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02/11/08

768B TRACTOR & 769B TRUCK


99F2413-UP, 79S1-UP, 35W1-UP
SENR7097-02
Cont ent s f or
Ser vi c e Manual SENR7086

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR7087 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR7097 02 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 5.4 Bore, Six Cylinder Vehicle
Engine
REG01547 5.66
5.43
Systems Operation, Testing & Adjusting 5.4 Bore, Six Cylinder Vehicle
Engine
REG00570 04 5.66
5.43
Disassembly & Assembly 768B & 769B Engine SENR7462 13.44
12.90
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train REG01691 01 5.66
5.43
Systems Operation, Testing & Adjusting Power Train REG01098 01 8.65
8.30
Testing & Adjusting Torque Divider & Range
Transmission (79S1-78, 99F2413-
3521)
REG01689 2.98
2.86
Testing & Adjusting Torque Divider & Range
Transmission (79S79-Up, 99F3522-
Up)
REG01690 2.98
2.86
Disassembly & Assembly Power Train SENR7463 13.44
12.90
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System REG01347 02 2.98
2.86
Systems Operation, Testing & Adjusting Steering System REG01346 01 2.98
2.86
Service Manual Air Dryer SENR7474 05 2.98
2.86
Specifications Air System & Brakes SENR7023 01 2.98
2.86
Systems Operation, Testing & Adjusting Air System & Brakes REG00709 03 5.66
5.43
Specifications Suspension Cylinder REG01407 03 2.98
2.86
Systems Operation, Testing & Adjusting Suspension Cylinder REG00767 06 2.98
2.86
Specifications Hydraulic System REG01382 01 2.98
2.86
Systems Operation, Testing & Adjusting Hydraulic System REG01381 01 2.98
2.86
Disassembly & Assembly Vehicle Systems SENR7464 5.66
5.43
Service Manual Tu-Flo Compressors REG00914 03 8.65
8.30
Mai nt enanc e I ndex Tab SENR2874 .30
.29
Lubrication & Maintenance Guide 768 Tractors SEBU5388 01 16.22
15.57
Lubrication & Maintenance Guide 769 Trucks SEBU5445 16.22
15.57


NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.



02/11/08
768C TRACTOR & 769C TRUCK
1X1-2875, 2X1-349
SENR7803-05
Cont ent s f or
Ser vi c e Manual SENR7801

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label SENR7802

Safety SENR7733

Service Manual Contents SENR7803

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870 .30

Specifications 3408 Engine SENR7804

Systems Operation, Testing & Adjusting 3408 Engine SENR7805

Disassembly & Assembly 3408 Engine SENR7806

Pow er Tr ai n I ndex Tab SENR2871 .30

Specifications Power Train SENR7807

Systems Operation, Testing & Adjusting Power Train SENR7808

Testing & Adjusting Power Shift Transmission SENR7809

Disassembly & Assembly Power Train SENR7810

Syst ems I ndex Tab SENR2872 .30

Specifications Steering System SENR7811

Systems Operation, Testing & Adjusting Steering System SENR7812

Specifications Air System & Brakes SENR7813

Systems Operation, Testing & Adjusting Air System & Brakes SENR7814

Specifications Suspension Cylinder SENR7815

Systems Operation, Testing & Adjusting Suspension Cylinder SENR7816

Specifications Hydraulic System SENR7817

Systems Operation, Testing & Adjusting Hydraulic System SENR7818

Disassembly & Assembly Machine Systems SENR7819

Service Manual Air Dryer SENR7474

Service Manual Bendix-Westinghouse Air
Compressors
REG00914

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30

Service Manual Operators Station SENR7821

Disassembly & Assembly Operators Station SENR7580

Mai nt enanc e I ndex Tab SENR2874 .30

Operation & Maintenance Manual SEBU5863

Sc hemat i c I ndex Tab SENR2902

Schematic Air & Hydraulics SENR7820

Schematic Electrical (1X1966-2875, 2X341-349)



(continued on next page)










02/11/08
768C TRACTOR & 769C TRUCK (CONT.)
1X1-2875, 2X1-349
SENR7803-05
Cont ent s f or
Ser vi c e Manual SENR7801

Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this
manual. The form is not a standard part of the manual.
Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.












































02/11/08
768C TRACTOR & 769C TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
1X2876-6599, 2X350-399
SENR2932-12
Cont ent s f or
Ser vi c e Manual SENR2930

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label SENR2931 .33

Safety SENR7733 .66

Service Manual Contents SENR2932 .33

Torque Specifications SENR3130 3.70

Engi ne I ndex Tab SENR2870 .33

Specifications 3408 Engine SENR7804 7.20

Systems Operations, Testing & Adjusting 3408 Engine SENR7805 10.90

Specifications 3408C Engine SENR6475

Systems Operations, Testing & Adjusting 3408C Engine SENR6476

Disassembly & Assembly 3408C Engine SENR6571 17.10

Disassembly & Assembly 3408 Engine SENR7806

Pow er Tr ai n I ndex Tab SENR2871

Specifications 768C & 769C Power Train SENR2933

Systems Operation 768C & 769C Power Train SENR2934

Testing & Adjusting 768C & 769C Power Train SENR2935

Testing & Adjusting Power Train Electrical System SENR3018 10.90

Service Manual Electronic Programmable
Transmission Control II
SENR9122

Specifications, Systems Operation, Testing
& Adjusting
Automatic Electronic Traction Aid SENR2986

Systems Operation, Testing & Adjusting Off-Highway Truck Actual Gear
Indicator
SENR4252

Service Manual Electronic Neutral Start Control SENR3889

Disassembly & Assembly 768C & 769C Power Train SENR2936























02/11/08
768C TRACTOR & 769C TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE, SCHEMATI CS)
1X2876-6599, 2X350-399
SENR5153-03
Cont ent s f or
Ser vi c e Manual SENR2930

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label SENR5154 .33

Safety SENR7733 .66

Service Manual Contents SENR5153 .33

Torque Specifications SENR3130 3.70

Syst ems I ndex Tab SENR2872 .33

Specifications Steering System SENR2937

Systems Operation, Testing & Adjusting Steering System SENR2938

Specifications Air System & Brakes (1X2876-5473,
2X350-367)
SENR2939

Systems Operation, Testing & Adjusting Air System & Brakes (1X2876-5473,
2X350-367)
SENR2940

Specifications Air System & Brakes (1X5474-6599,
2X368-399)
SENR4762

Systems Operation, Testing & Adjusting Air System & Brakes (1X5474-6599,
2X368-399)
SENR4763

Service Manual Air Dryer SENR7474

Service Manual Bendix Westinghouse Air Compressor REG00914 10.90

Specifications Suspension Cylinders SENR7815

Systems Operation, Testing & Adjusting Suspension Cylinders SENR7816

Specifications Hydraulic System (1X2876-5473,
2X350-367)
SENR2941

Systems Operation, Testing & Adjusting Hydraulic System (1X2876-5473,
2X350-367)
SENR2942

Specifications Hydraulic System (1X5474-6599,
2X368-399)
SENR4780

Systems Operation, Testing & Adjusting Hydraulic System (1X5474-6599,
2X368-399)
SENR4781

Disassembly & Assembly Machine Systems SENR2944

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Service Manual Operators Station SENR2946

Service Manual Electronic Monitoring System SENR2945 17.10

Service Manual Starting & Charging Systems SENR2947 17.10

Disassembly & Assembly Operators Station SENR2949

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance (1X2876-5473, 2X350-370) SEBU6309 19.60

Operation & Maintenance (1X5474-6599, 2X371-399) SEBU6368



(continued on next page)

02/11/08
768C TRACTOR & 769C TRUCK (CONT.)
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE, SCHEMATI CS)
1X2876-6599, 2X350-399
SENR5153-03
Cont ent s f or
Ser vi c e Manual SENR2930


Sc hemat i c I ndex Tab SENR2902

Schematic Power Train Electrical System SENR3019

Schematic Hydraulic System (1X2876-5473,
2X350-367)
SENR2978

Schematic Hydraulic System (1X5474-6599,
2X368-399)
SENR4782

Schematic Electrical System (1X2876-5473,
2X350-367)
SENR2948

Schematic Electrical System (1X5474-6000,
2X368-370)
SENR4793

Schematic Electrical System (1X6001-6599,
2X371-399)
SENR6395






































768C TRACTOR & 769C TRUCK
01X6600-UP, 02X400-UP

SENR6837-06
Cont ent s f or
Ser vi c e Manual SENR6835
Not e: This form lists the contents of the Service Manual for this product. The items listed can be ordered
separately. When items are updated or supplements added they will be announced in PREVIEW and should be
ordered, as they become available. Refer to the Service Manual Contents microfiche, REGF1139F, for current
contents and form numbers of this manual.
Not e: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 768C Tractor & 769C Truck Disassembly and Assembly Manual, SENR6850.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR6836 .30
.29
Safety SENR7733 .51
.49
Service Manual Contents SENR6837 .30
.29
Torque Specifications SENR3130 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 3408C Engine SENR6475 8.65
8.30
Systems Operation, Testing & Adjusting 3408C Engine SENR6476 8.65
8.30
Service Manual Engine Overspeed Indicator SENR4263 2.98
2.86
Service Manual Variable Speed Fan Clutch SENR8603 22.60
21.70
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train SENR6867 8.65
8.30
Systems Operation Power Train SENR6868 52.00
49.92
Testing & Adjusting Power Train SENR6869 8.65
8.30
Service Manual Electronic Programmable
Transmission Control II
SENR9122 8.65
8.30
Service Manual Automatic Retarder Control System SENR5683 2.98
2.86
Service Manual Automatic Electronic Traction Aid SENR2986

Service Manual Electronic Neutral Start Control SENR3889

Service Manual Off-Highway Truck Actual Gear
Indicator
SENR4252

Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System SENR6870 11.63
11.16
Systems Operation, Testing & Adjusting Steering System SENR6871 5.66
5.43
Specifications Air System & Brakes SENR6881 13.44
12.90
Systems Operation, Testing & Adjusting Air System & Brakes SENR6882 13.44
12.90
Specifications Suspension Cylinders SENR6872

Systems Operation, Testing & Adjusting Suspension Cylinders SENR6873

Specifications Hydraulic System SENR6883 8.65
8.30
Systems Operation, Testing & Adjusting Hydraulic System SENR6884

Service Manual Tu-Flo Air Compressors REG00914

Service Manual Contour Series Seat SENR6615

Service Manual Air Dryer for Air Systems SENR7474

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Service Manual Electronic Monitoring System SENR2945

Service Manual Starting & Charging Systems SENR2947


(continued on next page)
03/05/08
768C TRACTOR & 769C TRUCK (CONT.)
01X6600-UP, 02X400-UP

SENR6837-06
Cont ent s f or
Ser vi c e Manual SENR6835

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance Manual SEBU6747 0.00
0.00
Sc hemat i c I ndex Tab SENR2902
0.00
0.00
Schematic Hydraulic System SENR6838 0.00
0.00
Schematic Electrical System SENR6839


Not e: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into the manual. The form is not a standard part of the manual.



































































03/05/08
02/11/08
768C TRACTOR & 769C TRUCK
01X6600-UP, 02X400-UP
SENR6852-01
Cont ent s f or
Ser vi c e Manual SENR6850

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2910 6.90
13.69
Binder Label SENR6851 .30
.29
Safety SENR7733 .60
.49
Service Manual Contents SENR6852 .30
.29
Torque Specifications SENR3130 3.40
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Disassembly & Assembly 3408C Engine SENR6571 15.50
8.30
Disassembly & Assembly Supplement 3408 Engine SENR6848 9.90
8.30
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Disassembly & Assembly Power Train SENR6853 15.50
8.30
Syst ems I ndex Tab SENR2872 .30

Disassembly & Assembly Machine Systems SENR6854 26.00
11.16



































02/11/08
769D TRUCK & 771D QUARRY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
5TR1-UP, 6J R1-UP
SENR8607-04
Cont ent s f or
Ser vi c e Manual SENR8605

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR8606 01 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR8607 03 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 3408E & 3412E Engines SENR1017 8.65
8.30
Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.65
8.30
Troubleshooting 3408E & 3412E Engines SENR1062 01 22.60
21.70
Service Manual Exhaust Diverter SENR1424 5.66
5.43
Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.44
12.90
Disassembly & Assembly Supplement 3408E Engine SENR8621 13.44
12.90
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train SENR8610 01 5.66
5.43
Systems Operation, Testing & Adjusting Power Train SENR8611 01 13.44
12.90
Service Manual Electronic Programmable
Transmission Control
SENR9122 02 8.65
8.30
Disassembly & Assembly Power Train SENR8622 22.60
21.70-





























02/11/08
769D TRUCK & 771D QUARRY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
5TR1-UP, 6J R1-UP
SENR1427-02
Cont ent s f or
Ser vi c e Manual SENR8605

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR1426 01 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR1427 01 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System SENR8613 2.98
2.86
Systems Operation, Testing & Adjusting Steering System SENR8614 2.98
2.86
Specifications Air System & Brakes SENR8615 2.98
2.86
Systems Operation, Testing & Adjusting Air System & Brakes SENR8616 8.65
8.30
Service Manual Automatic Retarder Control System SENR5683 02 5.66
5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65
8.30
Service Manual Air Dryer SENR7474 05 2.98
2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65
8.30
Specifications Suspension Cylinders SENR8617 2.98
2.86
Systems Operation, Testing & Adjusting Suspension Cylinders SENR8618 2.98
2.86
Specifications Hydraulic System SENR8619 2.98
2.86
Systems Operation, Testing & Adjusting Hydraulic System SENR8620 5.66
5.43
Systems Operation, Testing & Adjusting Truck Payload Measurement System
(With Real Time Clock)
SENR4733 02 8.65
8.30
Disassembly & Assembly Machine Systems SENR1422 22.60
21.70
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Service Manual Caterpillar Monitoring System SENR6717 05 13.44
12.90
Service Manual Contour Series Seat SENR6615 02 8.65
8.30
Service Manual R-134a Heating & Air Conditioning
Systems
SENR5664 05 13.44
12.90
Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance Manual SEBU6902 01 16.22
15.57
Sc hemat i c I ndex Tab SENR2902

Schematic 3408E & 3412E Engines - Electrical
System
SENR1026

Schematic Hydraulic System SENR8608

Schematic Electrical System SENR8609


Form SEHS9992, 769D Truck & 771D Quarry Truck Assembly Procedure, Special Instruction, is available for insertion
into this manual. The form is not a standard part of the manual.










02/11/08
769D TRUCK & 771D QUARRY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
5SS1-UP, 6YS1-UP
SENR1543-04
Cont ent s f or
Ser vi c e Manual SENR1545

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label RENR2671

Safety SENR7733

Service Manual Contents SENR1543

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870

Specifications 3408E & 3412E Engines SENR1017

Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018

Troubleshooting 3408E & 3412E Engines SENR1062

Disassembly & Assembly 3408E & 3412E Engines SENR1013

Disassembly & Assembly Supplement 3408E Engine SENR1547

Pow er Tr ai n I ndex Tab SENR2871

Specifications Power Train SENR1548

Systems Operation Power Train SENR1549

Testing & Adjusting Power Train SENR1550

Disassembly & Assembly Power Train SENR1551

Systems Operations, Testing & Adjusting Power Train Electronic Control
System
RENR2668

Service Manual Traction Control System (TCS) SENR2986





























02/11/08
769D TRUCK & 771D QUARRY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
5SS1-UP, 6YS1-UP
SENR1546-05
Cont ent s f or
Ser vi c e Manual SENR1545

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label RENR2672 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR1546 02 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System SENR1552 2.98
2.86
Systems Operation, Testing & Adjusting Steering System SENR1553 5.66
5.43
Specifications Air Systems & Brakes SENR1554 5.66
5.43
Systems Operation, Testing & Adjusting Air Systems & Brakes SENR1555 01 8.65
8.30
Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System SENR1503 03 13.44
12.90
Service Manual Air Dryer SENR7474 05 2.98
2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65
8.30
Specifications Suspension Cylinder SENR1556 2.98
2.86
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1557 2.98
2.86
Specifications Hydraulic System SENR1558 2.98
2.86
Systems Operation, Testing & Adjusting Hydraulic System SENR1559 5.66
5.43
Systems Operation, Testing & Adjusting Truck Payload Measurement System
(with Real Time Clock)
SENR4733 02 8.65
8.30
Disassembly & Assembly Machine Systems SENR1561 34.55
33.17
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Service Manual Caterpillar Monitoring System SENR6717 05 13.44
12.90
Service Manual Contour Series Seat SENR6615 02 8.65
8.30
Service Manual R-134a Heating & Air Conditioning
Systems
SENR5664 05 13.44
12.90
Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance Manual SEBU7092 04 16.22
15.57
Sc hemat i c I ndex Tab SENR2902

Schematic 3408E & 3412E Engines Electrical
System
SENR1026

Schematic Hydraulic System SENR1560

Schematic Electrical System SENR1563


Form REHS0386, 769D Truck & 771D Quarry Truck Assembly Procedure Special Instruction, is available for insertion
into this manual. The form is not a standard part of the manual.










02/11/08
769D OFF-HI GHWAY TRUCK & 771D QUARRY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
BCA1-UP, BBB1-UP
RENR3387-02
Cont ent s f or
Ser vi c e Manual RENR3386

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26

Binder Label RENR3389 .30

Safety SENR7733 .60

Service Manual Contents RENR3387 .30

Torque Specifications SENR3130 3.40

Engi ne I ndex Tab SENR2870 .30

Specifications 3408E Engine SENR1017 15.50

Systems Operation, Testing & Adjusting 3408E Engine SENR1018 15.50

Troubleshooting 3408E Engine SENR1062 26.00

Disassembly & Assembly 3408E Engine RENR2336 6.50

Disassembly & Assembly Supplement 3408E Engine RENR3392 26.00

Pow er Tr ai n I ndex Tab SENR2871 .30

Specifications Power Train SENR1548 6.50

Systems Operation Power Train SENR1549 9.90

Testing & Adjusting Power Train SENR1550 9.90

Disassembly & Assembly Power Train SENR1551 26.00

Systems Operation, Troubleshooting,
Testing & Adjusting
Electronic Control System RENR2668 15.50






























02/11/08
769D OFF-HI GHWAY TRUCK & 771D QUARRY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
BCA1-UP, BBB1-UP
RENR3388-08
Cont ent s f or
Ser vi c e Manual RENR3386
Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2301 14.26

Binder Label RENR3390 .30

Safety SENR7733 .60

Service Manual Contents RENR3388 .30

Torque Specifications SENR3130 2.98

Syst ems I ndex Tab SENR2872 .30

Specifications Suspension Cylinder SENR1556 3.40

Systems Operation, Testing & Adjusting Suspension Cylinder SENR1557 3.40

Specifications Hydraulic System SENR1558 3.40

Systems Operation, Testing & Adjusting Hydraulic System SENR1559 6.50

Specifications Steering System RENR3393 3.40

Systems Operation, Testing & Adjusting Steering System RENR3394 6.50

Specifications Air System & Brakes RENR3395 6.50

Systems Operation, Testing & Adjusting Air System & Brakes RENR3396 9.90

Specifications, Systems Operation Oil Evacuation System RENR3391 3.40

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System SENR1503 26.00

Systems Operation, Testing & Adjusting Truck Payload Measurement System
(With Real Time Clock)
SENR4733 9.90

Service Manual Tu-Flu Air Compressors REG00914 9.90

Service Manual Air Dryer for Vehicle Air Systems SENR7474 3.40

Disassembly & Assembly Machine Systems SENR1561 39.70

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30

Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717 15.50

Service Manual Contour Series Seat SENR6615 9.90

Service Manual R-134a Heating & Air Conditioning
Systems
SENR5664 15.50

Mai nt enanc e I ndex Tab SENR2874 .30

Operation & Maintenance Manual SEBU7589 16.22

Sc hemat i c I ndex Tab SENR2902

Schematic 3408E Engine SENR1026

Schematic Hydraulic System (BCA1-172, BBB1-
221)
RENR3383

Schematic Hydraulic System (BCA173-Up,
BBB222-Up)
RENR6505

Schematic Electrical System (BCA1-172, BBB1-
221)
RENR3381

Schematic Electrical System (BCA173-233,
BBB222-325)
RENR9580

Schematic Electrical System (BCA234-326,
BBB326-474)
RENR8393

(continued)

02/11/08

769D OFF-HI GHWAY TRUCK & 771D QUARRY TRUCK (CONT)
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
BCA1-UP, BBB1-UP
RENR3388-08
Cont ent s f or
Ser vi c e Manual RENR3386

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Schematic Electrical System (BCA327-Up,
BBB475-Up)
RENR9853


Form REHS0386, 769D Off-Highway Truck & 771D Quarry Truck Field Assembly Procedure Special Instruction, is
available for insertion into this manual. The form is not a standard part of the manual.









































02/11/08
770 & 772 OFF-HI GHWAY TRUCKS
VOLUME I (Engi ne, Pow er Tr ai n)
BZZ1-UP, RLB1-UP
RENR8251-02
Cont ent s f or
Ser vi c e Manual RENR8250

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label RENR8253 .33

Safety SENR7733 .66

Service Manual Contents RENR8251 .33

Torque Specifications SENR3130 3.70

Engi ne I ndex Tab SENR2870 .33

Specifications C15, C18 ACERT SENR9831 7.20

Systems Operations, Testing & Adjusting C15, C18 ACERT SENR9832 10.90

Troubleshooting C15, C18 ACERT RENR5012

Disassembly & Assembly C15, C18 ACERT RENR8261 17.10

Disassembly & Assembly Supplement C15, C18 ACERT RENR8255

Pow er Tr ai n I ndex Tab SENR2871

Specifications RENR8256

Systems Operation RENR8257

Testing & Adjusting RENR8258

Systems Operation, Testing & Adjusting Traction Control System (TCS) SENR2986 10.90

Systems Operation, Testing & Adjusting Chassis Electronic Control System RENR7871

Disassembly & Assembly Power Train RENR8259































770 & 772 OFF-HI GHWAY TRUCKS
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
BZZ1-UP, RLB1-UP
RENR8252-04
Cont ent s f or
Ser vi c e Manual RENR8250
Not e: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label RENR8254 .33

Safety SENR7733 .66

Service Manual Contents RENR8252 .33

Torque Specifications SENR3130 3.70

Syst ems I ndex Tab SENR2872 .33

Specifications, Systems Operation, Testing
& Adjusting
Auto Lubrication RENR8265

Specifications Hydraulic and Braking System RENR8271

Systems Operation, Testing & Adjusting Hydraulic and Braking System RENR8272

Specifications Steering System RENR8267

Systems Operation, Testing & Adjusting Steering System RENR8268

Specifications Suspension Cylinders RENR8269

Systems Operation, Testing & Adjusting Suspension Cylinders RENR8270

Specifications, Systems Operation, Testing
& Adjusting
Oil Evacuation System RENR8266

Service Manual Contour Three Point Series Seat RENR8391

Service Manual Tu-Flo Air Compressor REG00914 10.90

Disassembly & Assembly Machine Systems RENR8273

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Systems Operation, Troubleshooting,
Testing & Adjusting
Truck Monitoring System RENR8344

Service Manual Air Conditioning & Heating Systems
With R-134a Refrigerant
SENR5664 17.10

Service Manual Caterpillar Monitoring System SENR6717 17.10

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance SEBU7837 19.60

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System RENR8260

Schematic Electrical System RENR8262


Not e: Form REHS1835, Truck Assembly Procedure Special Instruction is available for insertion into this manual.
The form is not a standard part of the manual.


