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M700-70 Series Instruction Manual - IB1500042-G (ENG)
M700-70 Series Instruction Manual - IB1500042-G (ENG)
M700-70 Series Instruction Manual - IB1500042-G (ENG)
countries. MELDAS is a registered trademark of Mitsubishi Electric Corporation. Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies.
Introduction
This manual is referred to when using the MITSUBISHI CNC 700/70 Series. This manual explains how to operate, run and set up this NC unit. Read this manual thoroughly before using the NC unit. To safely use this NC unit, thoroughly study the "Precautions for Safety" on the next page before use. Details described in this manual
CAUTION
For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual. Items not described in this manual must be interpreted as "not possible". This manual is written on the assumption that all option functions are added. Confirm with the specifications issued by the machine tool builder before starting use. Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool. Some screens and functions may differ depending on the NC system (or its version), and some functions may not be possible. Please confirm the specifications before use. Refer to the following documents. MITSUBISHI CNC 700/70 Series Programming Manual (Machining Center System) ....IB-1500072 MITSUBISHI CNC 700/70 Series Programming Manual (Lathe System)........................IB-1500057
When the user may be subject to imminent fatalities or major injuries if handling is mistaken. When the user may be subject to fatalities or major injuries if handling is mistaken. When the user may be subject to bodily injury or when physical damage may occur if handling is mistaken.
WARNING
CAUTION
Note that even items ranked as " CAUTION", may lead to major results depending on the situation. In any case, important information that must always be observed is described.
DANGER
Not applicable in this manual.
WARNING
Not applicable in this manual.
CAUTION
1. Items related to product and manual For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual. Items not described in this manual must be interpreted as "not possible". This manual is written on the assumption that all option functions are added. Confirm with the specifications issued by the machine tool builder before starting use. Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool. Some screens and functions may differ depending on the NC system (or its version), and some functions may not be possible. Please confirm the specifications before use. (Continued on next page)
CAUTION
2. Items related to installation and assembly Ground the signal cables to ensure stable system operation. Also ground the NC unit main frame, power distribution panel and machine to one point, so they all have the same potential. 3. Items related to preparation before use Always set the stored stroke limit. Failure to set this could result in collision with the machine end. Always turn the power OFF before connecting/disconnecting the I/O device cable. Failure to do so could damage the I/O device and NC unit. 4. Items related to screen operation If the tool compensation amount or workpiece coordinate system offset amount is changed during automatic operation (including during single block stop), the changes will be valid from the command in next block or after several subsequent blocks. All of the various data in the NC memory is erased when formatting. Be sure to use the transfer function to transfer all necessary data to another storage device before formatting. Even if the tool compensation amount write command, parameter write command or variable data write command is executed with graphic check, the data will be actually written in, and the original data will be overwritten. Pay close attention to the sequence operation when carrying out forced data setting (forced output) in the I/F diagnosis screen during machine operation. To prevent influence from data omission and data transformation in the communication circuit, always verify the data after inputting and outputting machining programs. Do not change setup parameters without prior approval from the machine tool builder. 5. Items related to programming Because of key chattering, etc., during editing, "NO NOS. FOLLOWING G" commands become a "G00" operation during running. " ; ", "EOB", "%", and "EOR" are symbols used for explanation. The actual codes for ISO are "CR, LF" ("LF") and "%". The programs created on the Edit screen are stored in the NC memory in a "CR, LF" format, however, the programs created with external devices such as the FD or RS-232C may be stored in an "LF" format. The actual codes for EIA are "EOB (End of Block)" and "EOR (End of Record)". Do not change the fixed cycle program without prior approval from the machine tool builder. (Continued on next page)
CAUTION
6. Items related to operation Stay out of the moveable range of the machine during automatic operation. During rotation, keep hands, feet and face away from the spindle. Carry out dry operation before actually machining, and confirm the machining program, tool offset and workpiece coordinate system offset. If the operation start position is set from a block in the program and the program is started, the program before the set block is not executed. If there are coordinate system shift commands or M, S, T, and B commands before the block set as the starting position, carry out the required commands using the MDI, etc. There is a danger of interference with the machine if the operation is started from the set starting position block without carrying out these operations. Program so the mirror image function is turned ON/OFF at the mirror image center. The mirror image center will deviate if the function is turned ON/OFF at a position other than the mirror image center. 7. Items related to faults and abnormalities If the battery low warning is issued, save the machining programs, tool data and parameters in an input/output device, and then replace the battery. When the battery alarm is issued, the machining programs, tool data and parameters may be destroyed. Reload the data after replacing the battery. If the axis overruns or emits an abnormal noise, immediately press the emergency stop button and stop the axis movement. (Continued on next page)
CAUTION
8. Items related to maintenance Incorrect connections may damage the devices, so connect the cables to the specified connectors. Do not apply voltages other than those indicated according to specification on the connector. Doing so may lead to destruction or damage. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the PCBs while the power is ON. Do not connect the cable by pulling on the cable wire. Do not short circuit, charge, overheat, incinerate or disassemble the battery. Dispose the spent battery according to local laws. Dispose the spent cooling fan according to local laws. Do not replace the control unit while the power is ON. Do not replace the operation panel I/O unit while the power is ON. Do not replace the control section power supply PCB while the power is ON. Do not replace the expansion PCB while the power is ON. Do not replace the memory cassette while the power is ON. Do not replace the cooling fan while the power is ON. Do not replace the battery while the power is ON. Be careful that metal cutting chips, etc., do not come into contact with the connector contacts of the memory cassette. Do not replace the high-speed program server unit while the power is ON. Before touching the unit, always touch a metal with a ground section to discharge any static electricity in the human body etc. If static electricity is not discharged, the breakdown and the malfunction of the unit are caused. When connecting to a personal computer and a unit with the RS-232/USB interface, an electric shock or a unit failure may occur. Operate these correctly according to the manual of a unit and a personal computer. Observe the following cautions when a personal computer in an AC power supply is used. (1) For a personal computer that uses a 3-pin power plug or power plug with a ground lead type, make sure to use a plug socket including a ground input electrode or ground the earth lead, respectively. (2) For a personal computer that uses a 2-pin power plug without ground lead, make sure to connect the unit to the personal computer according to the following procedures. And, it is recommended to supply the same power supply line to a personal computer and the unit. (a) Pull out the power plug of the personal computer from the AC outlet. (b) Confirm that the power plug of the personal computer has been pulled out from the AC outlet, and connect RS-232/USB cables. (c) Insert the power plug of the personal computer into the AC outlet.
