2008-03-21 SKF Slide 1

SKF Mining, Mineral Processing & Cement

2008-03-21 SKF Slide 2
SKF Mining, Mineral Processing & Cement
SKF solutions for crushers
SKF 1 Industrial Team
2008
SKF Mining, Mineral Processing and Cement
2008-03-21 SKF Slide 3
SKF Mining, Mineral Processing & Cement
SKF solutions for crushers
Bearings
Seals
Housings
Sleeves
Hydraulic assist
& pumps
Alignment tools
Lubricants
Circulating oil systems
Fault detection
Reliability Systems
Total Shaft Solutions
Jaw
Gyratory / cone
Roll
Impact
2008-03-21 SKF Slide 4
SKF Mining, Mineral Processing & Cement
Jaw crushers
Bearing Operating Characteristics
Considerable loads
Shock loads
Moderate/low speed, 150-200 rpm
Harsh environment
Reliable operation
Root Cause Failures
Bearings jamming in housing
Labyrinth faulty design
Lubrications
Bearing seating wear
Overload
Crusher type
Single toggle
Double toggle (less common)
Single toggle
jaw crusher
Double toggle
jaw crusher
2008-03-21 SKF Slide 5
SKF Mining, Mineral Processing & Cement
SKF solutions for jaw crushers
SKF Explorer bearings
31-series (spherical roller bearings + CARB)
Normal clearance or C3
Shaft tolerance h9, withdrawal sleeves AOH
SKF Copperhead fault detection
Seals
Maintenance Products
Lubrication
2008-03-21 SKF Slide 6
SKF Mining, Mineral Processing & Cement
Gyratory / cone crushers
Bearing Operating Characteristics
Heavy loading
Chock loads
Low to Moderate speed, 300-400 rpm
Some high temperature
Dusty environment
Reliable operation up to 40 000 hrs
Root Cause Failures
Contamination
Lubrication
Seals failure
Bearing seatings wear
Crusher type
Cone
Gyratory
2008-03-21 SKF Slide 7
SKF Mining, Mineral Processing & Cement
SKF solutions for gyratory / cone crushers
SKF Explorer bearings
230-series (spherical roller bearing)
C30-series ( CARB with MB-cage)
294-series (spherical roller thrust bearing)
C3 clearance
SKF Copperhead fault detection
Circulating oil systems
Seals
2008-03-21 SKF Slide 8
SKF Mining, Mineral Processing & Cement
Roll crushers / compactors
Bearing Operating Characteristics
SRB, CRB D 200 - 1600 mm
Heavy loading C/P=2
Low speed 15-25 rpm
Dusty and hot environment
High misalignment 0,5-1,0
Relubricated
Root Cause Failures
Cracked rings due to indentions
Water corrosion
Highly worn cages and bearing tracks,
due to contamination
Deflection under operation
Angular misalignment
Lubrications
Incorrect mounting
Roll crusher/press type
Cement
Hard rock
Compaction Press
2008-03-21 SKF Slide 9
SKF Mining, Mineral Processing & Cement
SKF solutions for roll crushers
SKF Explorer spherical roller bearing
SensorMount