10/21/11
771C & 775B QUARRY TRUCKS
3BJ 1-199, 7XJ 1-199
SENR5637-05
Cont ent s f or
Ser vi c e Manual SENR5635
Not e: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2301

Binder Label SENR5636

Safety SENR7733

Service Manual Contents SENR5637

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870 .30

Specifications 3408 Engine SENR7804

Systems Operation, Testing & Adjusting 3408 Engine SENR7805

Specifications 3408C Engine SENR6475

Systems Operation, Testing & Adjusting 3408C Engine SENR6476

Specifications 3412 Engine SENR5143

Systems Operation, Testing & Adjusting 3412 Engine SENR5144

Specifications 3412C Engine SENR6576

Systems Operation, Testing & Adjusting 3412C Engine SENR6577

Pow er Tr ai n I ndex Tab SENR2871 .30

Specifications 771C SENR5638

Systems Operation 771C SENR5639

Testing & Adjusting 771C SENR5640

Specifications 775B SENR5658

Systems Operation 775B SENR5659

Testing & Adjusting 775B SENR5660

Service Manual Electronic Programmable
Transmission Control II
SENR9122

Service Manual Automatic Electronic Traction Aid SENR2986

Service Manual Electronic Neutral Start Control SENR3889

Service Manual Off-Highway Actual Gear Indicator SENR4252

Syst ems I ndex Tab SENR2872 .30

Specifications 771C & 775B Hydraulic System SENR5648

Systems Operation, Testing & Adjusting 771C & 775B Hydraulic System SENR5649

Specifications 771C & 775B Steering System SENR5642

Systems Operation, Testing & Adjusting 771C & 775B Steering System SENR5643

Specifications 771C & 775C Air System & Brakes SENR5644

Systems Operation, Testing & Adjusting 771C & 775B Air System & Brakes SENR5645

Specifications 771C & 775B Suspension Cylinder SENR5646

Systems Operation, Testing & Adjusting 771C Suspension Cylinder SENR5647

Service Manual Air Dryer SENR7474

Service Manual Tu-Flo Air Compressors REG00914

Service Manual Automatic Retarder Control System SENR5683

.30

(continued on next page)




06/16/08
771C & 775B QUARRY TRUCKS (CONT.)
3BJ 1-199, 7XJ 1-199
SENR5637-05
Cont ent s f or
Ser vi c e Manual SENR5635

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30

Systems Operation, Testing & Adjusting Starting & Charging System SENR2947

Service Manual Electronic Monitoring System SENR2945

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance Manual 771C SEBU6452

Operation & Maintenance Manual 775B SEBU6458

Sc hemat i c I ndex Tab SENR2902

Schematic 771C & 775B Hydraulic System SENR5650

Schematic 771C Electrical System SENR5652

Schematic 775B Electrical System SENR5667


Not e: Form SENR3334, Air Conditioning & Heating Service Manual, is available for insertion into this manual.
The form is not a standard part of the manual.
Not e: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.


06/16/08
771C & 775B QUARRY TRUCKS
VOLUME I (ENGI NE, POWER TRAI N)
3BJ 200-UP, 7XJ 200-UP
SENR6847-08
Cont ent s f or
Ser vi c e Manual SENR6845
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.


Sec t i on Ti t l e For m No.
Binder SENR2910

Binder Label SENR6846

Safety SENR7733

Service Manual Contents SENR6847

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870

Specifications 3408C Engine SENR6475

Systems Operations, Testing & Adjusting 3408C Engine SENR6476

Specifications 3412C Engine SENR6576

Systems Operation, Testing & Adjusting 3412C Engine SENR6577

Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263

Service Manual Variable Speed Fan Clutch SENR8603

Pow er Tr ai n I ndex Tab SENR2871

Specifications 771C Power Train SENR6885

Systems Operation 771C Power Train SENR6886

Testing & Adjusting 771C Power Train SENR6887

Specifications 775B Power Train SENR6888

Systems Operation 775B Power Train SENR6889

Testing & Adjusting 775B Power Train SENR6890

System Operations, Testing & Adjusting Actual Gear Indicator SENR4252

Service Manual Electronic Programmable
Transmission Control II
SENR9122

Specifications, Systems Operation, Testing
& Adjusting
Automatic Retarder Control System SENR5683

Specifications, Systems Operation, Testing
& Adjusting
Automatic Electronic Traction Aid SENR2986




03/25/10
771C & 775B QUARRY TRUCKS
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
3BJ 200-UP, 7XJ 200-UP
RENR2539-04
Cont ent s f or
Ser vi c e Manual SENR6845
Not e: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. The items listed can be ordered separately. When items are updated or
supplements added they will be announced in PREVIEW and should be ordered as they become available.


Sec t i on Ti t l e For m No.
Binder SENR2300

Binder Label RENR2538

Safety SENR7733

Service Manual Contents RENR2539

Torque Specifications SENR3130

Syst ems I ndex Tab SENR2872

Specifications Steering System SENR6891

Systems Operation, Testing & Adjusting Steering System SENR6892

Specifications Air System & Brakes SENR6893

Systems Operation, Testing & Adjusting Air System & Brakes SENR6894

Service Manual Air Dryer SENR7474

Service Manual TU-FLO Air Compressors REG00914

Specifications Suspension Cylinder SENR6895

Systems Operation, Testing & Adjusting Suspension Cylinder SENR6896

Specifications Hydraulic System SENR6897

Systems Operation, Testing & Adjusting Hydraulic System SENR6898

Systems Operation, Testing & Adjusting,
Disassembly & Assembly
Contour Series Seat SENR6615

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Service Manual Electronic Monitoring System SENR2945

Service Manual Starting & Charging System SENR2947

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance 771C Quarry Truck SEBU6749

Operation & Maintenance 775B Quarry Truck SEBU6750

Sc hemat i c I ndex Tab SENR2902

Schematic 771C Hydraulic System SENR6838

Schematic 775B Hydraulic System SENR6843

Schematic 771C Electrical System SENR6839

Schematic 775B Electrical System SENR6844


Not e: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.


Not e: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 771C & 775B Quarry Truck Disassembly & Assembly Manual, Form SENR5655.


06/01/09
771C & 775B QUARRY TRUCKS
(DI SASSEMBLY & ASSEMBLY)
3BJ 1-UP, 7XJ 1-UP
SENR5657-02
Cont ent s f or
Ser vi c e Manual SENR5655

Sec t i on Ti t l e For m No.
Binder SENR2300

Binder Label SENR5656

Safety SENR7733

Service Manual Contents SENR5657

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870

Disassembly & Assembly 3408 Engine SENR7806

Disassembly & Assembly 3408C Engine SENR6571

Disassembly & Assembly 3408 Engine Supplement SENR6848

Disassembly & Assembly 3412 Engine SENR7860

Disassembly & Assembly 3412C Engine SENR6578

Disassembly & Assembly 3412 Engine Supplement SENR6849

Pow er Tr ai n I ndex Tab SENR2871

Disassembly & Assembly 771C Power Train SENR5641

Disassembly & Assembly 775B Power Train SENR6858

Syst ems I ndex Tab SENR2872 .33

Disassembly & Assembly 771C Machine Systems SENR5651

Disassembly & Assembly 775B Machine Systems SENR5671


NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 623F Wheel Tractor-
Scraper Service Manual, RENR1450.




06/03/09
772 TRACTOR & COAL HAULER
10S1-UP, 11S1-UP
SENR7151-03
Cont ent s f or
Ser vi c e Manual SENR7070
Not e: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label SENR7071

Safety SENR7733

Service Manual Contents SENR7151

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870

Specifications 5.4 Bore V8 Engine SENR7205

Systems Operation, Testing & Adjusting 5.4 Bore V8 Engine SENR7204

Disassembly & Assembly Engine REG00967

Pow er Tr ai n I ndex Tab SENR2871

Specifications Power Train SENR7075

Systems Operation, Testing & Adjusting Power Train SENR7073

Testing & Adjusting Power Shift Transmission SENR7074

Disassembly & Assembly Power Train REG00986

Syst ems I ndex Tab SENR2872

Specifications Steering System SENR7077

Systems Operation, Testing & Adjusting Steering System SENR7076

Service Manual Air Dryer SENR7474

Specifications Air System & Brakes SENR7079

Systems Operation, Testing & Adjusting Air System & Brakes SENR7078

Specifications Suspension Cylinder SENR7081

Systems Operation, Testing & Adjusting Suspension Cylinder SENR7080

Specifications Hydraulic System SENR7083

Systems Operation, Testing & Adjusting Hydraulic System SENR7082

Specifications Wagon SENR7085

Systems Operation, Testing & Adjusting Wagon SENR7084

Disassembly & Assembly Machine Systems REG00987

Service Manual Bendix-Westinghouse Air
Compressors
REG00914

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance Manual SEBU5227









06/03/09
772 TRACTOR & 773 TRUCK
63G1-UP, 80S1-UP
KENR8902-01
Cont ent s f or
Ser vi c e Manual REG00690
Not e: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label REG01042 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents KENR8902 01 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Systems Operation, Testing & Adjusting 5.4" Bore, 60 V8 Engine SENR7204

Specifications 5.4" Bore, 60 V8 Engine SENR7205

Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Systems Operation, Testing & Adjusting Power Train REG00891 01 5.66
5.43
Testing & Adjusting Power Shift Transmission
(80S1-50, 63G1-339)
SENR7138 01 8.65
8.30
Testing & Adjusting Power Shift Transmission
(80S51-Up, 63G340-Up)
SENR7139

Specifications Power Train SENR7137

Syst ems I ndex Tab SENR2872 .30
.29
Systems Operation, Testing & Adjusting Steering System REG00755

Specifications Steering System REG01345 01 5.66
5.43
Service Manual Air Dryer SENR7474

Systems Operation, Testing & Adjusting Air System & Brakes REG00709 2.98
2.86
Specifications Air System & Brakes SENR7023 01 5.66
5.43
Systems Operation, Testing & Adjusting Suspension Cylinder System REG00767

Specifications Suspension Cylinder REG01407

Service Manual Hydraulic System REG00754 03 8.65
8.30
Disassembly & Assembly General Instructions REG00684

Service Manual Air Compressors Tu-Flow REG00914

Disassembly & Assembly Engine REG00967

Disassembly & Assembly Power Train REG00986

Disassembly & Assembly Machine Systems REG00987

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance 769 & 773 Trucks SEBU5445

Operation & Maintenance 768 & 772 Tractors SEBU5388



(continued on next page)


03/26/08
772 TRACTOR & 773 TRUCK (CONT.)
63G1-UP, 80S1-UP
KENR8902-01
Cont ent s f or
Ser vi c e Manual REG00690

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.


NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.


NOTE: Form SEHS9364, (63G) Off-Highway Truck Rear Wheel Salvage for Fabricated & Cast Wheels Special
Instruction is available for insertion into this manual. The form is not a standard part of the manual.














03/26/08
02/11/08
772B TRACTOR & 773B TRUCK
63W1-1220, 64W1-167
SENR7857-07
Cont ent s f or
Ser vi c e Manual SENR7855

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label SENR7856

Safety SENR7733

Service Manual Contents SENR7857

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870

Specifications 3412 Engine (73W1-Up) SENR5143

Systems Operation, Testing & Adjusting 3412 Engine (73W1-14712) SENR5144

Disassembly & Assembly 3412 Engine (73W1-Up) SENR7860

Pow er Tr ai n I ndex Tab SENR2871

Specifications Power Train SENR7861

Systems Operation, Testing & Adjusting Power Train SENR7862

Testing & Adjusting Power Shift Transmission SENR7863

Disassembly & Assembly Power Train SENR7864

Syst ems I ndex Tab SENR2872

Specifications Steering System SENR7865

Systems Operation, Testing & Adjusting Steering System SENR7866

Service Manual Air Dryer SENR7474

Specifications Air System & Brakes SENR7867

Systems Operation, Testing & Adjusting Air System & Brakes SENR7868

Specifications Suspension Cylinder SENR7869

Systems Operation, Testing & Adjusting Suspension Cylinder SENR7870

Specifications Hydraulic System SENR7871

Systems Operation, Testing & Adjusting Hydraulic System SENR7872

Disassembly & Assembly Machine Systems SENR7873

Service Manual Bendix-Westinghouse Air
Compressors
REG00914

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Service Manual Operators Station SENR7875

Disassembly & Assembly Operators Station SENR7580

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance Manual SEBU5645

Sc hemat i c I ndex Tab SENR2902

Schematic Air & Hydraulic System SENR7874

Schematic Electrical System (63W762-768,
770-Up, 64W155-Up)
SENR2317



(continued on next page)









02/11/08
772B TRACTOR & 773B TRUCK (CONT.)
63W1-1220, 64W1-167
SENR7857-07
Cont ent s f or
Ser vi c e Manual SENR7855

NOTE: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for
insertion into the manual. The form is not a standard part of the manual.


NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into the manual. The form is not a standard part of the manual.


NOTE: Form SEHS9364 (63W), Off-Highway Truck Rear Wheel Salvage for Fabricated & Cast Wheels Special
Instruction, is available for insertion into the manual. The form is not a standard part of the manual.







































770G & 772G (DRC) OFF-HI GHWAY TRUCKS
VOLUME I (Engi ne, Pow er Tr ai n)
ECM1-UP, LTS1-UP
UENR1116
Cont ent s f or
Ser vi c e Manual UENR1115
Not e: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label UENR1117 .33

Safety SENR7733 .66

Service Manual Contents UENR1116 .33

Torque Specifications SENR3130 3.70

Engi ne I ndex Tab SENR2870 .33

Specifications C15, C18 ACERT SENR9831 7.20

Systems Operations, Testing & Adjusting C15, C18 ACERT SENR9832 10.90

Troubleshooting C15, C18 ACERT RENR5012

Disassembly & Assembly C15, C18 ACERT RENR8261 17.10

Disassembly & Assembly Supplement C15, C18 ACERT UENR1120

Pow er Tr ai n I ndex Tab SENR2871

Specifications UENR1121

Systems Operation UENR1122

Testing & Adjusting UENR1123

Systems Operation, Testing & Adjusting Traction Control System (TCS) SENR2986 10.90

Systems Operation, Troubleshooting,
Testing & Adjusting
Chassis Electronic Control System UENR1125

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System UENR1136

Disassembly & Assembly Power Train UENR1126






03/21/12
770G & 772G (DRC) OFF-HI GHWAY TRUCKS
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
ECM1-UP, LTS1-UP
UENR1119
Cont ent s f or
Ser vi c e Manual UENR1115
Not e: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label UENR1118 .33

Safety SENR7733 .66

Service Manual Contents UENR1119 .33

Torque Specifications SENR3130 3.70

Syst ems I ndex Tab SENR2872 .33

Specifications, Systems Operation, Testing
& Adjusting
Auto Lubrication UENR1127

Specifications, Systems Operation,
Troubleshooting
Hydraulic Fan System UENR1139

Specifications Hydraulic and Braking System UENR1128

Systems Operation, Testing & Adjusting Hydraulic and Braking System UENR1129

Specifications Steering System UENR1130

Systems Operation, Testing & Adjusting Steering System UENR1131

Specifications Suspension Cylinders UENR1132

Systems Operation, Testing & Adjusting Suspension Cylinders UENR1133

Service Manual Contour Three Point Series Seat RENR8391

Service Manual Tu-Flo Air Compressor REG00914 10.90

Disassembly & Assembly Machine Systems UENR1135

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Systems Operation, Troubleshooting,
Testing & Adjusting
Machine Monitoring System KENR9938

Systems Operation, Troubleshooting,
Testing & Adjusting
Vital Information Management
System (VIMS)
KENR8744 17.10

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance SEBU8718 19.60

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System UENR1137

Schematic Electrical System UENR1138


Not e: Form REHS5093, Truck Assembly Procedure Special Instruction is available for insertion into this manual.
The form is not a standard part of the manual.


03/21/12
772B TRACTOR & 773B TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
63W1221-4199, 64W168-299
SENR2952-11
Cont ent s f or
Ser vi c e Manual SENR2950
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station, Maintenance, and Schematic information. The items listed can be ordered
separately.


Sec t i on Ti t l e For m No.
Binder SENR2910

Binder Label SENR2951

Safety SENR7733

Service Manual Contents SENR2952

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870

Specifications 3412 Engine SENR5143

Systems Operations, Testing & Adjusting 3412 Engine SENR5144

Pow er Tr ai n I ndex Tab SENR2871

Specifications Power Train SENR2953

Systems Operation Power Train SENR2954

Testing & Adjusting Power Train SENR2955

Testing & Adjusting Power Train Electrical System SENR3018

Service Manual Electronic Programmable
Transmission Control II
SENR9122

Specifications, Systems Operation, Testing
& Adjusting
Automatic Electronic Traction Aid SENR2986

Service Manual Electronic Neutral Start Control SENR3889

Systems Operation, Testing & Adjusting Off-Highway Truck Actual Gear
Indicator
SENR4252




05/04/10
02/11/08
772B TRACTOR & 773B TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
63W1221-4199, 64W168-299
RENR3314-01
Cont ent s f or
Ser vi c e Manual SENR2950

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label RENR3315

Safety SENR7733

Service Manual Contents RENR3314

Torque Specifications SENR3130

Syst ems I ndex Tab SENR2872

Specifications Steering System SENR2957

Systems Operation, Testing & Adjusting Steering System SENR2958

Specifications Air System & Brakes (63W1221-3295,
64W168-180)
SENR2959

Systems Operation, Testing & Adjusting Air System & Brakes (63W1221-3295,
64W168-180)
SENR2960

Specifications Air System & Brakes (63W3296-4199,
64W181-299)
SENR4762

Systems Operation, Testing & Adjusting Air System & Brakes (63W3296-4199,
64W181-299)
SENR4763

Service Manual Air Dryer SENR7474

Service Manual Tu-Flo Air Compressors REG00914

Specifications Suspension Cylinder SENR7869

Systems Operation, Testing & Adjusting Suspension Cylinder SENR7870

Specifications Hydraulic System (63W1221-3295,
64W168-180)
SENR2961

Systems Operation, Testing & Adjusting Hydraulic System (63W1221-3295,
64W168-180)
SENR2962

Specifications Hydraulic System (63W3296-4199,
64W181-299)
SENR4780

Systems Operation, Testing & Adjusting Hydraulic System (63W3296-4199,
64W181-299)
SENR4781

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Service Manual Operators Station SENR2946

Service Manual Electronic Monitoring System SENR2945

Service Manual Starting & Charging System SENR2947

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance (63W1221-3296, 64W168-180) SEBU6308

Operation & Maintenance (63W3297-4199, 64W181-299) SEBU6372



(continued on next page)

02/11/08

772B TRACTOR & 773B TRUCK (CONT.)
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
63W1221-4199, 64W168-299
RENR3314-01
Cont ent s f or
Ser vi c e Manual SENR2950

Sc hemat i c I ndex Tab SENR2902

Schematic Power Train Electrical System SENR3019

Schematic Hydraulic System (63W1221-3295,
64W168-180)
SENR2978

Schematic Hydraulic System (63W3296-4199,
64W181-299)
SENR4782

Schematic Electrical System (63W1221-3295,
64W168-180)
SENR2926

Schematic Electrical System (63W3296-3732,
64W181-189)
SENR4764

Schematic Electrical System (63W3733-4199,
64W190-299)
SENR6396


Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this
manual. The form is not a standard part of the manual.



Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this
manual. The form is not a standard part of the manual.



This manual does not contain any Disassembly & Assembly Modules. For disassembly and assembly instructions, see
the 772B Tractor & 773B Truck Disassembly & Assembly Manual, Form SENR5140.

























02/11/08
772B TRACTOR & 773B TRUCK
(DI SASSEMBLY & ASSEMBLY)
63W1221-4199, 64W168-299
SENR5139
Cont ent s f or
Ser vi c e Manual SENR5140

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2910 6.90
6.62
Binder Label SENR5141 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR5139 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Disassembly & Assembly 3412 Engine SENR7860 22.60
21.70
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Disassembly & Assembly Power Train SENR2956 22.60
21.70
Syst ems I ndex Tab SENR2872 .30
.29
Disassembly & Assembly Machine Systems SENR2964 22.60
21.70
Oper at or s St at i on I ndex Tab SENR2873 .30
.29
Disassembly & Assembly Operators Station SENR2949 8.65
8.30


































02/11/08
772B TRACTOR & 773B TRUCK
63W4200-UP, 64W300-UP
SENR6842-05
Cont ent s f or
Ser vi c e Manual SENR6840

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR6841 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR6842 04 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 3412 Engine SENR5143 8.65
8.30
Systems Operation, Testing & Adjusting 3412 Engine SENR5144 8.65
8.30
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 2.98
2.86
Service Manual Variable Speed Fan Clutch SENR8603 02 5.66
5.43
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train SENR6874 5.66
5.43
Systems Operation Power Train SENR6875 8.65
8.30
Testing & Adjusting Power Train SENR6876 8.65
8.30
Service Manual Electronic Programmable
Transmission Control II
SENR9122 02 8.65
8.30
Service Manual Automatic Retarder Control System SENR5683 02 5.66
5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65
8.30
Service Manual Electronic Neutral Start Control SENR3889 2.98
2.86
Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 2.98
2.86
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System SENR6877 2.98
2.86
Systems Operation, Testing & Adjusting Steering System SENR6878 2.98
2.86
Specifications Air System & Brakes SENR6881 2.98
2.86
Systems Operation, Testing & Adjusting Air System & Brakes SENR6882 8.65
8.30
Service Manual Air Dryer SENR7474 05 2.98
2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65
8.30
Specifications Suspension Cylinders SENR6879 2.98
2.86
Systems Operation, Testing & Adjusting Suspension Cylinders SENR6880 2.98
2.86
Specifications Hydraulic System SENR6883 2.98
2.86
Systems Operation, Testing & Adjusting Hydraulic System SENR6884 5.66
5.43
Service Manual Contour Series Seat SENR6615 04 8.65
8.30
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Service Manual Electronic Monitoring System SENR2945 01 2.98
2.86
Service Manual Starting & Charging Systems SENR2947 01 2.98
2.86
02/11/08

772B TRACTOR & 773B TRUCK
63W4200-UP, 64W300-UP
SENR6842-05
Cont ent s f or
Ser vi c e Manual SENR6840

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance Manual SEBU6748 16.22
15.57
Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System SENR6843

Schematic Electrical System SENR6844


Form SENR5664-05, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into
this manual. The form is not a standard part of the manual.






































02/11/08
772B TRACTOR & 773B TRUCK
(DI SASSEMBLY & ASSEMBLY)
63W4200-UP, 64W300-UP
SENR6857
Cont ent s f or
Ser vi c e Manual SENR6855

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2910 6.90
6.62
Binder Label SENR6856 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR6857 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Disassembly & Assembly 3412 Engine SENR7860 22.60
21.70
Disassembly & Assembly Supplement 3412 Engine SENR6849 13.44
12.90
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Disassembly & Assembly Power Train SENR6858 13.44
12.90
Syst ems I ndex Tab SENR2872 .30
.29
Disassembly & Assembly Machine Systems SENR6859 13.44
12.90



















773E OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
ASK1-UP, KEG1-UP
KENR8326-01
Cont ent s f or
Ser vi c e Manual KENR8325
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.


Sec t i on Ti t l e For m No.
Binder SENR2300
Binder Label KENR8328
Safety SENR7733
Service Manual Contents KENR8326
Torque Specifications SENR3130
Engi ne I ndex Tab SENR2870
Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018
Specifications 3408E & 3412E Engines SENR1017
Troubleshooting 3408E & 3412E Engines SENR1062
Disassembly & Assembly 3408E & 3412E Engines RENR2336
Disassembly & Assembly Supplement 3412E Engines KENR8339
Pow er Tr ai n I ndex Tab SENR2871
Specifications Power Train KENR8330
Systems Operation Power Train KENR8331
Testing & Adjusting Power Train KENR8332
Disassembly & Assembly Power Train KENR8333
Systems Operation, Test & Adjust,
Troubleshooting
Power Train RENR2668


11/18/11
773E OFF-HI GHWAY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
ASK1-UP, KEG1-UP
KENR8327-02
Cont ent s f or
Ser vi c e Manual KENR8325
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.


Sec t i on Ti t l e For m No.
Binder SENR2300
Binder Label KENR8329
Safety SENR7733
Service Manual Contents KENR8327
Torque Specifications SENR3130
Syst ems I ndex Tab SENR2872
Specifications Hydraulic System KENR8343
Systems Operation, Testing & Adjusting Hydraulic System KENR8732
Specifications Air System & Brakes KENR8334
Systems Operation, Testing & Adjusting Air System & Brakes KENR8335
Specifications Steering System KENR8340
Systems Operation, Testing & Adjusting Steering System KENR8341
Systems Operation, Testing & Adjusting,
Specifications
Suspension Cylinders KENR8342
Systems Operation, Testing & Adjusting,
Specifications
Oil Evacuation System RENR3391
Systems Operation, Troubleshooting, Testing
& Adjusting
Brake Electronic Control System SENR1503
Systems Operation, Testing & Adjusting Truck Payload Measurement
System (w/Real Time Clock)
SENR4733
Systems Operation, Testing & Adjusting Automatic Lubrication System RENR8390
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Air Dryer for Air Systems SENR7474
Disassembly & Assembly Machine Systems KENR8337
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996
Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717
Service Manual Contour Series Seat SENR6615
Mai nt enanc e I ndex Tab SENR2874
Operation & Maintenance SEBU8394
Sc hemat i c I ndex Tab SENR2902
Schematic Hydraulic System KENR8336
Schematic Electrical System KENR8338

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

11/18/11
773E
I
ASK1-
KCNR8326

KCNR8325
Not e: I II




SENR2300
KCNR8328
SCNR7733
KCNR8326
SCNR3130
SCNR2870
3408E 3412E SCNR1018
3408E 3412E SCNR1017
3408E 3412E SCNR1062
3408E 3412E RCNR2336
3412E KCNR8339
SCNR2871
KCNR8330
KCNR8331
KCNR8332
KCNR8333
RCNR2668


10/19/11
773E
I I
ASK1-
KCNR8327-01

KCNR8325
Not e: I II




SENR2300
KCNR8329
SCNR7733
KCNR8327
SCNR3130
SCNR2872
KCNR8343
KCNR8732
KCNR8334
KCNR8335
KCNR8340
KCNR8341
KCNR8342
RCNR3391
SCNR1503
SCNR4733
RCNR8390
SCNR2986
Tu-Flo RCG00914
SCNR7474
KCNR8337
SCNR2996
Caterpillar SCNR6717
SCNR6615
SCNR2874
SCBU8394
SCNR2902
KENR8336
KENR8338
3408E 3412E SENR1026

SCNR5664 R-134a

10/19/11
773E
I ( )
ASK1 , KEG1
KRNR8326


KRNR8325
Note: I
. , ,
II. .



