Loc Bui Sau May Nghien

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Mc lc

I. Gii thiu chung v cng ngh sn xut xi mng


II.Tnh ton xyclon
II.1 Tnh ton cc kch thc xyclon
II.2 Tnh ton kim t!" xyclon vi kch th#c $%
ch&n
II.' Tnh hiu sut l(ng xyclon
III) Tnh ton thi*t +, l&c t-i
III.1 Tnh ton + m.t l&c
III.2 Tnh s/ /ng t"y o
III.' Tnh t!0 l1c thi*t +, l&c t-i
III.2 Tnh vt ti tho +3i
III.4 56t liu ch* t7o v8 nguy9n l: l8m vic
1
ti:
Tnh ton h th/ng l&c +3i s"u my nghin xi mng
;<&c th =>ng xyclon ?uu@A
;<&c tinh =>ng l&c t-i
Bng sut 2C CCCm
'
kh +3iDh
E 14
C

BFng $G t!Gn khi v8o 2CCgDm
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kh
BFng $G s"u khi !" cH 1 2CgDm
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kh
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;MhNn +/ kch thc h7t
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1C14 1C)4L
1421 21)KL
2124 22L
24'C 1'L
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'44C Q.4L
RQC Q.4L
2
Phn I
Gii thiu chung cng ngh sn xut xi mng
- Si mng Ho!l"n= l8 hTn hUH cc khong s"uV
T!ic"nxisilic"t 'W"XYiX2 22QCL Ih/i lUng
@ic"xisilic"t 2W"XYiX2 14'CL Ih/i lUng
T!ic"nxi Alumin"t 'W"XAl2X' 412L kh/i lUng
T!ic"nxiAlumin"tZ[!it 'W"X Al2X' 1C1Q kh/i l;
Ung
Bung Hh/i liu $t s\t v8 $ vi
?8m lUng L YiX
2

mo=ulsilic"t nE
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kh
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;Mh/i liu tV at s\t $nh th8nh +>n nh%o t!Gn $
vi $% nghin m,nv9 vi9n
;Mh/i liu khV at s\t cGng $ vi t!Gn kh vi
nh"u
Y"u khi c` Hh/i liu nung Hh/i liu 0 nhit $G
124C14CCCc .Who $*n n`ng chy $Uc +n sn
Hhbm l8 IlinI[!
W` th ti*n h8nh t!ong h"i lo7i lc $#ng v8 lc du"y
T!ong cng nghiH sn xut xi mng vic nung $
t7o th8nh IlinI[! v8 vic nghin IlinI[! cho $*n
$G m,n =EeCm l8 gfn nh nh"uOti9u h"o nng lUngP
Bggi t" nghin IlinI[! +hng my nghin +i c` nng
sut ln h8ng ch3c tnDh
5i my nghin c` nng sut ln thi lUng +3i c` kch
thc =j4Cm sk +, cu/n th[o khng kh mGt lUng
$ng k Okhong 2CC2CCgDm
'
P $ khng gNy
nhilm mi t!gng v8 thu hFi $Uc lUng sn Hhbm $i
th[o =cng kh t" Hhi ti*n h8nh l&c $ thu hFi lUng
+3i t!9n thgng =>ng xyclon $mn ho.c nh`m $ ti*n
h8nh l&c th v8 =>ng thi*t +, l&c t-i )l&c +3i $in
ho.c nh`m xyclon $ l&c tinh cc thi*t +, l&c t!9n
c` th $7t $Uc hiu sut thi*t +, l&c th c` th $7t
EQC;n4L
thi*t +, l&c tinh
EKe;KK)eL
2
Ym $F =Ny chuyn cng ngh cng $o7n nghin
klink[! T!ong cng ngh sn xut ximng
Cc thit ! ch"nh t#$ng %&' chu'n
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+),u-t h.t i
/)thit ! l0c l.i
Phn II t"nh t$n thit ! l0c
II)( m1 2u
Tnh ton thi*t k* h th/ng l&c +3i s"u my nghin
ximng vi nng sut 2C.CCCm
'
kh +3iDh vi nFng $G
+3i l8 2CCgD1m
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4
1. My nghinbi
2. xyclonlng bi
3. Qut ht bi
4.TB Lc bi tay
h! "ch #a
$%i t#&'ng
Th[o y9u cfu v nng sut ln v8 nFng $G +3i c"o
$ $m +o nng sut cong nh vic thu hFi t/t lUng
+3i c` t!ong kh +3i t" =>ng 2 cH l&c
C3 I V l&c th @>ng xyclon kiu ?pXAq $ =7t
$Uc hiu sut QC;nCL
C&3 II V <&c tinh @>ng thi*t +, l&c t-i $ $7t =Uc
hiu sut c"o c` th l9n ti KK)eL
II)* 4"nh t$n x'cl$n
Th[o nng sut y9u cfu 5E2C CCCm
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Dh. B*u sr
=3ng 1 xyclon thi kch thc sk ln hiu sut l8m
s7ch sk gim
th[o +ng III.4 Oss t"y tTuTv cng ngh ho cht
t! 422P
vi nng sut t!9n t" ch&n nh`m 2 xyclon ?pXAq
l8m vic song mTi xyclon c` nng