Seals
Grease lubrication
Lubrication systems
SKF Copperhead fault detection
Maintenance products & Services
2008-03-21 SKF Slide 10
SKF Mining, Mineral Processing & Cement
Impact crushers
Bearing Operating Characteristics
Heavy loading (high rotor weight)
Chock loads
Moderate or high speed
Outdoor, dusty environment
Reliable operation
Root Cause Failures
Bearings jamming in housing
Imbalancing
Seal failures
Lubrications
Crusher type
Hammer mill
Impact crusher
Hammer mill Impact crusher
2008-03-21 SKF Slide 11
SKF Mining, Mineral Processing & Cement
SKF solutions for impact crushers
SKF Explorer bearings
231-series (spherical roller bearing)
C31-series ( CARB)
Normal clearance
Shaft tolerance h9 with adaptor sleeves
Housings and accessories
K7 bore tolerance (M7 or P7 for non-split)
Oil bath
SKF Copperhead
Lubrication
Maintenance Products
2008-03-21 SKF Slide 12
SKF Mining, Mineral Processing & Cement
Bearings and Units platform
Sealed spherical
roller bearing
Bearings for
vibrating screens
ConCentra unit roller
SensorMount
Sleeves with oil injection
Bearings
and units
2008-03-21 SKF Slide 13
SKF Mining, Mineral Processing & Cement
SKF Explorer performance class bearings
Offers longer service life through improved:
Heat treatment
Manufacturing
Design
2008-03-21 SKF Slide 14
SKF Mining, Mineral Processing & Cement
SKF Total Shaft Solution
Eliminate problem of the floating (non-
locating) bearing seizing in housing
Reduce operating forces and
temperatures
Reduce vibrations
Typical Applications
Fans
Conveyors
Impact crushers/hammermills
Vibrating screens
Gearbox (industrial & automotive)
Grinding mills/Paper mills/Steel mills
2008-03-21 SKF Slide 15
SKF Mining, Mineral Processing & Cement
F
r
Fa = 0
Optimized loading with CARB and no axial friction
Floating (non-locating) bearing seizes in housings causing axial loading, friction and heat
Bearing seizes
in housing
Result is high
loading in
bearings
CARB can not support
axial loads.
Shaft moves inside
CARB.
Result is lower forces
and temperatures
SKF Total Shaft Solution
Fa = Fr x
F
F
a
r
2008-03-21 SKF Slide 16
SKF Mining, Mineral Processing & Cement
Housings and Seals for Impact Crushers
150 mm 300 mm
SNL large 30, 31
320 mm 480 mm
SNL X-large 30, 31
SKF split housings for
demanding applications
18 210 500 250
Comparison; Cast steel GS45 (SS1305)
7 170 500 350 SNL MD3
Spheroidal
graphite iron
SS0727
SNLD
Housing
suffix
Spheroidal
graphite iron
18 170 400 250 SS0717
Elongation
A 5 (%)
E
(kN/mm
2
)
Tensile strength
(Rm N/mm
2
)
Yield strenght
(Rp 0.2 N/mm
2
)
Material
quality
Abrasive environment
Angular misalignment 0,3
Axial shaft movement up to 4 mm
Taconite seal
2008-03-21 SKF Slide 17
SKF Mining, Mineral Processing & Cement
Adapter sleeves for crushers
Adaptor sleeves for
spherical roller
bearings and CARB
Hydraulic assist std
bore 200mm
Customer value
Shaft tolerance h9 instead of p6 alt. r6
Safe and fast mounting/dismounting
HE
KMFE nut
HL
KML nut
OHE
HME nut
Three different types depending on shaft size;
Adapter sleeve on
stepped shaft
Exact location of bearing
Adapter sleeve on
straight shaft
Simple straight shaft
2008-03-21 SKF Slide 18
SKF Mining, Mineral Processing & Cement
Withdrawal sleeves for crusher
Type AOH
Hydraulic assist std with bore 200mm
Threaded hole on same side as locknut thread
Adapter sleeve on
stepped shaft
Alternative;
2008-03-21 SKF Slide 19
SKF Mining, Mineral Processing & Cement
Seals platform
Seal combinations
(Speedi-Sleeve, contact seal, V-ring)
V-ring seals
Contact seals
Speedi-Sleeve
Seals
2008-03-21 SKF Slide 20
SKF Mining, Mineral Processing & Cement
SKF seals for roll crusher
V-ring type VR4 seal - Long sealing lip
VR-4 get a longer permissible axial
displacement than VR-1 and VR-2
compared.
VR-1 => t
2
= 4mm
VR-4 => t
2
= 12mm
High misalignment ability >1
Customer value
Reliable operation
Reduced maintenance and repair costs
2008-03-21 SKF Slide 21
SKF Mining, Mineral Processing & Cement
Lubrication systems platform
LGGB2 - Biodegradable / low toxicity
( for moderate operating conditions )
SYSTEM 24

