Grua Barrick BT4000 - Parts

Revised: June 2007
BT4000 BOOM TRUCKS

Parts Manual
INTRODUCTION
This TEREX CRANES Parts manual is supplied to aid you in the location and
correct identification of component parts replacement and is based upon TEREX
CRANES assembly standards at the time of manufacture.
The TEREX CRANES parts manual will enable you to maintain your unit
according to manufacturers recommendations. This unit is not to be altered or
modified in any way without prior factory approval.
NOTICE
If this boom truck becomes involved in an accident resulting in property damage
or personal injury, please contact your local TEREX CRANES dealer or the
TEREX CRANES service department at (319) 352-3920 IMMEDIATELY.
All illustrations and specifications contained in this manual are based on the latest
product information available at the time of publication. Right is reserved to make
changes at any time, without notice, in specifications, material and descriptions.
MADE IN THE U.S.A.
This manual is delivered for the sole purpose of operating and maintaining specific
equipment for its intended use and shall not be copied or information contained
herein delivered to third parties without prior written approval of TEREX CRANES.
iii
INSTRUCTIONS FOR ORDERING PARTS
When ordering parts, contact your nearest Terex Cranes distributor and give the following
information to assure prompt service:
MACHINE IDENTIFICATION:
State the model and serial number, located on a
plate on the turret on the drivers side.
PART IDENTIFICATION:
State the part number, description and
quantity required. Do not use the item
number.
Avoid using the words Pairs or Sets.
REF.
PART.NO.
DESCRIPTION
QTY.
707 6594
Gear ..................................................... 1
SHIPPING INSTRUCTIONS:
State the invoicing address. Unless otherwise
specified, invoices will be mailed to the
shipping address.
State the correct shipping address and the
means of shipment: parcel post, air mail,
air freight, UPS, bus, etc.
iv
INVOICE TO:
Mid State Equipment
Milwaukee, WI
SHIP TO:
Ace Construction Co.
Madison, WI
USING THIS PARTS BOOK
This Parts Manual has been designed for optimum

ease of reading and is the key to CustomerDistributor-Factory communication. Genuine
replacement parts, along with interchangeable
product improvements as they become available, will
keep your machine in a reliable and productive
condition.
The following instructions describe the features of
the manual and how to use it effectively.
Use this manual also as a supplement to the
Operators Manual and Maintenance Manual when
performing service procedures on the machine.
IMPORTANT
This manual lists serviceable parts for EVERY machine built of this model
designation. Serial numbers are used to identify parts when a product
improvement is made or an alternate component is used. KNOW THE SERIAL
NUMBER OF YOUR MACHINE before searching for replacement parts.
The PARTS GROUP INDEX shows the functional arrangement of associated parts for the
machine. A group number identifies the same group of parts regardless of model (Group 25 is
always the hydraulic system). The groups which apply to the machine are listed in numerical
order. A letter suffix to a group number, 25A, is used for variable or optional parts groups.
PAGE NUMBERS are in numerical sequence within each parts group. The first number is the
group number and the second number is the numerical sequence number. Letter suffixes are
used to maintain continuity to the manual as revisions are incorporated (1.1, 1.2, 1.2A, 1.2B, 1.3,
etc.).
EXPLODED VIEW ILLUSTRATIONS show the relationship of assembled parts. The illustrations
are keyed to an accompanying parts list on the same page or on the facing page and are
positioned for ease in reading the manual.
BT4000
25
PARTS GROUPS
MISCELLANEOUS
HYDRAULIC SYSTEM
25.1
HYDRAULIC RESERVOIR
ASSEMBLY
25.2 HYDRAULIC RESERVOIR
INSTALLATION
FILTER INSTALLATION
PIPING
25.5 MAIN VALVE BREAKDOWN
25.6 MAIN VALVE ASSEMBLY
STANDARD WINCH
25.7 MAIN VALVE PIPING
NON-CONTINUOUS
ROTATION
25.8 WINCH VALVE ASSEMBLY
25.9 HYDRAULIC PIPING
NON-CONTINUOUS
ROTATION
25.10 HYDRAULIC PIPING - SWING
25.11 UNLOADER VALVE ASSEMBLY
25.12 PRIORITY VALVE
29
29.1
29.2
29.3
30
28.2
28.3
28.4
28.5
MARKING DECAL PLACEMENT

ELECTRICAL
33
ELECTRICAL SYSTEM
33.1
33.2
33.3
OPERATOR CONTROLS
28.1
TOOLS / PAINTS
SPLIT FLANGE CLAMPS
CLAMPS
DECALS & PLACARDS

30.1
30.2
30.3
CONTROLS
28
TOOLS, PAINT, LUBRICANTS
CONTROL CONSOLE
ASSEMBLY
CONTROL CONSOLE
ASSEMBLY
CONTROL CONSOLE
ASSEMBLY
THROTTLE ASSEMBLY
THROTTLE INSTALLATION
II
ELECTRICAL SYSTEM
HARNESSES
ELECTRICAL SYSTEM
CONSOLE CONTROLS
ELECTRICAL SYSTEM
OUTRIGGER ALARM SWITCH
BT4000
PARTS GROUPS
WINCH, BOOM, &

ATTACHMENTS
39
HYDRAULIC TELESCOPING BOOMS

39.1
39.2
BOOM ASSEMBLY - 92 BASE

BOOM ASSEMBLY - 92
2ND STAGE
39.3 BOOM ASSEMBLY - 92
3RD STAGE
39.4 BOOM ASSEMBLY - 92
4TH STAGE
39.5 EXTENSION CYLINDER
ASSEMBLY - 92 BOOM
39.6 EXTENSION CYLINDER
39.7 EXTENSION TUBE ASSEMBLY
92 BOOM
39.8 CABLE GUIDE INSTALLATION
92 BOOM
39.9 BOOM INSTALLATION
39.10 TOPPING CYLINDER
ASSEMBLY
39.11 TOPPING CYLINDER
40
HYDRAULIC WINCH
40.1
40.2
40.3
40.4
44
WINCH MOTOR
WINCH ASSEMBLY
WINCH ASSEMBLY
WINCH BRAKE VALVE
HOOK BLOCKS, BALLS

44.1
44.2
44.3
HOOK BLOCK - 1 SHEAVE /

17.5 TON
HOOK BLOCK - 2 SHEAVE /
22.5 TON
HOOK BALLS
45 WIRE ROPE AND REEVING

45.1 WIRE ROPE AND REEVING
39A JIB
39A.1 JIB ASSEMBLY - SINGLE
STAGE
39A.2 JIB ASSEMBLY - TWO STAGE
39A.3 JIB STOWAGE
III
BT4000
PARTS GROUPS
ACCESSORIES
51
51.14 SELF LEVELING PLATFORM ASSEMBLY

51.15 SELF LEVELING PLATFORM ASSEMBLY
51.16 2 PERSON STEEL PLATFORM ASSEMBLY
51.17 2 PERSON STEEL PLATFORM ASSEMBLY
51.18 RADIO REMOTE CONTROL
51.19 RADIO REMOTE CONTROL
51.20 RADIO REMOTE CONTROL THROTTLE INSTALLATION
51.21 RADIO REMOTE CONTROL RELAY BOX ASSEMBLY
51.22 WINCH CABLE TENSIONER ASSEMBLY
51.23 ROOFERS PACKAGE
51.24 ROOFERS PACKAGE
51.25 ROOFERS PACKAGE INSTALLATION
51.26 HYD GROUND TOOL CIRCUIT
51.27 AUXILIARY SHEAVE
OPTIONAL EQUIPMENT
51.1
51.2
51.3
51.4
51.5
51.6
51.7
51.8
51.9
51.10
51.11
51.12
51.13
TOOL BOX - INSTALLATION

OIL COOLER INSTALLATION
FRONT BUMPER OUTRIGGER INSTALLATION
FRONT BUMPER OUTRIGGER
ASSEMBLY
ASSEMBLY
VALVE
HYDRAULIC PIPING / WIRING CONTINOUS ROTATION
OPTION
HYDRAULIC SWIVEL /
COLLECTOR RING
CONTINUOUS ROTATION
OPTION
MAIN VALVE PIPING CONTINUOUS ROTATION
OPTION
WINCH VALVE PIPING CONTINUOUS ROTATION
OPTION
MOTOR SHIFT 2 SPEED WINCH
OPTION
MOTOR SHIFT 2 SPEED WINCH
OPTION
1 PERSON STEEL PLATFORM ASSEMBLY
52
RATED CAPACITY INDICATOR

52.1
52.2
52.3
52.4
52.5
IV
GREER MG586 RCI/ATB

ASSEMBLY
GREER MG586 COMPUTER
GREER MG586 REEL
GREER MG586 DISPLAY
ANGLE DISPLAY (OPTION)
02
CARRIER FRAME
Truck Chassis
Refer to Truck Chassis manufacturer (Ford, Freightliner, Sterling, etc.) for truck repair/replacement parts.
RECORD VEHICLE/MACHINE INFORMATION BELOW FOR USE WHEN ORDERING PARTS

Truck Chassis
Manufacturer______________________________
Model
Comments
Boom Truck
Model No.
Serial No.
Comments
Comments
Optional
Equipment
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
DATE: Revised 03-2006
TRUCK CHASSIS
MODEL: BT4000
Page 02.1
GROUP
02
Sub-Frame Installation, Boom Truck (BT)s

REF
1*
2
3
4
5
6
7
8
9
10
11
12
PART NO
DESCRIPTION
QTY
Refer to SUB-FRAME/FLATBED OPTIONS on page 2.3.

Sub-Frame - Weldment ............................. 1
201-00142
Clamp - Tube 1/4 x 1/2.............................. 8
223-15213
Bolt 1/4UNC x 3/4 Long ........................... 9
222-10005
Washer - Lock 1/4 ..................................... 9
400-05130
Horn - Outrigger & Backup ........................ 1
400-09094
Light........................................................... 3
400-09291
Grommet ................................................... 3
400-02298
Ring - Terminal 1/4.................................... 2
220-00003
Bolt 1/4UNC x 3/4 Long ........................... 3
201-00141
Clamp 1/4 x 5/16 ....................................... 2
209-00174
Trim - Seal................................................. 10
222-00006
Washer - Flat 1/4....................................... 2
REF
13
14
15
16
17
18
19
20
21
22
23
PART NO
221-90001
400-01375
400-01411
400-02202
400-01248
400-01389
400-01412
400-01377
400-01378
400-01374
400-02226
DESCRIPTION
QTY
Nut, HH Top Lock 1/4UNC.........................3

Wire - 16Ga Green.....................................8
Loom - Wire 1/4 I.D....................................35
Connector - Terminal Butt..........................1
Harness - Electrical ID Lights.....................1
Wire - 16Ga Blue .......................................26
Wire - Loom 3/8 I.D....................................8
Wire - 16Ga Yellow ....................................8
Wire - 16Ga Black......................................8
Wire - 16Ga Brown ....................................11
Connector, Terminal Butt ...........................1
Refer to SUB-FRAME/FLATBED OPTIONS on page 2.3, or consult dealer for various sub-frames.
SUBFRAME INSTALLATION
BOOM TRUCKS (BT)

MODEL: BT4000
Page 02.2
GROUP
02
Flatbed
Sub-Frame
Sub Frame/Flatbed Options

Model
Bed Length
Standard Steel Flatbed
Sub-Frame
RM4792
16 Feet
600-38023
701-00554
BT4485
20 Feet
600-38021
701-00486
BT4792
21 Feet
600-38143
701-00511
NOTE* Not all options are listed above. Contact dealer for complete list of options available.
SUB-FRAME/FLATBED
OPTIONS

MODEL: BT4000
Page 02.3
GROUP
02
3,4
2
REF
1
2
PART NO.
709-01251
220-06032
DESCRIPTION
QTY
Plate - Shear ............................................. 1

Bolt 5/8UNC x1/2 Long ............................ 6
REF
3
4
PART NO.
222-06010
221-96005
DESCRIPTION
QTY
Washer - Flat 5/8 .......................................12

Nut - Lock 5/8UNC.....................................6
SHEAR PLATE
INSTALLATION

MODEL: BT4000
Page 02.4
GROUP
02
1
2
15
10
5
3
17
18
12
11
16
3
12
5
10
15
17
13
Flatbed Installation
REF
PART NO
DESCRIPTION
QTY
Refer to SUB-FRAME/FLATBED OPTIONS on page 2.3.
209-00596
Install Group, Super Duty Flatbed

(Includes Items 2 Through 17)
2
3
4
5
6
709-01221
222-32005
221-94002
1200-104
400-02202
Bolt Weld, Flatbed Tie Down..................... 10

Washer, Beveled-1/2"Bolt ......................... 10
Nut, Toplock, 1/2 GR C ............................. 10
HHCS 1/2-13 X 2, GR.5 ............................ 2
Terminal, Butt Connector, 16-14 Ga. ........ 16
REF
7
8
9
10
11
12
13
14
15
16*
17*
PART NO
400-09096
400-09003
400-09097
220-00001
220-00019
220-04001
209-00461
785-00561
201-00141
210-00002
990-50023
DESCRIPTION
QTY
Light, Clearance, Amber ............................2

Light, Clearance, Red ................................4
Grommet Kit, Truck Light ...........................8
Bolt, 20 x 1 HCS ........................................12
Washer, Flat 1/4 x 1 1/2 Z..........................6
Nut, Hex Head 1/2 ....................................12
Mud Flap-1/2x24x36 Logo Wht .................2
Support Angle Mud Flap(Ey2)....................2
Clamp, 1/4 x 5/16 Dia. ..............................2
Fastener Kit-FB Install-BT..........................1
Instruction Sheet, Decal Install ..................1
* -Consists of items: (3, 4, 9, 10, & 11)
FLATBED INSTALLATION
BOOM TRUCKS (BT)
MODEL: BT4000 Series
Page 02.5
GROUP
02
6
8
3,4,5
7
1
Boom Rest Assembly

REF
PART NO
DESCRIPTION
QTY
698-00018
Install Group, Boom rest
210-00057
Kit, Boom Rest assembly 4700
1
2
3
709-01212
729-02175
220-01005
222-01001
Boom Rest Weldment ............................... 1

Pad, Wear, 2 x 6 PLYSERT ...................... 2
Bolt, Hex Head
5/16-18NC x 1 Long, GR5........................ 4
Washer, Flat, 5/16, PLTD.......................... 20
REF
PART NO
5
6
222-11002
22001010
7
8
221-01001
709-01318
DESCRIPTION
QTY
Washer, Lock, 5/16 Med., PLTD................12

Bolt, Hex Head
5/16-18NC x 1 3/4 Long, GR5 ..................8
Nut, Hex Head, 5/16-18 NC .......................8
Support Plate, Boom Rest .........................1
BOOM REST ASSEMBLY
MODEL: BT4000
Page 02.6
GROUP
02
1
4
5
4
5
3
3
6
4
Mainframe Sub-Assembly Installation

REF
PART NO.
DESCRIPTIION
QTY
700-00719
Install Group Pedestal 38/47 .................... 1
210-00048
Kit Main Frame Install, 10FT ..................... 1

(Consists of Items 1 through 6)
701-00527
Mainframe Sub-Assembly Weldment ........ 1
REF
2
3
4
5
6
PART NO.
783-02895
220-09078
221-99014
221-29006
222-09005
DESCRIPTIION
QTY
Bar, clamp..................................................4
Bolt, 1 1/4NF x 30" Long............................16
Nut, Lock 1 1/4NF ......................................32
Nut, Jam 1 1/4NF.......................................16
Washer, Flat 1 1/4PLTD ............................32
MAINFRAME SUBASSEMBLY INSTALLATION

Page 02.7
GROUP
02
10
4
3
1,2
3
5
7
4
3
5
Operators Platform Installation

REF
1
2*
3
4
5
PART NO
DESCRIPTION
QTY
706-00022
Platform Installation Group
709-01301
709-01300
222-12001
222-02005
221-02001
Platform, LH Weldment ............................. 1

Platform, RH Weldment............................. 1
Washer, Lock 3/8 PLTD ............................ 12
Washer, flat 3/8 PLTD ............................... 8
Nut, Hex 3/8NC ......................................... 8
REF
PART NO
DESCRIPTION
6
7
8
9
10
220-02011
220-02007
209-00444
220-02008
783-03022
ITEM NOT SHOWN
QTY
Bolt, Hex Head, 3/8NC x 2" Long ..............4

Bolt, Hex Head 3/8 NC x 3/4 Long............4
Handle, grab ..............................................2
Bolt, Hex Head 3/8NC x 3 1/2 Long..........4
Bar, spacer.................................................2
OPERATOR PLATFORM
INSTALLATION

MODEL: BT4000
Page 02.8
GROUP
02
10
4
10
11
6
8
13
12
Mainframe Assembly, Continuous Rotation

REF
PART NO
DESCRIPTION
QTY
700-00981
Mainframe Sub-Assembly, ....................... Ref
1
2
3
4
5
6
701-00527
209-00470
400-02438
710-00275
706-00022
800-50054
Mainframe Machining, BT 4000 ................ 1

Seal, Trim .................................................. 4Ft
Computer Control Installation.................... 1
Turret Installation, Continuous Rotating .... 1
Platform Installation................................... 2
Control Console Assembly ........................ 2
REF
PART NO
7
8
9
10
705-00041
500-01708
292-00037
500-01794
11
12
13
550-00392
760-00292
559-00146
DESCRIPTION
QTY
Swing Group Installation, ...........................1

Center Post Installation..............................1
Rotation Gearbox Assembly ......................1
Hydraulic Piping, Mainframe
(Continuous Rotation) ................................1
Main Control Valve Assembly ....................1
Main Outrigger Assembly...........................1
Priority Valve, Auxiliary Outrigger ..............1
MAINFRAME ASSEMBLY,
CONTINUOUS ROTATION

Page 02.9
GROUP
02
11
12
4
1
9
3
7
10
6
15
13
8
14
Mainframe Assembly - 370 Deg rotation

REF
PART NO
700-00981
1
2
3
4
701-00527
209-00470
400-16122
710-00226
5
6
7
DESCRIPTION
QTY
Mainframe Sub-assembly 4000 Series ..... Ref
REF
8
9
10
11
12
13
14
15
PART NO
809-00410
292-00037
500-30001
500-10017
500-20003
550-00392
765-00011
559-00146
DESCRIPTION
QTY
Rotation Stop Installation, 370 Deg. ..........1

Rotation Gearbox Assembly ......................1
Hydraulic Piping, Swing .............................1
Hydraulic Piping, Topping & Extension......1
Hydraulic Piping, Winch .............................1
Main Control Valve Assembly ....................1
Main Outrigger Assembly...........................1
Priority Valve, Auxiliary Outrigger ..............1
Main Frame Machining, BT 4700 .............. 1

Seal, Trim .................................................. 4Ft
Computer Control Box, (Greer 586) .......... 1
Turret & Rotation Bearing
Installation, 370 Deg.................................. 1
706-00007
Platform Installation................................... Ref
800-50038
Control Console Assembly, Triple-4700... 2
705-00013
Swing Group Installation, BT 4700............ 1
MAINFRAME ASSEMBLY,
370 Deg. ROTATION

MODEL: BT4000
Page 02.10
GROUP
02
03
OUTRIGGERS
Outtiggers
REF
PART NO
DESCRIPTION
QTY
760-00378
760-00315
Aux. Outrigger Assembly (BT4485/4792).. 1

Aux. Outrigger Assembly (RM4792)
2
3*
760-00306
760-00436
Main Outrigger Assembly .......................... 1

Front Bumper Outrigger
(Optional)................................................... 1
3*
* See Group 51 (Optional Equipment)
Front Bumper Outrigger

BT OUTRIGGERS
MODEL: BT4000
Page 03.1
GROUP
03
33
43
22,23,32
26
21
25
43
31
36
30
27
26
22,23,32
29
33
27
35
20,28,38
27
7,8
5
2
46
18,20
21,22,23
12
42
10,11
9,10
6,7
3
12
12
1
19,20
See page 3.3

29
29
12
11 10
18,20
9
19,20
34
5
2
13,14,15
16
13,14,15
17
12
41
10
12
13,14,15
4 12
10
10
17
34
41
1
AUXILLIARY OUTRIGGER
ASSEMBLY - BT

