Do An CTM Banh Rang Tru 2 Cap Khai Trien

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Thuyt minh n mn hc

n Chi Tit My
SV:Nguyn Vn H-ng - 1 -
K41CCM6 - HKTCN
Nhn xt ca gio vin



































Li ni u


Trong tt c cc my mc c kh u c s chuyn ng
c hc ca cc b phn ca my. Mun c s chuyn ng
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 2 -
K41CCM6 - HKTCN
th cn phi c nng l-ng. Mt trong nhng dng nng
l-ng d kim, d s dng v c th c mt khp mi ni
l in nng. Trong lch s pht minh, con ng-i
thy rng ch c ng c in l mt thit b ti -u nht
c tc dng bin nng l-ng in nng thnh c nng
thc hin mt chuyn ng c hc cn thit.
Trong sn xut cng nghip, nng cao nng
sut v hiu qu kinh t cng nh- tnh kh nghi ng-i ta
ch ch to ra cc ng c in c cng sut v vn tc
quay l mt gi tr c th no -c lp trong cc
bng tiu chun. Trong khi , cc chuyn ng c hc
trong cc my mc li cn nhng cng sut bt k, khng
theo mt dy s tiu chun no. V vy, cc ng c in
khng th truyn trc tip cng sut sang cho cc h
thng chuyn ng m phi thng qua thit b chuyn i
cng sut d ch to hn. Mt trong cc thit b nh- vy
l hp gim tc. Hp gim tc l c cu truyn ng bng
n khp trc tip, c t s truyn khng i v -c dng
gim vn tc gc v tng mmen xon.
Nh- vy, ta thy rng, mt h thng my mc
chuyn ng cn phi c ng c, b truyn, hp gim tc
(hoc hp tng tc) v h thng ti. Mt h thng nh- vy
-c gi l h thng dn ng c kh.
Trong thc t, khi thit k mt h dn ng c
kh ta phi kho st tt c cc s liu k thut phc v
cho ti thit k. Nh-ng trong n mn hc Chi Tit
My ny, cc s liu -c cho tr-c v ta ch phi
thit k h thng m thi.
ti thit k ca em -c thy Trn Vn Lm giao
cho l thit k trm dn ng xch ti. Vi nhng kin
thc hc v sau mt thi gian nghin cu cng vi s
gip tn tnh ca thy c gio, s ng gp trao i
xy dng ca cc bn em hon thnh -c n ny.
Song nhng hiu bit cn hn ch cng vi kinh
nghim thc t ch-a nhiu nn n ca em khng trnh
khi nhng thiu st. Em rt mong -c s ch bo ca cc
thy c trong b mn Nguyn L Chi Tit My n
ca em -c hon thin hn cng nh- kin thc v mn hc
ny.
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 3 -
K41CCM6 - HKTCN
Em xin chn thnh cm n cc thy c gio trong b
mn tn tnh gip em c bit l thy gio Trn Vn
Lm.




Thi Nguyn, ngy 5 thng 5 nm 2008
Sinh vin
Nguyn Vn H-ng



TI LIU THAM KHO

[1] . Nguyn Trng Hip :
Chi Tit My , tp 1 v tp 2
Nh sut bn Gio dc , H Ni 1999
[2] . Nguyn B D-ng, Nguyn Vn Lm , Hong Vn Ngc ,
L c Phong
Tp bn v chi tit my
Nh xut bn i hc v Trung hc chuyn nghip , 1978
[3] . Trnh Cht , L Vn Uyn :
Tnh ton Thit k h dn ng c kh , tp 1 v tp 2
Nh xut bn Gio dc , 1999













Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 4 -
K41CCM6 - HKTCN









Thuyt minh n mn hc chi tit my

Thit k trm dn ng xch ti



Phn I: Tnh ton ng hc h dn ng c kh

I - chn ng c in:
Chn ng c in dn ng my hoc cc thit b l
giai on u tin trong qu trnh thit k h dn ng
c kh. Chn ng c in bao gm cc cng vic sau:
- Chn kiu, loi ng c
- Chn cng sut ng c
- Chn tc ng b ng c
- Chn ng c s dng thc t
- Kim tra iu kin m my, qu ti cho ng c
Ni dung c th ca cc b-c nh- sau:
1- Chn kiu, loi ng c:
Ta chn ng c khng ng b ba pha, rto lng sc
(cn gi l roto ngn mch) v c nhng -u im sau:
- Kt cu n gin, d bo qun, lm vic tin
cy
- C th mc trc tip vo l-i in cng nghip
- Gi thnh t-ng i thp v d kim
- Hiu sut v h s cng sut khng cn cao
Cn nh-c im l:
- Hiu sut v h s cng sut
thp (so vi ng c 3 pha ng b)
- Khng iu chnh -c vn tc
(so vi ng c mt chiu v ng c khng ng b ba pha
dy qun)
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 5 -
K41CCM6 - HKTCN
Nh-ng nh c nhiu -u im c bn, ta chn ng c
xoay chiu ba pha khng ng b roto lng sc (ngn
mch). N ph hp dn ng cc thit b vn chuyn,
bng ti, xch ti, thng trn
2- Chn cng sut ng c:
Cng sut ca ng c -c chn theo iu kin nhit
- m bo cho khi ng c lm vic nhit sinh ra
khng qu mc cho php. Mun vy, iu kin sau phi tho
mn:

dc
dt
dc
dm
P P >



Trong :

dc
dm
P
: Cng sut nh mc ca ng c

dc
dt
P
: Cng sut ng tr trn trc ng c,
-c xc nh nh- sau:


dc
lv
dc
dt
P P =

dc
lv
P
: Cng sut lm vic danh ngha trn trc ng c

) (kw
P
P
ct
lv
dc
lv

=
q


ct
lv
P
: Gi tr cng sut lm vic danh
ngha trn trc cng tc:


ct
lv
P
=
t
F

= (kW)


t
F
: Lc vng trn trc cng tc
(N)

v
: Vn tc vng ca xch ti
(m/s)
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 6 -
K41CCM6 - HKTCN

q
: Hiu sut chung ca ton h
thng
Ta c:
kn d o br
q q q q q . . .
4 2
=

Trong :
br
q
: Hiu sut bnh rng
tr
o
q
: Hiu sut cp
ln
d
q
: Hiu sut b
truyn ai
kn
q
: Hiu sut khp
ni
Tra bng ta chn -c:

br
q
o
q
d
q
kn
q

0.96 0.99 0.95 1

q
= 0,96
2
.0,99
2
.0,95.1=
Ta c cng sut ca ng c l:

dc
lv
P
=
ct
lv
P

q
=

= (kW)

3 Chn s vng quay ng b ca ng c (n
b
):
Khi chn ng c c s vng quay cng ln th kch
th-c, trng l-ng, gi thnh ng c gim. V mt ny
nn chn ng c c s vng quay ln; tuy nhin nu s
vng quay cng ln th t s truyn ng chung cng ln
v kt qu lm tng khun kh, kch th-c, gi thnh ca
cc b truyn, trc, , vi l do ny nn chn ng c c
s vng quay nh. V vy cn phi chn s vng quay ng
b ca ng c (cn gi l tc quay), theo tiu chun
c cc vng quay 3000, 1500, 1000, 750, 600 v 500 v/ph.
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 7 -
K41CCM6 - HKTCN
*) S vng quay ng b -c chn sao cho:
T s truyn s b ca h thng:

ct
db
sb
n
n
U =

nm trong khong t s truyn nn dng.
Ta chn s b s vng quay ng b l ) / ( 1500 ph v n
db
= . K
n 3% s tr-t nn thc t l ) / ( 1455 ph v n
db
=
Ta c s vng quay ca trc cng tc l:

t z
v
n
ct
.
. 10 . 60
3
=



Vi:
z : S rng trn a xch ti
t : B-c xch ti (mm)
v : Vn tc vng ca xch ti
(m/s)

n
ct
=

= (v/ph)

ct
db
sb
n
n
U =
=

=
Tra bng 2.4 (HDTKHCK) ta thy
53 , 29 =
sb
U
nm trong
khong U nn dng do ta chn ) / ( 1500 ph v n
db
=
*) Chn ng c:
Da vo bng Cc thng s k thut ca ng c in
DK ta chn c:

Kiu ng
c
Cng
sut
Vn tc
quay(v/ph)
Cos
T
K
/T
dn
T
max
/T
dn

DK.62- 4 10 1460 0.88 1,3 2,3

4 Kim tra iu kin m my cho ng c:
Khi khi ng, ng c cn sinh ra mt cng sut m my
ln thng sc ca h thng. Kim tra iu kin m
my cho ng c theo cng thc:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 8 -
K41CCM6 - HKTCN

) (kw P P
dc
cbd
dc
mm
>

dc
mm
P
: Cng sut m my ca ng c:
dc
dm mm
dc
mm
P K P . =

dn
k
mm
T
T
K =
: H s m my ca ng c
dc
cbd
P
: Cng sut cn ban u trn trc ng c:
dc
lv bd
dc
cbd
P K P . =

bd
K
: H s cn ban u
Ta c:

dn
k
mm
T
T
K =
= 1.3
dc
dm mm
dc
mm
P K P . =
=1,3.10= (kW)
dc
lv bd
dc
cbd
P K P . =


dc
mm
P

dc
cbd
P
: ng c chn tho mn iu kin m
my

II phn phi t s truyn cho ng c:
T s truyn chung ca ton h thng

u
xc nh theo:

ct
dc
n
n
u =


dc
n
: S vng quay ca
ng c chn (v/ph)

ct
n
: S vng quay ca
trc cng tc (v/ph)

ct
dc
n
n
u =
=

=
Vi h dn ng gm cc b truyn mc ni tip:
h ng
u u u . =

Trong :
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 9 -
K41CCM6 - HKTCN
ng
u
: T s truyn ca cc b
truyn ngoi hp (b truyn ai)

h
u
: T s truyn ca hp gim
tc
2 1
.u u u
h
=


1
u
,
2
u
: T s truyn ca cc b
truyn cp nhanh v cp chm trong hp gim tc.

1-T s truyn cc b truyn ngoi hp:
Ta xc nh t s truyn b truyn ngoi hp (b
truyn ai) theo kinh nghim:
Ta chn:
ng
u
= 0,14.
h
u


h
u
=

u
ng
u
=

=
2-T s truyn cc b truyn trong hp gim tc:

2 1
.u u u
h
=

Hp gim tc bnh rng tr 2 cp khai trin:
Ta tnh theo cng thc:
T s truyn ca cp nhanh:
98 , 4 82 , 14 . 825 , 0 825 , 0
3
2
3
2
1
= = ~
h
u u

u
1
= 0,825
T s trun ca cp chm:
97 , 2
98 , 4
82 , 14
1
2
= = =
u
u
u
h

III xc nh thng s trn cc trc:
1- Tnh tc quay ca cc trc (v/ph):
-
) / ( 730
2
1460
ph v
u
n
n
ng
dc
I
= = =
n
-
) / ( 6 , 146
98 , 4
730
1
ph v
u
n
n
I
II
= = =

-
) / ( 36 , 43
97 , 2
6 , 146
2
ph v
u
n
n
II
III
= = =

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 10 -
K41CCM6 - HKTCN
-
) / ( 36 , 43 ph v n n
III IV
= =

2 Tnh cng sut danh ngha trn cc trc (kw):
-
) ( 094 , 7 99 , 0 . 95 , 0 . 543 , 7 . . kw P P
o d lv I
= = = q q

-
) ( 742 , 6 99 , 0 . 96 , 0 . 094 , 7 . . kw P P
o br I II
= = = q q

-
) ( 4 , 6 99 , 0 . 96 , 0 . 742 , 6 . . kw P P
o br II III
= = = q q

-
) ( 336 , 6 99 , 0 . 1 . 4 , 6 . . kw P P
o kn II III
= = = q q

3- Tnh m men xon trn cc trc (N.mm):
-
) . ( 92805
730
094 , 7 . 10 . 55 , 9 . 10 . 55 , 9
6 6
mm N
n
P
T
I
I
I
= = =

-
) . ( 77 , 439195
6 , 146
742 , 6 . 10 . 55 , 9 . 10 . 55 , 9
6 6
mm N
n
P
T
II
II
II
= = =

-
) . ( 1 , 1409594
36 , 43
4 , 6 . 10 . 55 , 9 . 10 . 55 , 9
6 6
mm N
n
P
T
III
III
III
= = =

-
) . ( 155 , 1395498
36 , 43
336 , 6 . 10 . 55 , 9 . 10 . 55 , 9
6 6
mm N
n
P
T
IV
IV
IV
= = =


4- Lp bng s liu tnh ton:


Thng s
Trc
Tc
quay
(v/ph)
T s truyn Cng sut
(kw)
Mmen
xon
(N.mm)
Trc ng
c
1460

2
4,98
2,97
1
7,543 49339,5
Trc I 730 7,094 92805
Trc II 189,6 6,742 339589,
14
Trc III 49,23

6,4 1241519
,4
Trc IV 49,23 6,336 1229104
,2
Phn II : tnh ton cc b truyn
I - truyn ng ai:
1 Chn loi ai v tit din ai:
Ta chn loi ai thang, mt lm vic l hai mt bn
tip xc vi cc rnh hnh thang t-ng ng trn bnh ai,
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 11 -
K41CCM6 - HKTCN
nh h s masat gia ai v bnh ai hnh thang ln
hn so vi ai dt v do c kh nng ko cng ln
hn.Vi vn tc v < 25m/s ta chn loi ai th-ng.
Vi cng sut cn truyn l 7,543 (kw).Da vo hnh
4.1 ta chn loi ai l
b
t
= 14 (mm)
b = 17 (mm)
h = 10,5 (mm)
y
0
= 4,0 (mm)
2 - Xc nh thng s ca b truyn:
a) -ng knh bnh ai nh d
1
:
Da vo bng 4.13 ta chn -ng knh bnh ai nh d
1
=
160 (mm)
Vn tc ai:

) / ( 11 , 6
60000
730 . 160 . 14 , 3
60000
1 1
s m
n d
v = = =
t

-ng knh bnh ai ln:
) ( 8 , 316 ) 01 . 0 1 ( 2 . 160 ) 1 ( .
1 2
mm u d d = = = c
Ta ly d
2
= 315 (mm) theo tiu chun.
T s truyn thc t l:

97 , 1
160
315
1
2
= = =
d
d
u
t

% 4 % 5 , 1 % 100 .
2
97 , 1 2
< =

= A
u
u u
u
t

b) Khong cch trc a:
Da vo bng 4.14 ta c:
a = d
2
.1,2 = 315.1,2 = 378 (mm)
Ta c:
0,55(d
1
+ d
2
) + h = 271,75 < a < 2(d
1
+ d
2
) =
950
c) Chiu di l:
) ( 1651
378 . 4
) 315 160 (
2
) 315 160 ( 14 , 3
378 . 2
4
) (
2
) (
2
2 2
1 2 2 1
mm
a
d d d d
a l =
+
+
+
+ =

+
+
+ =
t

Theo bng 4.13 ta chn chiu di ai tiu chun l l =
1700 (mm)
Ta c:

10 59 , 3
7 , 1
11 , 6
< = = =
l
v
i

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 12 -
K41CCM6 - HKTCN

Xc nh li khong cch trc:

4
8
2 2
A +
=

a

Trong :

) ( 25 , 954
2
) 315 160 ( 14 , 3
2
) (
2 1
mm l
d d
l =
+
=
+
=
t



) ( 5 , 77
2
160 315
2
1 2
mm
d d
=

= A

) ( 7 , 470
4
5 , 77 . 8 25 , 954 25 , 954
4
8
2 2 2 2
mm a =
+
=
A +
=


Chn a = 470 (mm)
d) Gc m o
1
trn bnh ai nh:

