Publ.

9-UK-22063-B replaces 9-UK 22063-A

DENISON HYDRAULICS
24V, 1500mA
Plug Top Driver Unit.
24V, 1500mA Plug Top Driver Unit.
Denison Hydraulics Have Long Recognised the Need for Driver Electronics Which Are
Reasonably Priced, Easy to Apply, Mechanically Sound and Can Be Utilised in Many
Differing Environments and With a Wide Range of Proportional Products.
The Ideal Is to Keep Product Variation to a Minimum Which Will Reduce Spares Stocking As
Well As Allowing Commissioning Engineers, System Designers and Machine Operators to
Become Familiar With a Limited Range of Connections and Adjustments Which Will Improve
Overall Efficiency, Confidence in the Electronic and Hydraulic Components and Once
Comfortable With the Operation and Parameters, Will Generate Proven Electro-Hydraulic
Building-Blocks Which Can Be Used Time and Time Again Without Extra Design or
Production Time Being Wasted on Learning a New Product.
This NEW single channel Plug Top Driver unit is intended to be used with 24V coiled valves
requiring upto 1.5 Amps drive current and systems having a 4-20mA command signal
capability. The 027-22063-0 uses the latest internal component and circuit design
technology to give full CE compliance to present EMC directives to ensure maximum
operational potential and efficiency, while offering a full IP67 rating in ONE unique and easy
to apply package.
This versatile PTD has been designed to allow users access to an extremely cost effective
driver device while ensuring that the valve product is controlled to the best possible
characteristic.
The small size and NEMA 6P / IP68 rating of this unit allows internal OR external applications
to be approached with confidence that some other drivers of this type cannot allow.
The following Application Hints for this versatile driver unit are only issued as a guide and if
required, further help and /or advice should be sought from your Local distributor or from
Denison Hydraulics internal sales departments.
This Plug top driver can be used with the following Denison Proportional Products:-
24V VP01 ( B ) design ( in any configuration ).
24V 4DP01 ( Directional or throttle ) Open Loop Valve
24V 4DP02 ( Directional or throttle ) Open Loop Valve
ANY 24V proportional product which requires upto 1500mA drive current.
Fully Encapsulated ( NEMA 6P / IP 68 ) Printed Circuit Board ( PCB ).
Single coil proportional pressure , flow or screw-in cartridge control valves.
Mobile applications where CHASSIS or EXTERNALLY mounted.
Exposed , Outside or harsh environment applications.
High Vibration and /or G force applications.
High Humidity applications.
Marine usage.
System load / Unload valves.
Pump stroker ( single side operation )
Applications where Damage may occur to exposed electronic components.
Product Compatability:
Application Areas:
Introduction:
24V, 1500mA Plug Top Driver Unit.
Product Advantages:
Take a few minutes to FULLY read THESE information / data sheets BEFORE starting.
Make sure the unit supply voltage is the same as the coils on the valve being driven !
Ensure that you are aware of the available adjustments on the electronics and hydraulics.
Make sure you have the correct tools to do the intended job ( i.e. D.V.M. ) e.t.c.
Isolate this unit from all other equipment BEFORE any form of welding takes place.
Check ALL connections to and from this unit to ensure NO short circuits.
Start operating a new system at LOW pressure and with SMALL command signals.
Check the units supply voltage is CORRECT, ELECTRICALLY CLEAN and STABLE.
Operate the units within specified operating temperature for best & reliable performance.
Ensure that any unused wires / terminals are terminated safely and not shorted together.
Contact DENISON Hydraulics for more information if you are unsure of connecting this unit.
Fit the supplied rubber gasket correctly between valve coil and plug top driver unit.
Keep High Voltage AC cables separate from Low Voltage DC signal and supply cables.
Follow the set-up procedures in this manual for best operational results.
ALWAYS
NEVER
Arc Weld or Charge Batteries with this driver unit connected as damage can occur.
Attempt to use this unit if you are unsure of connections or expected operation.
Attempt to use this unit in Areas where AC or DC coils HAVE NOT been fully suppressed.
Use a power supply that is not rated for the correct required O/P current under full load.
Allow wires TO or FROM the unit to short circuit ( to each other or chassis/cabinet e.t.c. ).
Attempt to use this unit in areas of intense RF without adequate screening measures.
Disconnect or connect wires to or from this unit unless it it isolated from the power supply.
Use this unit in temperatures that exceed those specified as operation may be effected.
EMC compliant product to EN50081-1 and EN50082-2 ( heavy industrial )
1 x proportional MosFet driver output ( PWM ) at upto 1.5 amps ( @24VDC ).
Field and time tested and proved electronic circuit design.
4-20mA command Input signal capability.
No extra DIN housing or Card Holder to buy.
Comes complete with 3 metres of colour coded wire for fast connection.
Product integrity maintained under extreme operational environments.
Fully isolated design for improved safety and ease of application difficult areas.
Self contained driver plug needing only an external 4-20mA command.
Unique, Small, light weight unit with Blend-Anywhere colour/design.
Unit status Diagnostic LED visible through opaque plug cover.
Low cost compared to other available modules with comparative functions.
Easy to use top entry adjustments for all major parameters.
Encapsulated version to suit application environment.
Separate Linear Ramp UP and Ramp Down ( single turn ) adjustments.
Multiturn potentiometer ( 20 turns ) I Min adjustment for driven solenoid
Multiturn potentiometer ( 20 turns ) I Max adjustment for driven solenoid.
Ruggedised design allowing use on Internal OR External applications.
Heavy duty approved cable for all application environments.