MODEL: BT4000
Page 03.2
GROUP
03
See page 3.2
REF
PART NO
DESCRIPTION
QTY
760-00378
Auxiliary Outrigger Assembly (BT4485/4792)

(Includes Items 1 through 46).................... 1
760-20436
760-10336
760-10335
540-00061
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
540-30177
870-30211
200-10013
70-30212
870-10184
200-00006
870-10185
729-02238
787-00255
787-00256
787-00257
870-10186
224-16014
220-01004
220-01005
Auxiliary Outrigger,
Horizontal Outer Weld ............................... 1
Horizontal inner Weld ................................ 2
Vertical inner Weld .................................... 2
Horizontal Cylinder .................................... 2
Auxiliary Outrigger, Vertical Cylinder......... 2
Pin, Cylinder Vertical, Rod end ................. 2
Ring, Retaining, 1 1/4................................ 8
Pin. Cylinder Vertical, Barrel End .............. 2
Pin, Cylinder Horizontal Rod end .............. 2
Ring, retaining 3/4 ..................................... 8
Pin, Cylinder Horizontal Barrel End........... 2
Pad, Wear ................................................. 6
Shim, Wear Pad -.040 ............................... 4
Shim, Wear Pad -.063 ............................... 4
Shim, Wear Pad -.100 ............................... 4
Lock Pin, Horizontal Auxiliary Outrigger.... 2
Pin, Roll - 1/4 x 1 1/2 - PLTD..................... 2
Bolt, Hex Head 5/16-18UNC x 1" .............. 4
Bolt, Hex Head 5/16-18UNC x 3/4 ........... 4
REF
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
PART NO
222-11002
802-01594
220-00002
222-10005
220-01003
394-00003
201-00170
502-20971
222-01001
513-40014
394-00002
394-00008
222-00006
513-40015
653-00276
513-50026
551-10122
559-00157
220-01008
NOT USED
NOT USED
651-00275
651-00186
652-00469
NOT USED
NOT USED
783-03010
DESCRIPTION
QTY
Washer, Lock 5/16 .....................................14

Cover, Control Valve Auxiliary Outrigger ...1
Bolt, hex Head 1/4-20UNC x 1/2 ..............6
Washer, Lock 1/4......................................6
Bolt, Hex Head 5/16-18UNC x 1 1/4.........4
Nut, Normally Closed .................................2
Clamp, Double 5/8 x.406H.........................2
Hose Assembly, Auxiliary OR Horizontal...4
Washer, Flat 5/16 STD - PLD ....................2
Connector, #6 x #6 ORB............................4
Coil, Molded 12 VDC Dual Spade..............4
Spacer, Coil ...............................................2
Washer, flat 1/4..........................................2
Connector, Long - #6 OFS x #6 ORB ........4
Placard, Arrow - Outrigger Beam...............4
Connector, #8 OFS x #5 ORB ...................4
Solenoid Valve Sub Assembly ...................2
Valve, Control Auxiliary Outrigger..............1
Bolt, Hex Head 5/16-18NC x 3 -PLT GR5 .2
Placard, CAUTION- OUTRIGGER BEAM .4

Placard, CAUTION- OUTRIGGER EXTEND2
Placard, OUTRIGGER BEAM PIN.............2
Bar, Auxiliary Outrigger Support ................2
AUXILLIARY OUTRIGGER
ASSEMBLY - BT

Page 03.3
GROUP
03
6
4
2
6
5,4 5
3
9
5,4
3
1
9
5
4
Auxiliary Outrigger Installation
REF
PART NO
1
2
3
4
5
760-00378
783-03010
220-09089
221-99013
222-09003
DESCRIPTION
QTY
Auxiliary Outrigger Assembly .................... 1

Bar Support, Auxiliary. Outrigger............... 2
Stud, Tie Down.......................................... 4
Nut, Lock 1 1/4UNF................................... 8
Washer, Flat .............................................. 8
REF
PART NO
6
7*
8
221-29005
021-40042
400-25084
559-00187
DESCRIPTION
QTY
Nut, Jam 1 1/4UNC....................................4

Frame, Stiffener (Not shown).................. REF
Harness Assembly, Electrical, O/R Valve ..
(Not Shown) ...............................................1
Valve, Control, Aux. Outrigger ...................1
*REF - The number of Frame Stiffeners depends on Flatbed size
AUXILIARY OUTRIGGER
INSTALLATION-BT

MODEL: BT4000
Page 03.4
GROUP
03
6
5
4
3
2
1
Main Outrigger Installation-BT

REF
1
2
3
PART NO
760-00306
760-90034
870-60202
DESCRIPTION
QTY
Main Outrigger Assembly .......................... 2

Link Bar ..................................................... 4
Pin, Link Bar .............................................. 4
REF
4
5
6
PART NO
870-70066
200-30006
200-30009
DESCRIPTION
QTY
Pin, Outrigger.............................................2
Snap, Ring .................................................8
Snap, Ring .................................................4
MAIN OUTRIGGER
INSTALLATION

Page 03.5
GROUP
03
540-50043
12
15
16
14
13
3
19
4
7
17
18
6
9
10
Main Outrigger Cylinders
REF
1
2
3
PART NO.
DESCRIPTION
QTY
540-50043
Main Outrigger Cylinder Assembly............ 2

268-90179
Seal Kit, (For P/N 540-50043) .................. 1

346-00749
346-00748
346-00747
Case, Weldment........................................ 1
Rod, Weldment.......................................... 1
Ring, thread............................................... 1
REF
4
5
6
7
8
9
10
11
PART NO.
DESCRIPTION
QTY
346-00746
346-00745
346-00744
346-00698
552-00088
Gland, Head...............................................1
Piston .........................................................1
Spacer........................................................1
Nut, ring .....................................................1
CB Cartridge ..............................................2
059-00013
Seal Kit for CB Cartridge............................1
346-00701
346-00702
346-00715
Screw, Cap ................................................1

Washer, Lock .............................................1
Plug, Port ...................................................2
ALTERNATE CYLINDER MANUFACTURERS

REF
PART NO.
DESCRIPTION
QTY
REF
PART NO.
DESCRIPTION
QTY
540-50034
Main Outrigger Cylinder Assembly............ 2

(Great Bend)
540-50018
Main Outrigger Cylinder Assembly ............2

(Green)
269-90079
Kit, Seal, (For P/N 540-50034) .................. 1
268-91012
Kit, Seal, (For P/N 540-50018)...................1
12
13
14
15
SEAL KITS CONTENTS

16
O-Ring ....................................................... 2
17
Plug, Nylon ................................................ 1
18
Ring, Back-Up ........................................... 1
19
O-Ring ....................................................... 1
U-Cup.........................................................2
O-ring .........................................................1
U-Cup.........................................................1
Wiper- AN ..................................................1
MAIN OUTRIGGER
CYLINDER (Goldstar)

MODEL: BT4000
Page 03.6
GROUP
03
10
15
13
12
11
14
3
4
7
Auxiliary Outrigger Vertical Cylinders

REF
PART NO.
DESCRIPTION
QTY
540-30177
Auxiliary Outrigger Vertical Cylinder.......... 2

(Goldstar)
268-90170
Seal Kit (For P/N 540-30177) .................... 1

059-0013
Seal Kit for Counterbalance Valve ............ 1
REF
10
11
12
13
14
15
PART NO.
346-00722
346-00723
346-00724
346-00725
346-00726
552-00088
DESCRIPTION
QTY
Lock Nut.....................................................1
Piston .........................................................1
Barrel Assembly.........................................1
Rod Assembly............................................1
Internal Head .............................................1
Counterbalance Valve................................2
ALTERNATE CYLINDER MANUFACTURERS

REF
PART NO.
DESCRIPTION
QTY
REF
PART NO.
DESCRIPTION
QTY
540-30175
Auxiliary Outrigger Vertical Cylinder.......... 2

(Great Bend)
540-30157
Auxiliary Outrigger Vertical Cylinder ..........2

(Green)
269-90079
Kit, Seal, (For P/N 540-30175) .................. 1

268-91012
Kit, Seal, (For P/N 540-30157)...................1

SEAL KITS CONTENTS

1
2
3
4
5
N/A
N/A
N/A
N/A
N/A
Wear, Ring ................................................ 1

PSP Seal ................................................... 1
Back-Up Ring ............................................ 2
O-Ring ....................................................... 1
O-Ring ....................................................... 1
6
7
8
9
N/A
N/A
N/A
N/A
Back-Up ring ..............................................1

Wear ring ...................................................1
Loaded U-Cup............................................1
Rod Wiper ..................................................1
AUXILIARY OUTRIGGER
VERTICAL CYLINDER

Page 03.7
GROUP
03
15
540-00061
13
12
5
14
16
11
10
7
6
2
Auxiliary Outrigger Horizontal Cylinder-(Green)

REF
PART NO.
DESCRIPTION
QTY
540-00061
Auxiliary Outrigger Horizontal Cylinder ..... 2

268-91011
Seal Kit (For P/N 540-00061) .................... 1

(Includes items 2, 4, & 10 Through 13)
1
3
5
341-00169
341-00171
341-00172
Nut, Hex, Jam,........................................... 1

Piston ........................................................ 1
Rod Assembly ........................................... 1
REF
6
7
8
9
14
15
16
PART NO.
341-00173
341-00174
341-00175
341-00008
341-00011
341-00012
341-00010
DESCRIPTION
QTY
Barrel Assembly.........................................1
Stop Tube ..................................................1
Stop Tube ..................................................1
Sleeve ........................................................1
Washer.......................................................1
Machine, Screw .........................................1
Lock, Wire ..................................................1
SEAL KITS CONTENTS

2
4
10
Piston Seal ................................................ 2

O-Ring ....................................................... 1
O-Ring ....................................................... 1
11
12
13
Back-Up .....................................................1
Rod, Seal ...................................................1
Rod, Wiper .................................................1
AUXILIARY OUTRIGGER
HORIZONTAL CYL. - Green

MODEL: BT4000
Page 03.8
GROUP
03
540-00061
11
10
12
13
14
15
16
17
3
7
Auxiliary Outrigger Horizontal Cylinder-(Goldstar)

REF
1
2
3
4
5
6
PART NO.
DESCRIPTION
QTY
540-00061
Aux. Outrigger, Horizontal Cyl. (Goldstar). 2

268-90169
Seal Kit (For P/N 540-00061) .................... 1

N/A
N/A
N/A
N/A
N/A
N/A
SEAL KITS CONTENTS

Wear, Ring ................................................ 1
PSP Seal ................................................... 1
Back-Up ring.............................................. 2
O-Ring ....................................................... 1
O-ring ........................................................ 1
Back-Up Ring ............................................ 1
REF
PART NO.
7
8
9
N/A
N/A
N/A
Wear Ring ..................................................1

U-Cup, Loaded...........................................1
Rod, Wiper .................................................1
10
11
12
13
14
15
16
812-00001
812-00002
812-00003
812-00004
812-00005
812-00007
812-00008
Lock Nut.....................................................1
Piston .........................................................1
Barrel Assembly.........................................1
Rod Assembly............................................1
Set Screw, Cup Point.................................1
Cap, Threaded ...........................................1
Cap Head, Threaded .................................1
DESCRIPTION
QTY
AUX. OUTRIGGER HORIZ.

CYLINDER - Goldstar

MODEL: BT4000
Page 03.8A
GROUP
02
12
SUPERSTRUCTURE
13
1
8
11,12
3
10
5
8,9
4
2
Turret Assembly
REF
1
2
3
4
PART NO.
DESCRIPTION
QTY
712-00180
711-00008
Turret Assembly, Standard........................ 1

(BT4700 Standard Install Group)
712-00239
711-00034
Turret Assembly, Tall ................................ 1

(BT4700 Tall Install Group)
716-00032
220-39003
222-09004
Bearing, Rotation....................................... 1
Screw, SH Cap 1NC x 4 1/2" Long ........... 46
Washer, Flat 1 PLTD................................. 22
REF
5
6
7
8
9
10
11*
12*
13
PART NO.
221-99002
224-26005
220-06037
222-16003
220-36010
870-90030
220-32001
011-20014
209-00802
DESCRIPTION
QTY
Nut, Top Lock, 1NC ...................................22

Rod End, 5/8 x 4 1/4" Long........................2
Bolt, Hex Head 5/8NC x 1 1/2" Long .........2
Washer, Lock 5/8 PLTD.............................6
Bolt, SH 5/8NC x 3/4" Long .......................4
Pin, 2 3/4 x 26 1/16" Long..........................2
Bolt, SH 3/8NC x1" Long ...........................1
Spacer, Pipe 3/8 x 7/16" Long ...................1
Edging, Jumbo Trim...................................2ft
*Item 11 & 12 not seen

(engages Swing Stop)
TURRET ASSEMBLY
Page 12.1
GROUP
12
17
10
2
29
2
SECTION B - B
18,19
SECTION A - A
21
24,25
30
27
16
25,26
23
22
6
8
13,14,15
12,13
31
5,7
11
Turret /Rotation Gear Installation

REF
1
2
3
REF
PART NO.
DESCRIPTION
QTY
712-00180
711-00008
Turret Assembly, Standard........................ 1

(BT4700 Standard Install Group)
712-00239
711-00034
Turret Assembly, Tall ................................ 1

(BT4700 Tall Install Group)
222-09004
221-99002
Washer, Flat 1 PLTD................................. 24

Nut, Top Lock ............................................ 24
PART NO.
DESCRIPTION
QTY
6
7
8
9
10
11
12
13
REF
14
518-20001
511-21001
501-03002
514-02002
719-00323
785-01678
220-01003
222-01001
PART NO.
222-11002
Connector, Bulkhead 1/8FPT.....................2

Nut, Lock....................................................2
Zerk, 1/8NPT..............................................2
Elbow, 90 Deg. 1/4 Tube x 1/8NPT ...........2
Rod, Swing Stop Weldment .......................1
Angle, Swing Stop Support ........................1
Screw, HHC 5/16NC x 1 1/4" Long............2
Washer, Flat 5/16 PLTD ............................4
DESCRIPTION
QTY
Washer, Lock 5/16 PLTD...........................2
TURRET /ROTATION
GEAR INSTALLATION

Page 12.2
GROUP
12
15
16
17
18
19
20
21
22
23
221-01001
502-00180
100-30028
870-00129
224-02001
224-14004
806-00245
716-00030
224-26005
Nut, Hex 5/16NC ....................................... 2

Hose Assembly, Swing Bearing Lube ....... 2
Collar Casting, Swing stop ........................ 1
Clevis Pin, 5/16 ........................................ 2
Cotter Pin .................................................. 2
Roll Pin ...................................................... 1
Swing K/O Link Assembly ......................... 1
Rotation Bearing........................................ 1
Rod End .................................................... 2
REF
24
25
26
27
28
29
30
31
PART NO.
220-06037
222-16003
220-36010
870-70068
220-32001
011-20013
209-00802
209-00470
DESCRIPTION
QTY
Bolt, Hex Head 5/8-11................................2

Washer, Lock 5/8......................................8
Bolt, Socket Head 5/8 ................................4
Pin..............................................................2
Bolt socket Head 3/8-16.............................1
Spacer........................................................1
Trim Edging 5/8 .........................................2ft
Trim Edging 1/2..........................................3ft
TURRET /ROTATION
GEAR INSTALLATION

Page 12.3
GROUP
12
REF
1
2
*
PART NO.
809-00410
100-30028
806-00245
809-00265
DESCRIPTION
QTY
Rotation Stop............................................. 1
Collar, Swing stop Casting ....................... 1
Link, Swing Knockout Assembly ............... 1
Yoke, 5/16 ................................................. 2
REF
*
*
3
4
5
PART NO.
221-11001
229-01008
870-00129
224-02001
224-14004
DESCRIPTION
QTY
Nut, Hex Jam 5/16UNC .............................2

Stud, Swing Kick Out .................................1
Pin, Clevis, 5/16 .........................................2
Pin, Cotter ..................................................2
Pin, Roll 3/16 x 1 1/2ong...........................1
*INCLUDED WITH iTEM #2
ROTATION STOP INSTALL

(370 Deg. ROTATION)

Page 12.4
GROUP
12
22
SWING SYSTEM
5
4
2,3
1
6
14,9
7,8
15,10
13
12
11
Rotation Gearbox Assembly Installation

REF
PART NO
DESCRIPTION
QTY
210-00047
Kit, Swing Install ........................................ Ref

(Includes Items 2,3, & 17 through 19)
292-00037
530-20130
Gearbox, Rotation Assembly..................... 1

Motor, Swing (W/Valve, Swing Assembly . 1
2
3
4
5*
6
7
8
9
220-37020
222-07003
058-00668
280-00523
514-52003
220-34007
222-04009
552-10202
Bolt, Socket Head, 3/4-10UNRC-3 x 2 1/44

Washer, Flat 3/4 PLT Hard........................ 4
Output Pinion Gear.................................... 1
Ring, Eccentric .......................................... 1
Elbow, 90 Deg. .......................................... 1
Bolt, SOC HD, 1/2NC x 1 1/4" Long.......... 2
Washer, Flat 1/2 Hardened ....................... 2
Orifice Screw ............................................. 1
REF
10
11
12*
13
14
15
PART NO
552-10201
513-20027
552-00101
502-10974
**
**
DESCRIPTION
QTY
Adapter, Motor Control...............................1

Connector, Straight ....................................1
Cartridge, Counterbalance.........................2
Hose, Brake ...............................................1
Hose, Hydraulic Supply..............................1
Hose, Hydraulic Return..............................1
NOTE: The Following Items Are Removed For Clarity

15
16
17
18
19
802-01460
802-01432
223-15210
222-11002
222-01001
Cover, Pinion Gear ....................................1

Cover, Front Plate......................................1
Capscrew 5/16NC x 3/4 Self Thread .........6
Washer, Lock 5/16 .....................................6
Washer, Flat 5/16.......................................6
*SEAL KIT 059-00013

** See HYDRAULIC PIPING- SWING Group 25 page 25.8
ROTATION GEARBOX
ASSEMBLY

Page 22.1
GROUP
22
Rotation Gearbox Assembly

REF
PART NO.
2
3
4
5
6
7
8
9
10
292-00037
058-00661
058-00662
058-00663
058-00664
058-00665
058-00123
058-00047
058-00666
058-00667
11
12
13
14
15
16
17
18
19
058-00668
058-00670
058-00671
058-00672
058-00673
058-00674
058-00675
058-00676
058-00677
DESCRIPTION
QTY
Gearbox, Rotation ..................................... 1

Ring, Gear ................................................. 1
Primary Planet Gear Assembly ................. 1
Output Planet Gear Assembly................... 1
O-Ring ....................................................... 2
Output Pinion Bearing Carrier ................... 1
Grease Fitting............................................ 1
Vent Plug................................................... 1
ORB Flush Plug......................................... 2
Capscrew, Socket Head,
(Metric 10mm 1.25 x 80mm G12.9)........... 12
Output Pinion Gear.................................... 1
Seal ........................................................... 1
Bearing Cone ............................................ 1
Bearing Cup .............................................. 1
Bearing Cone ............................................ 1
Bearing Cup .............................................. 1
Split Ring ................................................... 1
Split Ring Retainer .................................... 1
Thrust Washer........................................... 1
REF
PART NO.
20
21
22
058-00678
058-00679
058-00680
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
058-00681
058-00682
058-00683
058-00684
058-00685
058-00686
058-00687
058-00688
058-00689
058-00690
058-00691
058-00692
058-00693
058-00694
058-00696
058-00697
DESCRIPTION
QTY
Primary Sun Gear ......................................1

Thrust Washer ...........................................1
(Metric 8mm 1.25 x 35mm G10.9) .............8
Lock washer, Metric (8mm)........................16
Brake Housing ...........................................1
Spring.........................................................6
Spring Spacer ............................................1
Brake Plate ................................................1
Seal, U-Cup ...............................................1
Brake Plate Spacer ....................................1
Friction Disc ...............................................3
Brake Disc..................................................8
Brake Hub ..................................................1
Retaining Ring ...........................................1
O-Ring........................................................1
Pipe, Plug...................................................1
O-Ring........................................................1
Hydraulic Motor (5.9 cu. in.).......................1
Motor Adapter ............................................1
ROTATION GEARBOX
Page 22.2
GROUP
22
REF
39
40
41
42
43
44
45
PART NO.
058-00698
058-00034
058-00699
058-00700
NOT USED
058-00701
058-00702
DESCRIPTION
QTY
REF
PART NO.
Capscrew, Hex Head (1/2NC x 1 1/4G5) .. 2