0
0
1 2 0
1
2 , 161
470
57 ). (
180 =

=
d d
o

3 - Xc nh s ai z:
S ai Z -c tnh theo cng thc:

z u l
d
C C C C P
K P
Z
o
] [
0
1
=

Trong :
P
1
- cng sut trn trc bnh ai ch
ng, P
1
= 7,094 kw
[P
0
] - cng sut cho php, [P
0
] = 2,13 kw
(bng 4.19)
K
d
- h s ti trng ng, K
d
= 1
C
o
- h s k n nh h-ng ca gc m o
1
,
C
o
= 0,92
C
l
- h s k n nh h-ng ca chiu di
ai, C
l
= 1.13
C
u
- h s k n nh h-ng ca t s
truyn, C
u
= 1,12
C
z
- h s k n nh h-ng ca s phn b
khng u ti trng cho cc dy ai, P
1
/[P
0
] = 7,094/2,13
= 3,3 C
z
= 0,95

3
95 , 0 . 12 , 1 . 13 , 1 . 92 , 0 . 13 , 2
1 . 094 , 7
= = Z

Chiu rng bnh ai B:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 13 -
K41CCM6 - HKTCN
B = (Z - 1)t +2e = (3 - 1).19 + 2.12,5
= 63 (mm)
-ng knh ngoi ca bnh ai:
d
a
= d + 2h
0
= 160 + 2.4,2 = 168,4 (mm)
4 - Xc nh lc cng ban u v lc tc dng ln trc:
Lc cng trn 1 ai -c xc nh theo cng thc sau:
v
d
F
Z C v
K P
F + =
. .
. . 780
1
0
o

Trong :
F
v
- lc cng li tm sinh ra

2
.v q F
m v
=

q
m
- khi l-ng 1 met chiu di, q
m
= 0,178
) ( 645 , 6 11 , 6 . 178 , 0 .
2 2
N v q F
m v
= = =


) ( 77 , 334 645 , 6
3 . 92 , 0 . 11 , 6
1 . 094 , 7 . 780
0
N F = + =

Lc tc dng ln trc:
F
r
= 2F
0
Zsin(o
1
/2) = 2.334,77.3.sin(161,2/2)
= 1981,65 (N)



Ta c bng thng s sau:

Cc thng s ca b truyn
ai
Gi tr
-ng knh bnh ai nh d
1

(mm)
160
-ng knh bnh ai ln d
2

(mm)
315
Chiu rng bnh ai
B (mm)
63
Khong cch trc
a (mm)
470
Chiu di ai
l (mm)
1700
Lc cng ban u
F
0
(N)
334,77
Lc tc dng ln trc 1981,65
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 14 -
K41CCM6 - HKTCN
F
r
(N)

II tnh ton b truyn bnh rng tr rng nghing cp nhanh:
1 Chn vt liu bnh rng:
y l b-c quan trng trong vic tnh ton thit k
chi tit my ni chung v truyn ng bnh rng ni
ring.
Do y l hp gim tc trung bnh nn ta chn vt liu
l thp nhm I. Da trn cc c s yu t nh h-ng n
kh nng lm vic ca my. Tra bng 6.1 ta chn -c:

Loi
bnh
rng
Nhn
hiu
thp
Nhit
luyn
Kch
th-c
S, mm,
khng
ln hn
rn Gii
hn bn
o
b
,MPa
Gii
hn
chy
o
ch
,MPa
Nh 45 Ti ci
thin
60 HB
241285
850 580
Ln 45 Ti ci
thin
100 HB
192240
750 450



2 Xc nh ng sut cho php:
ng sut tip xc cho php [o
H
] v ng sut un cho php
[o
F
] -c xc nh theo cc cng thc sau:

| |
HL xH v R
H
H
H
K K Z Z
S
.
0
lim
o
o =


| |
FL FC xF s R
F
F
F
K K K Y Y
S
.
0
lim
o
o =

Trong :
Z
R
: H s xt n nhm ca mt
rng lm vic
Z
v
: H s xt n nh h-ng ca
vn tc vng
K
xH
: H s xt n nh h-ng ca
kch th-c bnh rng
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 15 -
K41CCM6 - HKTCN
Y
R
: H s xt n nh h-ng ca
nhm b mt l-n chn rng
Y
s
: H s xt n nhy ca vt
liu i vi tp trung ng sut
K
xF
: H s xt n kch th-c bnh
rng nh h-ng n bn un
Trong b-c tnh thit k, s b ly:
Z
R
Z
V
K
xH
= 1
Y
R
Y
S
K
xF
= 1
Vy ta c:

| |
H
HL H
H
S
K .
0
lim
o
o =


| |
F
FL FC F
F
S
K K . .
0
lim
o
o =

Theo bng 6.2 ta c:
70 2
0
lim
+ = HB
H
o : ng sut tip xc cho php
HB
F
8 , 1
0
lim
= o : ng sut un cho php
S
H
, S
F
: h s an ton khi tnh v tip
xc v un. S
H
= 1,1 ; S
F
= 1,75
K
FC
: h s xt n nh h-ng t ti;
K
FC
= 1
K
HL
, K
FL
: h s tui th, xt n nh h-ng ca
thi gian phc v v ch ti trng ca b truyn, -c
xc nh theo cng thc sau:

H
m
HE
HO
HL
N
N
K =


F
m
FE
FO
FL
N
N
K =

y
m
H
, m
F
: bc ca -ng cong mi khi th v tip
xc v un; m
H
= 6; m
F
= 6 (HB s 350)
N
HO
: s chu k thay i ng sut c s khi
th v tip xc

4 , 2
. 30
HB HO
H N =
( H
HB
- rn
Brinen)
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 16 -
K41CCM6 - HKTCN
N
FO
: s chu k thay i ng sut c s khi
th v un;
6
10 . 4 =
FO
N

N
HE
, N
FE
: s chu k thay i ng sut t-ng
-ng.
Chn rn bnh rng nh: HB
1
= 241
Chn rn bnh rng ln : HB
2
= 191
Ta c:

0
1 lim H
o
= 2.HB
1
+ 70 = 2.241 + 70 = 552
(MPa)

0
2 lim H
o
= 2.HB
2
+ 70 = 2.191 + 70 = 454
(MPa)

0
1 lim F
o
= 1,8.HB
1
= 1,8.241 = 433,8 (MPa)

0
2 lim F
o
= 1,8.HB
2
= 1,8.191 = 343,8 (MPa)

41 , 15630114 241 . 30
4 , 2
1
= =
HO
N


4 , 8945432 191 . 30
4 , 2
2
= =
HO
N

B truyn ti trng tnh:
N
HE
= N
FE
= N = 60cnt
E

Trong :
c : s ln n khp trong mt ln
quay; c = 1
n : s vng quay trong mt pht
t
E
: tng s gi lm vic ca
bnh rng ang xt
t
E
= 5.365.24.2/3.1/3 = 9733,3 (gi)
n
1
= 730 (v/ph)
n
2
= 146,6 (v/ph)
N
HE1
= N
FE1
= 60.1.730.9733,3 = 426318540
N
HE2
= N
FE2
= 60.1.146,6.9733,3 = 85614106,8
Ta thy:
N
HE1
> N
HO1
ta ly N
HE1
= N
HO1
K
HL1
= 1
N
HE2
> N
HO2
ta ly N
HE2
= N
HO2
K
HL2
= 1
N
FE1
> N
FO1
ta ly N
FE1
= N
FO1
K
FL1
= 1
N
FE2
> N
FO2
ta ly N
FE2
= N
FO2
K
FL2
= 1
ng sut tip xc cho php:

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 17 -
K41CCM6 - HKTCN

( ) MPa
S
K
H
HL H
H
8 , 501
1 , 1
1 . 552 .
] [
1
0
1 lim
1
= = =
o
o


( ) MPa
S
K
H
HL H
H
9 , 410
1 , 1
1 . 452 .
] [
2
0
2 lim
2
= = =
o
o

ng sut un cho php:

) ( 89 , 247
75 , 1
1 . 1 . 8 , 433 . .
] [
1
0
1 lim
1
MPa
S
K K
F
FL FC F
F
= = =
o
o


) ( 45 , 196
75 , 1
1 . 1 . 8 , 343 . .
] [
2
0
2 lim
2
MPa
S
K K
F
FL FC F
F
= = =
o
o


ng sut tip xc cho php khi qu ti:

) ( 1624 580 . 8 , 2 . 8 , 2 ] [
1 1 max
MPa
ch H
= = = o o


) ( 1260 450 . 8 , 2 . 8 , 2 ] [
2 2 max
MPa
ch H
= = = o o

ng sut un cho php khi qu ti:

) ( 464 580 . 8 , 0 . 8 , 0 ] [
1 1 max
MPa
ch F
= = = o o


) ( 360 450 . 8 , 0 . 8 , 0 ] [
2 2 max
MPa
ch F
= = = o o

Kim tra ng sut tip xc cho php:
min
2 1
] [ 25 , 1
2
] [ ] [
] [
H
H H
H
o
o o
o s
+
=


9 , 410 . 25 , 1
2
9 , 410 8 , 501
] [ s
+
=
H
o

456,35 s 513,6
Vy iu kin tho mn.
3 Xc nh thng s c bn ca b truyn cp nhanh:
a) Xc nh s b khong cch trc:
Khong cch trc xc nh theo cng thc:

3
2
1
. ] [
.
). 1 (
ba H
H
a w
u
K T
u K a
o
|
=

Theo bng 6.5 ta c: ) ( 43
3 / 1
MPa K
a
= h s ph thuc vo vt
liu
Theo bng 6.6 ta c:
3 , 0 =
ba


H s:

) 1 ( 5 , 0 + = u
ba bd


Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 18 -
K41CCM6 - HKTCN

897 , 0 ) 1 98 , 4 ( 3 , 0 . 5 , 0 = + =
bd


Da vo bng 6.7 ta chn -c K
H|
= 1,12
T
1
= 92805 ( mmen xon trn trc bnh
rng ch ng )

) ( 35 , 456 ] [ MPa
H
= o
- ng sut tip xc
cho php
) ( 4 , 178
3 , 0 . 98 , 4 . 35 , 456
12 , 1 . 92805
). 1 98 , 4 .( 43 3
2
mm a
w
= + =

Ly a
w
= 178 (mm)

b) Xc nh thng s n khp:
- Xc nh m un:
m = (0,01 0,02).a
w
= (0,01
0,02).178 = 1,78 3,56
Theo bng 6.8 ta chn m un php m
n
= 2
- Xc nh s rng, gc nghing | v h s dch chnh
x:
Chn s b gc nghing: | = 10
S rng bnh rng nh:

3 , 29
) 1 98 , 4 ( 2
10 cos . 178 . 2
) 1 (
cos . 2
0
1
~
+
=
+
=
u m
a
z
w
|

z
1
= 29 rng
S rng bnh ln:

42 , 144 29 . 98 , 4 .
1 2
= = = z u z

Ly z
2
= 145 rng

174 145 29
2 1
= + = + = z z z
t

Xc nh gc nghing |:

9775 , 0
178 . 2
174 . 2
2
.
cos = = =
w
t
a
z m
|

| ~ 121010
T s truyn thc l:

5
29
145
1
2
= = =
z
z
u
m
c) Kim nghim rng v bn tip xc:
ng sut tip xc trn mt rng lm vic:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 19 -
K41CCM6 - HKTCN

] [
) 1 ( 2
. .
2
1
1
H
w w
m H
H M H
ud b
u K T
z z z o o
c
s
+
=

Ta c:
z
M
- H s k n c tnh vt liu ca cc
bnh rng n khp, tra bng 6.5 ta c
3 / 1
) ( 274 MPa z
M
=
z
H
- H s k n hnh dng b mt tip xc

tw
b
H
z
o
|
2 sin
cos 2
=

y |
b
- gc nghing ca rng trn hnh tr c s
tg|
b
= coso
t
.tg|
vi o
t
= o
tw
= arctg(tgo/cos|) = arctg(tg20/cos|) =
202521
|
b
= arctg(cos202521.tg121010) = 112531

73 , 1
) ' ' 21 ' 25 20 . 2 sin(
' ' 31 ' 25 11 cos 2
0
0
= =
H
z

z
c
- H s k n s trng khp ca rng
h s trng khp dc:

t
|
c
|
m
b
w
sin
=

Vi b
w
- chiu rng bnh rng; b
w
=
ba
.a
w
= 0,3.178 =
53,4 (mm)

79 , 1
2
) ' ' 10 ' 10 12 sin( . 4 , 53
0
= =
t
c
|

o
c
c
1
= z

c
o
- H s trng khp ngang

7 , 1 9775 , 0 . )
145
1
29
1
( 2 , 3 88 , 1 cos )
1 1
( 2 , 3 88 , 1
2 1
=
(

+ =
(

+ = | c
o
z z


767 , 0
7 , 1
1
= =
c
z

Vn tc vng:

60000
1 1
n d
v
w
t
=

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 20 -
K41CCM6 - HKTCN
-ng knh vng ln bnh nh d
w1


) ( 3 , 59
1 5
178 . 2
1
2
1
mm
u
a
d
m
w
w
=
+
=
+
=

n
1
= 730 (v/ph)

) / ( 265 , 2
60000
730 . 3 , 59 .
60000
1 1
s m
n d
v
w
= = =
t t

H s ti trng khi tip xc K
H

K
H
= K
H|
.K
Ho
.K
Hv

K
H|
- h s k n s phn b khng u ti trng
trn chiu rng vnh rng, tra bng 6.7 ta c K
H|
= 1,12
K
Ho
- h s k n s phn b khng u ti trng
cho cc i rng ng thi n khp; tra bng 6.14 ta c
K
Ho
= 1,13
K
Hv
- h s k n ti trng ng xut hin trong
vng n khp, tnh theo cng thc

o | H H
w w H
Hv
K K T
d b v
K
1
1
2
1+ =

Vi
m
w
H H
u
a
v g v
0
o =



o
H
- h s k n nh h-ng ca cc sai s n khp; tra
bng 6.15 ta c o
H
= 0,002
g
0
- h s k n nh h-ng ca sai lch cc b-c rng
bnh 1 v 2; tra bng 6.16 ta c
g
0
= 73
) / ( 973 , 1
5
178
. 265 , 2 . 73 . 002 , 0 s m v
H
= =


026 , 1
13 , 1 . 12 , 1 . 92805 . 2
3 , 59 . 4 , 53 . 973 , 1
1 = + =
Hv
K

K
H
= 1,12.1,13.1,026 = 1,3
) ( 450
3 , 59 . 5 . 4 , 53
) 1 5 ( 3 , 1 . 92805 . 2
. 767 , 0 . 73 , 1 . 274
2
MPa
H
~
+
= o


) ( 35 , 456 ] [ MPa
sb H H
= < o o

Xc nh ng xut cho php theo cng thc:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 21 -
K41CCM6 - HKTCN
HL xH v R
H
H
H
K K Z Z
S
. ] [
0
lim
o
o =


HL
H
H
sb H
K
S
0
lim
] [
o
o =


xH v R sb H cx H
K Z Z . ] [ ] [ o o =

Z
v
- h s xt n nh h-ng ca vn tc vng; v = 2,265
(m/s) < 5 (m/s) ly Z
v
= 1
Z
R
- h s xt n nhm ca mt lm vic, vi cp
chnh xc ng hc l 9, chn cp chnh xc v mc tip
xc l 8, khi cn gia cng t nhm R = 2,51,25m
do Z
R
= 0,95
K
xH
- h s xt n nh h-ng ca kch th-c bnh rng
d
a
< 700mm K
xH
= 1
53 , 433 1 . 1 . 95 , 0 . 35 , 456 . ] [ ] [ = = =
xH v R sb H cx H
K Z Z o o


% 4 % 8 , 3 % 100 .
53 , 433
450 53 , 433
% 100 .
] [
] [
< =

= A
cx
H cx H
H
o
o o
o

Tnh li chiu rng bnh rng.

