Tuyn tp Bo co Hi ngh Sinh vin Nghin cu Khoa hc ln th 6 i hc Nng - 2008

39
NG DNG PHN MM AUTOMATION STUDIO 5.0
M PHNG THIT K QU TRNH IU KHIN H
THNG THU LC TRN MY KHOAN ECM660 III
THE APPLICATION OF SOFTWARE AUTOMATION STUDIO 5.0 FOR
SIMULATION, DESIGING THE CONTROLLING PROCESS OF HYDRAULIC
SYSTEM ON THE DRILLING MACHINE ECM660 III

SVTH: PHM MINH MN (03C4B)
GVHD: ThS. NGUYN VN NG

TM TT
Bo co gii thiu vic ng dng phn mm Automation Studio 5.0 m phng qu trnh
thit k, tnh ton kim nghim mt s thng s ca cc phn t trong qu trnh iu khin h
thng thu lc trn my khoan ECM660 III. T ng dng vo m phng thit k cc qu
trnh iu khin ca h thng thu lc trn cc my cng trnh.
ABSTRACT
The report introduces the application of software Automation Studio 5.0 for simulation,
caculation and testing some specifications of components during the controlling process of
hydraulic system on drilling machines ECM660 III. Since it can be appied to the designing
simulation for all control processes of hydraulic system on producers.

1. M U.
Hin nay, vic xy dng tnh ton thit k h thng thu lc ca cc loi my trong
ngnh cng nghip gp rt nhiu kh khn, tn nhiu thi gian v hiu qu khng cao. Lm
th no khc phc c cc nhc im trn l mt mi quan tm ln ca tt c cc K s
ngnh ng lc. Automation Studio 5.0 l phn mm ng dng c th tnh ton thit k, m
phng mt cch trc quan qu trnh ng hc ca tng phn t trong h thng thu lc cc
ch lm vic khc nhau khi c qu trnh iu khin bng h thng thu lc hay kt hp.
Ngoi ra kt hp cc ng t tnh v hnh m phng ng xut ra t phn mm khi iu
khin, chng ta c th nh gi c qu trnh lm vic ca tng my. Trn c s vn dng
vo qu trnh lm vic ca n trong thc t.
2. NI DUNG NGHIN CU.
2.1. Th vin ca cc phn t t phn mm Automation Studio 5.0.
Sau khi ci t chng trnh, ta vo giao din chnh ca Automation Studio 5.0 cc
phn t c sn trong th vin chnh, t thit k th vin ring cho s h thng thu lc
cn m phng nh hnh 2.1.

Hnh 2.1.a

Hnh 2.1.b
Hnh 2.1.a.Giao din th vin chnh.
Hnh 2.1.b.Giao din th vin ring.
A. Ca s th vin.
B. M th vin.
C.Cc mc trong th vin.
D.Cc phn t thit k.
Tuyn tp Bo co Hi ngh Sinh vin Nghin cu Khoa hc ln th 6 i hc Nng - 2008


40
Cc phn t trong th vin thit k ring c m phng khi iu khin mt cch trc
quan ngay trn phn mm cho ngi xem nh: Xilanh thu lc, bm bnh rng, van
logic(OR), b lc, van trn, m t,

a

b

c
Hnh 2.2.Vi phn t
m phng c thit k
trong th vin
a. Xilanh.
b. Bm bnh rng.
c. Van logic.
d. B lc.
e. Van trn.
h. Mt.

d

e

h
2.2. S nguyn l lm vic h thng thu lc ca my khoan ECM660 I I I.
H thng thu lc l h thng iu khin chnh cho cc ch lm vic ca my khoan
ECM660 III. H thng ny c nhiu mch, mi mch gm nhiu phn t kt hp nh: Van
o chiu, xilanh lc, bm chnh, van tit lu,Cc phn t to mt th thng nht v l
h kn trong tt c qu trnh iu khin h thng thu lc. H thng trn hnh 2.3 l mt in
hnh.
P1
P2 P3
S L
X
B
P1
P2
T
T
P1 P2 T
A
B
P2 P1
A
B
B
A
B
A
A
D
B
T
T
P1
P2
T
P1 P2 T
B A
P T
A B
T
B A
P
P
T
P1 P2
A B
P1
P1 P2
T
P T
P
T
P1 T
B A A B A B A B A B A B A B
P1
B A
P2 P1
T P B2
A2 A1
B1 B1
A1 A2
B2 P T
T
P2
P1
A B A B A B A B A B A B
T
P2
P1
1 2 3 4 5 6
P2
T
P1
A B A B B A
1
2
3
4
5
6
7

Hnh2.3.S h thng thu
lc my khoan ECM 660 III.
1.Cm van v bm chnh.
2.Van iu khin p sut.
3.Cm nh v ngoi cabin.
4.Cm nh v trong cabin.
5.Cm van v xilanh thay
cn khoan t ng.
6.Cm van iu khin
b phn x l bi.
7.Cm van iu khin h
thng di chuyn.

