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Do An Chi Tiet May
Do An Chi Tiet May
Lp CT2-K49
N CHI TIT MY
I_Chn ng c v phn phi t s truyn
1. Chn ng c
1.1. Xc nh cng sut t trn trc ng c
m bo cho b truyn ng bng ti lm vic c th
cng sut ng c (Pc)
Pc > Pyc
Vi Pyc c tnh theo cng thc
Pyc=
Trong
Pct.
F .v
Pct= 1000 =
Ta c
6800.0,72
= 4,9
1000
(kW)
2
=kbrolotx =k br
ol3 ott
ol : hiu sut ca mt cp ln
x : hiu sut ca b truyn xch
(Tra bng 2.3/19 [I] )
Vy hiu sut chung ca b truyn
= 0,95.0,892.0,9953.0,99.1=0,89
-H s tI trng tng ng
=
Pi t i
P . t
i =1
k = 1
br=0,98 (c
ol=0,995
x=0,95
4
2 4
= 12. + ( 0,7 ) . = 0,836
8
8
Vy cng sut yu cu l :
P yc =
Pct
4,9.0,863
= 4,75
0,89
(kW)
1.2. Xc nh tc quay ng b ca ng c :
1
Bi Duy Hong
Lp CT2-K49
nct =
60000.v 60000.0,72
=
= 42,97
.D
.320
u sb = u sbh .u sbng
2.4
21
[I] ta c :
u h =8 40
Vi truyn ng bnh rng tr hai cp :
u
=
2
5
Truyn ng xch : ng
Chn u h = 8 , u ng = 4 do u sb = 8.4 = 32
Suy ra n sb = 42,97.32 = 1375,04 (v/pht)
Tra bng 1.3 TL [I] ta chn ng c loai 4A112M4Y3
Vi cc thng s c bn nh sau:
+ Cng sut ng c : Pdc=5,5 kW
+ Tc quay
: v=1425 vng/pht
+ Hiu sut ng c : dc = 85,5 %
Kim tra iu kin m my ta c :
Tmm 1,4T1
=
= 1,4
T1
T1
Tk
n dc
1425
=
= 33,16
nct
42,97
u ch = u h .u ng
Ta c
Da vo bng 2.4/21 [I] ta chn c t s truyn
u ng = 2
u ng
ca xch:
u
33,16
u h = ch =
= 16,58
u ng
2
Trong hp gim tc
u nh = u1
u ch = u 2
u h = u nh .u ch = u1 .u 2
: t s truyn cp nhanh
: t s truyn cp chm
2
Bi Duy Hong
Lp CT2-K49
Uh=u1u2=1,3 u22=16,58
u2= 3,57 ; u1=4,64
Tnh chnh xc li
u ng =
u ng
u ch
33,16
=
= 2,00
u1u 2 3,57.4,64
Pct
=4,9 kW
9,55.10 6 .4,90
9,55.10 6. p ct
T =
=
nct
42,97
= 1089,01
(kNmm)
+ Cng sut trn cc trc
Cng sut trn truc III
P3 =
Pct
4,9
=
= 5,21
x ot 0,95.0,99
(kW)
P2 =
P2
5,21
=
= 5,34 (kW)
brol 0,98.0,995
P2
5,34
=
= 5,48 (kW)
brol 0,98.0,995
P1 5,48
=
= 5,48
k
1
(kW)
Ti =
9,55.10 6.Pi
ni
i=1,2,3
Ta c
T1 =
9,55.10 6.5,48
= 36725,61
1425
(Nmm)
Bi Duy Hong
Lp CT2-K49
9,55.10 6.5,34
=166054,51 (Nmm)
307,11
9,55.10 6.5,21
T3 =
= 578417,81 (Nmm)
86,02
T2 =
T dc =
9,55.10 6.5,48
= 36725,61 (Nmm)
1425
ng c Truc I
U
P (kW)
N(v/pht
)
T(Nmm)
Uk=1
5,48
1425
Trc
Tang
U1=4,64
U2=3,57
Ux=2,00
5,48
5,34
5,21
4,90
1425
307,11
86,02
43,01
36725,6 36725,6
1
1
Trc II
Trc III
166054,5 578417,8
1
1
1089015,
6
T .nct
578417,81.43, 01
=
= 2, 65 (kW)
6
9,55.10
9,55.106
ut =
z 2 50
=
=2
z1 25
Bi Duy Hong