) ( 5 , 57
53 , 433
450
. 4 , 53
] [
.
] [
. . '
2
2 2
mm b a b
H
H
w
H
H
w ba w
= |
.
|

\
|
=
|
|
.
|

\
|
=
|
|
.
|

\
|
=
o
o
o
o


Ly b
w
= 55 mm
Tnh li o
H
theo b
w
mi:

) ( 2 , 433
3 , 59 . 5 . 58
) 1 5 ( 3 , 1 . 92805 . 2
. 767 , 0 . 73 , 1 . 274
2
MPa
H
=
+
= o


o
H
= 433,2 < [o
H
] = 433,53 (MPa)
Vy iu kin tho mn.
d) Kim nghim rng v bn un:
m bo bn un cho rng, ng sut un sinh ra
ti chn rng khng -c v-t qu mt gi tr cho php:

] [
2
1
1
1 1
1 F
n w w
F F
F
m d b
Y Y Y K T
o o
| c
s =

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 22 -
K41CCM6 - HKTCN

] [
2
1
2 1
2 F
F
F F
F
Y
Y
o
o
o s =

Trong :
T
1
- mmen xon trn bnh ch ng, T
1

= 92805 (Nmm)
m
n
- m un php, m
n
= 2 (mm)
b
w
- chiu rng vnh rng, b
w1
= 58
(mm)
d
w1
- -ng knh vng ln bnh ch
ng, d
w1
= 59,3 (mm)
Y
c
= 1/c
o
: h s k n s trng khp
ca bnh rng, vi c
o
l h s trng khp ngang: Y
c
=
1/1,7 = 0,59
Y
|
= 1 - |/140: h s k n
nghing ca bnh rng
Y
|
= 1 -
12,18/140 = 0,913
Y
F1
, Y
F2
- h s dng rng ca bnh 1
v 2, ph thuc vo s rng t-ng -ng

35 , 30
9775 , 0
29
cos
3 3
1
1
= = =
|
z
z
v


75 , 151
9775 , 0
145
cos
3 3
2
2
= = =
|
z
z
v

v h s dch chnh, tra bng ta c: Y
F1
= 3,8 ; Y
F2
= 3,6
K
F
- h s ti trng khi tnh v un
K
F
= K
F|
.K
Fo
.K
Fv

K
F|
- h s k n s phn b khng u
ti trng trn chiu rng vnh rng khi tnh v un, tra
bng 6.7 ta c: K
F|
= 1,24
K
Fo
- h s k n s phn b khng u
ti trng cho cc i rng ng thi n khp khi tnh v
un, tra bng 6.14 ta c: K
Fo
= 1,37
K
Fv
- h s k n ti trng ng xut
hin trong vng n khp khi tnh v un:

o | F F
w w F
Fv
K K T
d b v
K
1
1
2
1+ =

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 23 -
K41CCM6 - HKTCN
vi
m
w
F F
u
a
v g v
0
o =

trong cc h s o
F
v g
0
tra bng 6.15 v 6.16 ta
c: o
F
= 0,006; g
0
= 73

9 , 5
5
178
. 265 , 2 . 73 . 006 , 0 = =
F
v

064 , 1
37 , 1 . 24 , 1 . 92805 . 2
3 , 59 . 58 . 9 , 5
1 = + =
Fv
K

K
F
= K
F|
.K
Fo
.K
Fv
= 1,24.1,37.1,064 = 1,8

) ( 42 , 99
2 . 3 , 59 . 58
8 , 3 . 913 , 0 . 58 , 0 . 8 , 1 . 92805 . 2
1
MPa
F
= = o

) ( 2 , 94
8 , 3
6 , 3 . 42 , 99
2
MPa
F
= = o

o
F1
= 99,42 < [o
F1
] = 247,89 (MPa)
o
F2
= 94,2 < [o
F2
] = 196,45 (MPa)
Vy iu kin m bo bn un -c tho mn.
e) Kim nghim rng v qu ti:
Khi lm vic bnh rng c th b qu ti ( th d lc m
my, hm my) vi h s qu ti
32 , 1 = =
bd qt
K K

trnh bin dng d- hoc gy dn lp b mt, ng sut
tip xc cc i o
Hmax
khng -c v-t qu mt gii hn cho
php:

) ( 1260 ) ( 7 , 497 32 , 1 . 2 , 433
max
MPa MPa K
qt H H
< = = =o o

phng bin dng d- hoc ph hng tnh mt l-n
chn rng, ng sut un cc i o
Fmax
ti mt l-n chn
rng khng -c v-t qu mt gi tr cho php:

) ( 464 ) ( 23 , 131 32 , 1 . 42 , 99 .
1 max 1
MPa MPa K
qt F F
< = = = o o


) ( 360 ) ( 34 , 124 32 , 1 . 2 , 94 .
2 max 2
MPa MPa K
qt F F
< = = = o o

Vy iu kin tho mn.
g) Cc thng s kch th-c b truyn:
Khong cch trc 178 =
w
a mm
Mun php m
n
= 2 mm
Chiu rng vnh rng b
w
= 58 mm
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 24 -
K41CCM6 - HKTCN
T s truyn u
m
= 5
Gc nghing ca rng | = 121010
S rng bnh rng z
1
= 29; z
2
=
145
H s dch chnh x
1
= 0; x
2
=
0
-ng knh vng chia
d
1
= mz
1
/cos| =
2.29/0,9775 = 59,33 (mm)
d
2
= mz
2
/cos| =
2.145/0,9775 = 296,67 (mm)
-ng knh nh rng
d
a1
= d
1
+ 2(1 + x - Ay).m = d
1
+ 2m = 59,33
+ 2.2 = 63,33 (mm)
d
a2
= d
2
+ 2(1 + x - Ay).m = d
2
+ 2m = 296,67
+ 2.2 = 300,67 (mm)
-ng knh y rng
d
f1
= d
1
- (2,5 - 2x
1
).m = 59,33 - 2,5m
= 59,33 - 2,5.2 = 54,33 (mm)
d
f2
= d
2
- (2,5 - 2x
2
).m = 296,67 -
2,5m = 296,67 - 2,5.2 = 291,67 (mm)

III tnh ton b truyn bnh rng tr rng nghing cp chm:
1 Chn vt liu:
Do tnh cht ti trng khng i, quay mt chiu ta chn
vt liu nhm I vi rn HB s 350. Theo bng 6.1 ta
chn -c:
Vt liu bnh rng ln:

Nhn hiu
thp
Nhit
luyn
rn Gii hn
bn
Gii hn
chy
45 Th-ng ho
HB170217
600 340

2 - Xc nh ng sut cho php:
ng sut tip xc cho php [o
H
] v ng sut un cho php
[o
F
] -c xc nh theo cng thc sau:

| |
HL xH v R
H
H
H
K K Z Z
S
.
0
lim
o
o =

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 25 -
K41CCM6 - HKTCN

| |
FL FC xF s R
F
F
F
K K K Y Y
S
.
0
lim
o
o =

Trong :
Z
R
: H s xt n nhm ca mt
rng lm vic
Z
v
: H s xt n nh h-ng ca
vn tc vng
K
xH
: H s xt n nh h-ng ca
kch th-c bnh rng
Y
R
: H s xt n nh h-ng ca
nhm b mt l-n chn rng
Y
s
: H s xt n nhy ca vt
liu i vi tp trung ng sut
K
xF
: H s xt n kch th-c bnh
rng nh h-ng n bn un
Trong b-c tnh thit k, s b ly:
Z
R
Z
V
K
xH
= 1
Y
R
Y
S
K
xF
= 1
Vy ta c:

| |
H
HL H
H
S
K .
0
lim
o
o =


| |
F
FL FC F
F
S
K K . .
0
lim
o
o =

Theo bng 6.2 ta c:
70 2
0
lim
+ = HB
H
o : ng sut tip xc cho php
HB
F
8 , 1
0
lim
= o : ng sut un cho php
S
H
, S
F
: h s an ton khi tnh v tip
xc v un. S
H
= 1,1 ; S
F
= 1,75
K
FC
: h s xt n nh h-ng t ti;
K
FC
= 1
K
HL
, K
FL
: h s tui th, xt n nh h-ng ca
thi gian phc v v ch ti trng ca b truyn, -c
xc nh theo cng thc sau:

H
m
HE
HO
HL
N
N
K =

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 26 -
K41CCM6 - HKTCN

F
m
FE
FO
FL
N
N
K =

y
m
H
, m
F
: bc ca -ng cong mi khi th v tip
xc v un; m
H
= 6; m
F
= 6 (HB s 350)
N
HO
: s chu k thay i ng sut c s khi
th v tip xc

4 , 2
. 30
HB HO
H N =
( H
HB
- rn
Brinen)
N
FO
: s chu k thay i ng sut c s khi
th v un;
6
10 . 4 =
FO
N

N
HE
, N
FE
: s chu k thay i ng sut t-ng
-ng.
Chn rn bnh rng nh: HB
1
= 250
Chn rn bnh rng ln : HB
2
= 190
Ta c:

0
1 lim H
o
= 2.HB
1
+ 70 = 2.250 + 70 = 570
(MPa)

0
2 lim H
o
= 2.HB
2
+ 70 = 2.190 + 70 = 450
(MPa)

0
1 lim F
o
= 1,8.HB
1
= 1,8.250 = 450 (MPa)

0
2 lim F
o
= 1,8.HB
2
= 1,8.190 = 342 (MPa)

4 , 17067789 250 . 30
4 , 2
1
= =
HO
N


682 , 8833440 190 . 30
4 , 2
2
= =
HO
N

B truyn ti trng tnh:
N
HE
= N
FE
= N = 60cnt
E

Trong :
c : s ln n khp trong mt ln
quay; c = 1
n : s vng quay trong mt pht
t
E
: tng s gi lm vic ca
bnh rng ang xt
t
E
= 5.365.24.2/3.1/3 = 9733,3 (gi)
n
2
= 146,6 (v/ph)
n
3
= 43,36 (v/ph)
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 27 -
K41CCM6 - HKTCN
N
HE1
= N
FE1
= 60.1.146,6.9733,3 = 85614106,8
N
HE2
= N
FE2
= 60.1.43,36.9733,3 = 25322153.,28
Ta thy:
N
HE1
> N
HO1
ta ly N
HE1
= N
HO1
K
HL1
= 1
N
HE2
> N
HO2
ta ly N
HE2
= N
HO2
K
HL2
= 1
N
FE1
> N
FO1
ta ly N
FE1
= N
FO1
K
FL1
= 1
N
FE2
> N
FO2
ta ly N
FE2
= N
FO2
K
FL2
= 1
ng sut tip xc cho php:


( ) MPa
S
K
H
HL H
H
18 , 518
1 , 1
1 . 570 .
] [
1
0
1 lim
1
= = =
o
o


( ) MPa
S
K
H
HL H
H
09 , 409
1 , 1
1 . 450 .
] [
2
0
2 lim
2
= = =
o
o

ng sut un cho php:

) ( 14 , 257
75 , 1
1 . 1 . 450 . .
] [
1
0
1 lim
1
MPa
S
K K
F
FL FC F
F
= = =
o
o


) ( 43 , 195
75 , 1
1 . 1 . 342 . .
] [
2
0
2 lim
2
MPa
S
K K
F
FL FC F
F
= = =
o
o

ng sut tip xc cho php khi qu ti:

) ( 1260 450 . 8 , 2 . 8 , 2 ] [
1 1 max
MPa
ch H
= = = o o


) ( 952 340 . 8 , 2 . 8 , 2 ] [
2 2 max
MPa
ch H
= = = o o

ng sut un cho php khi qu ti:

) ( 360 450 . 8 , 0 . 8 , 0 ] [
1 1 max
MPa
ch F
= = = o o


) ( 272 340 . 8 , 0 . 8 , 0 ] [
2 2 max
MPa
ch F
= = = o o

Kim tra ng sut tip xc cho php:
min
2 1
] [ 25 , 1
2
] [ ] [
] [
H
H H
H
o
o o
o s
+
=


09 , 409 . 25 , 1
2
09 , 409 18 , 518
] [ s
+
=
H
o

463,635 < 511,3625
Vy iu kin tho mn.
3 Xc nh thng s c bn ca b truyn cp chm:
a) Xc nh s b khong cch trc:
Khong cch trc xc nh theo cng thc:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 28 -
K41CCM6 - HKTCN

3
2
2
. ] [
.
). 1 (
ba H
H
a w
u
K T
u K a
o
|
=

Theo bng 6.5 ta c: ) ( 43
3 / 1
MPa K
a
= h s ph thuc vo vt
liu
Theo bng 6.6 ta c: 4 , 0 =
ba

H s:

) 1 ( 5 , 0 + = u
ba bd



794 , 0 ) 1 97 , 2 ( 4 , 0 . 5 , 0 = + =
bd


Da vo bng 6.7 ta chn -c K
H|
= 1,12
T
2
= 439195,77 (mmen xon trn trc
bnh rng ch ng )

) ( 635 , 463 ] [ MPa
H
= o
- ng sut tip xc cho
php
) ( 4 , 212
4 , 0 . 97 , 2 . 635 , 463
12 , 1 . 77 , 439195
). 1 97 , 2 .( 43 3
2
mm a
w
= + =

Ly a
w
= 212 (mm)
b) Xc nh thng s n khp:
- Xc nh m un:
m = (0,01 0,02).a
w
= (0,01
0,02).212= 2,12 4,24
Theo bng 6.8 ta chn m un php m
n
= 2,5
- Xc nh s rng, gc nghing | v h s dch chnh
x:
Chn s b gc nghing: | = 10
S rng bnh rng nh:

07 , 42
) 1 97 , 2 ( 5 , 2
10 cos . 212 . 2
) 1 (
cos . 2
0
1
~
+
=
+
=
u m
a
z
w
|

z
1
= 42 rng
S rng bnh ln:

74 , 124 42 . 97 , 2 .
1 2
= = = z u z

Ly z
2
= 125 rng

167 125 42
2 1
= + = + = z z z
t

Xc nh gc nghing |:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 29 -
K41CCM6 - HKTCN

98467 , 0
212 . 2
167 . 5 , 2
2
.
cos = = =
w
t
a
z m
|

| ~ 10243
T s truyn thc l:

976 , 2
42
125
1
2
~ = =
z
z
u
m
c) Kim nghim rng v bn tip xc:
ng sut tip xc trn mt rng lm vic:

] [
) 1 ( 2
. .
2
1
2
H
w w
m H
H M H
ud b
u K T
z z z o o
c
s
+
=

Ta c:
z
M
- H s k n c tnh vt liu ca cc
bnh rng n khp, tra bng 6.5 ta c
3 / 1
) ( 274 MPa z
M
=
z
H
- H s k n hnh dng b mt tip xc

tw
b
H
z
o
|
2 sin
cos 2
=

y |
b
- gc nghing ca rng trn hnh tr c s
tg|
b
= coso
t
.tg|
vi o
t
= o
tw
= arctg(tgo/cos|) = arctg(tg20/cos|) =
201710
|
b
= arctg(cos201710.tg10243) = 92615

74 , 1
) ' ' 10 ' 17 20 . 2 sin(
' ' 15 ' 26 9 cos 2
0
0
= =
H
z

z
c
- H s k n s trng khp ca rng
h s trng khp dc:

t
|
c
|
m
b
w
sin
=

Vi b
w
- chiu rng bnh rng; b
w
=
ba
.a
w
= 0,4.212 =
74,8 (mm)

355 , 2
2
) ' ' 43 ' 2 10 sin( . 8 , 74
0
= =
t
c
|

o
c
c
1
= z

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 30 -
K41CCM6 - HKTCN
c
o
- H s trng khp ngang