LGEP2 general machinery

LGHB2 high temperature
LGEV2 Large / low speed machinery
Automatic systems
Multipoint
lubricator
Lubrication
systems
2008-03-21 SKF Slide 22
SKF Mining, Mineral Processing & Cement
SKF Greases and SKF SYSTEM 24
SYSTEM 24 automatic lubricator
LGEP2 extreme pressure grease
LGHB2
Lubrication systems
2008-03-21 SKF Slide 23
SKF Mining, Mineral Processing & Cement
Services platform
Training
Mechanical
RCFA
Engineering Consultancy
PdM
PRM
IMS
Asset Management Services
Services
Asset Efficiency Optimization
2008-03-21 SKF Slide 24
SKF Mining, Mineral Processing & Cement
For all types and styles of crushers
Rolling and journal bearings
SKF Copperhead for crushers
Monitor machinery faults to
extend machine performance
Mechanical looseness
Rotor unbalance
Gear faults
Bearing faults
High temperature
2008-03-21 SKF Slide 25
SKF Mining, Mineral Processing & Cement
options
Periodic Monitoring
CPHD 1B , CPHD 2B
Microlog
Marlin PRO
Continuous Monitoring
CPHD 2EC, CPHD 2ECMV,
PLC / DCS
Microlog
4 to 20 mA vibration
4 to 20 mA temperature
CTU Unit
SKF Copperhead fault detection kits
2008-03-21 SKF Slide 26
SKF Mining, Mineral Processing & Cement
Example - Jaw Crushers CPHD 4EC
Monitor machinery faults
and extend machine performance
Mechanical looseness (toggles, wear parts)
Bearing faults
High temperature
Frame bearing housings
2008-03-21 SKF Slide 27
SKF Mining, Mineral Processing & Cement
SKF Maintenance Products
Product Types
Hydraulic pumps & injectors
Hydraulic nuts
Laser Shaft alignment
Laser Belt alignment
Benefits
Reduce maintenance & repair costs
Reduce downtime
Improve safety
Hydraulic nuts:
HMVC .. E
Hydraulic nut rental: ex: HMVE
48E/rental
Hydraulic pumps:
729124 (for nuts O HMVC 54E)
729124 DA (with digital gauge)
TMJL 50 DA (for nuts O HMVC 200E)
TMEB 2
Laser Belt Alignment
TMEA 2 Laser Shaft
Alignment
2008-03-21 SKF Slide 28
SKF Mining, Mineral Processing & Cement
SKF oil injection
#1077453
(Pipe)
and
#1077454
(Nipple)
Quick connect nipple
#729832 A (d1 = G )
To connect from SKF
1014357A to Pump
Adapter
#1014357
For Connection
To Pump
Hydraulic Pumps
SKF #729124 (for nuts HMVC 54E)
SKF #TMJL 100SRB (for nuts HMVC 92E)
Digital Pump Gauge (For Oil Injection)
SKF #TMJG 100D
Hydraulic Fluid
SKF #LHMF 300 (1 & 5 Liters Available)
Dial Indicator (Inches)
SKF #TMCD R
90 Angle Connector
M6 male to G female
SKF Part # 2084051 (Swivel Nipple)
Hydraulic assist adapter sleeves
For 222, 230 and 231 series bearings
Starting at 200mm ( 4 7/16 inch) size
.
OSN and OSNP
OSN .. H and OSNP .. H
2008-03-21 SKF Slide 29
SKF Mining, Mineral Processing & Cement
SKF resources
www.aptitudexchange.com
SKF @ptitude Exchange is SKF's knowledge
source for asset maintenance and reliability
expertise. White papers, interactive services,
tutorials, etc., are now at your fingertips.
Register for FREE, and learn about subscription
options.
See www.skf.com for additional solutions
DSP is SKFs tool to document the value
and Return on Investment (ROI) for its solution.
SKF Documented Solutions program (DSP)
2008-03-21 SKF Slide 30
SKF Mining, Mineral Processing & Cement
SKF solution for crushers
SKF Explorer spherical roller bearing
CARB toroidal roller bearing
Withdrawal sleeves
Grease lubrication and systems
Maintenance products & Services
SKF Copperhead fault detection
2008-03-21 SKF Slide 31
SKF Mining, Mineral Processing & Cement
Improve productivity and profitability
Improve health and safety
Improve the environment
SKF solutions for crushers
SKF, @ptitude, SYSTEM 24 and Speedi-Sleeve are registered trademarks of the SKF Group
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written
permission is granted.
Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any
loss or damage whether direct, indirect or consequential arising out of use of the information contained herein.
2008 SKF Group Version 1/2/2008
For more information, contact your SKF Authorized Distributor,
your SKF Representative, or e-mail us at skfcopperhead@skf.com
2008-03-21 SKF Slide 32
SKF Mining, Mineral Processing & Cement