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, ngy 25/10/2006

M ph ng qu trnh gia cng chi ti#t c bin d'ng ph*c t'p trn my phay CNC PRIMERO v OKK b-ng ph/n m0m MASTERCAM 9.1
Bi bo trnh by ph+1ng php m ph ng qu trnh gia cng cho my phay CNC hi2u OKK v PRIMERO, b-ng ph/n m0m Mastercam 9.1. Ph+1ng php ny 3+4c p d5ng 37 m ph ng cc ch+1ng trnh gia cng cho cc chi ti#t c bin d'ng ph*c t'p.

9:t v;n 30: S# pht tri%n nhanh chng c)a khoa h,c k. thu1t 3 thc 34y cng nghi5p s6n xu7t t# 39ng trong m,i l:nh v#c pht tri%n theo. Cc my cng c< 3i=u khi%n b>ng ch!@ng trnh sA CNC vBi s# trC gip c)a cc phDn m=m CAD/CAM c th% gip chng ta m phEng cc qu trnh gia cng cho my CNC tr!Bc khi tiFn hnh gia cng th1t. G khu v#c mi=n Trung n!Bc ta hi5n nay kh nhi=u cc nh my s6n xu7t c@ kh sI d<ng cc my cng c< CNC 3% ph<c v< hoJt 39ng s6n xu7t. Cc ch!@ng trnh gia cng 3!Cc viFt 3% 3i=u khi%n chuy%n 39ng cho my cng c< CNC hDu nh! 3!Cc ng!Ki l1p trnh viFt b>ng tay, do 3 nFu chi tiFt c hnh dJng ph c tJp th kh c th% m phEng ch!@ng trnh gia cng nh>m trnh sai st th!Kng hay mMc ph6i khi sI d<ng my CNC, 36m b6o an ton cho my cng c< CNC trong qu trnh lm vi5c. Vi5c ng d<ng cc phDn m=m CAD/CAM 3% thiFt kF, l1p ch!@ng trnh gia cng v m phEng cc qu trnh gia cng cho my cng c< CNC l v7n 3= m cc cn b9 k. thu1t cDn ph6i quan tm, bNi cng vi5c ny c th% gip chng ta quan st 3!Cc hnh dJng c)a chi tiFt gia cng tr!Bc khi tiFn hnh gia cng th1t, nh>m 36m b6o ch7t l!Cng c)a cc s6n ph4m gia cng c@ kh. Qua nhOng phn tch trn, vi5c ng d<ng phDn m=m CAD/CAM - Mastercam 9.1 hP trC cho vi5c thiFt kF, l1p trnh v m phEng cc qu trnh gia cng trn my cng c< CNC l 3i=u cDn thiFt. Khi sI d<ng phDn m=m Mastercam 9.1 ng!Ki l1p ch!@ng trnh c th% m phEng tr!Bc cc ch!@ng trnh gia cng ki%m sot 3!Kng chJy dao v tAi !u ha chF 39 chJy dao nh>m nng cao ch7t l!Cng b= mRt. G 3y chng ti xin giBi thi5u m9t ph!@ng php m phEng ch!@ng trnh gia cng cho my phay PRIMERO v my phay OKK b>ng phDn m=m Mastercam 9.1 khi kFt nAi tr#c tiFp giOa my tnh c nhn (PC) vBi b9 3i=u khi%n NC (Controler). C1 s< l thuy#t Vi5c ng d<ng cc phDn m=m CAD/CAM 3% thiFt kF chi tiFt, l1p trnh v m phEng chuy%n 39ng c)a d<ng c< cMt trn my cng c< CNC 3 3!Cc ng d<ng t!@ng 3Ai nhi=u N cc n!Bc cng nghi5p pht tri%n nh!: M., Anh, Php, Nga, Nh1t, Canada... Khi sI d<ng phDn m=m Mastercam 9.1 chng ta c th% nhanh chng xy d#ng cc b6n vS 2D, 3D c)a chi tiFt my. Sau khi thiFt l1p