Pt =
Lp CT2-K49
K .k z .k n
.P [ P ]
kx
-H s s dng xch : K = k k k k k k
+Gc nghing ca ng ni hai trc = 30 0 60 0 ,chn h/s xt n
cch b tr t s truyn k0=1
+Dn ng l ng c in v b truyn lm vic m, h s tI
ng kd=1
+Chn khong cch a=40p nn h s xt n chiu di xch k a=1
+Chn h s xt n kh nng iu chnh lc cng xch
k dc =1 (trc c kh nng iu chnh cng 1 trong cac
a xch)
+Bi trn nh k cho xch, chn h s k bi trn kbt=1
+Chn b truyn 1 dy xch , h s xt n s dy xch : k x=1
Vy K=1.1.1.1.1.1=1
0
dc
pt
25
01
+H s rng a xch dn : k z = z = 25 = 1
1
+Chn gi tr gm n3=86,02 (v/pht) gn nht ca n01 trong bng
5.5/81 [I]
n01 = 50 (v/pht)
50
01
H s vng quay : k n = n = 86,02 = 0,58
3
Vy Pt =
1.1.0,58
.2, 65 = 1,54 (kW)
1
Tra bng
5.5
[I ]
81
p=25,4 mm
y l xch con ln 1 dy vi k hiu p 25,4 56700
Tra bng 12.3/8[CTM II] vi p=25,4 v z1=25
Ta c vn tc gii hn ca a xch n3 gh =1030 (v/pht)
Ta c n3< n3 gh (tho mn k)
4. Tnh ton hnh hc
+ nh khong cch s b trc
a sb = 40 p = 40.25,4 = 1016 (mm)
+Tnh s mt xch theo cng thc
*
x = 0,5( z1 + z 2 ) +
2a sb
p
2.1016
25,4
+ 0,25( z1 z 2 ) 2 . 2 = 0,59(25 + 50) +
+ 0,25(25 50) 2 . 2
= 117,9
p
25,4
a
.1016
Ly x=118
+Tnh chnh xc khong cch trc a
t = x 0,5( z1 + z 2 ) = 118 o,5(25 + 50) = 80,5
5
Bi Duy Hong
Lp CT2-K49
a = 0,25 p[ + 2 2[( z 2 z1 ) / ] 2
= 0,25.25,4[80,5 + 80,5 2 2[(50 250 / ] 2 =1017,33
a 1017 (mm)
p
25,4
=
= 202,76
(mm)
sin
sin
z1
25
+ ng knh a xch b dn
p
25,4
=
= 404,52
(mm)
sin
sin
z2
50
= 0,5(d 1 + d 2 ) = 303,6 (mm); a max = 80 p = 2032
d1 =
Ta c a min
Vy a= 1014 mm (tho mn)
+ng knh nh rng
d a1 = p (0,5 + cot g
d a 2 = p(0,5 + cot g
z1
z2
) = 25,4(0,5 + cot g
) = 25,4(0,5 + cot g
(mm)
25
50
) = 213,8 (mm)
) = 416,4 (mm)
Bi Duy Hong
Lp CT2-K49
Vi r=0,5025dl +0,05
5.2
Lc va p trn dy xch :
Fvd = 13.10 7 n 3 p 3 = 13.10 7.86,02.25,4 3 = 1,83
Trong v =
1000 P3 1000.5,21
=
= 5725,27
v
0,91
(kN)
2
(N)
z1 pn3
25.25,4.86,02
=
= 0,91
60000
60000
(MPa)
Nh vy dng thp 45 ti ,ram c cng HRC=50 s t ng sut
tip xc cho php [] = 900 MPa . m bo bn cho a 1
7.Tnh lc tc dng ln trc
Fr =k x Ft =1,15.5725,27 = 6584,06 (N)
Trong vi b truyn nghing mt gc = 30 0 ,kx=1,15
III. Thit k b truyn trong hp
1.B truyn cp nhanh (B truyn bnh rng tr rng thng)
1.1.Chn vt liu
Theo bng 6.1/92 [I] chn:
Bnh nh : thp 45 ti cI thin t rn HB 241-285, c
gii hn bn b1 = 850MPa , gii hn chy ch1 = 580MPa .
7
Bi Duy Hong
Lp CT2-K49
N HO
N HE
N HE1 = 60.1.18000.1425(13.