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2.3 Restart Search ..........................................................................................................................59 2.3.1 Main Screen .......................................................................................................................61 2.3.2 Top Search Screen ............................................................................................................63 2.3.3 File Setting Screen.............................................................................................................64 2.3.4 MSTB History Screen.........................................................................................................65 2.3.5 Operation Sequence for Program Restart..........................................................................66 2.3.6 Executing Restart Search (Restart Type 1) .......................................................................69 2.3.7 Executing Restart Search (Restart Type 2) .......................................................................70 2.3.8 Changing the Device..........................................................................................................74 2.3.9 Changing the Directory with the Main Screen....................................................................74 2.3.10 Returning to the Restart Position .....................................................................................75 2.3.11 Executing the MSTB Commands .....................................................................................77 2.4 Program Edit .............................................................................................................................78 2.5 Trace .........................................................................................................................................79 2.5.1 Displaying the Machine Position Trace ..............................................................................82 2.5.2 Canceling the Machine Position Trace...............................................................................83 2.5.3 Displaying the Machine Position of the Tool Center Point Trace .......................................83 2.5.4 Canceling the Machine Position of the Tool Center Point Trace........................................83 2.5.5 Changing the Display Range .............................................................................................84 2.5.6 Changing the Display Mode ...............................................................................................87 2.5.7 Changing the Display Angle...............................................................................................88 2.5.8 Switching the Full-screen Display Mode ............................................................................89 2.5.9 Precautions for Tracing ......................................................................................................89 2.6 Program Check (2D) .................................................................................................................90 2.7 Program Check (3D) [700 series only] ......................................................................................91 2.8 Counter All-axis Display ............................................................................................................92 2.9 Tool Compensation Amount......................................................................................................94 2.10 Workpiece Coordinate System Compensation .......................................................................97 2.11 Counter Set .............................................................................................................................98 2.12 Origin Set, Origin Cancel ......................................................................................................100 2.13 Manual Numerical Value Command .....................................................................................102 2.14 Modal Display........................................................................................................................104 2.15 Program Tree Display ...........................................................................................................107 2.16 Integrated Time Display ........................................................................................................108 2.16.1 Setting the Integrated Time............................................................................................110 2.16.2 Setting the Time Display Selection ................................................................................111 2.17 Common Variables................................................................................................................112 2.17.1 Setting Common Variables ............................................................................................115 2.17.2 Copying/Pasting Common Variables .............................................................................116 2.17.3 Erasing Common Variables ...........................................................................................117 2.18 Local Variables .....................................................................................................................118 2.18.1 Displaying the Arbitrary Local Variables ........................................................................120 2.19 Buffer Correction ...................................................................................................................121 2.20 PLC Switch Function.............................................................................................................125 2.20.1 Turning PLC Switches ON/OFF .....................................................................................126 2.21 Verify Stop.............................................................................................................................127 2.22 Load Meter Display ...............................................................................................................131 2.23 Spindle, Standby Display ......................................................................................................132 2.24 Tool Center Coordinate Display ............................................................................................133 2.25 All Spindles' Rotation Speed Display ....................................................................................135
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3. Setup Screens .............................................................................................................................136 3.1 Screen Configuration ..............................................................................................................136 3.2 Tool Compensation Amount....................................................................................................138 3.2.1 Tool Compensation Amount (M system) ..........................................................................138 3.2.1.1 Setting the Tool Compensation Data ........................................................................142 3.2.1.2 Erasing the Tool Compensation Data .......................................................................144 3.2.1.3 Copying/Pasting the Tool Compensation Data .........................................................145 3.2.2 Tool Compensation Amount (L system)...........................................................................146 3.2.2.1 Wear Data .................................................................................................................146 3.2.2.2 Tool Length Data.......................................................................................................149 3.2.2.3 Tool Nose Data .........................................................................................................151 3.2.2.4 Operation Method .....................................................................................................154 3.3 Tool Measurement ..................................................................................................................158 3.3.1 Tool Measurement (M system) ........................................................................................158 3.3.2 Tool Measurement (L system) .........................................................................................164 3.4 Tool Registration .....................................................................................................................175 3.4.1 Registering a Tool in the Magazine Pot ...........................................................................177 3.4.2 Setting the PLC Command ..............................................................................................178 3.4.3 Setting/Erasing the Tool No. of Spindle/Standby Tools ...................................................178 3.4.4 Erasing the Tool Registration Data ..................................................................................179 3.5 Tool Life Management ............................................................................................................180 3.5.1 Displaying the Group List .................................................................................................182 3.5.2 Displaying the Life Management Data in Group