Download as pdf or txt
Download as pdf or txt
You are on page 1of 44

Conference paper on

SMEs in logistics:
Bringing value to the
changing Indian
landscape

Prepared by
Deloitte Touche Tohmatsu India Private Limited
Contents
1. Executive summary
2. Small and medium enterprises
2.1. Introduction
2.2. SMEs global scenario
2.3. SMEs Indian scenario
3. Logistics and supply chain management
3.1. Introduction
3.2. Indian logistics scenario
3.3. SMEs in logistics
3.4. Future trends in logistics
3.5. Regulatory overview
4. Logistics operations via major channels
4.1. Waterways
4.2. Railways
4.3. Roadways
4.4. Airways
5. Technology trends in the logistics industry
5.1. Emerging trends
5.2. Rfid in focus
5.3. Summary chart of technologies used in logistics
6. Growth drivers
6.1. Gdp growth and rise of 3pl services
6.2. Investments in infrastructure
6.3. Qualified work force
6.4. Availability and access to finance
6.5. Merger & Acquisition trends
7. Logistics model
7.1. Indicative logistics model for a soft drink company
7.2. Indicative logistics model for an it hardware company
8. Material handling equipment
8.1. Global scenario
8.2. Indian overview
8.3. Demand for material handling equipment
8.4. Classification of material handling equipment
8.5. Future market trends
5
9
9
9
10
14
14
16
17
19
20
21
22
22
23
25
26
26
27
30
31
32
32
33
34
34
36
36
37
38
38
38
39
39
41
3
List of figures and tables
List of figures
Figure 1 Definition of SMEs as per MSMED Act, 2006
Figure 2 Growth and development of SMEs
Figure 3 Range of logistics services
Figure 4 Logistics cost as a % of GDP
Figure 5 Elements of logistics cost (India)
Figure 6 Strategy emphasis placed by logistics companies
Figure 7 Infrastructure at a glance
Figure 8 Railway freight earnings
Figure 9 Warehouse Management System
Figure 10 GPS Receiver
Figure 11 ERP System
Figure 12 RFID tag
Figure 13 Growth drivers in logistics
Figure 14 SMEs life-cycle trend
Figure 15 Logistics model of a soft drink manufacturer
Figure 16 Logistics model of an IT hardware company
Figure 17 Types of Material Handling Equipment
Figure 18 Fork lift truck
Figure 19 Pallet Truck
Table 1 SME global comparison
Table 2 Growth of Micro and Small Enterprises
Table 3 SWOT Analysis of Indian SMEs
Table 4 Range of logistics services11
Table 5 India's world ranking in logistics performance and related indicators
Table 6 Savings estimated with a reduction in logistics cost
Table 7 Characteristics of SMEs in logistics
Table 8 Estimated capacity addition at Indian ports
Table 9 RFID v/s bar coding
Table 10 RFID global overview
Table 11 Summary chart of technologies used in logistics
Table 12 Opportunity for 3PL Players in India
Table 13 Some of the recognized institutes offering courses in SCM in India
List of tables
2009 Deloitte Touche Tohmatsu India Private Limited
3PL
4PL
AAI
CAGR
CFS
CGS
CII
CLCSS
DG
DIC
EDI
EPC
ERP
FDI
FMCG
GDP
GOI
GPS
GST
ICD
IID
ISCC
LMP
LSP
MNC
Third Party Logistics
Fourth Party Logistics
Airport Authority of India
Compounded Average Growth Rate
Container Freight Stations
Credit Guarantee Scheme
Confederation of Indian Industry
Credit Linked Capital Subsidy Scheme
Directorate General
District Industrial Centres
Electronic data interchange
Electronic Product Code
Enterprise Resource Planning
Foreign Direct Investment
Fast Moving Consumer Goods
Gross Domestic Product
Government of India
Global Positioning System
Goods and Services Tax
Internal Container Depots
Integrated Infrastructure Development
India Supply Chain Council
Lean Manufacturing Project
Logistics Service Provider
Multi National Corporation
List of abbreviations
MSMED
NH
NHAI
NMCP
NPA
NSIC
NVOCC
OMS
PIB
PPP
RFID
SCM
SH
SIDBI
SIDO
SISI
SKU
SME
SOE
TEU
TMS
VAT
WASME
WMS
WTO
Micro, Small and Medium Enterprise Development
National highways
National Highway Authority of India
National Manufacturing Competitiveness Programme
Non Performing Asset
National Small Industries Corporation
Non Vessel Operating Common Carrier
Order Management System
Press Information Bureau
Public Private Partnership
Radio Frequency Identification
Supply Chain Management
State Highways
Small Industries Development Bank of India
Small Industries Development Organisation
Small Industries Service Institutes
Stock Keeping Unit
Small and Medium Enterprise
State Owned Enterprises
Twenty foot equivalent units
Transport Management System
Value Added Tax
World Association of Small and Medium Enterprises
Warehousing Management System
World Trade Organisation
Abbreviations
4 2009 Deloitte Touche Tohmatsu India Private Limited
1.Executive summary
SMEs occupy an important position in any country's
economy, they constitute as high as around 90% of all
industries in any country. As of July 2006, around 14
crore SMEs in 130 countries employed 65% of the total
labour force. They form the backbone of the Indian
economy.
Salient characteristics of SMEs in India are as follows
!
Approximately 1.3 million SMEs in India as on 2007
!
Share in GDP around 8 to 9%
!
Provide 80% of the total industrial sector employment.
!
Account for 45% of total manufacturing output
!
Contribute 40% to the total export trade.
According to a World Bank Study, there are more than
60 definitions of SMEs used in 75 countries surveyed.
An SME in India is defined on the basis of limit of
historical value of investment in plant and machinery,
as per MSMED Act
Like with most industries in India, the logistics industry
is also dominated by SMEs. They play a vital role in the
survival and blossoming of the logistics business, and
together form an integral part of the Indian economy.
Logistics is an integral function for every business
organisation. Logistic Service Providers (LSPs) form the
backbone of most companies. Logistics management
activities typically include inbound and outbound
transportation management, fleet management,
warehousing, materials handling, order fulfilment,
logistics network design, inventory management,
supply/demand planning, and management of third-
party logistics services providers. To varying degrees,
the logistics function also includes sourcing and
procurement, production planning and scheduling,
packaging and assembly, and customer service.
Logistics cost in India are estimated to be 13% of GDP,
which is much higher than the developed economies
like USA which spends around 10% of its GDP as
logistics cost and Japan which spends 11% of its GDP
for the same. The reason for this high spending is
attributed to poor infrastructure facilities, lack of
implementation of IT in logistics and unnecessary check
points at the National highways which wastefully
increases the transportation costs. India can save upto
US$ 7.13 bn each year in the event of a reduction in
logistics cost by 1%.
As per a survey conducted by Deloitte, the SMEs in
logistics have indicated quality of service, cost effective
methods and providing integrated solution as the key
differentiators which sets one SME apart from the other.
Some of the characteristics of SMEs in the logistics
business are as follows
!
Focus on outsourcing led growth
!
Desire to go global, but lack the vision or / and
adequate exposure
!
Mostly followers of the successful models set forth by
the larger players in the business.
!
Lack professionalism in management.
The evolving business landscape and increasing
competition across industries, is creating the need for
more efficient and reliable logistics services than what
exists today. The growth drivers of SMEs in Logistics can
be summarized as follows
!
GDP growth and rise of 3PL services Most
companies across industries like automotive,
electronics, FMCG and pharmaceutical sectors are
increasingly opting to outsource their logistics
requirements to specialized 3PLs. This has created a
demand for a range of logistics services which will
benefit the productivity and efficiency of the
customers supply chains.

!
Investments in infrastructure Given the current
thrust on infrastructure investments, the growth and
efficiency of LSPs as well as their customers will be
positively impacted. The government has planned
investments in infrastructure development amounting
Rs 20,00,000 crore in the next 5 years. This will prove
to be a major benefit for the logistics industry.

!
Qualified work force There has been a sudden
transformation in the scale and scope of activities
within the logistics sector. This growth rate needs to
be supported with a parallel growth of skilled and
trained manpower. Attracting and retaining talent is a
major problem faced by SMEs in the logistics business.
There is a need to incorporate a high degree of
professionalism in the functioning and approach of
SMEs in this business.

!
Availability and access to finance As the SME
sector emerges to be the nation's economic growth
engine, raising finance to power that growth remains
5 2009 Deloitte Touche Tohmatsu India Private Limited
6
an impediment for sustained expansion. The
government is taking various measures to improve the
delivery of credit to SMEs. A policy package for
stepping up credit to SMEs has been started by the
government. The government has also set up a Credit
Guarantee Fund to provide relief to those small
entrepreneurs who are unable to pledge collateral
security.