N HE 2
Bi Duy Hong
Lp CT2-K49
N FO
N FE
Ti
= 60c
T
max
mF
ni t i
4
4
+ 0,7 6. ) = 860.10 6 (MPa)
8
8
4
4
= 60.1.307,11.18000(16. + 0,7 6. ) = 185.10 6 (MPa)
8
8
N FE1 = 60.1.1425.18000(16.
N FE1
T1 K H
[ H ] 2 u1 ba
K H :
36725, 61.1,13
= 140,8 (mm)
481,822.4, 64.0,3
9
Bi Duy Hong
Lp CT2-K49
Chn a w1 = 140(mm)
b.Xc nh cc thng s n khp
Chn mun php theo cng thc
m n = (0,01 0,02) a w1 = (1,40 2,80)( mm)
m n = 2,5( mm)
2.140
w1
S bnh rng nh 1: z1 = m(u + 1) = 2,5(4,64 + 1) = 19,8
1
z2=4,64.20=92,8
Ly z1 = 20
chn z2=92
Do a w1 = m( z1 + z 2 ) / 2 = 2,5(20 + 92) / 2 = 140(mm)
Do ta dng dch chnh chiu cao m bo cht lng n khp
vi x1=0,3 ; x2=-0,3
= 1,88 3,2(
1
1
+ ) = 1,88 3,2(1 / 20 + 1 / 92) = 1,69
z1 z 2
Vn tc vnh rng: v =
d w1 n1 .50,0.1425
=
= 3,73(m / s )
60000
60000
K HV = 1 +
H bw1 d w1
2T1 K H K H
=1 +
4,61.42.50
= 1,11
2.36725,61.1,13.1,09
K H = K H K H K HV =1,13.1,09.1,11 =1,37
Ta tnh c
H = 274.1,76.0,877 2.36725,61.1.37(4,60 +1) /( 42.4,60.50,0 2 ) = 456,82 (MPa)
Ta c h s nh hng cavn tc vng: vi v<5m/s, Z v = 1
Do [H ]' = [ H ]Z V .Z R Z XH
10
Bi Duy Hong
Lp CT2-K49
F bw1 d w1
2T1 K F K F
=1 +
4,61.39,5.50,0
= 1,078
2.36725,61.1,25.1,27
K F = K F K F K FV =1,25.1,27.1,008 =1,71
YR
YR = 1
YxF : H s xt n kch thc bnh rng YxF =1
YS : H s xt n nhy ca vt liu
YS = 1,08 0,095 ln m = 1,08 0,095 ln 2,5 = 1,016
Do [ F 1 ] = 252.1.1,016.1 = 256,03 (MPa)
[ F 2 ] = 236,57.1.1,016.1 = 240,36( MPa )
Vy F 1 < [ F 1 ] , F 2 < [ F 2 ]
e. Kim nghim v qu ti
K qt = Tmax / T = 1,4
Ta c
H max =H
f. Cc thng s ca b truyn
- Khong cch trc: a w1 = 140(mm)
- Mun php : m=2,5 (mm)
- Chiu rng vnh rng bw1 = 42(mm)
- T s truyn: u1=4,60
- S rng: z1=20 ; z2=92
11
Bi Duy Hong
Lp CT2-K49
N HO
N HE
Bi Duy Hong
Lp CT2-K49
N HE 3 = 60.1.18000.307,11(13.
N HE 4
N FO
N FE
mF
ni t i
4
4
+ 0,7 6. ) = 185.10 6 (MPa)
8
8
6 4
6 4
= 60.1.86,02.18000(1 . + 0,7 . ) = 57,8.10 6 (MPa)
8
8
N FE 3 = 60.1.307,11.18000(16.
