -aterial a tomatically calc lates t)is !al e.
Sc"eduling Discrete
8ead Time Elements
o!s
Processin Lead time: Oracle 3ills o# -aterial comp tes t)e #i9ed and !ariable portions o# processing lead time sing ro tings and detailed sc)ed ling. 5i9ed lead time6 T)at portion o# time re0 ired to b ild an assembly t)at is independent o# order 0 antityN#or e9ample/ set p or teardo"n. Jariable lead time6 T)at time re0 ired to prod ce one additional nit o# an assembly. T)ese lead times are sed by Oracle -an #act ring in dynamic lead,time o##set calc lations
Sc"eduling Discrete
8ead Time Elements
o!s
Calculatin Processin Lead &ime for Manufactured (tems: T)e algorit)m sc)ed les one discrete *ob #or a 0 antity o# Cero 2#i9ed lead time4 and a second discrete *ob #or t)e lead, time lot,siCe 0 antity 2!ariable lead time4. W)en comp ting processing lead time/ all calendar days are considered as "orkdays/ regardless o# days o## or "orkday e9ceptions.
Sc"eduling Discrete
'etailed Sc)ed ling
)usiness #eeds
o!s
'etailed sc)ed ling is a met)od o# sc)ed ling prod ction t)at considers min te,to,min te reso rce a!ailability in#ormation as "ell as e9act ro ting reso rce re0 irements (ob completion dates and times #or assembly s pply a!ailability (ob start dates and times #or *ob release Operation starts and completion dates and times . Operation start dates and times #or component demand re0 irements +eso rce load in#ormation #or capacity planning
Sc"eduling Discrete
'etailed Sc)ed ling6 ;ey Terms
o!s
Resource re8uirement6 T)e amo nt o# a reso rce t)at is re0 ired to per#orm an acti!ity in a ro ting o# a *ob. Resource availa0ility6 T)e a!ailability o# a reso rce/ taking into acco nt t)e man #act ring calendar/ incl ding "orkday e9ceptions/ s)i#ts/ and s)i#t e9ceptions. Critical path6 T)e se0 ence o# reso rces in t)e ro ting o# a *ob t)at are sed to sc)ed le t)e *ob. Overlap6 A sit ation in ")ic) t"o or more sc)ed led reso rces can operate at t)e same time. T)is can be in one operation or across consec ti!e operations.
Sc"eduling Discrete
Sc)ed ling + les
o!s
All reso rces t)at )a!e t)e Sc)ed led attrib te set to Kes/ Prior/ or 7e9t m st )a!e a time,based nit o# meas re. All reso rces t)at )a!e a nit o# meas re t)at is not time, based/ s c) as $.S. dollars/ kilograms/ or gallons/ m st )a!e t)e Sc)ed led attrib te set to 7o. Oracle &apacity per#orms reso rce load analysis only #or reso rces "it) a time,based nit o# meas re.
Sc"eduling Discrete
o!s
!cheduling Methods: -racle ,I5 +ersus -racle 5lanning

Oracle WIP Sc)ed les all discrete *obs back"ard or #or"ard Oracle Planning Sc)ed les all planned orders back"ard #rom t)e d e date
Sc)ed les *obs into t)e past i# &ompresses *obs to start on t)e back"ard sc)ed ling past t)e c rrent c rrent date i# t)e calc lated date start date "o ld be in t)e past $ses detailed sc)ed ling to sc)ed le discrete *obs "it) ro tings to t)e min te $ses lead,time o##set to sc)ed le discrete *obs "it)o t ro tings to t)e day $ses lead,time o##set to sc)ed le planned orders #or assemblies "it) ro tings and "it)o t ro tings to t)e day
Create and update #epetitive sc"edules

+epetiti!e Sc)ed le
A repetiti!e sc)ed le b ilds an assembly on a prod ction line at a speci#ic daily rate #or a speci#ic n mber o# processing days.

'iscrete 8i#e &ycle
STA+T
1.Set p +epetiti!e man #act ring 2. 'e#ine +epetiti!e Sc)ed les 3.$pdate +epetiti!e Sc)ed les <.3 ild +epetiti!e Assemblies =.Stop repetiti!e sc)ed les and analyCe repetiti!e &osts

+epetiti!e Sc)ed le Elements
Daily 5uantity: T)e n mber o# completed assemblies t)at are planned to be prod ced eac) day. T)e daily rate can be any positi!e n mber1decimals. Days: T)e planned n mber o# "orking days/ #rom t)e #irst nit start date to t)e last nit start date. T)e processing days can be any positi!e n mber1decimals. &otal 5uantity: T)e n mber o# completed assemblies t)at are planned to be prod ced. 7ote6 I# yo enter any t"o o# t)e t)ree !al es/ t)e t)ird one is a tomatically comp ted.

+epetiti!e Sc)ed le 'ates
5irst $nit Start 'ate 25$S'46 T)e date and time to begin prod ction o# t)e #irst assembly on a repetiti!e sc)ed le. E0 al to start o# lead time 5irst $nit &ompletion 'ate 25$&'46 T)e date and time to complete prod ction o# t)e #irst assembly on a repetiti!e sc)ed le. E0 al to 5$S' pl s t)e lead time 8ast $nit Start 'ate 28$S'46 T)e date and time to begin prod ction o# t)e last assembly on a repetiti!e sc)ed le &alc lated based on t)e 5$S'/ repetiti!e processing days/ and )o rly prod ction rate

+epetiti!e Sc)ed le 'ates
8ast $nit &ompletion 'ate 28$&'46 T)e date and time to complete prod ction o# t)e last assembly on a repetiti!e sc)ed le. E0 al to 8$S' pl s t)e lead time

+epetiti!e Sc)ed le 'e#inition
274 WIPD +epetiti!e -an #act ring D Associating 8ines and Assemblies
T)e )o rly prod ction rate determines )o" #ast eac) line can prod ce t)is assembly.