Dither frequency Variable ( single turn ) from 100Hz to 250Hz ( +/-20%).
ON-Valve mounting using standard DIN connector for space saving.
Flame proof resin encapsulation.
Protected inputs and user outputs for maximum reliability and product life.
Important Notes:
24V, 1500mA Plug Top Driver Unit.
1) Board Style: Denison Hydraulics Unique Size and Mounting.
2) Connector Type: Not Applicable.
3) Cable Type: Pre-connected 3M colour coded cable fitted.
4) Input Supply Voltage(s): 24V D.C. ( +/- 20% absolute maximum )
5) Input Supply Current ( Max ): Maximum Valve Current Setting + 50mA Quiescent (Max)
6) User Output Voltages: +15VDC @ 3mA ( yellow wire )
7) Command Input Type(s): DC Current loop Only
8) Command Input Value(s): 4-20mA ( 4mA = OFF, 20 mA = ON )
9) Available adjustments: I Max, I Min,
Ramp UP and Down,
Dither Frequency adjust.
10) Ramp Times: Approx. 300mS Minimum setting.
Approx. +/- 8 Secs max ( with I Max set to 100% )
11) Dither Frequency : Variable from 100Hz to 250Hz ( +/- 20% )
12) Environmental: Totally ENCAPSULATED Printed Circuit Board.
13) IP Rating: IP68 ( Min ) ( When assembled correctly )
14) NEMA Rating: NEMA 6P
15) Humidity: 95% Non Condensing.
16) Storage temp.: 80 Deg C ( Max )
17) Working temp.: 60 Deg C ( Max ) Inc Ambient.
PTD Specifications:
TOP VIEW OF PLUG DRIVER WITH LID REMOVED.
Clockwise adjustment =
Slower ramp UP.
Output Current
Adjustment I Max
t
Clockwise adjustment =
Increase Output Current
Output ON led
Ramp UP adjustment.
Ramp DOWN adjustment.
t
Clockwise adjustment =
Slower ramp DOWN.
Dither Frequency
Adjustment.
Fully Anti-Clockwise = approx. 100Hz
Fully Clockwise = approx. 250Hz
Cmd V
Clockwise adjustment =
Higher I Min.
I Min
adjustment.
I
Adjustment Location Diagram.
24V, 1500mA Plug Top Driver Unit.
Adjustment Guide:
Plug driver unit onto valve coil to be driven.
Remove PTD securing screw
Remove PTD opaque lid to reveal internal adjustments.
Ensure command voltage is set to zero.
Ensure that all connections are correct and secure.
Turn I Min potentiometer 20 turns Anti-Clockwise ( Minimum ).
Turn I Max potentiometer 20 turns Clockwise ( Maximum ).
Turn Ramp UP potentiometer 20 turns fully Anti-Clockwise.
Turn Ramp DOWN potentiometer 20 turns fully Anti-Clockwise.
Apply 24VDC ( +/- 20% absolute Maximum ) to the driver plug.
Slowly increase command to approx 10% ( +5.6mA ) of
maximum.
Use the I Min adjustment to give minimum valve current
required.
Slowly Increase command signal to maximum setting.
Adjust I Max until desired valve maximum current is achieved.
Adjust command from Zero ( 4mA ) to Max ( 20mA ) setting and
adjust Ramp UP to suit.
Adjust command from Max ( 20mA ) to Zero ( 4mA ) setting and
adjust Ramp DOWN to suit.
Check that Output ON led is functioning proportionally by
varying the command signal.
PTD 027-22063-0 is now set.
Replace opaque lid carefully ensuring that seal is maintained.
Replace securing screw and tighten
Do not overtighten or lid damage is seen.
Unit is now ready for continuous application use.
Adjust Dither frequency to suit valve product being driven.
Fully Anti-clockwise = approx. 100Hz
Fully Clockwise = Approx.... 250Hz.
Set command to Zero ( 4mA ) .
Isolate plug from +24VDC supply.
24V, 1500mA Plug Top Driver Unit.
Output Characteristics:
+24VDC
0VDC
+I -I
BLUE
GREEN
YELLOW
RED
External Signal
4-20mA
IMPORTANT !
The -I input is
internally
connected to
supply 0V
Red
Blue
Yellow
Green
24V supply
0V
-I mA current I/P
+ImA current I/P
I Max 100%
I Max 75%
I Max 50%
20mA 4mA
1.5Amps ( Max )
NOTE:-
1) Yellow wire is internally connected to 0V supply Input
2) 4-20mA Command connected between +I and -I.
24V, 1500mA Plug Top Driver Unit.
Mechanical Data:
34mm 68mm
4
0
m
m
View showing connector configuration.
Housing Type:- Self contained DIN Plug Top
Housing Material:- High Impact Resistant Molded ABS.
Housing Colour:- Black / dark Grey.
Surface Finish:- Matt
Housing Thickness:- 2mm ( Mounting Flange and Face ), 1.7mm All Internal Dividers.
Lid material:- High Impact Resistant Molded ABS.
Lid Colour:- Opaque clear.
Lid finish:- Matt.
Unit size:- See above size detail drawings.
Unit Weight:- Approx.... 400 grams ( including Encapsulation material & Cable )
Wire entry:- Via PG11 gland to fixed cable.
Encapsulation:- Flame Resistant, Black , Two Part Epoxy Resin.
Wire length:- Approx...... 3 Metres colour coded cable
Wire specification:- 4 core, 16/02 with PVC outer protection
to Def Standard 16-12 Part 5 ( Screened )
2.5 Amps/core @ 70C Max Operating Temp.