Units (M system)...................................186 3.5.3 Displaying the Life Management Data (L system: Tool life management I) .....................194 3.5.4 Displaying the Tool Life Management Data in Group Units (L system: Tool life Management II) ................................................................................................................197 3.6 Workpiece Coordinate System Offset .....................................................................................203 3.6.1 Setting the Coordinate System Offset..............................................................................205 3.6.2 Erasing the Coordinate System Offset Amount ...............................................................206 3.6.3 Setting the Workpiece Coordinate Origin.........................................................................206 3.6.4 Changing the Coordinate System Display .......................................................................207 3.7 Workpiece Measurement ........................................................................................................208 3.7.1 Workpiece Measurement (M system) ..............................................................................208 3.7.1.1 Carrying Out Surface Measurement..........................................................................212 3.7.1.2 Carrying Out Hole Measurement...............................................................................213 3.7.1.3 Carrying Out Width Measurement.............................................................................215 3.7.1.4 Carrying Out Rotation Measurement.........................................................................217 3.7.1.5 Performing Automatic Recontact When Contacting the Workpiece ..........................221 3.7.2 Workpiece Measurement (L system) ...............................................................................222 3.8 User Parameters .....................................................................................................................229 3.8.1 Selecting the Parameter Number.....................................................................................231 3.8.2 Setting the Parameters ....................................................................................................231 3.8.3 Copying/Pasting Parameters ...........................................................................................232 3.8.4 Parameter Configuration ..................................................................................................234 3.8.5 Echoback .........................................................................................................................235 3.8.6 Ethernet Parameter Password .........................................................................................235 3.8.7 Machine Parameter Password Setting Method................................................................236 3.9 MDI Program Editing...............................................................................................................237 3.10 Counter Setting .....................................................................................................................238 3.11 Manual Numerical Value Commands....................................................................................239 3.12 T Code List............................................................................................................................240
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3.13 Pallet Program Registration [700 series only] .......................................................................242 3.13.1 Standard Pallet Registration ..........................................................................................243 3.13.2 Pallet List Screen ...........................................................................................................245 3.13.3 Pallet Details Screen......................................................................................................247 4. Edit Screens ................................................................................................................................251 4.1 Screen Configuration ..............................................................................................................251 4.2 Program Editing ......................................................................................................................253 4.2.1 Creating a New Machining Program ................................................................................256 4.2.2 Editing a Machining Program ...........................................................................................257 4.2.3 Editing MDI Program........................................................................................................258 4.2.4 Registering MDI Program in NC Memory.........................................................................258 4.2.5 Deleting a File ..................................................................................................................259 4.2.6 Editing Operations............................................................................................................259 4.2.7 Changing the Display .......................................................................................................260 4.2.8 Displaying an Arbitrary Line .............................................................................................261 4.2.9 Rewriting Data..................................................................................................................262 4.2.10 Inserting Data.................................................................................................................263 4.2.11 Deleting Data .................................................................................................................264 4.2.12 Searching for Character Strings.....................................................................................266 4.2.13 Replacing Character Strings ..........................................................................................268 4.2.14 Copying/Pasting Data ....................................................................................................269 4.2.15 Undoing Program Changes............................................................................................270 4.2.16 Correcting/Displaying Input Mistakes [700 series only]..................................................271 4.2.17 Adding Sequence No. (N No.) Automatically .................................................................277 4.2.18 G Code Guidance ..........................................................................................................280 4.2.19 Playback Editing.............................................................................................................283 4.3 Program Check (2D) ...............................................................................................................288 4.3.1 Checking Continuously ....................................................................................................292 4.3.2 Checking One Block at a Time.........................................................................................294 4.3.3 Canceling the Program Check .........................................................................................295 4.3.4 Drawing during a Program Check ....................................................................................295 4.3.5 Changing the Display Range ...........................................................................................296 4.3.6 Changing the Display Mode .............................................................................................299 4.3.7 Changing the Display Angle.............................................................................................300 4.3.8 Switching to Full-screen Display Mode ............................................................................301 4.3.9 Availability of Check Mode with Other Functions .............................................................302 4.3.10 Handling of Variable Commands, Parameter Input by Program, and Compensation Data Input by Program..............................................................................................................303 4.3.11 Notes for Program Check (2D).......................................................................................304 4.4 Program Check (3D) [700 series only] ....................................................................................306 4.4.1 Checking Continuously ....................................................................................................309 4.4.2 Checking One Block at a Time.........................................................................................310 4.4.3 Canceling the Program Check .........................................................................................310 4.4.4 Enlarging and Reducing the Workpiece Shape ...............................................................311 4.4.5 Moving the Workpiece Shape ..........................................................................................311 4.4.6 Rotating the Workpiece Shape ........................................................................................311 4.4.7 Performing an Interference Check ...................................................................................312 4.4.8 Switching to Full-screen Display Mode ............................................................................312 4.4.9 Setting the Workpiece Shape...........................................................................................313 4.4.10 Setting the Tool Shape...................................................................................................318 4.4.11 Availability of Check Mode with Other Functions ...........................................................323 4.4.12 Handling of Variable Commands, Parameter Input by Program, and Compensation Data Input by Program..............................................................................................................323 4.4.13 Notes for Program Check (3D).......................................................................................323