+epetiti!e Sc)ed le 'e#inition
274 WIPD +epetiti!eD +epetiti!e Sc)ed les
+arious stages in the life cycle of the $epetitive schedule* ,hen defining a schedule , only 'nreleased/ $eleased/-n .old statuses e/ist
Sc"eduling #epetitive production

3 siness needs6
OptimiCed se o# line capacity E##ecti!ely se0 enced repetiti!e prod ction Time,p)ase repetiti!e component demand and assembly a!ailability

Elements o# +epetiti!e 8ine Sc)ed ling
Minimum rate: T)e minim m n mber o# completed assemblies a prod ction line can prod ce per )o r. Ma"imum rate: T)e ma9im m n mber o# completed assemblies a prod ction line can prod ce per )o r. Line lead time6 Time re0 ired to complete t)e 1st assembly on a prod ction line starting #rom t)e 1st operation to completion into in!entory. 9ourly production rate: T)e rate at ")ic) t)e prod ction line can assemble items.

8ine start time6 T)e time a prod ction line starts r nning e!ery day. T)e line start time is sed to sc)ed le repetiti!e sc)ed les on a line. 8ine stop time6 T)e time a prod ction line stops r nning e!ery day. T)e line stop time is sed to sc)ed le repetiti!e sc)ed les on a line. 'aily line capacity6 T)e daily prod ction rate o# assemblies on a prod ction line. T)is is e0 al to t)e )o rly prod ction rate times t)e line prod ction )o rs.

'aily rate6 T)e n mber o# completed assemblies a repetiti!e sc)ed le plans to prod ce per day. Also kno"n as a prod ction rate. +epetiti!e processing days6 T)e n mber o# days yo plan to "ork on a repetiti!e sc)ed le/ #rom t)e #irst nit start date to t)e last nit start date.

+epetiti!e 8ine Sc)ed ling
'aily 0 antity is sed to speci#y )o" many assemblies per day to b ild 'ays are sed to speci#y #or )o" many days an assembly is to be prod ced at t)e speci#ied rate 8ine minim m and ma9im m daily rate can be sed as a g ideline #or t)e daily 0 antity o# sc)ed le

&an speci#y to t)e min te t)e start and completion dates and times o# yo r repetiti!e sc)ed le &an sc)ed le to t)e min te eac) day t)e operations and reso rces o# t)e sc)ed le. &an sc)ed le all t)e re0 irements based on operation dates eac) day o# t)e sc)ed le. - st enter eit)er t)e #irst nit start date and time and t)e #irst nit completion date and time/ or t)e last nit start date and time and t)e last nit completion date and time/ in order to de#ine t)e lead time #or a ro ting less assembly r nning on a ro ting,based line.

T)e top )oriContal line indicates t)e constant )o rly prod ction rate t)at "as de#ined #or t)e line #or t)is assembly. Sc)ed le prod ction )o rs O 0 antity per day1 )o rly prod ction rate.

Eac) s)aded area represents t)e 0 antity prod ced 2t)e daily rate4 in a day. T)e n s)aded area represents idle time #or t)is assembly on t)is line. T)e total 0 antity #or t)e sc)ed le is processing days times daily rate i.e.. t)e s m o# all t)e s)aded areas.

+epetiti!e sc)ed les based on s ggestions #rom Oracle Planning or any ot)er planning system can be de#ined. Sc)ed les are loaded into Oracle WIP "it) a stat s o# PendingN-ass 8oaded d e to #ollo"ing reasons6 ,-+P does not consider e9isting sc)ed les.
Implementing t)ese sc)ed les "it)o t looking at e9isting ones can res lt in o!erprod ction. ,-+P,s ggested sc)ed les may o!erlap "it) e9isting sc)ed les/ ")ic) is not allo"ed.

7ot allo"ing o!erlap enables WIP to per#orm #lo" c)arging #or repetiti!e sc)ed les. 25lo" c)arging is ")en a repetiti!e assembly and line is c)arged rat)er t)an a speci#ic *ob. It is based on 5I5O.
Work in Process $ransactions % &oves and #esources

Work In Process 5lo" ,'e#initions
&ypes of Material &ransactions (ssue transaction is a material transaction to iss e component items #rom in!entory to "ork in process. Replenishment transaction is a material transaction to stage components in ad!ance o# back#l s)ing. Return transaction is a material transaction to ret rn components #rom WIP back to in!entory. +et rn transactions increase WIP material re0 irements/ in!entory balances/ and !al ation/ and decrease WIP !al ation.

&ypes of Material &ransactions -aterial iss e transactions # l#ill WIP material re0 irements on *obs or sc)ed les. T)ese red ce in!entory balances and !al ation % inc r WIP costs and increase WIP !al ation. S pply types are sed to control )o" components are s pplied to # l#ill material re0 irements. P s) iss e transaction is a material transaction to iss e component items #rom in!entory to "ork in process be#ore yo man #act re t)e assembly.

&ypes of Material &ransactions 3ack#l s) transaction is a material transaction t)at a tomatically iss es component items into "ork in process #rom in!entory ")en yo mo!e or complete t)e assembly. A back#l s) transaction is also kno"n as postded ct or p ll.