SENR2300
KRNR8328
SRNR7733


KRNR8326
SRNR3130
, SRNR2870
, 3408E 3412E SRNR1018
3408E 3412E SENR1017
3408E 3412E SRNR1062
3408E 3412E RRNR2336
, 3412E KRNR8339
, SRNR2871
KENR8330
KRNR8331
KRNR8332
KRNR8333
, ,

RRNR2668


02/28/12
773E
II (,
, )
ASK1 , KEG1
KRNR8327-01


KRNR8325
Note: I
. , ,
II. .



SENR2300
KRNR8329
SRNR7733


KRNR8327
SRNR3130
, SRNR2872
KENR8343
, KRNR8732
KENR8334
, KRNR8335
KENR8340
, KRNR8341
, ,

KRNR8342
, ,

RRNR3391
,
,


SRNR1503
,
(
)
SRNR4733
,

RRNR8390




SRNR2986


Tu-Flo REG00914




SRNR7474
KRNR8337
, SRNR2996
, Caterpillar
Monitoring System
SRNR6717


"" SRNR6615
, SRNR2874
SRBU8394
02/28/12
02/28/12

773E
II (,
, )
ASK1 , KEG1
KRNR8327-01


KRNR8325
Note: I
. , ,
II. .



SRNR2902
KENR8336
KENR8338
3408E 3412E SENR1026

. SENR5664,
R-134a, .
.

02/11/08
773D TRUCK & 775D QUARRY TRUCK
6KR1-UP, 7ER1-UP

SENR1402-04
Cont ent s f or
Ser vi c e Manual SENR1400

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR1401 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR1402 03 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 3408E & 3412E Engines SENR1017 8.65
8.30
Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.65
8.30
Troubleshooting 3408E & 3412E Engines SENR1062 01 22.60
21.70
Service Manual Exhaust Diverter SENR1424 5.66
5.43
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train SENR1406 01 5.66
5.43
Systems Operation, Testing & Adjusting Power Train SENR1407 01 13.44
12.90
Service Manual Electronic Programmable
Transmission Control
SENR9122 02 8.65
8.30
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System SENR1409 2.98
2.86
Systems Operation, Testing & Adjusting Steering System SENR1410 2.98
2.86
Specifications Air System & Brakes SENR1411 2.98
2.86
Systems Operation, Testing & Adjusting Air System & Brakes SENR1412 8.65
8.30
Service Manual Automatic Retarder Control System SENR5683 02 5.66
5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65
8.30
Service Manual Air Dryer SENR7474 05 2.98
2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65
8.30
Specifications Suspension Cylinder SENR1413 2.98
2.86
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1414 2.98
2.86
Specifications Hydraulic System SENR1415 2.98
2.86
Systems Operation, Testing & Adjusting Hydraulic System SENR1416 5.66
5.43
Service Manual Truck Payload Measurement System
(With Real Time Clock)
SENR4733 02 8.65
8.30
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Service Manual Caterpillar Monitoring System SENR6717 05 13.44
12.90
Service Manual Contour Series Seat SENR6615 02 8.65
8.30
Mai nt enanc e I ndex Tab SENR2874 .30

Operation & Maintenance Manual SEBU6968 01 16.22

(continued)

02/11/08

773D TRUCK & 775D QUARRY TRUCK (c ont .)
6KR1-UP, 7ER1-UP

SENR1402-04
Cont ent s f or
Ser vi c e Manual SENR1400

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Sc hemat i c I ndex Tab SENR2902

Schematic 3408E & 3412E Engines Electrical
System
SENR1026

Schematic Hydraulic System SENR8608 5.66

Schematic Electrical System SENR1418 01 13.44


Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this
manual. The form is not a standard part of the manual. DLR. NET for SENR5664-05 is $13.44.
Form SEHS9993, 773D Truck & 775D Quary Truck Assembly Procedure Special Instruction, is available for insertion
into this manual. The form is not a standard part of the manual. DLR. NET for SEHS9993 is $9.52.



































02/11/08
773D TRUCK & 775D QUARRY TRUCK
(DI SASSEMBLY & ASSEMBLY)
6KR1-UP, 7ER1-UP
SENR1404
Cont ent s f or
Ser vi c e Manual SENR1405

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2910 6.90
6.62
Binder Label SENR1403 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR1404 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.44
12.90
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Disassembly & Assembly Power Train SENR1420 22.60
21.70
Syst ems I ndex Tab SENR2872 .30
.29
Disassembly & Assembly Machine Systems SENR1421 22.60
21.70






































02/11/08
773D TRUCK & 775D QUARRY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
7CS1-UP, 8AS1-UP
SENR1566-03
Cont ent s f or
Ser vi c e Manual SENR1565

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label RENR2673 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR1566 01 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 3408E & 3412E Engines SENR1017 8.65
8.30
Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.65
8.30
Troubleshooting 3408E & 3412E Engines SENR1062 01 22.60
21.70
Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.44
12.90
Disassembly & Assembly Supplement 3408E & 3412E Engines SENR1570 01 13.44
12.90
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train SENR1571 5.66
5.43
Systems Operation Power Train SENR1572 8.65
8.30
Testing & Adjusting Power Train SENR1573 8.65
8.30
Disassembly & Assembly Power Train SENR1574 22.60
21.70
Systems Operations, Testing & Adjusting Power Train Electronic Control
System
RENR2668 03 13.44
12.90
Service Manual Traction Control System (TCS) SENR2986





























02/11/08
773D TRUCK & 775D QUARRY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE, SCHEMATI CS)
7CS1-UP, 8AS1-UP
SENR1568-04
Cont ent s f or
Ser vi c e Manual SENR1565

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label RENR2674 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR1568 02 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System SENR1575 2.98
2.86
Systems Operation, Testing & Adjusting Steering System SENR1576 5.66
5.43
Specifications Air System & Brakes SENR1577 5.66
5.43
Systems Operation, Testing & Adjusting Air System & Brakes SENR1578 01 8.65
8.30
Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System SENR1503 03 13.44
12.90
Service Manual Air Dryer SENR7474 05 2.98
2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65
8.30
Specifications Suspension Cylinder SENR1579 2.98
2.86
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1580 2.98
2.86
Specifications Hydraulic System SENR1581 2.98
2.86
Systems Operation, Testing & Adjusting Hydraulic System SENR1582 5.66
5.43
Service Manual Truck Payload Measurement System
(With Real Time Clock)
SENR4733 02 8.65
8.30
Disassembly & Assembly Machine Systems SENR1584 34.55
33.17
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Service Manual Caterpillar Monitoring System SENR6717 05 13.44
12.90
Service Manual Contour Series Seat SENR6615 02 8.65
8.30
Service Manual R-134a Heating & Air Conditioning
Systems
SENR5664 05 13.44
12.90
Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance Manual SEBU7093 03 16.22
15.57
Sc hemat i c I ndex Tab SENR2902

Schematic 3408E & 3412E Engines Electrical
System
SENR1026

Schematic Hydraulic System SENR1583

Schematic Electrical System SENR1585


NOTE: Form REHS0387, 773D Truck & 775D Quarry Truck Assembly Procedure Special Instruction, is available for
insertion into this manual. The form is not a standard part of the manual.










02/11/08
773D OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
NBJ 1-UP
RENR8401-01
Cont ent s f or
Ser vi c e Manual RENR8400

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label RENR8403 .33

Safety SENR7733 .66

Service Manual Contents RENR8401 .33

Torque Specifications SENR3130 3.70

Engi ne I ndex Tab SENR2870 .33

Specifications SENR1017

Systems Operations, Testing & Adjusting SENR1018

Troubleshooting SENR1062 28.60

Disassembly & Assembly Supplement Engine (NJ B200-Up) RENR8414

Pow er Tr ai n I ndex Tab SENR2871 .33

Specifications RENR8405

Systems Operation RENR8406

Testing & Adjusting RENR8407

Systems Operation, Troubleshooting,
Testing & Adjusting
Electronic Control System RENR8399

Disassembly & Assembly Power Train (NJ B200-Up) RENR8408































02/11/08
773D OFF-HI GHWAY TRUCK
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
NBJ 1-UP
RENR8402-02
Cont ent s f or
Ser vi c e Manual RENR8400

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label RENR8404 .33

Safety SENR7733 .66

Service Manual Contents RENR8402 .33

Torque Specifications SENR3130 3.70

Syst ems I ndex Tab SENR2872 .33

Specifications Hydraulic System RENR8418

Systems Operation, Testing & Adjusting Hydraulic System RENR8419

Specifications Steering System RENR8415

Systems Operation, Testing & Adjusting Steering System RENR8416

Specifications Air System & Brakes RENR8409

Systems Operation, Testing & Adjusting Air System & Brakes RENR8410

Specifications, Systems Operation, Testing
& Adjusting
Suspension Cylinder RENR8417

Systems Operation, Troubleshooting,
Testing & Adjusting
Truck Payload Electronic Control
System
RENR8386

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System RENR8398

Systems Operation Monitoring System RENR8397

Disassembly & Assembly Machine Systems (NBJ 200-Up) RENR8412

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance SEBU8307

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System RENR8411

Schematic Electrical System RENR8413























02/11/08
773E & 775E OFF-HI GHWAY TRUCKS
VOLUME I (ENGI NE, POWER TRAI N)
BDA1-UP, BEC1-UP
RENR3399-07
Cont ent s f or
Ser vi c e Manual RENR3398

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label RENR6501

Safety SENR7733

Service Manual Contents RENR3399

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870 .30

Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018

Troubleshooting 3408E & 3412E Engines SENR1062

Disassembly & Assembly 3408E & 3412E Engines RENR2336

Disassembly & Assembly Supplement 3412E Engine RENR6504

Pow er Tr ai n I ndex Tab SENR2871 .30

Specifications Power Train RENR6507

Systems Operation Power Train RENR6508

Testing & Adjusting Power Train RENR6509

Disassembly & Assembly Power Train SENR1574

Systems Operation, Troubleshooting,
Testing & Adjusting
Power Train - Electronic Control
System
RENR2668































02/11/08
773E & 775E OFF-HI GHWAY TRUCKS
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
BDA1-UP, BEC1-UP
RENR6569-09
Cont ent s f or
Ser vi c e Manual RENR3398
Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2301

Binder Label RENR6570

Safety SENR7733

Service Manual Contents RENR6569

Torque Specifications SENR3130

Syst ems I ndex Tab SENR2872 .30

Specifications Hydraulic System RENR6515

Systems Operation, Testing & Adjusting Hydraulic System RENR6516

Specifications Steering Systems RENR6510

Systems Operation, Testing & Adjusting Steering Systems RENR6511

Specifications Air System & Brakes RENR6512

Systems Operation, Testing & Adjusting Air System & Brakes RENR6513

Specifications, Systems Operation, Testing
& Adjusting
Oil Evacuation System RENR3391

Specifications, Systems Operation, Testing
& Adjusting
Suspension Cylinder RENR6514

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System SENR1503

Systems Operation, Testing & Adjusting Truck Payload Measurement System
(with Real Time Clock)
SENR4733

Systems Operation, Testing & Adjusting Automatic Lubrication System RENR8390

Service Manual Tu-Flo Air Compressors REG00914

Service Manual Automatic Electronic Traction Aid SENR2986

Service Manual Air Dryer for Air Systems SENR7474

Disassembly & Assembly Machine Systems SENR1584

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30

Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717

Service Manual 134a Heating & Air Conditioning
Systems
SENR5664

Service Manual Contour Series Seat SENR6615

Mai nt enanc e I ndex Tab SENR2874 .30

Operation & Maintenance Manual SEBU7590

Sc hemat i c I ndex Tab SENR2902

Schematic 3408E & 3412E Engines SENR1026

Schematic Hydraulic System (BDA1-258, BEC1-
201)
RENR6517

Schematic Hydraulic System (BDA259-Up,
BEC202-Up)
RENR6506

Schematic Electrical System (BDA1-258, BEC1-
201)
RENR6518

Schematic Electrical System (BDA259-485,
BEC202-308)
RENR9581

(Continued)

02/11/08

773E & 775E OFF-HI GHWAY TRUCKS (CONT)
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
BDA1-UP, BEC1-UP
RENR6569-09
Cont ent s f or
Ser vi c e Manual RENR3398

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Schematic Electrical System (BDA486-727,
BEC309-467)
RENR8394

Schematic Electrical System (BDA728-Up,
BEC468-Up)
RENR9854


Form REHS1145, 773E & 775E Off-Highway Trucks Assembly Procedure Special Instruction, is available for insertion
into this manual. The form is not a standard part of the manual.







































02/11/08
773F & 775F OFF-HI GHWAY TRUCK
VOLUME I (Engi ne, Pow er Tr ai n)
EED1-UP, DLS1-UP
RENR8289-02
Cont ent s f or
Ser vi c e Manual RENR8275

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label RENR8276 .33

Safety SENR7733 .66

Service Manual Contents RENR8289 .33

Torque Specifications SENR3130 3.70

Engi ne I ndex Tab SENR2870 .33

Specification C27 & C32 Machine Engine SENR9936

Systems Operation, Testing & Adjusting C27 & C32 Machine Engine SENR9937 10.90

Specifications, Systems Operation, Testing
& Adjusting
Quick Evac RENR8395

Systems Operation Oil Renewal System RENR2223

Disassembly & Assembly C32 Engine RENR9217 10.90

Disassembly & Assembly Supplement C32 Engine RENR8278 3.70

Troubleshooting C32 Engine RENR9346 28.60

Pow er Tr ai n I ndex Tab SENR2871 .33

Specifications Power Train RENR8281 7.20

Systems Operation Power Train RENR8282 7.20

Testing & Adjusting Power Train RENR8283 7.20

Specifications, Systems Operation, Testing
& Adjusting
Traction Control System (TCS) SENR2986 10.90

Systems Operation, Troubleshooting,
Testing & Adjusting
Electronic Control System RENR8342 28.60

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake/Chassis Electronic Control
Module
RENR8343 17.10

Disassembly & Assembly Power Train RENR8279 146.48
























02/11/08
773F & 775F Of f -Hi ghw ay Tr uc k
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
EED1-UP, DLS1-UP
RENR8290-04
Cont ent s f or
Ser vi c e Manual RENR8275

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label RENR8277 .33

Safety SENR7733 .66

Service Manual Contents RENR8290 .33

Torque Specifications SENR3130 3.70

Syst ems I ndex Tab SENR2872 .33

Specifications Hydraulic System RENR8293 7.20

Systems Operation, Testing & Adjusting Hydraulic System RENR8294 10.90

Specifications Steering System RENR8291 3.70

Systems Operation, Testing & Adjusting Steering System RENR8292 7.20

Specifications, Systems Operation, Testing
& Adjusting
Suspension Cylinder RENR8317 7.20

Specifications, Systems Operation, Testing
& Adjusting
Autolubrication RENR8285 3.70

Systems Operation, Troubleshooting,
Testing & Adjusting
Machine Monitoring System RENR8344

Systems Operation, Troubleshooting,
Testing & Adjusting
Vital Information Management
System (VIMS)
KENR5955

Disassembly and Assembly Machine Systems RENR8286

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .33

Service Manual Air Conditioning & Heating System
with R-134a Refrigerant
SENR5664 17.10

Mai nt enanc e I ndex Tab SENR2874 .33

Operation & Maintenance SEBU7794 19.60

Sc hemat i c I ndex Tab SENR2902
37.36

Schematic Hydraulic System RENR8280 0.00

Schematic Electrical System RENR8288 0.00





















CAMI NHES FORA-DE-ESTRADA 773F E 775F
VOLUME I (Mot or , Tr em de For a)
EED1-UP, DLS1-E ACI MA
RPNR8289-02
Cont edo par a o
Manual de Ser vi o RPNR8275
Not e: Este formulrio lista o contedo para o volume I do manual de servio deste produto. Consulte o volume II
para obter informaes sobre Sistemas, Sistema Eltrico e Posto do Operador e Manuteno. Este formulrio lista os
mdulos do manual de servio para este produto. Tambm possvel encomendar os itens listados separadamente.
Quando os itens so atualizados ou suplementos so adicionados, sero anunciados na PR-VISUALIZAO e
devero ser encomendados medida que se tornarem disponveis.


Se o Tt ul o For mul r i o
N
Rev. Reven
dedor
Lqui d
o
I C
Pasta SENR2300 15,70

Etiqueta da Pasta RPNR8276 0,33

Segurana SPNR7733 0,66

Contedo do Manual de Servio RPNR8289 0,33

Especificaes de Torque SPNR3130 3,70

Gui a de ndi c e do Mot or SPNR2870 0,33

Especificao Motores de Mquinas C27 e C32 SPNR9936

Operao de Sistemas, Testes e Ajustes Motores de Mquinas C27 e C32 SPNR9937 10,90

Especificaes, Operao de Sistemas,
Testes e Ajustes
Quick Evac RPNR8395

Operao de Sistemas Sistema de Renovao de leo RPNR2223

Desmontagem e Montagem Motor C32 RPNR9217 10,90

Suplemento de Desmontagem e Montagem Motor C32 RPNR8278 3,70

Soluo de Problemas Motor C32 RPNR9346 28,60

Gui a de ndi c e do Tr em de For a SPNR2871 0,33

Especificaes Trem de Fora RPNR8281 7,20

Operao de Sistemas Trem de Fora RPNR8282 7,20

Testes e Ajustes Trem de Fora RPNR8283 7,20

Especificaes, Operao de Sistemas,
Testes e Ajustes
Sistema de Controle de Trao (TCS) SPNR2986 10,90

Operao de Sistemas, Diagnstico de
Falhas, Testes e Ajustes
Sistema de Controle Eletrnico RPNR8342 28,60

Operao de Sistemas, Diagnstico de
Falhas, Testes e Ajustes
Mdulo de Controle Eletrnico do
Freio/Chassi
RPNR8343 17,10

Desmontagem e Montagem Trem de Fora RPNR8279




08/15/11
Cami nhes For a-de-Est r ada 773F e 775F
VOLUME I I (Si st emas, Compar t i ment o El t r i c o e Post o do Oper ador ,
Manut en o)
EED1-UP, DLS1-E ACI MA
RPNR8290-04
Cont edo par a o
Manual de Ser vi o RPNR8275
Not e: Este formulrio lista o contedo do volume II do manual de servio deste produto. Consulte o volume I
para obter informaes sobre o motor e o trem de fora. Este formulrio lista os mdulos do manual de servio para
este produto. Tambm possvel encomendar os itens listados separadamente. Quando os itens so atualizados ou
suplementos so adicionados, sero anunciados na PR-VISUALIZAO e devero ser encomendados medida que
se tornarem disponveis.


Se o Tt ul o For mul r i o
N
Rev. Reven
dedor
Lqui d
o
I C
Pasta SENR2300 15,70

Etiqueta da Pasta RPNR8277 0,33

Segurana SPNR7733 0,66

Contedo do Manual de Servio RPNR8290 0,33

Especificaes de Torque SPNR3130 3,70

Gui a de ndi c e de Si st emas SPNR2872 0,33

Especificaes Sistema Hidrulico RPNR8293 7,20

Operao de Sistemas, Testes e Ajustes Sistema Hidrulico RPNR8294 10,90

Especificaes Sistema de Direo RPNR8291 3,70

Operao de Sistemas, Testes e Ajustes Sistema de Direo RPNR8292 7,20

Especificaes, Operao de Sistemas,
Testes e Ajustes
Cilindro de Suspenso RPNR8317 7,20

Especificaes, Operao de Sistemas,
Testes e Ajustes
Lubrificao automtica RPNR8285 3,70

Operao de Sistemas, Diagnstico de
Falhas, Testes e Ajustes
Sistema de Monitoramento da
Mquina
RPNR8344

Operao de Sistemas, Diagnstico de
Falhas, Testes e Ajustes
Sistema de Gerenciamento de
Informaes Vitais (VIMS)
KPNR5955

Desmontagem e Montagem Sistemas da Mquina RPNR8286

Gui a de ndi c e do Si st ema El t r i c o e do Post o do Oper ador SPNR2996 0,33

Manual de Servio Sistema de Ar Condicionado e
Aquecimento com Refrigerante R-
134a
SPNR5664 17,10

Gui a de ndi c e de Manut en o SPNR2874 0,33

Operao e Manuteno SPBU7794 19,60

Gui a de ndi c e do Di agr ama SPNR2902
37.36

Diagrama Sistema Hidrulico RENR8280 0,00

Diagrama Sistema Eltrico RENR8288 0,00




08/16/11
773G & 775G OFF-HI GHWAY TRUCK
VOLUME I (Engi ne, Pow er Tr ai n)
J WS1-Up, MJ S1-Up (Ti er I V)
MWH1-Up, RFM1-Up (DRC)
KENR9951
Cont ent s f or
Ser vi c e Manual KENR9950
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. This form lists the Service Manual modules
available for this product. These items listed can also be ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label KENR9953 .33

Safety SENR7733 .66

Service Manual Contents KENR9951 .33

Torque Specifications SENR3130 3.70

Engi ne I ndex Tab SENR2870 .33

Specification C27 & C32 Machine Engine (Tier IV) SENR9936

Specification C27 & C32 Machine Engine (DRC) KENR9885

Systems Operation, Testing & Adjusting C27 & C32 Machine Engine (Tier IV) SENR9937 10.90

Systems Operation, Testing & Adjusting C27 & C32 Machine Engine (DRC) KENR9886

Disassembly & Assembly C27 Engine (Tier IV) KENR8148

Disassembly & Assembly C27 Engine (DRC) RENR9217 10.90

Troubleshooting C27 & C32 Engine (Tier IV) KENR9790

Troubleshooting C27 & C32 Engine (DRC) KENR9795 28.60

Pow er Tr ai n I ndex Tab SENR2871 .33

Specifications Power Train KENR9956 7.20

Systems Operation Power Train KENR9957 7.20

Testing & Adjusting Power Train KENR9958 7.20

Systems Operation, Troubleshooting,
Testing & Adjusting
Chassis Electronic Control System KENR9960 28.60

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control Module KENR9961 17.10



Not e: The following information is not available for the initial release of this manual. This information must be
ordered seperately when it becomes available.
Disassembly & Assembly Supplement C27 Engine (Tier IV) KENR9955
Disassembly & Assembly Supplement C27 Engine (DRC) KENR8745
Disassembly & Assembly Power Train KENR9962

01/23/12
773G & 775G OFF-HI GHWAY TRUCK
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
J WS1-Up, MJ S1-Up (Ti er I V)
MWH1-Up, RFM1-Up (DRC)
KENR9952
Cont ent s f or
Ser vi c e Manual KENR9950
Not e: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. This form lists the Service Manual modules available for this product. These items
listed can also be ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label KENR9954 .33

Safety SENR7733 .66

Service Manual Contents KENR9952 .33

Torque Specifications SENR3130 3.70

Syst ems I ndex Tab SENR2872 .33

Specifications Hydraulic & Braking System KENR9963 7.20

Systems Operation, Testing & Adjusting Hydraulic & Braking System KENR9964 10.90

Specifications Steering System KENR9965 3.70

Systems Operation, Testing & Adjusting Steering System KENR9966 7.20

Specifications, Systems Operation, Testing
& Adjusting
Suspension Cylinder KENR9967 7.20

Systems Operation, Testing & Adjusting Auto-Lubrication KENR9968 3.70

Systems Operation, Troubleshooting,
Testing & Adjusting
Machine Monitoring System KENR9938

Systems Operation, Troubleshooting,
Testing & Adjusting
VIMS 3G (Electronic Control System) KENR8744

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .33

Service Manual Air Conditioning & Heating System
with R-134a Refrigerant
SENR5664 17.10