N FE 4
468.1.1
= 267,43 (MPa)
1,75
13
Bi Duy Hong
[ F 4 ] =
Lp CT2-K49
441.1.1
= 252 (MPa)
1,75
T2 K H
[ H ] 2 u 2 ba
a w 2 = 43(3,57 +1)3
Chn a w 2 = 165(mm) ; bw 2
b.Xc nh cc thng s n khp
-Chn mun php theo cng thc
m n = (0,01 0,02) a w 2 = (1,65 3,3)(mm)
cos
2.165.0,9848
w2
S bnh rng nh 1: z 3 = m(u + 1) = 2,5(3,57 + 1) = 28,4
2
z
=
28
z4=3,57.28=99,96
Ly 3
chn z4=100
T s truyn thc
cos =
um =
100
= 3,57
28
m( z 3 + z 4 ) 2,5(28 + 100)
=
= 0,9697 = 14,14 0 = 14 0 8'
2a w 2
2.165
Bi Duy Hong
Trong :
Lp CT2-K49
= 1,88 3,2(
1
1
+ ) cos = 1,88 3,2(1 / 28 + 1 / 100) cos 14,14 = 1,74
z3 z 4
Vn tc vnh rng: v =
d w 2 n 2
60000
.72,21.307,11
60000
= 1,16( m / s )
K HV = 1 +
H bw 2 d w 2
2T2 K H K H
=1 +
1,15.49,5.72,21
= 1,01
2.166054,51.1,04.1,13
K H = K H K H K HV =1,04.1,13.1,01 =1,19
Ta tnh c
H = 274.1,72.0,754 2.166054,51.1.19(3,57 +1) /( 49,5.3,57.72,212 ) = 497,49 (
MPa)
Ta c h s nh hng cavn tc vng: vi v<5m/s, Z v =1
Vi cp chnh xc ng hc l 9 ta chn cp chnh xc v mc tip
xc l 9 , Z R = 1
d a < 700mm K HX = 1
F bw 2 d w 2
2T2 K F K F
=1 +
3,45.49,5.72,21
= 1,025
2.166054,51.1,10.1,37
K F = K F K F K FV =1,10.1,37.1,025 =1,54
S rng tng ng
Bi Duy Hong
Vy F 3
(MPa)
Lp CT2-K49
(MPa)
[F ] = [F ]YR YS YxF
YR
YR = 1
YxF : H s xt n kch thc bnh rng YxF =1
YS : H s xt n nhy ca vt liu
YS = 1,08 0,095 ln m = 1,08 0,095 ln 2,5 = 1,016
Do [F 3 ] = 267,43.1.1,016.1 = 271,71 (MPa)
[ F 4 ] = 252.1.1,016.1 = 256,03( MPa)
Vy F 3 < [ F 3 ] , F 4 < [ F 4 ]
e. Kim nghim v qu ti
K qt = Tmax / T = 1,4
Ta c
H max =H
f. Cc thng s ca b truyn
- Khong cch trc: a w 2 = 165(mm)
- Mun php : m=2,5 (mm)
- Chiu rng vnh rng bw2 = 49,5(mm)
- T s truyn: u2=4,60
- Gc nghing rng =14,14 0
- S rng: z3=28 ; z4=100
- H s dch chnh : x1=0 ; x2=0
Theo bng 6.11/104 [I] ta c:
+ ng knh vng chia:
d3 = mz3 / cos = 2,5.28 / cos14,14 = 72, 2( mm); d 4 = mz4 / cos = 2,5.100 / cos14,14 = 257,8(mm)
d a 4 = 262,8(mm)
+ ng knh nh rng: d a 3 = 77, 2(mm)
d f 4 = 251, 6( mm)
+ ng knh chn rng: d f 3 = 66, 0(mm)
g. Tnh cc lc tc dng
2T2
2.166054,51
=
= 4599,2( N )
d w2
72,21
Fr 2 = Ft 2 tgt = 4599,2.tg 20,57 = 1726( N )
Fa = Ft 2 tg = 4599,2tg14,14 = 1158,7( N )
Ft 2 =
16
Bi Duy Hong
Lp CT2-K49
IV.Thit k trc
1.Chn vt liu
Chn vt liu ch to trc ch to trc trung gian v trc ra l thp
C45 ti ci thin t rn HB192..240, b = 750 MPa; ch = 450 MPa
Vt liu ch to trc vo l thp 4X ti ci thin t rn
HB260..280, b = 950MMPa; ch = 700 MPa
ng sut xon cho php [] =15..30 MPa
2.Xc nh ng knh s b cc trc
d k = 3 Tk / 0,2[ ]
d dc = 32( mm)
Ft 21 =1469( N ); Fr 21 = 534,7( N )
Ft 22 = 4599,2( N ); Fr 22 =1726( N ); Fa 2 =1158,7( N )
Ft 3 = 5599,2( N ); Fr 3 =1726( N ); Fa 3 =1158,7; Fx = 6584,06( N )
d1 + d 2 + d 3 25 + 35 + 45
=
= 35(mm)
3
3
-Trc II:
l 22 = 0,5(l m 22 + b0 ) + k1 + k 2
l 23 = l 22 + 0,5(l m 22 + l m 23 ) + k1
l 21 =l m 22 +l m 23 + 3k1 + 2k 2 + b0
Trong :
Chiu di may bnh rng tr:
Bi Duy Hong
Do ta c:
-Trc I:
Lp CT2-K49
l 22 = 61,5( mm); l 23 =122,5( mm); l 21 =183( mm)
l11 = l 21 = 183(mm)
l12 = l 23 = 122,5(mm)
lc 3 = 0,5(l m13 + b0 ) + k 3 + hn
Vi
l m13
= 20( mm)
l31 = l 21 = 183(mm)
l32 = l 22 = 61,5(mm)
lc 33 = 0,5(l m 33 + b0 ) + k 3 + hn
18
Bi Duy Hong
Lp CT2-K49
5. Tnh trc vo I
a. Chn khp ni cho trc I.