-o!e Transactions
Move transactions mo!e assemblies #rom any operation on t)e ro ting to any ot)er operation. -o!es normally #ollo" t)e se0 ence as per ro ting. -o!e Transactions can initiate ot)er transactions , 3ack#l s) iss e transactions #or components "it) s pply type Operation P ll , A tomatic reso rce transactions #or reso rces "it) a toc)arge type WIP -o!e , O!er)ead transactions #or o!er)eads "it) basis type Item or 8ot

-o!e Transactions
Intraoperation mo!es are assembly mo!es "it)in an operation. Intraoperation steps are p)ases "it)in an operation sed to track assembly locations in detail. T)e steps are : e e/ + n/ To -o!e/ +e*ect/ and Scrap. Operation completions occ r ")en 0 antities mo!e into to mo!e/ re*ect/ or scrap. Interoperation mo!es are assembly mo!es #rom one operation to anot)er in a ro ting.

-o!e Transactions
autochar e #lag controls operation completions and associated a tomatic transactions. Count point determines t)e de#a lt #or t)e ne9t operation #or a mo!e transaction. )ac*flush #lag controls ")en to process 3ack#l s) transactions.
It3s advisable that the 0ac&flush flag of the last operation on a routing al%ays be set to 1es, to ma&e sure that all components are issued*

3ack"ard -o!e Transactions
)ac*7ard move is sed to correct a mistake or to per#orm additional "ork at a pre!io s operation. An operation can be ncompleted by re!ersing any o# t)e mo!es t)at constit te operation completion W)en an operation is ncompleted/ system a tomatically re!erses any back#l s)ing transactions t)at )a!e taken place d ring t)e #or"ard mo!e. On ncompletion/ system a tomatically re!erses WIP mo!e reso rce c)arges. A tomatic reso rce c)arges #or 8ot,based reso rces are re!ersed ")en all assemblies )a!e been ncompleted at t)e operation.

-o!e Transactions
WIP 274 -o!e Transaction D -o!e Transactions

O!ercompletions
&an o!er mo!e or o!er complete "it)in tolerance -o!e and complete more assemblies t)an at operation
Assignment o# S)op 5loor Stat ses

274 -o!e Transaction D S)op 5loor Stat ses D Assign S)op 5loor Stat ses System pro!ides an option t)at pre!ents sers #rom per#orming mo!e transactions o!er operations and intraoperation steps t)at )a!e 7o -o!e stat ses/ depending on t)e a toc)arge types o# t)e operations.

&osting -o!e Transactions6 Acco nting Entries
&osting 3ack#l s) -aterial Transactions -o!e transactions can a tomatically la nc) back#l s) transactions and c)arge reso rces and o!er)eads. 3ack#l s) material transactions increase WIP !al ation and decrease in!entory !al ation. T)e acco nting entries #or back#l s) material transactions6
Acco nt 'ebit WIP acco nting class !al ation acco nts PP In!entory !al ation acco nts &redit PP

&osting -o!e,3ased +eso rce Transactions +eso rce c)arges increase yo r "ork in process !al ation. T)e acco nting entries #or reso rce transactions6
Acco nt WIP acco nting class reso rce !al ation acco nts +eso rce absorption acco nt 'ebit PP &redit
PP

&osting O!er)ead &)arges O!er)ead c)arges increase "ork in process !al ation. T)e acco nting entries #or o!er)ead transactions6
Acco nt 'ebit WIP acco nting class o!er)ead acco nt PP O!er)ead absorption acco nt
&redit PP

&osting 3ack"ard -o!e Transactions &)arges 3ack#l s) material +eso rce c)arges O!er)ead c)arges +e!ersed. Kes only WIP -o!e reso rce c)arges are re!ersed. O!er)ead c)arges re!ersed i# de#a lt basis is Item. +e!ersed i# de#a lt basis is 8ot only i# t)e mo!e res lts in Cero net assemblies completed in t)e operation

O!er)ead &)arging
&)arging -et)od 'e#a lt 3asis O!er)ead &)arge 5i9ed amo nt per item
Item -o!e,based o!er)ead c)arging 8ot
5i9ed amo nt #or #irst nit completed +eso rce,based +eso rce nits 5i9ed amo nt #or eac) o!er)ead c)arging reso rce nit c)arged +eso rce !al e Percentage o# t)e reso rce !al e

O!er)ead &)arging
-o!e,3ased O!er)eads $pon completion o# an operation/ system a tomatically c)arges mo!e,based o!er)eads. -o!e based o!er)eads are o!er)eads t)at )a!e a de#a lt basis o# Item or 8ot. $pon ncompletion/ o!er)ead c)arges are re!ersed. 5or 8ot,based o!er)eads/ c)arges are re!ersed ")en all assemblies )a!e been ncompleted at t)e operation.

O!er)ead &)arging
+eso rce,3ased O!er)eads I# t)e operation completion mo!e res lted in a tomatic reso rce c)arges #or WIP -o!e reso rces/ and t)ese reso rces )a!e associated o!er)eads/ t)e o!er)eads "ill be c)arged ")en t)e reso rce is c)arged. T)ere#ore/ a mo!e transaction t)at completes an operation can res lt indirectly in reso rce,based o!er)ead c)arges. +eso rce,based o!er)ead c)arges are re!ersed ")en t)e reso rce transaction is re!ersed.