Lock washer (1/2)...................................... 2
Eccentric Ring ........................................... 1
Brake Valve Block with CB Cartridges ...... 1
46
47
48
49
058-00703
058-00704
NOT USED
058-00705
Capscrew, Hex Head (5/16NC x 2 1/2G5) 2

O-Ring ....................................................... 2
50
51
058-00706
058-00707
DESCRIPTION
QTY
Elbow fitting, 90 Deg. .................................1

Hose Assembly ..........................................1
(Metric 8mm 1.25 x 25mm G10.9) .............8
Adapter ......................................................1
Swivel Nut 90 Deg. ....................................1
ROTATION GEARBOX
Page 22.3
GROUP
22
Swing Gearbox
REF
PART NO.
DESCRIPTION
QTY
292-00033
Rotation Gearbox ...................................... Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
342-00033
342-00005
342-00004
342-00034
342-00014
342-00006
342-00007
342-00040
342-00017
342-00044
342-00021
342-00045
342-00020
342-00019
342-00018
342-00030
342-00052
342-00032
342-00023
Output shaft............................................... 1
Tapered Bearing Cone .............................. 1
Tapered Bearing Cup ................................ 1
Housing ..................................................... 1
Lip Seal ..................................................... 1
Tapered bearing Cup ................................ 1
Tapered Bearing Cone .............................. 1
Internal gear .............................................. 1
Carrier ....................................................... 1
ID Plate...................................................... 1
Planet Shaft............................................... 3
Drive Screw ............................................... 4
Spacer ....................................................... 3
Needle Bearing.......................................... 3
Thrust Washer........................................... 114
Washer, Lock ............................................ 20
Bolt, Ferry.................................................. 20
Pipe, Plug Magnetic .................................. 1
Pin, Roll ..................................................... 3
REF
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
PART NO.
342-00049
342-00039
342-00050
342-00047
342-00046
342-00028
342-00051
342-00036
342-00013
342-00037
342-00009
342-00010
342-00011
342-00041
342-00025
342-00053
342-00048
342-00042
342-00035
342-00043
342-00038
DESCRIPTION
QTY
Brake, Input................................................1
Gear, Cluster..............................................3
Ring, retaining............................................3
Washer, Thrust ..........................................1
Coupling.....................................................1
Washer, thrust............................................2
Bolt, Hex Head...........................................12
Seal, Lip .....................................................1
Fitting, Grease ...........................................1
Pipe, Magnetic Plug ...................................1
Washer, flat................................................1
Washer, flat................................................1
Nut, bearing ...............................................1
Gear, Ring..................................................1
O-Ring........................................................2
Pipe Plug....................................................3
Brake, Hub .................................................1
Spacer........................................................1
Sun Gear....................................................1
Ring, Retaining ..........................................1
Coupling.....................................................1
SWING GEARBOX
Page 22.4
GROUP
22
24 PUMP DRIVE CASE
TRANSMISSION
POWER TAKE OFF
(PTO)
1
Hydraulic Pump
REF
1
PART NO.
520-10021
520-10024
DESCRIPTION
QTY
Hydraulic Pump Assembly (Salami) .......... 1

Hydraulic Pump Assembly (Vickers .......... 1
TRIPLE VANE
HYDRAULIC PUMP

Page 24.1
GROUP
24
520-10021
Hydraulic Pump Assembly (Salami)

REF
PART NO.
DESCRIPTION
QTY
520-10021
Hydraulic Pump Assembly (Salami) .......... Ref
1
2
3
4
5
6
7
8
9
10
11
12
943-00053
943-00054
943-00055
943-00056
943-00057
943-00058
943-00059
943-00060
943-00061
943-00062
943-00062
943-00063
Tie Rod...................................................... 4
Drive Gear ................................................. 1
Idler Gear .................................................. 1
Shaft Seal Kit............................................. 1
Front Plate kit ............................................ 1
Centering Pin............................................. 2
Kit Washer for Tie Rod .............................. 1
Kit Nut for Tie rod ...................................... 1
Spacer ....................................................... 2
Coupling Sleeve Kit ................................... 1
Screw M10x55 INI 5931 ............................ 2
Washer ...................................................... 2
REF
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
943-00064
943-00065
NOT USED
943-00066
943-00067
943-00068
943-00069
943-00070
943-00071
943-00072
943-00073
943-00074
DESCRIPTION
QTY
Assembly, plate kit .....................................1

Double Pump Flange Kit ............................1
O-Ring........................................................1
Pump Body ................................................1
Idler Gear ...................................................1
Seal Kit for Pump Body..............................1
Seal Kit for Plate ........................................1
Kit Plate......................................................1
Pump Body ................................................1
Idler Gear ...................................................1
Coupling Sleeve.........................................1
HYDRAULIC PUMP
ASSEMBLY (SALAMI)

Page 24.2
GROUP
24
Hydraulic Pump Assembly (Vickers)

REF
*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
520-10024
DESCRIPTION
QTY
REF
PART NO.
DESCRIPTION
QTY
Hydraulic Pump Assembly (Vickers) ......... Ref
19
NOT USED
20
935-00146
Inlet Plate ...................................................1
935-00119
Body Kit ..................................................... 1
21
935-00147
Pin..............................................................2
935-00101
Primary Shaft Seal .................................... 1
22
935-00145
Hex Head Screw ........................................2
935-00033
Washer ...................................................... 1
23
935-00041
Inlet Cover..................................................1
935-00097
Shaft (297 Type)........................................ 1
24
935-00024
Bolt.............................................................4
935-00020
Bearing ...................................................... 1
25
935-00140
Screw .........................................................2
935-00025
Ring ........................................................... 1
26
935-00141
Pin..............................................................2
935-00034
Lockring..................................................... 1
27
935-00142
Inlet Plate ...................................................1
935-00119
Back Up Ring ............................................ 1
28
935-00143
Seal Pac.....................................................4
935-00026
O-Ring ....................................................... 1
29
935-00121
Side Plate Kit .............................................1
935-00151
Seal Ring................................................... 1
30
935-00139
Ring............................................................1
935-00030
O-Ring ....................................................... 1
31
935-00144
Vane Kit .....................................................1
935-00150
Outlet Plate................................................ 1
32
935-00138
Rotor ..........................................................1
935-00149
Seal Pac .................................................... 4
33
935-00143
Seal Pac.....................................................4
935-00120
Flex Side Plate .......................................... 2
34
935-00117
Outlet Plate ................................................1
935-00148
Ring ........................................................... 1
35
935-00028
O-Ring........................................................1
935-00044
Rotor.......................................................... 1
36
935-00136
Seal Ring ...................................................1
NOT USED
37
935-00060
O-Ring........................................................1
935-00056
Vane Kit..................................................... 1
38
935-00122
Back-Up Ring.............................................1
HYDRAULIC PUMP
ASSEMBLY (VICKERS)

Page 24.3
GROUP
24
REF
39
40
41
42
43
44
45
PART NO.
935-00022
935-00135
935-00093
935-00111
NOT USED
935-00095
935-00110
DESCRIPTION
QTY
Bolt ............................................................ 4
Rear Mounting Cover ................................ 1
O-Ring ....................................................... 2
Wear Plate................................................. 1
Pin ............................................................. 2
Ring ........................................................... 1
REF
46
47
48
49
50
51
52
PART NO.
935-00109
935-00108
935-00107
935-00106
935-00093
935-00100
935-00088
DESCRIPTION
QTY
Vane Kit .....................................................1

Rotor ..........................................................1
Pressure Plate ..........................................1
spring .........................................................1
O-Ring........................................................1
V10 Cover Option ......................................1
Bolt.............................................................1
HYDRAULIC PUMP
ASSEMBLY (VICKERS)

Page 24.4
GROUP
24
25
HYDRAULIC SYSTEM
32
10,11,18
19
24
14
25
16
14
2
1
3
30
31
33
15
Hydraulic Reservoir & Filter Installation

REF
1
2
3
4
5
6
7
8
PART NO.
875-90336
503-03001
201-00146
504-00706
510-90279
509-02013
220-04001
222-14003
DESCRIPTION
QTY
Reservoir, Hydraulic Oil, 90 Gal. ............... 1

Hose 1 1/2 I.D ........................................... A/R
Clamp, Hose 1 1/2, T-Bolt ......................... 2
Coupling Hose, 1 1/4 MPT ........................ 1
Tube, Return Assembly............................. 1
Filter Head................................................. 1
Bolt, Hex Head, 1/2NC x 2" Long .............. 4
Washer, Lock 1/2 PLTD ............................ 12
REF
9
10
11
12
13*
14
15
16
PART NO.
220-04005
221-96005
222-06006
505-03001
260-30004
875-90340
504-03407
789-05507
DESCRIPTION
QTY

Nut, Hex Head 5/8NC PLTD ......................8
Washer, Flat 5/8 PLTD ..............................16
Flange, 1 1/2 ..............................................2
O-Ring........................................................3
Gauge, Sight ..............................................1
Hose, End, 90 Deg.....................................1
Hydraulic Tank Frame Spacer ...................2
*NOT SEEN
HYDRAULIC RESERVOIR &

FILTER INSTALLATION

Page 25.1
GROUP
25
8,9
13
22,23,26,
27
21
3
20
15
12,29
34
36
35
28
17

REF
17*
18
19
20
21
22
23
PART NO.
501-02014
220-06032
875-90350
857-90325
935-00113
770-02621
220-01004
222-11002
DESCRIPTION
QTY
Filter Element ............................................ 2

Bolt, Hex Head 5/8 NC x 2" Long .............. 8
Bracket, Steel Hydraulic Tank ................... 2
Bracket, Aluminum Hydraulic Tank ........... 2
Filter, By-Pass Gauge ............................... 1
Bracket, Hydraulic Filter Mounting ........... 1
Bolt, 5/16NC x 3/4" Long ........................... 2
Washer, Lock 5/16 PLTD .......................... 2
REF
24
25
26
27
28
29**
PART NO.
875-90326
875-90349
875-90327
875-90348
222-01001
221-01001
503-06008
505-03003
DESCRIPTION
QTY
Mounting Strap, Aluminum Tank................2

Mounting Strap, Steel Tank .......................2
Rubber Strap, Aluminum Tank...................2
Rubber Strap, Steel Tank ..........................2
Washer, Flat 5/16 PLTD ............................2
Nut, Hex, 5/16NC PLTD.............................2
Pump suction Hose....................................1
Flange, 1 1/2 ..............................................Ref
* ITEMS NOT SEEN

**ITEM PART OF #12

FILTER INSTALLATION

Page 25.2
GROUP
25
13
7,8
5
8,9
21

REF
30
31
32
PART NO.
875-90329
875-90330
875-90138
DESCRIPTION
QTY
Reducer, 2 1/2NPT x 2NPT....................... 1

Diffuser, 2NPT x 1 1/4NPT........................ 1
Cap, Breather Assembly ........................... 1
REF
33
34
35
36
PART NO.
875-90332
570-90055
570-09005
504-00902
DESCRIPTION
QTY
Plug, Socket Head 3/4NPT ........................1

Valve, 2 1/2 Gate ......................................1
Nipple, 2 1/2 Closed .................................1
Coupling, 1 1/2 Hose ................................1

FILTER INSTALLATION

Page 25.3
GROUP
25
11
15
17,18,19,20
13
PTO
6
8
15
5
13
11
HYDRAULIC
RESERVOIR
21
22
9
14 12
10
7
14 12
Hydraulic Pump Assembly (Metaris)

REF
PART NO.
DESCRIPTION
QTY
GROUP 24
Hydraulic Pump, Vickers ........................... 1
2*
3*
4*
5**
6***
7****
8**
9***
10****
11**
503-06009
502-40718
502-50312
505-06004
505-02002
505-01002
260-50003
260-20003
260-10002
220-04005
Hose, Suction Assembly ........................... 1

Hose, Main Valve Assembly...................... 1
Hose, Winch Supply assembly.................. 1
Flange Kit, 2 1/2" ....................................... 2
Flange, 1" .................................................. 2
Flange, 3/4" ............................................... 2
O-Ring ....................................................... 1
O-Ring ....................................................... 1
O-Ring ....................................................... 1
Bolt Hex Head1/2 NC x 1 1/2" Long GR5 . 6
REF
12***
13**
14***
15
16
17
18
19
20
21
22
23*
PART NO.
220-02002
222-14003
222-12001
201-00248
201-00119
220-01010
221-01001
222-01001
222-11002
50403509
514-55011
502-30532
DESCRIPTION
QTY
Bolt, Hex Head, 3/8NC x 1 1/4" Long GR5 8

Washer, Lock 1/2" Med. PLTD ..................6
Washer, Lock 3/8" Med. PLTD ..................8
Clamp, Hose, T Bolt, 2 1/2" Dia. ................2
Clamp, Conduit, 2 1/2" Dia. .......................1
Bolt, Hex Head, 5/16NC x 1 3/4" Long ......1
Nut, Hex Head, 5/16NC, PLTD ..................1
Washer, Flat, 5/16 PLTD1 .........................1
Washer, Flat, 5/16 PLTD ...........................1
Hose, End, Beaded, 90 Deg. .....................1
Elbow, 90 Deg............................................1
Hose Assembly ..........................................1
*ITEMS LISTED IN HOSE KIT 503-93002

**ITEMS LISTED I FLANGE KIT 505-06004
***ITEMS LISTED IN FLANGE KIT 505-02002
****ITEMS LISTED IN FLANGE KIT 505-01002
HYDRAULIC PUMP
ASSEMBLY (METARIS)

Page 25.4
GROUP
25
16
15
17,18,19,20
21
15
11
24
12
1
22
10
23
12
7
3
27
28
25
12,14
27
28
Hydraulic Pump Installation (Salami)

REF
PART NO.
DESCRIPTION
QTY
GROUP 24
Hydraulic Pump, Salami ............................ 1
2*
3*
4*
5**
7***
8**
10***
11**
12
13**
14
15
503-06009
502-40718
502-50502
505-05002
505-01002
260-40005
260-10002
220-04005
220-02002
222-14003
222-12001
201-00248
Hose Assembly, Suction ........................... 1

Hose Assembly, Main Valve Supply.......... 1
Hose Assembly, Winch Supply ................. 1
Flange Kit, 2" ............................................. 2
Flange, 3/4" ............................................... 4
O-Ring ....................................................... 1
O-Ring ....................................................... 1
Bolt, Hex Head, 1/2NC x 1 1/2" Long........ 4
Bolt, Hex Head, 3/8NC x 1 1/4" Long........ 8
Washer Lock 1/2 PLTD ............................. 4
Washer, Lock 3/8 PLTD ............................ 8
Clamp, Hose T-Bolt, 1/2" Dia. ................... 2
REF
16
17
18
19
20
21
22
23*
24
25
26****
27
28
PART NO.
201-00119
220-01010
221-01001
222-01001
222-11002
504-03515
514-55014
502-30532
220-04005
222-14003
209-00804
519-90067
514-59024
DESCRIPTION
QTY
Clamp, Conduit 2 1/2" Dia. ........................1

Bolt, Hex Head, 5/16 NC x 1 3/4" Long .....1
Nut, Hex Head 5/16NC ..............................1
Washer, Flat, 5/16 PLTD ...........................1
Washer, Lock 5/16 PLTD...........................1
Hose, End, Beaded, 90 Deg. .....................1
Elbow, 90 Deg............................................1
Hose Assembly ..........................................1
Washer, Lock, 1/2 PLTD...........................2
Protector, Hose ..........................................1
Flange, Adapter 3/4 12 ORB......................1
Elbow, 90 Deg............................................1
*ITEMS LISTED IN HOSE KIT #503-93006

***ITEMS LISTED IN FLANGE KIT #505-01002
**ITEMS LISTED IN FLANGE KIT #505-05002
****ITEMS LISTED NOT SHOWN
HYDRAULIC PUMP
ASSEMBLY (SALAMI)

Page 25.5
GROUP
25
RETURN MANIFOLD
ASSEMBLY
IN
OUT
BOOM
2
4
MAIN VALVE ASSEMBLY
2
1
BOOM
EXTEND
7,8
TO GREAR
LOAD SENSE
5
6
BOOM
RETRACT
(TO BOOM
EXTEND)
5
BOOM HOIST
CYLINDER
REF
1
2
3
4
PART NO.
502-35002
502-40720
209-00174
400-15088
DESCRIPTION
(TO TELESCOPE
CYLINDER RETRACT
PORT)
QTY
Hose Assembly, Boom Hoist..................... 2

Hose Assembly, Telescope....................... 2
Trim, Protective ......................................... Ref
Cable Tie ................................................... Ref
REF
5
6
7
8
PART NO.
513-70030
516-85004
519-50012
511-50004
DESCRIPTION
QTY
Connector, #12 OFS X #8 orb ...................2

Swivel Nut, Run Tee #8 OFS.....................1
Reducer, #8 x #4 OFS ...............................1
Nut, Tube #8 OFS......................................1
HYDRAULIC PIPING - BOOM MODEL: BT4000 Series

HOIST/EXTEND
Page 25.6
GROUP
25
2
4
WINCH
ASSEMBLY
WINCH
DOWN
WINCH
UP
WINCH VALVE
ASSEMBLY
RETURN MANIFOLD
WINCH
DOWN
REF
1
2
3
4
PART NO.
DESCRIPTION
QTY
REF
PART NO.
WINCH
UP
DESCRIPTION
QTY
5
513-20023
Connector, Straight 1/4 NPT x 4 OFS........1
502-40719
Hose assembly, Winch Raise/Lower......... 2
6*
517-30010
Plug, Socket Head, 1/4 NPT ......................Ref
502-11045
Hose Assembly, Winch Drain/Return ........ 1
514-62002
Elbow, 90 Degree, Swivel Nut, 4 OFS ...... 1
400-15088
Tie Cable ................................................... *
HYDRAULIC PIPINGWINCH
Page 25.7
GROUP
25
TO CLOCKWISE
SWING PORT
TO COUNTERCLOCKWISE
SWING PORT
CLOCKWISE
SWING PORT
COUNTERCLOCKWISE
SWING PORT
REF
1
PART NO.
502-30557
DESCRIPTION
QTY
Hose assembly, Swing .............................. 2
REF
2
PART NO.
502-10974
DESCRIPTION
QTY
Hose Assembly, Brake Release ................1
HYDRAULIC PIPINGSWING

Page 25.8
GROUP
25
MAIN OUTRIGGER
STREET SIDE
MAIN OUTRIGGER
CURBSIDE
RETRACT
PORT
RETRACT
PORT
EXTEND
PORT
EXTEND
PORT
1
1
TO STREET SIDE
EXTEND
TO CURB SIDE
RETRACT
TO CS
TO CURBEXTEND
SIDE PORT
EXTEND
TO CS
RETRACT
PORT
TO STREET SIDE
RETRACT
REF
1
PART NO.
502-30534
DESCRIPTION
QTY
Hose Assembly Main Outriggers............... 4
HYDRAULIC PIPINGMAIN OUTRIGGERS

Page 25.9
GROUP
25
10
15
7,8,9
7,8,9
10
8,9,
14
3
4
11
NOTE:
FLATBED REMOVED FOR CLARITY
3
3
See page 25.11

HYDRAULIC PIPING
AUXILIARY OUTRIGGERS

Page 25.10
GROUP
25
MAIN VALVE ASSEMBLY
SUPPLY FROM
HYDRAULIC PUMP
SUPPLY FROM
HYDRAULIC PUMP
RETURN MANIFOLD ASSEMBLY

DRAIN TO
RETURN MANIFOLD
SUPPLY TO
MAIN CONTROL
VALVE
SUPPLY TO
MAIN CONTROL
VALVE
PRIORITY VALVE ASSEMBLY
REF
PART NO.
DESCRIPTION
QTY
503-94003
Kit, Auxiliary Outrigger Hose ..................... 1