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4.5 Program Input/Output..............................................................................................................326 4.5.1 Changing the Valid Area ..................................................................................................330 4.5.2 Selecting a Device, Directory, and File ............................................................................331 4.5.3 Transferring a File ............................................................................................................335 4.5.4 Comparing Files (Compare).............................................................................................337 4.5.5 Erasing a File ...................................................................................................................338 4.5.6 Changing a File Name (Rename) ....................................................................................339 4.5.7 Creating a Directory .........................................................................................................340 4.5.8 Merging a File ..................................................................................................................341 4.5.9 Formatting an External Device.........................................................................................342 4.5.10 List of File Names ..........................................................................................................342 4.5.11 Edit Lock B and C ..........................................................................................................343 4.5.12 Program Display Lock C ................................................................................................344 4.5.13 Data Protect Keys ..........................................................................................................345 4.5.14 Sharing Machining Data.................................................................................................346 4.5.15 The Batch Input/Output the Machining Program of NC Memory....................................349 5. Diagnosis Screens......................................................................................................................353 5.1 System Configuration Screen .................................................................................................353 5.2 Option Display Screen ............................................................................................................356 5.3 I/F Diagnosis Screen...............................................................................................................357 5.3.1 Displaying the PLC Device Data ......................................................................................360 5.3.2 Carrying Out Modal Output ..............................................................................................361 5.3.3 Carrying Out One-shot Output .........................................................................................362 5.4 Drive Monitor Screen ..............................................................................................................363 5.4.1 Servo Axis Unit Display Items ..........................................................................................365 5.4.2 Spindle Unit Display Items ...............................................................................................368 5.4.3 Display Items for the Power Supply Unit..........................................................................377 5.4.4 Display Items for the Auxiliary Axis Unit [700 series only] ...............................................379 5.4.5 Display Items for the Synchronous Error .........................................................................381 5.4.6 Clearing the Alarm History ...............................................................................................382 5.5 NC Memory Diagnosis Screen (NC Memory Diagn Screen) ..................................................383 5.5.1 Writing/Reading the Data Using the NC Data Designation ..............................................385 5.6 Alarm Screen ..........................................................................................................................386 5.6.1 Alarm History....................................................................................................................388 5.7 Self Diagnosis Screen.............................................................................................................390 5.8 Data Sampling Screen ............................................................................................................394 5.8.1 Executing NC Data Sampling...........................................................................................399 5.8.2 Outputting Sampling Data ................................................................................................400 5.9 Anshin-net Screen...................................................................................................................402 5.9.1 Message Display Screen .................................................................................................402 5.9.2 Anshin-net Parameter 1, 2 Screen...................................................................................404 5.9.3 Operation Method ............................................................................................................405 5.9.4 Sharing Machining Data...................................................................................................406 5.10 Machine Tool Builder Network System (MTB net) Screen....................................................407 5.10.1 Message Display Screen ...............................................................................................407 5.10.2 MTB Net Parameter 1, 2 Screen....................................................................................409 5.10.3 Operation Method ..........................................................................................................410
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6. Maintenance Screens .................................................................................................................411 6.1 Parameter Screens .................................................................................................................413 6.1.1 Changing the Parameter Display .....................................................................................418 6.1.2 Setting the Parameters ....................................................................................................419 6.1.3 Copying/Pasting Parameters ...........................................................................................421 6.1.4 User Parameters ..............................................................................................................423 6.1.5 Echo Back ........................................................................................................................424 6.2 Input/Output Screen ................................................................................................................425 6.2.1 Changing the Valid Area ..................................................................................................428 6.2.2 Selecting a Device, Directory and File .............................................................................429 6.2.3 Transferring a File ............................................................................................................436 6.2.4 Comparing Files (Compare).............................................................................................438 6.2.5 Erasing a File ...................................................................................................................439 6.2.6 Changing a File Name (Rename) ....................................................................................439 6.2.7 Creating a Directory .........................................................................................................440 6.2.8 Merging a File ..................................................................................................................441 6.2.9 Formatting an External Device.........................................................................................442 6.2.10 List of File Names ..........................................................................................................443 6.2.11 Edit Lock B and C ..........................................................................................................452 6.2.12 Data Protect Keys ..........................................................................................................453 6.2.13 Sharing Machining Data.................................................................................................455 6.2.14 The Batch Input/Output the Machining Program of NC Memory....................................458 6.3 All Backup Screen...................................................................................................................462 6.3.1 Performing a Backup Operation.......................................................................................464 6.3.2 Performing a Restore Operation ......................................................................................464 6.4 System Setup Screen .............................................................................................................465 6.4.1 Preparation for Spindle Parameter Setting ......................................................................467 6.4.2 Writing Initial Parameters .................................................................................................468 6.4.3 Writing Sample PLC Ladders...........................................................................................469 6.5 Adjust S-analog Screen ..........................................................................................................470 6.5.1 Adjustment Preparations..................................................................................................472 6.5.2 Performing Automatic Adjustments..................................................................................472 6.5.3 Performing Manual Adjustments ......................................................................................473 6.6 Absolute Position Setting Screen............................................................................................475 6.6.1 Selecting the Axis.............................................................................................................477 6.6.2 Carrying Out Dogless-type Zero Point Initialization .........................................................478 6.6.3 Carrying Out Dog-type Zero Point Initialization................................................................486 6.6.4 Precautions ......................................................................................................................486 6.7 Auxiliary Axis Test Screen ......................................................................................................489 6.7.1 Preparation.......................................................................................................................492 6.7.2 Selecting a Device, Directory and File .............................................................................494 6.7.3 Test Operation .................................................................................................................500 6.7.4 Precaution ........................................................................................................................500 6.8 Diagnosis Data Collection Setting Screen ..............................................................................501 6.8.1 Performing a Data Collection Operation ..........................................................................503 6.8.2 Stopping a Data Collection Operation..............................................................................503 6.8.3 Clearing a Collected Data ................................................................................................503
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6.10 Manual Absolute .....................................................................................................................18 6.11 Mirror Image............................................................................................................................19 6.11.1 Outline..............................................................................................................................19 6.11.2 Detailed Description .........................................................................................................20 6.11.3 Combination with Other Functions ...................................................................................22 6.11.4 Precautions ......................................................................................................................25 6.12 Error Detect.............................................................................................................................27 6.13 Follow-up Function..................................................................................................................27 6.14 Axis Removal ..........................................................................................................................27 6.15 F 1-digit Feed ..........................................................................................................................28 6.16 Manual/Automatic Synchronous Feed ....................................................................................29 6.16.1 Outline..............................................................................................................................29 6.16.2 Conditions for Validating Manual/Automatic Synchronous Feed .....................................29 6.16.3 Operation during manual/automatic simultaneous operation...........................................30 6.16.4 Operation When Automatic Operation Commands and Manual/Automatic Simultaneous Valid Selection are Issued for Same Axis ..........................................................................31 6.16.5 Other Precautions ............................................................................................................33 6.17 Handle Interruption..................................................................................................................34 6.17.1 Outline..............................................................................................................................34 6.17.2 Interruptible Conditions ....................................................................................................34 6.17.3 Interruption Effective Axis ................................................................................................34 6.17.4 Axis Movement Speed Resulting From Interruption.........................................................35 6.17.5 Path Resulting After Handle Interruption..........................................................................35 6.17.6 Handle Interruption in Tool Radius Compensation ..........................................................37 6.17.7 Interrupt Amount Reset ....................................................................................................39 6.17.8 Operation Procedure........................................................................................................39 6.18 All Axis Machine Lock .............................................................................................................40 6.19 Each Axis Machine Lock .........................................................................................................40 6.20 Deceleration Check.................................................................................................................41 6.20.1 Functions..........................................................................................................................41 6.20.2 Deceleration Check Method.............................................................................................42 6.20.3 Deceleration Check When Opposite Direction Movement Is Reversed ...........................44 6.20.4 Parameters.......................................................................................................................45 6.20.5 Precautions ......................................................................................................................46 6.21 Tool Return and Escape .........................................................................................................48 6.21.1 