-anaging +e*ected Assemblies
'e#initions6 +e*ect is an intraoperation step in an operation at ")ic) assemblies t)at re0 ire re"ork or need to be scrapped are recorded. Scrap is an intraoperation step at ")ic) assemblies t)at cannot be re"orked or completed are mo!ed. Scrap acco nt is an acco nt sed to c)arge scrap transactions.

T)ere are #i!e "ays to manage re*ected assemblies in WIP -o!e re*ected assemblies to +e*ect. Scrap re*ected assemblies. Add re"ork operation. Inline re"ork. +e"ork in a nonstandard *ob.

Move re:ected assem0lies to Re:ect; +e*ected assemblies can be mo!ed to t)e +e*ect intraoperation step to possibly re"ork t)em at t)at operation or later mo!e t)em to Scrap. )enefits Isolates 0 estionable assemblies. Works "ell i# t)ere is space near t)e "ork center to temporarily store t)e 0 estionable assemblies 2same operation/ same department4. Option to scrap or reco!er t)e 0 estionable assemblies.

Scrappin Re:ected Assem0lies Assemblies t)at cannot be reco!ered can be mo!ed to t)e Scrap intraoperation step. )enefits Isolates material. 'ed cts #rom -+P s pply on standard discrete *obs. O##ers t)e option to "rite o## scrap immediately instead o# "aiting #or t)e *ob close 2standard discrete1nonstandard asset *obs4 or period close 2repetiti!e1nonstandard e9pense *obs4. O##ers t)e option to ndo t)e transaction later i# necessary.

Re7or*in Re:ected Assem0lies re*ected assemblies can be re"orked directly in t)e *ob by adding a re"ork operation in t)e WIP ro ting. )enefits $se prede#ined re"ork operations #or repeatable re"ork acti!ities. Add t)e re"ork operation ")en necessary. Easily c)arge incremental material/ reso rce/ and o!er)ead costs at re"ork operation.

Re7or*in Re:ected Assem0lies re*ected assemblies can be re"orked directly in t)e *ob by adding a re"ork operation in t)e WIP ro ting. )enefits $se prede#ined re"ork operations #or repeatable re"ork acti!ities. Add t)e re"ork operation ")en necessary. Easily c)arge incremental material/ reso rce/ and o!er)ead costs at re"ork operation.
(nline Re7or* &an se a ro ting "it) a re"ork operation and re"ork re*ected assemblies directly in t)e *ob1sc)ed le. T)is is a std operation "it) a &o nt point 7o and t)e reso rces c)arge type -an al. )enefits Allo"s to prede#ine % se t)e re"ork operation on t)e ro ting ")en re"ork is anticipated. +e"ork can be per#ormed on a repetiti!e prod ction line 2Pre!io s option applies only to discrete *obs as operations canFt be added to a repetiti!e ro ting4. &an easily c)arge incremental material1reso rce1o!er)ead at re"ork operation.
$sing a 7onstandard (ob to +e"ork Assemblies &an re"ork re*ected assemblies c rrently in an -+3 s bin!entory sing a nonstandard *ob. Optionally yo can store t)e assemblies in t)at s bin!entory ntil yo are ready to re"ork t)em. )enefits StandardiCation o# Process &an se a separate Acco nting class to track s c) orders

&)arging +eso rces
Resource is a t)ing o# !al e/ e9cept material and cas)/ t)at is re0 ired to man #act re/ cost/ and sc)ed le prod cts. +eso rces incl de people/ tools/ mac)ines/ ser!ices p rc)ased #rom a !endor/ and p)ysical space. Resource 0asis is t)e basis #or reso rce sage 0 antity t)at indicates ")et)er t)at 0 antity is re0 ired per item or per lot. Lot$0ased resources are reso rces ")ose sage 0 antity represents t)e amo nt re0 ired per *ob or sc)ed le. 5or e9ample/ it co ld be set p time #or a mac)ine.

&)arging +eso rces
(tem$0ased resources are reso rces ")ose sage 0 antity represents t)e amo nt re0 ired per assembly yo make. 5or e9ample/ it co ld be t)e amo nt o# time re0 ired to process eac) assembly at an operation #or t)e *ob. Resource transaction is a transaction ")ere reso rce costs are c)arged to a discrete *ob or repetiti!e sc)ed le. Transacting a reso rce is synonymo s "it) c)arging a reso rce.

&)arging +eso rces
WIP -o!e +eso rce 6 A WIP mo!e reso rce is a reso rce t)at is a tomatically c)arged to a discrete *ob or repetiti!e sc)ed le by a mo!e transaction t)at completes an operation. T)e a toc)arge type #or t)is type o# reso rce is WIP -o!e. -an al +eso rce6 A man al reso rce is a reso rce t)at yo man ally c)arge to a discrete *ob or repetiti!e sc)ed le. T)e a toc)arge type #or t)is type o# reso rce is -an al.

&)arging +eso rces
Manually Char in Resources +eso rces can man ally be c)arged to a discrete *ob1repetiti!e assembly and line "it) or "it)o t an associated mo!e transaction. -an ally c)arging reso rces "it)o t a mo!e -an ally c)arging reso rces "it) a mo!e -an ally re!ersing reso rce c)arges

&)arging +eso rces
Manually Char in Resources 7ith a Move -o!e transaction can be per#ormed normally . +eso rces "it) an a toc)arge type o# -an al assigned to t)e operations completed d ring t)e mo!e can be c)arged. 2WIP displays t)ose reso rces a tomatically4. I# t)e standard rate #lag #or a man al reso rce is 7o/ and t)e reso rce type is Person/ t)e reso rce can be c)arged at t)e employee labor rate instead o# t)e standard rate by speci#ying an employee identi#ier. T)is transaction is done #rom t)e -o!e Transactions "indo" sing +eso rces b tton. WIP 274 -o!e Transaction D -o!e Transactions 234 +eso rces