!
Merger & acquisition trends While
entrepreneurship is on the rise, the reality check is that
only few in every 100 new businesses make it past the
second year. Given the odds, buying an existing
business can be a much less risky and more quickly
profitable venture than starting business from scratch.
But its not entirely risk free and success depends
heavily on how wisely one chooses and evaluates the
business to buy.
When small and medium enterprises consider
implementing supply chain management initiatives, they
often find themselves facing a unique set of challenges
that larger companies typically do not face. While these
challenges should not deter companies from
implementing supply chain management, SMEs should
be aware of them and formulate tactics for responding
to them. The most common challenges faced by LSPs
are as follows
!
Decentralised supply chain management
!
Lack of consistent business processes
!
Limited training and skill development
!
Lack of significant capital for investment
!
Increased technology demands
Technology in the transportation and logistics industry is
quickly transforming business management and
operations. Leading edge wireless applications are
helping logistics managers to improve the metrics of
their freight in the supply chain. In order to keep pace
with the growth in the logistics business,
implementation of new technology is of prime
importance.
WMS A well designed WMS helps in reducing
inventory levels, lowers costs, promoting customer
satisfaction, giving real time updates, improving quality
control and often also nurturing a healthy work
atmosphere.
GPS GPS system helps logistics companies to track the
location of their goods. GPS technology gives the details
of the origin and destination of a shipment. During
transit, it helps in providing the exact position of a
consignment. There are sophisticated GPS maps and
technology available through which one can track the
movement, and be proactive to customers by informing
about the shipment status and expected delivery time.
ERP ERP induces enough visibility in the supply chain
so that an efficient work flow can be established. By
pulling together and sharing information from functions
such as purchase, warehousing, and sales; it helps to
control costs. A lot of medium enterprises are installing
ERP software due to unprecedented growth in the
logistics and transportation Industry.
RFID RFID allows LSPs to track, monitor, report and
manage products, documents, assets and people more
effectively and efficiently as they move between
locations anywhere at any time. An RFID tag is
incorporated into a product for the purpose of
identification using radio waves.
The market size of the global Material Handling
Equipment (MHE) industry has been estimated at Rs
3,75,200 crore for the year 2005 and is projected to
increase over Rs 4,68,000 crore by 2010. Given the fast
pace of economic growth in India, there is tremendous
potential for growth in the material handling sector. The
traditionally fragmented material handling Industry has
been consolidating at a fairly rapid pace in the recent
years. However, the growth of the logistics Industry has
helped realise the importance of incorporating various
material handling and storage equipment. Main types of
material handling equipment used by logistics
companies
!
Fork lifts
!
Pallet trucks
!
Stackers
!
Order picker
!
Reach truck
2009 Deloitte Touche Tohmatsu India Private Limited
Benefits of using material handling equipment are as
follows
!
Better inventory control
!
Faster throughput
!
Less time for changeover
!
Less defects during material handling
!
Better utilization of space i.e. floor space as well as the
space up to ceiling
Demand for material handling equipment has been
increasing in the last few years. Manufacturers of
material handling equipment state that in the last 5-6
years demand for MHE has increased almost 3-4 times.
One of the primary reasons fuelling this growth is that
companies are increasingly feeling the need to lower
their logistics cost. Also, due to the presence of large
number of players in the Industry, use of equipments
helps to keep up with increasing competition.
In the next few years, the Material Handling Industry in
India is expected to grow steadily. The principal factor
fuelling gains will be improved Indian economy, which
will result in the accelerating demand for goods
movement and create opportunities for suppliers of
goods-handling products and services of all types. Due
to ambitious plans for the rapid globalisation of the
Indian economy, cargo and freight traffic is likely to
maintain the current upward trend for the next few
years. As the need for material handling equipment is
directly related to the amount of cargo and freight
traffic, India will see a major pull in the demand for
these equipments.