75 , 1 98467 , 0 . )
125
1
42
1
( 2 , 3 88 , 1 cos )
1 1
( 2 , 3 88 , 1
2 1
=
(

+ =
(

+ = | c
o
z z


756 , 0
75 , 1
1
= =
c
z


Vn tc vng:

60000
2 1
n d
v
w
t
=

-ng knh vng ln bnh nh d
w1


) ( 64 , 106
1 976 , 2
212 . 2
1
2
1
mm
u
a
d
m
w
w
=
+
=
+
=

n
2
= 146,6 (v/ph)

) / ( 82 , 0
60000
6 , 146 . 64 , 106 .
60000
2 1
s m
n d
v
w
= = =
t t

H s ti trng khi tip xc K
H

K
H
= K
H|
.K
Ho
.K
Hv

K
H|
- h s k n s phn b khng u ti trng
trn chiu rng vnh rng, tra bng 6.7 ta c K
H|
= 1,12
K
Ho
- h s k n s phn b khng u ti trng
cho cc i rng ng thi n khp; tra bng 6.14 ta c
K
Ho
= 1,13
K
Hv
- h s k n ti trng ng xut hin trong
vng n khp, tnh theo cng thc

o | H H
w w H
Hv
K K T
d b v
K
2
1
2
1+ =

Vi
m
w
H H
u
a
v g v
0
o =

o
H
- h s k n nh h-ng ca cc sai s n khp; tra
bng 6.15 ta c o
H
= 0,002
g
0
- h s k n nh h-ng ca sai lch cc b-c rng
bnh 1 v 2; tra bng 6.16 ta c
g
0
= 73
) / ( 01 , 1
976 , 2
212
. 82 , 0 . 73 . 002 , 0 s m v
H
= =

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 31 -
K41CCM6 - HKTCN

007 , 1
13 , 1 . 12 , 1 . 77 , 439195 . 2
64 , 106 . 8 , 84 . 82 , 0
1 = + =
Hv
K

K
H
= 1,12.1,13.1,007 = 1,27
) ( 08 , 448
64 , 106 . 976 , 2 . 8 , 74
) 1 976 , 2 ( 27 , 1 . 77 , 439195 . 2
. 756 , 0 . 74 , 1 . 274
2
MPa
H
=
+
= o


) ( 635 , 463 ] [ MPa
sb H H
= < o o

Xc nh ng xut cho php theo cng thc:
HL xH v R
H
H
H
K K Z Z
S
. ] [
0
lim
o
o =

HL
H
H
sb H
K
S
0
lim
] [
o
o =


xH v R sb H cx H
K Z Z . ] [ ] [ o o =

Z
v
- h s xt n nh h-ng ca vn tc vng; v = 0,82
(m/s) < 5 (m/s) ly Z
v
= 1
Z
R
- h s xt n nhm ca mt lm vic, vi cp
chnh xc ng hc l 9, chn cp chnh xc v mc tip
xc l 8, khi cn gia cng t nhm R = 2,51,25m
do Z
R
= 0,95
K
xH
- h s xt n nh h-ng ca kch th-c bnh rng
d
a
< 700mm K
xH
= 1
) ( 45 , 440 1 . 1 . 95 , 0 . 635 , 463 . ] [ ] [ MPa K Z Z
xH v R sb H cx H
= = = o o


% 4 % 73 , 1 % 100 .
45 , 440
08 , 448 45 , 440
% 100 .
] [
] [
< =

= A
cx
H cx H
H
o
o o
o

Tnh li chiu rng bnh rng.

) ( 76 , 77
45 , 440
08 , 448
. 8 , 74
] [
.
] [
. . '
2
2 2
mm b a b
H
H
w
H
H
w ba w
= |
.
|

\
|
=
|
|
.
|

\
|
=
|
|
.
|

\
|
=
o
o
o
o


Ly b
w
= 78mm
Tnh li o
H
theo b
w
mi:

) ( 86 , 439
64 , 106 . 976 , 2 . 78
) 1 976 , 2 ( 27 , 1 . 77 , 439195 . 2
. 756 , 0 . 74 , 1 . 274
2
MPa
H
=
+
= o

o
H
= 439,86 < [o
H
] = 440,45(MPa)
Vy iu kin tho mn.
d) Kim nghim rng v bn un:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 32 -
K41CCM6 - HKTCN
m bo bn un cho rng, ng sut un sinh ra
ti chn rng khng -c v-t qu mt gi tr cho php:

] [
2
1
1
1 2
1 F
n w w
F F
F
m d b
Y Y Y K T
o o
| c
s =


] [
2
1
2 1
2 F
F
F F
F
Y
Y
o
o
o s =

Trong :
T
1
- mmen xon trn bnh ch ng, T
2

= 439195,77 (Nmm)
m
n
- m un php, m
n
= 2,5 (mm)
b
w
- chiu rng vnh rng, b
w1
= 78
(mm)
d
w1
- -ng knh vng ln bnh ch
ng, d
w1
= 106,64(mm)
Y
c
= 1/c
o
: h s k n s trng khp
ca bnh rng, vi c
o
l h s trng khp ngang: Y
c
=
1/1,75 = 0,57
Y
|
= 1 - |/140: h s k n
nghing ca bnh rng
Y
|
= 1 -
10,045/140 = 0,928
Y
F1
, Y
F2
- h s dng rng ca bnh 1
v 2, ph thuc vo s rng t-ng -ng

99 , 43
98467 , 0
42
cos
3 3
1
1
= = =
|
z
z
v


9 , 130
98467 , 0
125
cos
3 3
2
2
= = =
|
z
z
v

v h s dch chnh, tra bng ta c: Y
F1
= 3,7 ; Y
F2
= 3,6
K
F
- h s ti trng khi tnh v
un
K
F
= K
F|
.K
Fo
.K
Fv

K
F|
- h s k n s phn b khng u
ti trng trn chiu rng vnh rng khi tnh v un, tra
bng 6.7 ta c: K
F|
= 1,24
K
Fo
- h s k n s phn b khng u
ti trng cho cc i rng ng thi n khp khi tnh v
un, tra bng 6.14 ta c: K
Fo
= 1,37
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 33 -
K41CCM6 - HKTCN
K
Fv
- h s k n ti trng ng xut
hin trong vng n khp khi tnh v un:

o | F F
w w F
Fv
K K T
d b v
K
2
1
2
1+ =

vi
m
w
F F
u
a
v g v
0
o =

trong cc h s o
F
v g
0
tra bng 6.15 v 6.16 ta c: o
F

= 0,006; g
0
= 73

03 , 3
976 , 2
212
. 82 , 0 . 73 . 006 , 0 = =
F
v

02 , 1
37 , 1 . 24 , 1 . 77 , 439195 . 2
64 , 106 . 78 . 03 , 3
1 = + =
Fv
K

K
F
= K
F|
.K
Fo
.K
Fv
= 1,24.1,37.1,02 = 1,73
) ( 77 , 126
5 , 2 . 64 , 106 . 78
7 , 3 . 928 , 0 . 57 , 0 . 73 , 1 . 77 , 439195 . 2
1
MPa
F
= = o

) ( 34 , 123
7 , 3
6 , 3 . 77 , 126
2
MPa
F
= = o

o
F1
= 126,77 < [o
F1
] = 257,14 (MPa)
o
F2
= 123,34 < [o
F2
] = 195,43 (MPa)
Vy iu kin m bo bn un -c tho mn.
e) Kim nghim rng v qu ti:
Khi lm vic bnh rng c th b qu ti ( th d lc m
my, hm my) vi h s qu ti
32 , 1 = =
bd qt
K K

trnh bin dng d- hoc gy dn lp b mt, ng sut
tip xc cc i o
Hmax
khng -c v-t qu mt gii hn cho
php:

) ( 952 ) ( 36 , 505 32 , 1 . 86 , 439
max
MPa MPa K
qt H H
< = = =o o

phng bin dng d- hoc ph hng tnh mt l-n
chn rng, ng sut un cc i o
Fmax
ti mt l-n chn
rng khng -c v-t qu mt gi tr cho php:

) ( 360 ) ( 33 , 167 32 , 1 . 771 , 126 .
1 max 1
MPa MPa K
qt F F
< = = =o o


) ( 272 ) ( 8 , 162 32 , 1 . 34 , 123 .
2 max 2
MPa MPa K
qt F F
< = = = o o

Vy iu kin tho mn.
g) Cc thng s kch th-c b truyn:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 34 -
K41CCM6 - HKTCN
Khong cch trc 212 =
w
a mm
Mun php m
n
= 2,5 mm
Chiu rng vnh rng b
w
= 78 mm
T s truyn u
m
= 2,976
Gc nghing ca rng | = 10243
S rng bnh rng z
1
= 42; z
2
=
125
H s dch chnh x
1
= 0; x
2
=
0
-ng knh vng chia
d
1
= mz
1
/cos| =
2,5.42/0,98467 = 106,63 (mm)
d
2
= mz
2
/cos| =
2,5.125/0,98467 = 317,36 (mm)
-ng knh nh rng
d
a1
= d
1
+ 2(1 + x - Ay).m = d
1
+ 2m =
106,63 + 2.2,5 = 111,63(mm)
d
a2
= d
2
+ 2(1 + x - Ay).m = d
2
+ 2m =
317,36 + 2.2,5 = 322,36 (mm)
-ng knh y rng
d
f1
= d
1
- (2,5 - 2x
1
).m = 106,63 -
2,5m = 106,63 - 2,5.2,5 = 100,38 (mm)
d
f2
= d
2
- (2,5 - 2x
2
).m = 317,36 -
2,5m = 317,36 - 2,5.2,5 = 311,05 (mm)


IV kim tra bi trn, chm trc:
1 - Kim tra bi trn:
Vi vn tc vng nh hn 12m/s. Ta chn ph-ng php bi
trn l ph-ng php ngm du.
h
min
=(0,75 2).h > 10 (mm)
h - chiu cao rng
h
2
= 2,25.m
n
= 2,25.2 = 4,5 (mm)
h
4
= 2,25.2,5 = 5,625 (mm)
h
2min
= (0,75 2) = 3,375 9
Ly h
2min
= 10 (mm)
h
4min
= (0,75 2).5,625 = 4,2 11,25
Ly h
4min
= 11 (mm)
- Vi bnh rng cp nhanh:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 35 -
K41CCM6 - HKTCN
Mc du ti thiu cch tm l:

) ( 3 , 140 10
2
67 , 300
2
min 2
2
min 2
mm h
d
x
a
= = =

Vn tc vng v = 2,265 m/s > 1,5 m/s
Mc du ti a cch tm l:

) ( 3 , 130 10 3 , 140 10
min 2 max 2
mm x x = = =

- Vi bnh rng cp chm:
Mc du ti thiu cch tm l:

) ( 18 , 151 10
2
36 , 322
2
min 4
4
min 4
mm h
d
x
a
= = =

Vn tc vng v = 0,82 m/s < 1,5 m/s
) ( 295 , 40
2
36 , 322
.
4
1
2
.
4
1
4
max 4
mm
d
h
a
= = =

Mc du ti a cch tm l:

) ( 885 , 120 295 , 40
2
36 , 322
2
max 4
4
max 4
mm h
d
x
a
= = =

x
max
= 130,3 (mm); x
min
= 140,3 (mm)
Ax = x
min
- x
max
= 140,3 - 130,3 = 10 (mm)
Vy iu kin bi trn l tho mn.
2 - Kim tra iu kin chm trc:
Ta c:

) ( 39 , 31
15 . 2 , 0
92805
] [ 2 , 0
3 3
1
mm
T
d
sb
I
= = =
t


) ( 7 , 77
15 . 2 , 0
1 , 1409594
] [ 2 , 0
3 3
3
mm
T
d
sb
III
= = =
t

Khe h gia nh rng d
a2
v trc III l:

) ( 815 , 22
2
7 , 77
2
67 , 300
212
2 2
2
mm
d d
a a
sb
III a
w II
= = =

Vy iu kin chm trc -c tho mn.
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 36 -
K41CCM6 - HKTCN


Phn III : thit k trc
I chn vt liu:
Chn vt liu l thp 45, th-ng ho
o
b
= 600 (MPa)
o
ch
= 340 (MPa)
ng sut xon cho php [t] = 1220 MPa


II tnh thit k trc:
Tnh ton thit k trc nhm xc nh -ng knh v
chiu di cc on trc p ng cc yu cu v bn,
kt cu, lp ghp v cng ngh.
Tnh thit k trc tin hnh theo cc b-c sau:
- Xc nh ti trng tc dng ln trc.
- Tnh s b -ng knh trc.
- nh khong cch gia cc gi v cc im
t ti trng.
- Xc nh -ng knh v chiu di cc on
trc.
1 - Xc nh s b -ng knh trc:
Trc I:

) ( 4 , 31
15 . 2 , 0
92805
] [ 2 , 0
3 3
1
1
mm
T
d = = =
t

Ta chn d
1
= 30 (mm).
Trc II:

) ( 7 , 52
15 . 2 , 0
77 , 439195
] [ 2 , 0
3 3
2
2
mm
T
d = = =
t

Ta chn d
2
= 50 (mm).
X
2
m
a
x
X
2
m
i
n
X
4
m
a
x
X
4
m
i
n
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 37 -
K41CCM6 - HKTCN
Trc III:

) ( 7 , 77
15 . 2 , 0
1 , 1409594
] [ 2 , 0
3 3
3
3
mm
T
d = = =
t

Ta chn d
3
= 75 (mm).
2 - Xc nh khong cch gia cc gi v im t lc:
T -ng knh d c th xc nh gn ng chiu rng
ln b
0
theo bng 10.2
Ta c:
d, mm 30 50 75
b
0
, mm 19 27 37
Chiu di may bnh ai:
Bnh 1: l
m12
= (1,21,5).d
1
= (1,21,5).30 =
(3645) ly l
m12
= 58 (mm)
Bnh 2: l
m22
= (1,21,5).d
2
= (1,21,5).50 =
(6075) ly l
m22
= 58 (mm)
Bnh 3: l
m23
= (1,21,5).d
2
= (1,21,5).50 =
(6075) ly l
m23
= 78 (mm)
Bnh 4: l
m32
= (1,21,5).d
3
= (1,21,5).75 =
(90112,5) ly l
m32
= 78 (mm)
Chiu di may khp ni:
Chn cch ni trc n hi:
l
m33
= l
mKN
= (1,42,5).d
3
= (105187,5) ly
l
m32
= 120 (mm)
Chiu di may bnh ai:
l
m11
= B = 63 (mm)
Khong cng xn trn trc:
Ta chn: k
1
= 10; k
2
= 12; k
3
= 16; h
n
= 18
l
c12
= 0,5.(l
m12
+ b
0
) + k
3
+ h
n
= 0,5.(58 + 19) + 16
+ 18 = 63,5 (mm)
l
c33
= 0,5.(l
m33
+ b
0
) + k
3
+ h
n
= 0,5.(120 + 37) +
16 + 18 = 112,5 (mm)
Khong cch t gi 0 ti cc chi tit quay:
Trc II:
l
22
= 0,5.(l
m22
+ b
0
) + k
1
+ k
2
= 0,5.(55 + 27) + 10 +
12 = 68 (mm)
l
23
= l
22
+ 0,5.(l
m22
+ l
m23
) + k
1
= 68 + 0,5.(55 + 78) +
10 = 148 (mm)
l
21
= l
m22
+ l
m23
+ 3k
1
+ 2k
2
+ b
0
= 55 + 78 + 3.10 +
2.12 + 27 = 221 (mm)
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 38 -
K41CCM6 - HKTCN
3 - Xc nh ti trng tc dng ln trc:

4 - Xc nh -ng knh v chiu di cc on trc:
Trc I:

) ( 3130
3 , 59
92805 . 2 2
1
1
1
N
d
T
F
w
t
= = =


) ( 26 , 1192
9775 , 0
' ' 21 ' 25 20
. 3130
cos
.
0
1 1
N
tg tg
F F
tw
t r
= = =
|
o


) ( 98 , 674 ' ' 10 ' 10 12 . 3130 .
0
1 1
N tg tg F F
t a
= = = |


) ( 157 , 20013
2
3 , 59
. 98 , 674
2
.
1
1 1
Nmm
d
F M
w
a a
= = =


) ( 65 , 1981 N F
rd
=

Xc nh phn lc gia cc gi:
Gi thit chiu lc ti cc gi nh- hnh v.
- Theo ph-ng x:

0 68 . 221 .
1
= =
t Bx Ax
F R M


) ( 963
221
68 . 3130
221
68 .
1
N
F
R
t
Bx
= = =

- Theo ph-ng y:
I
II
III
Fa4
Fr4
Fr3
Fa3
Ft4 Ft3
Fa1
Fa2
Ft2
Ft1
Fr1
Fr2
Ft
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 39 -
K41CCM6 - HKTCN
0 5 , 63 . 68 . 221 .
1 1
= + + =
a rd r By Ay
M F F R M


) ( 68 , 845
221
157 , 20013 5 , 63 . 65 , 1981 68 . 26 , 1192
221
5 , 63 . 68 .
1 1
N
M F F
R
a rd r
By
=
+
=
+
=


0
1
= + =
r Ay rd By y
F R F R Q

) ( 07 , 1635 26 , 1192 65 , 1981 68 , 845
1
N F F R R
r rd By Ay
= + = + =


0
1
= + =
Ax t Bx x
R F R Q

) ( 2167 3130 963
1
N F R R
t Bx Ax
= + = + =

Chiu gi thit l ng.
- Tnh mmen un tng v mmen t-ng -ng:
Mmen tng qut:

2 2
xj yj j
M M M + =

Mmen tng pha tri im C

) ( 05 , 209841 77 , 147350 2 , 149402
2 2
Nmm M
tr
C
= + =

Mmen un tng bn phi im C

) ( 34 , 196096 77 , 147350 043 , 129389
2 2
Nmm M
ph
C
= + =

Mmen t-ng -ng ti tit din j

2 2
75 , 0
j j tdj
T M M + =

Mmen t-ng -ng bn tri im C
) ( 124 , 224706 92805 . 75 , 0 05 , 209841
2 2
Nmm M
tr
tdC
= + =
Mmen t-ng -ng bn phi im C
) ( 7 , 211927 92805 . 75 , 0 34 , 196096
2 2
Nmm M
ph
tdC
= + =
- Tnh -ng knh trc ti cc tit din:


Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 40 -
K41CCM6 - HKTCN


Ta c:
153 68 63,5
Frd
RAx
Ft1
RAy
RBx
RBy
A
C
B
Frd
RAx
RAy
Ft1
Fr1
Fr1
RBy
RBx
125834,775 Nmm
149402,2 Nmm
129389,043 Nmm
T1
Ma1
92805 Nmm
Fa1
147350,77 Nmm
My
Mx
T
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 41 -
K41CCM6 - HKTCN

3
] [ 1 , 0 o
td
j
M
d =

[o] : ng sut cho php ca thp ch to trc; [o] =
63 MPa
-ng knh trc ti tit din C

) ( 9 , 32
63 . 1 , 0
124 , 224706
63 . 1 , 0
3 3
mm
M
d
tr
tdC tr
C
= = =


) ( 28 , 32
63 . 1 , 0
7 , 211927
63 . 1 , 0
3 3
mm
M
d
ph
tdC ph
C
= = =

Theo tiu chun chn d
C
= 34 (mm)
-ng knh trc ti ch lp bnh ai:

3
63 . 1 , 0
d
td
bd
M
d =

) ( 5 , 80371 92805 . 75 , 0 . 75 , 0
2 2
Nmm T M
d
d
td
= = =


) ( 37 , 23
63 . 1 , 0
5 , 80371
63 . 1 , 0
3 3
mm
M
d
d
td
bd
= = =

Chn d
bd
= 24 (mm)
Ta c:

) ( 64 , 149311 92805 . 75 , 0 775 , 125834 0 . 75 , 0
2 2 2 2 2
Nmm T M M M
A Ay Ax
A
td
= + + = + + =


) ( 7 , 28
63 . 1 , 0
64 , 149311
63 . 1 , 0
3 3
mm
M
d d
A
td
B A
= = = =

Theo tiu chun chn d
A
= d
B
= 30 (mm)

Trc II:
a) Cc lc tc dng ln trc II:

) ( 3130
1 2
N F F
t t
= =


) ( 26 , 1192
1 2
N F F
r r
= =


) ( 98 , 674
1 2
N F F
a a
= =


) ( 8237
64 , 106
77 , 439195 . 2 2
3
2
3
N
d
T
F
w
t
= = =

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 42 -
K41CCM6 - HKTCN

) ( 1 , 3092
98467 , 0
' ' 10 ' 17 20
. 8237
cos
0
3 3
N
tg tg
F F
tw
t r
= = =
|
o


) ( 1 , 1459 ' ' 43 ' 2 10 . 8237 .
0
3 3
N tg tg F F
t a
= = = |


) ( 52 , 99665
2
98 , 4 . 3 , 59
. 98 , 674
2
.
.
2
.
1 1
2
2
2 2
Nmm
u d
F
d
F M
w
a
w
a a
= = = =


) ( 2 , 77799
2
64 , 106
. 1 , 1459
2
.
3
3 3
Nmm
d
F M
w
a a
= = =

Xc nh phn lc ti cc gi:
Gi thit cc lc c chiu nh- hnh v.
Phn lc theo ph-ng x:

= + + = 0 68 . 148 . 221 .
2 3 t t Bx Ax
F F R M

) ( 26 , 6479
221
68 . 3130 148 . 8237
221
68 . 148 .
2 3
N
F F
R
t t
Bx
=
+
=
+
=

= + + + = 0 221 148 68
3 2 3 2 a a By r r Ay
M M R F F M
) ( 87 , 900
221
68 148
2 3 2 3
N
F M M F
R
r a a r
By
=

=

= + = 0
3 2 Bx t t Ax x
R F F R Q

) ( 74 , 4887 26 , 6479 8237 3130
3 2
N R F F R
Bx t t Ax
= + = + =

= + + = 0
3 2 By r r Ay y
R F F R Q

) ( 94 , 834 1 , 3092 9 , 1064 26 , 1192
3 2
N F R F R
r By r Ay
= + = + =

- Tnh mmen un tng v mmen t-ng -ng:
Mmen tng qut:

2 2
xj yj j
M M M + =

- Xt ti im C.
) ( 0275 , 339237 2 , 332366 89 , 67929
2 2
Nmm M
tr
C
= + =
) ( 98 , 333877 2 , 332366 63 , 31736
2 2
Nmm M
ph
C
= + =
Mmen t-ng -ng ti tit din j

2 2
75 , 0
j j tdj
T M M + =

) ( 17 , 509658 77 , 439195 . 75 , 0 0275 , 339237
2 2
Nmm M
tr
tdC
= + =
) ( 9 , 506106 77 , 439195 . 75 , 0 98 , 333877
2 2
Nmm M
ph
tdC
= + =
- Xt ti dim D.
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 43 -
K41CCM6 - HKTCN
) ( 26 , 494293 8 , 472985 735 , 143562
2 2
Nmm M
tr
D
= + =
) ( 76 , 477535 8 , 472985 535 , 65763
2 2
Nmm M
ph
D
= + =
Mmen t-ng -ng ti tit din j

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 44 -
K41CCM6 - HKTCN

A
B C
D
M3 M2
Fa2
Fr2
Ft2
Ft3
Fr3
Fr2
Ft2
Ma3
Ma2
Ft3
Fr3
RAy
RAx
RBy
RBx
68 80 73
31736,63 Nmm
439195,77 Nmm
T
Mx
My
65763,535 Nmm
332366,2 Nmm
472985,8 Nmm
Fa3
67929,89 Nmm
143562,735 Nmm
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 45 -
K41CCM6 - HKTCN

2 2
75 , 0
j j tdj
T M M + =

) ( 05 , 623695 77 , 439195 . 75 , 0 26 , 494293
2 2
Nmm M
tr
tdD
= + =
) ( 87 , 610499 77 , 439195 . 75 , 0 76 , 477535
2 2
Nmm M
ph
tdD
= + =
- Tnh -ng knh trc ti cc tit din:
Ta c:

3
] [ 1 , 0 o
td
j
M
d =

[o] : ng sut cho php ca thp ch to trc; [o] =
63 MPa
- -ng knh trc ti tit din C:

) ( 25 , 43
63 . 1 , 0
17 , 509658
63 . 1 , 0
3 3
mm
M
d
tr
tdC tr
C
= = =


) ( 15 , 43
63 . 1 , 0
9 , 506106
63 . 1 , 0
3 3
mm
M
d
ph
tdC ph
C
= = =

Theo tiu chun chn d
C
= 48 (mm)
- -ng knh trc ti tit din D:

) ( 26 , 46
63 . 1 , 0
05 , 623695
63 . 1 , 0
3 3
mm
M
d
tr
tdD tr
D
= = =


) ( 93 , 45
63 . 1 , 0
87 , 610499
63 . 1 , 0
3 3
mm
M
d
ph
tdD ph
D
= = =

Theo tiu chun chn d
D
= 48 (mm)
Chn -ng knh ti ch lp ln theo tiu chun: d
o
=
40 (mm)

Trc III
) ( 1 , 1459
3 4
N F F
a a
= =

) ( 8237
3 4
N F F
t t
= =

) ( 1 , 3092
3 4
N F F
r r
= =

) (( 66 , 231063
2
97 , 2 . 64 , 106
. 1 , 1459
2
.
.
2
.
2 3
4
4 4
4
Nmm
u d
F
d F
M
w
a
w a
a
= = = =

Lc vng trn khp ni: F
t
= 2T
3
/D
t

Tra bng 16.10 -ng knh vng trn qua tm cc trt ca
ni trc vng n hi D
t
= 160 (mm)
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 46 -
K41CCM6 - HKTCN

) ( 9 , 17619
160
1 , 1409594 . 2
N F
t
= =

Lc h-ng tm t khp ni tc dng ln trc:
F
x
= (0,2 0,3)F
t
= 0,25.17619,9 = 4404,9 (N)
Xc nh phn lc ti cc gi:
Gi thit cc lc c chiu nh- hnh v.
Phn lc theo ph-ng x:

= + = 0 . 221 . 148
4 4 a By r Ay
M R F M

) ( 26 , 3116
221
66 , 231063 1 , 3092 . 148
221
148
4 4
N
M F
R
a r
By
=
+
=
+
=

= = 0 5 , 112 221 148


4 x Bx t Ax
F R F M

) ( 86 , 3273
221
9 , 4404 . 5 , 112 8237 . 148
221
5 , 112 148
4
N
F F
R
x t
Bx
=

= + = 0
4 By r Ay y
R F R Q

) ( 16 , 24 26 , 3116 1 , 3092
4
N R F R
By r Ay
= + = + =

= + + = 0
4 x Bx t Ax x
F R F R Q

) ( 24 , 594 9 , 4404 86 , 3237 8237
4
N F R F R
x Bx t Ax
= = =

Chiu gi thit l ng.
- Tnh mmen un tng v mmen t-ng -ng:
Mmen tng qut:

2 2
xj yj j
M M M + =

Mmen tng pha tri im C

) ( 27 , 734552 57 , 734543 345 , 3576
2 2
Nmm M
tr
C
= + =

Mmen un tng bn phi im C

) ( 4 , 768963 57 , 734543 315 , 227487
2 2
Nmm M
ph
C
= + =

Mmen t-ng -ng ti tit din j

2 2
75 , 0
j j tdj
T M M + =

Mmen t-ng -ng bn tri im C
) ( 77 , 1424704 1 , 1409594 . 75 , 0 27 , 734552
2 2
Nmm M
tr
tdC
= + =
Mmen t-ng -ng bn phi im C
) ( 849 , 1442747 1 , 1409594 . 75 , 0 4 , 768963
2 2
Nmm M
ph
tdC
= + =
- Tnh -ng knh trc ti cc tit din:
Ta c:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 47 -
K41CCM6 - HKTCN

3
] [ 1 , 0 o
td
j
M
d =


[o
]
:
n
g
su
t
ch
o
ph
p
c
a
th
p
ch

t
o
tr
c
;
[o
]
=
63
MP
a




73
RBx
RBy
RAx
RAy
Fr4
Ft4
Ma4
Fr4
Ft4
M3
C
B
A
148
112,5
Fx
227487,315Nmm
3576,345 Nmm
734543,57 Nmm
495551,25 Nmm
1409594,1 Nmm
My
Mx
T
Fa4
Fx
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 48 -
K41CCM6 - HKTCN

-ng knh trc ti tit din C

) ( 9 , 60
63 . 1 , 0
77 , 1424704
63 . 1 , 0
3 3
mm
M
d
tr
tdC tr
C
= = =


) ( 18 , 61
63 . 1 , 0
849 , 1442747
63 . 1 , 0
3 3
mm
M
d
ph
tdC ph
C
= = =

Theo tiu chun chn d
C
= 70 (mm)
-ng knh trc ti ch lp a xch:

3
63 . 1 , 0
dx
td
bd
M
d =

) ( 853 , 1208536 155 , 1395498 . 75 , 0 . 75 , 0
2 2
4
Nmm T M
dx
td
= = =


) ( 67 , 57
63 . 1 , 0
853 , 1208536
63 . 1 , 0
3 3
mm
M
d
dx
td
dx
= = =

Chn d
dx
= 60 (mm)
Ta c:

) ( 955 , 1317492 1 , 1409594 . 75 , 0 25 , 495551 0 . 75 , 0
2 2 2 2 2
Nmm T M M M
B By Bx
B
td
= + + = + + =


) ( 3 , 59
63 . 1 , 0
955 , 1317492
63 . 1 , 0
3 3
mm
M
d d
B
td
B A
= = = =

Theo tiu chun chn d
A
= d
B
= 65 (mm)
III - tnh kim nghim trc v bn mi:
Khi xc nh -ng knh trc ch-a xt ti mt s yu
t nh h-ng n bn mi ca trc nh- c tnh thay
i ca chu k ng sut, s tp trung ng sut, yu t
kch th-c, cht l-ng b mt v.v V vy sau khi nh
kt cu trc cn tin hnh kim nghim trc v bn mi
c k n cc yu t va nu.
Kt cu trc va thit k m bo -c bn mi nu
h s an ton ti cc tit din nguy him u tho mn
iu kin sau:

] [
.
2 2
S
S S
S S
S
j j
j j
j
>
+
=
t o
t o

Trong :
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 49 -
K41CCM6 - HKTCN
[S] : h s an ton cho php, thng th-ng [S] =
1,52.,5

j
S
o
v
j
S
t
: h s an ton ch xt ring ng sut php
v h s an ton ch xt ring ng sut tip ti tit
din j:

mj aj dj
j
K
S
o o
o
o o
o
. .
1
+
=



mj aj dj
j
K
S
t t
t
t t
t
. .
1
+
=


o
-1
v t
-1
: gii hn miun v xon ng vi chu k i
xng
o
-1
= 0,436o
b
= 0,436.600 = 261,6 (MPa)
t
-1
= 0,58o
-1
= 0,58.261,6 = 151,728 (MPa)
mj mj aj aj
t o t o , , ,
: bin d v gi tr trung bnh ca ng xut
php v ng xut tip ti tit din j