&)arging +eso rces
Manually Char in Resources 7ithout a Move Any reso rce assigned to an operation in a *ob or sc)ed le can be c)arged. Any reso rce not pre!io sly assigned to an operation in a *ob or sc)ed le can be c)arged. T)e reso rce m st be de#ined #or t)e department associated "it) t)e operation. It can )a!e a toc)arge type -an al1WIP mo!e. T)is transaction is done by na!igating to t)e +eso rce Transactions "indo". WIP 274 +eso rce Transactions D +eso rce Transactions

&)arging +eso rces
Manually reversin Resource char es $ser can man ally re!erse reso rce c)arges at any time by speci#ying negati!e reso rce nits applied. T)is transaction is done by na!igating to t)e +eso rce Transactions "indo". WIP 274 +eso rce Transactions D +eso rce Transactions

&)arging +eso rces
Automatic Resource &ransactions A tomatically c)arging reso rces at standard rate &ompleting an operation and a tomatically c)arging reso rces +e!ersing reso rce c)arges

&)arging +eso rces
Automatically Char in Resources at Standard Rate +eso rces can be a tomatically c)arged at t)eir standard rate to a discrete *ob or repetiti!e assembly and line ")ile per#orming a mo!e transaction.

&)arging +eso rces
Completin an Operation and Automatically Char in Resources All reso rces "it) an a toc)arge type o# WIP mo!e are c)arged at t)eir standard rate. WIP mo!e reso rces "it) a basis type o# Item are c)arged pon completion o# eac) assembly at t)e operation t)e reso rce is tied to. WIP mo!e reso rces "it) a basis type o# 8ot are c)arged pon completion o# t)e #irst assembly at t)e operation t)e reso rce is tied to.

&)arging +eso rces
Reversin Resource Char es I# an ncompletion is per#ormed/ system a tomatically re!erses any reso rce c)arges associated "it) t)e completion #or WIP mo!e reso rces. I# a WIP mo!e reso rce )as a basis type o# 8ot/ system re!erses t)e reso rce c)arges only i# all assemblies are ncompleted at t)e operation.

&)arging - ltiple Sc)ed les
5lo" c)arging is a repetiti!e transaction met)od in ")ic) system c)arges material/ mo!e/ reso rce/ and o!er)ead transactions to a speci#ic assembly on a line rat)er t)an a speci#ic repetiti!e sc)ed le. I# more t)an one sc)ed le )as a stat s t)at allo"s c)arges/ ser can per#orm transactions against t)e consolidated s m o# all t)e sc)ed les. 5or e9ample/ i# t)ere are t)ree sc)ed les #or 100 nits eac) "it) stat s +eleased #or t)e same assembly and line combination/ p to 300 nits co ld be mo!ed "it) one transaction.

Advanta es of +lo7 Char in 5lo" c)arging means t)at s)op #loor data entry can be per#ormed by c)arging against t)e assembly and line. 5lo" c)arging means t)at all transactions against an assembly on a line can be batc)ed and t)en enter all o# t)em in one transaction. 5lo" c)arging s pports t)e idea o# a sc)ed le being less o# an indi!id al entity t)an a discrete *ob is. As long as t"o sc)ed les b ild t)e same assembly on t)e same line/ system does not disting is) bet"een t)em #or transaction p rposes.

Repetitive Allocation +epetiti!e allocation is a system tec)ni0 e #or applying transaction 0 antities and costs across se!eral repetiti!e sc)ed les t)at are b ilding t)e same repetiti!e assembly on t)e same line. T)e repetiti!e allocation algorit)m allo"s t)e system to allocate t)e transactions t)at "ere #lo" c)arged to partic lar sc)ed les.

&osting +eso rce &)arges at +eso rce Standard
+eso rce c)arges increase "ork in process !al ation. T)e acco nting entries #or reso rce transactions are6
Acco nt WIP acco nting class reso rce !al ation acco nt +eso rce absorption acco nt 'ebit PP PP &redit
T)e acco nting entries #or negati!e man al reso rce transactions and back"ard mo!es #or WIP mo!e reso rces are6
Acco nt +eso rce absorption acco nt WIP acco nting class reso rce !al ation acco nt 'ebit PP &redit PP

&osting 8abor &)arges at Act al
5or labor c)arges sing an act al or employee rate #or a reso rce "it) t)e Standard +ate c)eck bo9 clear/ t)e *ob or sc)ed le is debited at t)e act al or employee rate. T)e employee rate sed needs to be set p at t)e organiCation le!el. T)e absorption acco nt is credited at t)e same rate. T)e !ariance bet"een act al and standard is capt red at t)e time o# acco nting close. acco nting entries #or reso rce transactions are6
Acco nt WIP acco nting class reso rce !al ation acco nt +eso rce absorption acco nt 'ebit PP PP &redit

&osting +eso rce Transactions
I# t)e act al rate is greater t)an t)e standard rate/ t)e acco nting entries are6
Acco nt 'ebit WIP acco nting class reso rce !al ation acco nt PP +eso rce rate !ariance acco nt PP +eso rce absorption acco nt &redit
PP
I# t)e act al rate is less t)an t)e standard rate/ t)e acco nting entries are6
Acco nt 'ebit WIP acco nting class reso rce !al ation acco nt PP +eso rce rate !ariance acco nt +eso rce absorption acco nt &redit PP PP