7
SMEs occupy an important
position in any country's
economy, they constitute
as high as around 90% of
all industries in any
country. As of July 2006,
around 14 crore SMEs in
130 countries employed
65% of the total labour
force. They form the
backbone of the Indian
economy.
2009 Deloitte Touche Tohmatsu India Private Limited
2. Small and medium
enterprises
2.1 Introduction
Small and Medium Enterprises (SMEs) occupy an
important position in any country's economy and
contribute immensely to the industrial development,
exports and forex earnings, creation of employment
opportunities etc. They constitute as high as around
90% of enterprises in most countries worldwide. SMEs
are the driving force behind a large number of
innovations and contribute to the growth of the
national economy. Also their contribution to poverty
reduction and wider distribution of wealth in developing
economies cannot be undermined.
The SME segment has developed in parallel with large
scale and MNC corporations. A continuous growth and
development of the companies in this segment ensures
a balanced growth of the economy and acts as a
facilitator towards entrepreneurial development,
employment generation business ownership and related
wealth creation. As of July 2006, around 14 crore SMEs
in 130 countries employed 65 percent of the total
labour force.
2.2 SMEs global scenario
Overview
SMEs are one of the principal driving forces in the
economic development of every nation. They stimulate
private ownership and entrepreneurial skills, they are
flexible and can adapt quickly to changing market
demand and supply situations, help diversify economic
activity and make a significant contribution to exports
and trade. Many transition economies have
acknowledged that SMEs are crucial for industrial
restructuring and have formulated national SME policies,
programmes and enterprise development policies. Most
governments have policies that encourage the growth
of SMEs because they facilitate in alleviating poverty by
increasing income levels and creating jobs.
The underlying table gives a global comparison of SMEs.
Definition
China
India
European Union
Japan
USA
Defined on the basis of fixed
assets and number of employees
Defined on the basis of limit of
historical value of investment in
plant & machinery, as per the
MSMED Act of 2006.
Defined on the basis of number
of people employed in the
enterprise.
Defined on the basis of capital
size and number of employees
Defined by the number of
employees
Table 1: SME global comparison
Source: Government websites of SMEs of respective countries
0.43 crore
(2007)
1.30 crore
(2007)
2.30 crore
(2005)
0.57 crore
Not Available
Number of SMEs
(in units)
Employment generated
by SMEs
Percentage of
total business
75% of the country's
employment
4.1 crore
8.5 crore
2.9 crore
Not Available
Country
99.0%
99.7%
99.0%
99.2%
Not Available
9 2009 Deloitte Touche Tohmatsu India Private Limited
10
China
In China there are two definitions being used: one, on
the basis of fixed assets that is, the level of fixed
assets(small industry is up to $1.8 million in book value
of fixed assets); and the other definition is in terms of
the number of employees (small enterprises are between
10 and 50 employees). The actual industrial census
shows that the average size for small enterprises is
about 15 employees; that of medium enterprises are
893 employees; and that of large enterprises is 3,755.
India
SMEs form the backbone of the Indian Economy. The
SME segment in India has come into the limelight, with
increased focus from several government institutions,
corporate bodies and banks, and is viewed as agents of
growth. Apart from the policy focus and government's
thrust towards promoting the SME segment,
globalisation and India's robust economic growth has
opened several latent business opportunities for this
segment. The classification of SMEs in India is discussed
in the next section.
The European Union (EU)
SMEs play a central role in the European economy. They
create wealth, foster new ideas and are a key source of
new jobs. According to the EU definition, an SME is
defined as a company, which
!
Employs fewer than 250 people
!
Has a turnover of less than 40 million per annum or
net balance sheet assets of less than 27 million
!
Must be less than 25 percent owned by larger
company/companies which do not qualify as an SME
themselves.
Japan
SMEs are the economic base of the industrial value
chain and the underpinning of the Japanese economy.
99.2% of all businesses are SMEs and these enterprises
have provided a safety net by covering 70-80% of total
employment. 60% of SMEs in Japan have direct or
indirect transactions with large enterprises in the
manufacturing industry.
United States
In the US, a Government Department called Small
Business Administration (SBA) sets the definition of small
business. In the United States, small business is defined
by the number of employees and it refers to those
businesses with less than 100 employees, while
medium-sized business often refers to those with less
than 500 employees.
Overview
The Small and Medium Enterprises (SMEs) constitute an
important segment of the Indian economy in terms of
their contribution to the country's industrial production,
exports, employment and creation of an entrepreneurial
base. According to a World Bank study, there are said to
be more than 60 definitions of small and medium
industries used in 75 countries surveyed. In some other
countries, annual turnover of the company determines
the size of an enterprise, whereas certain countries
define SMEs on the basis of number of Employees. In
the Indian context an SME is defined on the basis of
limit of historical value of investment in plant &
machinery, as per the MSMED Act of 2006.
2.3 SMEs Indian scenario
Figure 1: Definition of SMEs as per MSMED Act, 2006
Source: Ministry of Micro, Small and Medium Enterprises, GOI
Definition of SMEs as per
MSMED Act
Manufacturing
(Investment in plant & machinery
Services
(Investment in equipment)
A micro enterprise
Does not exceed Rs.25
lakhs
A small enterprise
More than Rs.25 lakhs but
does not exceed Rs.5 crores
A medium enterprise
More than Rs.5 crores but
does not exceed Rs.10 crores
A micro enterprise
Does not exceed Rs.10
lakhs
A small enterprise
More than Rs.10 lakhs but
does not exceed Rs.2 crores
A medium enterprise
More than Rs.2 crores but
does not exceed Rs.5 crores
2009 Deloitte Touche Tohmatsu India Private Limited
1
Some of the salient features of SMEs are as follows
!
Approximately 1.3 million SMEs in India as on 2007
!
Share in GDP Around 8 to 9 %
!
Provide 80% of the total industrial sector employment
!
Account for 45% of total manufacturing output
!
Contribute 40% to the total export trade.
!
Second largest employer of human resources after
agriculture, employs around 41 million people.
!
SMEs produce about 8,000 items from very basic to
highly sophisticated products.
Growth and development of SMEs in India
The period during 1948-1991 was characterised by
protection given to the sector through reservation of
items, access to bank credit through priority sector
lending, excise exemption etc. With the introduction of
the New Industrial Policy, 1991, the protection given to
SMEs was replaced with a competitive approach to
infuse more vibrancy and growth to SMEs. Small
industry in India were compelled to cope up with an
increasingly competitive environment because
liberalisation of the investment regime favoured Foreign
Direct Investment (FDI) and also formation of World
Trade Organisation (WTO) in 1995 which forced India to
drastically scale down quantitative and non-quantitative
restrictions on imports. Hence the period from 1999
onwards focussed on technology up gradation,
investments in infrastructure and quality improvement.
!
SIDBI set up in 1990
!
IID scheme introduced in
1994
!
Introduction of technology
development and
modernization fund in 1995
!
Recognition given to micro
and small enterprises
!
SIDO set up in 1954
!
NSIC established in 1955
!
SISI set up for entrepreneurial
and skill
!
DICs set up at state level
1948-1991 1991-1999 1999-2006 2006 onwards
Figure 2: Growth and development of SMEs
Source: Deloitte analysis (2008)
!
Ministry of MSME came into
being in 1998
!
CLCSS launched to encourage
technology upgradation
!
CGS started to provide
collateral free loans to
entrepreneurs
!
Performance and credit rating
scheme introduced in 2005
!
MSMED Act introduced in
2006
!
The Act defines medium
enterprise for the first time
!
The Act provided the first ever
legal framework for
recognition of the concept of
enterprise which comprises
both manufacturing and
service entities
11
1
Ministry of Micro, Small and Medium Enterprises, GOI
2009 Deloitte Touche Tohmatsu India Private Limited
12
Indian SMEs future trends
With the growth of SMEs the business environment
have now started demanding improved servicing
standards and a faster cycle time for achieving business
success. The future of SMEs can be briefly explained as
follows:
!
SMEs in future aim to concentrate on lean
manufacturing systems in order to keep up with the
rising competition.
!
National Manufacturing Competitiveness Programme
(NMCP) plans to launch a lean manufacturing project
worth Rs 2,30,000 crore. The project is scheduled to
2
cover 7,000 to 10,000 units by 2012.
!
10 new tool rooms are to be set up under Public
Private Partnership (PPP) as training needs of SMEs
2
are rapidly rising.
!
Policies that create an enabling environment for SME
growth are devised for the future. Cluster based
financing approach and encouragement to credit
ratings, are some of the initiatives to be undertaken
to double the flow of institutional credit towards
SMEs by 2010.
1990-1991
Total SSI units (lakh no.)
Fixed investment (Rs crore)
Production (Rs crore)
Employment (lakh persons)
67.87
93,555
84,728
158.34
Table 2: Growth of Micro and Small Enterprises
Source: Ministry of Micro, Small and Medium Enterprises, GOI
101.10
1,46,845
1,84,401
238.73
2000-2001 2005-2006
123.42
1,88,113
4,18,884
294.91
Parameters
2
Ministry of Micro, Small and Medium Enterprises, GOI
2009 Deloitte Touche Tohmatsu India Private Limited
!
High cost of input
material - Concentration on
high quality raw material to
keep up with intense
competition
!
Lower productivity - Lack
of specialization and skilled
work force resulting in poor
efficiency
!
Technological
obsolescence - Deployment
of outdated technology and
excessive dependence on
manual operations
!
Self reliance - Flexible and
self managed business
!
Manufacturing flexibility -
Production as per requirement
!
Availability of cheap
labour - Extensive use of
unskilled labour which is easily
available in India
Table 3: SWOT Analysis of Indian SMEs
Source: Deloitte Resources (2008)
!
End of quota regime - End
of quota regime replaced
protection with
competitiveness to infuse
more vibrancy and growth to
SMEs in the face of foreign
competition and open market
!
Shift in domestic market -
Due to globalisation and
liberalization, manufacturers
can increase production and
export surplus, thereby
increasing overall profitability
!
Increased disposable
income - Resulting in an
increase in purchasing power
and consequently an
increased demand for goods
and services
!
Emerging economy and
expansion - Growth in
sectors like manufacturing,
retail, automobile etc
resulting in higher domestic
and international trade
!
Stiff competition from
developing economies -
China poses as a serious
threat as they manufacture in
bulk and enjoy large scale
economies in manufacturing
and distribution of goods and
services
!
Pricing pressure - SMEs are
forced to sell at lowest
possible prices in order to
keep up with competition
from other SMEs as well as
from established players in
the industry.
!
Locational disadvantage -
Compelled to set up
manufacturing units in rural
areas, due to high cost of
land and labour in urban
areas
!
International labour and
environmental laws - These
laws pose restrictions on
functioning of SMEs
SWOT analysis of SMEs in India
A SWOT analysis of the Indian SMEs is presented below
depicting the various factors that would help SMEs to
capitalize on their strengths, overcome their
weaknesses, grab opportunities as and when they come
and beware of threats that are likely to affect their
business.
Strengths Weaknesses
Opportunities
Threats
13 2009 Deloitte Touche Tohmatsu India Private Limited
3. Logistics and supply chain
management
14
3.1 Introduction
Logistics involves planning, implementing, and
controlling the efficient, cost effective flow and storage
of raw materials, in-process inventory, finished goods
and related information from point of origin to point of
consumption so as to meet customer requirements. It
includes procurement, maintenance, distribution, and
replacement of personnel and materiel. In simple terms,
it is all that goes into ensuring that the right material
reaches the right place at the right time.
Logistics management is a part of supply chain
management (SCM) that plans, implements, and
controls the efficient, effective forward and reverse flow
and storage of goods, services and related information
between the point of origin and the point of
consumption in order to meet customers' requirements.
Logistics management activities typically include
inbound and outbound transportation management,
fleet management, warehousing, materials handling,
order fulfilment, logistics network design, inventory
management, supply/demand planning, and
management of third-party logistics services
providers.(3PLs) . To varying degrees, the logistics
function also includes sourcing and procurement,
production planning and scheduling, packaging and
assembly, and customer service. It is involved in all levels
of planning and execution strategic, operational and
tactical.
As shown in the figure below, the logistics value chain
consists of three key functions or segments -
Transportation, Warehousing and Value Added Services.
Traditionally LSPs (Logistics Service Providers)
concentrated mainly on transportation and logistics as
they form a major share in logistics. However, in order
to keep up with rising demands and customer
expectations, companies now also concentrate on value
added services like packaging, custom clearance,
inventory management and labeling.
Figure 3: Range of logistics services
Source: Government websites of SMEs of respective countries
Channels of logistics Components of logistics
Surface transport
Air transport Inventory management
Water Labelling
Railways
Roads
Freight transportation
Packaging
Warehousing
Logistics
Service
Provider
2009 Deloitte Touche Tohmatsu India Private Limited
The size of the logistics sector globally is around Rs.
1,48,50,000 crores, making it one of the largest sectors
of the global economy. The US expenditure on logistics
currently stands at around 10% of its GDP i.e. Rs.
Transportation
Road
Rail
Water
Air
Trucking and related
services like fleet management,
network optimization, route
planning etc.
Railway cargo transportation
Shipping operations, port
operations etc.
Air cargo operations i.e.
ownership and operation of
cargo Aircraft
Table 4: Range of logistics services
Warehousing related to inland
distribution whether inbound
or outbound shipments,
transshipment centers
ICD / CFS multimodal
Warehousing
ICD / CFS port based
warehousing, tank Farms
Air cargo transhipment,
warehouse
Warehousing Value added services
Services bundled around road
transportation and warehousing like
express, cold chain, track and trace,
packaging, consulting etc.
Services bundled around rail
transportation and warehousing like
dedicated rail container services,
stuffing /de-stuffing, consolidation etc.
Freight forwarding, freight
consolidation, NVOCC, customs
Clearance
Express and courier services, freight
forwarding, customs clearance
Mode of Transportation
Range of logistics services
China
4
8
12
16
20
0
India EU Japan USA
45,00,000 crore. In comparison, India with a GDP of
about Rs 27,64,000 crore spends 13% of its GDP on
logistics creating an industry size of around
Rs. 4,00,000 crores.
Figure 4: Logistics cost as a % of GDP
Source: Industry Reports (2007)
Logistics cost as a % of GDP
15 2009 Deloitte Touche Tohmatsu India Private Limited
16
3.2 Indian logistics scenario
The Indian logistics structure is witnessing a paradigm
shift. The industry is expected to grow at 16% upto
2010. Being driven by rising export and import,
government investment on infrastructure and the entry
of private players, the industry is undoubtedly on a high
growth path. With the market becoming more
competitive especially for the manufacturing sector,
outsourcing of logistics activities is the preferred option.
A consistent good performance of the economy is the
key force, driving the growth in the logistics sector. A
sustained economic performance has catalysed the
activities of this sector. India's GDP is expected to grow
at almost around 8% per year, the Indian logistics
industry which is pegged at Rs 3,60,000 crore as of
2007 is at an inflection point, and is expected to reach a
3
market size of over Rs 5,00,000 crore in year 2010. The
industry has generated employment for 4.5 crore people
in the country compared to IT sector which employs
4
only approximately 0.43 crore people.
The Indian logistics industry is currently very
disorganised. The major players can be broadly
categorised as pure transport providers, transporters
providing certain value added services such as
warehousing, and completely integrated players
providing 3PL services. The major elements of logistics
costs for Indian Industries include transportation,
warehousing, inventory management and other value-
added services such as packaging. The figure on the
right shows that transportation and inventories account
for 35 % and 25 % of logistics cost respectively,
indicating their importance in logistics.
World ranking
Customs
Infrastructure
International shipping
Logistics competence
Domestic logistics cost
47
42
39
31
46
Table 5: India's world ranking in logistics
performance and related indicators
Source: World Bank & CII (2007)
Parameters
Figure 5: Elements of logistics cost (India)
Source: Cygnus Research (2007)
Transporatation Inventories
25%
35%
14%
11%
6%
9%
Losses
Packaging Handling & warehousing
Customers shopping
3
India Supply Chain Council, Article March 19, 2007
4
Confederation of Indian Industry, Dewan Chopra Report 2007
2009 Deloitte Touche Tohmatsu India Private Limited
At 13% of GDP
US$ bn
Transportation
Industry
Warehousing
Packaging
Others
Total
32.45
23.18
10.20
8.34
18.54
92.72
Table 6: Savings estimated with a reduction in logistics cost
Source: Credit Analysis and Research Ltd (2007)
Functions
India's spending on the logistics industry is much higher
than the developed economies. The reason for high
spending on logistics in India is attributed to poor
infrastructure facilities, lack of implementation of IT in
logistics and unnecessary check points at the National
highways which wastefully increases the transportation
costs. The table below shows that India can save upto
US $ 7.13 bn each year in the event of a reduction in
logistics cost by 1%
Like with most industries in India, the logistics industry is
also dominated by SMEs. The industry is characterized
by dominance of the unorganized players, primarily the
small truck-fleet operators and single office logistics
providers. The unorganized segment accounts for over
80% of revenues across the value chain. In freight
transportation, predominately in road movements, the
market is highly fragmented with individual truck
owners and small companies holding majority market
shares. However, as the business environments have
started demanding better servicing standards, improved
cycle time has become the key factor for business
success for SMEs. In fact, logistics is what connects local
trade and business part and parcel of global business.
SMEs play a vital role in the survival and blossoming of
the logistics business and together form an integral part
of the Indian economy.