Mai nt enanc e I ndex Tab SENR2874 .33

Operation & Maintenance SEBU8561 19.60

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System KENR8740 0.00

Schematic Electrical System KENR8741 0.00



Not e: The following information is not available for the initial release of this manual. This information must be
ordered seperately when it becomes available.
Disassembly and Assembly Machine Systems KENR9969

01/25/12
02/11/08
776 TRACTOR, 776 COAL HAULER & 777 TRUCK
84A1-1283, 14H1-205, 14W1-UP
SENR7155-05
Cont ent s f or
Ser vi c e Manual SENR7153

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label SENR7154

Safety SENR7733

Service Manual Contents SENR7155

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870 .30

Specifications 5.4 Bore, 60 degree, V12 Engine REG01561

Systems Operation, Testing & Adjusting 5.4 Bore, 60 degree, V12 Engine REG00616

Disassembly & Assembly D348 Engine SENR7156

Pow er Tr ai n I ndex Tab SENR2871 .30

Specifications Power Train SENR7157

Systems Operation, Testing & Adjusting Power Train SENR7158

Testing & Adjusting Power Shift Transmission SENR7159

Disassembly & Assembly Power Train SENR7160

Syst ems I ndex Tab SENR2872 .30

Specifications Steering System SENR7161

Systems Operation, Testing & Adjusting Steering System SENR7162

Specifications Air System & Brakes SENR7163

Systems Operation, Testing & Adjusting Air System & Brakes SENR7164

Specifications Suspension Cylinder SENR7165

Systems Operation, Testing & Adjusting Suspension Cylinder SENR7166

Specifications Hydraulic System SENR7167

Systems Operation, Testing & Adjusting Hydraulic System SENR7168

Disassembly & Assembly Machine Systems SENR7169

Specifications 776 Wagon SENR7403

Systems Operation, Testing & Adjusting 776 Wagon SENR7404

Service Manual Air Dryer SENR7474

Service Manual Bendix-Westinghouse Air
Compressors
REG00914

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30

Disassembly & Assembly Operators System SENR7580

Mai nt enanc e I ndex Tab SENR2874 .30

Operation & Maintenance Manual 777 Truck SEBU5266

Operation & Maintenance Manual 776 Coal Hauler SEBU5391

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System SENR7222

Schematic Air System SENR7466

Schematic Electrical (14H1-135, 84A1-559) SENR7221

Schematic Electrical (14H136-158, 84A560-868) SENR2070

Schematic Electrical (14H159-Up, 84A869-Up) SENR2318



(continued on next page)





02/11/08
776 TRACTOR, 776 COAL HAULER & 777 TRUCK (CONT.)
84A1-1283, 14H1-205, 14W1-UP
SENR7155-05
Cont ent s f or
Ser vi c e Manual SENR7153

Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this
manual. The form is not a standard part of the manual.
Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.












































02/11/08
776 TRACTOR & 777 TRUCK
84A1284-UP, 14H206-UP
SENR2967-02
Cont ent s f or
Ser vi c e Manual SENR2965

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR2966 .30
.29
Safety SENR7733 .51
.49
Service Manual Contents SENR2967 .30
.29
Torque Specifications SENR3130 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 5.4 Bore, 60 Degree V12 Vehicular
Engine
REG01561 8.65
8.30
Systems Operation, Testing & Adjusting 5.4 Bore, 60 Degree V12 Vehicular
Engine
REG00616 8.65
8.30
Disassembly & Assembly D348 Vehicular Engine SENR7156 2.98
2.86
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train SENR2968 8.65
8.30
Systems Operation Power Train SENR2969 52.00
49.92
Testing & Adjusting Power Train SENR2970 8.65
8.30
Testing & Adjusting Power Train Electrical System SENR3018 8.65
8.30
Service Manual Automatic Electronic Traction Aid SENR2986

Disassembly & Assembly Power Train SENR2971

Syst ems I ndex Tab SENR2872 .30
.29
Systems Operation, Testing & Adjusting Steering System SENR2973 13.44
12.90
Specifications Air System & Brakes SENR2974 13.44
12.90
Systems Operation, Testing & Adjusting Air System & Brakes SENR2975 8.65
8.30
Specifications Suspension Cylinder SENR7165

Systems Operation, Testing & Adjusting Suspension Cylinder SENR7166

Specifications Hydraulic System SENR2976

Systems Operation, Testing & Adjusting Hydraulic System SENR2977

Disassembly & Assembly Machine Systems SENR2979

Service Manual Tu-Flo Air Compressors REG00914

Service Manual Air Dryer for Air Systems SENR7474

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Service Manual Electronic Monitoring System SENR2945

Service Manual Operators Station SENR2946

Disassembly & Assembly Operators Station SENR2949

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance Manual SEBU5977

Caterpillar: Confidential Green




776 TRACTOR & 777 TRUCK (CONT.)
84A1284-UP, 14H206-UP
SENR2967-02
Cont ent s f or
Ser vi c e Manual SENR2965

Sec t i on Ti t l e For m No.

Sc hemat i c I ndex Tab SENR2902

Schematic Power Train Electrical System SENR3019

Schematic Steering System SENR2972

Schematic Hydraulic System SENR2978

Schematic Electrical System SENR2982


SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into the manual.
The form is not a standard part of the manual.
SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into the
manual. The form is not a standard part of the manual.




































Caterpillar: Confidential Green



776B TRACTOR & 777B TRUCK
VOLUME I (Engi ne, Pow er Tr ai n)
4YC1-UP, 6J C1-UP
SENR3137-11
Cont ent s f or
Ser vi c e Manual SENR3135

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label SENR3136

Safety SENR7733

Service Manual Contents SENR3137

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870

Specifications 3500 Engine SENR4620

Systems Operations, Testing & Adjusting 3500 Engine SENR4621

Disassembly & Assembly 3508 Engine SENR3140

Service Manual Automatic Ether injection System SENR4705

Service Manual Engine Overspeed Indicator SENR4263

Service Manual Caterpillar 3161 Governor SENR3028

Pow er Tr ai n I ndex Tab SENR2871

Specifications Power Train SENR3141

Systems Operation Power Train SENR3142

Testing & Adjusting Power Train SENR3143

Disassembly & Assembly Power Train SENR3145

Service Manual Automatic Electronic Traction Aid SENR2986

Service Manual Electronic Neutral Start Control SENR3889

Service Manual Actual Gear Indicator SENR4252




























Caterpillar: Confidential Green



776B TRACTOR & 777B OFF-HI GHWAY TRUCK
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
4YC1-UP, 6J C1-UP
SENR8576-04
Cont ent s f or
Ser vi c e Manual SENR3135

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label SENR8574

Safety SENR7733

Service Manual Contents SENR8576

Torque Specifications SENR3130

Syst ems I ndex Tab SENR2872

Specifications Steering System SENR3146

Systems Operation, Testing & Adjusting Steering System SENR3147

Specifications Air System & Brakes SENR3148

Systems Operation, Testing & Adjusting Air System & Brakes SENR3149

Specifications Suspension Cylinder SENR7165

Systems Operation, Testing & Adjusting Suspension Cylinder SENR7166

Specifications Hydraulic System SENR3150

Systems Operation, Testing & Adjusting Hydraulic System SENR3151

Disassembly & Assembly Machine Systems SENR3153

Service Manual Truck Payload Measurement System SENR3537

Service Manual Truck Payload Measurement System
(with Real Time Clock)
SENR4733

Service Manual Air Dryer for Air Systems SENR7474

Service Manual Tu-Flo Air Compressors REG00914

Service Manual Automatic Retarder Control System SENR5683

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Service Manual Electronic Monitoring System SENR2945

Service Manual Starting & Charging Systems SENR2947

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance Manual SEBU6024

Sc hemat i c I ndex Tab SENR2902

Schematic Electrical System
(4YC1-590, 6J C1-69)
SENR3144

Schematic Electrical System
(4YC591-Up, 6J C70-Up)
SENR4289

Schematic Electrical System SENR3154

Schematic Electrical System (with Neutral Start
Control, Actual Gear Indicator &
Payload Measurement System)
SENR4253

Schematic Electrical System (4YC1384-1638,
6J C84-97)
SENR4796

Schematic Electrical System (4YC1639-Up,
6J C98-Up)
SENR5665

Schematic Hydraulic System SENR3152

(continued)







Caterpillar: Confidential Green




776B TRACTOR & 777B OFF-HI GHWAY TRUCK (c ont d)
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
4YC1-UP, 6J C1-UP
SENR8576-04
Cont ent s f or
Ser vi c e Manual SENR3135


Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion
into the manual. The form is not a standard part of the manual.
Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into the manual. The form is not a standard part of the manual.











































Caterpillar: Confidential Green



776C TRACTOR & 777C TRUCK
2TK1-UP, 4XJ 1-UP
SENR5602-07
Cont ent s f or
Ser vi c e Manual SENR5600

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR5601 .30
.29
Safety SENR7733 .51
.49
Service Manual Contents SENR5602 .30
.29
Torque Specifications SENR3130 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 3508 EUI Engine SENR5189 8.65
8.30
Systems Operation, Testing & Adjusting 3508 EUI Engine SENR5190 8.65
8.30
Electronic Troubleshooting 3508 EUI Engine SENR5191 22.60
21.70
Service Manual Engine Overspeed Indicator SENR4263 13.44
12.90
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train SENR5603 8.65
8.30
Systems Operation Power Train SENR5604 52.00
49.92
Testing & Adjusting Power Train SENR5605 8.65
8.30
Service Manual Electronic Programmable
Transmission Control II
SENR9122 8.65
8.30
Service Manual Automatic Retarder Control System SENR5683

Service Manual Automatic Electronic Traction Aid SENR2986

Service Manual Electronic Neutral Start Control SENR3889

Service Manual Actual Gear Indicator SENR4252 2.98
2.86
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System SENR5607 11.63
11.16
Systems Operation, Testing & Adjusting Steering System SENR5608 5.66
5.43
Specifications Air System & Brakes SENR5609 13.44
12.90
Systems Operation, Testing & Adjusting Air System & Brakes SENR5610 13.44
12.90
Specifications Suspension Cylinder SENR5611

Systems Operation, Testing & Adjusting Suspension Cylinder SENR5612

Specifications Hydraulic System SENR5614

Systems Operation, Testing & Adjusting Hydraulic System SENR5615

Service Manual Tu-Flo Compressors REG00914

Service Manual Air Dryer for Air Systems SENR7474

Service Manual Truck Payload Measurement System
(with Real Time Clock)
SENR4733

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Service Manual Electronic Monitoring System SENR2945

Service Manual Starting & Charging Systems SENR2947



(continued on next page)










Caterpillar: Confidential Green



776C TRACTOR & 777C TRUCK (CONT.)
2TK1-UP, 4XJ 1-UP
SENR5602-07
Cont ent s f or
Ser vi c e Manual SENR5600

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance Manual SEBU6407

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System SENR5613

Schematic Electrical System SENR5617


Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion
into the manual. The form is not a standard part of the manual.
Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into the manual. The form is not a standard part of the manual.




































Caterpillar: Confidential Green



776C TRACTOR & 777C TRUCK
(DI SASSEMBLY & ASSEMBLY)
2TK1-UP, 4XJ 1-UP
SENR8627
Cont ent s f or
Ser vi c e Manual SENR8625

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2910 6.90
6.62
Binder Label SENR8626 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR8627 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Disassembly & Assembly 3508 EUI Engine SENR5192 01 13.44
12.90
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Disassembly & Assembly Power Train SENR5606 13.44
12.90
Syst ems I ndex Tab SENR2872 .30
.29
Disassembly & Assembly Machine Systems SENR5616 13.44
12.90
Disassembly & Assembly Supplement Front Brake (Oil Cooled Disc Brakes) SENR5693 5.66
5.43



































Caterpillar: Confidential Green



776D TRACTOR & 777D TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
3PR1-UP, 5ER1-UP
SENR6904-03
Cont ent s f or
Ser vi c e Manual SENR6905

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR6903 01 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR6904 01 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 3500B Engines SENR1122 03 5.66
5.43
Systems Operations, Testing & Adjusting 3500B Engines SENR1123 03 8.65
8.30
Troubleshooting 3500B Engine SENR1128 03 22.60
21.70
Service Manual Exhaust Diverter SENR1424 2.98
2.86
Disassembly & Assembly 3500B Engine SENR1126 22.60
21.70
Disassembly & Assembly Supplement 3508B Engine SENR6927 13.44
12.90
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train SENR6911 5.66
5.43
Systems Operation Power Train SENR6912 8.65
8.30
Testing & Adjusting Power Train SENR6913 8.65
8.30
Service Manual Electronic Programmable
Transmission Control
SENR9122 02 8.65
8.3
Disassembly & Assembly Power Train RENR3366 22.60
21.70




























Caterpillar: Confidential Green



776D TRACTOR & 777D TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
3PR1-UP, 5ER1-UP
SENR6923-04
Cont ent s f or
Ser vi c e Manual SENR6905

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR6922 01 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR6923 03 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System SENR6914 2.98
2.86
Systems Operation, Testing & Adjusting Steering System SENR6915 2.98
2.86
Specifications Air System & Brakes SENR6916 5.66
5.43
Systems Operation, Testing & Adjusting Air System & Brakes SENR6917 13.44
12.90
Service Manual Automatic Retarder Control System SENR5683 02 5.66
5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65
8.30
Service Manual Air Dryer SENR7474 05 2.98
2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65
8.30
Specifications Suspension Cylinder SENR6918 2.98
2.86
Systems Operation, Testing & Adjusting Suspension Cylinder SENR6919 2.98
2.86
Specifications Hydraulic System SENR6920 2.98
2.86
Systems Operation, Testing & Adjusting Hydraulic System SENR6921 5.66
5.43
Service Manual Truck Payload Measurement System
(With Real Time Clock)
SENR4733 02 8.65
8.30
Disassembly & Assembly Machine Systems SENR6926 13.44
12.90
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Service Manual Caterpillar Monitoring System SENR6717 05 13.44
12.90
Service Manual Contour Series Seat SENR6615 02 8.65
8.30
Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance Manual SEBU6757 01 16.22
15.57
Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System SENR6909

Schematic Electrical System SENR6910


Form SENR5664-05, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into
this manual. The form is not a standard part of the manual.














777D OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
2YW1-UP
SENR1509-02
Cont ent s f or
Ser vi c e Manual SENR1510
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR1508 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR1509 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 3500B Engines SENR1122 03 5.66
5.43
Systems Operations, Testing & Adjusting 3500B Engines SENR1123 03 8.65
8.30
Troubleshooting 3500B Electronic Engines SENR1128 03 22.60
21.70
Service Manual Exhaust Diverter SENR1424 5.66
5.43
Disassembly & Assembly 3500B Engines SENR1126 22.60
21.70
Disassembly & Assembly Supplement 3500B Engines SENR6927 13.44
12.90
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train SENR6911 5.66
5.43
Systems Operation Power Train SENR6912 8.65
8.30
Testing & Adjusting Power Train SENR6913 8.65
8.30
Service Manual Electronic Programmable
Transmission Control
SENR9122 02 8.65
8.30
Disassembly & Assembly Power Train RENR3366 22.60
21.70



03/30/11
777D OFF-HI GHWAY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
2YW1-UP
SENR1511-03
Cont ent s f or
Ser vi c e Manual SENR1510
Not e: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. The items listed can be ordered separately. When items are updated or
supplements added they will be announced in PREVIEW and should be ordered as they become available.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR1512 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR1511 01 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System SENR6914 2.98
2.86
Systems Operation, Testing & Adjusting Steering System SENR6915 2.98
2.86
Specifications Air System & Brakes SENR6916 5.66
5.43
Systems Operation, Testing & Adjusting Air System & Brakes SENR6917 13.44
12.90
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65
8.30
Service Manual Air Dryer SENR7474 2.98
2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65
8.30
Specifications Suspension Cylinder SENR6918 2.98
2.86
Systems Operation, Testing & Adjusting Suspension Cylinder SENR6919 2.98
2.86
Specifications Hydraulic System SENR6920 2.98
2.86
Systems Operation, Testing & Adjusting Hydraulic System SENR6921 5.66
5.43
Service Manual Truck Payload Measurement System
(with Real Time Clock)
SENR4733 02 8.65
8.30
Disassembly & Assembly Machine Systems SENR6926 13.44
12.90
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Service Manual Monitoring System SENR6717 05 13.44
12.90
Service Manual Contour Series Seat SENR6615 02 8.65
8.30
Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance Manual SEBU7114 16.22
15.57
Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System SENR6909

Schematic Electrical System SENR1507


Not e: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.



04/14/08
Caterpillar: Confidential Green



776D WHEEL TRACTOR & 777D TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
AFS1-UP, AGC1-UP, AGY1-UP (HAA)
RENR3331-02
Cont ent s f or
Ser vi c e Manual RENR3330

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label RENR3332 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents RENR3331 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 3500B Engine SENR1122 03 5.66
5.43
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.65
8.30
Troubleshooting 3500B Engine SENR1128 03 22.60
21.70
Disassembly & Assembly 3500B Engine SENR1126 22.60
21.70
Disassembly & Assembly Supplement 3508B & 3512B Engines RENR3367 13.44
12.90
Service Manual Oil Renewal System RENR2223

Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train RENR3318 5.66
5.43
Systems Operation Power Train RENR3319 5.66
5.43
Testing & Adjusting Power Train RENR3320 8.65
8.30
Disassembly & Assembly Power Train RENR3366 13.44
12.90
Service Manual Electronic Programmable
Transmission Control
RENR2668 02 8.65
8.30
Service Manual Traction Control System (TCS) SENR2986






























Caterpillar: Confidential Green



776D TRACTOR & 777D OFF-HI GHWAY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
AGC1-UP, AFS1-UP, AGY1-UP (HAA)
RENR3333-06
Cont ent s f or
Ser vi c e Manual RENR3330

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2301 14.26

Binder Label RENR3334 .30

Safety SENR7733 08 .60

Service Manual Contents RENR3333 01 .30

Torque Specifications SENR3130 06 3.40

Syst ems I ndex Tab SENR2872 .30

Specifications Steering System RENR3321 3.40

Systems Operation, Testing & Adjusting Steering System RENR3322 6.50

Specifications Air System & Brakes RENR3323 01 6.50

Systems Operation, Testing & Adjusting Air System & Brakes RENR3324 01 15.50

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System SENR1503 03 15.50

Service Manual Air Dryer SENR7474 05 3.40

Service Manual Tu-Flo Air Compressor REG00914 03 9.90

Specifications Suspension Cylinders RENR3325 3.40

Systems Operation, Testing & Adjusting Suspension Cylinders RENR3326 3.40

Specifications Hydraulic System RENR3327 3.40

Systems Operation, Testing & Adjusting Hydraulic System RENR3328 6.50

Disassembly & Assembly Machine Systems RENR3365 26.00

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30

Systems Operation Electronic Systems Guide RENR3371 6.50

Service Manual Truck Measurement System (With
Real Time Clock)
SENR4733 02 9.90

Service Manual Air Conditioning & Heating Systems
With R-134a Refrigerant
SENR5664 05 15.50

Service Manual Caterpillar Monitoring System SENR6717 05 15.50

Mai nt enanc e I ndex Tab SENR2874 .30

Operation & Maintenance SEBU7261 04 16.22

Sc hemat i c I ndex Tab SENR2902


Schematic Hydraulic System RENR3329

Schematic Electrical System (AGC1-1301,
AFS1-81)
RENR3363

Schematic Electrical System (AGC1302-Up,
AFS82-Up)
RENR8392

Schematic Electrical System (AGY1-Up) RENR3364


Form REHS0563, 776D Tractor & 777D Truck Assembly Procedure Special Instruction, is available for insertion into
this manual. The form is not a standard part of the manual.








Caterpillar: Confidential Green



777D OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
FKR1-UP
RENR8421-02
Cont ent s f or
Ser vi c e Manual RENR8420

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label RENR8423 .33

Safety SENR7733 .66

Service Manual Contents RENR8421 .33

Torque Specifications SENR3130 3.70

Engi ne I ndex Tab SENR2870 .33

Specifications SENR1122

Systems Operations, Testing & Adjusting SENR1123

Troubleshooting SENR1128

Disassembly & Assembly Engine SENR1126

Disassembly & Assembly Supplement Engine RENR8434

Pow er Tr ai n I ndex Tab SENR2871 .33

Specifications RENR8425

Systems Operation RENR8426

Testing & Adjusting RENR8427

Systems Operation, Troubleshooting,
Testing & Adjusting
Electronic Control System RENR8399

Disassembly & Assembly Power Train RENR8428






























Caterpillar: Confidential Green



777D OFF-HI GHWAY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
FKR1-UP
RENR8422-02
Cont ent s f or
Ser vi c e Manual RENR8420

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label RENR8424 .33

Safety SENR7733 .66

Service Manual Contents RENR8422 .33

Torque Specifications SENR3130 3.70

Syst ems I ndex Tab SENR2872 .33

Specifications Hydraulic System RENR8438

Systems Operation, Testing & Adjusting Hydraulic System RENR8439

Specifications Steering System RENR8435

Systems Operation, Testing & Adjusting Steering System RENR8436

Specifications Air System & Brakes RENR8429

Testing & Adjusting Air System & Brakes RENR8430

Specifications, Systems Operation, Testing
& Adjusting
Suspension Cylinder RENR8437

Systems Operation, Troubleshooting,
Testing & Adjusting
Truck Payload Electronic Control
System
RENR8386

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System RENR8398

Systems Operation Monitoring System RENR8397

Disassembly & Assembly Machine Systems (FKR200-Up) RENR8432

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance SEBU8308

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System RENR8431

Schematic Electrical System RENR8433























777D
I
FKR1-
RCNR8421-02

RCNR8420
Not e: I II
PREVIEW




I C
SENR2300 15.70

RCNR8423 0.33

SCNR7733 0.66

RCNR8421 0.33

SCNR3130 3.70

SCNR2870 0.33

SCNR1122

SCNR1123

SCNR1128

SCNR1126

RCNR8434

SCNR2871 0.33

RCNR8425

RCNR8426

RCNR8427

RCNR8399

FKR200- RCNR8428







02/10/12
777D
I I
FKR1-
RCNR8422-02

RCNR8420
Not e: II I
PREVIEW




I C
SENR2300 15.70

RCNR8424 0.33

SCNR7733 0.66

RCNR8422 0.33

SCNR3130 3.70

SCNR2872 0.33

RCNR8438

RCNR8439

RCNR8435

RCNR8436

RCNR8429

RCNR8430

RCNR8437

RCNR8386

RCNR8398

RCNR8397

FKR200- RCNR8432

SCNR2874

SCBU8308

SCNR2902

RENR8431

RENR8433




02/10/12
Caterpillar: Confidential Green



777F OFF-HI GHWAY TRUCK
VOLUME I (Engi ne, Pow er Tr ai n)
J RP1-UP
RENR8296-02
Cont ent s f or
Ser vi c e Manual RENR8295

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label RENR8298 .33

Safety SENR7733 .66

Service Manual Contents RENR8296 .33

Torque Specifications SENR3130 3.70

Engi ne I ndex Tab SENR2870 .33

Specification C27 & C32 Machine Engine SENR9936

Systems Operation, Testing & Adjusting C27 & C32 Machine Engine SENR9937 10.90

Specifications, Systems Operation, Testing
& Adjusting
Quick Evac RENR8395 3.70

Systems Operation Oil Renewal System RENR2223 3.70

Disassembly & Assembly C32 Engine RENR9217

Disassembly & Assembly Supplement C32 Engine RENR8300

Troubleshooting C32 Engine RENR9346

Pow er Tr ai n I ndex Tab SENR2871 .33

Specifications RENR8301 7.20

Systems Operation RENR8302 10.90

Testing & Adjusting RENR8303 7.20

Specifications, Systems Operation, Testing
& Adjusting
Traction Control System (TCS) SENR2986 10.90

Systems Operation, Troubleshooting,
Testing & Adjusting
Electronic Control System RENR8342 28.60

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake/Chassis Electronic Control
Module
RENR8343 17.10

Disassembly & Assembly RENR8304 150.18

























Caterpillar: Confidential Green



777F Of f -Hi ghw ay Tr uc k
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
J RP1-UP
RENR8297-04
Cont ent s f or
Ser vi c e Manual RENR8295

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label RENR8299 .33

Safety SENR7733 .66

Service Manual Contents RENR8297 .33

Torque Specifications SENR3130 3.70

Syst ems I ndex Tab SENR2872 .33

Specifications Hydraulic System RENR8314 3.70

Systems Operation, Testing & Adjusting Hydraulic System RENR8315 10.90

Specifications Steering System RENR8312 3.70

Systems Operation, Testing & Adjusting Steering System RENR8313 7.20

Specifications, Systems Operation, Testing
& Adjusting
Suspension Cylinder RENR8316 7.20

Specifications, Systems Operation, Testing
& Adjusting
Autolubrication RENR8396 3.70

Systems Operation, Troubleshooting,
Testing & Adjusting
Machine Monitoring System RENR8344

Systems Operation, Troubleshooting,
Testing & Adjusting
Vital Information Management
System (VIMS)
KENR5955

Disassembly & Assembly Machine Systems RENR8311

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .33

Service Manual Air Conditioning & Heating System
with R-134a Refrigerant
SENR5664 17.10

Mai nt enanc e I ndex Tab SENR2874 .33

Operation & Maintenance SEBU7790 19.60

Sc hemat i c I ndex Tab SENR2902 .33

Schematic Hydraulic System RENR8305 25.50

Schematic Electrical System RENR8307 0.00


Form REHS2594, 777F Off HighwayTruck Assembly Procedure Special Instruction, is available for insertion into this
manual. The form is not a standard part of the manual.

