502-20798
502-30586
3
4
5*
6
502-20973
502-20974
770-01820
201-00167
Hose assembly, Auxiliary

Outrigger Valve, Supply ............................ 2
Hose assembly, Auxiliary
Outrigger Valve, Return............................. 2
Hose assembly, Vertical Outrigger ........... 2
Hose assembly, Horizontal Outrigger ....... 2
Bracket, Support C/S Hose ....................... 1
Clamp, Double Hose ................................. 3
REF
7
8
9
10
11
12*
13*
14*
15
16*
17*
PART NO.
220-01004
222-11002
221-01001
770-01840
201-00170
774-00046
774-00047
220-01005
400-15088
220-00004
221-90001
DESCRIPTION
QTY
Bolt, Hex Head 5/16-18UNC x 3/4 Long...10

Washer, Lock 5/16 .....................................14
Nut, Hex Head 5/16-18 UNC .....................14
Support Bracket, Hose SS .........................1
Clamp, Double Hose, 5/8...........................2
Trolley Track, Hose....................................2
Trolley, Hose..............................................2
Bolt, Hex Head 5/16-18NC x 1 Long ........4
Cable, Tie 11 15/32....................................15
Bolt, Hex Head 1/4-20 UNC x 1 1/4 Long.4
Nut, Toplock, 1/4-20 UNC..........................4
*ITEM NOT SHOWN
HYDRAULIC PIPING
AUXILIARY OUTRIGGERS

Page 25.11
GROUP
25
ELECTRICAL FROM
AUX OUTRIGGERS
RELIEF
1
10
2,3,4
12
9
11
PRIORITY FLOW
TO AUX
OUTRIGGERS
8
7
5
REF
10
1
2
3
4
5
6
7
8
9
10
11
12
13*
PART NO.
559-00146
220-01011
222-11002
221-01001
514-57011
519-70032
513-60008
502-40727
513-20019
502-11000
513-40014
519-40007
400-15086
DESCRIPTION
QTY
Priority Flow Control Valve.........................1

Bolt, Hex Head5/16-18UNC x 3 1/2 ...........2
Washer, Lock 5/16 .....................................2
Nut, Hex Head 5/16-18 UNC .....................4
Elbow, 90 Deg. #12 OFS x # 10 ORB........1
Cap, #12 OFS ............................................1
Connector, #10 OFS x #10 ORB ...............1
Hose Assembly, Valve Supply ...................A/R
Hose Assembly, Drain-Priority Valve .........A/R
Cap, #6 OFS ..............................................1
Cable Tie....................................................2
*ITEM NOT SEEN
HYDRAULIC PIPING
PRIORITY VALVE

Page 25.12
GROUP
25
3
1
4A,4B
4C
Unloader Valve Assembly
REF
1*
2
3
PART NO.
551-10136
514-52003
513-20017
DESCRIPTION
QTY
Valve, Unloader......................................... 1
Elbow, 90 Deg., 4 OFS x 4 ORB ............... 1
Connector, 4 OFS x 4 ORB....................... 3
REF
4A
4B
4C
5
PART NO.
394-00001
394-00002
394-00003
394-00004
DESCRIPTION
QTY
Solenoid Only Service................................2

Solenoid Coil, Service................................2
Solenoid Coil, Nut ......................................2
Check Valve, Service.................................3
UNLOADER VALVE
ASSEMBLY

Page 25.13
GROUP
25
12,13,14
19
20
21
WINCH
VALVE
18
6,9
10,11
8
4
15
16
2
3
Main Valve Assembly-Salami

REF
PART NO
DESCRIPTION
QTY
Page 25.16
Valve, Triple Assembly.............................. 1
2
3
4
5
6
7
8
9
10
514-52005
514-55015
513-50027
514-55011
513-70038
513-50023
513-70030
519-70032
519-40007
Elbow, 4 OFS x 4 ORB.............................. 5

Elbow, 90 Deg. 8 OFS x 8 ORB ................ 1
Connector, 8 OFS x 10 ORB..................... 1
Elbow, 90 - 8 OFS x 8 ORB ...................... 1
Connector, 12 OFS x 10 ORB................... 1
Connector,12 OFS x 8 ORB...................... 1
Cap, #12 OFS ........................................... 1
Cap #6 OFS .............................................. 4
REF
11
12
13
14
15
16
17
18
19
20
21
PART NO
513-40018
517-00014
552-00016
514-57010
514-59024
517-30004
943-00032
943-00035
516-85004
519-50012
511-50004
DESCRIPTION
QTY
Connector, 6 OFS x 8 ORB .......................4

Union, 12OFS ............................................1
Valve, Check Spool....................................1
Elbow, 90 12 OFS x 12 ORB .....................1
Elbow, 90 16 OFS x 12 ORB .....................1
Plug, 12 ORB .............................................1
Boom Extend/Retract Adjuster...................1
Swing Adjuster ...........................................1
Tee Connector ...........................................1
Reducer .....................................................1
Nut, Hex Head ...........................................1
MAIN VALVE ASSEMBLY

(SALAMI)

Page 25.14
GROUP
25
Main Valve Assembly-Husco

REF
1
2
3
4
5
6
7
8
9
10
PART NO
550-00392
514-52005
514-55015
513-50027
514-55011
513-70038
513-50023
513-70030
519-70032
519-40007
DESCRIPTION
QTY
Valve, Triple Assembly.............................. 1

Elbow, 4 OFS x 4 ORB.............................. 5
Elbow, 90 Deg. 8 OFS x 8 ORB ................ 1
Connector, 8 OFS x 10 ORB..................... 1
Elbow, 90 - 8 OFS x 8 ORB ...................... 1
Connector, 12 OFS x 10 ORB................... 1
Connector,12 OFS x 8 ORB...................... 1
Cap, #12 OFS ........................................... 1
Cap #6 OFS .............................................. 4
REF
11
12
13
14
15
16
17
18
19
20
21
PART NO
513-40018
517-00014
552-00016
514-57010
514-59024
517-30004
943-00032
943-00035
516-85004
519-50012
511-50004
DESCRIPTION
QTY
Connector, 6 OFS x 8 ORB .......................4

Union, 12OFS ............................................1
Valve, Check Spool....................................1
Elbow, 90 12 OFS x 12 ORB .....................1
Elbow, 90 16 OFS x 12 ORB .....................1
Plug, 12 ORB .............................................1
Boom Extend/Retract Adjuster...................1
Swing Adjuster ...........................................1
Tee Connector ...........................................1
Reducer .....................................................1
Nut, Hex Head ...........................................1
MAIN VALVE ASSEMBLY

(HUSCO)

Page 25.17A
GROUP
25
550-00392
Exploded View Main Valve Assembly-Salami

REF
*
1
2
3
4
5
6
7
8
9
10
11
12
PART NO
550-00392
943-00037
943-00036
943-00035
943-00034
943-00033
943-00032
943-00031
943-00030
943-00029
943-00028
943-00027
943-00026
DESCRIPTION
QTY
Valve, Main Control Assembly .................. 1

Inlet Section .............................................. 1
Assembling................................................ 1
Relief Valve, Swing ................................... 1
SL Without Lever....................................... 7
Spool Spring Return .................................. 7
Main Relief Valve ...................................... 1
Venting Valve EHU.................................... 3
O-Ring Kit.................................................. 7
Prearrangement Auxiliary Valves .............. 12
Load Check Valve ..................................... 7
Plug ........................................................... 2
Outlet Section............................................ 1
REF
PART NO
13
943-00025
14
943-00024
15
16
17
18
19
20
21
22
23
943-00023
943-00022
943-00021
943-00020
943-00019
943-00018
943-00017
943-00016
943-00015
DESCRIPTION
QTY
Tandem Section with

Secondary Relief Valve Port ......................1
Parallel Section with
Secondary Relief Valve Port ......................6
Split Flow Mid Inlet Section........................1
Plug............................................................1
Plug............................................................1
Double Acting Spool ..................................4
Double Acting Motor Spool ........................1
Double Acting Motor Spool B Port .............1
Double Acting Motor Spool A Port .............1
O-Ring Kit ..................................................9
Plug............................................................2
MAIN VALVE ASSEMBLY

(SALAMI)

Page 25.16
GROUP
25
Winch Valve Assembly-Husco

REF
1
2*
3
PART NO.
550-00393
514-52003
514-57010
DESCRIPTION
QTY
Valve Assembly, Winch 57 Gal. ................ 1

Connector, 90 Deg. Elbow ........................ 2
Connector, 90 Deg. Elbow
#12OFS x #12ORB ................................... 1
REF
PART NO.
4*
514-52005
5
6
541-59021
513-70025
DESCRIPTION
QTY
Connector, 90 Deg. Elbow

#4OFS x #6ORB ........................................5
Connector, 90 Deg. Elbow .........................1
WINCH VALVE
ASSEMBLY-HUSCO

Page 25.17
GROUP
25
Winch Valve Assembly-Salami

REF
1
2
3
PART NO.
550-00393
514-52003
514-57010
DESCRIPTION
QTY
Valve Assembly, Winch, 57 Gal. ............... 1

Elbow, 90 Deg. #4 ..................................... 1
Elbow, 90 Deg. #12 ................................... 1
REF
4
5
6
PART NO.
514-52005
514-59021
513-70026
DESCRIPTION
QTY
Elbow, 90 Deg. #4-6 ..................................1

Elbow, 90 Deg. #16....................................1
Connector, Straight, #12 ............................1
WINCH VALVE
ASSEMBLY-SALAMI

Page 25.17A
GROUP
25
Winch Valve (Salami)

REF
1
2
3
4
5
6
7
8
9
PART NO.
DESCRIPTION
QTY
940-00000
940-00001
940-00002
Inlet section ............................................... 1

Spool Section ............................................ 1
Outlet Section............................................ 1
269-00094
Seal Kit, Control Valve .............................. 1

N/A
N/A
N/A
N/A
N/A
940-00003
O-Ring, Section ......................................... 1

O-Ring, Spool............................................ 1
Wiper, Spool.............................................. 2
O-Ring, Plug.............................................. 1
O-Ring, Gauge Port................................... 1
Cartridge, Relief Valve .............................. 1
REF
PART. NO.
DESCRIPTION
QTY
269-00095
Seal Kit, Relief valve ..................................1

10
11
12
13
14
15
16
17
18
19
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
940-00004
O-Ring, Adjusting Cap & Nut .....................2

O-Ring, Pilot Section..................................1
Spring, Pilot................................................1
Back-up Ring, Pilot ....................................1
O-Ring, Pilot...............................................1
O-Ring, Housing ........................................1
Spring, Piston.............................................1
O-Ring, Main Poppet .................................1
Back-Up ring, Main Poppet ........................1
Cartridge, Anti-Void....................................1
20
21
22
23
N/A
N/A
N/A
N/A
O-Ring........................................................1
Ring, Back-Up............................................1
O-ring .........................................................1
O-Ring........................................................1
WINCH VALVE
(SALAMI)

Page 25.19
GROUP
25
28
OPERATOR CONTROLS
3,4,5,6
3,4,5,6
4,5,6,7
2
4,5,6,7
3,4,5,6
4,5,6,7
3,4,5,6
Control Console Installation
REF
1
2*
3
PART NO.
800-50054
220-02002
DESCRIPTION
QTY
Pedestal Weldment ................................... Ref

Console Assembly..................................... 1
Bolt, Hex Head 3/8 UNC x 1 1/4" Long ..... 8
REF
4
5
6
7
PART NO.
222-02005
222-12001
221-02001
220-02004
DESCRIPTION
QTY
Washer, Flat, 3/8 PLTD .............................24

Washer, Lock 3/8 PLTD.............................12
Nut, Hex Head 3/8 UNC, PLTD .................12
Bolt, Hex Head, 3/8 UNC x 1" Long PLTD.4
CONTROL CONSOLE
INSTALLATION

Page 28.1
GROUP
28
4
29,28
27
11
14
10
26
26
26
15
4
30
16
25
24
23
22
21
20
19
18
31,32
13
2
1
7
3
56
12
14
57,58,66
Control Console Assembly
REF
PART NO.
DESCRIPTION
QTY
800-50054
Console Assembly..................................... Ref
500-01394
Valve Assembly, winch.............................. 1
550-00401
OR 550-00314
3
519-90051
4
500-01397
5
500-01398
6
502-10973
7
502-10999
8
502-50313
9
502-50314
10
510-20371
11
510-20372
Valve Assembly, Main (Salami)................. 1

Valve Assembly, Main (Husco) ................. 1
Manifold Return ......................................... 1
Valve Assembly, Unload ........................... 1
Gauge Assembly, Press............................ 1
Hose Assembly, Shuttle Valve .................. 1
Hose Assembly, Unload Valve Return ...... 1
Hose Assembly, Valve Return................... 1
Hose Assembly, Valve Return................... 1
Tube Assembly, Unload Valve Supply ...... 1
Tube Assembly, Telescope Unload........... 1
Tube assembly, Telescope Vent ............... 1
Tube Assembly, Shuttle Supply ................ 1
Tube Assembly, Power Beyond ................ 1
Tube Assembly, Winch Unload ................. 1
12
13
14
510-20370
510-70773
510-20373
REF
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO.
400-05334
400-04125
400-04123
804-00806
804-00805
804-00807
804-00829
804-00811
804-00812
804-00809
804-00810
808-00048
808-00049
809-00385
222-40007
221-06002
223-01101
221-90003
DESCRIPTION
QTY
Horn, ATB, ECA.........................................1

Switch, Momentary ....................................4
Switch, Start/Stop ......................................2
Control Handle, Swing ...............................1
Control Handle, Boom Hoist ......................1
Control Handle, Telescope ........................1
Control Handle, Winch ...............................1
Control Handle, C.S. OR............................1
Control Handle, S.S. O/R...........................1
Control Handle, C.S. Aux. O/R ..................1
Control Handle, S.S. Aux. O/R...................1
Knob, Control, (Black)................................14
Knob, Control, Winch, (Black)....................2
Rod, 2 Speed Winch ..................................2
Retainer, Rod.............................................2
Nut, Jam, 5/8-11 UNC PLTD .....................16
RH MS Slot, #10-32 x 3/4 PL.....................2
Nut Hex Nylon LK #10-32 PLTD ................2
CONTROL CONSOLE
ASSEMBLY

Page 28.2
GROUP
28
47
40,42
46
33
34
40,42
36
33
37
46
39 40
38
51
52,53,54
41 42,43
9
58,59,60,66
62,62,64,65
58,59,60
62,63,65
Control Console
REF
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48*
49**
PART NO.
783-02785
806-00243
806-00235
806-00236
806-00237
806-00238
806-00239
806-00240
806-00241
870-00129
870-00044
224-02001
224-01001
400-24062
801-00104
802-01390
802-01489
DESCRIPTION
QTY
Bar, Valve Spacer ..................................... 2

Control Link Assembly, Winch................... 1
Control Link Assembly, Swing................... 1
Control Link Assembly, Boom ................... 1
Control Link Assembly, Telescope ............ 1
Control link assembly, C.S. O/R................ 1
Control Assembly. S.S. O/R ...................... 1
Control Link Assembly, C.S. STB.............. 1
Control Link Assembly, S.S. STB.............. 1
Pin, Clevis 5/16 Dia. .................................. 9
Pin, Clevis 3/16 Dia. .................................. 7
Pin, Cotter 1/8 x 3/4................................... 9
Pin, Cotter 3/32 x 1/2................................. 7
Sub-Assembly, O/R Alarm Switches ......... 1
Console, Sub-Assembly ............................ 1
Cover, Console Front ................................ 2
Cover, Console End, C.S. ......................... 1
REF
50**
51
52
53
54
55**
56
57
58
59
60
61
62
63
64
65
66
PART NO.
802-01490
709-01119
222-00006
221-90001
220-00007
400-15086
209-00444
220-02004
222-12001
221-02001
220-02005
220-02011
220-04048
222-14001
222-04001
221-04001
222-01001
DESCRIPTION
QTY
Cover, Console End, S.S. ..........................1

Block, Bearing............................................2
Flat washer, 1/4 PLTD ...............................18
Nut, Hex LK, 1/4-20UNC PLTD .................18
Bolt, Hex Head, 1/4-20UNC x 2PL.............18
Cable Tie, Nylon ........................................5
Handle, C/H #2399D..................................2
Bolt, Hex Head3/8UNC x 1 GR5 PL ..........4
Washer, Lock, 3/8 PLTD............................10
Nut, 3/8-16UNC PLTD ...............................6
Bolt Hex Head 3/8-16UN x 2 1/2 GR5 .......4
Bolt Hex Head, 3/8-16UNC x 2 GR5..........2
Bolt, Hex Head, 1/2-13UN x 2 GR5 ...........4
Washer, Lock 1/2 PLTD.............................4
Washer, Flat 1/2 PLTD ..............................2
Nut, Hex, 1/2-13UNC PLTD.......................4
Washer, Flat, 5/16 PLTD ...........................30
*ITEM REMOVED FOR CLARITY

**ITEMS NOT SHOWN
CONTROL CONSOLE
ASSEMBLY

Page 28.3
GROUP
28
71
77
70
69
78
68
79,66,81,82
67
56
83,84
76
57,58,66
Control Console Assembly

REF
67
68
69
70
71
72
73
76
PART NO.
223-00102
221--0008
263-00044
209-00831
209-00832
NOT USED
NOT USED
651-00269
DESCRIPTION
QTY
FHMS, #8-32 x 3/4" Long .......................... 6

Nut, Hex, #8-32 Nylock ............................. 6
Gasket, Level Mounting............................. 2
Level Base, Circular Level......................... 2
Level Indicator, Circular............................. 2
Placard, Control......................................... 2
REF
77
78
79
80
81
82
83
84
PART NO.
650-00654
209-00791
220-01004
NOT USED
222-11002
221-01001
400-04122
400-04036
DESCRIPTION
QTY
Placard, Control, 2 Speed Winch...............2

Hole, Plug, 1/2 Dia Push-In........................2
Bolt, Hex Head, 5/16-18NC x 3/4 PLTD ....22
Washer, Lock, 5/16 PLTD..........................22
Nut, 5/16-18NC PLTD................................6
Switch, DPDT Moment...............................4
Switch, Guard ............................................4
CONTROL CONSOLE
ASSEMBLY

Page 28.4
GROUP
28
12
13
11
10
4
8
2
1
5
7
Throttle Assembly
REF
1
2
3
4
5
6
7
PART NO.
809-00407
809-00389
709-01612
806-00198
220-00007
222-00006
221-90001
DESCRIPTION
QTY
Throttle Weldment ..................................... 1

Throttle Shaft, Casting............................... 1
Bearing, Block Acceleration Pedal ............ 2
Control Pedal, Main Link ........................... 1
Bolt, Hex Head1/4 NC x 2" Long ............... 4
Washer, Flat, 1/4 PLTD............................. 4
Nut, Hex Head, 1/4 NC Toplock ................ 4
REF
8
9
10
11
12
13
PART NO.
870-00002
224-01001
100-30029
08074200
224-12001
870-00132
DESCRIPTION
QTY
Pin, Clevis, 1/4 x 3/4 ..................................2

Pin, Cotter, 3/32 x 1/2" Long......................2
Throttle Pedal, Casting ..............................1
Nylon Spacer .............................................2
Pin, Roll, 1/8 x 1 1/8" Long ........................1
Pin, 3/8 x 4 Long ........................................1
THROTTLE ASSEMBLY
Page 28.5
GROUP
28
Throttle Installation
REF
1
2
3
4
5
6
7
PART NO.
600-40347
809-00390
600-40329
201-00141
220-00003
222-00006
221-90001
DESCRIPTION
QTY
Throttle Sub-assembly .............................. 2

Clevis Assembly ........................................ 2
Cable, Throttle........................................... 2
Tube, clamp 1/4......................................... 2
Bolt, Hex head 1/4NC x 3/4" Long ............ 4
Washer, Flat, 1/4 PLTD............................. 10
Nut, Hex, 1/4 NC Top Lock ....................... 9
REF
8
9
10
11
12
13
PART NO.
201-00143
220-00004
202-10062
209-00046
220-00007
036-10040
DESCRIPTION
QTY
Cable, clamp ..............................................2