Weig)ted A!erage costing
-aterial can be c)arged to WIP at a!erage cost. +eso rces can be c)arged to WIP at act al or a!erage cost. O tside processing reso rces can be de#ined nder a!erage costing. T)e a!erage cost o# completed assemblies in WIP can be calc lated.
Complete Discrete o!s and #epetitive Sc"edules

&ompleting (obs
Definitions Assem0ly completion transaction is a material transaction in ")ic) assemblies are recei!ed into in!entory #rom a *ob or repetiti!e assembly1line pon completion o# t)e man #act re o# t)e assembly. Completion su0inventory is an in!entory location at t)e end o# prod ction line or s)op #loor ro ting ")ere completed assemblies #rom "ork in process are recei!ed . T)is is o#ten t)e s pply s bin!entory #or s bassemblies or #inis)ed goods in!entories #or #inal assemblies.

&ompleting (obs
Completion &ransaction Process T)e #inis)ed assemblies are recei!ed into in!entory/ eit)er to be sed as s bassemblies or to be s)ipped as #inis)ed goods. All Assembly P ll material attac)ed on t)e bill is back#l s)ed. T)e 0 antity in t)e To -o!e step o# t)e last operation is decreased/ i# t)ere is a ro ting. T)e : antity &omplete on t)e *ob or repetiti!e sc)ed le is increased.

&ompleting (obs
Completion &ransaction Process I# t)e 0 antity completed e0 als t)e total 0 antity #or a sc)ed le/ and t)ere are ot)er acti!e sc)ed les #ollo"ing it on t)e assembly1line/ t)e sc)ed leFs stat s is c)anged to &ompleteN7o &)arges. I# t)e sc)ed le is t)e last acti!e sc)ed le/ its stat s is c)anged to &omplete. (ob and repetiti!e sc)ed le stat ses are a tomatically pdated to &omplete ")en t)e total n mber o# assemblies completed and scrapped on a *ob or repetiti!e sc)ed le is greater t)an or e0 al to t)e re0 ired 0 antity.

&ompletion Transactions
&omplete assemblies #rom *obs and repetiti!e sc)ed les into in!entory +et rn completed assemblies #rom in!entory to *obs and repetiti!e sc)ed les o!er,complete assemblies

&ompletion Transactions
274 WIP D -aterial Transactions D &ompletion Transactions
Assemblies can be o!er completed to in!entory #rom *obs and sc)ed les per establis)ed tolerance limits "it)o t c)anging t)e *ob start 0 antity.

Work order less completions
$sing "ork order,less completions6 &omplete assemblies "it)o t )a!ing to create a *ob or sc)ed le 'o se!eral tasks in one step at completion S bstit te components S pport lot and serial n mber control &ost transactions sing standard and a!erage costing

Work order less completions
274 WIP D -aterial Transactions D Workorder,less &ompletion Transactions

$eturning #ssemblies from Inventory to ,I5
&ompleted assemblies can be ret rned to "ork in process sing t)e &ompletion Transactions "indo" as "ell as t)e -o!e Transactions "indo". +easons to +et rn Assemblies to WIP $ser "ant to per#orm additional processing. $ser #o nd a 0 ality problem. $ser mistakenly completed n#inis)ed assemblies to in!entory. $ser per#orming a disassembly sing a nonstandard *ob.

$eturning #ssemblies from Inventory to ,I5
+et rn &)aracteristics $ser can ret rn assemblies #rom in!entory to WIP by selecting +et rn as t)e transaction type. $ser can ret rn as many assemblies as needed. Any assembly p ll components t)at "ere back#l s)ed pon completion are nback#l s)edM t)at is/ t)ey are ret rned to in!entory ")en yo ret rn t)e assembly to "ork in process.

&osting &ompletion Transactions
Costin Assem0ly Completion &ransactions &ompletion transactions decrease "ork in process !al ation and increase in!entory !al ation. T)e acco nting entries #or assembly completion transactions are6
Acco nt S bin!entory elemental acco nts WIP acco nting class !al ation acco nts 'ebit PP PP &redit

&osting &ompletion Transactions
!arnin Assem0ly Material Overhead on Completion O!er)eads can be assigned based on t)e total !al e o# an item. T)ese o!er)eads can be earned as assemblies into are completed into in!entory. T)e acco nting entries are6
Acco nt S bin!entory material o!er)ead acco nt In!entory material o!er)ead absorption acco nt 'ebit PP PP &redit

-an #act ring A!erage &osting
Items can be costed at a "eig)ted a!erage perpet al cost. &ompletions are !al ed sing t)e s m o# t)e act al costs o# reso rces and materials iss ed to a *ob Partial completions are !al ed sing t)e appropriate proportional s m o# act al reso rce and materials iss ed to a *ob 5inal completions are !al ed sing t)e total net !al e in a *ob T)e nit cost o# a completion is comp ted elementally
-aterial /-aterial and o!er)ead /+eso rce/ O!er)ead %O tside processing

&ompletion Transactions #or +epetiti!e Sc)ed les
Roll for7ard Rules W)en all assemblies o# a sc)ed le are completed/ WIP c)ecks t)e sc)ed le #or any e9cess components res lting #rom o!er iss e o# material re0 irements. I# t)e s bse0 ent sc)ed le is released/ or i# it is nreleased and #alls into t)e a to release time #ence/ WIP rolls t)e e9cess material c)arges #or"ard to t)at sc)ed le. I# t)ere is no s bse0 ent sc)ed le to a to release/ WIP does not roll t)e e9cess material c)arges #or"ard.