Characteristics of SMEs in the logistics business are as
follows
!
Focus on outsourcing led growth
!
Desire to go global, but lack the vision or/ and
adequate exposure
!
Mostly followers of the successful models set forth by
the larger players in the business.
!
Lack professionalism in management
3.3 SMEs in logistics
At 12% of GDP
US$ bn
Amount saved
US$ bn
29.95
21.40
9.41
7.70
17.12
85.58
2.50
1.78
0.78
0.64
1.43
7.13
Manpower
strength
Start ups
Strugglers
Survivors
Very less
Medium
Medium to
high
Table 7: Characteristics of SMEs in logistics
Source: OECD conference on enhancing role of SMEs in Global Value Chain (2007)
SME Capital Service
provided
Limited capital
availability.
Do not qualify for
most Venture
Capital (VC) funds
Moderate capital.
Qualify for VC
funds. Yet most of
the VCs ignore
them.
Beneficiary of
most banks, VC
funds and policies
implemented for
SMEs.
Fragmented, may
provide only road
transport or
specific shipping
services
Provide few of
the main logistics
services
Provide end to
end solutions and
not just services.
Training and
skills
No specific
initiatives taken
to train
manpower
Limited training
Place
Importance on
training and
professionalism
in work.
17 2009 Deloitte Touche Tohmatsu India Private Limited
18
Primary survey observations and findings
Deloitte conducted a primary survey in order to
understand the growth pattern, future trends and
challenges faced by the logistics companies. The main
aim of the primary survey was to understand the issues
and challenges faced by the logistic companies and the
ways to overcome these problems.
The following are the observations made during the
primary survey conducted -
!
The logistics industry is growing @ 18 20 % p. a.
Consolidation, mergers and acquisitions have been
observed in the last few years.
!
LSPs are now expanding their banquet of services e.g.
Custom house agents to transportation, liners to
forwarders.
!
The increase in customer expectations has resulted in
more professionalism in the functioning of service
providers. Due to the need for a one stop shop;
companies have now started providing end to end
solutions. This has led to reduction in transaction time
and faster cargo movement.
!
Earlier LSPs provided only services, now they are
striving to provide complete solutions. A few years
back businesses were largely scattered and
fragmented; now there is certain degree of
consolidation
The following are the findings of the survey
!
There are certain key differentiators which set one
SME apart from the other. Though most SMEs in the
logistics business by and large provide similar services,
it is the degree of professionalism and emphasis they
place on certain strategies that set them apart from
the rest.
!
In the survey conducted, each and every service
provider rated quality of service as absolutely essential,
since customers now rate the quality of service as the
minimum qualifying criteria required from a service
provider.
!
The next most important differentiator is cost effective
methods and providing integrated solutions.
Companies are now striving to utilize seamless modes
of transportation to get the work done. It's no longer
important how the goods move from A to B, so long
as they do so safely, on time and in the most cost
effective way.
!
Logistics service providers are leveraging IT as a
strategic tool. Deployment of effective IT tools for
logistics applications can put an enterprise ahead in
the race for a contract. Ability to invest is important for
growth and development of the SMEs in logistics
!
Establishing strong relationship with other service
providers and emphasis on training and development
are some of the other strategies SMEs adopt to
differentiate themselves.
Figure 6: Strategy emphasis placed by logistics companies
Source: Deloitte study (2008)
Brand image
0 10 20 30 40 50 60 70 80 90 100
Referrals
Training to employees
Relationship with other service providers
Ability and willingness to invest
Use of information and IT technology
Integrated solutions
Cost effectiveness
Quality of service
%
2009 Deloitte Touche Tohmatsu India Private Limited
Logistics companies therefore need to concentrate on
the following areas within their organizations in the
future to stimulate future growth
!
Investing in IT hardware and software
!
Fostering a service mindset
!
Controlling costs
!
Developing products and services that can demand
higher prices
!
Integrating functions within SMEs
!
Nurturing and training manpower
!
Educating customers about services and its benefits.
!
Understanding customer needs
!
Ensuring data integrity and security
!
Meeting and exceeding customer expectations at all
time at lowest possible prices
The Indian logistics industry is currently growing at a
good pace. However, if the industry wishes to sustain
this progress, it is crucial for the government and the
players of this Industry to help remove obstacles and
introduce world class infrastructure.
Currently, most small and medium logistics enterprises
are driven by function-based logistics services such as
storage, transportation and documentation, whilst fully
integrated value-added services are only provided by far
and few. The need for these logistics service providers is
to now elevate the level of involvement with the client
from the traditional one-time transaction level to that of
a strategic partnership one. The SME logistics service
providers are now consciously striving to move up the
value chain and are placing more emphasis on the
strategic approach to obtain new business.
The following interdependent factors are expected to
shape Indian logistics industry over the next 5-10 years:
1. Growth of multimodal logistics - In an era of
intense competition where just-in-time deliveries have
become crucial, efficient multimodal logistics will spell
the difference between success and failure in the
market. The growth of multimodal logistics is resulting
in a radical transformation in the logistics business and
is certain to bring down the logistics cost and time by
around 20-30 % in the near future.
3.4 Future trends in logistics
2. Globalization and consolidation - Mergers and
Acquisitions are creating firms that have the capability to
provide a 'single point of contact' that can handle global
supply chains for their clients. Globalization of traditional
businesses is driving the logistics industry to address
considerations like market expansion, new sources of
supply, international trade, etc.
3. Increased outsourcing - Supply chains are becoming
complex to manage; companies are focusing more on
core competencies. In order to increase flexibility and
responsiveness in their supply chain, companies are
increasingly utilizing logistics outsourcing.
4. Security and risk management - Supply chain
security and risk management will be a key area to
prevent disruptions due to factors like weather, labour
issues and strikes or terrorist attacks.
5. Technological advancements - Rapid advancements
in supply chain technology enablers (like RFID) will lead
to increased functionality and greater potential to
improve performance of supply chain.
6. Increased customer expectations - Customers will
be moving away from tactical transactional based
service outsourcing to solutions that are more strategic
in nature and supported by leading edge technology
and systems.
The SME logistics service providers are
now consciously striving to move up
the value chain and are placing more
emphasis on the strategic approach to
obtain new business.
19 2009 Deloitte Touche Tohmatsu India Private Limited
20
3.5 Regulatory overview
Taxes and duties pertaining to the logistics
industry
Important components of logistics cost include tariff
such as central sales tax, local sales tax, entry tax, octroi,
turnover tax, etc. Many of these taxes are state subjects.
Traditionally, there have been no mutual consultations
or agreement among the states on making taxes
uniform. The local sales tax rates vary significantly
between states. The states have also been competing
with one another in offering sales tax concessions to
attract investment proposals, making decisions such as
the location of manufacturing facilities, warehouses,
etc, dependent on these taxes. However, the situation is
likely to undergo a paradigm shift soon.
Legal enactments of transportation
The following are the acts/enactments that specify the
laws relating to the logistics industry
!
The Carriers Act, 1865
!
The Carriage of goods by Sea Act, 1925
!
Sale of Goods Act, 1930
!
The Merchant Shipping Act, 1958
!
Custom Act, 1962
!
The Marine Insurance Act, 1963
!
Major Port Trust Act, 1963
!
Carriage by Air Act, 1972
!
The Railways Act, 1989
!
The Multimodal Transportation of Goods Act, 1993
!
Central Road Fund Act, 2000
!
Carriage by Road Act, 2007
MSMED Act
The Micro, Small and Medium Enterprises Development
Act, 2006 (MSMEDA, 2006), aims to facilitate
promotion, development and enhancement of micro,
small and medium enterprises competitiveness, and has
come into force from 2nd October, 2006. It aims to
facilitate promotion, development and enhancement of
the competitiveness of micro, small and medium
enterprises through skill development, technological up
gradation, and preference in procurement by
government, public sector enterprises and government
aided institutions. The Act also seeks to provide
protection to such enterprises by making provisions for
timely release of payments due to these organisations.
2009 Deloitte Touche Tohmatsu India Private Limited
4. Logistics operations via
major channels
India's transport system has expanded manifold since
independence, both in terms of spread and capacity.
Along with the increase in quantity, there have been
several developments of qualitative nature, such as
emergence of a multi-modal system, improvement in
the self-financing capacity of the sector etc. Impressive
as this progress is, the country's transport system is far
from adequate and suffers from a large number of
deficiencies and bottlenecks
.
Figure 7: Infrastructure at a glance
Source: PPP in India (2008)