Bolt, Hex Head 1/4 NC x 1 1/4" Long ........1
Spring, Throttle Pedal Return ....................2
Swivel Stop ................................................2
Bolt, Hex Head 1/4NC x 2" Long ...............4
Spacer Tube, 1/2 Dia. Long .......................4
THROTTLE INSTALLATION
Page 28.6
GROUP
28
29
TOOLS, PAINT, LUBRICANTS
Pressure Gauge
REF
1
2
3
4
5
6
7
8
PART NO.
DESCRIPTION
QTY
706A8760
Tool Kit ...................................................... Opt

1226-54
1226-55
1226-56
1226-57
1226-58
1226-59
1226-60
1226-61
Wrench, Adjustable, Hydraulic Fitting ....... 1

Wrench Set, Combination (17 Pc)............. 1
Socket Set, 3/4 Drive (12 Pc)................... 1
Flex Handle, 3/4 Drive, 18 Long ............. 1
Extension Bar, 3/4 Drive, 16 Long .......... 1
Socket, 3/4 12 Point ................................. 1
Universal Joint, 3/4 Drive ......................... 1
Spanner< Adjustable Hook (2-4 3/4) ...... 1
REF
9
10
11
12
13
14
15
16
17
18
19
PART NO.
1226-62
1226-32
1226-63
12019-556
1226-11
32179
A29372
204260
706-8758
12019-557
12019-558
DESCRIPTION
QTY
Punch, Long Taper (1/4 x 12 ....................1

Hammer, Ball Peen (32 Oz.)......................1
Tool Box.....................................................1
Disconnect, Female ...................................1
Wrench, Wheel ..........................................1
Handle, Wrench .........................................1
Kit, Hose ....................................................Opt
Gauge, Pressure (0-6000 Psi) ...................Opt
Tool, Brake Adjust......................................Opt
Disconnect, Male .......................................3
Cap, Dust ...................................................3
Paints
REF
1
2
PART NO.
218536
218538
DESCRIPTION
QTY
Paint, Terex White..................................... AR

Aerosol Paint, Terex White........................ AR
REF
3
4
5
PART NO.
218535
218539
216537
DESCRIPTION
QTY
Paint, Terex Grey.......................................AR

Aerosol Paint, Terex Grey..........................AR
Primer ........................................................AR
TOOLS/PAINTS
Page 29.1
GROUP
29
O-Ring Adapters
O-RING
PART NO.
SAE SIZE (-)

16ths Inch
1218-282, 460 0080

1218-283
1218-284, 460 0885
1218-285, 460 0886
1218-286, 460 0079
1218-290, 460 0887
-4
-5
-6
-8
-10
-12
FOR
TUBE OD
1/4
5/16
3/8
1/2
5/8
3/4
O-RING
PART NO.
SAE SIZE (-)

16ths Inch
1218-292, 460 0888

1218-287, 460 0163
1218-288, 460 0133
1218-289, 460 0889
1218-293, 460 0890
FOR
TUBE OD
-14
-16
-20
-24
-32
7/8
1
1-1/4
1-1/2
2
Split Flange Clamps

TUBE OD
PART NO.
DESCRIPTION
QTY.
TUBE OD
PART NO.
DESCRIPTION
QTY.
3/4
12019-279
1218-26
1200-61
1210-20
Split Flange Clamp ......................... 2

O-Ring ............................................ 1
Capscrew, 3/8C x 1-1/4 .................. 4
Lock Washer................................... 4
1-1/2
1219-390
1218-72
1200-100
1210-26
Split Flange Clamp..........................2

O-Ring.............................................1
Capscrew, 1/2C x 1-1/2 ...................4
Lock Washer ...................................4
1219-665
1218-103
1200-61
1210-20

O-Ring ............................................ 1
Capscrew, 3/8C x 1-1/4 .................. 4
Lock washer ................................... 4
1219-885
1218-126
1200-100
1210-26

O-Ring.............................................1
Capscrew, 1/2C x 1-1/2 ...................4
Lock Washer ...................................4
1-1/4
1219-392
1218-63
1200-307
1210-23

O-Ring ............................................ 1
Capscrew, 7/16C x 1-1/2 ................ 4
Lock Washer................................... 4
1219-393
1218-61
1200-146
1210-32

O-Ring.............................................1
Capscrew, 5/8C x 1-3/4 ...................4
Lock Washer ...................................4
SPLIT FLANGE
CLAMPS

Page 29.2
GROUP
29
Clamps
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1 1/4
1 1/2
CLAMP SET
1240-172
1240-163
1240-160
1240-168
1240-146
1240-132
COVER PLATE
1240-174
1240-162
1240-162
1240-170
1240-148
1240-148
NUT
1240-173
1240-161
1240-161
1240-169
1240-157
1240-156*
CAPSCREW
1200-3
1/4C x1
1200-5
1/4Cx1 1/4
1200-5
1/4Cx1 1/4
1200-7
1/4Cx1 1/2
1200-13
1/4Cx2 1/4
1200-13
1/4Cx2 1/4
WHERE USED
Hyd Brakes
Air Brakes
Air Brakes
Outriggers
Upper &
Lower Hyd.
Upper
Hydraulics
Dual Clamps
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1 1/4
1 1/2
CLAMP SET
1240-172
1240-163
1240-160
1240-168
1240-146
1240-132
COVER PLATE
1240-174
1240-162
1240-162
1240-170
1240-148
1240-148
NUT
1240-173
1240-161
1240-161
1240-169
1240-157
1240-156*
CAPSCREW
1200-3
1/4C x1
1200-5
1/4Cx1 1/4
1200-5
1/4Cx1 1/4
1200-7
1/4Cx1 1/2
1200-13
1/4Cx2 1/4
1200-13
1/4Cx2 1/4
WHERE USED
Hyd Brakes
Air Brakes
Air Brakes
Outriggers
Upper &
Lower Hyd.
Upper
Hydraulics
CLAMPS
Page 29.3
GROUP
29
30
DECALS & PLACARDS
11
2
REF
PART NO.
DESCRIPTION
QTY
656-00002
Outrigger Decal Kit .................................... 1
1
2
3
12400-955
652-00469
651-00186
Decal, DANGER Outrigger Extension ....... 2

Decal, Outrigger Beam Pin........................ 2
Decal, DANGER Outrigger........................ 4
OUTRIGGER DECALS BT 4000

Page 30.1
GROUP
30
2
10
3
5
2
8
9
4
7
REF
PART NO.
DESCRIPTION
QTY
565-00003
JIB Decal Kit.............................................. 1
1
2
3
4
651-00196
651-00203
651-00327
651-00332
Decal, Lanyard Anchor Point..................... 2

Decal, DANGER-Remove SFJ.................. 2
Decal, Offset JIB Warning ......................... 2
Decal, DANGER, Falling JIB ..................... 2
REF
5
6
7
8
9
10
PART NO.
651-00366
651-00367
651-00371
652-00131
652-00132
653-00394
DESCRIPTION
QTY
Decal, RH Boom Angle Indicator ...............1

Decal, LH Boom Angle Indicator................1
Decal, Crush Hazard..................................2
Decal, SFJ Installation ...............................2
Decal, 2 Stage SFG Operation ..................2
Decal, TEREX LOGO ................................2
JIB DECALS - BT 4000
Page 30.2
GROUP
30
8
7
3
4
2
Pedestal Decals
REF
1
2
3
4
5
PART NO.
652-00111
652-00525
652-00114
651-00253
651-00270
DESCRIPTION
QTY
Decal, Operating Instructions .................... 2

Decal, Master Lube Chart ......................... 2
Decal, Crane hand Signals........................ 2
Decal, WARNING Replacement................ 2
Decal, DANGER 2-BLOCKING ................. 2
6
7
8
9
10
12400-303
654-00704
651-00376
653-00229
651-00269
Decal, Crane VIN .......................................1

Quality Control Certification .......................n/a
Decal, Personnel Attachment ....................1
Decal, Stability Certification .......................1
Decal, Switch Control.................................2
CONSOLE & PEDESTAL

DECALS - BT 4000

Page 30.3
GROUP
30
10
13
14
15
11
17
12
16
18
REF
19
10
11
12
13
14
15
16
17
18
19
PART NO.
650-00329
650-00411
650-00330
650-00431
650-00432
650-00433
650-00434
650-00654
651-00270
653-00332
DESCRIPTION
QTY
Decal, Swing-horz. Knob ...........................2

Decal, Telescope-Horz Knob .....................2
Decal, Boom-Horz Knob ............................2
Decal, Front CS Outrigger Horz Knob .......2
Decal, Front SS Outrigger Horz Knob........2
Decal, Rear CS Outrigger Horz Knob ........2
Decal, Rear SS Outrigger Horz Knob ........2
Decal, 2Speed Winch Control Knob ..........2
Decal, DANGER, 2 Blocking......................2
Decal, MADE IN USA ................................1
CONSOLE & TURRET

DECALS - BT4000

Page 30.4
GROUP
30
5
6
1
Flatbed/Platform Decals
Flatbed/Platform Decals
REF
1
2
3
PART NO.
12400-1003
651-00184
651-00185
DESCRIPTION
QTY
Decal, Fire Extinguisher ............................ 1

Decal, Electocution Hazard ....................... 6
Decal, DANGER Ride ............................... 2
REF
4
5
6
PART NO.
651-00187
651-00195
652-00073
DESCRIPTION
QTY
Decal, Electrocution Hazard ......................2

Decal, DANGER Driveline .........................2
Decal, HYDRAULIC OIL ONLY .................1
FLATBED/PLATFORM
DECALS - BT 4000

Page 30.5
GROUP
30
33
ELECTRICAL SYSTEM
5
4
Optional Out & Down Auxiliary

Outriggers
Optional Front Bumper Outriggers

Electrical Harnesses
REF
PART NO.
1
2
400-02445
400-25155
400-25153
400-25163
DESCRIPTION
QTY
Harness Assembly, Main Electrical ........... 1

Harness Assembly, Console Electrical
(Continuos Rotation) ................................. 1
Harness Assembly, Crane Console
(370 Deg. Rotation) ................................... 1
Harness, Tail Lights Electrical ................... 1
REF
PART NO.
400-25084
400-25137
400-02435
DESCRIPTION
QTY
Harness, Auxiliary Outriggers,

(H-frame Aux. O/R Only)............................1
Harness Assembly Outriggers,
(A-frame Aux. O/R Only)............................1
Harness, Front Bumper Outrigger
Electrical (Optional)....................................1
ELECTRICAL HARNESSES
Page 33.1
GROUP
33
3,4,5
35
34
8
9
6
10
33
11
32
11
36
13
12
31
15
17
30
16
29
21 20 19
18
17
14
25
24
27
28
22
26
DESCRIPTION
23
REF
PART NO.
QTY
721-00242-2 Boom Assembly, 92.................................. Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
722-01309
729-02235
787-00238
787-00239
787-00240
780-00279
221-06001
221-06002
861-13009
220-02004
222-12001
220-02048
220-02011
870-90031
224-26005
220-06037
222-16003
Boom, Base Weldment.............................. 1

Wear Pad, 1 3/4 x 6 3/4 Long................... 18
Shim, 0.040 x 1 3/4 x 6 3/4
As Needed
Shim, 0.063 x 1 3/4 x 6 3/4.......... As Needed
Shim, 0.100 x 1 3/4 x 6 3/4.......... As Needed
Support Block, Retract Cable 3rd ............. 2
Nut, Hex Head, 5/8 NC GRC-PLTD .......... 2
Nut, Hex Head Jam 5/8 - 11 NC - 2B ........ 2
Retract Cable, 3rd .................................... 4
Bolt, Hex Head 3/8 x 1.............................. 26
Washer, Lock 5/16 .................................... 36
Capscrew, Hex Head 3/8 x 1 1/4 GR8 ...... 8
Capscrew, Hex Head 3/8 x 2 GR5 ............ 8
Pin, 2.75 x 16.625 ..................................... 1
Rod End 5/8 x 4........................................ 1
Hex Head Cap Screw ............................... 2
Washer, lock 5/8........................................ 3
REF
PART NO.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
220-36010
223-01202
222-10005
802-01572
220-03004
729-02578
222-03002
221-03001
271-18002
515-06004
514-66004
221-18003
221-18001
729-02345
222-11002
223-15210
729-02348
223-00425
222-02011
DESCRIPTION
QTY
Socket Head Cap Screw ...........................1

RHMS, 1/4-20NC x 1/2 ..............................4
Washer, Lock 1/2 .......................................4
Cover Base Boom Access .........................1
Cap Screw, Hex Head 7/16 x 1 1/4 ..........2
Pointer, Boom Angle Assembly .................2
Washer, flat 7/16........................................2
Nut, Hex 7/16 .............................................2
Bushing, Hinge Pin ....................................2
Elbow 3/4 x 45 Deg....................................2
Elbow Swivel 3/4 x 90 Deg. .......................2
Nut, Hex Jam 1 1/4-7 .................................2
Nut, Hex 1 1/4-7.........................................2
Cover Plate, Base Boom............................1
Washer, Lock 5/16 .....................................4
Screw, 5/16 x 3/4 Self Tap........................4
Wear Pad, 2 Hole.......................................1
FSHM 3/8...................................................2
Flatwasher 3/8 Hardened...........................8
DATE:
BOOM ASSEMBLY
92 Base
Revised 6-2007
Page
39.1
GROUP
39
28
29,30,31
32
23
33
2
24,25
35
26
21
20
35
38
27
20
3
34
37
36
39
40
29,30,31
4
22
19
18
13
17
11
14
16
15
12
9
10
REF
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
722-01257
780-00280
861-13010
729-02236
223-00409
220-07009
222-07003
220-01003
222-01001
221-91002
729-02310
501-03001
200-10013
870-30208
861-13009
860-10009
274-20004
729-02405
222-29004
781-00188
DESCRIPTION
QTY
2nd Stage Weldment................................. 1

Support Block, Retract Cable, 4th ............. 1
Retract Cable 4th ...................................... 2
Wear Pad .................................................. 10
FSHMS 3/8NC X 1 1/4 .............................. 28
Hex Head Capscrew ................................. 12
Washer, Flat .............................................. 12
Washer, flat ............................................... 8
Nut, Toplock, Hex Head ............................ 8
Cable Guide (2nd Retract) ........................ 2
Zerk, Grease ............................................. 5
Retaining Ring TRUARC........................... 4
Pin, Retract Sheave, 2nd .......................... 2
Retract Cable 3rd ...................................... 4
Sheave Assembly, 5/16 rope .................... 6
Roller Bearing, Inner race ......................... 6
Cable retainer, 3rd retract ......................... 2
Machine Bushing, 1.25 ID x 1.875 OD ...... 10
Support Boss, Extension Cylinder ............. 2
REF
PART NO.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
548-00017
031-40229
729-02335
787-00308
787-00309
787-00310
783-03524
729-02235
787-00238
787-00239
787-00240
221-06001
221-06002
220-02004
222-12001
220-02048
220-02011
222-02011
221-18001
221-18003
DESCRIPTION
QTY
Extension Cylinder Assembly, 92............. 1

Spacer, retaining Sheave 2nd................... 2
Anti-Shift Wear Pad .................................. 2
Wear Pad Shim 0.040 ............................... 4
Wear Pad Shim 0.063 ............................... 4
Wear Pad Shim 0.100 ............................... 4
Anti Shift Wear Pad Mounting Bar ............ 2
Wear Pad, 1 3/4 x 6 3/4 Long ................ Ref
Shim, 0.040 x 1 3/4 x 6 3/4 ..................... Ref
Shim, 0.063 x 1 3/4 x 6 3/4 ..................... Ref
Shim, 0.100 x 1 3/4 x 6 3/4 ..................... Ref
Nut, Hex Head, 5/8 NC GRC-PLTD ........ Ref
Nut, Hex Head Jam 5/8 - 11 NC - 2B...... Ref
Bolt, Hex Head 3/8 x 1 ........................... Ref
Washer, Lock 3/8 .................................... Ref
Capscrew, Hex Head 3/8 x 1 1/4 GR8 .... Ref
Capscrew, Hex Head 3/8 x 2 GR5 .......... Ref
Washer, Flat 3/8...................................... Ref
Hex Nut 7/8-14 .......................................... 6
Hex Jam Nut 7/8-14 .................................. 6
DATE:
BOOM ASSEMBLY
92 2ND Stage
Revised 6-2007
Page
39.2
GROUP
39
3,4,5
2
1
6
7
3,4,5
19
7
6
18
15
14
8
27
16
3,4,5
17
21
18
13
19
12
26
9
22
25
11
12
23
12
23
10
24
20
REF
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
722-01145
729-02235
787-00238
787-00239
787-00240
220-02004
222-12001
721-00139
222-04009
729-02311
220-04038
100-10075
870-30210
224-23008
DESCRIPTION
QTY
3rd Stage Weldment, 92 .......................... 1

Wear Pad, 1 3/4 x 6 3/4 Long ................. Ref
Shim, 0.040 x 1 3/4 x 6 3/4 ...................... Ref
Shim, 0.063 x 1 3/4 x 6 3/4 ...................... Ref
Shim, 0.100 x 1 3/4 x 6 3/4 ...................... Ref
Bolt, Hex Head 3/8 x 1 ............................ Ref
Washer, Lock 5/16 ................................... Ref
Extend Tube Assembly ............................. 1
Washer Flat, Hardened............................. 19
Cable Guide 3rd........................................ 2
Extend /Retract Cable Anchor .................. 1
Pin, Retract Sheave 3rd............................ 2
Rod End 3/8 ............................................. 2
REF
PART NO.
15
16
17
18
19
20
21
22
23
24
25
26
27
781-00193
220-04035
861-13010
729-02236
223-00409
861-13009
860-10009
274-20004
222-01001
221-91002
729-02405
222-29004
548-00017
DESCRIPTION
QTY
Boss Extension Cable Anchor 3rd............. 1

Hex Head Capscrew.................................. 4
Retract Cable 4th.................................... Ref
Wear Pad................................................ Ref
FSHMS 3/8NC X 1 1/4 ........................... Ref
Retract Cable 3rd ................................... Ref
Sheave Assembly, 5/16 rope.................. Ref
Roller Bearing, Inner race....................... Ref
Washer, flat ............................................ Ref
Nut, Toplock, Hex Head ......................... Ref
Cable retainer, 3rd retract....................... Ref
Machine Bushing, 1.25 ID x 1.875 OD ... Ref
Extension Cylinder Assembly, 92 .......... Ref
DATE:
BOOM ASSEMBLY
92 3RD Stage
Revised 6-2007
Page
39.3
GROUP
39
26
8
11
12
26
7
6
10
13
12
13
1
22
24
25
24
14
17
2,3,4
24
25
24
18
21
16
14
15
27
23
2,3,4
20
22
18
19
REF
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
722-01359
787-00238
787-00239
787-00240
729-02236
224-02006
870-10199
729-02579
221-92008
651-00160
729-02663
860-40082
274-30006
DESCRIPTION
23
QTY
4th Stage Weldment 92 ............................ 1

Shim, 0.040 x 1 3/4 x 6 3/4...................... Ref
Shim, 0.063 x 1 3/4 x 6 3/4...................... Ref
Shim, 0.100 x 1 3/4 x 6 3/4...................... Ref
Wear Pad ................................................ Ref
Hairpin 0.120 Dia....................................... 2
Pin, 3/4 x 5 ................................................ 2
Pointer Angle............................................. 2
Nut, Lock, 3/8 Nylon Insert ........................ 2
Decal, Jib Angle ........................................ 1
Spacer Weld, Boom Tip sheave................ 1
Sheave Assembly 9/16 Rope .................... 3
Bearing, Inner Race .................................. 3
REF
PART NO.
14
15
16
17
18
19
20
21
22
23
24
25
26
27
870-60214
870P30200
224-04002
224-04001
220-04040
729-02323
781-00271
781-00191
223-00409
222-04009
501-03001
200-30006
222-01001
861-13010
DESCRIPTION
QTY
Pin, Sheave Tip......................................... 2