xong cc b6n vS chi tiFt my, trn phDn m=m ny cho php chng ta ch,n cc chF 39 gia cng, m phEng cc ch!@ng trnh gia cng trn my cng c< CNC theo cc gc nhn khc nhau 3% ki%m tra sai st tr!Bc khi tiFn hnh chuy%n m M-G code v gia cng th1t trn my cng c< CNC. PhDn m=m Mastercam 9.1 l m9t trong sA nhOng phDn m=m CAD/CAM mJnh nh7t hi5n nay, vBi m9t sA ch c nTng 3Rc bi5t c th% hU trC chng ta l1p ch!@ng trnh gia cng 3i=u khi%n chuy%n 39ng cho cc my cng c< CNC m9t cch dV dng. Vi5c ng d<ng phDn m=m Mastercam 9.1 cho php chng ta viFt cc ch!@ng trnh gia cng cho my phay CNC, my ti5n CNC, my cMt dy CNC, my khoan CNC, my doa CNC. V 3Rc bi5t phDn m=m ny cho php chng ta chuy%n 3Ui sang cc m l5nh c th% ph hCp cho nhi=u loJi my CNC chJy theo cc h5 3i=u hnh khc nhau nh!: Fanuc, Anilam, Hendenhain, Fago, Mitsubishi... VBi nhOng 3Rc 3i%m nh! v1y, phDn m=m CAD-CAM-Mastercam 9.1 c th% 3!Cc ng d<ng 3% l1p trnh v m phEng cho hDu hFt cc my cng c< CNC N Vi5t Nam hi5n nay. Vi5c sI d<ng phDn m=m CAD-CAM-Mastercam 9.1 3% l1p trnh v m phEng qu trnh gia cng cho my phay CNC 3!Cc th#c hi5n nh! sau: - SI d<ng module Design 9.1 3% thiFt kF cc 3Ai t!Cng cDn gia cng, 3Ai t!Cng 3!Cc xy d#ng c th% l 2D hoRc 3D. - SI d<ng module Mill 9.1 (module Mill 9.1 l module ng d<ng cho my phay CNC) 3% l1p cc ch!@ng trnh gia cng cho cc 3Ai t!Cng 3 3!Cc xy d#ng N module Design 9.1. - SI d<ng ch c nTng Verify trong module Mill 9.1 3% m phEng cc 3!Kng chJy dao 3 3!Cc xy d#ng trong module ny. - SI d<ng ch c nTng Post trong module Mill 9.1 3% chuy%n m cc ch!@ng trnh gia cng, N b!Bc ny ta c th% l#a ch,n b6n m 3% ph hCp cho h5 3i=u hnh c)a my CNC cDn sI d<ng gia cng. - SI d<ng module The MetaCut Utilities 3% m phEng cc ch!@ng trnh gia cng theo cc b6n m 3 3!Cc chuy%n 3Ui N module Mill 9.1. =ng d5ng Chng ti 3 sI d<ng phDn m=m CAD-CAM-Mastercam 9.1 3% thiFt kF, l1p trnh v m phEng cc ch!@ng trnh gia cng cho m9t sA my phay CNC chJy theo cc h5 3i=u hnh khc nhau. Ti 3 tiFn hnh ng d<ng thnh cng vo hai my phay OKK chJy theo h5 3i=u hnh Fanuc v my phay PRIMERO chJy theo h5 3i=u hnh Anilam N phng my CNC, Khoa C@ Kh, Tr!Kng Cao WXng Cng Ngh5, WJi H,c W NYng. G bi bo ny ti xin trnh by m9t v d< l1p trnh v m phEng ch!@ng trnh gia cng m9t 3Ai t!Cng 3i%n hnh (hnh rZng) cho hai my phay OKK v PRIMERO theo hai b6n m l5nh khc nhau. V cng vi5c ny 3!Cc tiFn hnh bNi cc b!Bc nh! sau: - SI d<ng module Design 9.1 3% vS hnh rZng n>m trn m9t b= mRt cDn gia cng, hnh1. - SI d<ng module Mill 9.1 3% l1p ch!@ng trnh gia cng cho 3Ai t!Cng (hnh rZng) 3 3!Cc xy d#ng N module Design 9.1. - SI d<ng ch c nTng Verify trong module Mill 9.1 3% m phEng cc 3!Kng chJy dao 3 3!Cc xy d#ng trong module ny, hnh 2.