2
min max j j
aj
o o
o

=
;
2
min max j j
mj
o o
o
+
=

i vi trc quay, ng sut un thay i theo chu k i
xng, do :

j j j aj mj
W M / ; 0
max
= = = o o o

V trc quay mt chiu nn ng sut xon thay i theo
chu k mch ng:

j
j j
aj mj
W
T
0
max
2 2
= = =
t
t t

Vi
j j
W W
0
, l mmen cn un v mmen cn xon ti tit din
j ca trc, -c xc nh theo bng 10.6

o
,
t
: h s k n nh h-ng ca tr s ng sut trung
bnh n bn mi, tra bng 10.7

o
= 0,05;
t
= 0

dj dj
K K
t o
,
: h s, xc nh theo cc cng thc:

y
x
dj
K
K
K
K
1 +
=
o
o
o
c

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 50 -
K41CCM6 - HKTCN

y
x
dj
K
K
K
K
1 +
=
t
t
t
c

Trong :
K
x
: l h s tp trung ng sut do trng thi b mt,
ph thuc vo ph-ng php gia cng v nhn b mt,
bng 10.8; K
x
= 1,06

y
K : h s tng bn b mt trc, bng 10.9 ph thuc
vo ph-ng php tng bn b mt, c tnh vt liu.
y
K =
1,11,25
c
o
, c
t
: h s kch th-c k n nh h-ng ca kch th-c
tit din trc n gii hn mi , tr s cho trong bng
10.10
Trc I: c
o
= 0,88; c
t
= 0,81
Trc II: c
o
= 0,81; c
t
= 0,76
Trc III: c
o
= 0,76; c
t
= 0,73
K
o
, K
t
: h s tp trung ng sut thc t khi un v khi
xon, tr s ca chng ph thuc vo loi yu t gy tp
trung ng sut. Ti cc b mt trc lp c di, tra
bng 10.11
1 - Kim nghim v bn mi trc I:
Trn trc I ti ch lp bnh rng c d = 34 (mm)
Ta chn then c cc thng s sau: (bng 9.1a)
Kch th-c tit din then b = 10; h = 8
Chiu su trn trc: t
1
= 5
Chiu su rnh then trn l: t
2
= 3,3
Tit din lp c mt rnh then ln theo bng 10.6 ta c:
Mmen cn un:

94 , 2619
34
) 5 34 ( 5 . 10
32
34 .
) (
32
2 3
2
1 1
3
=

=
t
t
j
j j
j
d
t d bt d
W

Mmen cn xon:

645 , 6476
34
) 5 34 ( 5 . 10
16
34 .
) (
16
2 3
2
1 1
3
0
=

=
t
t
j
j j
j
d
t d bt d
W

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 51 -
K41CCM6 - HKTCN
1 , 80
94 , 2619
05 , 209841
max
= = = = =
j
tr
C
j
j
j aj
W
M
W
M
o o

16 , 7
645 , 6476 . 2
92805
2
0
max
= = = =
j
j
aj mj
W
t
t t

Tra bng 10.11 ta c:

06 , 2 =
o
o
c
K
;
64 , 1 =
t
t
c
K

Tra bng 10.10, ta c: c
o
= 0,88; c
t
= 0,81
Tra bng 10.12, ta c: K
o
= 1,76 ; K
t
= 1,54
9 , 1
81 , 0
54 , 1
; 2
88 , 0
76 , 1
= = = =
t
t
o
o
c c
K K

Chn
06 , 2 =
o
o
c
K
;
9 , 1 =
t
t
c
K
tnh
716 , 1
2 , 1
1 06 , 1 06 , 2
1
=
+
=
+
=
y
x
dj
K
K
K
K
o
o
o
c

633 , 1
2 , 1
1 06 , 1 9 , 1
1
=
+
=
+
=
y
x
dj
K
K
K
K
t
t
t
c

9 , 1
0 . 05 , 0 1 , 80 . 716 , 1
6 , 261
. .
1
=
+
=
+
=

mj aj dj
j
K
S
o o
o
o o
o

976 , 12
16 , 7 . 0 16 , 7 . 633 , 1
728 , 151
. .
1
=
+
=
+
=

mj aj dj
j
K
S
t t
t
t t
t

6 , 2
976 , 12 9 , 1
976 , 12 . 9 , 1
.
2 2 2 2
=
+
=
+
=
j j
j j
j
S S
S S
S
t o
t o

5 , 2 5 , 1 ] [ 6 , 2 = > = S S
j

Vy trc tho mn iu kin bn mi.
2 - Kim nghim bn mi trc II:
Trc II c hai tit din lp bnh rng.
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 52 -
K41CCM6 - HKTCN
Vi d = 48 (mm) theo bng 9.1a ta chn then c cc thng
s sau:
Kch th-c tit din: b = 14 ; h = 9
Chiu su rnh then: t
1
= 5,5 ; t
2
= 3,8
Mmen cn un:

66 , 10783
48
) 5 , 5 48 ( 5 , 5 . 14
32
48 .
) (
32
3
1 1
3
=

=
t
t
j
j j
j
d
t d bt d
W

Mmen cn xon:

5 , 21635
48
) 5 , 5 48 ( 5 , 5 . 14
16
48 .
) (
16
3
1 1
3
0
=

=
t
t
j
j j
j
d
t d bt d
W

46 , 31
66 , 10783
0275 , 339237
max
= = = = =
j
tr
C
j
j
j aj
W
M
W
M
o o

15 , 10
5 , 21635 . 2
77 , 439195
2
max
= = = =
j
aj mj
t
t t

Tra bng 10.11 ta c:

06 , 2 =
o
o
c
K
;
64 , 1 =
t
t
c
K

Tra bng 10.10, ta c: c
o
= 0,81; c
t
= 0,76
Tra bng 10.12, ta c: K
o
= 1,76 ; K
t
= 1,54
026 , 2
76 , 0
54 , 1
; 17 , 2
81 , 0
76 , 1
= = = =
t
t
o
o
c c
K K

858 , 1
2 , 1
1 06 , 1 17 , 2
1
=
+
=
+
=
y
x
dj
K
K
K
K
o
o
o
c

738 , 1
2 , 1
1 06 , 1 026 , 2
1
=
+
=
+
=
y
x
dj
K
K
K
K
t
t
t
c

475 , 4
0 . 05 , 0 46 , 31 . 858 , 1
6 , 261
. .
1
=
+
=
+
=

mj aj dj
j
K
S
o o
o
o o
o

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 53 -
K41CCM6 - HKTCN
6 , 8
15 , 10 . 0 15 , 10 . 738 , 1
728 , 151
. .
1
=
+
=
+
=

mj aj dj
j
K
S
t t
t
t t
t

97 , 3
6 , 8 475 , 4
6 , 8 . 475 , 4
.
2 2 2 2
=
+
=
+
=
j j
j j
j
S S
S S
S
t o
t o

5 , 2 5 , 1 ] [ 97 , 3 = > = S S
j

Vy trc tho mn iu kin bn mi.
3 - Kim nghim bn mi trc III:
Vi d = 70 (mm) theo bng 9.1a, ta chn cc thng s ca
then:
Kch th-c tit din: b = 20 ; h = 12
Chiu di rnh then: t
1
= 7,5 ; t
2
= 4,9
Mmen cn un:

946 , 33522
70
) 5 , 7 70 ( 5 , 7 . 20
32
70 .
) (
32
2 3
2
1 1
3
=

=
t
t
j
j j
j
d
t d bt d
W

Mmen cn xon:

82 , 67179
70
) 5 , 7 70 ( 5 , 7 . 20
16
70 .
) (
16
2 3
2
1 1
3
0
=

=
t
t
j
j j
j
d
t d bt d
W

5 , 42
946 , 33522
77 , 1424704
max
= = = = =
j
tr
C
j
j
j aj
W
M
W
M
o o

13
725 , 53782 . 2
1 , 1409594
2
max
= = = =
j
aj mj
t
t t

Tra bng 10.11 ta c:

52 , 2 =
o
o
c
K
;
03 , 2 =
t
t
c
K

Tra bng 10.10, ta c: c
o
= 0,76; c
t
= 0,73
Tra bng 10.12, ta c: K
o
= 1,76 ; K
t
= 1,54
1 , 2
73 , 0
54 , 1
; 3 , 2
76 , 0
76 , 1
= = = =
t
t
o
o
c c
K K

Chn

3 , 2 =
o
o
c
K
;
03 , 2 =
t
t
c
K
tnh
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 54 -
K41CCM6 - HKTCN
9 , 1
2 , 1
1 06 , 1 3 , 2
1
=
+
=
+
=
y
x
dj
K
K
K
K
o
o
o
c

7 , 1
2 , 1
1 06 , 1 03 , 2
1
=
+
=
+
=
y
x
dj
K
K
K
K
t
t
t
c

6 , 2
0 . 05 , 0 09 , 53 . 9 , 1
6 , 261
. .
1
=
+
=
+
=

mj aj dj
j
K
S
o o
o
o o
o

9 , 6
13 . 0 13 . 7 , 1
728 , 151
. .
1
=
+
=
+
=

mj aj dj
j
K
S
t t
t
t t
t

53 , 2
9 , 6 6 , 2
9 , 6 . 6 , 2
.
2 2 2 2
=
+
=
+
=
j j
j j
j
S S
S S
S
t o
t o

5 , 2 5 , 1 ] [ 53 , 2 = > = S S
j

Vy trc tho mn iu kin bn mi.
IV Tnh kim nghim trc v cng:
Kch th-c trc -c xc nh theo bn khng phi
bao gi cng m bo cng cn thit cho s lm vic
bnh th-ng ca cc b truyn v cc , cng nh- chnh
xc ca c cu. V vy cn tin hnh kim nghim trc v
cng.
1- Tnh cng un:
iu kin m bo cng un l:
f [f]
u [u]
Trong [f] - vng cho php; [u] gc xoay cho php.
C th ly [f] [u] nh- sau:
[f] = 0,01m = 0,01.2,5 = 0,025
[u] = 0,005 rad
Trong c 3 trc ta thy trc II l trc chu ti trng ln nht, ta thy mt ct ti bnh
rng th 3 l nguy him nht.
Ti v tr bnh rng th 3 ta t mt lc n v P=1.
f
K
= M
x
.M
Q
=
) . (
1
j j
r
EJ
q

Trong :
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 55 -
K41CCM6 - HKTCN
E: Mun n hi; E = 2.10
5
(N/mm
2
).
J: Mmen qun tnh.
J
x
= J
y
=
64
.
4
d t
Ti bnh rng 3 c d = 48(mm).
J
x
= J
y
= 16 , 260444
64
48 . 14 , 3
4
= (mm).
Tnh chuyn v theo phng x, y t lc P
k
=1 vo im nguy him nht(v tr bnh
rng s 3).
f
Ky
=
( )
4 4 3 3 2 2 1 1
. . . .
.
1
q q q q O + O O + O
x
J E

1
= 26 , 2309616 68 . 89 , 67929 .
2
1
=

2
= 6 , 7011974 80 ). 63 , 31736 735 , 143562 .(
2
1
= +

3
= 4 , 2538930 80 . 63 , 31736 =

4
= 028 , 2400369 73 . 535 , 65763 .
2
1
=
q
1
= 98 , 14 472 , 22 .
3
2
=
q
2
= 1 , 40 91 , 48 .
148
68 80 .
3
2
=
+

q
3
= 69 , 35 91 , 48 .
148
68 80 .
2
1
=
+

q
4
= 6 , 32 91 , 48 .
3
2
=
Thay s vo ta -c:
f
ky
=0,0058 (mm)
f
kx
=
( )
8 8 7 7 6 6 5 5
.
1
q q q q O + O + O + O
y
J E

5
= 8 , 11300450 2 , 332366 . 68 .
2
1
=

6
= 26589296 80 . 2 , 332366 =

7
= 5624784 ) 2 , 332366 8 , 472985 .( 80 .
2
1
=

8
= 7 , 17263981 8 , 472985 . 73 .
2
1
=
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 56 -
K41CCM6 - HKTCN
q
5
= 98 , 14 472 , 22 .
3
2
=
q
6
= 69 , 35 91 , 48 .
148
68 80 .
2
1
=
+

q
7
= 1 , 40 91 , 48 .
148
68 80 .
3
2
=
+

q
8
= 6 , 32 91 , 48 .
3
2
=
Thay s vo ta -c:
f
y
= 0,023 (mm)
Vy f =
024 , 0 023 , 0 0058 , 0
2 2 2 2
= + = +
y x
f f
(mm)
f < [f] = 0,025

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 57 -
K41CCM6 - HKTCN

2- Kim nghim gc xoay:
Ta t lc Mmen M
k
= 1 vo gi theo 2 ph-ng x v y, ta
c:

2 2
y x u u u + =

O1
O4
q1
q3
q2
q4
O2
O3
31736,63
67929,89
143562,735
65763,535
Pky = 1
332366,2 Nmm
472985,8 Nmm
O5
O7
O6
O8
Pkx = 1
q5
q6
q7
q8
My
My
Mx
Mx
0,67
0,33
48,91
22,472
0,67
0,33
48,91
22,472
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 58 -
K41CCM6 - HKTCN

Ky
=
( )
4 4 3 3 2 2 1 1
. . . .
.
1
q q q q O + O O + O
x
J E

1
= 26 , 2309616 68 . 89 , 67929 .
2
1
=

2
= 6 , 7011974 80 ). 63 , 31736 735 , 143562 .(
2
1
= +

3
= 4 , 2538930 80 . 63 , 31736 =

4
= 028 , 2400369 73 . 535 , 65763 .
2
1
=
q
1
= 00092 , 0 00138 , 0 .
3
2
=
q
2
= 00246 , 0 003 , 0 .
148
68 80 .
3
2
=
+

q
3
= 00219 , 0 003 , 0 .
148
68 80 .
2
1
=
+

q
4
= 0035 , 0 0045 , 0 .
221
148 73 .
3
1
=
+


Thay vo cng thc ta tnh -c:

) ( 10 . 26 , 4
7
mm
ky

= u

kx
=
( )
8 8 7 7 6 6 5 5
.
1
q q q q O + O + O + O
y
J E

5
= 8 , 11300450 2 , 332366 . 68 .
2
1
=

6
= 26589296 80 . 2 , 332366 =

7
= 5624784 ) 2 , 332366 8 , 472985 .( 80 .
2
1
=

8
= 7 , 17263981 8 , 472985 . 73 .
2
1
=
q
5
= 00092 , 0 00138 , 0 .
3
2
=
q
6
= 00246 , 0 003 , 0 .
148
68 80 .
2
1
=
+

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 59 -
K41CCM6 - HKTCN
q
7
= 00219 , 0 003 , 0 .
148
68 80 .
3
2
=
+

q
8
= 0035 , 0 0045 , 0 .
221
148 73 .
3
1
=
+





























0,00138 0,003
0,0045
0,0045
q4
q2
q3
q1
Mk = 1
My
65763,535
143562,735
67929,89
31736,63
O3
O2
O4
O1
q8
q7 q6
q5
0,00138
0,0045
0,0045
0,003
Mk = 1
Mx
O8
O6
O7
O5
472985,8 Nmm
332366,2 Nmm
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 60 -
K41CCM6 - HKTCN





Thay s vo ta tnh -c:

) ( 10 . 85 , 2
6
mm
kx

= u

Vy
6 2 2
10 . 88 , 2

= + =
y x
u u u (mm)
< [] = 0,005 (mm)
3 Tnh cng xon:
Trn trc II ch c on gia hai bnh rng l chu
xon, ti c rnh then.
Gc xon -c tnh theo cng thc sau:

] [
.
. .
0 3
< =
J G
k l T

Trong :
d
h
k
. . 4 1
1

=

Vi h : Chiu su rnh then.
Tra bng 9.1 h = 5,5 khi d = 48
H s = 0,5 ( on trc c rnh then.)
T = 439195,77 : mmen
G
3
: Mdun n hi tr-t .
G
3
= 8.10
4
( MPa )
J
0
: Mmen qun tnh c cc, vi tit din trn
-ng knh d = 48 ta c:
J
0
=
32 , 520888
32
48 . 14 , 3
32
4 4
= =
d t

l = 80 chiu di on trc cn tnh.
k = 297 , 1
48
5 , 5
. 5 , 0 . 4 1
1
=
|
.
|

\
|


Vy gc xon l:
00109 , 0
32 , 520888 . 10 . 8
297 , 1 . 80 . 77 , 439195
.
. .
4
0 3
= = =
J G
k l T

= 0345 < [] = 30
Vy iu kin tha mn.
V tnh trn trc:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 61 -
K41CCM6 - HKTCN
Cu to b truyn l b truyn 2 cp khai trin bnh rng
tr rng nghing do vy cc trc lp bnh rng c lc
dc trc tc dng.
Chn ln theo 2 ch tiu:
- Kh nng tc ng nhm trc r b mt lm
vic.
- Kh nng ti tnh nhm phng bin dng d-.
Do ln lm vic vi s vng quay ln nn khng chn
a theo kh nng ti tnh m chn theo kh nng ti
ng.
C
d
=
L Q.
m

Trong :
Q : ti trng quy -c, KN
L : tui th tnh bng triu
vng quay.
m : bc ca -ng cong mi khi
th v ln, m = 3
L
h
: tui th tnh bng gi
n : s vng quay ca (v/ph)

6
6
10
. 60 .
. 60
. 10 n L
L
n
L
L
h
h
= =

a Xc nh ti trng quy -c:
Q = ( X.V.F
r
+ Y.f
a
).k
t
. k
d
Trong :
F
r
, F
a
: ti trng h-ng tm v ti trng dc
trc.
V : h s k n vng no quay khi vng
trong quay V = 1
K
t
: h s k n nh h-ng ca nhit , K
t

= 1 khi nhit u=105
0
C
K
d
: h s k n c tnh ti trng, tra
bng 11.3 ta c K
d
= 1
Y : h s ti trng dc trc.
Trc I:
T phn tnh trc ta c:
Fa
1
= 674,98 (N)
F
Ax
= 2167 (N)
F
Ay
= 1635,07 (N)
F
Bx
= 963 (N)
F
By
= 845,68 (N)
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 62 -
K41CCM6 - HKTCN
Tng phn lc tc dng vo 2 :
Fr
0
= 65 , 2714 07 , 1635 2167
2 2 2 2
= + = +
Ay Ax
F F (N)
Fr
1
= 617 , 1281 68 , 845 963
2 2 2 2
= + = +
By Bx
F F (N)
So snh Fr
0
> Fr
1
Cn c vo Fr
1
tnh chn .

Fr
Fa
t
Vi F
t
a
: Tng ngoi lc dc trc.
Fr: Phn lc h-ng tm ti gc.
Fa
t
= Fa
1
= 647,98 (N).
526 , 0
617 , 1281
98 , 674
0
= =
r
t
F
Fa

Vy ta dng bi chn gc tip xc l o = 12.
Da vo -ng knh ngng trc d = 30 (mm) ta chn s b
ln theo bng P2.12
K
hiu
D (mm) d (mm) B (mm) r
(mm)
r
1

(mm)
C (KN) C
0

(KN)
36206 62 30 16 1,5 0,5 18,2 13,3


Ta c: 11680 5 . 24 .
3
1
. 365 . 8 , 0 = =
h
L (gi)

3168 , 102
10
1460 . 60 . 11680
10
. 60 .
. 60
. 10
6 6
6
= = = =
n L
L
n
L
L
h
h
( triu vng)

V kim nghim cho c o = 12
4078 , 0
10 . 3 , 13
65 , 2714
. 574 , 0 . 574 , 0
215 , 0
3
215 , 0
0
0
0
=
|
|
.
|

\
|
=
|
|
.
|

\
|
=
C
F
e
r
Sb

347 , 0
10 . 3 , 13
617 , 1281
. 574 , 0 . 574 , 0
215 , 0
3
215 , 0
0
1
1
=
|
|
.
|

\
|
=
|
|
.
|

\
|
=
C
F
e
r
Sb

Ly
3 , 0
1 0
= =
Sb Sb
e e

Lc dc trc ph
sj
F
:
) ( 395 , 814 65 , 2714 . 3 , 0 .
0 0 0
N F e F
r Sb Sb
= = =
Fa1
Fs0
Fr0
Fs1
Fr1
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 63 -
K41CCM6 - HKTCN
) ( 485 , 384 617 , 1281 . 3 , 0 .
1 1 1
N F e F
r Sb Sb
= = =
Tng lc dc trc
zj
F


) ( 465 , 1059 98 , 674 485 , 384
1 0
N F F F
at Ssb zSb
= + = + =


) ( 415 , 139 98 , 674 395 , 814
0 1
N F F F
at Ssb zSb
= = + =

Lc dc trc tc dng ln
aj
F

) ( 465 , 1059
0
N F
aSb
=


) ( 485 , 384
1
N F
aSb
=

Xt t s:

41 , 0 079 , 0
10 . 3 , 13
465 , 1059 . 1 .
3
0
0
= = = e
C
F i
aSb


34 , 0 029 , 0
10 . 3 , 13
485 , 384 . 1 .
3
0
1
= = = e
C
F i
aSb

Lc dc trc ph
sj
F
:
) ( 1113 65 , 2714 . 41 , 0 .
0 0
N F e F
r S
= = =
) ( 75 , 435 617 , 1281 . 34 , 0 .
1 1
N F e F
r S
= = =
Tng lc dc trc
zj
F


) ( 73 , 1110 98 , 674 75 , 435
1
N F F F
at S zo
= + = + =


) ( 02 , 438 98 , 674 1113
0 1
N F F F
at S z
= = =

Lc dc trc tc dng ln
aj
F

) ( 1113
0
N F
a
=


) ( 02 , 438
1
N F
a
=

Ta tra bng 11.4

0 ; 1 41 , 0
65 , 2714 . 1
1113
.
0 0 0
0
0
= = = = = Y X e
F V
F
r
a


34 , 1 ; 45 , 0 3417 , 0
617 , 1281 . 1
02 , 438
.
1 1 1
1
1
= = > = = Y X e
F V
F
r
a

Tnh ti trng quy -c:
Q
0
= ( X
0
.V.F
r0
+ Y
0
.F
a0
).k
t
. k
d
=
(1.1.2714,65 + 0).1.1 = 2714,65 (N)

Q
1
= ( X
1
.V.F
r1
+ Y
1
.F
a1
).k
t
. k
d

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 64 -
K41CCM6 - HKTCN
= (0,45.1.1281,617 + 1,34.438,02).1.1
= 1163,67 (N)
Vy ta c:
) ( 2 , 18 ) ( 69685 , 12 ) ( 85 , 12696 3168 , 102 . 65 , 2714
3
3
0
KN C KN N L Q C
b d
= < = = = =
Vy chn tha mn kh nng ti ng.
Trc II:
Ta c:
Fa
2
= 674,98 (N)
Fa
3
= 1459,1 (N)
F
Ax
= 4887,74 (N)
F
Ay
= 834,94 (N)
F
Bx
= 6479,26 (N)
F
By
= 900,87 (N)
Tng phn lc tc dng vo 2 :
Fr
0
= 54 , 4958 94 , 834 74 , 4887
2 2 2 2
= + = +
Ay Ax
F F (N)
Fr
1
= 59 , 6541 87 , 900 26 , 6479
2 2 2 2
= + = +
By Bx
F F (N)
So snh Fr
1
> Fr
0
Cn c vo Fr
0
tnh chn .

Fr
Fa
t
Vi F
t
a
: Tng ngoi lc dc trc.
Fr: Phn lc h-ng tm ti gc.
Fa
t
= Fa
3
F
a2
= 1459,1 - 647,98 = 784,12 (N).
158 , 0
54 , 4958
12 , 784
0
= =
r
t
F
Fa

Ta dng bi mt dy.
Theo ng knh ch lp ly theo tiu chun d = 40 (mm)
Tra bng P2.7 ta c k hiu v cc thng s sau:
K hiu d

D

B

r C (KN) C
0
(KN)
308 40 90 23 2 31,9 21,7
Chn kt cu trc kiu ch O

i vi bi ch chu lc hng tm = = ta c
c nh ti trng quy c:
Q
0
= X.V.F
r0
.K
t
.K
d
= 1.1.4958,54.1.1 = 4958,54(N)
Fr1
Fs1
Fr0
Fs0
Fa2
Fa3
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 65 -
K41CCM6 - HKTCN
Q
1
= X.V.F
r1
.K
t
.K
d
= 1.1.6541,59.1.1 = 6541,59(N
Kim nghim theo kh nng ti ng.
11680 365 . 8 , 0 . 24 .
3
1
. 5 = =
h
L gi.
3168 , 102
10
1460 . 60 . 11680
10
. 60 .
. 60
. 10
6 6
6
= = = =
n L
L
n
L
L
h
h
( triu vng)
T cng thc:
C

= Q
1
.
m
L =6541,59. 07 , 30596 3168 , 102
3
= (N) = 30,59607(KN)
y C
d
< C = 31,9 KN. y chn tha mn kh nng ti ng.
Trc III:
V trc III c khp ni v vy ta phi t lc ti khp
ni sao cho lm tng phn lc ti cc trc. Tnh ti
phn lc ti hai ta -c:
Fa
4
= 1459,1 (N)
F
Ax
= 1220,94(N)
F
Ay
= 24,16 (N)
F
Bx
= 4313,04 (N)
F
By
= 3116,26 (N)
Tng phn lc tc dng vo 2 :
Fr
0
= 18 , 1221 16 , 24 94 , 1220
2 2 2 2
= + = +
Ay Ax
F F (N)
Fr
1
= 03 , 5321 26 , 3116 04 , 4313
2 2 2 2
= + = +
By Bx
F F (N)
So snh Fr
1
> Fr
0
Cn c vo Fr
0
tnh chn .

Fr
Fa
t
Vi
at
F
: Tng ngoi lc dc trc.

r
F
: Phn lc h-ng tm ti gc.
Fa
t
= Fa
4
= 1459,1 (N).
19 , 1
18 , 1221
1 , 1459
0
= =
r
t
F
Fa

Vy ta dng bi chn gc tip xc o = 36
Theo -ng knh ch lp d = 65 (mm)
Da vo bng P2.12 ta chn -c :

K
hiu
d (mm) D (mm) b=T(mm) r(mm) r
1
(mm) C (KN) C
0

(KN)
46213 65 120 23 2,5 1,2 54,4 46,8

Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 66 -
K41CCM6 - HKTCN


Chn kt cu ch O
o = 36
0
e = 0,95 (tra bng 11.4)
F
o0
= e.F
r0
= 0,95.1221,18 = 1160,121 (N)
F
o1
= e.F
r1
= 0,95.5321,03 = 5054,98 (N)
Tng lc tc dng vo .

= = = 88 , 3595 1 , 1459 98 , 5054


4 1 0 a Z
F F F
o
(N)

= + = + = 221 , 2619 1 , 1459 121 , 1160


4 0 1 a Z
F F F
o
(N)
F
a0
= Max(F
o0
;
0 Z
F ) = 3595,88 (N)
F
a1
= Max(F
o1
;
1 Z
F ) = 5054,98 (N)
Xt t s:
66 , 0 ; 37 , 0 9 , 2
18 , 1221 . 1
88 , 3595 . 1
.
.
0 0
0
0
= = > = = Y X e
F V
F i
r
a

0 ; 1 95 , 0
03 , 5321 . 1
98 , 5054 . 1
.
.
1 1
1
1
= = = = = Y X e
F v
F i
r
a

Tnh ti trng quy -c:
Q
0
= (X
0
V.F
r0
+ Y
0
F
a0
).K

.K
t
= (0,37.1221,18 +
0,66.3595,88).1.1 = 2825,11 (N)
Q
1
= (X
1
V.F
r1
+ Y
1
F
a1
).K

.K
t
= (1.5321,03 + 0.5054,98).1.1=
5321,03(N)
Ta c:
L = 102,3168 (triu vng); m = 3
Vy:

) ( 4 , 54 ) ( 8873 , 24 ) ( 3 , 24887 3168 , 102 . 03 , 5321 .
3
3
1
KN C KN N L Q C
b d
= < = = = =
Vy m bo kh nng ti ng.
VI tnh chn then:
1 Tnh mi ghp then vi trc I:
a) Kch th-c then:
Chn mi ghp then bng u trn, vi -ng knh trc
d = 34 (mm).
Tra bng (9.1a) kch th-c ca then: b = 10 h = 8
(mm).
Fr1
Fs1
Fr0
Fs0
Fa4
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 67 -
K41CCM6 - HKTCN
Chiu su rnh then trn trc: t
1
= 5 (mm)
Chiu su rnh then trn l: t
2
= 3,3 (mm)
Chiu di may: l
m12
= 58
l
t1
= 0,9l
m12
= 0,9.58 = 52,2 (mm)
Khi chu ti th hai phn u trn ca then chu lc
khng ng k nn ta c chiu di lm vic ca then l:
l
lv
= l
tl
2.b = 52,2 2.10 = 32,2 (mm)
T
1
: M men xon trc I truyn qua mi ghp, T
1
= 92805
(Nmm).
Then ti v tr lp bnh ai, vi -ng knh trc ti
ch lp bnh ai d = 24 mm
Tra bng (9.1a) kch th-c ca then: b = 8 ; h = 7
(mm).
Chiu su rnh then trn trc: t
1
= 4 (mm)
Chiu su rnh then trn l: t
2
= 33 (mm)
Chiu di on trc lp bnh ai: l
c12
= 63,5 mm
l
t1
= 0,9l
c12
= 0,9.63,5 = 57,15 (mm) chn l
t1
= 57
(mm)
Chiu di lm vic ca then l:
l
lv
= l
tl
2.b = 57 2.8 = 41 (mm)
T
1
: M men xon trc I truyn qua mi ghp, T
1
= 92805
(Nmm)
b) Kim tra iu kin bn dp cho then:
Ti ch lp bnh rng:
o
d
=
( )
| |
d
lv
t h l d
T
o s

1
1
.
. 2

Tra bng 9.5 [o
d
] = 150 ( MPa )
o
d
=
( )
79 , 72
5 8 2 , 32 . 34
92805 . 2
=

( MPa )
o
d
= 72,79 (( MPa )) < [o
d
] = 150 ( MPa )
Vy then m bo bn dp.
Ti ch lp bnh ai:
o
d
=
( )
| |
d
lv
t h l d
T
o s

1
1
.
. 2

Tra bng 9.5 [o
d
] = 150 ( MPa )
o
d
=
( )
87 , 62
4 7 41 . 24
92805 . 2
=

( MPa )
o
d
= 62,87 ( MPa ) < [o
d
] = 150 ( MPa )
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 68 -
K41CCM6 - HKTCN
Vy then m bo bn dp.
c) Kim tra bn ct cho then:
Ti ch lp bnh rng:
t
c
=
| |
c
LV
b l d
T
t s
. .
. 2
1

Vi then lm bng thp 45 th [t
c
] = 60 90 (MPa).
t
c
=
8 , 21
10 . 25 . 34
92805 . 2
=
( MPa )
Vy:
t
c
= 21,8( MPa ) < [t
c
] = 6090 (MPa).
Vy then m bo bn ct.
Ti ch lp bnh ai:
t
c
=
| |
c
LV
b l d
T
t s
. .
. 2
1