CAMI NHO FORA-DE-ESTRADA 777F
VOLUME I (MOTOR, TREM DE FORA)
J RP1-UP
RPNR8296-02
Cont edo do
Manual de Ser vi o RPNR8295
Not e: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Veja o Volume II para
Informaes de Manuteno, de Sistemas, Eltrico e da Estao do Operador Este formulrio lista os mdulos do
Manual de Servio disponveis para este produto. Estes itens listados podem tambm ser pedidos separadamente.
Quando os itens so atualizados ou suplementos so adicionados, eles sero anunciados na PREVISO, e devem ser
pedidos medida em que tornarem-se disponveis.


Se o Car go For mul r i o
N.
R Reven
dedor
Lqui d
a
I C
Classificador SENR2300 15,70

Etiqueta do Classificador RPNR8298 0,33

Segurana SPNR7733 0,66

Contedo do Manual de Servio RPNR8296 0,33

Especificaes de Torques SPNR3130 3,70

Et i quet a de ndi c e Mot or SPNR2870 0,33

Especificao Motores de Mquinas C27 e C32 SPNR9936

Operao, Testes e Ajustes de Sistemas Motores de Mquinas C27 e C32 SPNR9937 10,90

Especificaes, Operao, Testes e Ajustes
de Sistemas
Suporte do RPNR8395 3,70

Operao dos Sistemas Sistema de Renovao de leo RPNR2223 3,70

Desmontagem e Montagem Motor C32 RPNR9217

Suplemento de Desmontagem e Montagem Motor C32 RPNR8300

Diagnstico de Falhas Motor C32 RPNR9346

Et i quet a de ndi c e Tr em de For a SPNR2871 0,33

Especificaes RPNR8301 7,20

Operao dos Sistemas RPNR8302 10,90

Testes e Ajustes RPNR8303 7,20

Especificaes, Operao, Testes e Ajustes
de Sistemas
Sistema de controle de trao (TCS) SPNR2986 10,90

Operao, Diagnstico de Falhas, Testes e
Ajustes de Sistemas
Sistema de controle eletrnico RPNR8342 28,60

Operao, Diagnstico de Falhas, Testes e
Ajustes de Sistemas
Mdulo de Controle Eletrnico do
Freio/Chassis
RPNR8343 17,10

Desmontagem e Montagem RPNR8304 150.18






12/01/08
CAMI NHO FORA-DE-ESTRADA 777F
VOLUME I I (SI STEMAS, ELTRI CO E DA ESTAO DO OPERADOR,
MANUTENO)
J RP1-UP
RPNR8297-04
Cont edo de
Manual de Ser vi o RPNR8295
Not e: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Veja o Volume I para
informaes sobre o Motor e o Trem de Fora. Este formulrio lista os mdulos do Manual de Servio disponveis para
este produto. Estes itens listados podem tambm ser pedidos separadamente. Quando itens so atualizados ou
suplementos so adicionados, eles sero anunciados na PREVISO e devem ser pedidos medida em que tornarem-
se disponveis.


Se o Car go For mul r i o
N.
R Reven
dedor
Lqui d
a
I C
Classificador SENR2300 15,70

Etiqueta do Classificador RPNR8299 0,33

Segurana SPNR7733 0,66

Contedo do Manual de Servio RPNR8297 0,33

Especificaes de Torques SPNR3130 3,70

Et i quet a de ndi c e par a Si st emas SPNR2872 0,33

Especificaes Sistema Hidrulico RPNR8314 3,70

Operao, Testes e Ajustes de Sistemas Sistema Hidrulico RPNR8315 10,90

Especificaes Sistema de Direo RPNR8312 3,70

Operao, Testes e Ajustes de Sistemas Sistema de Direo RPNR8313 7,20

Especificaes, Operao dos Sistemas,
Testes e Ajuste e Diagramas Esquemticos
Cilindro da Suspenso RPNR8316 7,20

Especificaes, Operao, Testes e Ajustes
de Sistemas
Autolubrificao RPNR8396 3,70

Operao, Diagnstico de Falhas, Testes e
Ajustes de Sistemas
Sistema de Monitorizao da
Mquina
RPNR8344

Operao, Diagnstico de Falhas, Testes e
Ajustes de Sistemas
Sistema de Gerenciamento de
Informaes Vitais (VIMS)
KPNR5955

Desmontagem e Montagem Sistemas da Mquina RPNR8311

Et i quet a de ndi c e do Si st ema El t r i c o e da Est a o do Oper ador SPNR2996 0,33

Manual de Servio Sistema de Ar Condicionado e
Aquecimento com Lquido
Arrefecedor R-134a
SPNR5664 17,10

Et i quet a de ndi c e Manut en o SPNR2874 0,33

Operao e Manuteno 15 SPBU7790 19,60

Et i quet a de ndi c e de Esquemas SPNR2902 0,33

Diagrama Sistema Hidrulico RENR8305 25,50

Diagrama Sistema eltrico RENR8307 0,00


Not e: O Formulrio RPHS2594, Instruo Especial do Procedimento de Montagem do Caminho Fora-de-
Estrada 777F, est disponvel para insero neste Manual. O formulrio no uma parte padro do Manual.



12/01/08
Cami n de Obr as 777F
VOLUMEN I (Mot or , Tr en de f uer za)
J RP1-Y Si g.
RSNR8296-02
Cont eni do par a
Manual de Ser vi c i o RSNR8295
Not e: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el
Volumen II para obtener informacin acerca de los Sistemas, Sistema elctrico, Estacin del operador, Mantenimiento
y Diagramas. Estos modulos aqu indicados pueden pedirse por separado.


Sec c i n Tt ul o No. de
f or ma
Rev. Dl r .
Net
I C
Carpeta SENR2300 15,70

Etiqueta de la carpeta RSNR8298 0,33

Seguridad SSNR7733 0,66

Contenido del Manual de Servicio RSNR8296 0,33

Especificaciones de par de apriete SSNR3130 3,70

Tabul ador del ndi c e del mot or SSNR2870 0,33

Especificacin Motor de la mquina C27 y C32 SSNR9936

Operacin de Sistemas, Pruebas y Ajustes Motor de la mquina C27 y C32 SSNR9937 10,90

Especificaciones, Operacin de Sistemas,
Pruebas Ajustes
Quick Evac RSNR8395 3,70

Operacin de Sistemas Sistema de Renovacin del Aceite RSNR2223 3,70

Desarmado y Armado Motor C32 RSNR9217

Suplemento de Desarmado y Armado Motor C32 RSNR8300

Localizacin y solucin de problemas Motor C32 RSNR9346

Tabul ador del ndi c e del t r en de f uer za SSNR2871 0,33

Especificaciones RSNR8301 7,20

Operacin de Sistemas RSNR8302 10,90

Pruebas y Ajustes RSNR8303 7,20

Especificaciones, Operacin de Sistemas,
Pruebas Ajustes
Sistema de control de traccin (TCS) SSNR2986 10,90

Operacin de Sistemas, Localizacin y
Solucin de Problemas, Pruebas Ajustes
Sistema de control electrnico RSNR8342 28,60

Operacin de Sistemas, Localizacin y
Solucin de Problemas, Pruebas Ajustes
Mdulo de control electrnico del
chasis/freno
RSNR8343 17,10

Desarmado y Armado RSNR8304 150.18




03/23/11
Cami n de Obr as 777F
VOLUMEN I I (Si st emas, Si st ema el c t r i c o y Est ac i n del oper ador ,
Mant eni mi ent o)
J RP1-y si g.
RSNR8297-04
Cont eni do par a
Manual de Ser vi c i o RSNR8295
Not e: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el
Volumen I para ver la informacin del Tren de fuerza y Motor. Esta forma indica los mdulos del manual de servicio
disponibles para este producto. Los artculos indicados pueden pedirse por separado.


Sec c i n Tt ul o No. de
f or ma
Rev. Dl r .
Net
I C
Carpeta SENR2300 15,70

Etiqueta de la carpeta RSNR8299 0,33

Seguridad SSNR7733 0,66

Contenido del Manual de Servicio RSNR8297 0,33

Especificaciones de par de apriete SSNR3130 3,70

Tabul ador del ndi c e de Si st emas SSNR2872 0,33

Especificaciones Sistema hidrulico RSNR8314 3,70

Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico RSNR8315 10,90

Especificaciones Sistema de direccin RSNR8312 3,70

Operacin de Sistemas, Pruebas y Ajustes Sistema de direccin RSNR8313 7,20

Especificaciones, Operacin de Sistemas,
Pruebas Ajustes
Cilindro de suspensin RSNR8316 7,20

Especificaciones, Operacin de Sistemas,
Pruebas Ajustes
Autolubricacin RSNR8396 3,70

Operacin de Sistemas, Localizacin y
Solucin de Problemas, Pruebas Ajustes
Sistema Monitor de la Mquina RSNR8344

Operacin de Sistemas, Localizacin y
Solucin de Problemas, Pruebas Ajustes
Sistema de Administracin de
Informacin Vital (VIMS)
KSNR5955

Desarmado y Armado Sistemas de mquina RSNR8311

Tabul ador del ndi c e del Si st ema el c t r i c o y Est ac i n del oper ador SSNR2996 0,33

Manual de Servicio Sistema de Aire acondicionado y
Calefaccin con Refrigerante R-134a
SSNR5664 17,10

Tabul ador del ndi c e de mant eni mi ent o SSNR2874 0,33

Operacin y Mantenimiento SSBU7790 19,60

Or ej et a del ndi c e de Di agr amas SSNR2902 0,33

Diagrama Sistema hidrulico RENR8305 25,50

Diagrama Sistema elctrico RENR8307 0,00


Not e: El formulario REHS2594, 777F Off HighwayTruck Assembly Procedure Special Instruction se puede
adjuntar a este manual. La forma es una seccin independiente y no estndar de este manual.



03/23/11
777G OFF-HI GHWAY TRUCK
VOLUME I (Engi ne, Pow er Tr ai n)
RDR1-UP (Ti er I V), TNM1-UP (DRC)
KENR9921
Cont ent s f or
Ser vi c e Manual KENR9920
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. This form lists the Service Manual modules
available for this product. These items listed can also be ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label KENR9923 .33

Safety SENR7733 .66

Service Manual Contents KENR9921 .33

Torque Specifications SENR3130 3.70

Engi ne I ndex Tab SENR2870 .33

Specification C27 & C32 Machine Engine SENR9936

Systems Operation, Testing & Adjusting C27 & C32 Machine Engine SENR9937 10.90

Specifications, Systems Operation, Testing
& Adjusting
Quick Evac RENR8395 3.70

Systems Operation Oil Renewal System RENR2223 3.70

Disassembly & Assembly C27 & C32 Engine (Tier IV) KENR8148

Disassembly & Assembly C27 & C32 Engine (DRC) RENR9217

Troubleshooting C27 & C32 Engine (Tier IV) KENR9790

Troubleshooting C27 & C32 Engine (DRC) KENR9795

Pow er Tr ai n I ndex Tab SENR2871 .33

Specifications KENR9925 7.20

Systems Operation KENR9926 10.90

Testing & Adjusting KENR9927 7.20

Systems Operation, Troubleshooting,
Testing & Adjusting
Power Train Electronic Control
System
KENR9929 28.60

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control Module KENR9930 17.10





Not e: The following information is not available for the initial release of this manual. This information must be ordered
seperately when it becomes available.
Disassembly & Assembly Supplement C32 Engine KENR8739
Disassembly & Assembly Power Train KENR9931

01/30/12
777G OFF-HI GHWAY TRUCK
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
RDR1-UP (Ti er I V), TNM1-UP (DRC)
KENR9922
Cont ent s f or
Ser vi c e Manual KENR9920
Not e: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. This form lists the Service Manual modules available for this product. These items
listed can also be ordered separately.

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 15.70

Binder Label KENR9924 .33

Safety SENR7733 .66

Service Manual Contents KENR9922 .33

Torque Specifications SENR3130 3.70

Syst ems I ndex Tab SENR2872 .33

Specifications Hydraulic & Braking System KENR9932 3.70

Systems Operation, Testing & Adjusting Hydraulic & Braking System KENR9933 10.90

Specifications Steering System KENR9934 3.70

Systems Operation, Testing & Adjusting Steering System KENR9935 7.20

Specifications, Systems Operation, Testing
& Adjusting
Suspension Cylinder KENR9936 7.20

Specifications, Systems Operation, Testing
& Adjusting
Fast Fill Center KENR9944

Specifications, Systems Operation, Testing
& Adjusting
Auto Lubrication KENR9937 3.70

Systems Operation, Troubleshooting,
Testing & Adjusting
Machine Monitoring System KENR9938

Specifications, Systems Operation, Testing
& Adjusting
Hydraulic Fan KENR9940

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .33

Systems Operation, Troubleshooting,
Testing & Adjusting
Vital Information Management
System (VIMS)
KENR9941

Service Manual Air Conditioning & Heating System
with R-134a Refrigerant
SENR5664 17.10

Mai nt enanc e I ndex Tab SENR2874 .33

Operation & Maintenance (Tier IV) SEBU8095

Operation & Maintenance (DRC) SEBU8227 19.60

Sc hemat i c I ndex Tab SENR2902 .33

Schematic Hydraulic System KENR9942 25.50

Schematic Electrical System (LRC) UENR1024

Schematic Electrical System (Tier IV) KENR9943 0.00

Not e: Form REHS5053, 777G Off HighwayTruck Assembly Procedure Special Instruction, is available for
insertion into this manual. The form is not a standard part of the manual.

Not e: The following information is not available for the initial release of this manual. This information must be ordered
seperately when it becomes available.
Disassembly & Assembly Machine Systems KENR9939
Systems Operation Tire Pressure Monitoring KENR6295

01/30/12
Caterpillar: Confidential Green



785 TRUCK
VOLUME I (Engi ne, Pow er Tr ai n)
8GB1-UP
SENR4001-14
Cont ent s f or
Ser vi c e Manual SENR4000

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR3099 02 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR4001 13 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Service Manual Automatic Ether Injection System SENR4705 02 8.65
8.30
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 2.98
2.86
Specifications 3500 Engines SENR4620 01 8.65
8.30
Systems Operation, Testing & Adjusting 3500 Engines SENR4621 01 8.65
8.30
Service Manual 3161 Governor SENR3028 02 5.66
5.43
Disassembly & Assembly 3512 Engine (96Z1-Up) SENR4004 01 22.60
21.70
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train (8GB1-222) SENR4005 01 5.66
5.43
Specifications Power Train (8GB223-Up) SENR3588 02 5.66
5.43
Systems Operation Power Train SENR4006 01 8.65
8.30
Testing & Adjusting Power Train (3YB1-598) SENR4008 01 22.60
21.70
Testing & Adjusting Power Train (3YB599-Up) SENR3980 22.60
21.70
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65
8.30
Service Manual Electronic Neutral Start Control SENR3889 2.98
2.86
Service Manual Actual Gear Indicator SENR4252 2.98
2.86
Service Manual Rear Axle Hydraulic System SENR1476 01 2.98
2.86
Disassembly & Assembly Power Train SENR4010 13.44
12.90
























Caterpillar: Confidential Green



785 OFF-HI GHWAY TRUCK
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
8GB1-UP
SENR4648-04
Cont ent s f or
Ser vi c e Manual SENR4000
Sec t i on Ti t l e For m No.
Binder SENR2300

Binder Label SENR4649

Safety SENR7733

Service Manual Contents SENR4648

Torque Specifications SENR3130

Syst ems I ndex Tab SENR2872

Specifications Steering System SENR4011

Systems Operation, Testing & Adjusting Steering System SENR4012

Specifications Air System & Brakes SENR4013

Systems Operation, Testing & Adjusting Air System & Brakes SENR4014

Service Manual Air Dryer SENR7474

Service Manual Tu-Flo Air Compressors REG00914

Specifications Suspension Cylinders SENR4015

Systems Operation, Testing & Adjusting Suspension Cylinders SENR4016

Specifications Hydraulic System (8GB1-222) SENR4017

Specifications Hydraulic System (8GB223-Up) SENR3586

Systems Operation, Testing & Adjusting Hydraulic System (8GB1-222) SENR4018

Systems Operation, Testing & Adjusting Hydraulic System (8GB223-Up) SENR3587

Service Manual Truck Payload Measurement System SENR3537

Service Manual Truck Payload Measurement System
(With Real Time Clock)
SENR4733

Service Manual Automatic Retarder Control System SENR5683

Disassembly & Assembly Machine Systems SENR4020

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Service Manual Fir Suppression System SENR3234

Service Manual Automatic Lubrication System SENR4724

Service Manual Starting & Charging Systems SENR2947

Service Manual Electronic Monitoring System SENR2945

Service Manual Contour Series Seat SENR6615

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance Manual 8GB223-Up SEBU6092

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System (8GB1-222) SENR4019

Schematic Hydraulic System (8GB223-Up) SENR3563

Schematic Electrical System (8GB1-222) SENR3097

Schematic Electrical System (8GB223-417) SENR3419

Schematic Electrical System (8GB418-Up) SENR4285

Schematic Power Train Electrical System (8GB1-
222)
SENR4009

Schematic Power Train Electrical System
(8GB223-Up)
SENR3429

(continued)







Caterpillar: Confidential Green



785 OFF-HI GHWAY TRUCK (c ont d)
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
8GB1-UP
SENR4648-04
Cont ent s f or
Ser vi c e Manual SENR4000


Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion
into this manual. The form is not a standard part of the manual.
Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.











































Caterpillar: Confidential Green



784B TRACTOR & 785B TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
5RK1-UP, 6HK1-UP
SENR6302-12
Cont ent s f or
Ser vi c e Manual SENR6300

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label SENR6301

Safety SENR7733

Service Manual Contents SENR6302

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870

Specifications 3512 & 3516 EUI Engines SENR5595

Systems Operations, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596

Electronic Troubleshooting 3512 & 3516 EUI Engines SENR5597

Service Manual Automatic Ether Injection System SENR4705

Service Manual Engine Overspeed Indicator SENR4263

Service Manual Variable Speed Fan Clutch SENR8603

Service Manual Variable Speed Fan Drive RENR2634

Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439

Disassembly & Assembly Supplement 785B Truck Engine (4WJ ) SENR5662

Disassembly & Assembly Supplement Air Starter SENR1075

Pow er Tr ai n I ndex Tab SENR2871

Specifications Power Train SENR6305

Systems Operation Power Train SENR6306

Testing & Adjusting Power Train SENR6307

Service Manual Electronic Programmable
Transmission Control II
SENR9122

Service Manual Electronic Neutral Start Control SENR3889

Service Manual Actual Gear Indicator SENR4252

Service Manual Rear Axle Hydraulic System SENR1476

Disassembly & Assembly 785B Truck Power Train SENR5677






















Caterpillar: Confidential Green



784B TRACTOR & 785B TRUCK
VOLUME I I (SYSTEMS)
5RK1-UP, 6HK1-UP
SENR5681-07
Cont ent s f or
Ser vi c e Manual SENR6300

Sec t i on Ti t l e For m No.
Binder SENR2300

Binder Label SENR5679

Safety SENR7733

Service Manual Contents SENR5681

Torque Specifications SENR3130

Syst ems I ndex Tab SENR2872

Specifications Steering System SENR6308

Systems Operation, Testing & Adjusting Steering System SENR6309

Specifications Air System & Brakes SENR6310

Systems Operation, Testing & Adjusting Air System & Brakes SENR6311

Service Manual Automatic Retarder Control System SENR5683

Service Manual Automatic Electronic Traction Aids SENR2986

Service Manual Air Dryer For Vehicle Air Systems SENR7474

Service Manual Tu-Flo Air Compressors REG00914

Service Manual Tu-Flo 550/750 Air Compressors SENR6455

Specifications Suspension Cylinders SENR6312

Systems Operation, Testing & Adjusting Suspension Cylinders SENR6313

Specifications Hydraulic System SENR6314

Systems Operation, Testing & Adjusting Hydraulic System SENR6303

Service Manual Truck Payload Measurement System
(With Real Time Clock)
SENR4733

Service Manual Contour Series Seat SENR6615

Disassembly & Assembly Machine Systems SENR5678


























Caterpillar: Confidential Green



784B TRACTOR & 785B TRUCK
VOLUME I I I (ELECTRI CAL & OPERATORS STATI ON, MAI NTENANCE,
SCHEMATI C)
5RK1-UP, 6HK1-UP
RENR2537-01
Cont ent s f or
Ser vi c e Manual SENR6300

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26

Binder Label RENR2536 .30

Safety SENR7733 08 .60

Service Manual Contents RENR2537 .30

Torque Specifications SENR3130 06 3.40

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30

Service Manual Automatic Lubrication System SENR4724 03 3.40

Service Manual Starting & Charging Systems SENR2947 01 3.40

Service Manual Electronic Monitoring System SENR2945 01 3.40

Service Manual Vital Information Management
System (VIMS)
SENR6059 06 39.70

Mai nt enanc e I ndex Tab SENR2874 .30

Operation & Maintenance Manual SEBU6517 03 16.22

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System SENR6304

Schematic Electrical System (6HK1-478) SENR5672

Schematic Electrical System (6HK479-522) SENR8577

Schematic Electrical System (6HK523-Up) SENR1513


NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R12 Refrigerant, is available for insertion
into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.






















Caterpillar: Confidential Green



784C TRACTOR & 785C OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP
SENR1482-09
Cont ent s f or
Ser vi c e Manual SENR1485

Sec t i on Ti t l e For m No. Re
v.
Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label RENR2666 01 .30
. 29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR1482 06 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 3500B Engine SENR1122 03 5.66
5.43
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.65
8.30
Troubleshooting 3500B Engine SENR1128 03 22.60
21.70
Disassembly & Assembly 3500B Engine SENR1126 22.60
21.70
Disassembly & Assembly Supplement 3512B & 3516B Engine SENR1486 01 22.60
21.70
Service Manual Oil Renewal System RENR2223

Service Manual Variable Speed Fan Drive RENR2634

Pow er Tr ai n I ndex Tab SENR2871

Specifications Power Train SENR1487 01 8.65
8.30
Systems Operation Power Train SENR1488 01 8.65
8.30
Testing & Adjusting Power Train SENR1489 01 13.44
12.90
Systems Operation, Testing & Adjusting Power Train Electronic Control
System
SENR1502 01 13.44
12.90
Disassembly & Assembly Power Train SENR1490 02 22.60
21.70
Service Manual Traction Control System (TCS) SENR2986


























Caterpillar: Confidential Green



784C TRACTOR & 785C OFF-HI GHWAY TRUCK
VOLUME I I (SYSTEMS)
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP
SENR1484-08
Cont ent s f or
Ser vi c e Manual SENR1485

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26

Binder Label RENR2667 01 .30

Safety SENR7733 08 .60

Service Manual Contents SENR1484 04 .30

Torque Specifications SENR3130 06 3.40

Syst ems I ndex Tab SENR2872 .30

Specifications Steering System SENR1491 01 3.40

Systems Operation, Testing & Adjusting Steering System SENR1492 01 6.50

Specifications Air System & Brakes SENR1493 01 6.50

Systems Operation, Testing & Adjusting Air System & Brakes SENR1494 01 15.50

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System SENR1503 03 15.50

Service Manual Air Dryer SENR7474 05 3.40

Service Manual Tu-Flo Air Compressors (2PZ, APX) REG00914 03 9.90

Service Manual Tu-Flo 550/750 Air Compressors
(1HW, 5AZ)
SENR6455 6.50

Specifications Suspension Cylinder SENR1495 01 3.40

Systems Operation, Testing & Adjusting Suspension Cylinder SENR1496 01 3.40

Specifications Hydraulic System SENR1497 02 6.50

Systems Operation, Testing & Adjusting Hydraulic System SENR1498 01 6.50

Disassembly & Assembly Machine Systems SENR1500 02 39.70




























784C TRACTOR & 785C OFF-HI GHWAY TRUCK
VOLUME I I I (El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP
RENR2540-10
Cont ent s f or
Ser vi c e Manual SENR1485
Not e: This form lists the contents of Volume III of the Service Manual for this product. See Volume I for the
Engine & Power Train and Volume II for the Systems information. The items listed can be ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2301 14.26

Binder Label RENR2541 01 .30

Safety SENR7733 08 .60

Service Manual Contents RENR2540 05 .30

Torque Specifications SENR3130 06 3.40

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30

Service Manual Auto Lubrication System SENR4724 03 3.40

Systems Operation, Testing & Adjusting Vital Information Management
System (VIMS) (1HW)
SENR6059 07 39.70

Systems Operation Vital Information Management
System (VIMS) (APX, 2PZ, 5AZ)
RENR2630 15.50

Testing & Adjusting, Troubleshooting Vital Information Management
System (VIMS) (APX, 2PZ, 5AZ)
RENR2631 26.00

Systems Operation Vital Information Management
System Moving Truck Payload
System With Second Gear Weighing
(APX, 5AZ264-Up)
RENR2635 9.90

Service Manual Contour Series Seat SENR6615 04 9.90

Service Manual Comfort Series Seat RENR2165 6.50

Mai nt enanc e I ndex Tab SENR2874 .30

Operation & Maintenance Manual (1HW, APX, 2PZ) SEBU7173 02 16.22

Operation & Maintenance Manual (5AZ) SEBU7176 03 16.22

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System (1HW, APX1-450,
2PZ1-105, 5AZ1-399)
SENR1499

Schematic Hydraulic System (APX451-Up,
(ARC) APX451-Up, 5AZ400-Up,
(ARC) 5AZ400-Up)
RENR8123

Schematic Electrical System (1HW) SENR1501

Schematic Electrical System - HAA (5AZ1-263) SENR1591

Schematic Electrical System - HAA (5AZ264-
399)
RENR2643

(continued)

12/12/11
12/12/11

784C TRACTOR & 785C OFF-HI GHWAY TRUCK (CONT)
VOLUME I I I (El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP
RENR2540-10
Cont ent s f or
Ser vi c e Manual SENR1485

Sec t i on Ti t l e For m No.
Schematic Electrical System - HAA (5AZ400-Up) RENR8126

Schematic Electrical System (2PZ1-105, APX1-
450)
RENR2640

Schematic Electrical System (2PZ106-Up,
APX451-Up)
RENR8124



Not e: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.