&ompletion Transactions #or +epetiti!e Sc)ed les
Autorelease +epetiti!e prod ction can be streamlined by a tomatically releasing t)e ne9t sc)ed le ")en one sc)ed le is completed. A line can contin e r nning and b ild repetiti!e assembly i# anot)er sc)ed le is de#ined #or t)e assembly on t)at line. I# t)e sc)ed le is de#ined b t nreleased/ t)e completion o# t)e preceding sc)ed le can ser!e as a signal to a tomatically release t)e ne9t nreleased sc)ed le.

&losing 'iscrete (obs
Can the Status of a Closed 1o0 )e Chan ed< To be able to nclose *obs/ t)e &lose 'iscrete (obs # nction sec rity parameter m st be set to K. Only *obs closed in error s)o ld be nclosed/ it s)o ld be done t)is immediately a#ter t)e close sing t)e &lose 'iscrete (obs "indo". I# assembly costs are rolled p bet"een t)e time a *ob is closed and nclosed/ costs may be incorrect beca se t)e nclose process does not re!al e t)e *ob. A *ob t)at is linked to a sales order cannot be nclosed. A *ob t)at "as closed in an acco nting *ob t)at is no longer open cannot be nclosed
Work In P rocess Interfa ces

WIP Inter#aces
Open -o!e Transaction Inter#ace Open +eso rce Transaction Inter#ace Work Order Inter#ace

WIP Inter#aces
Open Move &ransaction (nterface T)is inter#ace is sed to trans#er WIP mo!e transaction in#ormation into Oracle Applications. T)e records can be loaded into t)e Open -o!e Transaction Inter#ace #rom a !ariety o# so rces/ incl ding e9ternal data collection de!ices s c) as bar code readers/ a tomated test e0 ipment/ cell controllers/ and ot)er man #act ring e9ec tion systems. T)e inter#ace !alidates t)e records % marks in!alid transactions/ so t)at t)e transactions can be corrected % res bmitted

WIP Inter#aces
Open Move &ransaction (nterface T)is inter#ace enables sers to per#orm many o# t)e # nctions possible #rom t)e -o!e Transactions "indo". -o!e assemblies bet"een operations and intra,operation steps Scrap assemblies -o!e assemblies #rom an operation and complete t)em into in!entory "it) a single transaction O!er,complete a 0 antity greater t)an t)e *ob or sc)ed le 0 antity i# o!er,completions are enabled +et rn assemblies #rom in!entory and mo!e to an operation "it) a single transaction

WIP Inter#aces
Open Move &ransaction (nterface Ad )oc operations cannot be added t)ro g) t)is inter#ace e!en i# t)e '(P Allo7 Creation of #e7 Operations parameter is set. T)e table pop lated ")ile inserting records into t)e inter#ace is WIPQ-OJEQTP7QI7TE+5A&E &ypes of move transactions -o!e transaction -o!e &ompletion -o!e +et rn

Open Move &ransaction (nterface &ol mns to be pop lated6
5-QI7T+AOPE+ATIO7QSTEPQTKPE/5-QOPE+ATIO7QSE:Q7$-/ 8I7EQ&O'E/ O+?A7IRATIO7Q&O'E/ P+O&ESSQPHASE/ P+O&ESSQSTAT$S/ TOQI7T+AOPE+ATIO7QSTEPQTKPE/ TOQOPE+ATIO7QSE:Q7$-/ T+A7SA&TIO7Q'ATE/ T+A7SA&TIO7Q:$A7TITK/ T+A7SA&TIO7Q$O-/ WIPQE7TITKQ7A-E 5-QI7T+AOPE+ATIO7QSTEPQTKPE/5-QOPE+ATIO7QSE:Q7$-
WIP Inter#aces
are only re0 ired #or mo!e transaction1 completion transactions TOQI7T+AOPE+ATIO7QSTEPQTKPE/TOQOPE+ATIO7QSE:Q7$- are only re0 ired #or mo!e transaction % mo!e ret rn transactions

WIP Inter#aces
Open Resource &ransaction (nterface T)is inter#ace is sed to c)arge reso rces. E9ternal data collection de!ices s c) as bar code readers/ payroll systems/ and time card entry #orms can be sed to collect reso rce and o!er)ead transaction data/ t)en load t)e data into t)e Open +eso rce Transaction Inter#ace #or WIP to process. T)e inter#ace !alidates t)e data and marks any t)at are in!alid so t)at it can be corrected and res bmitted.

WIP Inter#aces
Open Move &ransaction (nterface T)is inter#ace enables sers to per#orm many o# t)e # nctions possible #rom t)e +eso rce Transactions "indo". &)arge labor reso rces &)arge o!er)ead reso rces &)arge o tside processing reso rces Add ad )oc reso rces 7ote6 7on,person reso rces cannot be c)arged at an act al sage rate or amo nt t)ro g) t)e +eso rce Transactions "indo". T)is #eat re is ni0 e to t)e +eso rce Transaction Inter#ace.