Outline..............................................................................................................................48 6.21.2 Retracting Method............................................................................................................48 6.21.3 Example of Operation ......................................................................................................51 6.21.4 Precautions ......................................................................................................................52 6.22 External Deceleration..............................................................................................................53 6.22.1 Outline..............................................................................................................................53 6.22.2 Explanation of Function....................................................................................................53 6.22.3 Combination with Other Functions ...................................................................................53 6.22.4 Precautions ......................................................................................................................53 6.23 Reference Position Retract .....................................................................................................54 6.23.1 Outline..............................................................................................................................54 6.23.2 Detailed Description .........................................................................................................54 6.24 Spindle Orientation..................................................................................................................55 6.24.1 Outline..............................................................................................................................55 6.24.2 Orientation Operation.......................................................................................................56
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7. Other Functions ............................................................................................................................59 7.1 Stored Stroke Limit....................................................................................................................59 7.1.1 Stored Stroke Limit I...........................................................................................................61 7.1.2 Stored Stroke Limit II..........................................................................................................62 7.1.3 Stored Stroke Limit IB ........................................................................................................64 7.1.4 Stored Stroke Limit IC ........................................................................................................64 7.1.5 Movable Range during Inclined Axis Control .....................................................................65 7.1.6 Stored Stroke Limit for Rotation Axis .................................................................................66 7.1.7 Precautions ........................................................................................................................67 7.2 Chuck Barrier/Tailstock Barrier (L System)...............................................................................68 7.2.1 Detailed Description ...........................................................................................................68 7.2.2 Setting the Chuck Barrier/Tailstock Barrier ........................................................................69 7.2.3 Restrictions ........................................................................................................................72 7.3 Computer Link B .......................................................................................................................73 7.3.1 Communication Procedure.................................................................................................74 7.4 Manual Synchronous Tapping ..................................................................................................76 7.4.1 Outline................................................................................................................................76 7.4.2 Command Format ..............................................................................................................76 7.4.3 Operation Procedures ........................................................................................................76 7.4.4 Precautions ........................................................................................................................76
III. MAINTENANCE
1. Daily Maintenance and Periodic Inspection and Maintenance ...................................................1 1.1 Maintenance Items......................................................................................................................1 1.1.1 Escutcheon ..........................................................................................................................1 1.1.2 LCD Panel............................................................................................................................2 1.1.3 Compact Flash/IC card ........................................................................................................2 1.2 Replacement Methods [700 series].............................................................................................3 1.2.1 Durable Parts .......................................................................................................................3 1.2.2 Compact Flash .....................................................................................................................7 1.2.3 IC Card.................................................................................................................................8 1.2.4 How to Replace the Protective Sheet on the Touch Panel ..................................................9 1.3 Replacement Methods [70 series].............................................................................................10 1.3.1 Durable Parts .....................................................................................................................10 1.3.2 Compact Flash ...................................................................................................................12 1.3.3 How to Replace the Protective Sheet on the Touch Panel ................................................12
IV. APPENDIXES
Appendix 1. List of Function Codes..................................................................................................1 Appendix 2. Table of Command Value Ranges................................................................................2 Appendix 3. Circular Cutting Radius Error.......................................................................................8
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Appendix 4. Registering/Editing the Fixed Cycle Program.............................................................9 4.1 Fixed Cycle Operation Parameters .............................................................................................9 4.2 Transmitting/Erasing the Fixed Cycle Program...........................................................................9 4.3 Standard Fixed Cycle Subprogram (For L system)...................................................................10 4.4 Standard Fixed Cycle Subprogram (For M system)..................................................................20 Appendix 5. RS-232C I/O Device Parameter Setting Examples ....................................................26 Appendix 6. Alarms ..........................................................................................................................27 6.1 List of Alarms ............................................................................................................................27 6.1.1 Operation Alarms ...............................................................................................................27 6.1.2 Stop Codes ........................................................................................................................36 6.1.3 Servo/Spindle Alarms.........................................................................................................41 6.1.4 MCP Alarm.........................................................................................................................51 6.1.5 System Alarms ...................................................................................................................61 6.1.6 Absolute Position Detection System Alarms ......................................................................67 6.1.7 Distance-coded Reference Scale Errors............................................................................70 6.1.8 Messages during Emergency Stop ....................................................................................71 6.1.9 Auxiliary