19
Bi Duy Hong
Lp CT2-K49
16 10a
68
16 1
[ Sch Thit k H DCK-T2]
58
2 36725, 61
= 1469 (N)
+ Lc trn khp ni : Ftk = D =
50
0
b.S lc tc dng ln trc
c.Tnh phn lc ti cc ln
PT m men v PT hnh chiu ca cc lc trong mt phng xoz, yoz
F0 x Ft1 + F1x + Fk = 0
F + F + F = 0
r1
1y
0y
Thay s ta c:
F0 x + F1x = 1469 258, 6 = 1210, 4
F + F = 534, 7
1y
oy
534, 7.122,5
= 357,9
F1 y =
183
Tnh ra ta c
20
Bi Duy Hong
Lp CT2-K49
21
Bi Duy Hong
Lp CT2-K49
22
Bi Duy Hong
Lp CT2-K49
M td 10 = 0
23
Bi Duy Hong
Lp CT2-K49
F0 x Ft 22 + F1x Ft 22 = 0
F F + F + F = 0
0 y r 22 r 22 1 y
Thay s ta c:
F0 x + F1x = 4599,2 + 1469 = 6068,2
F + F = 1726 534,7 = 1191,3
oy 1 y
4599,2.61,5 + 1469.122,5
F1x =
= 2529,0
183
Tnh ra ta c
Fox = 3539,2( N ); F0 y = 741,2( N )
F1x = 2529,0( N ); F1 y = 450,1( N )
24
Bi Duy Hong
Lp CT2-K49
25
Bi Duy Hong
Lp CT2-K49
M td 20 = 0
M td 21 = 87297 2 + 217660,8 2 + 0,75.166054,512 = 275095,6( Nmm)
M td 22 =
M td 23 = 0( Nmm)
26
Bi Duy Hong
Lp CT2-K49
Fx sin + F0 y Fr 3 + Fty = 0
Fx cos + F0 x Ft 3 + F1x = 0
Thay s ta c:
F0 y + F1 y = 6584,06 sin 30 + 1726 = 1566,0
Tnh ra ta c
Fox = 4845,2( N ); F0 y = 2597,5( N )
F1 x = 3742,2( N ); F1 y =1031,5( N )
27
Bi Duy Hong
Lp CT2-K49
28
Bi Duy Hong
Lp CT2-K49
M td 33 = 0( Nmm)
Bi Duy Hong
Lp CT2-K49
= 7329 mm 3
32
d30
32
48
= 18187 mm3
16
d30
16
48
- Tit din 31 (khng c rnh then)
d313 3,14.503
W31 =
=
= 12272 mm 3
32
32
3
d31 3,14.503
W031 =
=
= 24544 mm3
16
16
2
30
Bi Duy Hong
Lp CT2-K49
= 12134,7 (mm3)
32
d 32
32
55
W032
3
d 32
b1t11 (d 32 t11 ) 2 3,14.553 16.6(55 6) 2
=
= 28460,3 (mm3)
16
d 32
16
55
T ta tnh c:
- Tit din 30
a0 = 0
* Xc nh cc h s
K dj = ( K + K x 1) K y
K dj = ( K + K x 1) K y
Chn phng php gia cng b mt l tin, t nhn b mt Ra 2,5 ..