Q
h
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V
m
3
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4
20000
4
= = =
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5i nng sut y9u cfu t" ch&n xyclon
kiu?uuoAq14
5i g`c nghi9ng E14
C
W` h s/ t!0 l1c E1C4
() 6ng 5"nh x'cl$n
xc $,nh th[o cng th#c III;2n Oss t"y tTuTv cng
ngh ho cht t! 422P


5V Bng sut kh cfn l8m s7ch
n
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V
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785 , 0
=
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MV T!0 l1c xyclon
I V Ih/i lUng !i9ng kh cfn l8m s7ch
;Sc $,nh v6n t/c duy c
;V ? s/ t!0 l1c Ot!" +ng III.2 ss t"y tTuTv
cngngh ho ch t! 422P
@1" v8o cc kch thc ti9u chubn xyclon ?uuoAq V
Wh&n @En4Cmm
Th[o +ng III.2 Oss t"y tTuTv cng ngh ho
cht t! 422P t" c` cc kch thc cm +n xyclon
;agng knh /ng tNm
=1EC)Q@EC)Q.n4CE24Cmm
;Whiu c"o Hhfn t!3
?tE2)2Q@E2)2Q.n4CE1QK4mm
;Whiu c"o Hhfn n`n
?nE2@E14CCmm
Whiu !Gng cr" v8o
+EC)2@E14Cmm
e
600 =

K
P
s
m
P
K
q W
38 , 3
105
2600 2
= =

m D 723 , 0
38 , 3 . 785 , 0 . 3600
5000
= =
Whiu c"o tng xyclon
?E2)4Q@E'22Cmm
;Whiu c"o cr" v8o
hEC)QQ@E2K4mm
;Whiu c"o +9n ngo8i /ng tNm
h2EC)'@E224mm
;Whiu c"o /ng tNm c` m.t +ch
h1E1)n2@E1'C4mm
;agng knh cw" +3i =2EC)2@E'CCmm
K
*7 4#1 l8c x'cl$nV
Th[o cng th#c III;4C Oss t"y tTuTv cng ngh
ho cht t! 422P
1C
2
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2

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2
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tTuTv cng ngh ho cht t! 41KP

+V Whiu !Gng cr" v8o
hV Whiu c"o cr" v8o

Wh&n chiu =8y /ng tNm E'
agng knh t!ung +inh th[o cng th#c

11
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150
495
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5000
2
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l
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8 , 43
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thc =14m
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=V agng knh h7t cfn l(n
V Ih/i lUng !i9ng +3i
V $G nht mI t!gng
g V Gi" t/c t!&ng t!gng
0 nhit $G eCCW t!" +ng OI.112 ss t"y tTuTv
cng ngh ho cht t! 422P
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12
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996 , 0 . 8 , 9 . 2350 . ) 10 . 15 (
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92 , 58
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2
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+
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khi c` s1 v l1c ly tNm tc =3ng l9n h7t +3i vi t!0 l1c
mi t!gng h7t +3i chuyn $Gng s"u khi h"i l1c n8y
cNn +hng h7t +3i sk chuyn $Gng $*n th[o dun
tnh vi t/c $G HEconst
- Gi t!, l1c ly tNm th[o cng th#c
- V T/c $G =cng kh v8o xyclonOmDsP
yV Ihong cch tz tNm t!ung +inh =cng xoy $*n
m
mV Ih/i lUng h7t +3i
1'