Axis Alarms..........................................................................................................73 6.1.10 Computer Link Errors .......................................................................................................80 6.1.11 User PLC Alarms .............................................................................................................81 6.1.12 Network Service Errors ....................................................................................................83 6.2 Operation Messages .................................................................................................................84 6.2.1 Search-related Operation Messages .................................................................................84 6.2.2 Graphic Display-related Operation Messages ...................................................................85 6.2.3 Variable (Common variables, local variables) - related Operation Messages ...................86 6.2.4 PLC Switch-related Operation Messages ..........................................................................86 6.2.5 Compensation-related (Tool compensation, coordinate system offset) Operation Messages ...........................................................................................................................................86 6.2.6 Data Input/Output-related Operation Messages ................................................................87 6.2.7 Parameter-related Operation Messages ............................................................................90 6.2.8 Measurement-related (Workpiece, rotation) Operation Messages ....................................91 6.2.9 Tool (Tool registration, tool life) -related Operation Messages ..........................................93 6.2.10 Editing-related Operation Messages................................................................................94 6.2.11 Diagnosis-related Operation Messages ...........................................................................96 6.2.12 Maintenance-related Operation Messages ......................................................................97 6.2.13 Data Sampling-related Operation Messages ...................................................................99 6.2.14 Absolute Position Detection-related Operation Messages.............................................100 6.2.15 System Setup-related Operation Messages ..................................................................100 6.2.16 Automatic Backup-related Operation Messages............................................................101 6.2.17 Alarm History-related Operation Messages ...................................................................101 6.2.18 Anshin-net-related Operation Messages........................................................................102 6.2.19 Messages Related to Machine Tool Builder Network System .......................................107 6.2.20 Other Operation Messages ............................................................................................109 6.3 Program Error .........................................................................................................................110 Appendix 7. G Code Guidance Display List .................................................................................130 Appendix 8. IP Address Resetting Procedure at Disabled Network Communication [700 Series Only]............................................................................................................................137 8.1 Connectable Control Unit IP Address List Screen ..................................................................137 8.2 Resetting Procedure ...............................................................................................................138 8.3 Message..................................................................................................................................139
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Appendix 9. User Parameter List...................................................................................................140 9.1 Process Parameters................................................................................................................140 9.2 Fixed Cycle .............................................................................................................................148 9.3 Control Parameters 1 ..............................................................................................................151 9.4 Control Parameters 2 ..............................................................................................................157 9.5 I/O Parameters........................................................................................................................159 9.6 Ethernet Parameters ...............................................................................................................178 9.7 Computer Link Parameters .....................................................................................................186 9.8 Subprogram Storage Destination Parameters ........................................................................189 9.9 Axis Parameters......................................................................................................................193 9.10 Barrier Data (For L System Only)..........................................................................................196 9.11 High Accuracy Parameters ...................................................................................................199 9.12 High-accuracy Axis Parameters............................................................................................204 9.13 Operation Parameters...........................................................................................................205
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I. SCREEN OPERATIONS
(5) Data setting keys (alphabet, numerals, symbols) (3) Part system changeover key (6) Particular keys (15) Menu list key (13) RESET key (7) Data correction keys (9) SHIFT key (12) INPUT key (10) Cursor keys (2) Page changeover key
I-1
The following keys are provided on the keyboard. Key type Key (1) Function key (Function selection key)
MONITOR
Operation This displays the screen related to "operations". (Refer to "2. Monitor Screens".) This displays the screen related to "setup". (Refer to "3. Setup Screens".) This displays the screen related to "editing". (Refer to "4. Edit Screens".) This displays the screen related to "diagnosis". (Refer to "5. Diagnosis Screens".) This displays the screen related to "maintenance". (Refer to "6. Maintenance Screens".) When the displayed contents cover several pages, this displays the contents of the previous page. The " " mark at the top of the screen indicates that there is a previous page. When the displayed contents cover several pages, this displays the contents of the next page. The " " mark at the top of the screen indicates that there is a next page. This redisplays the previously displayed screen.
SET UP
EDIT
DIAGN
MAINTE
(2)
PAGE
PAGE
(3)
BACK
(BACK)
($$)
When using a multi-part system NC, this displays the data of the next part system. The screen does not change if it is a part system common screen or when only one part system is used. This changes the operation menu for the displayed screen to the current screen group screen selection menu. This is also used to cancel the menu operations of the displayed screen. When all of the menus cannot be displayed at once, this displays the menus not currently displayed. The " " and " " marks at the bottom of the screen indicate that there are menus not displayed.
(4)
(right side)
(5)
A G
B H
C I
D J
E K
F L
These keys are pressed to set alphabetic characters, numerals and operation symbols, etc.
M
S Y
N
T Z
O
U
P
V
Q
W
R
X
0
6
1
7
2
8
3
9
4
+
5
-
etc.
I-2
Key
Operation This displays the operation guidance, parameter guidance and alarm guidance corresponding to the current operation. These key definitions differ according to the machine tool builder.
Help key
SFP
F0
(7)
INSERT
(INSERT)
This inputs the data insertion mode. When a data setting key is pressed, a character is inserted in front of the current cursor position. The overwrite mode is entered when the DELETE, CB CAN, INPUT, cursor or TAB, etc., keys are pressed, or when the screen is changed. This deletes the character just before the cursor position in the data setting area. This cancels the setting in the data setting area. This changes the input between upper case and lower case alphabetic characters. This validates the setting on the lower line of data key. This moves the cursor up or down one when setting data in the screen display items. This moves the cursor one item to the left or right when selecting data in the screen display items. at cursor left end: Moves to the right end of previous line. at cursor right end: Moves to left end of next line. This moves the data input cursor one character to the left or right in the data setting area.