2.3. M phng qu trnh iu khin ba khoan ca my khoan ECM660 I I I trn phn
mm Automation Studio 5.0.
Sau khi xy dng cc phn t trong th vin ring, ta c th thc hin m phng ng
hc tt c cc qu trnh lm vic ca my. y ta m phng in hnh qu trnh lm vic khi
Tuyn tp Bo co Hi ngh Sinh vin Nghin cu Khoa hc ln th 6 i hc Nng - 2008

41
iu khin ch dn tin, to s va p v quay ba khoan. Qu trnh iu khin c m
phng nh hnh 2.4.

Hnh 2.4. M phng qu trnh iu khin ba khoan
2.4. Kt qu tnh ton kim nghim mt s phn t.
Tnh ton kim nghim bm chnh P1 v bm tng cng P2, P3 trn phn mm
Automation Studio 5.0 thy r c mt s thng s c xut ra sau khi tnh ton mt
cch nhanh chng. Sau khi da vo cc thng s cho trn bng 2.1, ta tnh ton kim
nghim li c kt qu nh bng 2.2.
Bng 2.1: Cc thng s cho theo l thuyt ca bm P1, P2, P3.
Cc thng s cho Bm P1 Bm P2 Bm P3
Lu lng l thuyt ca bm: Qlt(L/pht) Q
1lt
= 131 Q
2lt
= 67 Q
3lt
= 35
S vng quay: n(vng/pht) n
1
= 2300 n
2
= 2300 n
3
=2300
p sut: P(kG/cm
2
) p
1
= 230 p
2
= 210 p
3
= 250
Th tch:V(L) V
1
= 0,06 V
2
=0,028 V
3
=0,016
Bng 2.2: Cc thng s sau khi tnh ton ca bm P1, P2, P3.
Cc thng s Bm P1 Bm P2 Bm P3
Lu lng ring ca bm q (Cm3/ vng) 56,956 29,13 15,22
Lu lng thc t ca bm Q
tt
(L/pht) 125,76 61,64 32,2
Cng sut thc t ca bm N
tt
(kW) 47,26 21,151 13,154
Cng sut ng c cung cp cho bm P(kW) 56,446 27,599 17,164
2.5. th c tnh xut ra t phn mm ca mt s phn t.
Sau khi tnh ton v m phng qu trnh lm vic ca h thng th t phn mm xut ra
c cc ng c tnh v hnh ng m phng ca nhiu phn t. Sau y l mt vi phn
t minh ho th hin trong qu trnh m phng.
Tuyn tp Bo co Hi ngh Sinh vin Nghin cu Khoa hc ln th 6 i hc Nng - 2008


42

Hnh 2.5. ng c tnh v hnh m phng ca bm bnh rng P1
Trn cc ng c tnh ny tu theo tng phn t m ta th hin mi quan h vi thi
gian thng qua cc ng nh: Lu lng , p sut, gia tc,

Hnh 2.6. th c tnh v hnh m phng ca piston dn tin ba khoan
3. Kt lun v hng pht trin
Qua vic nghin cu v m phng thit k h thng thu lc ca my khoan ECM660
III. Ta thy Automation Studio 5.0 l phn mm ph hp cho vic ging dy cng nh trong
hc tp trong trng v cc h thng thy lc, kh nn ca tt c cc my lin quan. Vic s
dng phn mm phi nhp rt nhiu thng s ca thit b lm cho qu trnh m phng st vi
thc t. Gip cho chng ta c th xut cc phng n khai thc khc mt cch hiu qu.
Do thi gian nghin cu qu ngn nn vic ng dng phn mm cha trit , hn na
i hi ngi s dng phi c kin thc tin hc v kin thc chuyn ngnh tng hp khai
thc ht kh nng ca phn mm. Vi ti nghin cu ny, nu c thi gian em s c gng
ng dng vo cho tt c qu trnh iu khin h thng thu lc ca cc my mt cch thc t
nht. c bit l cc my trong cng nghip hin nay.

TI LIU THAM KHO

[1] inh Ngc i, ng Huy Chi, Nguyn Phc Hong, Phm c Nhun (1972). Thu
lc v my thu lc (Tp II), Nh Xut Bn i Hc v THCN, H Ni.
[2] Nguyn Ngc Phng, Hunh Nguyn Hong(1999). H thng iu khin bng thu
lc, Nh Xut Bn Gio Dc, H Ni.
[3] Trn Don nh, Nguyn Ngc L, Phm Xun Mo, Nguyn Th Thng (1984).
Truyn dn thu lc trong ch to my, Nh Xut Bn Khoa hc v K thut, H Ni.
[4] Catalog k thut v my khoan ECM660 III.
[5] http://www.automationstudio.com