- SI d<ng ch c nTng Post trong module Mill 9.1 3% chuy%n m cc ch!@ng trnh gia cng cho hai my OKK v PRIMERO. G 3y my OKK chJy theo h5 3i=u hnh Fanuc nn b6n m ta ch,n l Mpfan.pst, my PRIMERO chJy theo h5 3i=u hnh Anilam nn b6n m ta ch,n l Mpan5300.pst, 3!Cc trnh by N hnh 1 v hnh 2. B6ng 1 bi%u th[ cc cu l5nh cho my chJy theo h5 3i=u hnh Fanuc, b6ng 2 bi%u th[ cc cu l5nh cho my chJy theo h5 3i=u hnh Anilam. - SI d<ng module The MetaCut Utilities 3% m phEng cc cu l5nh ch!@ng trnh gia cng theo cc b6n m 3 3!Cc chuy%n 3Ui N module Mill 9.1 cho hai my phay OKK v PRIMERO, hnh 3.

Hnh 1: Xy d#ng 3Ai t!Cng trn modul Design 9.1

Hnh 2: M phEng ch!@ng trnh gia cng trn modul Mill 9.1

Ch!@ng trnh cho my OKK

Ch!@ng trnh cho my PRIMERO

Hnh 3: M phEng ch!@ng trnh gia cng cho my phay PRIMERO Vi5c viFt ch!@ng trnh gia cng cc hnh c bin dJng ph c tJp trn m9t b= mRt khng 3@n gi6n cho my cng c< CNC, b>ng tay hoRc b>ng cc phDn m=m thng d<ng sS gRp r7t nhi=u kh khTn. NFu sI d<ng module Project trong phDn m=m Mastercam 9.1, l1p trnh theo ph!@ng php chiFu hnh, chng ta sS dV dng nh1n 3!Cc ch!@ng trnh gia cng cc hnh c bin dJng ph c tJp trn b= mRt 3D c)a chi tiFt my. Ngoi ra, khi sI d<ng ph!@ng php chiFu hnh 3% l1p ch!@ng trnh gia cng cho cc my cng c< CNC 4 tr<c hoRc 5 tr<c c th% c6i thi5n, nng cao 39 chnh xc hnh dJng c)a b= mRt chi tiFt 3!Cc gia cng. K#t lu?n: Vi5c m phEng tr!Bc qu trnh gia cng chi tiFt c bin dJng ph c tJp trn my phay CNC l 3i=u cDn thiFt ph6i lm khi sI d<ng my CNC v: C th% ki%m tra tr!Bc vi5c gia cng v hnh dJng s6n ph4m gia cng.

Ki%m tra 3!Cc cc s# cA c th% x4y ra trong qu trnh chJy my CNC. W6m b6o an ton cho ng!Ki v my, tTng tAi 3a hi5u qu6 khai thc v sI d<ng my CNC. TI LI@U THAM KHBO [1] Peter Smid, CNC Programming Handbook, Industrial Press, Inc New York, 2000 . [2] HEIDENHAIN, Users Manual Conversational Programming, 2000. [3] Su-Chen Jonathon Lin, Tiny Shiue, Mastercam Version 8.1, 2001. [4] TaeguTec, Milling Applications, 2006. Tc giE bi vi#t: GV.Tr/n QuFc Vi2t - Tr+Gng 9'i hIc 9 NJng HIENDAIHOA.COM