DELETE
(DELETE) /
CB
CAN
(CB CAN)
Cancel key (8) (9) (10) Lower case input key SHIFT key Cursor keys
ABC... /abc...
SHIFT
(11) (12)
This switches the tag. (INPUT) This fixes the data in the data setting area, and writes it to the internal data. The cursor moves to the next position. This resets the NC. This changes the screen and displays the data.
LIST
RESET
(RESET)
This is function that displays each screen's menu configuration as a list. (Refer to "1.7 Menu list") This is alternate key (Alt key). This is control key. This is space key.
ALTER
CTRL
SP
I-3
(8) (9)
(7)
(10)
Display items
Display item Details
The currently displayed NC name (name set in parameter "#1135 unt_nm") is displayed. When using the multi-part system, the currently displayed part system name (name set in parameter "#1169 system name") is displayed. The part system name is not displayed for the 1-part system. This appears if a parameter requiring the power to be turned ON again has been changed. This flickers at an approx. one-second interval. The displayed part system's operation mode is displayed. The MDI status is displayed when the MDI operation mode is selected. This does not appear when other operation modes are selected. The tag for the currently selected screen is selected and displayed. The NC operation status is displayed. The currently occurring alarm or warning with the highest priority is displayed. The operation message is displayed. The current time is displayed. (Hour: minute) This icon appears if Anshin-net diagnosis data has been sent/received.
(4) Operation status (5) MDI status (6) Screen name (7) Operation status (8) Alarm (9) Operation message (10) Time (11) Anshin-net status
I-4
HANDLE
Manual handle
STEP
Step
MANUAL ZERO-RTN
Manual arbitrary feed Reference position return Automatic dog-less reference position return Rapid traverse No operation mode
INIT-SET
RAPID NO MODE
The rapid traverse feed mode enables the machine to be moved consecutively at rapid traverse feedrate manually. The operation mode is not selected.
(Note 1) Note the following points when using two or more part systems. The operation mode displays the operation mode selected for the 1st part system. Thus, when using two-or-more-part-system machine for which the operation modes are separately selected for each part system, the operation mode displayed for a part system other than the 1st part system, and the operation mode on the machine may not match.
I-5
The operation status displays the currently selected NC operation status for each part system. (The status for up to four part systems is displayed.)
Symbol Details Character color Background color
In emergency stop Resetting NC Paper tape reader is in label skip state In block stop Operation halted Synchronizing In automatic operation Operation completed state
Dark gray Dark gray Dark gray Dark gray Dark gray Dark gray Dark gray Dark gray
1.2.4 Alarms/Warnings
When an alarm or warning occurs, the alarm No. and alarm message character string are displayed. (Example) Warning display S51 Parameter error
Character color Background color
Alarm Warning
White Black
Red Yellow
The display format of PLC alarms and operator messages can be selected by the parameter "#11021 PLC mesg disp type". 0: Display up to the first 40 characters. 1: If text is longer than 40 characters, divide it into two and display separately. (Classification No. is displayed together)
Operation messages
Black
Green
The operation message can be reset by pressing any key. The following operation messages are released even if automatic start or reset is executed. "Search completed" "Restart search is completed" "Top search completed" "MDI Set ended" (Example) Searching
I-6
Monitr
Modal
Tree
Time
Com var
Loc var
P corr
PLC SW
G92 set
Col stp
LD MTR
Sp-stby
TipDisp
All sp
T-ofs
T-meas
T-reg
T-life
Coord
W-meas
User
MDI
Cnt set
MST
T-list
Pallet
Setup
Ctrl param 2
I/O param
Ethernet param
Link param
Subpro stor
Axis param
Barrier data
Edit
Edit
Check
I/O
Option display
I/F dia
Drv mon
Mem dia
Alarm message
Selfdia
NC smp
Anshin net
MTB net
Diagn
S/W config
H/W config
Ladder config
Servo unit
Spindle unit
Power unit
AUX unit
Synchro error
Mainte
Process param
Ctrl param 1
Operate param
BaseSys param
Er Comp param
Er Comp data
Macro list
Posn switch
AUX param
Open param 1
Open param 2
I-7
The menu display will differ according to the L system/M system and parameter setting. (2) Press the menu T-ofs key. Tool compensation amount screen appears.
I-8
Operations in the data setting area The key is input at the position where the cursor is displayed. If a cursor is not displayed, the key input is invalid. When a key is input, the data appears at the cursor position, and the cursor moves one character space to the right. / keys: Moves the cursor one character to the left or right.
123777456
(1) The cursor is at the position shown on the right. (2) Press the key.