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vong n
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- T!0 l1c mi t!gng tuNn th[o $,nh lu6t Ytock
ME2H=
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V aG nht mi t!gngOBsDm2P
@V agng knh Hhfn t3
=1V agng knh /ng tNm
Bhxng h7t +3i nhm st /ng t3 sk chuyn $Gng vi
du%ng $gng x" nht +hng
Thgi gi"n $ h7t chuyn $Gng du" du%ng $gng t!9n
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5t R5k V Tho m%n 5t R5I i =o khi tnh ton th[o


Hhmng HhH ch&n $gng knh @ ln hmn so vi y9u
cfu
II)*)* 4"nh hiu sut lng x'cl$n
T" x[m xyclon khng l(ng $Uc h7t c` kch thc
=j14m
?iu sut !i9ng Hhn #ng vi tzng lo7i kch thc h7t
5i xyclon ?uuXA 14 V @EQCCmm
Th[o $F th, OIII.K P

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@En4C
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1Q
% 236 , 79 37 , 6 566 , 7 25 , 6 17 , 5 09 , 12 08 , 22 71 , 19
100
98 . 5 , 6
100
97 . 8 , 7
100
96 . 5 , 6
100
94 . 5 , 5
100
13 . 93
100
24 .. 92
100
9 , 21 . 90
100
1 , 15 . 0
100
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tnh ch&n du7t
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tu7t _y B\n Bguyln 5n _"y P

k
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khi ly nng sut l&c cho 1m
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MEA.5
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5
k
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2
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m
x kg
v
v r
3
1
1
086 , 1 096 , 0 996 , 0
100
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tE2.S
v2
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k
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2
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kV ? s/ ch} s1 gim ti*t =in th[o g`c nghi9ng
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Wh&n nE2C vcngD Hh-t
V Ih/i lUng !i9ng +3i
t E 2n@
2
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@E12Cmm
Sc $,nh cng sut ti9u h"o vt ti
Wng sut ti9u h"o chw y*u $ nNng v6t liu $
th(ng m" st v6t liu v8 th8nh thi*t +, v8 cch !t
v8 $ th(ng m" st 0 cc g/i $ t!3c vt
Sc $,nh th[o cng th#c
tV Bng sut thi*t +,
2C
m
n k
Q
D
140 , 0
20 . 35 , 0 . 2350 . 8 , 0 . 47
1900
. . . 8 , 0 . 47
3
3
= =
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367
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- MhNn l&c v8 cc t-i l&c $Uc l8m +hng sUi l[n ho.c sUi
tsng hUH =t th8nh cc /ng hinh t!3 c` $gng knh
=E2CCmm )chi9u c"o <E'1CC mm t![o thng $#ng
t!ong thi*t +,
Ihi c` +3i $i v8o tz =i l9n cc t-i l(H cch nh"u 1)2=
Otnh tz tNm h"i t-i st nh"uP
- 56t liu ch* t7o vJ thi*t +, l8m +hng th\H cho
chiu =8y E2mm h8n vi nh"u v8 c` +ch $ l(H
gh\H cc +G Hh6n
@o nhit $G v8 H sut l8m vic cw" thi*t +, khng
c"o OM
lv
j1QC B.cm
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P t" ch&n lo7I +ch Hhng h8n
$| ch* t7o =mn gin t gi" cng c(t g&t .56t liu
ch* t7o +ch l8 th\H c"c+on @>ng cc +ulng _x1C
$ l.H gh\H cc m.t +ch vi nh"u
;Mhfn !o +3i Oho8n nguy9n vi l&cP
21
) ( 05 , 0 ) 067 , 0 5 , 2 . 68 , 3 (
367
94 , 1
Kw N = + =
Ihi + =8y lH +3i +m v8o m.t t!ong cw" t-i l&c
c8ng ln thi t!0 l1c cw" v6t ngn c8ng tng vi v6y
Hhi ti*n h8nh !o +3i $ ho8n nguy9n vi l&c
T" ch&n Hhmng HhH !o +3i +hng cm h&c v8 !o +3i $;
Uc th1c hin t!ong 'CgiNy c# Q Hh-t ti*n h8nh !o +3i
1 lfn .aiu khin du t!inh !o +3i l8 tuy*n $Gng cm
kh +hng cm cu c"m $Uc $.t Hh" t!9n thi*t +,
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Wc +-" g +3i =Uc +/ t! cch nh"u 1g`c KC
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$
$m +o c# Q Hh-t ti*n h8nh !o +3i 1lfn v8 ngn
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22
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ho cht
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