Vi then lm bng thp 45 th [t
c
] = 60 90 (MPa).
t
c
=
58 , 23
8 . 41 . 24
92805 . 2
=
( MPa )
Vy:
t
c
= 23,58( MPa ) < [t
c
] = 60 90 (MPa).
Vy then m bo bn ct.
2 Tnh mi ghp then vi trc II:
a) Chn mi ghp then bng:
Trc II c hai then -ng knh d = 48 (mm)
Tra bng 9.1a ta c: b = 14 (mm); h = 9 (mm); t
1
= 5,5
(mm); t
2
= 3,8 (mm)
Chiu di may tng v tr lp bnh rng l: l
m22
= 65
(mm); l
m23
= 78 (mm)
Ta c:
l
t22
= 0,9. l
m22
= 0,9.58 = 52,2 (mm); chn l
t22
=
50 (mm)
l
t23
= 0,9. l
m23
= 0,9.78 = 70,2 (mm); chn l
t23
=
70 (mm)
Chiu di lm vic ca then l:
l
lv22
= l
t22
- 2.b = 50 - 2.10 = 30 (mm)
l
lv23
= l
t23
- 2.b = 70 - 2.10 = 50 (mm)
T
2
mmen xon trn trc II qua mi ghp, T
2
= 439195,77
(Nmm)
b) Kim tra bn dp cho then:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 69 -
K41CCM6 - HKTCN
o
d22
=
( )
| |
d
lv
t h l d
T
o s

1 22 22
2
.
. 2

o
d23
=
( )
| |
d
lv
t h l d
T
o s

1 23 23
2
.
. 2

Tra bng 9.5 [o
d
] = 150 ( MPa ).
o
d22
=
( )
23 , 145
5 , 5 9 . 30 . 48
77 , 439195 . 2
=

( MPa )
o
d22
= 145,23 (MPa ) < [o
d
] = 150 ( MPa )
o
d23
=
( )
59 , 121
5 , 5 9 . 50 . 48
77 , 439195 . 2
=

( MPa )
o
d23
= 121,59 ( MPa ) < [o
d
] = 150 ( MPa )
Vy then m bo bn dp.
c) Kim tra bn ct cho then:
t
c22
=
| |
c
lv
b l d
T
t s
. .
. 2
22 22
2
; t
c22
=
| |
c
lv
b l d
T
t s
. .
. 2
23 23
2

Vi then lm bng thp 45 th [t
c
] = 60 90 (MPa).
t
c22
=
83 , 50
10 . 2 , 32 . 48
77 , 439195 . 2
=
( MPa )
t
c22
= 50,83 ( MPa ) < [t
c
] = 60 90 (MPa).
t
c23
=
55 , 42
10 . 50 . 48
77 , 439195 . 2
=
( MPa )
t
c23
= 42,55 ( MPa ) < [t
c
] = 60 90 (MPa).
Vy then m bo bn ct.
3- Tnh mi ghp then vi trc III:
a) Kch th-c then:
Chn mi ghp then bng u trn vi -ng knh trc d =
70 (mm)
Tra bng 9.1a
Ta c kch th-c then l: b = 20 (mm); h = 12 (mm); t
1
=
7,5 (mm); t
2
= 4,9 (mm)
Chiu di may : l
m32
= 78 (mm)
l
t32
= 0,9l
m32
= 0,9.78 = 70,2 (mm) ; chn l
t32
= 70
(mm)
Chiu di lm vic ca then l:
l
lv32
= l
t32
- 2.b = 70 2.20 = 30 (mm)
T
3
mmen xon trn trc III qua mi ghp: T
3
=
1409594,1 (Nmm)
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 70 -
K41CCM6 - HKTCN
Ti ch lp a xch:
Tra bng 9.1a vi d = 60 (mm)
Ta c kch th-c then l: b = 18 (mm); h = 11 (mm); t
1
=
7 (mm); t
2
= 4,4 (mm)
Chiu di on trc lp a xch : l
c33
= 112,5 (mm)
l
t33
= 0,9l
c33
= 0,9.112,5 = 101,25 (mm) ; chn l
t33
= 100
(mm)
Chiu di lm vic ca then l:
l
lv33
= l
t33
- 2.b = 100 2.18 = 64 (mm)
T
3
mmen xon trn trc III qua mi ghp: T
3
= 1409594,1
(Nmm)
b) Kim tra iu kin bn dp cho then:
Ti v tr lp bnh rng:
o
d32
=
( )
| |
d
lv
t h l d
T
o s

1 32 32
3
.
. 2

Tra bng 9.5 [o
d
] = 150 ( MPa ).
o
d32
=
( )
68 , 106
5 , 7 20 . 30 . 70
1 , 1409594 . 2
=

( MPa )
o
d32
= 106,68 ( MPa ) < [o
d
] = 150 ( MPa )
Vy then m bo bn dp.
Ti v tr lp a xch:
o
d33
=
( )
| |
d
lv
t h l d
T
o s

1 33 33
3
.
. 2

Tra bng 9.5 [o
d
] = 150 ( MPa ).
o
d33
=
( )
04 , 40
7 18 . 64 . 100
1 , 1409594 . 2
=

( MPa )
o
d33
= 40,04 ( MPa ) < [o
d
] = 150 ( MPa )
Vy then m bo bn dp.
c) Kim tra bn ct cho then:
Ti v tr lp bnh rng:
t
c32
=
| |
c
lv
b l d
T
t s
. .
. 2
32 32
3

i then lm bng thp 45 th ta c [t
c
] = 60 90 (MPa).
t
c32
=
56 , 58
20 . 2 , 30 . 70
1 , 1409594 . 2
=
( MPa )
y t
c32
= 58,56 ( MPa ) < [t
c
] = 60 90 (MPa)
Vy then m bo bn ct.
Ti v tr lp a xch:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 71 -
K41CCM6 - HKTCN
t
c33
=
| |
c
lv
b l d
T
t s
. .
. 2
33 33
3

i then lm bng thp 45 th ta c [t
c
] = 60 90 (MPa).
t
c32
=
47 , 24
18 . 64 . 100
1 , 1409594 . 2
=
( MPa )
y t
c33
= 24,47 ( MPa ) < [t
c
] = 60 90 (MPa)
Vy then m bo bn ct.
VII tnh chn khp ni:
Ni trc vng n hi c cu to n gin d ch to, d
thay th. N dng truyn mmen xon nh v trung
bnh. C th lm vic vi lch tm 0,2 0,6 (mm).
Vy ta chn khp ni trc vng n hi, mmen xon
tnh ton.
Tt = k . T s [T]
Trong :
T: Mmen xon trn trc ng c.
T = T
1
= 92805 (Nmm) = 92,805 (Nm)
K: H s ch lm vic , ph thuc vo loi my
cng tc.
Tra bng 16 - 1 ( I ) vi my cng tc l xch ti c k
= 1,5
T
t
=1,5 . 92,805 = 139,2 (Nm)
[T] m men xon cho php theo16.2 (II)
c [T] = 125 Nmm --> T < [T].
Vi T = 139,2 . Tra bng 16-10.

T(N.m) d D d
m
L l d
1
D
0
Z n
max
B B
1
l
1
D
3
l
2

125 25 40 65 75 60 50 90 4 4600 5 42 30 28 32
Hnh v ca ni trc vng n hi [16.6]. Trang 67 ca
tp II.
iu kin sc bn dp ca vng n hi.
o
d
=
| |
d
c
l d D Z
T k
o s
3 0
. . .
. . 2

Vi [o
d
] = ( 2 4 ) ( MPa )
o
u
=
| |
u
c
Z D d
l T k
o s
. . 1 , 0
. .
0
3
0

[o
u
] = 60 80 ( MPa )
Kch th-c vng n hi.
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 72 -
K41CCM6 - HKTCN

T (Nm) d
c
d
1
D
2
l l
1
l
2
l
3
h
125 14 M10 20 62 34 15 28 1,5

o
d
= 97 , 1
28 . 14 . 90 . 4
92805 . 5 , 1 . 2
= ( MPa )
o
d
= 1,97(MPa )< [o
d
].
5 , 41
2
15
34
2
2
1 0
= + = + =
l
l l

o
u
=
48 , 58
4 . 90 . 14 . 1 , 0
5 , 41 . 92805 . 5 , 1
3
=
(MPa ).
y o
u
= 58,48 < [o
u
] = 60 80 ( MPa ).
Phn IV: thit k v hp gim tc

1 Kt cu v hp gim tc:
V hp gim tc c c th c nhiu dng khc nhau,
xong chng u c chung nhim v: Bo m v tr t-ng
i gia cc chi tit v b phn my, tip nhn ti trng
do cc chi tit lp trn v truyn n, ng du bi
trn, bo v cc chi tit my trnh bi bm.
Ch tiu c bn ca v hp gim tc l cng cao
v khi l-ng nh.
Hp gim tc bao gm: Thnh hp, np hoc gn, mt
bch gi
Vt liu ph bin nht dng c hp gim tc l gang
xm GX 15 32
2 Chn b mt lp ghp:
B mt ghp ca v hp th-ng i qua -ng tm cc
trc. Nh vic lp ghp cc chi tit s thun tin
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 73 -
K41CCM6 - HKTCN
hn. Sau khi lp ghp trn cc trc cc chi tit nh- bnh
rng, bc, sau tng trc s c t vo v hp.
B mt ghp th-ng chn song song vi mt . Tuy
nhin, cng c th chn b mt ghp khng song song vi
mt nu nh c th gim -c trng l-ng v kch
th-c ca hp gim tc, cng nh- to iu kin bi trn
tt cho cc cp bnh rng bng ph-ng php ngm du.
3 Xc nh cc kch th-c ca v hp:
Hnh dng ca lp v thn ch yu -c xc nh bi s
l-ng v kch th-c ca bnh rng, v tr mt ghp v s
phn b ca cc trc trong hp, ng thi cn ph thuc
vo ch tiu kinh t, bn v cng.
Nhn chung, v hp do cc mt phng v mt tr to
thnh. Mt phng thun tin khi lm khun mu nh-ng lm
tng khun kh, kch th-c v trng l-ng v hp.
Da vo hnh 18.2 v bng 18.1
Chiu dy thn hp: vi a = 200 (mm)
o = 0,03.a + 3 = 0,03.200 + 3 = 9 (mm)
Chiu dy lp hp:
o
1
= 0,9.9 = 8,1 (mm)
Gn tng cng:
- Chiu dy e: e = (0,81)o = 9 (mm)
- Chiu cao h: h < 58 h = 40 (mm)
- dc: 2
0

-ng knh:
- Bu lng nn d
1
: d
1
> 0,04a + 10 > 12 mm
- Bu lng cnh d
2
: d
2
= (0,070,8).d
1

d
2
= 0,8.d
1
= 14,4, ly d
2
= 14.
- Bu lng ghp lp v thn d
3
:
d
3
= (0,80,9)d
2

d
3
= 0,9.d
2
= 0,9.14 = 12,6, ly d
3
= 12
- Vt ghp lp : d
4
.
d
4
= (0,60,7)d
2
= 0,7.d
2
= 0,7.14 = 9,8, ly d
4
= 10.
- Vt ghp np ca thm: d
5

d
5
= (0,50,6)d
2
= 0,6.d
2
= 0,7.14 = 8,4, ly d
5
= 8.
Mt xch ghp np v thn:
- Chiu dy bch thn hp o
3
.
o
3
= (1,41,8)d
3
= 1,8.d
3
= 1,8.12 = 21,6, ly o
3
= 22.
- Chiu dy bch np hp o
4
.
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 74 -
K41CCM6 - HKTCN
o
4
= (0,91)o
3
= 1.o
3
= 22 ly o
4
= 22.
- B rng bch np v thn K
3
:
K
3
~ K
2
- (35) K
3
= K
2
- 4 = 44 - 4 = 40 (mm)
Kch th-c gi trc:
- -ng knh ngoi tm l vt: D
3
, D
2
.
Xc nh kch th-c np hoc tra bng 18.2
- B rng mt ghp bu lng cnh : K
2
.
K
2
= E
2
+ R
2
+ (35) (mm)
E
2
= 1,6.d
2
= 1,6.14 = 22,4, ly E
2
= 22.
R
2
=1,3.d
2
= 1,3.14 = 18,2, ly R
2
= 18.
K
2
= 22 + 18 + 4 = 44.
Mt hp:
- Chiu dy khi khng c phn bit li:
o
1
= 1,4.d
1
= 1,4.18 = 25,2, ly o
1
= 25.
- Chiu dy khi c phn bit li:
D
d
: Xc nh iu khin dao khot.
o
1


= 1,6.d
1
= 28,8, ly o
1
= 28.
o
2
= 1.d
1
= 18.
- B rng mt hp K
1
v q.
K
1
= 3.d
1
= 3.18 = 54.
q = K
1
+ 2.o = 72.
Khe h gia cc chi tit:
- Gia bnh rng vi thnh trong hp.
A = o = 9 (mm)
- Gia chnh rng ln vi y hp:
A
t
= 4o = 36 (mm)
- Gia mt bn cc bnh rng vi nhau:
A > o A = 10.
S l-ng bu lng nn Z:
Z =
( )
200
B L +

4 Mt s kt cu khc lin quan n v hp v thn:
a) Bulng vng hoc vng mc:
nng v vn chuyn hp gim tc (khi gia cng, khi
lp ghp) trn lp v thn thng lp thm bulng vng
hoc vng mc.
Vt liu: Dng thp 20.
Vi khong cch trc a
w1
= 178 (mm), a
w2
= 212
(mm)
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 75 -
K41CCM6 - HKTCN
Chn hnh v v kch th-c bu lng vng nh- trong bng
18.3a - trang 89 tp II.
Ren
d
d
1
d
2
d
3
d
4
d
5
h h
1
h
2
l
>
f b c x r r
1
r
2
M12 54 30 12 30 17 26 10 7 25 2 14 18 3,5 2 5 6

Trng l-ng nng -c;
A b c
300 350 175

b) Cht nh v:
m bo v tr t-ng i ca np, thn tr-c v sau
khi gia cng cng nh- khi lp ghp, dng hai cht nh
v. Nh hai cht nh v khi xit bulng khng lm bulng
... ngoi ca .
Ta chn cht nh v l cht cn.


Vi d = 10 (mm).
c = 1,6 (mm)
l = 3080 (mm)
c) Ca thm:
kim tra quan st cc chi tit my trong hp khi
lp v du vo hp, trn nh hp c lm ca thm.
C kch th-c nh- sau:


A B A
1
B
1
C C
1
K R Vt S
l-ng
100 75 150 100 125 130 87 12 118x22 4

d) Nt thng hi:
d
cx45
0
3,2
1:50
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 76 -
K41CCM6 - HKTCN
Khi lm vic nhit trong hp tng ln gim p sut
v iu ho khng kh bn trong v bn ngoi hp, ng-i
ta dng nt thng hi.
Hnh dng v kch th-c: (18.6 - T2 trang 93).
A B C D E G H I K L M N O P Q R S
M27x2 15 30 15 45 36 32 6 4 10 8 22 6 32 18 36 32

e) Nt tho du:
Sau mt thi gian lm vic du bi trn cha trong hp b
bn do bi v ht mi hoc du b bin cht do cn
phi thay du ng-i ta thit k nt tho du.
Hnh dng v kch th-c bng 18.7.
Dng nt tho du tr:
d b m

f L c q D S D
0
M22x2 15 10 3 29 2,5 19,8 32 22 25,4


h) Kim tra mc du trong hp:
Khi vn tc bnh rng v s 12 m/s th bnh rng -c
ngm trong du. Chiu cao mc du trong hp -c kim tra
qua thit b ch du.
Ta c que thm du:
Thuyt minh n mn hc
n Chi Tit My
SV:Nguyn Vn H-ng - 77 -
K41CCM6 - HKTCN

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