Pin, 1 1/4 x 5 1/4 ....................................... 1
Hairpin 3/16............................................... 1
Cotter Pin .................................................. 1
Boom Support Bar .................................... 1
Extend Cable Anchor 4th .......................... 1
Boss Retract Cable Anchor 4th................. 2
FSHMS 3/8NC X 1 1/4.............................Ref
Washer. Flat, Hardened.......................... Ref
Zerk, Grease ........................................... Ref
Retaining Ring .......................................... 4
Washer, Flat............................................ Ref
Retract Cable 4th .................................... Ref
DATE:
BOOM ASSEMBLY
92 4TH Stage
Revised 6-2007
Page
39.4
GROUP
39
REF
PART NO.
DESCRIPTION
QTY
548-00017
Extension Cylinder Assembly .................... Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Pg 39.6
222-09003
222-19001
220-09011
777-00094
860-40081
274-40009
870-80006
501-03001
200-50004
782-01397
220-01029
222-01001
729-02341
220-01005
222-11002
861-17029
221-91001
Extend Cylinder ......................................... 1

Washer, Flat 1.......................................... 2
Washer, Lock 1 ........................................ 2
Bolt, Hex Head 1 x 2 ............................... 2
Bracket, Extension Sheave Weldment ...... 1
Sheave, Extension, 5/8 Rope .................... 1
Bearing, Inner............................................ 2
Pin, Sheave ............................................... 1
Zerk, Grease 1/4 - 28 ................................ 2
Ring, Snap................................................. 2
Spacer, Boom Ext. Sheave Bracket .......... 3
Bolt, Hex Head 5/16 x 7 1/2 .................... 3
Washer, Flat 5/16 ..................................... 6
Wear Pad .................................................. 4
Bolt, Hex Head 5/16 x 1 ........................... 8
Washer, Lock 5/16 ................................... 8
Cable Assembly ........................................ 2
Nut, Hex Head, Toplock 3/8 ...................... 3
DATE:
EXTENSION CYLINDER ASSEMBLY

92 Boom
Revised 6-2007
Page
39.5
GROUP
39
18
8
5,6
15
17
10
16
19
13
14
11
20
3,4
12
REF
*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
DESCRIPTION
QTY
540-80078
Extension Cylinder .................................... Ref
268-72021
Cylinder Seal Kit (Items 1 through 10)
898-00173
898-00174
898-00175
898-00176
898-00177
898-00178
898-00180
898-00152
898-00179
552-00132
059-00015
Wear Ring ................................................. 2

Piston Seal ................................................ 1
Back Up Ring ............................................ 2
O-Ring ....................................................... 1
O-Ring ....................................................... 1
Back Up Ring ............................................ 1
Wear Ring ................................................. 3
U-Cup ........................................................ 1
Wiper ......................................................... 1
O-Ring ....................................................... 2
Screw - SHS 1/4 x 3/8 .............................. 4
Nut Ring .................................................... 1
Piston ........................................................ 1
Spacer Weldment ...................................... 1
Rod Weldment........................................... 1
Case Weldment ......................................... 1
Head Gland ............................................... 1
Valve Block................................................ 1
Screw- SHC 1/2 x 3.................................. 4
Counterbalance Valve ............................... 1
Seal Kit for Item 20
DATE:
EXTENSION CYLINDER
92 Boom
Revised 8-2007
Page
39.#
GROUP
39
REF
PART NO.
DESCRIPTION
QTY
721-00139
Extend Tube Assembly..............................Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
422-01149
860-40065
274-30006
870-60201
501-03001
200-30006
782-01310
220-02049
222-02005
729-02174
220-01013
222-11002
861-17030
221-92001
Extended Tube Weldment 92 ...................1

Extended Sheave Assembly......................2
Race, Inner ................................................2
Pin, Extended Sheave ...............................1
Zerk, Grease..............................................2
Ring, Snap .................................................2
Spacer .......................................................3
Bolt, Hex Head 3/8 x 5 1/2 ......................3
Washer, Flat3/8 .........................................6
Pad Spacer ................................................4
Bolt Hex Head 5/16 x 5/8 ........................8
Washer, Lock 5/16....................................8
Wire Rope Assembly 5/8 ..........................2
Nut, Toplock 3/8 .......................................3
DATE:
EXTENSION TUBE ASSEMBLY

92 Boom
Revised 6-2007
Page
39.7
GROUP
39
REF
PART NO.
1
2
3
4
5
6
7
8
9
729-02687
729-02349
729-02352
729-02354
729-02696
729-02351
222-01001
222-11002
220-01013
DESCRIPTION
7,8,9
QTY
Rope Guide - Rear Base Boom................. 1

Rope Guide - 3rd Stage ............................ 1
mid base boom rope guide ........................ 1
Bracket, Boom Tip Cable Anchor .............. 1
2nd stage rope guide................................ 1
rope guide, base boom - front ................... 1
Washer, Flat 5/16 ...................................... 14
Washer Lock 5/16 ..................................... 14
Bolt, Hex Head, 5/16 x 5/8 ........................ 14
DATE:
CABLE GUIDE INSTALLATION

92 Boom
Revised 6-2007
Page
39.8
GROUP
39
4
7
2,3,4
6
2,3,5
2,3,4
1
6
4
REF
PART NO.
1
2
3
4
5
6
7
Page 39.9
224-26005
222-16003
220-36010
220-06037
870-70068
870-70069
DESCRIPTION
QTY
Assembly, Topping Cylinder .....................1

Rod End, 5/8Dia x 4 Long..........................3
Washer, Lock, 5/8 Med. LTD .....................3
Bolt, SH, 5/8-11NC x 3/4-A574, PLTD.......6
Bolt, Hex Head, 5/8NC x 1 1/2GR5 PLT....3
Pin, 2 1/4 Dia. x 20 ...................................2
Pin, 2 1/4 Dia. x 9 3/4 ................................1
DATE:
BOOM INSTALLATION
Revised 6-2007
Page
39.9
GROUP
39
2
3
REF
PART NO.
1
2
*3
Page 39.10
514-56005
514-52005
DESCRIPTION
QTY
548-00054-3 Topping Cylinder Assembly

Topping Cylinder ....................................... 1
Elbow, 90 Deg Long #10 ........................... 2
Elbow, 90 Deg #4 ...................................... 1
* Item Hidden from View
DATE:
TOPPING CYLINDER ASSEMBLY
Revised 6-2007
Page
39.10
GROUP
39
11
540-90087
12
13
23
16
24
25
26
14
3
17
21
20
15
19 18
21
1
22
5
REF
PART NO.
540-90087
Topping Cylinder, Boom ............................Ref
268-90159
Seal Kit, Topping Cylinder .........................1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15*
16*
17*
18*
19*
20*
21*
22*
23*
24*
25*
26*
346-00742
346-00740
346-00739
346-00738
346-00737
346-00732
346-00743
552-00102
346-00699
271-18002
346-00735
346-00736
346-00703
346-00704
Case, Weldment ........................................1

Rod, Weldment ..........................................1
Ring, Thread ..............................................1
Gland, Head...............................................1
Piston.........................................................1
Spacer, Bushing ........................................1
Nut, ring .....................................................1
Counterbalance Valve ...............................1
Valve..........................................................1
Bushing......................................................4
Screw, Cap ................................................1
Washer, Lock.............................................2
Plug, Port ...................................................1
Plug, Port ...................................................1
O-Ring .......................................................1
O-Ring .......................................................2
Plug, Nylon ................................................1
Ring, Back-Up............................................1
O-Ring .......................................................1
Seal, Teflon................................................1
Ring, Wear.................................................2
O-Ring .......................................................1
Ring, Wear.................................................1
U-Cup ........................................................1
Ring, Back-Up............................................1
Wiper, D Type............................................1
7
10
DESCRIPTION
QTY
**SEAL KIT #059-00012 (For CB Valve)
DATE:
TOPPING CYLINDER
Revised 6-2007
Page
39.11
GROUP
39
39A
2 STAGE SIDE FOLDING JIB 26/44FT
2 Stage JIB Assembly

SFJ ASSEMBLY, 2 STAGE, 26/44Ft. BT4792
REF
1
2
3
4
5
6
PART NO.
DESCRIPTION
QTY
730-50185
SFJ Assembly, 2 Stage ............................. 1
730-51273
730-51269
770-01987
860-70005
274-30004
870-50058
Weldment, Base Jib .................................. 1

Weldment, 2nd Stage Jib .......................... 1
Weldment, Jib Tip...................................... 1
Sheave, 9/16 Rope Assembly ................... 1
Pin, sheave................................................ 11
REF
PART NO.
7
8
9
10
11
12
13
14
15
16
501-03001
200-30001
220-02048
221-92001
222-02011
729-02170
729-02341
787-00241
787-00242
787-00243
DESCRIPTION
QTY
Zerk, Grease, 1/4-28UNF ..........................1

Ring, Retaining ..........................................2
Screw, Hex Head C 3/8NC x 1 1/4" Long ..Nut, Hex, 3/8 Toplock PLTD ......................6
Washer, flat, 3/8.........................................12
Wear Pad ...................................................2
Wear Pad 1 1/2 x 3 1/2 ..............................9
Shim, .040..................................................10
Shim, .063..................................................10
Shim, .100..................................................2
SFJ JIB ASSEMBLY

2 STAGE

Page 39A.1
GROUP
39A
2 Stage JIB Assembly 92

REF
PART NO.
17
18
19
20
21
22
23
24
783-02908
870-00136
870-20236
200-10002
870-20237
224-19006
224-16003
224-04002
DESCRIPTION
QTY
Support Bar, Jib......................................... 1

Pin 2 ......................................................... 1
Pin 1 .......................................................... 1
Ring, Snap................................................. 2
Pin 3 .......................................................... 1
Pin, Roll 1/4 x 2 1/4 ................................... 1
Pin, Roll 1/2 x 4 ......................................... 1
Pin, Cotter 3/16 ......................................... 1
REF
PART NO.
25
223-00304
26
222-11002
27
220-01013
28
220-01003
29
224-02006
30
870-10174
31
224-04006
32 - 39
40
220-02051
DESCRIPTION
QTY
FSHMS 5/16NC x 5/8 PLTD ......................1

Washer, Lock 5/16 PLTD...........................18
Screw, Hex Head 5/16NC x 5/8 ................10
Screw, Hex Head 5/16NC x 1 1/4 .............8
Hairpin, .120...............................................2
Pin, Clevis ..................................................1
Pin, Cotter ..................................................2
NOT USED
Capscrew ...................................................6
SFJ JIB ASSEMBLY

2 STAGE

Page 39A.2
GROUP
39A
Side Folding JIB Installation

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
DESCRIPTION
QTY
730-50272
JIB INSTALLATION Kit, ........................... 1

770-01738
870-40186
220-06038
222-16003
222-06006
770-01736
770-02321
770-02322
224-04002
770-01822
222-12001
220-02004
400-23339
774-00054
Bracket, Cable Guide ................................ 2

Pin, 1 1/2Dia.............................................. 4
Screw, Hex Head Cap 5/8NC x 1 1/4" ..... 12
Washer, Lock 5/8 PLTD ............................ 12
Washer, Flat 5/8 PLTD.............................. 12
Bracket, Jib Stow Boom Tip ...................... 1
Bracket, Jib Stow....................................... 1
Bracket, Jib Stow Ramp ............................ 1
Hairpin, .178 .............................................. 4
Bracket, Jib Stop ....................................... 1
Washer, Lock 3/8 PLTD ............................ 8
Screw, Hex Head Cap 3/8NC x 1" Long ... 4
Receptacle, 6-Pin Panel Mount................. 1
Bracket, ATB Switch Adapter .................... 1
REF
PART NO.
15
16
17
18
19
20
21
22
23*
24
25
26
27
28
222-11002
220-31004
787-00226
787-00227
787-00228
870-00152
220-02045
659-00354
990-50024
651-00280
651-00196
652-00131
870-20256
DESCRIPTION
QTY
Washer, Lock 5/16 PLTD...........................8

Screw, SH Cap, 5/16NC x 1 1/4" Long ......2
Shim, .040..................................................2
Shim, .063..................................................2
Shim, .100..................................................2
Pin Assembly, Hitch, 7/8" Dia. x 8" Long ...1
Screw, Hex Head Cap 3/8NC x 7/8" Long .4
Placard, Striping.........................................18
Placard, TEREX STINGER Logo...............2
Side Folding Jib, Erect & Store Procedure 1
Placard, Person Lift Attach ........................2
Placard, DANGER LANYARD ANCHOR...2
Placard, SFJ Installation ............................2
Pin, Jib Ramp 1 Dia. ..................................1
SFJ JIB
INSTALLATION

Page 39A.3
GROUP
39A
JIB Installation
REF
PART NO.
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
200-10011
400-23244
652-00132
400-25085
222-00006
223-01121
222-10006
201-00171
223-15219
808-00047
220-31007
202-10066
NOT USED
NOT USED
NOT USED
DESCRIPTION
QTY
Snap Ring.................................................. 2
Female Insert, 6-Pin .................................. 1
Placard, 2nd Stage Operation ................... 2
Cable Assembly, ATB Jib.......................... 1
Washer, Flat 1/4 PLTD.............................. 9
Screw, RHM Slotted #10NC x 3/4" Long... 8
Washer, Lock #10 PLTD ........................... 8
Clamp, 1/8 Dia. x .281 Hole ...................... 9
Screw, ST 1/4 x 1/2 Long .......................... 9
Knob, Hand ............................................... 2
Screw, SH Cap, 5/16NC x 5/8" Long ........ 2
Spring, Cable Tensioning .......................... 1
REF
PART NO.
44
45
46
47*
48
49
50
51
52
53
54
55
56
57
58
729-02611
221-01001
223-00308
651-00327
651-00332
220-04005
221-04001
651-00203
651-00159
651-00160
NOT USED
222-01001
221-92008
729-02579
DESCRIPTION
QTY
Bracket, Jib Stow Wear Pad ......................1

Nut, Hex, 5/16 ............................................4
Screw, FSHM5/16NC x 1 1/2" Long ..........4
Placard, TEREX, Logo...............................2
Placard, Jib Warning..................................2
Placard, Danger, Falling Jib.......................1
Screw, Hex Head Cap 1/2NC x 1 1/2" Long2
Nut, Hex 1/2NC..........................................2
Placard, Danger Side Folding Jib ..............1
Placard Jib Angle L/H ................................1
Placard, Jib Angle R/H...............................1
Washer, Flat 3/8 PLTD ..............................4
Nut, Lock 3/8NC Nylon Insert ....................4
Pointer, Angle ............................................2
SFJ JIB
INSTALLATION

Page 39A.4
GROUP
39A
39B
1 STAGE SIDE FOLDING JIB 26FT
Single Stage JIB Assembly

SFJ ASSEMBLY, 1 STAGE, 26Ft. BT4792
REF
PART NO.
DESCRIPTION
QTY
730-50184
SFJ Assembly, 1 Stage ............................. 1
See SFJ JIB INSTALLATION on page39A.3.
1
2
3
4
5
730-51273
770-01987
860-70005
274-30004
870-50058
Weldment, Base Jib .................................. 1

Weldment, Jib Tip...................................... 1
Sheave, 9/16 Rope Assembly ................... 1
Pin, sheave................................................ 11
REF
PART NO.
6
7
8
9
10
11
12
13
14
501-03001
200-30001
220-02048
222-02011
224-02006
870-10174
221-92001
NOT USED
220-02060
DESCRIPTION
QTY
Zerk, Grease, 1/4-28UNF ..........................1

Ring, Retaining ..........................................2
Screw, Hex Head C 3/8NC x 1 1/4" Long ..Washer, flat, 3/8.........................................6
Hairpin,.120................................................1
Pin, Clevis ..................................................1
Nut, Hex, 3/8 Toplock PLTD ......................Capscrew, 3/8NC x 1 1/8 ...........................14
SINGLE STAGE JIB

ASSEMBLY

Page 39B.5
GROUP
39B
40 HYDRAULIC WINCH
Winch Installation
REF
PART NO.
1
2
3
4
5
6
293-00037
514-59021
513-90032
NOT USED
NOT USED
220-07051
DESCRIPTION
QTY
Assembly, Winch - Braden ........................ 1

Elbow, 90 Deg. .......................................... 1
Connector.................................................. 1
Bolt, 3/4NC x 2 3/4" Long .......................... 4
REF
PART NO.
7
8
9
10
11
12
221-97002
222-07003
519-70032
502-40908
518-60007
058-00581
DESCRIPTION
QTY
Nut, 3/4UNC...............................................4
Washer, Flat 3/4.........................................8
Cap, 3/4, #12FNL-S..................................2
Hose Assembly, Winch ..............................2
Bulk Head Union, FF2700-LN-12...............2
Cable Drum................................................1
WINCH INSTALLATION
Page 40.1
GROUP
40
See page 40.3.

WINCH ASSEMBLY
Page 40.2
GROUP
40
See page 40.2.
REF
1
2
3
4
5
6
7
10
11
12
13
14
15
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO.
DESCRIPTION
QTY
293-00037
Winch
1058-00632
058-00429
058-00430
058-00432
058-00431
058-00634
058-00629
058-00584
058-00585
058-00396
058-00397
058-00398
058-00399
085-00627
058-00402
058-00403
058-00404
058-00405
058-00406
058-00407
058-00579
058-00636
058-00581
058-00582
058-00413
058-00420
058-00421
058-00487
058-00423
058-00610
Brake Cylinder........................................... 1
Seal ........................................................... 1
Pressure Plate........................................... 1
Backup Ring .............................................. 1
Spring ........................................................ 12
Disc, Friction.............................................. 7
Disc, Steel ................................................. 8
Primary Planet Carrier............................... 1
Primary Planet Gear.................................. 3
Primary Planet Gear Shift.......................... 3
Bearing, Roller........................................... 3
Washer, Thrust.......................................... 6
Spirol Pin, Primary Planet Carrier ............. 3
Spirol Pin Output Planet Carrier ................ 3
Output Planet Carrier ................................ 1
Output Planet Gear ................................... 3
Output Planet Gear Shift ........................... 3
Bearing, Roller........................................... 6
Bearing, Spacer......................................... 3
Washer, Thrust.......................................... 1
Base .......................................................... 1
Bearing Support ........................................ 1
Cable Drum ............................................... 1
Cable Drum Closure.................................. 1
Bearing, Ball .............................................. 2
Seal ........................................................... 1
O-Ring Flush Plug ..................................... 1
Seal ........................................................... 1
Retaining ring ............................................ 1
Washer, thrust ........................................... 1
REF
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
57
79
80
82
99
PART NO.
DESCRIPTION
QTY
058-00637
058-00540
058-00415
058-00416
058-00433
058-00400
058-00408
058-00444
058-00568
058-00034
058-00565
058-00611
058-00595
058-00426
058-00608
058-00434
058-00435
Motor Support ............................................1

O-Ring........................................................1
Output Sun Gear........................................1
Primary Sun Gear ......................................1
Spacer .................................................1
Primary Thrust Plate ..................................1
Output Thrust Plate....................................1
Spacer, Bar ................................................2
Capscrew..............................................14
Washer, Lock .............................................22
Capscrew ...................................................4
Washer, Lock .............................................1
O-Ring Flush Plug......................................1
O-Ring, Flush Plug.....................................1
Plug, Vent ..................................................1
O-Ring........................................................1
Backup Ring...............................................1
058-00597
Brake Clutch Assembly

(Items 49 thru 55).......................................1
058-00609
058-00389
058-00390
058-00391
058-00639
058-00598
058-00599
058-00440
058-00643
Outer Brake Race ......................................1

Inner Brake Race .......................................1
Sprag Bearing ............................................2
Washer, Thrust ..........................................2
Retaining Ring ...........................................2
Sprag, Clutch .............................................1
Retaining Ring ...........................................1
Cable, Wedge ............................................1
Side Plate, Support End.............................1
Side Plate, Motor End ................................1
Capscrew ...................................................8
Spring, Cover .............................................1
WINCH ASSEMBLY
Page 40.3
GROUP
40
Brake Valve Assembly

REF
PART NO.
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
058-00581
058-00582
058-00413
058-00420
058-00421
058-00487
058-00423
058-00610
058-00637
058-00540
058-00415
058-00416
058-00433
058-00400
058-00408
058-00444
058-00568
058-00034
058-00565
058-00611
058-00595
058-00426
058-00608
058-00434
058-00435
058-00597
49
DESCRIPTION
QTY
Cable Drum ............................................... 1