785D OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
MSY1-UP
KENR8301-01
Cont ent s f or
Ser vi c e Manual KENR8300
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.
When items are updated or supplements added they will be announced in PREVIEW and should be ordered, as they
become available.


Sec t i on Ti t l e For m No.
Binder SENR2300
Binder Label KENR8303
Safety SENR7733
Service Manual Contents KENR8301
Torque Specifications SENR3130
Engi ne I ndex Tab SENR2870
Specifications-India 3512C OHT Engine KENR6854
Systems Operation, Testing & Adjusting 3512C OHT Engine KENR6855
Troubleshooting 3512C OHT Engine KENR6856
Oil Renewal System 3512C OHT Engine RENR2223
Disassembly & Assembly 3512C OHT Engine KENR8117
Disassembly & Assembly Supplement 3512C OHT Engine KENR8314
Pow er Tr ai n I ndex Tab SENR2871
Specifications Power Train KENR8305
Systems Operation Power Train KENR8306
Testing & Adjusting Power Train KENR8307
Disassembly & Assembly Power Train KENR8308
Systems Operation, Troubleshooting, Testing
& Adjusting
Power Train Electronic Control System

SENR1502
Systems Operation, Troubleshooting, Testing
& Adjusting
Brake Electronic Control System

SENR1503
Specifications, Systems Operation, Testing &
Adjusting
Automatic Electronic Traction Aid
(AETA)
SENR2986



01/14/09
785D OFF-HI GHWAY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
MSY 1-UP
KENR8302-01
Cont ent s f or
Ser vi c e Manual KENR8300
Not e: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. This form lists the Service Manual modules available for this product. These items
listed can also be ordered separately. When items are updated or supplements are added, they will be announced in
PREVIEW and should be ordered as they become available.

Project p
Sec t i on Ti t l e For m No.
Binder SENR2300
Binder Label KENR8304
Safety SENR7733
Service Manual Contents KENR8302
Torque Specifications SENR3130
Syst ems I ndex Tab SENR2872
Specifications Hydraulic System KENR8318
Systems Operation, Testing & Adjusting Hydraulic System KENR8319
Specifications Air System & Brakes KENR8309
Systems Operation, Testing & Adjusting Air System & Brakes KENR8310
Specifications Steering System KENR8315
Systems Operation, Testing & Adjusting Steering System KENR8316
Specs, Systems Operation, Testing &
Adjusting, Troubleshooting
Suspension Cylinders KENR8317
Disassembly & Assembly Machine Systems KENR8312
Service Manual Contour 3 Pt. Series Seat RENR8391
Service Manual Tu-Flo Air Compressors REG00914
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996
Systems Operation, Testing & Adjusting,
Troubleshooting
Vital Information Management Monitoring System
(VIMS)
RENR2631
Systems Operation VIMS Truck Payload System RENR2635
Systems Operation Road Analysis Control (RAC) RENR2636
Service Manual Auto Lubrication SENR4724
Mai nt enanc e I ndex Tab SENR2874
Operation & Maintenance SEBU8350
Sc hemat i c I ndex Tab SENR2902
Schematic Hydraulic System KENR8311
Schematic Electrical System KENR8313

Not e: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.


Caterpillar: Confidential Red
Caterpillar: Confidential Green



789 TRUCK
VOLUME I (Engi ne, Pow er Tr ai n)
9ZC1-UP
SENR3422-08
Cont ent s f or
Ser vi c e Manual SENR3420

Sec t i on Ti t l e For m No.
Binder SENR2300
Binder Label SENR3421
Safety SENR7733
Service Manual Contents SENR3422
Torque Specifications SENR3130
Engi ne I ndex Tab SENR2870
Service Manual Automatic Ether Injection System SENR4705
Service Manual Engine Overspeed Indicator SENR4263
Specifications 3500 Vehicular Engines SENR4620
Systems Operation, Testing & Adjusting 3500 Vehicular Engines SENR4621
Service Manual Caterpillar 3161 Governor SENR3028
Disassembly & Assembly 3516 Vehicular Engine SENR3425
Pow er Tr ai n I ndex Tab SENR2871
Specifications Power Train SENR3426
Systems Operation Power Train SENR3427
Testing & Adjusting Power Train SENR3428
Disassembly & Assembly Power Train SENR3430
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Actual Gear Indicator SENR4252
Service Manual Rear Axle Hydraulic System SENR1476



























Caterpillar: Confidential Green



789 OFF-HI GHWAY TRUCK
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
9ZC1-UP
RENR2698-04
Cont ent s f or
Ser vi c e Manual SENR3420

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label RENR2699 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents RENR2698 02 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System SENR3431 02 2.98
2.86
Systems Operation, Testing & Adjusting Steering System SENR3432 5.66
5.43
Specifications Air System & Brakes SENR3433 2.98
2.86
Systems Operation, Testing & Adjusting Air System & Brakes SENR3434 8.65
8.30
Service Manual Air Dryer for Vehicle Air Systems SENR7474 05 2.98
2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65
8.30
Specifications Suspension Cylinders SENR3435 01 2.98
2.86
Systems Operation, Testing & Adjusting Suspension Cylinders SENR3436 2.98
2.86
Specifications Hydraulic System SENR3437 2.98
2.86
Systems Operation, Testing & Adjusting Hydraulic System SENR3438 5.66
5.43
Disassembly & Assembly Vehicle Systems SENR3404 13.44
12.90
Service Manual Truck Payload Measurement System SENR3537 01 8.65
8.30
Service Manual Truck Payload Measurement System
(With Real Time Clock)
SENR4733 02 8.65
8.30
Service Manual Automatic Retarder Control System SENR5683

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Service Manual Fire Suppression System With
Automatic Actuation
SENR3234 03 5.66
5.43
Service Manual Automatic Lubrication System SENR4724 03 2.98
2.86
Service Manual Starting & Charging Systems SENR2947 01 2.98
2.86
Service Manual Electronic Monitoring System SENR2945 01 2.98
2.86
Service Manual Air Conditioning & Heating With R-12
Refrigerant
SENR3334 01 13.44
12.90
Service Manual Air Conditioning & Heating With
R134a Refrigerant
SENR5664 05 13.44
12.90
Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance Manual SEBU6039 04 16.22
15.57
Sc hemat i c I ndex Tab SENR2902

Schematic Power Train (Electrical System) SENR3429

Schematic Electrical System (9ZC1-439) SENR3419

Schematic Electrical System (9ZC440-Up) SENR4286

Schematic Hydraulic System SENR3418










Caterpillar: Confidential Green



789B TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
7EK1-UP
SENR6322-11
Cont ent s f or
Ser vi c e Manual SENR6320

Sec t i on Ti t l e For m No.
Binder SENR2300
Binder Label SENR6321
Safety SENR7733
Service Manual Contents SENR6322
Torque Specifications SENR3130
Engi ne I ndex Tab SENR2870
Specifications 3512 & 3516 EUI Engines SENR5595
Systems Operation, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596
Troubleshooting 3512 & 3516 EUI Engines SENR5597
Service Manual Automatic Ether Injection System SENR4705
Service Manual Engine Overspeed Indicator SENR4263
Service Manual Variable Speed Fan Clutch SENR8603
Service Manual Variable Speed Fan Drive RENR2634
Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439
Disassembly & Assembly 789 B Truck Engine Supplement SENR5663
Disassembly & Assembly Air Starter SENR1075
Pow er Tr ai n I ndex Tab SENR2871
Specifications Power Train SENR6325
Systems Operation Power Train SENR6326
Testing & Adjusting Power Train SENR6327
Service Manual Electronic Programmable Transmission
Control II
SENR9122
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Actual Gear Indicator SENR4252
Service Manual Rear Axle Hydraulic System SENR1476
Disassembly & Assembly 789B Truck Power Train SENR5686






















789B TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
7EK1-UP
SENR5682-09
Cont ent s f or
Ser vi c e Manual SENR6320
Not e: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. The items listed can be ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26

Binder Label SENR5684 .30

Safety SENR7733 08 .60

Service Manual Contents SENR5682 06 .30

Torque Specifications SENR3130 06 3.40

Syst ems I ndex Tab SENR2872 .30

Specifications Steering System SENR6328 01 3.40

Systems Operation, Testing & Adjusting Steering System SENR6329 01 6.50

Specifications Air System & Brakes SENR6330 01 6.50

Systems Operation, Testing & Adjusting Air System & Brakes SENR6331 01 9.90

Service Manual Automatic Retarder Control System SENR5683 02 6.50

Service Manual Automatic Electronic Traction Aid SENR2986 05 9.90

Service Manual Air Dryer SENR7474 05 3.40

Service Manual Tu-Flo Air Compressors REG00914 03 9.90

Service Manual Tu-Flo 550/750 Air Compressors SENR6455 6.50

Specifications Suspension Cylinder SENR6332 01 3.40

Systems Operation, Testing & Adjusting Suspension Cylinder SENR6333 01 3.40

Specifications Hydraulic System SENR6334 01 3.40

Systems Operation, Testing & Adjusting Hydraulic System SENR6323 01 6.50

Service Manual Truck Payload Measurement System
(With Real Time Clock)
SENR4733 02 9.90

Service Manual Contour Series Seat SENR6615 04 9.90

Disassembly & Assembly Machine Systems SENR5687 15.50

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30

Service Manual Automatic Lubrication System SENR4724 03 3.40

Service Manual Starting & Charging Systems SENR2947 01 3.40

Service Manual Electronic Monitoring Systems SENR2945 01 3.40

Service Manual Vital Information Management
System (VIMS)
SENR6059 06 39.70

Mai nt enanc e I ndex Tab SENR2874 .30

Operation & Maintenance Manual SEBU6518 02 16.22

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System SENR6324

Schematic Electrical System (7EK1-277) SENR5673

Schematic Electrical System (7EK278-370) SENR8578

Schematic Electrical System (7EK371-Up) SENR1514



(continued on next page)






02/21/11
02/21/11
789B TRUCK (CONTD)
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
7EK1-UP
SENR5682-09
Cont ent s f or
Ser vi c e Manual SENR6320

Not e: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
Not e: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.






789C OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
2BW1-UP
SENR1517-11
Cont ent s f or
Ser vi c e Manual SENR1515
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for Systems
information and Volume III for Electrical & Operators Station, Maintenance and Schematic information. The items
listed can be ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26

Binder Label RENR2662 .30

Safety SENR7733 08 .60

Service Manual Contents SENR1517 03 .30

Torque Specifications SENR3130 06 3.40

Engi ne I ndex Tab SENR2870 .30

Specifications 3500B Engine SENR1122 03 6.50

Systems Operation, Testing & Adjusting 3500B Engine SENR1123 03 9.90

Troubleshooting 3500B Engine SENR1128 03 26.00

Disassembly & Assembly 3500B Engine SENR1126 26.00

Disassembly & Assembly Supplement 3516B Engine SENR1520 00 26.00

Service Manual Oil Renewal System RENR2223

Service Manual Variable Speed Fan Drive RENR2634

Pow er Tr ai n I ndex Tab SENR2871 .30

Specifications Power Train SENR1521 01 9.90

Systems Operation Power Train SENR1522 01 9.90

Testing & Adjusting Power Train SENR1523 01 9.90

Systems Operation, Testing & Adjusting Power Train Electronic Control
System
SENR1502 01 15.50

Disassembly & Assembly Power Train SENR1524 00 39.70

Service Manual Traction Control System SENR2986




05/02/11
Caterpillar: Confidential Green



789C OFF-HI GHWAY TRUCK
VOLUME I I (SYSTEMS)
2BW1-UP
SENR1519-11
Cont ent s f or
Ser vi c e Manual SENR1515

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label RENR2663

Safety SENR7733

Service Manual Contents SENR1519

Torque Specifications SENR3130

Syst ems I ndex Tab SENR2872

Specifications Steering System SENR1525

Systems Operation, Testing & Adjusting Steering System SENR1526

Specifications Air System & Brakes SENR1527

Systems Operation, Testing & Adjusting Air System & Brakes SENR1528

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System SENR1503

Service Manual Tu-Flo Air Compressors REG00914

Specifications Suspension Cylinder SENR1529

Systems Operation, Testing & Adjusting Suspension Cylinder SENR1530

Specifications Hydraulic System SENR1531

Systems Operation, Testing & Adjusting Hydraulic System SENR1532

Disassembly & Assembly Machine Systems SENR1534































Caterpillar: Confidential Green



789C OFF-HI GHWAY TRUCK
VOLUME I I I (ELECTRI CAL SYSTEM & OPERATORS STATI ON,
MAI NTENANCE, SCHEMATI CS)
2BW1-UP
RENR8388-03
Cont ent s f or
Ser vi c e Manual SENR1515

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2301 20.00

Binder Label RENR8389 .30

Safety SENR7733 08 .60

Service Manual Contents RENR8388 07 .30

Torque Specifications SENR3130 06 3.40

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30

Service Manual Auto Lubrication System SENR4724 03 3.40

Systems Operation, Testing & Adjusting Vital Information Management
System (VIMS) (2BW1-302)
SENR6059 07 39.70

Systems Operation Vital Information Management
System (VIMS) (2BW303-Up)
RENR2630 15.50

Testing & Adjusting, Troubleshooting Vital Information Management
System (VIMS) (2BW303-Up)
RENR2631 26.00

Systems Operation Vital Information Management
System Moving Truck Payload
System With Second Gear Weighing
(2BW303-Up)
RENR2635 9.90

Service Manual Contour Series Seat SENR6615 04 9.90

Service Manual Comfort Series Seat RENR2165 6.50

Service Manual R134-a Heating & Air Conditioning
Systems
SENR5664 05 15.50

Mai nt enanc e I ndex Tab SENR2874 .30

Operation & Maintenance Manual SEBU7174 01 16.22

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System (2BW1-658) SENR1533

Schematic Hydraulic System (2BW659-Up) RENR8121

Schematic Electrical System (2BW1-302) SENR1535

Schematic Electrical System (2BW303-658) RENR2641

Schematic Electrical System (2BW659-Up) RENR8122


Form REHS0264, 789C Truck Field Assembly Procedure Special Instruction, is available for insertion into this manual.
The form is not a standard part of the manual.
Form REHS3270, 789C Assembly Procedure for the Coal Truck Body Special Instruction, is available for insertion into
this manual. The form is not a standard part of the manual.












789C
I
2BW1-UP
SCNR1517-10
SCNR1515

Not e: I II
III



IC
SENR2300 14.26

RCNR2662 0.30

SCNR7733 08 0.60

SCNR1517 03 0.30

SCNR3130 06 3.40

SENR2870 0.30

3500B SCNR1122 03 6.50

3500B SCNR1123 03 9.90

3500B SCNR1128 03 26.00

3500B SENR1126 26.00

3500B 8WM RCNR9717

3516B SCNR1520 00 26.00

RCNR2223

RCNR2634

SENR2871 0.30

SCNR1521 01 9.90

SCNR1522 01 9.90

SCNR1523 01 9.90

SCNR1502 01 15.50

SCNR1524 00 39.70

SCNR2986




1/13/2010
789C
II
2BW1-UP
SCNR1519-11
SCNR1515

Not e: II I
III



IC
SENR2300

RCNR2663

SCNR7733

SCNR1519

SCNR3130

SENR2872

SCNR1525

SCNR1526

SCNR1527

SCNR1528

SCNR1503

Tu-Flo REG00914

SCNR1529

SCNR1530

SCNR1531

SCNR1532

SCNR1534




1/26/2010
789C
III
2BW1-UP
RCNR8388-03
SCNR1515

Not e: III I
II



IC
SENR2301 20.00

RCNR8389 .30

SCNR7733 08 .60

RCNR8388 07 .30

SCNR3130 06 3.40

SENR2996 .30

SCNR4724 03 3.40

VIMS
2BW1-302
SENR6059 07 39.70

VIMS
2BW303-Up
RCNR2630 15.50

VIMS
2BW303-Up
RCNR2631 26.00

2BW303-Up
RCNR2635 9.90

SCNR6615 04 9.90

RCNR2165 6.50

R134 SCNR5664 05 15.50

SENR2874 .30

SCBU7174 01 16.22

SENR2902

2BW1-658 SENR1533

2BW659-Up RENR8121

2BW1-302 SENR1535

2BW303-658 RENR2641

2BW659-Up RENR8122


Not e: REHS0264789C
Not e: REHS3270789C




1/28/2010
793 OFF-HI GHWAY TRUCK
3SJ 1-UP
SENR4902-06
Cont ent s f or
Ser vi c e Manual SENR4900
Not e: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26

Binder Label SENR4901 .30

Safety SENR7733 08 .60

Service Manual Contents SENR4902 05 .30

Torque Specifications SENR3130 06 3.40

Engi ne I ndex Tab SENR2870 .30

Specifications 3500 Vehicular Engines SENR4620 01 9.90

Systems Operations, Testing & Adjusting 3500 Vehicular Engines SENR4621 01 9.90

Systems Operations, Testing & Adjusting Automatic Ether Injection System SENR4705 02 9.90

Service Manual 3161 Governor SENR3028 02 6.50

Service Manual Engine Overspeed Indicator SENR4263 03 3.40

Service Manual Exhaust Bypass SENR5092 3.40

Disassembly & Assembly 3516 Vehicular Engines SENR4919 26.00

Pow er Tr ai n I ndex Tab SENR2871 .30

Specifications Power Train SENR4903 01 6.50

Systems Operation Power Train SENR4904 9.90

Testing & Adjusting Power Train SENR4905 15.50

Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 3.40

Service Manual Automatic Electronic Traction Aid SENR2986 05 9.90

Service Manual Electronic Neutral Start Control SENR3889 3.40

Service Manual Rear Axle Hydraulic System SENR1476 01 3.40

Disassembly & Assembly Power Train SENR4907 15.50

Syst ems I ndex Tab SENR2872 .30

Specifications Steering System SENR4908 3.40

Systems Operation, Testing & Adjusting Steering System SENR4909 6.50

Specifications Air System & Brakes SENR4910 01 3.40

Systems Operation, Testing & Adjusting Air System & Brakes SENR4911 9.90

Service Manual Air Dryer SENR7474 05 3.40

Service Manual Tu-Flo Air Compressors REG00914 03 9.90

Specifications Suspension Cylinders SENR4912 3.40

Systems Operation, Testing & Adjusting Suspension Cylinders SENR4913 3.40

Specifications Hydraulic System SENR4914 3.40

Systems Operation, Testing & Adjusting Hydraulic System SENR4915 6.50

Service Manual Truck Payload Measurement System
(with Real Time Clock)
SENR4733 02 9.90

Service Manual Automatic Retarder Control System SENR5683

Disassembly & Assembly Vehicle Systems SENR4917 15.50

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30

Service Manual Electronic Monitoring System SENR2945 01 3.40

Service Manual Starting & Charging Systems SENR2947 01 3.40

Service Manual Automatic Lubrication System SENR4724 03 3.40



(continued on next page)

04/14/08
789D & 789D XQ OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
SPD1-UP / RM789
SHH1-UP / RM876 XQ (EXTRA QUI ET)
UENR1056
Cont ent s f or
Ser vi c e Manual UENR1055
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for Systems
information and Volume III for Electrical & Operators Station, Maintenance and Schematic information. The items
listed can be ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26

Binder Label UENR1057 .30

Safety SENR7733 08 .60

Service Manual Contents UENR1056 03 .30

Torque Specifications SENR3130 06 3.40

Engi ne I ndex Tab SENR2870 .30

Specifications 3516B and 3516C HD Engine KENR9791 03 6.50

Systems Operation, Testing & Adjusting 3516B and 3516C HD Engine KENR9792 03 9.90

Troubleshooting 3516B and 3516C HD Engine KENR9793 03 26.00

Disassembly & Assembly 3516B HD Engine SENR1126 26.00

Service Manual Oil Renewal System RENR2223

Pow er Tr ai n I ndex Tab SENR2871 .30

Specifications Power Train UENR1061 01 9.90

Systems Operation Power Train UENR1062 01 9.90

Testing & Adjusting Power Train UENR1063 01 9.90

Systems Operation, Testing & Adjusting,
Troubleshooting
Power Train Electronic Control
System
SENR1502 01 15.50

Service Manual Traction Control System SENR2986



Not e: The following information is not available for the initial release of this manual. This information must be ordered
seperately when it becomes available.
Disassembly and Assembly Supplement 3516B HD Engine UENR1060
Disassembly & Assembly Power Train UENR1065

03/05/12
789D & 789D XQ OFF-HI GHWAY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL SYSTEM & OPERATORS
STATI ON)
SPD1-UP / RM789
SHH1-UP / RM876 XQ (EXTRA QUI ET)
UENR1059
Cont ent s f or
Ser vi c e Manual UENR1055
Not e: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information and Volume III for the Maintenance and Schematics information. The items listed
can be ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label UENR1058

Safety SENR7733

Service Manual Contents UENR1059

Torque Specifications SENR3130

Syst ems I ndex Tab SENR2872

Specifications Steering System UENR1068

Systems Operation, Testing & Adjusting Steering System UENR1069

Specifications Air System & Brakes UENR1072

Systems Operation, Testing & Adjusting Air System & Brakes UENR1073

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System SENR1503

Service Manual Tu-Flo Air Compressors REG00914

Specifications Suspension Cylinder UENR1070

Systems Operation, Testing & Adjusting Suspension Cylinder UENR1071

Specifications Hydraulic System UENR1066

Systems Operation, Testing & Adjusting Hydraulic System UENR1067

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Systems Operation, Testing & Adjusting Auto Lubrication System SENR4724

Systems Operation VIMS (Vital Information Management
System)
RENR2630

Troubleshooting, Testing & Adjusting VIMS (Vital Information Management
System)
RENR2631

Systems Operation VIMS (Truck Payload System) RENR2635

Service Manual Contour Series Seat SENR6615

Service Manual Comfort Series Seat RENR2165


Not e: The following information is not available for the initial release of this manual. This information must be ordered
seperately when it becomes available.
Disassembly & Assembly Machine Systems UENR1074

03/05/12
789D & 789D XQ OFF-HI GHWAY TRUCK
VOLUME I I I (MAI NTENANCE, SCHEMATI CS)
SPD1-UP / RM789
SHH1-UP / RM876 XQ (EXTRA QUI ET)
UENR1080-01
Cont ent s f or
Ser vi c e Manual UENR1055
Not e: This form lists the contents of Volume III of the Service Manual for this product. See Volume I for the
Engine & Power Train information and Volume II for the Systems information. The items listed can be ordered
separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 20.00

Binder Label UENR1081 .30

Safety SENR7733 08 .60

Service Manual Contents UENR1080 07 .30

Torque Specifications SENR3130 06 3.40

Mai nt enanc e I ndex Tab SENR2874 .30

Operation & Maintenance Manual Standard and XQ SEBU8242

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System UENR1078

Schematic Electrical System UENR1079

Schematic Cooling System UENR1275

Schematic Air System UENR1276


Not e: Form REHS5076, Field Assembly Procedure for the 789D Off-Highway Truck is available for insertion into
this manual. The form is not a standard part of the manual.