21
India's transport system has expanded
manifold since independence, both in
terms of spread and capacity.
2009 Deloitte Touche Tohmatsu India Private Limited
22
4.1 Waterways
The importance of maritime infrastructure in facilitating
international trade is well recognized. It is observed that
about 95% by volume and 70% by value of the
country's foreign trade is carried on through maritime
transport. India's ability to achieve rapid economic
growth via the export route therefore lies in improving
its major international trade gateway, viz the ports.
India has 12 major ports, six on the west coast and six
on the east. The 12 major ports handled 519 million
5
tonnes of cargo in 2007-08. All the Major Ports are
administered by Port Trusts which are managed by the
individual Port Authority under Central Government
jurisdiction except for the newly constructed Ennore
Port which is run by a company named Ennore Port
Limited registered under Companies 96 Act, 1956.
There are also around 187 non major / intermediate
ports dotted along India's 7,517 km of coastline.
Issues Faced by LSPs
Due to severe congestion at Indian ports and
inadequate infrastructure, Logistics Service Providers are
finding it difficult to manage the increasing growth in
the consignment shipments. For instance, the Jawaharlal
Capacity as of March 2007
Major ports
Non major ports
Total
509
228
737
Table 8: Estimated capacity addition at Indian ports
Source: Planning commission (2007)
1,002
573
1,575
Capacity by March 2012 Ports
Capacity addition in million tonnes
Nehru which is the largest container port in India is
severely congested. The port reported a backlog of
roughly 5,500 import containers in June 2007 due to
shortage of trains. It is estimated that India looses about
Rs 48,000 crore each year because of higher transaction
costs at its ports.
The transaction cost at Indian ports is about 10 percent,
compared to 6 percent in developed countries; resulting
in a number of problems faced by logistics companies.
The main issues are
!
Higher turnaround time
!
Port congestion
!
Inadequate use of information technology
!
Shortage of dredging capabilities
!
Shortage of trained personnel at ports.
The Indian Railways freight earnings for fiscal 2007-08
have gone up by 13.86 per cent driven by a
combination of higher freight volumes and tariff hikes.
Railways recorded Rs 47,558.78 crore of freight earnings
during the fiscal 2007-08, up 13.86 per cent from Rs
41,768.35 crore in 2006-07. The Rail budget 2008-09
shows that freight loading has been increased by 10%
and the cargo in the railways are expected to be
monitored online in the next two years i.e. by 2009-10.
In order to cope up with the increasing freight volumes,
projects like the Dedicated Freight Corridor have been
sanctioned. The Dedicated Freight Corridor (DFC) project
was conceived mainly due to the capacity constraints
faced by the existing railway network. At present the
freight and the passenger trains are using the same
tracks causing delays. The Construction for Phase I of
the project is proposed to be completed by 2012. The
Phase I of the Dedicated Freight Corridor (DFC) is
envisaged to be completed by 2012.
4.2 Railways
5
India Supply Chain Council, Article April 2008
2009 Deloitte Touche Tohmatsu India Private Limited
The Western Rail Freight Corridor would comprise of
1483 km of a double line diesel track from JNPT to Dadri
via Vadodara-Ahmedabad-Palanpur-Phulera-Rewari. The
Eastern Corridor encompasses a double line electrified
traction corridor from Sonnagar on the East Central
Railway to Khurja on the North Central Railway (820
Km), Khurja to Dadri on NCR Double Line electrified
corridor (46 Km) and Single electrified line from Khurja
to Ludhiana (412 Km) on Northern Railway.
Issues faced by LSPs
!
Railway congestion
!
High incidence of loss of goods in transit
!
Fear of damage to goods
!
Long waiting period for booking cargo space on
railways
Roadways are the most preferred mode of freight
transport due to their cost efficiency and assurance of
door to door service. 70% of the total freight in India is
carried by roadways.
Indian road network of 33 lakh km is the second largest
in the world. Out of this total network, National
Highways (NH) comprise of 66,590 km and the length
of State Highways (SH) is 1,31,899 km. National
Highways constitute only 2% of the total road network
but carry 40% of the total traffic.
Most Indian roads were built with the primary aim of
moving passenger traffic. Due to the increased
containerized movement of the freight, container
trolleys are replacing trucks. Most Indian highways do
not have the adequate bearing capacity for multi-axle
and tandem trucks. This has led to rapid deterioration of
road surface quality in much geography.
Keeping in view the demand of the road traffic, the
National Highway Development Programmes (NHDP) is
being implemented by NHAI in the following phases -
!
Phase I- 4-laning of National Highways connecting
four metropolis of Delhi, Mumbai, Chennai, Kolkatta
and Delhi, namely Golden Quadrilateral (G.Q),
!
The Phase II (NSEW) - mainly comprises North-South
4.3 Roadways
Figure 8: Railway freight earnings
* - budget estimates
Source: CMIE (March 2008)
Rs.crore
2001-02
0
15000
30000
45000
60000
2002-03 2003-04 2004-05 2005-06 2006-07 2007-08 2008-09*
and East-West Corridor connecting Srinagar to
Kanyakumari and Silchar to Porbandar
!
Phase III - 4-laning of 10,000 kms of National
Highways
!
Phase IV - 2 laning with paved shoulders of 20,000
kms of National Highways
!
Phase V - 6 laning of 6,500 kms selected stretches of
National Highways.
!
Phase VI - Development of 1,000 kms of expressways.
!
Phase VII - Construction of ring roads, flyovers and
bypasses on selected stretches
!
Port Connectivity - include improvement of links to
the major ports.
Issues faced by LSPs
!
Roadways have been built keeping in mind passenger
vehicles and not freight movement through heavy
vehicles. This causes high number of truck accidents
on Highways. Roads are being damaged due to the
high axle load of the cargo carriers.
!
The poor condition of roads translates directly to
higher vehicle turnover, which increases operating
costs and reduces efficiency.
!
Average speed of trucks in India is only 32 km per hr,
compared to 60 km per hr in developed nations.
23 2009 Deloitte Touche Tohmatsu India Private Limited
Roadways are the
most preferred mode
of freight transport
due to their cost
efficiency and
assurance of door to
door service. 70% of
the total freight in
India is carried by
roadways.
2009 Deloitte Touche Tohmatsu India Private Limited
10
The air cargo Industry acts as an engine of growth for
the economic development of a country. Aircrafts
carried 2% of international trade by volume, but 40% by
value in 2007 - 08. They are an integral part of supply
chains of any manufacturer and retailer who operate in
lean inventory environment. In order to keep up with
the increasing demand, Indias Civil Aviation Ministry
plans to increase the number of airports in the country.
6
It has set a target of 500 operational airports by 2020.

Issues Faced by LSPs
!
India has only 80 fully functional airports and 368
landing strips that function as makeshift airports for
limited purposes. Airlines are facing infrastructure
constraints due to limited landing slots, inadequate
parking bays, and congestion during peak hours...
!
Due to regulatory restrictions and time consuming
procedures such as excessive physical examination of
cargo by customs, there is usually delays in customs
clearance.
4.4 Airways !
The present cargo handling complexes need a drastic
facelift in the overall infrastructure, operations to
accommodate the growing potential of air cargo
transport.
!
The need to improve perishable cargo handling
facilities also becomes imperative for a booming
organized retail sector
!
Lack of a reliable Electronic Data Interchange (EDI)
system that offers proper co ordination between
Airport Authority of India (AAI) and customs officials
to help streamline the documentation procedure of
logistics service providers
!
Lack of up-gradation of the IT hardware and support
system at the cargo complex.
6
Center for Asia Pacific Aviation Report, 2008
2009 Deloitte Touche Tohmatsu India Private Limited

5. Technology trends in the
logistics industry
26
5.1 Emerging trends
Warehouse Management System (WMS)
In India warehouses typically operate at 65% of their
7
capacity. The primary reason behind this is the precious
time that is lost between tasks. An appropriately
customized WMS helps in reducing inventory receipts,
send-outs and storage, along with manpower and
resource handling in an optimum way. Thus, a well
designed WMS helps in reducing inventory levels,
lowering costs, promoting customer satisfaction, giving
real time updates, improving quality control and often
also nurturing a healthy work atmosphere. A 3.5%
improvement in inventory accuracy and a 10-35%
reduction in warehouse operating expenses are usually
8
anticipated post the implementation of a WMS.
WMS is currently used only by well established logistics
companies which have a large warehouse at multiple
sites and carry a large SKU.
Global Positioning System (GPS)
GPS technology gives the details of the origin and
destination of a shipment. During transit, it helps in
providing the exact position of a consignment. There are
sophisticated GPS maps and technology available
through which one can track the movement, and be
proactive to customers by informing about the shipment
status and expected delivery time. GPS system helps
logistics companies to track the location of their goods.
However, GPS has low adoption among the SMEs in the
logistics business in India.
Around 25% of LSPs currently use the GPS system. This
is due to high ongoing capital investment. Though each
GPS receiver costs upwards of 40,000 rupees, however
the service charges are high at around Rs. 20,000-Rs.
25,000 annually has restricted the use of GPS in India.
Customers also face issues like service, geographical
coverage, support, updates and integration with
backbone system. At present mobile phones are vastly
used to track and keep record of shipment.

Figure 9: Warehouse Management System
Figure 10: GPS Receiver
7
Survey conducted by ARC Advisory Group, 2007
8
Logistics Management Magazine, June 2007
9
Deloitte Findings, 2008
2009 Deloitte Touche Tohmatsu India Private Limited
Enterprise Resource Planning (ERP)
ERP systems integrate several data sources and
processes of an organization into a unified system. A
typical ERP system uses multiple components of
computer software and hardware to achieve the
integration.
ERP induces enough visibility in the supply chain so that
an efficient work flow can be established. By pulling
together and sharing information from functions such as
purchasing, warehousing, and sales it helps to control
costs. A lot of medium enterprises are installing ERP
software's, due to unprecedented growth the logistics
and transportation Industry.
Radio-frequency identification (RFID) is an automatic
identification method, relying on storing and remotely
retrieving data using devices called RFID tags or
transponders. It allows LSPs to track, monitor, and
report and manage products, documents, assets and
people more effectively and efficiently as they move
between locations anywhere at any time.
An RFID tag is incorporated into a product for the
purpose of identification using radio waves. Some tags
can be read from several meters away and beyond the
line of sight of the reader. These RF Tags can be active
or passive and they require a reading device and
interface computer to process information.
Importance of RFID in logistics
!
Allows the service provider to track items at each
supply chain location, from plant to consumer
!
Protects against copying and counterfeit of goods by
embedding a unique Electronic Product Code (EPC)
code into each item
!
Proves the origin and improves the handling of goods.
Shippers can use RFID tags to show a sterile supply
chain and enable better quality in security processes.
!
Tracks the amount of goods in the supply chain and
helps to save capital required for distribution and
warehousing storage costs
5.2 RFID In focus
Figure 11: ERP System
Figure 12: RFID tag


