DANA Description

725-24-600-12 Cylinder Details EAU 12800 I USD 53.75 INR

Sno. Part Description Part No. Material Qty UM Unit Cost Ext. Cost M.H.F Stroke-A C S
Component
Cost
Shell
Mat.
Cost
Rod Mat.
Cost
Drain
Tube
Cylinder
Mat. Cost
BURDEN LABOR
TOTAL
WORKS
COST
EAU Packing
Selling
Price
add3.75%-
EOU Tax
Ex-Works
Chennai
1 Shell Material 68 X 80 Variable mtr 1,140.00 Variable 210 0 0 1,339 599 1,160 3,098 402 13 3,513 5,164 191.05 5,354.60
2 Rod Material C45 - 36 dia QT+ IH Variable mtr 1,400.00 Variable 3,513 38% 4,997 184.89 5,181.87
3 Mounting plate OPTION 1 2 kg CASTING 1 ea 400.00 400.00 3 55 165 130 X 110 X 25 THK 3,513 35% 4,766 176.36 4,942.71
4 Piston SHRINK FIT c45 1 ea 118 118 GASCUTTING 20
5 Retainer SNAP IN TYPE cast bar 1 ea 288.10 288.10 MILLING 100
6 M18 port 1 ea 20.00 20.00 DRILL 50
7 HEAD 1 ea 254.32 254.32
8 RETAINING WIRE 1 ea 10.00 10.00 TOTAL 335
9 CIRCLIP 1 ea 10.00 10.00 Quoted Rs Per Cylinder.
10 Piston Cap seal 1 ea 30.00 30.00
11 energizer 1 ea 10.00 10.00
12 rod wear ring 1 ea 20.00 20.00
13 Rod Seal 2 ea 25.00 50.00 0.6 955
14 Wiper 2 ea 27.00 54.00 1591.6667
15 o-ring 1 ea 10.00 10.00
16 Bu ring 1 ea 10.00 10.00
17 Plastic cover FOR PORTS 2 ea 2.00 4.00
Frt for Imported Parts 25% 51.00
TIME IN MINS MACHINE RATE MACHINING COST
PAINTING 50
Shell Material 2 2800 93.3
Rod 5 800 66.7
SHRINK FIT COST 2 400 13.3
WELDING 8 600 80 TARGET
ASSEMBLY 10 250 41.7
TESTING 2 800 26.67
PACKING 30.00
Tulip rate for L & t(50 mic) is 1591
OPTION2
PLATE
Customer Drawing No. STEERING PHC Drawing no. Prepared by RAMASWAMY
Cylinder Part
No.
INTERNAL COSTING SHEET
Customer Name 68 X 36 X 210 Mounting Details PLATE Reference Date 28-Jun-12
PISTON
Material: Date
WO No. : Part No.
Operation
D = Job/Drill
dia
mm
d =
Minor
dia mm
Surface area
in cm
2
Cutting rate
Vz cm
2/
min
Dc = Cutter
dia
mm
No. of
inserts
Feed /
Tooth
(mm)
S=Speed
mtr/ min
N =spindle
speed
rpm
f=Feed
mm/rev
L= Length of
travel mm
No of
pass
depth of
cut mm
Cycle Time
min
SET UP : 1 Machine : BANDSAW
N= (S*1000)/
3.14*D C = L/f*N
1 BANDSAW CUTTING 75 0 44.15625 40 0 0 0 0 0 0.0 0 1 1.10
SETUP TIME 1 MINS 1.10 MINS
SET UP : 2 Machine : CNC LATHE
1 Face cleaning 75 0 0 0 0 0 0 109 463 0.6 47.5 1 0.17
2 OD TURNING 75 0 0 0 0 0 0 109 463 0.6 40 2 0.29
3 PRE-DRILL FOR 30 DIA 6 0 0 0 0 0 0 0 1050 0.075 0 1 80 1.02
4 PRE-DRILL FOR 30 DIA 16 0 0 0 0 0 0 0 425 0.25 0 1 80 0.75
5 PRE-DRILL FOR 30 DIA 20 0 0 0 0 0 0 0 350 0.25 0 1 80 0.91
6 PRE-DRILL FOR 30 DIA 28 0 0 0 0 0 0 0 265 0.35 0 1 80 0.86
7 36 DIA BORE 36 0 0 0 0 0 0 109 964 0.6 50 5 0.43
8 CHAMFER ID 36 0 0 0 0 0 0 109 964 0.2 30 1 0.16
SETUP TIME 1 MINS 4.59 MINS
SET UP : 3 Machine : CNC LATHE
1 Face cleaning 75 0 0 0 0 0 0 109 463 0.6 47.5 1 0.17
2 CHAMFER ID 36 0 0 0 0 0 0 109 964 0.2 30 1 0.16
SETUP TIME 1 MINS 0.33 MINS
SET UP : 4 Machine : CNC LATHE
1 OD TURNING 75 0 0 0 0 0 0 109 463 0.6 45 2 0.32
2 OD TURNING GROOVE 75 0 0 0 0 0 0 109 463 0.6 40 4 0.58
3 CHAMFER OD 75 0 0 0 0 0 0 109 463 0.2 30 2 0.65
SETUP TIME 1 MINS 1.55 MINS
7.57 MINS
4.00 MINS
11.57 MINS
0.19 HRS
40.23 RS
62.00 RS
102.22 RS
15.33 RS
0.00 RS
117.55 RS TOTAL PART COST
TOTAL CYCLE TIME IN MINS
TOTAL CYCLE TIME IN HRS
MACHINING COST
MATERIAL COST
TOTAL COST
Profit 15%
Component Description: PISTON
RAW LENGTH
COST/METER
MACHINING TIME
SETTING / LOADING & UNLOADING TIME PER PIECE
INTERNAL CYCLE TIME ANALYSIS
Issue: 1
C1018 RAW MATL WT: 1.03 KG
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