WIP Inter#aces
Open Move &ransaction (nterface T)e table pop lated ")ile inserting records into t)e inter#ace is WIPQ&OSTQTP7QI7TE+5A&E &ol mns to be pop lated6
OPE+ATIO7QSE:Q7$-/ O+?A7IRATIO7Q&O'E/ O+?A7IRATIO7QI'/ P+O&ESSQPHASE/ P+O&ESSQSTAT$S/ +ESO$+&EQSE:Q7$-/ T+A7SA&TIO7Q:$A7TITK/ T+A7SA&TIO7Q'ATE/ T+A7SA&TIO7QTKPE/ T+A7SA&TIO7Q$O-/ WIPQE7TITKQ7A-E

WIP Inter#aces
Open Move &ransaction (nterface PROC!SS=P9AS! describes t)e c rrent processing p)ase o# t)e transaction. T)e &ost Worker processes eac) transaction ro" t)ro g) t)e #ollo"ing t"o p)ases Jal es6 1 +eso rce Jalidation /2 +eso rce Processing PROC!SS=S&A&US contains t)e state o# t)e transaction. Jal es6 1 Pending / 2 + nning /3 Error &RA#SAC&(O#=&6P! s)o ld be set to6 Jal es6 1 #or normal reso rce transactions/2 #or o!er)ead transactions % 3 #or o tside processing transactions

WIP Inter#aces
'or* order (nterface T)e Work Order Inter#ace enables sers to import 'iscrete *ob and +epetiti!e sc)ed le )eader in#ormation/ and 'iscrete *ob operations/ material/ reso rce/ and sc)ed ling in#ormation #rom any so rce/ sing a single process. Options a!ailable6 Planned orders #or ne" 'iscrete *obs/ 'iscrete *ob operations/ components/ reso rces/ reso rce sage/ and sc)ed ling details/ $pdate and resc)ed le recommendations #or e9isting 'iscrete *obs/ and s ggested +epetiti!e sc)ed les

WIP Inter#aces
'or* order (nterface T)e Work Order Inter#ace consists o# t"o tables6 t)e '(P=1O)=SC9!DUL!=(#&!R+AC! ta0le 2Open (ob and Sc)ed le Inter#ace table4/ and t)e '(P=1O)=D&LS=(#&!R+AC! ta0le 2WIP (ob 'etails Inter#ace table4. Header in#ormation is loaded into t)e WIPQ(O3QS&HE'$8EQI7TE+5A&E table/ and operations/ components/ reso rces/ and sc)ed ling in#ormation into t)e WIPQ(O3Q'T8SQI7TE+5A&E table.

WIP Inter#aces
'or* order (nterface T)e Work Order Inter#ace consists o# t"o tables6 t)e '(P=1O)=SC9!DUL!=(#&!R+AC! ta0le 2Open (ob and Sc)ed le Inter#ace table4/ and t)e '(P=1O)=D&LS=(#&!R+AC! ta0le 2WIP (ob 'etails Inter#ace table4. Header in#ormation is loaded into t)e WIPQ(O3QS&HE'$8EQI7TE+5A&E table/ and operations/ components/ reso rces/ and sc)ed ling in#ormation into t)e WIPQ(O3Q'T8SQI7TE+5A&E table.
Picki ng for &an ufacturi ng

Picking #or -an #act ring
Introd ced in 11.=.@ 5amily pack #or man #act ring &ombines t)e # nctionality o# -an #act ring % Ware)o se management system to pro!ide r le based component picking.. Operation or assembly p ll material can be e9cl ded #rom t)e tasks. -igration to t)e ne" Picking #or -an #act ring is optional #or WIP sers.

-o!e orders "ill be created #or all component re0 irements. Picking s pports discrete1lot based *obs/ as "ell as #lo" % repetiti!e sc)ed les. T)e se o# mo!e orders "ill allo" sers to se t)e standard in!entory picking r les/ as "ell as to track and transact t)e component re0 irements.

S pply type p s) , -aterial iss ed directly to *ob , Transacting t)e mo!e order 1 task decrements in!entory S pply type assembly 1 operation p ll , -aterial mo!ed to s pply s bin!entory , -aterial p lled at operation mo!e or assembly completion , Optionally e9cl ded #rom process

Pick release selected *obs ,$se In!entory + les to allocate material ,Allocated material cannot be sed #or ot)er transactions ,&reate mo!e orders #or t)e re0 ired material ,-issing material is backordered and a!ailable #or re, release Optionally print mo!e order pick slip report -o!e order transacted on desktop ,: ery on speci#ic *obs or sc)ed les ,$pdate allocations i# necessary

Current +unctionality in Release 33;>;? $ser can speci#y pto ")ic) operation t)e material needs to be pick released #or a single or set o# *obs. Jario s picking met)odologies 2like cl ster pick/ b lk pick/ Cone pick etc.4 s pported by Order management also can be sed. Ho"e!er t)is #eat re is limited to 'iscrete *obs only. All t)e material re0 irements #or a *ob is released nder a single mo!e order irrespecti!e o# t)e s pply types. $ser "ill )a!e t)e option on printing o# t)e pick slips at t)e time o# pick release. .

Current +unctionality in Release 33;>;? $ser can c)oose ")et)er to plan tasks by de#a lt or not #or eac) pick release. T)is option can also be set at organiCation le!el and can be o!erridden by ser ")ile pick releasing. . A#ter t)e pick release/ i# allocation "as partial/ ser can c)eck t)e le#to!er re0 irements #or a *ob by clicking on a partic lar *ob node. $ser can see t)e backordered 0 antity #or eac) component. .

274 WIPD 'iscreteD &omponent Pick +elease
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Oracle Applications 11i

Training On Oracle Work In Process 11i

Introduction to Work in Process

Introduction to Work in Process

Introduction to Work in Process

Overview of Work in Process

O!er!ie" o# Prod ction Sc)ed ling 2&ntd..4

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Setting Up & Implementing WIP

Cr eate and Update Di sc rete o!s

Cr eate and Update Di sc rete o!s

Cr eate and Update Di sc rete o!s