Savings that can be enjoyed by a LSP using RFID
technology includes
!
Reduces the manpower requirement of the company
considerably
!
Saves time as scanning of cases/items takes place
rapidly. RFID can scan upto 1000 boxes in a second
whereas bar coding would take a few hours to scan
the same number of boxes
!
High level of security as data cannot be hacked
27 2009 Deloitte Touche Tohmatsu India Private Limited
28
Reasons why RFID as a technology has not yet
penetrated in India
The high cost of installation is one of the primary
reasons why RFID is not used much in India as
compared to other countries. Incorporating a basic RFID
technology for a medium enterprise in the logistics
10
business costs around Rs 0.50-0.60 Crores.
This is because the technology requires 100%
customisation. The service provider has to study the
entire functioning of the enterprise in detail to
incorporate use of RFID.
RFID tags are not manufactured in India and have to be
imported. This escalates the price of the tag due to
taxes levied on imports. The tags cost around Rs 9-Rs 60
in India which is very high as compared to countries like
North America and Europe where the price ranges from
Rs 2-Rs 4 per tag.15. RFID technology however
represents the next generation bar code and promises to
deliver additional benefits.
RFID
Plus
Minus
!
4Communicates through radio waves, line of
sight not required
!
4RFID tags store significantly more
information
!
4RFID is dynamic and information can be
added or deleted at every steps in a process
!
4Increased functionality; covert and difficult
to counterfeit
!
4Fully automated and nearly error free
!
Tags are more durable and can operate in
harsh environments
!
4Higher costs but dropping, $0.05 tags on
the horizon
!
4Uncertain universality of systems
!
4Tag reading is presently very much
dependent on environmental conditions
!
4Tightly linked to the infrastructure
Table 9: RFID v/s bar coding
Bar Codes
!
4Involves lower cost tags and infrastructure
!
4Has widespread utilization
!
Tags are human readable
!
4Transmission of data is performed optically-
clear line of sight required.
!
4Information storage is limited
!
4Reads only, one tag at a time
!
4Read capability can be affected by dirt,
water and scuffing
!
4Can only be written once; No updating
!
Human intervention opens possibility for
errors.
Source: Deloitte Analysis (2008)
10
Deloitte Findings, 2008
2009 Deloitte Touche Tohmatsu India Private Limited
North America
Tag Costs
Tagging Radio
Frequency
Consumer
Privacy
Standards
Distribution
Network
Alignment
Unit Price of Rs.2.8 (US$ .07)
for passive tags.
EPC-Compliant, Generation-2
tag
915 MHz (UHF)
United States: Significant issue
Supreme court case Kyllo v.
United States 533 US 27.
Consumer rights advocates
spreading spychip idea.
Canada: Formation of GS1
Canada Public Policy Forum to
address RFID policy issues
EPC Global / ISO
Use centralised DCs
strategically placed nationwide.
Table 10: RFID global overview
Europe
Approaching Rs 4
(US$ 0.10 per tag)
868 MHz (UHF)
At issue, but consumers
are being educated and
can opt for tag removal.
Article 29 of Directive
95/46/ec provides data
protection and platform
for consumer protection.
EPC Global / ISO
Leading efforts to use
Item level tagging
Source: Logistics Management (June 2007)
RFID global overview
Asia Pacific India
China: Rs 10-Rs.12 (US$
0.25 US$ 0.30) per tag
Japan: Hibiki Project to
reduce costs to Rs.1.6 (US
$ 0.04) per tag
China: Government
wants its own standard
Japan: 950-956 MHz
(UHF)
Not an issue because
most Asia Pacific
Governments favour
collective rights over
individual rights
China: NPC (National
Product Codes) Standard
Japan: UID Ubiquitous
ID
Network developed to
source large percentage
of goods from local
suppliers
Rs 9 (US$ .22) to Rs.10
(US$ .25) per tag to
about Rs.50 (US$ 1.2) to
Rs.60 (US$ 1.5 per tag)
Wireless Planning
Commission, GOI has
permitted the use of 865
867 MHz (4 Watt ERP) for
UHF in India
In India Consumer Privacy
issues have never been
raised as there very little
instances of RFID
implementation at
consumer level.
EPC Global / ISO
At nascent stage of
mapping to US and
Europe distribution
networks
29 2009 Deloitte Touche Tohmatsu India Private Limited
30
Bar Coding
Launched
Installation
cost
Maintenance
cost
Service
charges
Skills required
to operate
Industry where
technology is
used
1990
Each barcode
scanner cost
Rs. 50,000
20% of the
instrument
cost per
annum
NA
Minimal
Retail, logistics
Table 11: Summary chart of technologies used in logistics
CRM
Source: Various
RFID global overview
ERP MIS
5.3 Summary chart of technologies used in logistics
Parameters
1990s
Approx Rs 4 lakhs
Around Rs 1 lakh
per annum
Rs 1.5 lakhs per
annum
Skilled personnel or
need for training
Mainly used in BPO,
call centre, banks &
retail industry
1995
Rs 9 lakhs for
complete
solution
Around Rs 1.5
lakhs per
annum
Rs 2 lakhs per
annum
Skilled
personnel or
need for
training
All industry
verticals
Mid 1980s
Rs 3 lakhs for
complete
solution
Upto Rs 1 lakh
per annum
Upto Rs. 1.5
lakhs if required
Skilled personnel
or need for
training
All industry
verticals
GPS RFID
2005
Rs 40,000 and
upwards for GPS
receiver.
Around 30 to
50% of Avg.
installation Cost
Rs 20,000 to Rs
24,000 per
annum
Minimal
Logistics, tourism
industry,
Infrastructure
and
communication.
2006 (used by
major companies
like DHL and UPS)
Around Rs 50-60
lakhs
Differs for each
and every
enterprise
Around 20% of
installation cost
per annum
Skilled personnel
or need for
training
Retail, logistics,
courier companies
2009 Deloitte Touche Tohmatsu India Private Limited
6. Growth drivers
The evolving business landscape and increasing
competition across industries, is creating the need for
more efficient and reliable logistics services than what
exists today. For example, rapid growth of organized
retail and the need to reach out to the large untapped
rural markets in India are necessitating development of
strong back end and front end supply networks.
The government is demonstrating a strong commitment
towards providing an enabling better infrastructure and
creating conducive regulations. Hence, players now
have the opportunity to leverage economies of scale,
complemented with better infrastructure, to provide
integrated logistics solutions which are cost effective.
Figure 13: Growth drivers in logistics
Source: Deloitte analysis (2008)
Mergers & acquisitions
Rise of 3PL
services
Growth drivers
of logistics
sector
GDP growth
(high trade + EXIM
business)
Enhanced
infrastructure
investments
Qualified
workforce
Availability and
access to
finance
31 2009 Deloitte Touche Tohmatsu India Private Limited
32
6.1 GDP growth and rise of 3PL services
6.2 Investments in infrastructure
Most companies across industries like automotive,
electronics, FMCG and pharmaceutical sectors are
increasingly opting to outsource their logistics
requirements to specialized Third Party Logistic Service
Providers. This has created a demand for a range of
logistics services which will benefit the productivity and
efficiency of the customers' entire supply chains. It is
estimated that 3PL solutions are slated to grow at a
CAGR of over 16% from 2007-10. Consequently, 3PL
service providers are expected to corner an increased
share of the Indian logistics pie, from 6% in FY06 to
11
13% in FY11, at a CAGR of 25%.
The table on the right shows that there is an inverse
relationship between logistics cost and the share of 3PLs
in overall logistics. The greater the share of 3PLs in
logistics the lesser is the logistics cost. This highlights the
importance of 3PLs in logistics.
The logistics industry in India is currently suffering due
to poor infrastructure. This has resulted in inefficiencies
and delay in deliveries, which in turn affects overall
productivity of logistics business. However, given the
current emphasis on infrastructure, the growth and
efficiency of LSPs as well as their customers will be
positively impacted. The government has planned
investments in infrastructure development amounting
12
Rs 20,00,000 crore over the next 5 years. This will
prove to be a major benefit for the logistics industry.
!
The NHDP projects including the Golden Quadrilateral
road project and the East & West Rail corridors are
expected to positively alter the response of Indian
firms through shorter lead times as well as lower
maintenance costs on the transport equipment. They
will also reduce the procedural delays on highways by
reducing the number of checks and related stoppages
of vehicles.
!
Air cargo movement is expected to grow at over a
CAGR of 11.5 % from 2007-08 to 2011-12. This will
give a boost to the activities of LSPs. The air cargo
business has overtaken the ocean freight and rail
freight market by expanding at nearly 19 % from
2006 to 2008, as against 10.3% growth registered by
ocean freight and 9.2% by railways in the same
13
period.
!
The industry is estimated to grow in road segment by
13%, port segment by 9.5% and rail segment by 6%.
This will be possible with the improvement in road
infrastructure, implementation of National Maritime
Development programme and introduction of
dedicated freight corridors in rails.
Logistics cost as a
% of GDP
India
China
USA
Europe
Japan
13.0%
18.0%
9.9%
10.0%
11.4%
Table 12: Opportunity for 3PL Players in India
Source: Logistics in India, SSKI (2007)
Less than 10%
Less than 10%
34%
54%
80%
Share of 3PL in
Overall Logistics
Country
Capacity addition in million tonnes
11
Confederation of Indian Industry, Dewan Chopra Report 2007
12
Planning Commission, GOI 2008
13
Planning Commission, Air Cargo Agents Association of India Report April 2008
2009 Deloitte Touche Tohmatsu India Private Limited
6.3 Qualified work force
There has been a sudden transformation in the scale
and scope of activities provided by the logistics sector.
This growth rate needs to be supported with a parallel
growth of skilled and trained manpower. Attracting and
retaining talent is a major problem faced by SMEs in the
logistics business. There is a need to incorporate a high
degree of professionalism in the functioning and
approach of SMEs in this business.
Institute/University
An elective course offered under quantitative
skills and operations management, a part of
two years Post Graduate Diploma in
Management.
A three year-full time bachelor's course.
Degree awarded by West Bengal Technical
University (WBTU)
Elective included in a 1 year general
management programme for working
executives.
Two year Post graduate Diploma in Business
Administration through distance learning
programme. The last 2 semesters contain
specialization related subjects wherein Supply
Chain Management specialization is
available.
Four semester post graduate diploma in
Supply Chain Management
Executive post graduate diploma in Supply
Chain Management 1 year weekend
programme
!
Indian Institute of Management (Ahmedabad)
!
Symbiosis Institute of Operations
Management (SIOM), Nashik
!
SP Jain Institute of Management and
Research, Mumbai
!
NSHM, Kolkata
!
Xavier Labour Research Institute, (XLRI)
Jamshedpur
!
Prin L. N. Welingkar Institute of Management
Development and Research, Mumbai
!
ICFAI University, Tripura
!
CII Institute of Logistics, Chennai
!
Loyola Institute of Business Administration,
Chennai
Table 13: Some of the recognized institutes offering courses in SCM in India
Courses
However, there is a dearth of practical skills, knowledge
and expertise on the functioning of this Industry.
Courses in supply chain management and logistics
management are not yet the preferred career option for
many students. Also, there are only a handful of
institutes offering specialised courses in this field. Most
courses offered are generally very theoretical and
elusive. It is important to design a course structure
which is an ideal mix of theory and practice.
Source: Deloitte study (2008)
33 2009 Deloitte Touche Tohmatsu India Private Limited
34
6.4 Availability and access to finance
As the SME sector emerges to become the nation's
economic growth engine, limited ability of raising
finance to power growth remains an impediment for
sustained expansion. Venture Capital firms are generally
wary of investing in relatively young or unproven
technologies. Banks too are unable to provide debt
financing. In addition, there is no formal mechanism for
SMEs to raise investment from capital markets. It is also
important to understand that it is not very easy for
banks to assess credit requirements of SMEs and
providing them with timely credit. The main reasons for
this are
!
Highly fragmented nature of SMEs in logistics
!
Information asymmetry
!
Lack of transparency
!
Limited financial disclosures in financial statements of
SMEs
!
Non Performing Asset (NPA) legacy effect
Financial hurdles faced by SMEs
!
Financial reforms and financial prudence
!
Information opaqueness
!
Lack of proper accounting practices and
documentation
!
Inability to provide collateral as required by banks
!
High transaction cost for small sized firms
!
High risk perception by lending institutions
As a result, SMEs either raise money through informal
means, or scale back on their product and service
offerings. However, if SMEs have easy access to
institutional credit at competitive rates they are more
likely to significantly increase their contribution to GDP
and they would also be in a better position to take on
the global competitive pressures. The government is
taking various measures to improve the delivery of credit
to SMEs. A policy package for stepping up credit to
SMEs has been started by the government. The
government has also set up a Credit Guarantee Fund
(CGF) to provide relief to those small entrepreneurs who
are unable to pledge collateral security.
6.5 Merger & acquisition trends
While entrepreneurship is on the rise, the reality check is
that only few in every 100 new businesses make it past
the second year. Given the odds, buying an existing
business can be a much less risky and more quickly
profitable venture than starting business from scratch.
But it's not entirely risk free and success depends heavily
on how wisely one chooses and evaluates the business
to buy.
M&A among SMEs in logistics
The challenge facing many SME logistics companies in
India is how to expand. Organic growth often requires
high investment with slow returns. The alternative
approach is through mergers or acquisitions. These are
considered as a risky and potentially costly option. But
the fact is that mergers and acquisitions if done
strategically and diligently can be low risk, and can also
attract funding from institutional investment companies
whose long term interest is to facilitate growth. The
challenges are actually in finding the right acquisitions,
understanding restructuring options to minimise risk and
cost, and finding the most suitable investment partners
when additional funding is required. Figure 14 shows
that though a number of SMEs crop up in India, many
of the businesses shut down, due to lack of adequate
knowledge and skills required to run an enterprise.
Figure 14: SMEs life-cycle trend
Source: Deloitte study (2008)
Start-ups
Strugglers
Survivors
P of eriod
ist ex ence
2009 Deloitte Touche Tohmatsu India Private Limited
In order to survive in the competitive environment, small
enterprises come together in order to provide a larger
basket of services and also to take advantage of
economies of scale. Mergers and Acquisitions help
enterprises to survive and grow. This highlights the
importance of Mergers and Acquisitions among SMEs.
A number of factors like globalization, positive cash
positions, increased customer expectations and higher
rewards make this the right time for supply chain players
to merge.
!
Globalisation - Shippers are increasingly likely to
source and sell goods outside their own borders.
Moving shipments across oceans and continents is
inherently more complex than moving shipments
domestically, so LSPs are required to build or buy
international shipping expertise. This has resulted in
tie-ups with various shipping service providers.
Shippers turn to 3PLs to solve a multitude of
challenges, most of which extend their services well
beyond the traditional capabilities of warehousing and
transportation.
!
Positive Cash Position - Availability of finance has
been a major obstacle to the growth and expansion
activities of SMEs in logistics. Hence in the Indian
logistics space, Mergers and Acquisitions are turning
out to be the most favored route, helping companies
to emerge as stronger and more competitive players in
the industry. Investors are now finding 3PLs particularly
inviting because they have recorded good
compounded annual growth rates and low market
penetration. They are growing faster than the
economy.
!
Meeting customer demands - Today, customer needs
are changing. Customers are now looking at complete
range of end to end solutions through a single
provider. Logistic industry in India is predominantly
fragmented, hence there is tremendous opportunity
for players to integrate and enhance the quality of
service provided.
Factors that LSPs must take into consideration
before finalizing an M & A deal
!
Know the market and the risk
!
Always devise an alternative plan
!
Use service level agreements
!
Study the benefits and growth prospects before
entering into a merger
35 2009 Deloitte Touche Tohmatsu India Private Limited
7. Logistics model
36
This section indicatively depicts the logistics model
followed by soft drink companies and companies
dealing in IT hardware. The soft drink companies use a
single mode of transportation i.e. trucks for all their
transportation activities. IT hardware companies on the
other hand are an example of multi-modal logistics.
7.1 Indicative logistics model for a soft drink
company
Unlike most FMCG companies which follow a one way
business pattern, soft drink manufacturers follow a 2
way business pattern. In India soft drink manufacturing
is viable as manufacturers make use of Returnable Glass
Bottles (RGBs) instead of plastic disposable bottles.
It is more viable to adopt a two way business pattern
due to the tremendous cost saving on bottles, as the
glass bottle is used 8 times in its life. Companies invest
in a certain amount of glass every year known as glass
float. At any given point of time there must be a certain
fixed number of bottles in the market. The company has
its own set of manufacturers who make these bottles as
per the specifications and requirements. These bottles
are sent to the main plant called the mother plant in
trucks. The liquid is filled up at the plant and then
transported to the distributors using trucks. The bottles
Figure 15: Logistics model of a soft drink manufacturer
Source: Deloitte study (2008)
Manufacturer Mother plant Distributor Retailer Consumer
Direct distribution (10%)
Indirect distribution (90%)
Reverse logistics
for empty bottles
Reverse logistics
for empty bottles
Reverse logistics
for empty bottles
are kept in crates where each crate carries 24 bottles.
There are two channels of distribution, direct
distribution and indirect distribution. The logistics
movement from the mother plant to the distributors is
called primary freight / load.
Direct distribution - Here the entire distribution of the
product is done by the company's own distributors.
The company has its own staff, owns the trucks and
other assets and bears 100% responsibility for the entire
distribution procedure. The top 10% of the Companies
account is usually handled by the Direct Distributors.
Indirect distribution - Here the company appoints
distributors who are completely responsible for the
entire logistics activity. The appointed agents use their
own vehicles and have their own staff. Distributors use
trucks to transfer the bottles to retailers. This process of
transfer from the distributor to the market is called
secondary freight / load. The filled bottles are
delivered to the retail outlets and the empty bottles are
taken from the retailer and taken back to the plant
where they are washed and refilled. Retailers pay a
deposit on every crate they purchase so that in case of
damage, breakage or exchange of bottles the company
deducts the amount from the deposit.
2009 Deloitte Touche Tohmatsu India Private Limited
7.2 Indicative logistics model for an IT hardware
company
The model shown above is an example of multi-modal
logistics used by global IT hardware companies. The
goods are transported from the suppliers to the
assembly plant. The products that need to be exported
are taken to the warehouse by trucks. From the
warehouse they are taken to the port and the
consignment is shipped to its destination. On reaching
the destination, the goods are stocked in warehouses
called transshipment points. From each warehouse
goods are taken to Country-wide Distribution Centres
(DCs) by trucks. Once again trucks are used to transport
the goods to the Retailers from where final purchase
takes place by consumers. This logistics model does not
include reverse logistics.
Suppliers
(international)
Suppliers
(international)
Suppliers
(international)
Suppliers
(international)
Warehouse
Transshipment
points
Transshipment
points
Country-wide
distribution
centers (Dcs)
Country-wide
distribution
centers (Dcs)
Retailers
Retailers
Retailers
PC assembly
plant
Port
Transshipment
points
Country-wide
distribution
centers (Dcs)
Figure 16: Logistics model of an IT hardware company
37 2009 Deloitte Touche Tohmatsu India Private Limited
8. Material handling equipment
38
8.1 Global scenario
8.2 Indian overview
The market size of the global Material Handling
Equipment (MHE) industry has been estimated at
Rs 3,75,200 crore for the year 2005 and is projected to
increase over Rs 4,68,000 crore by 2010. The industry is
14
expected to grow 4.5% annually through 2010.
The growth is being led by developing countries such as
China, India, Turkey Mexico, and Russia. While USA,
Germany and Russia are the world's largest producers of
material handling equipment, Germany and Japan are
the major exporters of material handling equipment
although China is expected to become an increasingly
important global supplier in the coming years.