Cable Drum Closure.................................. 1
Bearing, Ball .............................................. 2
Seal ........................................................... 1
O-Ring Flush Plug ..................................... 1
Seal ........................................................... 1
Retaining ring ............................................ 1
Washer, thrust ........................................... 1
Motor Support............................................ 1
O-Ring ....................................................... 1
Output Sun Gear ....................................... 1
Primary Sun Gear...................................... 1
Spacer ....................................................... 1
Primary Thrust Plate.................................. 1
Output Thrust Plate ................................... 1
Spacer, Bar ............................................... 2
Capscrew .................................................. 14
Washer, Lock ............................................ 22
Capscrew .................................................. 4
Washer, Lock ............................................ 1
O-Ring Flush Plug ..................................... 1
O-Ring, Flush Plug .................................... 1
Plug, Vent.................................................. 1
O-Ring ....................................................... 1
Backup Ring .............................................. 1
Brake Clutch Assembly
(Items 49 thru 55) ...................................... 1
Outer Brake Race...................................... 1
REF
50
51
52
53
54
55
56
57
58
59-62
63
65
66
67
68
70
71
72
73
74
75
79
80
82
83
84
85*
99
100
PART NO.
058-00609
058-00389
058-00390
058-00391
NOT USED
058-00639
058-00586
NOT USED
058-00644
058-00085
058-00646
058-00591
058-00593
058-00647
058-00589
058-00109
058-00590
058-00586
058-00547
058-00598
058-00599
058-00440
058-00546
058-00607
058-00712
058-00643
DESCRIPTION
QTY
Inner Brake Race .......................................1

Sprag Bearing ............................................2
Washer, Thrust ..........................................2
Retaining Ring ...........................................2
Sprag, Clutch .............................................1
Retaining Ring ...........................................1
Cable, Wedge ............................................1
Manifold .....................................................1
Tube (Brake Valve To Manifold) ................1
Brake Valve Assembly ...............................1
Tee.............................................................1
Adapter, 90 Deg.........................................1
Adapter, 90 Deg.........................................1
Capscrew ...................................................4
Tube, (Manifold to Brake Release) ............1
Hydraulic Motor..........................................1
Adapter, Straight ........................................1
O-Ring........................................................1
Capscrew ...................................................4
Side Plate, Support End.............................1
Side Plate, Motor End ................................1
Capscrew ...................................................8
O-Ring........................................................2
Washer, Lock .............................................8
Back Cover ................................................1
Spring, Cover .............................................1
Housing......................................................1
WINCH ASSEMBLY
Page 40.4
GROUP
40
21
22
23
24
25
12
13
14
15 16
11
10
9
26
20
27
7
6
28
5
4
19
3
29
18 17
30
Brake Valve Assembly

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
058-00660
058-00649
058-00655
058-00654
058-00657
058-00659
058-00656
058-00658
058-00650
058-00651
058-00653
058-00648
DESCRIPTION
QTY
Housing ................................................. 1
Valve Spring Shim................................. AR
Spring, Retainer .................................... 1
O-Ring ................................................... 1
Spool, Spring......................................... 1
Damper Piston....................................... 1
O-Ring ................................................... 1
Backup Ring .......................................... 1
O-Ring ................................................... 1
Backup Ring .......................................... 1
Spool ..................................................... 1
Plug, (With O-Ring ................................ 1
O-Ring ................................................... 1
Check Valve Spring............................... 1
Spring, Retainer .................................... 1
REF
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
058-00586
058-00085
058-00647
058-00593
058-00644
058-00576
058-00034
058-00590
058-00591
058-00589
058-00646
058-00586
058-00547
058-00546
Page 40.1
DESCRIPTION
QTY
Check Valve Poppet ..............................1

O-Ring.................................................... 1
Brake Valve Assembly ........................... 1
Capscrew ............................................... 4
Adapter, 90 Deg..................................... 1
Tube (Brake Valve To Manifold) ............ 1
Capscrew ............................................... 4
Washer, Lock ......................................... 4
Adapter, Straight .................................... 1
Adapter, 90 Deg..................................... 1
Tube, (Manifold to Brake Release) ........ 1
Tee......................................................... 1
Manifold ................................................. 1
Capscrew ............................................... 4
O-Ring.................................................... 2
Hydraulic Motor...................................... 1
WINCH ASSEMBLY
Page 40.5
GROUP
40
Winch Tensioner
REF
1
2
3
4
PART NO.
DESCRIPTION
QTY
717-00021
Tensioner, WInch
802-01562
901-00189
Cover, Winch........................................ 1
Tensioner, Cable Asm .......................... 1
Bearing, Sleeve.................................... 2
Arm - Cable Packer.............................. 1
REF
PART NO.
5
6
7
8
9
10
DESCRIPTION
QTY
Roller, Cable Packer - Outer.................2

Roller, Cable Packer .............................1
Capscrew..............................................2
Flange, Ball Bearing .............................2
Spring, Cable Packer............................1
Spring, Cable Packer - LH ....................1
WINCH TENSIONER
Page 40.6
GROUP
40
45 Wire Rope, Pendants, Reeving
Wire, Rope, Reeving

REF
PART NO.
1
*
2
861-60090
861-90367
861-60024
861-60025
861-60033
861-60029
861-60028
861-90296
DESCRIPTION
QTY
Ball and Hook, Swivel, 7 Ton .................... 1

Ball and Hook, Non-Swivel 7 Ton.............. 1
Load Block, 17 Ton 3 Part Line ................. 1
Load Block, 22 Ton 3, 4, and 5 Part Line .. 1
Load Block, 17.5 Ton 4 Part Line .............. 1
Load Block, 17.5 Ton 2, 3 Part Line .......... 1
Load Block, 22.5 Ton 4 and 5 Part Line .... 1
Wedge and Socket 9/16 ............................ 1
REF
PART NO.
4
5
6
7
8
9
861-90059
205-00033
870-30200
224-04002
224-04001
861-16085
861-16089
735-00001
10
DESCRIPTION
QTY
Clamp.........................................................1
Weight and Chain Anti-2Block ...................1
Pin, 1 1/4 x 5 1/4" Long..............................1
Hairpin........................................................1
Pin, Cotter ..................................................1
Wire rope, Spin Resistant, 9/16 x 315.......1
Wire Rope, 6 x 25 IWRC, 9/16 x 315 ........1
Sheave, Auxiliary .......................................1
*USE WITH 861-16089
WIRE, ROPE, REEVING
Page 45.1
GROUP
45
51
OPTIONAL EQUIPMENT
7
5
6
3
4
2
5
6
1
Tool Box Installation

REF
1
2
3
PART NO.
600-32312
221-02001
222-02008
DESCRIPTION
QTY
Tool Box, 36 x 18 x 19............................... 1

Nut Hex Head 3/8NC................................. 8
Washer, Flat 3/8 PLTD.............................. 8
REF
4
5
6
7
PART NO.
222-12001
770-02206
783-03386
220-02048
DESCRIPTION
QTY
Washer, Lock 3/8 PLTD.............................8

Utility Box Stud Bar ....................................2
Utility Box, Back-Up ...................................2
Bolt, HH 3/8 NC 1 1/2 ................................8
TOOL BOX INSTALLATION
Page 51.1
GROUP
51
Oil Cooler Installation

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
400-05505
400-05506
400-05203
502-50316
502-50317
782-01269
785-01481
517-90006
514-59021
516-89013
517-00045
220-01005
222-11002
221-01001
220-02004
222-12001
221-02001
400-10011
DESCRIPTION
QTY
Cooler, Oil ..................................................1

Switch, Thermal, 160 Deg..........................1
Switch, Boot ...............................................1
Hose Assembly, Cooler Supply .................1
Hose Assembly ..........................................1
Support, Oil Cooler ....................................2
Angle, Cooler Support................................1
Adapter, 16 FOR x 1 MPT .........................2
Elbow, 90 Deg. 16 OFS .............................1
Tee, special run .........................................1
Adapter, 6 FP x 10 ORB ............................1
Screw, Cap, 5/16-18 x 1" Long ..................1
Washer, Lock 5/16 .....................................4
Nut, Hex 5/16-18........................................4
Screw, Cap, 3/8-16 x 1" Long ....................4
Washer, Lock 3/8 .......................................6
Nut, Hex 3/8-16..........................................6
Circuit Breaker 20 Amp..............................1
Main Electrical Box

OIL COOLER
INSTALLATION

Page 51.2
GROUP
51
Oil Cooler Installation

REF
19
20
21
22
23
PART NO.
400-15086
400-02337
400-01569
400-01537
400-01477
DESCRIPTION
QTY
Wrap Tie, 7 7/16........................................ 10

Ring, Terminal 10-15/14 GA...................... 4
Wire, Flame Retardant, White 14 Ga. ....... 10
Wire, Flame Retardant, Red 14 Ga........... 10
Buss Bar, 2 Gang ...................................... 1
REF
24
25
26
27
PART NO.
400-01411
400-05508
400-02343
400-15054
DESCRIPTION
QTY
Loom, 1/4 Split ...........................................35

Strain Relief, 1/2" Hub ...............................1
Connector, Butt 14/16 HS ..........................2
Nut, Hub, 1/2" ............................................1
OIL COOLER
INSTALLATION

Page 51.3
GROUP
51
1 Person Steel Platform Assembly

QTY
REF
730-20413
1 Person Steel Platform Assembly............ Ref
1
2
3
4
5
6
7
8
9
10
11
12
730-20413
730-20114
770-00995
730-20009
222-01003
730-20013
730-20064
870-60206
870-00131
224-19004
220-02004
222-12001
Platform, 1 Person Steel Weldment .......... 1

Brake, Disc Sub-Assembly........................ 1
Brake Bracket............................................ 1
Brake, Gravity Handle ............................... 1
Washer, Flat .............................................. 1
Brake, Disc ................................................ 1
Brake, Disc Weldment............................... 1
Pin, 2 x 1/2X x 21 1/16" Long.................... 1
Pin, Hitch Assembly .................................. 1
Pin, Roll, 1/2 x 3" Long.............................. 2
Bolt, Hex Head3/8 x 1" Long ..................... 2
Washer, Lock 3/8 ...................................... 2
*
13*
14*
15*
16*
17*
18*
19*
20*
21**
22**
23**
REF
PART NO.
DESCRIPTION
PART NO.
651-00355
651-00202
651-00060
651-00191
651-00187
651-00203
651-00335
652-00496
654-00594
209-00434
209-00809
666-10001
DESCRIPTION
QTY
Placard Kit..................................................1
Placard, Attachment Instructions ...............1
Operating ...................................................1
Placard, Operator Training.........................1
Placard, Electrocution Hazard ...................1
Placard, Side Folding Jib Work Platform ...1
Placard, Falling From Platform ..................1
Placard, Crane Hand Signals.....................1
Placard, Basket Identification.....................1
Lanyard, Aerial Shock Absorber ................1
Harness, Safety .........................................1
Flag, ATB Bypass ......................................1
*ITEM NOT SHOWN

**ITEM INCLUDED IN 731-20001
1 PERSON STEEL
PLATFORM ASSEMBLY

Page 51.4
GROUP
51

REF
PART NO.
DESCRIPTION
QTY
730-20408
2 Person Steel Assembly .......................... Ref
1
2
3
4
5
6
7
8
9
10
11
12
730-20410
559-00055
559-00056
771-00128
600-40280
730-20338
222-29011
870-60222
870-00149
870-60220
870-00131
513-20002
2 Person Steel Platform Weldment ........... 1

Brake, Hydraulic ........................................ 1
Pump, Hand .............................................. 1
Bracket, Hand Pump ................................. 2
Gauge........................................................ 1
Disc, Weldment ......................................... 1
Bushing, 3 x 2 - 14 Ga............................... 4
Pin, Pivot RH ............................................. 1
Pin, Disc Locking Assembly ...................... 1
Pin, Pivot LH.............................................. 1
Pin, Bucket Assembly................................ 3
Connector, Straight ................................... 2
REF
13
14
15
16
17
18
19
20
21
22
23
PART NO.
510-20447
510-20448
514-62001
513-20001
513-20006
730-20409
870-80013
224-19017
501-03001
220-04011
220-00005
DESCRIPTION
QTY
Tube Assembly, Brake Pump ....................1

Tube Assembly, Brake Pump ....................1
Elbow, 90 Deg............................................1
Door, Swing Away Weldment ....................1
Pin, Latch ...................................................2
Pin, Roll 1/2 x 1 1/4" Long .........................2
Grease Fitting, Straight ..............................2
Bolt, 1/2 x 4" Long......................................2
Bolt, 1/4 x 2 1/2" Long................................4
*ITEM NOT SHOWN

2 PERSON STEEL
PLATFORM ASSEMBLY

Page 51.5
GROUP
51

RREF
24
25
26
27
28
29
30
31
32
33
*
PART NO.
222-10005
222-14003
221-04001
221-00001
224-12009
222-04011
202-10077
220-04025
221-94002
808-00031
651-00355
DESCRIPTION
QTY
Washer, Lock 1/4 ...................................... 4

Washer, Lock 1/2 ...................................... 2
Nut, Hex, 1/2 ............................................. 2
Nut, Hex, 1/4 ............................................. 2
Pin, Roll, 1/8 x 1" Long.............................. 2
Washer, Flat, 1/2ID x 1/16OD ................... 1
Spring, Compression................................. 1
Screw, Hex Head, 1/2NC x 3 1/2" Long .... 2
Nut, 1/2NC PLT ......................................... 2
Knob, Push-Pull......................................... 1
Placard Kit ................................................. 1
REF
34*
35*
36*
37*
38*
39*
40*
41*
42**
43**
44**
PART NO.
651-00202
651-00060
651-00191
651-00187
651-00203
651-00335
652-00496
654-00594
209-00434
209-00809
666-10001
DESCRIPTION
QTY
Placard, Attachment Instructions ...............1

Operating ...................................................1
Placard, Operator Training.........................1
Placard, Electrocution Hazard ...................1
Placard, Side Folding Jib Work Platform ...1
Placard, Basket Identification.....................1
Lanyard, Aerial Shock Absorber ................1
Harness, Safety .........................................1
Flag, ATB Bypass ......................................1
*ITEM NOT SHOWN

2 PERSON STEEL
PLATFORM ASSEMBLY

Page 51.6
GROUP
51
Self Leveling Platform Installation

REF
PART NO.
DESCRIPTION
QTY
730-20299
Self-Leveling Platform Assembly............... Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
730-20222
730-20205
770-01541
271-14016
222-50066
773-00014
730-20407
280-00513
271-13006
204-00030
031-00034
222-12001
220-02004
222-02011
220-04007
221-90001
221-94006
222-04001
807-00035
225-00011
Platform, 36 x 72 Weldment ...................... 1

Pylon Weldment ........................................ 1
Mount, Lower Weldment ........................... 1
Bushing ..................................................... 1
Washer, Retainer ...................................... 2
Mount, Rotation Weldment, SLP ............... 1
Spacer, Rotation........................................ 1
Gearbox, Rotator....................................... 1
Bushing ..................................................... 2
Key, Square 3/8 x 2 1/2............................. 1
Tube, 7/16 x 1 1/2" Long ........................... 2
Washer, Lock Med. 3/8 ............................. 6
Bolt, Hex Head, 3/8 x 1" Long ................... 14
Washer, Flat, 3/8 Hardened ...................... 8
Bolt, Hex Head 1/2 x 1 3/4" Long PLTD .... 10
Nut, Toplock, 1/4 PLTD ............................. 21
Nut, Toplock, 1/2 PLTD ............................. 13
Washer, Flat Med. 1/2 ............................... 14
Crank, Rotator Assembly .......................... 1
Setscrew, 1/4 x 3/8" Long ......................... 1
REF
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
PART NO.
730-20233
220-00011
201-00141
773-00019
730-20297
501-04150
501-04151
222-00006
400-00449
770-01680
770-01681
221-00001
540-30135
400-15169
870-30204
870-20217
224-18003
224-25005
870-40186
224-04002
DESCRIPTION
QTY
Gate, Gravity Weldment.............................1

Bolt, Hex Head 1/4 x 2 1/4" Long...............2
Clamp, tube................................................1
Bracket, Lifting ...........................................1
Bracket, Mounting SLP Weldment .............1
Quick Disconnect, Nipple...........................2
Quick disconnect, Dust Cap.......................2
Washer, Flat, Med. 1/4...............................17
Leveler, PQ Modification............................1
Cover, Leveler Weldment ..........................1
Bracket, Auto Leveler.................................1
Nut, Hex 1/4 PLTD.....................................2
Cylinder, SLP .............................................1
Heat Shrink Tube, 1"...................................5
Pin, 1 1/4 x 10" Long..................................2
Pin, 1 x 5 3/16" Long..................................1
Pin, Roll, 3/8 x 2" Long ..............................2
Pin, Rod End..............................................2
Pin. Jib 1 1/2 Dia........................................4
Pin, Cotter 3/16 ..........................................4
SELF LEVELING
PLATFORM INSTALLATION

Page 51.7
GROUP
51
REF
41
42
43
44
45
46
47
48
49
50*
51*
52*
53*
54*
55*
56*
57*
PART NO.
220-00001
729-02579
220-03004
221-03001
502-11016
513-20002
514-52001
514-62001
510-20356
653-00273
653-00272
651-00060
651-00196
651-00191
651-00242
650-00663
651-00234
DESCRIPTION
QTY
Bolt, Hex Head 1/4 x 1 Long PLTD .......... 11

Pointer, Angle Assembly ........................... 2
Bolt, 7/16 x 1 1/4" Long PLTD ................... 2
Nut, Hex, 7/16 PLTD ................................. 2
Hose Assembly, SLP Tilt........................... 2
Connector 1/4............................................ 2
Elbow, 90 Deg. .......................................... 2
Elbow, 90 Deg. .......................................... 1
Tube Assembly, 10 3/4.............................. 1
Placard, Indicator, Boom angle, LH........... 1
Placard, Indicator, Boom Angle, RH.......... 1
Placard, Caution........................................ 1
Placard, Danger, Lanyard Anchor ............. 1
Placard, Danger Operator Trunnion .......... 1
Placard, Electrocution Hazard................... 1
Placard, Operating Instructions ................. 1
Placard, Caution, Center Platform............. 1
REF
58*
59*
60*
61*
62
63
64
65
66
67*
68
69
70
71
72
73
74*
75*
PART NO.
651-00235
651-00203
651-00335
652-00496
110-85200
789-04931
223-04004
221-90003
220-00007
653-00320
222-09040
220-01003
222-01001
221-91001
783-03609
787-00300
209-00434
209-00809
DESCRIPTION
QTY
Placard, 2 Person SLP...............................1

Placard, Danger, Remove SFJ ..................2
Manual Storage box...................................1
Manual Storage Box, Mounting Plate ........1
Screw, Machine, RND HD, 10-32 x 3/4 .....4
Nut, Locking 10-32.....................................4
Bolt, Hex Head 1/4 x 2 ...............................8
Placard, Platform Certification ...................1
Washer, Flat 1 1/2 ID x 2 3/4 OD...............1
Bolt, Hex Head 5/16NC x 1 1/4" Long .......2
Washer, Flat 5/16.......................................4
Nut, Lock 5/16NC.......................................2
Bar, Tilt Stop ..............................................1
Shim, .040..................................................AR
Lanyard, Aerial Harness ............................2
Harness, Safety Body ................................2
*ITEM NOT SHOWN
SELF LEVELING
PLATFORM INSTALLATION