04/05/12
793 OFF-HI GHWAY TRUCK (CONT.)
3SJ 1-UP
SENR4902-06
Cont ent s f or
Ser vi c e Manual SENR4900

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance Manual SEBU6333 16.22

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System SENR4916

Schematic Electrical System SENR4918


Not e: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Regrigerant, is available for
insertion into this manual. The form is not a standard part of the service manual.
Not e: Form SENR5664, Air Conditioning & Heating Service Manual with R-13a Regrigerant, is available for
insertion into this manual. The form is not a standard part of the service manual.



04/14/08
Caterpillar: Confidential Green



793B TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
1HL1-UP
SENR6342-11
Cont ent s f or
Ser vi c e Manual SENR6340



Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26

Binder Label SENR6341 01 .30

Safety SENR7733 08 .60

Service Manual Contents SENR6342 09 .30

Torque Specifications SENR3130 06 3.40

Engi ne I ndex Tab SENR2870 .30

Specifications 3512 & 3516 EUI Engines SENR5595 6.50

Systems Operation, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596 9.90

Electronic Troubleshooting 3512 & 3516 EUI Engines SENR5597 02 26.00

Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 3.40

Service Manual Automatic Ether Injection System SENR4705 02 9.90

Service Manual Exhaust Bypass SENR5092 3.40

Service Manual Variable Speed Fan Clutch SENR8603 02 6.50

Service Manual Variable Speed Fan Drive RENR2634

Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439 15.50

Disassembly & Assembly Supplement 3516 Engine SENR5676 9.90

Disassembly & Assembly Supplement Air Starter SENR1075 3.40

Pow er Tr ai n I ndex Tab SENR2871 .30

Specifications Power Train SENR6317 9.90

Systems Operation, Testing & Adjusting Power Train SENR6318 9.90

Testing & Adjusting Power Train SENR6319 9.90

Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 3.40

Service Manual Rear Axle Hydraulic System SENR1476 01 3.40

Service Manual Electronic Neutral Start Control SENR3889 3.40

Service Manual Electronic Programmable
Transmission Control II
SENR9122 02 9.90

Disassembly & Assembly Power Train SENR5691 15.50



















Caterpillar: Confidential Green



793B TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
1HL1-UP
SENR5688-08
Cont ent s f or
Ser vi c e Manual SENR6340

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2301 14.26
13.69
Binder Label SENR5689 01 .30
.29
Safety SENR7733 08 .60
.58
Service Manual Contents SENR5688 06 .30
.29
Torque Specifications SENR3130 06 3.40
3.26
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System SENR6337 02 6.50
6.24
Systems Operation, Testing & Adjusting Steering System SENR6338 6.50
6.24
Specifications Air System & Brakes SENR6339 02 6.50
6.24
Systems Operation, Testing & Adjusting Air System & Brakes SENR6343 01 9.90
9.50
Service Manual Automatic Retarder Control System SENR5683 02 6.50
6.24
Service Manual Automatic Electronic Traction Aid SENR2986 05 9.90
9.50
Service Manual Air Dryer SENR7474 05 3.40
3.26
Service Manual Tu-Flo Air Compressors REG00914 03 9.90
9.50
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 6.50
6.24
Specifications Suspension Cylinders SENR6344 02 3.40
3.26
Systems Operation, Testing & Adjusting Suspension Cylinders SENR6315 02 3.40
3.26
Specifications Hydraulic System SENR6316 02 3.40
3.26
Systems Operation, Testing & Adjusting Hydraulic System SENR6335 6.50
6.24
Service Manual Truck Payload Measurement System
(with Real Time Clock)
SENR4733 02 9.90
9.50
Service Manual Contour Series Seat SENR6615 04 9.90
9.50
Disassembly & Assembly Machine Systems SENR5692 15.50
14.48
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Service Manual Automatic Lubrication System SENR4724 03 3.40
2.86
Service Manual Starting & Charging Systems SENR2947 01 3.40
2.86
Service Manual Electronic Monitoring System SENR2945 01 3.40
2.86
Service Manual Vital Information Management
System (VIMS)
SENR6059 06 39.70
33.17
Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance Manual SEBU6519 02 16.22
15.57
Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System SENR6336

Schematic Electrical System (1HL1-194) SENR5674

Schematic Electrical System (1HL195-322) SENR8579

Schematic Electrical System (1HL323-Up) SENR1505


Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this
manual. The form is not a standard part of the manual.







Caterpillar: Confidential Green



793C TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
4AR1-UP
SENR1442-08
Cont ent s f or
Ser vi c e Manual SENR1440

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26
13.69
Binder Label SENR1441 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR1442 07 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 3500B Engine SENR1122 03 5.66
5.43
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.65
8.30
Troubleshooting 3500B Engine SENR1128 03 22.60
21.70
Service Manual Oil Renewal System RENR2223 01 2.98
2.86
Service Manual Variable Speed Fan Clutch SENR8603 02 5.66
5.43
Service Manual Variable Speed Fan Drive RENR2634 5.66
5.43
Service Manual Exhaust Bypass SENR5092 2.98
2.86
Disassembly & Assembly 3500B Engine SENR1126 22.60
21.70
Disassembly & Assembly Supplement 3500B Engine SENR1461 02 22.60
21.70
Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train SENR1448 03 8.65
8.30
Systems Operation Power Train SENR1449 01 8.65
8.30
Testing & Adjusting Power Train SENR1450 03 8.65
8.30
Disassembly & Assembly Power Train SENR1462 02 34.55
33.17
Service Manual Electronic Programmable
Transmission Control
SENR9122 02 8.65
8.30

























Caterpillar: Confidential Green



793C TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE, SCHEMATI CS)
4AR1-UP
SENR1444-07
Cont ent s f or
Ser vi c e Manual SENR1440

Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2301 20.00
19.20
Binder Label SENR1443 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents SENR1444 06 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Steering System SENR1451 04 5.66
5.43
Systems Operation, Testing & Adjusting Steering System SENR1452 05 5.66
5.43
Specifications Air System & Brakes SENR1453 03 5.66
5.43
Systems Operation, Testing & Adjusting Air System & Brakes SENR1454 01 8.65
8.30
Service Manual Automatic Retarder Control System SENR5683 02 5.66
5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65
8.30
Service Manual Air Dryer SENR7474 05 2.98
2.86
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 5.66
5.43
Specifications Suspension Cylinder SENR1455 03 2.98
2.86
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1456 03 2.98
2.86
Specifications Hydraulic System SENR1457 03 5.66
5.43
Systems Operation, Testing & Adjusting Hydraulic System SENR1458 01 5.66
5.43
Disassembly & Assembly Machine Systems SENR1463 02 34.55
33.17
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Systems Operation Road Analysis Control (RAC) RENR2636 2.98
2.86
Service Manual Automatic Lubrication System SENR4724 03 2.98
2.86
Service Manual Vital Information Management
System (VIMS)
SENR6059 06 34.55
33.17
Service Manual Contour Series Seat SENR6615 04 8.65
8.30
Service Manual R-134a Heating & Air Conditioning
Systems
SENR5664 05 13.44
12.90
Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance Manual SEBU6995 05 16.22
15.57
Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System SENR1446

Schematic Electrical System (4AR1-217) SENR1447

Schematic Electrical System (4AR218-Up) SENR1480


Form SEHS9980, 793C Truck Assembly Procedure Special Instruction, is available for insertion into this manual. The
form is not a standard part of the manual.










CAMI ON 793C
VOLUMEN I (Mot or , Tr en de f uer za)
4AR1 y si g.
SSNR1442-07
Cont eni do del
Manual de Ser vi c i o SSNR1440
Not a: Este formulario tiene una lista completa del contenido del Volumen I del Manual de Servicio para este
producto. Vea en el Volumen II informacin sobre Sistemas, Sistema Elctrico y Puesto del Operador, y
Mantenimiento. Los artculos indicados en la lista pueden pedirse por separado. Si se actualizan artculos o se aaden
suplementos, se anunciarn en la publicacin PREVIEW, y deben pedirse cuando estn disponibles. Consulte la
microficha de Service Manual Contents, REG1139F, para obtener informacin sobre el contenido y los nmeros de
forma actuales de este manual.


Sec c i n Tt ul o No. de
f or ma
Rev. Dl r .
Net
I C
Carpeta SENR2300 14.26

Etiqueta de la carpeta SSNR1441 .30

Seguridad SSNR7733 08 .60

Contenido del Manual de Servicio SSNR1442 07 .30

Especificaciones de Par de Apriete SSNR3130 06 3.40

Lenget a del I ndi c e del Mot or SSNR2870 .30

Especificaciones Motor 3500B SSNR1122 03 6.50

Operacin de Sistemas, Pruebas y Ajustes Motor 3500B SSNR1123 03 9.90

Localizacin y Solucin de Problemas Motor 3500B SSNR1128 03 26.00

Manual de Servicio Sistema de Renovacin de Aceite RSNR2223 01 3.40

Manual de Servicio Embrague del ventilador de velocidad
variable
SSNR8603 02 6.50

Manual de Servicio Derivacin del escape SSNR5092 3.40

Desarmado y Armado Motor 3500B SSNR1126 26.00

Suplemento de Desarmado y Armado Motor 3500B SSNR1461 02 26.00

Lenget a del I ndi c e del Tr en de Fuer za SSNR2871 .30

Especificaciones Tren de fuerza SSNR1448 03 9.90

Operacin de Sistemas Tren de fuerza SSNR1449 01 9.90

Pruebas y Ajustes Tren de fuerza SSNR1450 03 9.90

Desarmado y Armado Tren de fuerza SSNR1462 02 39.70

Manual de Servicio Control Electrnico Programable de la
Transmisin
SSNR9122 02 9.90































03/15/10
Caterpillar: Confidential Green



CAMI ON 793C
VOLUMEN I I (Si st emas, Si st ema El c t r i c o y Puest o del Oper ador ,
Mant eni mi ent o)
4AR1 y si g.
SSNR1444-07
Cont eni do del
Manual de Ser vi c i o SSNR1440

Sec c i n Tt ul o No. de
f or ma
Rev. Dl r .
Net
I C
Carpeta SENR2301 20.00

Etiqueta de la carpeta SSNR1443 .30

Seguridad SSNR7733 08 .60

Contenido del Manual de Servicio SSNR1444 06 .30

Especificaciones de Par de Apriete SSNR3130 06 3.40

Lenget a del I ndi c e de Si st emas SSNR2872 .30

Especificaciones Sistema de la direccin SSNR1451 04 6.50

Operacin de Sistemas, Pruebas y Ajustes Sistema de la direccin SSNR1452 05 6.50

Especificaciones Sistema de aire y frenos SSNR1453 03 6.50

Operacin de Sistemas, Pruebas y Ajustes Sistema de aire y frenos SSNR1454 01 9.90

Manual de Servicio Sistema de Control Automtico del
Retardador
SSNR5683 02 6.50

Manual de Servicio Auxiliar Automtico Electrnico de
Traccin
SSNR2986 05 9.90

Manual de Servicio Secador de aire SSNR7474 05 3.40

Manual de Servicio Compresores de Aire Tu-Flo 550/750 SSNR6455 6.50

Especificaciones Cilindro de suspensin SSNR1455 03 3.40

Operacin de Sistemas, Pruebas y Ajustes Cilindro de suspensin SSNR1456 03 3.40

Especificaciones Sistema hidrulico SSNR1457 03 6.50

Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico SSNR1458 01 6.50

Desarmado y Armado Sistemas de la mquina SSNR1463 02 39.70

Lenget a del I ndi c e del Si st ema El c t r i c o y del Puest o del Oper ador SSNR2996 .30

Manual de Servicio Sistema de Lubricacin Automtica SSNR4724 03 3.40

Manual de Servicio Sistema de Administracin de
Informacin Vital (VIMS)
SSNR6059 06 39.70

Manual de Servicio Asiento Anatmico (Serie Contour) SSNR6615 04 9.90

Manual de Servicio Sistemas R-134a de aire
acondicionado y calefaccin
SSNR5664 05 15.50

Lenget a del I ndi c e de Mant eni mi ent o SSNR2874 .30

Manual de Operacin y Mantenimiento SSBU6995 03 16.22

Lenget a del I ndi c e de Di agr ama SSNR2902

Diagrama Sistema hidrulico SSNR1446 9.90

Diagrama Sistema elctrico (4AR1-217) SSNR1447 01

Diagrama Sistema elctrico (4AR218 y sig.) SSNR1480 01


La Instruccin Especial No. SSHS9980, Procedimiento de Armado del Camin 793C, est disponible para insertar en
este manual, pero no es parte estndar del manual.








793C & 793C XQ OFF-HI GHWAY TRUCKS
VOLUME I (ENGI NE, POWER TRAI N)
CBR1-UP, ATY1-UP, 4GZ1-UP
SENR1537-16
Cont ent s f or
Ser vi c e Manual SENR1540
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for Systems
information and Volume III for Electrical & Operators Station and Maintenance information. The items listed can be
ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 14.26

Binder Label RENR2664 01 .30

Safety SENR7733 08 .60

Service Manual Contents SENR1537 07 .30

Torque Specifications SENR3130 06 3.40

Engi ne I ndex Tab SENR2870 .30

Specifications 3500B Engine SENR1122 03 6.50

Systems Operation, Testing & Adjusting 3500B Engine SENR1123 03 9.90

Troubleshooting 3500B Engine SENR1128 03 26.00

Service Manual Oil Renewal System RENR2223 01 3.40

Service Manual Variable Speed Fan Drive RENR2634 6.50

Service Manual Exhaust Bypass SENR5092 3.40

Disassembly & Assembly 3500B Engine SENR1126 26.00

Disassembly & Assembly 3516B Engine RENR2533 01 26.00

Pow er Tr ai n I ndex Tab SENR2871 .30

Specifications Power Train SENR1448 03 9.90

Systems Operation Power Train RENR2675 01 9.90

Testing & Adjusting Power Train SENR1450 03 9.90

Service Manual Power Train Electronic Control
System
SENR1502 01 15.50

Disassembly & Assembly Power Train RENR2534 01 39.70

Service Manual Traction Control System (TCS) SENR2986




08/17/11
793C & 793C XQ OFF-HI GHWAY TRUCKS
VOLUME I I (SYSTEMS)
CBR1-UP, ATY1-UP, 4GZ1-UP
SENR1539-17
Cont ent s f or
Ser vi c e Manual SENR1540
Not e: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for Engine &
Power Train information and Volume III for Electrical, Operators Station and Maintenance information. The items listed
can be ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300 20.00

Binder Label RENR2665 01 .30

Safety SENR7733 08 .60

Service Manual Contents SENR1539 08 .30

Torque Specifications SENR3130 06 3.40

Syst ems I ndex Tab SENR2872 .30

Specifications Hydraulic System SENR1457

Systems Operation, Testing & Adjusting Hydraulic System SENR1504

Specifications Steering System SENR1451 04 6.50

Systems Operation, Testing & Adjusting Steering System SENR1452 05 6.50

Specifications Air System & Brakes SENR1453 03 6.50

Systems Operation, Testing & Adjusting Air System & Brakes SENR1592 01 9.90

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System
(ARC/TCS)
SENR1503 03 15.50

Specifications Suspension Cylinder SENR1455 03 3.40

Systems Operation, Testing & Adjusting Suspension Cylinder SENR1456 03 3.40

Specifications, Systems Operation, Testing
& Adjusting
Fast Fill Service Center (CBR, ATY) RENR8387

Specifications, Systems Operation, Testing
& Adjusting
Fan Drive Hydraulic System (CBR) RENR2633

Service Manual Tu-Flo Air Compressors REG00914 03 9.90

Disassembly & Assembly Machine System RENR2535 01 39.70













08/25/10
793C & 793C XQ OFF-HI GHWAY TRUCKS
VOLUME I I I (ELECTRI CAL & OPERATORS STATI ON, MAI NTENANCE)
CBR1-UP, ATY1-UP, 4GZ1-UP
RENR2544-07
Cont ent s f or
Ser vi c e Manual SENR1540
Not e: This form lists the contents of Volume III of the Service Manual for this product. See Volume I for Engine
& Power Train information and Volume II for Systems information. The items listed can be ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2301 14.26
13.69
Binder Label RENR2543 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents RENR2544 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Service Manual Auto Lubrication System SENR4724 03 3.40

Systems Operation, Testing & Adjusting Vital Information Management
System (VIMS) (4GZ)
SENR6059 0.00
0.00
Systems Operation Vital Information Management
System (VIMS) (CBR, ATY)
RENR2630

Testing & Adjusting, Troubleshooting Vital Information Management
System (VIMS) (CBR, ATY)
RENR2631

Systems Operation Vital Information Management
System (VIMS) Truck Payload
System (CBR, ATY)
RENR2635

Systems Operation Road Analysis Control (RAC) RENR2636

Service Manual Contour Series Seat SENR6615

Service Manual Comfort Series Seat RENR2165

Service Manual R134a Heating & Air Conditioning
Systems
SENR5664

Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance Manual ATY, 4GZ SEBU7175 0.00
0.00
Operation & Maintenance Manual CBR SEBU7564 0.00
0.00
Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System (ATY, 4GZ) SENR1564

Schematic Hydraulic System (CBR) RENR2638

Schematic Electrical System (CBR) RENR2639

Schematic Electrical System (4GZ) SENR1541

Schematic Electrical System (ATY1-417) RENR2642

Schematic Electrical System (ATY418-Up) RENR2644


Not e: The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Systems Operation, Testing & Adjusting Work Area Visual System RENR9833 17.10

Operation & Maintenance Manual Work Area Vision System SEBU8157

Special Instruction 793C Truck Field Assembly SEHS9980



08/25/10
793D OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
FDB1-UP
RENR8321-04
Cont ent s f or
Ser vi c e Manual RENR8320
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label RENR8323

Safety SENR7733

Service Manual Contents RENR8321

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870

Specifications SENR1122

Systems Operation, Testing & Adjusting SENR1123

Troubleshooting RENR5622

Systems Operation Oil Renewal System RENR2223

Systems Operation, Testing & Adjusting Exhaust Bypass SENR5092

Specifications, Systems Operations, Testing
& Adjusting
Fan Drive Hydraulic System RENR8341

Disassembly & Assembly 3500B Engines SENR1126

Disassembly & Assembly Supplement RENR8334

Pow er Tr ai n I ndex Tab SENR2871

Specifications RENR8325

Systems Operation RENR8326

Testing & Adjusting RENR8327

Systems Operation, Troubleshooting,
Testing & Adjusting
Power Train Electronic Control
System
SENR1502

Systems Operation, Troubleshooting,
Testing & Adjusting
Brake Electronic Control System SENR1503

Specifications, Systems Operation, Testing
& Adjusting
Automatic Electronic Traction Aid
(AETA)
SENR2986

Disassembly & Assembly RENR8328




08/17/11
793D OFF-HI GHWAY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
FDB1-UP
RENR8322-03
Cont ent s f or
Ser vi c e Manual RENR8320
Not e: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. This form lists the Service Manual modules available for this product. These items
listed can also be ordered separately. When items are updated or supplements are added, they will be announced in
PREVIEW and should be ordered as they become available.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2301 14.26
13.69
Binder Label RENR8324 .30
.29
Safety SENR7733 08 .51
.49
Service Manual Contents RENR8322 .30
.29
Torque Specifications SENR3130 06 2.98
2.86
Syst ems I ndex Tab SENR2872 .30
.29
Specifications Hydraulic System RENR8339

Systems Operation, Testing & Adjusting Hydraulic System RENR8340

Specifications Air System & Brakes RENR8329 0.00
0.00
Systems Operation, Testing & Adjusting Air System & Brakes RENR8330 0.00
0.00
Specifications Steering System RENR8335

Systems Operation, Testing & Adjusting Steering System RENR8336

Specifications Suspension Cylinders RENR8337

Systems Operation, Testing & Adjusting Suspension Cylinders RENR8338

Specifications, Systems Operation, Testing
& Adjusting
Fast Fill Center RENR8387
Service Manual Contour Three Point Series Seat RENR8391

Service Manual Tu-Flo Air Compressors REG00914

Disassembly & Assembly Machine Systems RENR8332

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996 .30
.29
Systems Operation Vital Information Management
System
RENR2630

Troubleshooting, Testing & Adjusting Vital Information Management
System
RENR2631

Systems Operation VIMS Truck Payload System RENR2635

Systems Operation Road Analysis Control (RAC) RENR2636

Service Manual Autolubrication SENR4724

Service Manual Heating & Air Conditioning with R-
134A Refrigerant
SENR5664

Mai nt enanc e I ndex Tab SENR2874 .30
.29
Operation & Maintenance SEBU7792 0.00
0.00
Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System RENR8331

Schematic Hydraulic System (Air System) RENR9866

Schematic Electrical System RENR8333



08/05/08
CAMI NHO FORA DE ESTRADA 793D
VOLUME I (MOTOR, TREM DE FORA)
FDB1-E SEG.
RPNR8321-02
Cont edo par a
Manual de Ser vi o RPNR8320
Not e: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Veja o Volume II para
informaes sobre Sistemas, Eltrico e da Estao do Operador e Manuteno. Os itens listados podem ser pedidos
separadamente. Quando itens so atualizados ou suplementos so adicionados, eles so anunciados na PRVIA e
devem ser pedidos medida em que estivererm disponveis.


Se o Tt ul o For mul r i o
N
R Di r e
qua
I C
Pasta SENR2301

Etiqueta da Pasta RPNR8323

Segurana SPNR7733

Contedo do Manual de Servio RPNR8321

Especificaes de Torque SPNR3130

Di vi sor de ndi c e do Mot or SPNR2870

Especificaes SPNR1122

Operao de Sistemas, Testes e Ajustes SPNR1123

Diagnstico de Falhas RPNR5622

Operao dos Sistemas Sistema de Renovao de leo RPNR2223

Operao de Sistemas, Testes e Ajustes Grupo de derivao do escape SPNR5092

Especificaes, Operao de Sistemas,
Testes e Ajustes
Sistema Hidrulico do Comado do
Ventilador
RPNR8341

Desmontagem e Montagem Motores 3500B (2GR, 7TR, 8BR) SPNR1126

Desmontagem e Montagem Motores de Alto Deslocamento 3500B
(8WM)
RPNR9717

Suplemento de Desmontagem e Montagem RPNR8334

Di vi sor de ndi c e do Tr em de For a SPNR2871

Especificaes RPNR8325

Operao dos Sistemas RPNR8326

Testes e Ajustes RPNR8327

Operao de Sistemas, Diagnstico de
Falhas, Testes e Ajustes
Sistema de Controle Eletrnico do
Trem de Fora
SPNR1502

Operao de Sistemas, Diagnstico de
Falhas, Testes e Ajustes
Sistema de Controle Eletrnico de
Frear
SPNR1503

Especificaes, Operao de Sistemas,
Testes e Ajustes
Auxiliar da Trao Eletrnica
Automtica
(AETA)
SPNR2986

Desmontagem e Montagem RPNR8328




09/11/08
CAMI NHO FORA DE ESTRADA 793D
VOLUME I I (SI STEMAS, MANUTENO ELTRI CA E DA ESTAO
DO OPERADOR)
FDB1-E SEG.
RPNR8322-03
Cont edo par a
Manual de Ser vi o RPNR8320
Not e: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Veja o Volume I para
informaes sobre o Motor e o Trem de Fora. Este formulrio lista os mdulos do Manual de Servio disponveis para
este produto. Estes itens listados tambm podem ser pedidos separadamente. Quando itens so atualizados ou
suplementos so adicionados, eles so anunciados na PRVIA e devem ser pedidos medida em que estivererm
disponveis.