0,63 th h s tp trung ng sut do trng thi b mt (tra bng 10.8) Kx =
1,10
Khng tng bn b mt nn Ky = 1
- Tnh t s K v K i vi tit din c rnh then
Theo bng 10.12, khi dng dao phay a, h s tp trung ng sut thc t
ti rnh then ng vi vt liu c b = 750 MPa l K = 1,62 K = 1,88 .
Theo bng 10.10, h s kch thc ng vi:
+ Tit din 30 0 = 0,81 0 = 0,76
Suy ra K 0 0 = 1,62 0,81 = 2
K 0 0 = 1,88 0,76 = 2,47
2 = 0,78 2 = 0,75
+ Tit din 32
Suy ra K 2 2 = 1,62 0,78 = 2,08
K 0 0 = 1,88 0,75 = 2,51
- T s K v K i vi b mt trc c lp di
Theo bng 10.11, chn kiu lp k6, i vi on trc 31, 32 cc tr s
K =2,97 v K = 2,28. i vi on trc 30, K = 2,44 v
K = 1,86
31
Bi Duy Hong
Lp CT2-K49
Chn gi tr K , K ln hn tnh. Vy ta c:
K d 0 = ( 2,44 + 1,10 1) 1 = 2,54
K d 1 = ( 2,97 + 1,10 1) 1 = 3,07
1
189,66
=
= 4,41
K d 0 a 0 + m 0 2,57.16,1 + 0,1.16,1
s0 = 4,41
- Tit din 31
1
327
s 1 =
=
= 3,11
K d 1 a1 + m1 3,07.34,3 + 0,1.0
1
189,66
s 1 =
=
= 6,37
K d 1 a1 + m1 2,38.12 + 0,1.12
s 1s 1
3,11.6,37
s1 =
=
= 2,79
2
2
2
2
s 1 + s 1
3,11 + 6,37
- Tit din 32
s 0 =
1
327
=
= 1,77
K d 2 a 2 + m 2 3,07.60,1 + 0,1.0
1
189,66
s 2 =
=
= 8,75
Kd 2 a 2 + m 2 2,61.8 + 0,1.8
s 2 s 2
1,77.8,75
s2 =
=
= 1,73
s 2 2 + s 2 2
1,77 2 + 8,75 2
s 2 =
Bi Duy Hong
Lp CT2-K49
F0 x Ft1 + F1x Fk = 0
F F + F = 0
r1
1y
0y
Thay s ta c:
F0 x + F1x = 1469 + 258, 6 = 1707, 6
F + F = 534, 7
1y
oy
534, 7.122,5
= 357,9
F1 y =
183
Tnh ra ta c
Bi Duy Hong
Lp CT2-K49
Do : L= L =
Bi Duy Hong
Lp CT2-K49
> Fs1
do Fa1 = 2460,76 N
Vng trong ca quay nn V = 1, vy
Fa0/VFr0 = 1301,7/3616 = 0,36 e nn theo bng 11.4 ta c :
X0 = 1 Y0 = 0
Fa1/VFr1 = 2460,76/2586,0 = 0,95 e nn ta ly X1 = 0,37 Y1 = 0,66
Ti trng ng quy c tc dng ln :
Q1 = ( X 1VFr1 + Y1Fa1 ) kt kd = (0,37.2586 + 0,66.2640).1.1,5 = 4048,83 N
Q0 = X 0VFr 0 kt kd = 1.1.3616.1.1,5 = 5424 N
Nh vy ch cn tnh cho 0 l chu lc ln hn.
- Kh nng ti ng ca chn tnh theo cng thc:
Cd = Q 3 L
vi L = 60nlh 106 = 60.307,11.18000 106 = 331,68 triu vng quay
Q = Q0 = 5424.0,863 = 4680,9
Bi Duy Hong
Lp CT2-K49
Bi Duy Hong
Tn gi
Chiu dy: Thn hp,
Np hp, 1
Gn tng cng: Chiu dy,e
Chiu cao, h
dc
ng knh:
Bulng nn, d1
Bulng cnh , d2
Bulng ghp bch np v
thn, d3
Vt ghp np , d4
Vt ghp np ca thm, d5
Lp CT2-K49
ly d 1 = 16
ly d2 = 14
ly d3 = 12
ly d4 = 8
ly d 5 = 6
S3 = (1,41,8)d3 = 15,419,8
ly S 3 =
15 mm
S4 = (0,91)S3 = 13,515
ly S 4 = 14
mm
K3 K2 (35) = 3937
ly K 3 = 38
mm
Bi Duy Hong
B rng mt hp K1 v q
Khe h gia cc chi tit:
Gia bnh rng vi thnh
trong hp
Gia nh rng bnh ln vi
y hp
Gia mt bn cc bnh rng
vi nhau
S lng bulng nn Z
Lp CT2-K49
S2 = (11,1)d1 = 1617,6 ly S2 = 17 mm
K1 = 3d1 = 48 mm v q > K 1+2 = 64
mm
(11,2) = 89,6 mm, = 10(mm)
1 (35) = 2440 mm, 1 = 30(mm)
= 8 mm, = 10 ( mm )
Z = (L+B)/(200300)
Cc chi tit ph .