Page 51.8
GROUP
51
REF
*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
400-05503
DESCRIPTION
QTY
REF
PART NO.
DESCRIPTION
QTY
NBB Remote Relay Box ............................ Ref
18
400-23336
Connector, 2 Position Tower......................1
19
400-23531
Seal............................................................30
400-05509
Enclosure, 10 x 8 x 4................................. 1
20
400-23407
Sockets ......................................................13
400-05510
Base, Relay ............................................... 8
21
400-23408
Pins, Male ..................................................15
400-05511
Relay, SPDT.............................................. 8
22
400-23308
Cavity Plug.................................................2
400-10092
Circuit Breaker, 30Amp. ............................ 1
23
400-15572
Cord, Grip ..................................................1
400-02446
Terminal 1/4 Spade Locking...................... 34
24
400-15573
Cord Grip ...................................................1
400-03072
Terminal Block........................................... 18
25
400-15574
Cord, Grip ..................................................6
400-05512
Partion Plate.............................................. 1
26
NOT USED
400-03073
Ground Block............................................. 3
27
NOT USED
400-05513
End Cover ................................................. 1
28
400-02447
Cable, 14/3.................................................20
400-05514
End Bracket............................................... 2
29
400-02448
Cable, 14/5.................................................6
400-03074
Din Rail 35mm........................................... 0.3
30
400-02449
Cable, 14/9.................................................8
400-05515
Jumper, 2 Position..................................... 5
31
400-02450
Cable, 12/4.................................................3
400-23461
Connector, 6 Position Tower ..................... 1
32
400-02451
Cable,10/3..................................................20
400-23460
Connector, 6 Position Shroud ................... 1
33
Wire, 14 AWG Black GXL ..........................3
400-23529
34
400-02452
Ring, Terminal #10.....................................2
400-23530
35
400-05516
Jumper, 5 Position .....................................1
400-23406
Connector, 3 Position Shroud ................... 3
36
400-05517
End cover...................................................1
NBB REMOTE RELAY BOX
Page 51.9
GROUP
51
Radio Remote Control Installation

REF
PART NO.
403-00008
1A
1B
1C
1D
1E
1F
1G
1H
1I
1J
1K
402-00036
403-00001
403-00009
520-90026
559-00243
775-00189
806-00255
400-25134
403-00004
403-00007
DESCRIPTION
QTY
Kit, NBB Radio Remotes With SLP ........... 1

(Includes Items 1A through 1K)
REF
2
PART NO.
210-00080
DESCRIPTION
QTY
Kit, Electrical, NBB Remote .......................1

Hose Kit, Pressure and Return.................. 1

Box, Receiver With SLP ............................ 1
Antenna Assembly With Cable.................. 1
Transmitter, With SLP ............................... 1
Powerpak Assembly Pump/Motor/Tank .... 1
Actuator, Servo 4 Function........................ 1
Bracket, Receiver Mounting ...................... 1
Kit, Clevis/Linkage Rod ............................. 1
Harness Assembly, Receiver Power in ..... 1
Battery, 7.2 Vdc Rechargeable ................. 2
Battery, 12-24 Vdc Charger....................... 1
3
400-05503
Electric Box Assembly, Relay ....................1
4
400-25156
Harness, SW NBB Remote........................1
5
400-25157
Harness, SLP Solenoid..............................1
6
400-25131
Harness, Throttle Motor/Relays .................1
7
400-23460
Connector ..................................................1
8
400-23408
Male terminal .............................................6
9
400-23462
Cable Seal .................................................6
10
NOT USED
11
400-23378
Dust Cap ....................................................1
12
400-23463
Dust Cap Plug............................................1
13
205-00005
Chain, #16 Jack Type ................................5
14
400-23412
Receptacle .................................................1
RADIO REMOTE CONTROL

INSTALLATION

Page 51.10
GROUP
51
Radio Remote Control Installation

REF
15
16
17
18
19
20
21
22
23
24
25
25a
26
27
28
29
30
31
PART NO.
400-23349
400-23343
400-23295
400-23355
400-23351
NOT USED
NOT USED
NOT USED
400-05496
400-00449
400-10045
400-11027
551-10065
NOT USED
400-15086
400-02221
NOT USED
NOT USED
DESCRIPTION
QTY
Plug, Deutsche ......................................... 1

Pin, ............................................................ 6
Socket ....................................................... 4
Sealing Plug .............................................. 2
Strain Relief............................................... 2
Reel Assembly Conductor cable ............... 1

Switch, Lever PQ W/Pigtail ....................... 1
Remote Throttle Install Group ................... 1
Motor, Remote Throttle ............................. 1
Solenoid Valve, SLP Tilt............................ 1
Tyrap 3/16 x 7 Long ................................. 2
Ring Eyelet, ............................................... 4
REF
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
PART NO.
NOT USED
NOT USED
NOT USED
222-00006
222-10005
221-00001
559-00130
220-02005
222-05005
222-12001
221-02001
220-00004
220-01006
222-01001
222-11002
221-01001
220-50603
775-00191
775-00190
DESCRIPTION
QTY
Washer, Flat...............................................16
Washer, Lock .............................................6
Nut, Hex 1/4-20NC PLT .............................6
Valve, Flow Control, SLP ...........................1
HHCS 3/8-16NC x 2 1/2 Long ..................2
Washer, Flat 3/8 PLT .................................10
Washer, Flat 3/8 Med PLT .........................34
Nut, Hex 3/8-16NC PLT .............................4
HHCS 1/4-20NC x 1 1/4 Long ..................4
HHCS 5/16 x 1 1/2 Long...........................2
Washer, flat 5/16 PLT ................................32
Washer, Lock 5/16 .....................................26
Nut, Hex 5/16
HHCS.........................................................6
Angle, LH Servo Mounting .........................1
Angle, RH Servo mounting ........................1

INSTALLATION

Page 51.11
GROUP
51
REF
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
PART NO.
220-01005
789-05245
223-01101
222-00007
222-10006
221-00002
514-52005
502-11017
502-11000
516-82003
502-11158
513-20019
517-30010
514-57010
514-56004
502-40828
730-20299
518-30001
511-41001
511-40001
519-40002
501-04150
501-04149
280-00001
209-00658
DESCRIPTION
QTY
HHCS 5/16-18 x 1 Long ........................... 6

Mounting Bracket, Powerpak .................... 1
Screw, Rd. Head, #10-24 x 3/4 PLTD ....... 1
Washer, Flat .............................................. 2
Washer, Lock #10 ..................................... 2
Nut, Hex #10 ............................................. 2
Elbow, 90 Deg. .......................................... 3
Hose, SLP Solenoid Valve/Boom Reel ..... 2
Hose, 1/4 x 72 Long ................................. 2
SW Nut Run Tee ....................................... 2
Hose, /A Flaw Valve .................................. 1
Plug, Hex................................................... 1
Elbow, 90 Deg. 12ORB/12OFS................. 1
Elbow, 90Deg. 12 ORB x 10 OFS ............. 1
Hose Assembly Press SLP ...................... 1
SLP Platform Assembly 4700.................... 1
Bulkhead ................................................... 2
Bulkhead Locknut...................................... 2
Tube, Nut................................................... 4
Tube Reducer............................................ 4
Q/Disc Nipple #12 ..................................... 2
Q/Disc Nipple CPLG.................................. 2
O-Ring, #6 ................................................. 2
Bump Ball 7/16 .......................................... 1
REF
76
77
79
80
81
82
83
84
85
86
87
88
89
90
91
91a
92
93
94
95
96
97
98
99
100
PART NO.
770-02353
501-04151
502-00177
666-10001
770-02606
220-02002
785-01483
220-02003
220-04007
783-01640
222-04001
221-94006
223-00304
729-02369
501-07066
501-07056
770-01853
220-04002
787-00263
787-00265
201-00050
220-01004
220-01010
031-10011
650-00683
DESCRIPTION
QTY
Support Bracket, Quick Disconnect ...........1

Q/Disc Dust Cap Dust cap .........................2
Twin Hose, 3/16 x 82FT.............................1
ATB Switch, Lock Out, Greer.....................1
Bracket, Cable Reel ...................................1
HHCS 3/8-16 x 1 1/4 Long........................2
Angle, SLP Cable/Hose Reel Support .......2
Bolt, Hex Head 3/8-16 x 3/4 Long.............30
Bolt, Hex Head, 1/2-13 x 1 3/4 Long.........4
Square Washer Plate 1/2 Dia ...................4
Washer, Flat 1/2 PLT .................................16
Locknut, 1/2-13NC PLT .............................6
FLT 50CHD Machine 5/16 .........................4
Rub Pad Twin Boom Hose.........................2
Hose, Reel MOD SLP ................................1
Hose Reel, No Modification .......................1
Support Bracket, SLP Hose Reel...............1
Bolt, Hex Head1/2-13 x 1 1/4 Long...........4
Shim, 1 3/4 x 12, 10 CL 0.04Thk ...............1
Shim, 1 3/4 x 12, 10 CL 0.10Thk ...............1
P-Clamp Aeroquip......................................26
Bolt, Hex Head 5/16...................................4
Bolt, Hex Head 5/16...................................6
Spacer, Cable Clamp.................................5
Placard, Switch Operating Instructions ......2

INSTALLATION

Page 51.12
GROUP
51
REF
101
102
103
104
105
106
107
108
109
110
111
PART NO.
DESCRIPTION
QTY
REF
PART NO.
DESCRIPTION
QTY
651-00234
Placard, Switch Operating Instruction ....... 2
112
220-30012
Holder Box, NBB Transmitter.....................5
651-00276
Placard, Platform Center, Instruction ........ 2
113
221-90001
Bolt, Button, Socket Head 1/4....................5
651-00326
Placard, SLP Capacity, 4700 .................... 4
114
209-00585
Snap 19mm Fixed Eye...............................1
665-00007
Placard, Elect Remote Box Electrocution.. 1
115
209-00359
S-Hook .......................................................2
865-00015
Roller Guide, Cable/Hose.......................... 3
116
205-00007
Chain..........................................................6
785-02082
Roller Guide Assembly, ATB..................... 1
117
770-01721
Support Bracket, Control Box Mounting.....1
220-02004
Bar, Cable Guide Mounting ....................... 1
118
NOT USED
209-00809
Bolt, Hex Head 3/16 .................................. 2
119
NOT USED
209-00434
Harness, Body, Safety .............................. 2
120
514-52004
Elbow, 90 Deg. SW Nut 4 OFS..................2
221-92001
Lanyard, Aerial .......................................... 2
770-02625
Locknut, 3/8............................................... 2

INSTALLATION

Page 51.13
GROUP
51
See RADIO REMOTE CONTROL

INSTALLATION on page 51.13.
RADIO REMOTE
HYDRAULIC PIPING

Page 51.14
GROUP
51
5,6,7
1
3
5,6,7
2
2
VIEW H-H
Roofers Package Installation
REF
PART NO.
DESCRIPTION
QTY
730-91005
Roofers Package ...................................... Ref
1
2
3
4
553-00002
502-40722
502-30597
513-70023
Valve Selector ........................................... 1

Hose Assembly, Main Valve Select........... 2
Hose Assembly, Select Valve/Reel ........... 2
REF
5
6
7
8
9
10
PART NO.
220-02001
222-12001
221-02001
501-07064
502-20809
501-04131
DESCRIPTION
QTY
Screw 3/8 x 3 Long ...................................2

Washer, Lock 3/8 .......................................22
Nut 3/8 .......................................................8
Reel Hose ..................................................1
Hose, Dual 3/8 x 122 Assembly ................1
Nose, QCoupler ........................................1
ROOFERS PACKAGE
INSTALLATION

Page 51.15
GROUP
51
15
8
30
6,20
22
18,19
15
6,20
22
22
18,19

REF
11
12
13
14
15
PART NO.
501-04018
501-04130
501-04028
513-50002
770-01850
DESCRIPTION
QTY
Cap, Dust .................................................. 1

Body, QCoupler ........................................ 1
Plug, Dust.................................................. 1
Bracket, Hose Reel Weldment .................. 1
REF
16
17
18
19
20
PART NO.
780-00248
209-00586
223-15210
222-01001
223-15209
DESCRIPTION
QTY
Plate, Support ............................................1

Lock Pin, Hose Reel ..................................1
Screw, 5/16 x 3/4 Long .............................12
Washer, Flat 5/16.......................................8
Screw, 3/8 x 3/4 Long ...............................14
ROOFERS PACKAGE
INSTALLATION

Page 51.16
GROUP
51

REF
21
22
23
24
25
PART NO.
222-08001
201-00050
220-02009
222-02005
785-01503
DESCRIPTION
QTY
Washer, Flat 7/8 ........................................ 2

Clamp, Hose.............................................. 13
Bolt, 3/8 x 4 Long ..................................... 6
Washer, flat 3/8 ......................................... 4
Angle, Roller Support LH........................... 1
REF
26
27
28
29
30
PART NO.
785-01504
870-00135
865-00008
224-12001
785-01483
DESCRIPTION
QTY
Angle, Roller Support RH...........................1

Pin, Roller Guide........................................1
Guide, Roller Hose.....................................1
Pin, Roller 1/8 x 1 1/8 Long ......................2
Angle Support ............................................1
ROOFERS PACKAGE
INSTALLATION

Page 51.17
GROUP
51
Turret Lock Installation

REF
PART NO.
DESCRIPTION
QTY
975-00592
Turret Lock Assembly................................ Ref
1
2
3
4
5
220-39006
222-09004
221-99002
789-04679
870-20189
SHCH, 1NC x 5" Long............................... 3

Washer, Flat, 1 PLTD.............................. REF
Nut, Toplock 1NC ...................................... 3
Plate, Turret Lock Mounting ...................... 1
Pin, Turret Lock Retain.............................. 1
REF
PART NO.
6
7
8
782-01554
224-18004
784-01030
784-01132
DESCRIPTION
QTY
Collar, Turret Lock .....................................1

Pin, roll 3/8 Dia x 4" Long ..........................1
Gusset, Turret Lock Collar
Support ......................................................1
Gusset, Turret Lock Collar
Support ......................................................1
TURRET LOCK
INSTALLATION

Page 51.18
GROUP
51
52 RATED CAPACITY INDICATOR
8
2
GREER RCI
REF
1
2
PART NO.
DESCRIPTION
QTY
508-00083
MG 586 Assembly
400-16135
RCI KIT (Greer MG586) ............................ 1

717 0882
774-00054
729-02729
861-90467
213830
213844
213845
Cwt w/ Chain ............................................. 1

Bracket, ATB Switch (Plated) .................... 1
Bracket LMI/ATB Switch (Painted) ............ 1
ATB Switch Assembly ............................... 1
Bolt ............................................................ 2
Switch, Contact ......................................... 1
Magnet ...................................................... 1
REF
3
4
5
6
7
8
PART NO.
Page 52.3
Page 52.4
Page 52.2
865-00019
400-16132
220-00021
221-90001
865-00019
201-00141
222-00006
226-00021
DESCRIPTION
QTY
Reeling Drum .............................................1

Display .......................................................1
Computer Assembly...................................1
Roller Guide Assembly, ATB .....................1
Bracket, Extend..........................................Opt
Capscrew, 1/4-20 UNC x .63 Lg ................Opt
Locknut, 1/4-20 UNC .................................Opt
Roller Guide Assembly, ATB .....................1
Clamp, 1/4 x .40.......................................3
Flatwasher, 1/4 Zinc...................................3
Rivet, .50 HD .25D x .63 Lg .......................A/R
GREER MG 586
RCI ASSEMBLY
DATE: Issued 03-2006

Page 52.1
GROUP
52
PRESSURE
TRANSDUCERS
2
4
CIRCUIT
BREAKERS
CIRCUIT
RELAYS
TO EXTERNAL
REEL CABLE
6
7
Computer Control Box, MG586

REF.
1
2
3
4
PART.NO.
DESCRIPTION
QTY
400-16122
Computer, MG586
717 0776
514-62002
502-11225
502-10916
System Chip [Generic - Not Programmed] 1

Elbow, 90 ................................................. 1
Hose .......................................................... 1
Hose .......................................................... 1
REF.
5
6
7
8
9
PART.NO.
400-02444
400-25155
400-01530
666-10002
220-00003
222-10005
DESCRIPTION
QTY
Harness, Elec - Cab/Box............................1

Harness, Console ......................................1
Cable, Ground............................................1
Cable, Computer To Display......................1
Capscrew, 1/4 NC x 3/4 Lg.......................4
Washer, Lock, 1/4 Plated...........................4
GREER MG 586
COMPUTER

Page 52.2
GROUP
52
1A
6
RCI 510 Reel Assembly
REF.
1
1A
2
PART.NO.
DESCRIPTION
QTY
861-90466
Reeling Drum, MG586
666-10008
216652
216653
Base Plate Assembly ................................ 1

Potentiometer, Extension .......................... 1
Slip Ring .................................................... 1
REF.
3
4
5
6
7
PART.NO.
216654
216655
216656
861-90406
861-90392
DESCRIPTION
QTY
O-Ring........................................................1
Cover Assembly.........................................1
Screw .........................................................12
Cable, Tail..................................................1
Ext. Cable Assembly..................................1
GREER MG586
REEL

Page 52.3
GROUP
52
1
GREER MG586 Display
REF.
1
2
3
PART.NO.
400-16119
786-01826
785-01826
220-02004
222-02005
221-02001
DESCRIPTION
QTY
Display, MG586......................................... 1
Bracket, Display Mount ............................. 1
Angle, Display Mount ................................ 1
Capscrew, 3/8-16 UNC x 1.00 Lg.............. 2
Flatwasher, 3/8.......................................... 2
Hexnut, 3/8-16 UNC .................................. 2
REF.
4
PART.NO.
220-00021
222-00006
221-90001
DESCRIPTION
QTY
Capscrew, 1/4-20 UNC x .63 Lg ................2

Flatwasher, 1/4 Zinc...................................2
Locknut, 1/4-20 UNC .................................2
GREER MG 586
DISPLAY

Page 52.4
GROUP
52

Grua Barrick BT4000 - Parts

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Grua Barrick BT4000 - Parts

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Revised: June 2007

BT4000 BOOM TRUCKS

MADE IN THE U.S.A.

INSTRUCTIONS FOR ORDERING PARTS

USING THIS PARTS BOOK

This Parts Manual has been designed for optimum

MARKING DECAL PLACEMENT

DECALS & PLACARDS

TOOLS, PAINT, LUBRICANTS

WINCH, BOOM, &

HYDRAULIC TELESCOPING BOOMS

BOOM ASSEMBLY - 92 BASE

HOOK BLOCKS, BALLS

HOOK BLOCK - 1 SHEAVE /

45 WIRE ROPE AND REEVING

51.14 SELF LEVELING PLATFORM ASSEMBLY

TOOL BOX - INSTALLATION

RATED CAPACITY INDICATOR

GREER MG586 RCI/ATB

RECORD VEHICLE/MACHINE INFORMATION BELOW FOR USE WHEN ORDERING PARTS

Sub-Frame Installation, Boom Truck (BT)s

Refer to SUB-FRAME/FLATBED OPTIONS on page 2.3.

Nut, HH Top Lock 1/4UNC.........................3

DATE: Revised 03-2006

Sub Frame/Flatbed Options

Standard Steel Flatbed

DATE: Revised 03-2006

Plate - Shear ............................................. 1

Washer - Flat 5/8 .......................................12

DATE: Revised 03-2006

Refer to SUB-FRAME/FLATBED OPTIONS on page 2.3.

Install Group, Super Duty Flatbed

Bolt Weld, Flatbed Tie Down..................... 10

Light, Clearance, Amber ............................2

* -Consists of items: (3, 4, 9, 10, & 11)

MODEL: BT4000 Series

Boom Rest Assembly

Install Group, Boom rest

Kit, Boom Rest assembly 4700

Boom Rest Weldment ............................... 1

Washer, Lock, 5/16 Med., PLTD................12

BOOM REST ASSEMBLY

Mainframe Sub-Assembly Installation

Install Group Pedestal 38/47 .................... 1

Kit Main Frame Install, 10FT ..................... 1

Mainframe Sub-Assembly Weldment ........ 1

MAINFRAME SUBASSEMBLY INSTALLATION

DATE: Revised 03-2006

Operators Platform Installation

Platform Installation Group

Platform, LH Weldment ............................. 1

ITEM NOT SHOWN

Bolt, Hex Head, 3/8NC x 2" Long ..............4

DATE: Revised 03-2006

Mainframe Assembly, Continuous Rotation

Mainframe Sub-Assembly, ....................... Ref

Mainframe Machining, BT 4000 ................ 1

Swing Group Installation, ...........................1

DATE: Revised 03-2006

Mainframe Assembly - 370 Deg rotation

Mainframe Sub-assembly 4000 Series ..... Ref

Rotation Stop Installation, 370 Deg. ..........1