Given the fast pace of economic growth in India, there
is tremendous potential for growth in the material
handling sector. The traditionally fragmented material
handling Industry has been consolidating at a fairly rapid
pace in the recent years. The major product segments
are conveying equipment, unit load formation
equipment, and storage equipment. The sub product
segments include industrial trucks and lifts, hoists,
cranes and monorails.
The material handling sector is totally dependent on the
growth of other sectors. Demand for material handling
industry is likely to continue to increase dramatically due
to the combined effect of the following factors
!
Private sector participation and foreign direct
investment in infrastructure
!
The removal of barriers on the import of various
consumer products and the emphasis on exporting
goods
!
Constant focus and incentives for the food processing
sector and grain handling
Material handling equipment used by logistics industry
include forklifts, pallet trucks, stackers, reach truck,
order picker, overhead travelling cranes etc. These are
primarily devices of mechanization. Traditionally, a lot of
manual intervention was involved in the logistics
business, as a result of which they were delay in
deliveries; products were more prone to damage due to
poor handling and transit time taken was much longer.
This resulted in low speed, handling problems like
scratches, chipping, breaking and difficulty in
monitoring the material flow.
However, the growth of the logistics Industry has helped
realise the importance of incorporating various material
handling and storage equipment. With transformation
of manufacturing systems to be lean, agile and highly
automated, things are changing. Increased competition
has lead to a further increase in the variety of
components (for product customization), lead to
reduction in lot size and continuous varied product mix.
Since the logistics pattern is now becoming more
complex, there is a tendency to integrate material
handling systems so that they can communicate with
each other - as well as with processing machines,
inspection devices, assembly stations etc. With the
addition of on-line data capturing devices, it is now
possible to monitor the entire flow of all materials
within the plant-and have real-time information on
inventory level, status of material processing etc.
There is a variety of material handling devices available
in the market. What is important is the ability to
integrate them into an efficient system. This is plant-
specific, and can be done best by the organizations
itself. The benefits include -
!
Better inventory control
!
Faster throughput
!
Less time for changeover
!
Less defects during material handling
!
Better utilization of space i.e. floor space as well as the
space up to ceiling
14
Cargo Talk, September 2007
2009 Deloitte Touche Tohmatsu India Private Limited
8.4 Classification of material handling
equipment
8.3 Demand for material handling equipment
Demand for material handling equipment has been
increasing in the last few years. Manufacturers of
material handling equipment state that in the last 5-6
15
years demand for MHE has increased almost 3-4 times.
One of the primary reasons fuelling this growth is that
companies are increasingly feeling the need to lower
their logistics cost. Also, due to the presence of large
number of players in the Industry, use of equipments
helps to keep up with increasing competition.
As a result of which there is a shift from manual
operations to use of electric and battery operated
equipments, especially in warehouses to improve
efficiency and save time. Reasons for this shift are
!
Low maintenance requirement
!
One time investment
!
Long life of equipment
!
No diesel / petrol requirement
Figure 17: Types of Material handling equipment
!
Electric fork lifts
!
Battery operated fork lifts
!
LPG/CNG powered forklifts
!
Hand pallet truck
!
High lift pallet truck
!
Electric powered pallet truck
!
Manual stacker
!
Electric stacker
!
Counter balanced stacker
Fork lifts
Pallet trucks
Stackers
Order picker
Reach truck
39
15
Deloitte study, 2008
2009 Deloitte Touche Tohmatsu India Private Limited
Forklift trucks
Forklift truck is a powered industrial truck used to lift
and transport materials. These trucks are available in
many variations and load capacities. In a typical
warehouse setting, most forklifts used have load
capacities between one to five tons.
However, machines of over 50 tons lift capacity are also
manufactured. In addition to a control to rise and lower
the forks (also known as blades or tines), the operator
can tilt the mast to compensate for a load's tendency to
angle the blades toward the ground and risk slipping off
the forks. Tilt also provides a limited ability to operate
on non-level ground
Some machines also allow the operator to move the
tines and backrest laterally, allowing easier placement of
a load. In addition, a few machines offer a hydraulic
control to move the tines together or apart, removing
the need for the operator to get out of the cab to
manually adjust for a differently sized load. Following
are the various types of forklifts
Electric forklifts - These are a good choice for
warehouses, manufacturing applications and other
indoor use. They produce zero emissions which is an
important consideration since the truck is being used
indoors. Also, they have a lower cost per hour of
operation than any of the internal combustion (IC)
models. This helps to offset the disadvantage of their
higher initial cost. Electric forklifts are an economical
and more environmentally friendly alternative to
traditional gasoline powered forklifts

