LAMPIRAN A

DATA PENGAMATAN
Data aktual pengamatan yang dilakukan pada hari tanggal 18 Februari 2013
Berdasarkan pada :
Tekanan Atmosfer

760

mmHg

Temperatur Lingkungan

30

oC

Kelembaban udara

72.50 %

1.

2.

Kiln Feed =

kg/jam

String A

108.000,00

kg/jam (40%)

String B

162.000,00

kg/jam (60%)

Komponen
SiO2
Al2O3
Fe2O3
CaO
MgO
LOI
H2O

Komposisi(%)
13,17
3,46
2,15
43,25
0,63
34,89
0,47

Clinker Out

Faktor Clinker =
Komponen
SiO2
Al2O3
Fe2O3
CaO
MgO
3.

270,000.00

157.894,74

kg/jam

1.71
Komposisi(%)
21,19
5,40
3,37
66,71
1,42

Bahan Bakar (Coal)

NHV

5.300

kcal/kg batubara

Heat of Consumption

4.

800

kcal/kg clinker

Total Heat of Consumption =

126.315.789,47

kcal/jam

Fine Coal

23.833,17

kg/jam

Ke Kiln

9.533,27

kg/jam (40%)

Ke Kalsiner

14.299,90

kg/jam (60%)

Komponen
Komposisi (%)
57,01
C
5,61
H
12,90
O
0,75
N
0,37
S
10,28
H2O
14,00
Ash
Persen Ash Raw Coal
=
Raw Coal

5.

= 23.833,17

Komposisi Ash
SiO2
Al2O3
Fe2O3
CaO
MgO
Bahan Baku

Fine Coal (%)

25,92
8,90
3,15
29,19
0,71

kg/h

Raw Coal (%)

45,05
18,07
5,12
1,52
0,47

Batu Kapur

201,00 ton/jam = 201.000

kg/jam

Tanah liat

31,00

ton/jam = 31.000

kg/jam

Pasir Besi

4,00

ton/jam =

kg/jam

Pasir Silika

ton/jam =

Komposisi
SiO2
Al2O3
Fe2O3
CaO
MgO
H2O

Batu Kapur
5,50
1,46
0,52
50,18
0,81
6,50

Tanah Liat
54,28
14,62
5,35
7,30
1,10
23,00

4.000
-

kg/jam

Pasir Besi
29,54
7,93
55,96
3,60
1,45
12,00

Pasir Silika

6.

Cooler Fan (12 Buah)

Fan
Fan K21
Fan K20
Fan K12
Fan K13
Fan K15
Fan K16
Fan K18
Fan K17
Fan K14
Fan K11
Fan K10
Fan K22
7.

8.

9.

10.

Tekanan (mbar) Volume(m3/jam)

104,10
16.119
80,80
35.055
72,29
44.645
29,28
21.723
19,10
20.586
4,77
12.305
9,49
13.654
3,36
7.870
18,96
26.895
24,41
42.523
57,44
29.618
61,14
31.000

Primary Air Fan

Kapasitas =

3,000

m3/jam (Data Desain)

Tekanan

1.055

atm

Suhu

30

oC

Bukaan

94

Coal Conveying Air

Volume

3.420

m3/jam (Data Desain)

Tekanan

0,790

atm

Suhu

343,00 K

Stack Fan
Volume

131,040 m3

Tekanan

1.052

atm

Suhu

219

oC = 492 K

Udara Excess
Kiln Line = 4.39 %

Suhu(K)
303
303
303
303
303
303
303
303
303
303
303
303

Calsiner
11.

= 6.16 %

Raw Material Grinding

Temperatur Input Gas Panas

12.

350

oC

Temperatur Input Bahan Mentah =

30

oC

Temperatur Output

90

oC

H2O Raw Meal Output

Raw Mill
Motor Power

= 2.162 kWh

Efisiensi Motor

85 %