1 Np quan st .
- Ca thm c kch thc : 165x100 (mm2 ).
- S vt trn lp quan st : 4 vt loi M6.
-Nt thng hi M8.
2 Cc chi tit lin quan ti du .
-Nt tho du : M12.
-Que thm du : M8.
VII . Bi trn v iu chnh lp ghp .
1. Bi trn.
gim mt mt cng sut v ma st , gim mi mn chi tit ,
m bo thot nhit tt v phng cc tit my b han g cn
phi bi trn lin tc cc b truyn trong hp gim tc .
1.1Bi trn bnh rng .
V vn tc bnh rng cp nhanh v = 3,57 (m/s) l vn tc khng ln
nn ta chn phng php bi trn ngm du cho b truyn bnh rng
vi mt du ngp cao hn nh rng ca bnh rng s 4 mt
khong c ln bng :
da4 d f 2
2
262,8 222,3
= 20,25 (mm).
2
38
Bi Duy Hong
Lp CT2-K49
18 11
[II] ta chn nht
100
18 10
[II] ta chn loi du
101
Trc I
Ki
Dung
u
sai(m)
lp
.
Trc II
Kiu
Dung
lp
sai(m)
.
38
+25
H7
0
k6
+18
+2
Trc I
Kiu
Dung
lp .
sai(m
)
Trc II
Kiu
Dung
lp .
sai(m
)
Bnhrng
-Trc
Kiu
lp
a
xch
Trc.
Ni
TrcTrc
28
H7
js6
Trc III
Kiu
Dung
lp
sai(m)
.
55
+30
H7
0
k6
+21
+2
Trc III
Kiu
Dung
lp .
sai(m
)
H7
+25
48
k6
0
+18
+2
+18
0
+5.5
39
Bi Duy Hong
lnTrc
Vhp
- ln.
Bc
chnTrc
Np
lnV
hp.
Rnh
then
trn
trcThen
Lp CT2-K49
30k6
72H7
15
72
H7
d11
F8
k6
-5.5
+12
+1
+30
0
+43
+16
+12
+1
+30
0
-100
-190
35k6
80H7
80
H7
d11
12
N9
h9
+15
+2
+30
0
50k6
+30
0
-100
-190
0
-0.036
0
-43
110
110H7
H7
d11
16
N9
h9
+18
+2
+35
0
+35
0
-120
-190
0
-0.043
0
-43
40
Bi Duy Hong
Lp CT2-K49
Mc lc
Mc lc
I. Chn ng c v phn phi t s truyn.
1. Chn ng c.
2. Phn phi t s truyn .
II. Thit k cc b truyn ngoi hp
III. Thit k b truyn trong hp
1. B truyn cp nhanh
1.1.Chn vt liu
1.2.Xc nh ng sut cho php
1.3. Tnh b truyn BR tr rng thng
2.B truyn cp chm
2.1.Chn vt liu
2.2.Xc nh ng sut cho php
2.3. Tnh b truyn BR tr rng nghing
IV. Thit k trc
1.Chn vt liu
2.Xc nh ng knh s b cc trc
3. S chung
4.Xc nh khong cc gia cc gi v im t lc .
5.Tinh trc vo I
6.Tnh trc trung gian II
7.Tnh trc ra III
8.Kim nghim bn mi
TRANG
1
2
3
3
5
8
8
8
8
10
13
13
13
15
18
18
18
18
18
20
23
26
30
41
Bi Duy Hong
V.Chn ln
VII.BI trn v iu chnh n khp
VII. Ti liu tham kho
Lp CT2-K49
32
38
39
42