Internal combustion (IC) forklifts - IC forklift is a
common choice for outdoor use as electric forklifts cant
be safely used in the rain. In addition, IC forklifts are
capable of handling the largest loads i.e. greater than
15,000 lbs capacity. They are cheaper to buy than
electric forklifts, but cost more per hour to run.

Narrow aisle forklifts - These are essential to modern
warehousing operations. By allowing aisle widths as
narrow as 6 feet, they greatly increase the number of
aisles that can fit in a given warehouse, and that, in
turn, increases warehouse capacity. Standard lift trucks
need aisles that are 11' wide or larger to be able to
operate and turn around. Narrow aisle forklifts (NA) are
capable of operating in aisles 8' to 10' wide; and very
narrow aisle forklifts (VNAs) can work in aisles as little as
6' wide.

Battery operated forklifts - Battery operated forklifts
are of compact design fitted with the latest
microprocessor based electronic controls. Battery
operated forklifts are available from 1 ton to 3 ton
capacity. These forklifts are largely used in the food &
beverages and pharmaceutical industries where
maintenance of clean environment and low noise levels
are important. High visibility mast and hydrostatic
steering are standard features. Traction batteries of
higher capacities are also made available by some
manufacturers as optional for longer duty cycles. Battery
chargers are available as an independent unit.

LPG/CNG powered fork lifts - LPG forklifts are widely
used for indoor applications for their low pollution and
low noise levels while not compromising on demanding
duty cycles. LPG/CNG forklifts are available with either
automatic transmission with power shift or with fluid
coupling transmission. High visibility mast and
hydrostatic steering are standard features. LPG forklifts
are maintenance friendly and easy to operate.
Figure 18: Forklift truck
40 2009 Deloitte Touche Tohmatsu India Private Limited
Pallet trucks
Hand pallet truck - The hand pallet truck is a basic
material handling equipment, used for transportation
within short distances. The hand pallet truck is used in
small warehouse or plant operation that handles a low
pallet volume. In this type of low pallet operation the
pallets are moved a short travel distance. The basic
advantages of the hand pallet truck are -
!
Low capital investment
!
Low maintenance and easy to operate
!
Useful for short travel distances in warehouses
!
Easy to use on an elevated floor
Battery operated pallet truck - The battery powered
ballet is considered a good vehicle for use in several
warehouse and plant functional areas. It is used in the
receiving and shipping dock areas to load and unload
delivery vehicles. The main advantages of battery
operated trucks are
!
Low cost and easy maintenance
!
Require the shortest area for a right angled turn
!
Easy to train employees
!
Require a narrow travel path
Electric powered pallet truck - The electric powered
truck is a three wheeled vehicle. These vehicles are
either walk behind or rider models. For maximum
efficiency and minimum damage if the vehicle has
palletized and secured loads a full trailer can be
unloaded in around 1-2 hours. The main advantages of
electric pallet truck are
!
Moderate investment requirement
!
Ability to handle high volumes
!
Reduces employee injuries
!
Suitable for multiple warehouse activities.
Stackers
Stackers are large machines used in material handling
applications. Their main function is to stack bulk
material stored in warehouses onto a stockpile. Stackers
were originally manually controlled machines with no
remote control. Modern machines are typically semi
automatic or fully automated, with parameters fully set.
Most stackers used are now electrically powered by way
of a trailing cable.
8.5 Future market trends
In India in the next few years the Material Handling
industry is expected to grow steadily. The principal
factor fuelling gains will be improved conditions in the
Indian economy, which will result in the accelerating
demand for goods and create opportunities for suppliers
of goods-handling products and services of all types.
Due to ambitious plans for the rapid globalisation of the
Indian economy, cargo and freight traffic is likely to
maintain the current upward trend for the next few
years. As the need for material handling equipment is
directly related to the amount of cargo and freight
traffic, India will see a major pull in the demand for
these equipments.
Figure 19: Pallet truck
41 2009 Deloitte Touche Tohmatsu India Private Limited
Bibliography
Public sources
Private sources
Other sources
!
http://msme.gov.in/
!
http://www.ciionline.org/
!
http://www.supplychains.in/
!
http://www.indianrailways.gov.in/
!
http://www.acaai.in/
!
http://www.nhai.org/roadnetwork.htm
!
http://www.pppinindia.com
!
http://economictimes.indiatimes.com/
!
http://www.thehindubusinessline.com/
!
http://www.gati.com/02_investors_chairman_
speech2.jsp
!
www.wikipedia.org
!
Cygnus Research Report-Feb 2008
!
Dewan Chopra Report-2007
Online articles
!
India Supply Chain Council-September 1, 2006
Logistics sector has hidden potential
!
The Economic Times February 6, 2008 India to have
500 airports by 2020
Magazines
Deloitte research
!
Logistics Management June 2007 - A worldwide look
at RFID
!
Logistics Management June 2007 - In search of the
right warehouse management system
!
India Supply Chain Council 19 March 2007 India
Logistics Industry: $125 Billion Goldmine
!
Cargo Talk September 2007 - Cargo handling
equipment: The crucial element of smooth operation
!
PASCHEEM - A newsletter of the CII Western region
September- October 2007 SME sector in India - A
brief profile
!
India Supply Chain Council - 30 April 2008 India loses
$12 billion per year on higher transaction costs at sea
ports
!
Deloitte Research Report Growth Opportunity for
Indian SMEs- April 22, 2008
42
Contacts
For further information, please contact:
Senior Director
Deloitte Touche Tohmatsu India Pvt Ltd
31, Nutan Bharat Society,
Alkapuri, Baroda - 390007
INDIA
Tel : +91 (0) 265 2333 776
Fax : +91 (0) 265 2339 729
Email: hbhattbhatt@deloitte.com
Mr. Hemant Bhattbhatt
43 2009 Deloitte Touche Tohmatsu India Private Limited
Deloitte refers to one or more of Deloitte Touche Tohmatsu, a Swiss Verein, and its network of
member firms, each of which is a legally separate and independent entity. Please see
www.deloitte.com/about for a detailed description of the legal structure of Deloitte Touche
Tohmatsu and its member firms.

Deloitte provides audit, tax, consulting and financial advisory services to public and private clients
spanning multiple industries. With a globally connected network of member firms in 140
countries, Deloitte brings world-class capabilities and deep local expertise to help clients succeed
wherever they operate. Deloittes 165,000 professionals are committed to becoming the standard
of excellence.
Deloittes professionals are unified by a collaborative culture that fosters integrity, outstanding
value to markets and clients, commitment to each other, and strength from cultural diversity. They
enjoy an environment of continuous learning, challenging experiences, and enriching career
opportunities. Deloittes professionals are dedicated to strengthening corporate responsibility,
building public trust, and making a positive impact in their communities.
These materials and the information contained herein are provided by Deloitte Touche Tohmatsu
India Private Limited (DTTIPL) and are intended to provide general information on a particular
subject or subjects and are not an exhaustive treatment of such subject(s). Accordingly, the
information in these materials is not intended to constitute accounting, tax, legal, investment,
consulting, or other professional advice or services. The information is not intended to be relied
upon as the sole basis for any decision which may affect you or your business. Before making any
decision or taking any action that might affect your personal finances or business, you should
consult a qualified professional adviser. None of Deloitte Touche Tohmatsu, its member firms, or
its and their respective affiliates shall be responsible for any loss whatsoever sustained by any
person who relies on these materials and the information contained therein.
These materials and the information contained therein are provided as is, and DTTIPL makes no
express or implied representations or warranties regarding these materials or the information
contained therein. Without limiting the foregoing, DTTIPL does not warrant that the materials or
information contained therein will be error-free or will meet any particular criteria of performance
or quality. DTTIPL expressly disclaims all implied warranties, including, without limitation,
warranties of merchantability, title, fitness for a particular purpose, non-infringement,
compatibility, security, and accuracy. None of Deloitte Touche Tohmatsu, its member firms
including DTTIPL, or its and their respective affiliates shall be responsible for any loss whatsoever
sustained by any person who relies on this material.
2009 Deloitte Touche Tohmatsu India Private Limited.
Member of Deloitte Touche Tohmatsu

You might also like