Se o Tt ul o For mul r i o
N
R Di r e
o Lua
I C
Pasta SENR2301 14.26
13.69
Etiqueta da Pasta RPNR8324 .30
.29
Segurana SPNR7733 08 .51
.49
Contedo do Manual de Servio RPNR8322 .30
.29
Especificaes de Torque SPNR3130 06 2.98
2.86
Di vi sor de ndi c e de Si st emas SPNR2872 .30
.29
Especificaes Sistema Hidrulico RPNR8339

Operao de Sistemas, Testes e Ajustes Sistema Hidrulico RPNR8340

Especificaes Sistema de Ar e Freios RPNR8329 0.00
0.00
Operao de Sistemas, Testes e Ajustes Sistema de Ar e Freios RPNR8330 0.00
0.00
Especificaes Sistema de Direo RPNR8335

Operao de Sistemas, Testes e Ajustes Sistema de Direo RPNR8336

Especificaes Cilindros de suspenso RPNR8337

Operao de Sistemas, Testes e Ajustes Cilindros de suspenso RPNR8338

Especificaes, Operao de Sistemas,
Testes e Ajustes
Central de Abastecimento Rpido de
Fluidos
RPNR8387
Manual de Servio Assento de Srie Contour com cinto
de trs pontos
RPNR8391

Manual de Servio Compressores de Ar Tu-Flo REG00914

Desmontagem e Montagem Sistemas da Mquina RPNR8332

Di vi sor de ndi c e do Si st ema El t r i c o e Est a o do Oper ador SPNR2996 .30
.29
Operao dos Sistemas Sistema de Gerenciamento de
Informaes Vitais
RPNR2630

Diagnstico de Falhas, Testes e Ajustes Sistema de Gerenciamento de
Informaes Vitais
RPNR2631

Operao dos Sistemas Sistema de Carga til do Caminho
do VIMS
RPNR2635

Operao dos Sistemas Controle de Anlise de Estrada (RAC) RPNR2636

Manual de Servio Autolubrificao SPNR4724

Manual de Servio Aquecimento e Ar Condicionado com
Refrigerante R-134A
SPNR5664

Di vi sor de ndi c e da Manut en o SPNR2874 .30
.29
Operao e Manuteno 15 SPBU7792 0.00
0.00
Di vi sor de ndi c e dos Di agr amas Esquemt i c os SPNR2902

Diagrama Sistema Hidrulico RENR8331

Diagrama Sistema Hidrulico (Air System) RENR9866

Diagrama Sistema Eltrico RENR8333



09/11/08
793D
I
FDB1-
RCNR8321-03

RCNR8320
Not e: I II





IC
SENR2301

RCNR8323

SCNR7733

RCNR8321

SCNR3130

SCNR2870

SCNR1122

SCNR1123

RCNR5622

RCNR2223

SCNR5092

RCNR8341

3500B SCNR1126

RCNR8334

SCNR2871

RCNR8325

RCNR8326

RCNR8327

SCNR1502

SCNR1503


AETA
SCNR2986

RCNR8328




11/17/11
11/17/11
793D
II
FDB1-
RCNR8322-03

RCNR8320
Not e: II I
PREVIEW





IC
SENR2301 14.26
13.69
RCNR8324 0.30
0.29
SCNR7733 08 0.51
0.49
RCNR8322 0.30
0.29
SCNR3130 06 2.98
2.86
SCNR2872 0.30
0.29
RCNR8339

RCNR8340

RCNR8329 0.00
0.00
RCNR8330 0.00
0.00
RCNR8335

RCNR8336

RCNR8337

RCNR8338

RCNR8387
RCNR8391

Tu-Flo RCG00914

RCNR8332

SCNR2996 0.30
0.29
RCNR2630

RCNR2631

VIMS RCNR2635

RAC RCNR2636

SCNR4724

R-134A SCNR5664

SCNR2874 0.30
0.29
11/17/11
SCBU7792 0.00
0.00
SCNR2902

RENR8331

RENR9866

RENR8333



793F & 793F XQ OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
SSP1-UP / RM757
SND1-UP / RM952 XQ (EXTRA QUI ET)
KENR8387-03
Cont ent s f or
Ser vi c e Manual KENR8386
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.


Sec t i on Ti t l e For m No.
Binder SENR2300
Binder Label KENR8389
Safety SENR7733
Service Manual Contents KENR8387
Torque Specifications SENR3130
Engi ne I ndex Tab SENR2870
Specifications C175-16 and C175-20 KENR5396
Systems Operation, Testing & Adjusting C175-16 and C175-20 KENR5397
Troubleshooting C175-16 and C175-20 KENR5398
Systems Operation Oil Renewal System RENR2223
Disassembly & Assembly C175-16 and C175-20 KENR6052
Disassembly & Assembly Supplement C175-16 and C175-20 KENR8578
Pow er Tr ai n I ndex Tab SENR2871
Specifications Power Train KENR8391
Systems Operation Power Train KENR8392
Testing & Adjusting Power Train KENR8393
Systems Operation, Troubleshooting, Testing &
Adjusting
Power Train Electronic Control
System

KENR8394
Systems Operation, Troubleshooting, Testing &
Adjusting
Brake Electronic Control System

KENR8395
Specifications, Systems Operation, Testing &
Adjusting
Chassis ECM KENR8396
Disassembly & Assembly Power Train KENR8397

Not e: Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a
Refrigerant, is available for insertion into this manual. SENR5664 is not a standard part of this
manual.


04/25/11
793F & 793F XQ OFF-HI GHWAY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
SSP1-UP / RM757
SND1-UP / RM952 XQ (EXTRA QUI ET)
KENR8388-06
Cont ent s f or
Ser vi c e Manual KENR8386
Not e: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. This form lists the Service Manual modules available for this product. These items
listed can also be ordered separately.

Project p
Sec t i on Ti t l e For m No.
Binder SENR2300
Binder Label KENR8390
Safety SENR7733
Service Manual Contents KENR8388
Torque Specifications SENR3130
Syst ems I ndex Tab SENR2872
Specifications Hydraulic System KENR8399
Systems Operation, Testing & Adjusting,
Troubleshooting
Hydraulic System KENR8570
Specifications Braking System KENR8737
Systems Operation, Testing & Adjusting,
Troubleshooting
Braking System KENR8738
Specifications Air System KENR8571
Systems Operation, Testing & Adjusting Air System KENR8572
Specifications Hydraulic Fan and Steering
System
KENR8573
Systems Operation, Testing & Adjusting,
Troubleshooting
Hydraulic Fan and Steering
System
KENR8574
Specifications Suspension Cylinders KENR8575
Systems Operation, Testing & Adjusting Suspension Cylinders KENR8576
Specifications, Systems Operation, Testing &
Adjusting
Fast Fill Center KENR8577
Service Manual Contour Three Point Series
Seat (Heated)
RENR8391
Service Manual Tu-Flo Air Compressors REG00914
Disassembly & Assembly Machine Systems KENR8579
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996
Systems Operation, Testing & Adjusting,
Troubleshooting
VIMS (Electronic Control
System)
KENR9023
Systems Operation Monitoring System KENR9022
Service Manual Auto Lubrication SENR4724
Service Manual Auto Lubrication (Electric Start) KENR9949
Mai nt enanc e I ndex Tab SENR2874
Operation & Maintenance SEBU8406
Sc hemat i c I ndex Tab SENR2902
Schematic Hydraulic System KENR8398
Schematic Electrical System UENR1743
Schematic Electrical System KENR8728
Schematic Air System KENR9561


CAMI N DE OBRAS 793F
VOLUMEN I (MOTOR, TREN DE FUERZA)
SSP1-Y SI G.
KSNR8387-02
Cont eni do par a
Manual de Ser vi c i o KSNR8386
Not e: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el
Volumen II para obtener la informacin acerca de los Sistemas, Sistema elctrico y Estacin del operador,
Mantenimiento. Los artculos indicados pueden pedirse por separado.


Sec c i n Tt ul o No. de f or ma
Carpeta SENR2300
Etiqueta de la carpeta KSNR8389
Seguridad SENR7733
Contenido del Manual de Servicio KSNR8387
Especificaciones de par de apriete SENR3130
Tabul ador del ndi c e del mot or SSNR2870
Especificaciones C175-16 y C175-20 KSNR5396
Operacin de Sistemas, Pruebas y Ajustes C175-16 y C175-20 KSNR5397
Localizacin y solucin de problemas C175-16 y C175-20 KSNR5398
Operacin de Sistemas Sistema de Renovacin del
Aceite (HAA solamente)
RSNR2223
Desarmado y Armado C175-16 y C175-20 KSNR6052
Suplemento de Desarmado y Armado C175-16 y C175-20 KSNR8578
Tabul ador del ndi c e del t r en de f uer za SSNR2871
Especificaciones Tren de fuerza KSNR8391
Operacin de Sistemas Tren de fuerza KSNR8392
Pruebas y Ajustes Tren de fuerza KSNR8393
Operacin de Sistemas, Localizacin y Solucin
de Problemas, Pruebas Ajustes
Sistema de control
electrnico del tren de fuerza

KSNR8394
Operacin de Sistemas, Localizacin y Solucin
de Problemas, Pruebas Ajustes
Sistema de control
electrnico del freno

KSNR8395
Especificaciones, Operacin de Sistemas,
Pruebas Ajustes
ECM del chasis KSNR8396
Desarmado y Armado Tren de fuerza KSNR8397




4/13/2011
CAMI N DE OBRAS 793F
VOLUMEN I I (SI STEMAS, SI STEMA ELCTRI CO Y ESTACI N DEL
OPERADOR, MANTENI MI ENTO)
SSP1-Y SI G.
KSNR8388-05
Cont eni do par a
Manual de Ser vi c i o KSNR8386
Not e: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el
Volumen I para ver la informacin del Tren de fuerza y Motor. Este formulario indica los mdulos del manual de
servicio disponibles para este producto. Los artculos indicados pueden pedirse por separado.

Proyecto p
Sec c i n Tt ul o No. de f or ma
Carpeta SENR2300
Etiqueta de la carpeta KSNR8390
Seguridad SENR7733
Contenido del Manual de Servicio KSNR8388
Especificaciones de par de apriete SENR3130
Tabul ador del ndi c e de Si st emas SSNR2872
Especificaciones Sistema hidrulico KSNR8399
Operacin de Sistemas, Localizacin y Solucin
de Problemas, Pruebas Ajustes
Sistema hidrulico KSNR8570
Especificaciones Sistema de frenos KSNR8737
Operacin de Sistemas, Localizacin y Solucin
de Problemas, Pruebas Ajustes
Sistema de frenos KSNR8738
Especificaciones Sistema de aire KSNR8571
Operacin de Sistemas, Pruebas y Ajustes Sistema de aire KSNR8572
Especificaciones Sistema hidrulico
Ventilador y de la direccin
KSNR8573
Operacin de Sistemas, Localizacin y Solucin
de Problemas, Pruebas Ajustes
Sistema hidrulico
Ventilador y de la direccin
KSNR8574
Especificaciones Cilindros de la suspensin KSNR8575
Operacin de Sistemas, Pruebas y Ajustes Cilindros de la suspensin KSNR8576
Especificaciones, Operacin de Sistemas,
Pruebas Ajustes
Centro de llenado rpido KSNR8577
Manual de Servicio Asiento de la serie contour
con tres regulaciones
(Calefaccin)
RSNR8391
Manual de Servicio Compresores de aire TU-
FLOBendix
RSG00914
Desarmado y Armado Sistemas de mquina KSNR8579
Tabul ador del ndi c e del Si st ema el c t r i c o y Est ac i n del
oper ador
SSNR2996
SOTA, Localizacin y Solucin de Problemas Sistema de Control
Electrnico del chasis
KSNR9023
Operacin de Sistemas Sistema Monitor KSNR9022
Manual de Servicio Lubricacin Automtica SSNR4724
Manual de Servicio Lubricacin Automtica
(Camin con encendido
elctrico)
KSNR9949
Tabul ador del ndi c e de mant eni mi ent o SSNR2874
Operacin y Mantenimiento SSBU8406
Or ej et a del ndi c e de Di agr amas SSNR2902
Diagrama Sistema hidrulico KENR8398
Diagrama Sistema de aire KENR9561
Diagrama Sistema elctrico KENR8728
Diagrama Sistema de enfriamiento KENR9593
(continuar)

CAMI N DE OBRAS 793F (CONTI NUAR)
VOLUMEN I I (SI STEMAS, SI STEMA ELCTRI CO Y ESTACI N DEL
OPERADOR, MANTENI MI ENTO)
SSP1-Y SI G.
KSNR8388-05
Cont eni do par a
Manual de Ser vi c i o KSNR8386
Proyecto p

Not e: La forma SENR5664 Air Conditioning & Heating Service Manual with R134a Refrigerant est disponible
como adendum para este manual de servicio. Esto formulario es una seccin independiente y no estndar de este
manual.


795F AC OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
ERM 1-UP / RM785
KENR8705
Cont ent s f or
Ser vi c e Manual KENR8704
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.


Sec t i on Ti t l e For m No.
Binder SENR2301
Binder Label KENR8707
Safety SENR7733
Service Manual Contents KENR8705
Torque Specifications SENR3130
Engi ne I ndex Tab SENR2870
Specifications KENR9187
Systems Operation, Testing & Adjusting KENR9188
Troubleshooting KENR9189
Systems Operation (HAA only) Oil Renewal System RENR2223
Disassembly & Assembly C175-16 KENR6052
Disassembly & Assembly Supplement KENR8726
Pow er Tr ai n I ndex Tab SENR2871
Specifications KENR8709
Systems Operation KENR8710
Testing & Adjusting KENR8711
Systems Operation, Troubleshooting, Testing &
Adjusting
Electric Drive Train Control
System

KENR8588
Systems Operation, Troubleshooting, Testing &
Adjusting
Brake Electronic Control
System

KENR8713
Specifications, Systems Operation, Testing & Adjusting Chassis ECM KENR9531
Disassembly & Assembly KENR8715

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
insertion into this manual. SENR5664 is not a standard part of this manual.

08/06/10
795F AC OFF-HI GHWAY TRUCK
VOLUME I I (Syst ems, El ec t r i c al & Oper at or s St at i on, Mai nt enanc e)
ERM1-UP / RM785
KENR8706-01
Cont ent s f or
Ser vi c e Manual KENR8704
Not e: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. This form lists the Service Manual modules available for this product. These items
listed can also be ordered separately.

Project p
Sec t i on Ti t l e For m No.
Binder SENR2300
Binder Label KENR8708
Safety SENR7733
Service Manual Contents KENR8706
Torque Specifications SENR3130
Syst ems I ndex Tab SENR2872
Specifications Hydraulic System and Brakes KENR8717
Systems Operation, Testing & Adjusting Hydraulic System and Brakes KENR8718
Specifications Air System (Opt. Air Start) KENR8719
Systems Operation, Testing & Adjusting Air System (Opt. Air Start) KENR8720
Specifications Hydraulic Fan and Steering System KENR8721
Systems Operation, Testing & Adjusting Hydraulic Fan and Steering System KENR8722
Specifications Suspension Cylinders KENR8723
Systems Operation, Testing & Adjusting Suspension Cylinders KENR8724
Specifications, Systems Operation, Testing
& Adjusting
Fast Fill Center KENR8725
Service Manual Contour Three Point Series Seat RENR8391
Service Manual Tu-Flo Air Compressors REG00914
Disassembly & Assembly Machine Systems KENR8727
El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996
Systems Operation, Testing & Adjusting
Troubleshooting
VIMS (Vital Information
Management System) and Payload
System
KENR9534
Systems Operation, Testing & Adjusting Monitoring System KENR9532
Systems Operation, Testing & Adjusting Auto Lubrication (Electric Start) KENR8736
Systems Operation, Testing & Adjusting Auto Lubrication (Air Start) KENR9959
Mai nt enanc e I ndex Tab SENR2874
Operation & Maintenance SEBU8349
Sc hemat i c I ndex Tab SENR2902
Schematic Cooling System KENR9547
Schematic Air System KENR9005
Schematic Hydraulic System KENR8716
Schematic Electrical System KENR8730


Caterpillar: Confidential Red
CAMI N DE OBRAS 795F AC
VOLUMEN I (MOTOR, TREN DE FUERZA)
ERM1-UP / RM785
KSNR8705
Cont eni do del
Manual de Ser vi c i o KSNR8704
Not e: En este formulario se incluyen los contenidos del Volumen I del Manual de Servicio para este producto.
Consulte el Volumen II para obtener informacin sobre Sistemas, Estacin elctrica y del operador, Mantenimiento).
Los artculos que se incluyen se pueden pedir por separado.


Sec c i n Tt ul o For mul ar i o No.
Carpeta SENR2301
Etiqueta de la Carpeta KSNR8707
Seguridad SSNR7733
Contenido del Manual de Servicio KSNR8705
Especificaciones de Par SSNR3130
Fi c ha ndi c e del mot or SSNR2870
Especificaciones KSNR9187
Operacin de Sistemas, Pruebas y Ajustes KSNR9188
Solucin de Problemas KSNR9189
Operacin de Sistemas (HAA solamente) Sistema de renovacin de
aceite
RSNR2223
Desarmado y Armado C175-16 KSNR6052
Suplemento de Desarmado y Armado KSNR8726
Fi c ha ndi c e del t r en de f uer za SSNR2871
Especificaciones KSNR8709
Operacin de Sstemas KSNR8710
Pruebas y Ajustes KSNR8711
Operacin de Sistemas, Localizacin y Solucin de
Problemas, Pruebas y Ajustes
Sistema de control del tren
de impulsin elctrico

KSNR8588
Operacin de Sistemas, Localizacin y Solucin de
Problemas, Pruebas y Ajustes
Sistema de control
electrnico del freno

KSNR8713
Especificaciones, Operacin de Sistemas, Pruebas y
Ajustes
ECM del chasis KSNR9531
Desarmado y Armado KSNR8715

Nota: Formulario SENR5664, Manual de Servicio de Aire acondicionado y calefaccin con refrigerante de R134a
est disponible para su insercin en este manual. SENR5664 no es una parte estndar de este manual.

01/05/12
CAMI N DE OBRAS 795F AC
VOLUMEN I I (Si st emas, Est ac i n El c t r i c a y del Oper ador ,
Mant eni mi ent o)
ERM1-UP / RM785
KSNR8706-01
Cont eni do del
Manual de Ser vi c i o KSNR8704
Not e: En este formulario se incluyen los contenidos del Volumen II del Manual de Servicio para este producto.
Consulte el Volumen I para obtener informacin sobre el Motor y el Tren de fuerza. Este formulario incluye los
mdulos del Manual de Servicio disponibles para este producto. Los artculos que se incluyen tambin se pueden
pedir por separado.

Pr oyec t o
pSec c i n
Tt ul o For mul ar i o No.
Carpeta SENR2300
Etiqueta de la carpeta KSNR8708
Seguridad SSNR7733
Contenidos del Manual de Servicio KSNR8706
Especificaciones de par SSNR3130
Fi c ha ndi c e del si st ema SSNR2872
Especificaciones Sistema hidrulico y frenos KSNR8717
Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico y frenos KSNR8718
Especificaciones Sistema de aire (arranque
neumtico optativo)
KSNR8719
Operacin de Sistemas, Pruebas y Ajustes Sistema de aire (arranque
neumtico optativo)
KSNR8720
Especificaciones Ventilador hidrulico y sistema de la
direccin
KSNR8721
Operacin de Sistemas, Pruebas y Ajustes Ventilador hidrulico y sistema de la
direccin
KSNR8722
Especificaciones Cilindros de la suspensin KSNR8723
Operacin de Sistemas, Pruebas y Ajustes Cilindros de la suspensin KSNR8724
Especificaciones, Operacin de Sistemas,
Pruebas y Ajustes
Centro de relleno rpido KSNR8725
Manual de servicio Asiento de la serie Contour de tres
puntos
RSNR8391
Manual de servicio Compresores de aire Tu-Flo RSG00914
Desarmado y Armado Sistemas de mquina KSNR8727
Fi c ha ndi c e del si st ema el c t r i c o y de l a est ac i n del oper ador SSNR2996
Operacin de Sistemas, Pruebas y Ajustes,
Localizacin y Solucin de Problemas
VIMS (Sistema de Gestin de
Informacin Vital) y sistema de
carga til
KSNR9534
Operacin de Sistemas, Pruebas y Ajustes Sistema Monitor KSNR9532
Operacin de Sistemas, Pruebas y Ajustes Lubricacin automtica (arranque
elctrico)
KSNR8736
Operacin de Sistemas, Pruebas y Ajustes Lubricacin automtica (arranque
neumtico)
KSNR9959
Fi c ha ndi c e de mant eni mi ent o SSNR2874
Operacin y Mantenimiento SSBU8349
Fi c ha ndi c e de di agr ama SSNR2902
Diagrama Sistema de enfriamiento KENR9547
Diagrama Sistema de aire KENR9005
Diagrama Sistema hidrulico KENR8716

Caterpillar: Red confidencial
797 OFF-HI GHWAY TRUCK (UNASSEMBLED)
VOLUME I
5YW1-UP


RENR2601-05
Cont ent s f or
Ser vi c e Manual RENR2600
Not e: The asssembled service manual for the 797 Truck is not available. The items listed must be ordered
separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label RENR2602

Safety SENR7733 .51
.49
Service Manual Contents RENR2601 .30
.29
Torque Specifications SENR3130 2.98
2.86
Engi ne I ndex Tab SENR2870 .30
.29
Specifications 3524B Engine RENR2273

Systems Operations, Testing & Adjusting 3524B Engine RENR2274

Troubleshooting Guide 3524B Engine RENR2275

Service Manual Fan Drive Hydraulic System RENR2621

Disassembly & Assembly 3524B Engine RENR2276

Disassembly & Assembly Supplement 3524B Engine RENR2035

Special Instruction Splitting the 3524B Engine REHS0886

Pow er Tr ai n I ndex Tab SENR2871 .30
.29
Specifications Power Train RENR2605

Systems Operation Power Train RENR2606

Testing & Adjusting Power Train RENR2607

Systems Operation, Testing & Adjusting Transmission Electronic Control
System
RENR2678

Disassembly & Assembly Power Train RENR2036













02/19/10
797 OFF-HI GHWAY TRUCK (UNASSEMBLED)
VOLUME I I
5YW1-UP


RENR8448-00
Cont ent s f or
Ser vi c e Manual RENR2600
Not e: The asssembled service manual for the 797 Truck is not available. The items listed must be ordered
separately.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2301

Binder Label RENR8449

Safety SENR7733 .51
.49
Service Manual Contents RENR2601 .30
.29
Torque Specifications SENR3130 2.98
2.86
Syst ems I ndex Tab SENR2872

Specifications Steering System RENR2608

Systems Operation, Testing & Adjusting Steering System RENR2609

Specifications Braking System RENR2610

Systems Operation, Testing & Adjusting Braking System RENR2611

Systems Operation, Testing & Adjusting Brake/Cooling Electronic Control
System
RENR2677

Systems Operation, Testing & Adjusting Chassis Electronic Control System RENR2676

Service Manual Air System RENR2612

Service Manual Tu-Flo 550/750 Air Compressors SENR6455

Specifications Suspension Cylinder RENR2614

Systems Operation, Testing & Adjusting Suspension Cylinder RENR2615

Specifications Hydraulic System RENR2616

Systems Operation, Testing & Adjusting Hydraulic System RENR2617

Disassembly & Assembly Machine Systems RENR2037

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Systems Operation Vital Information Management
System (VIMS)
RENR2630

Testing & Adjusting, Troubleshooting Vital Information Management
System (VIMS)
RENR2631

Systems Operation Vital Information Management
System (VIMS) Payload System
RENR2635

Service Manual Auto Lubrication System RENR2619

Service Manual Contour Series Seat SENR6615

Service Manual Comfort Series Seat RENR2165

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance Manual SEBU7239

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System RENR2618

Schematic Electrical System RENR2570


Not e: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.


02/19/10
797F & 797F XQ OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
LAJ 1-UP / RM772
WSP1-UP / RM951 XQ (EXTRA QUI ET)
KENR8365-04
Cont ent s f or
Ser vi c e Manual KENR8364
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station, Maintenance and Schematics information. The items listed can be ordered
separately.


Sec t i on Ti t l e For m No. Re
v.
Dl r .
Net
I C
Binder SENR2300

Binder Label KENR8367

Safety SENR7733

Service Manual Contents KENR8365

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870

Specifications C175-16 & C175-20 OHT Engines KENR5396

Systems Operation, Testing & Adjusting C175-16 & C175-20 OHT Engines KENR5397

Troubleshooting C175-16 & C175-20 OHT Engines KENR5398

Disassembly & Assembly C175-16 & C175-20 OHT Engines KENR6052

Disassembly & Assembly Supplement C175-16 & C175-20 OHT Engines KENR8384

Service Manual Oil Renewal System RENR2223

Pow er Tr ai n I ndex Tab SENR2871

Specifications Power Train KENR8369

Systems Operation Power Train KENR8370

Testing & Adjusting Power Train KENR8371

Disassembly & Assembly Power Train KENR8372

Systems Operation, Testing & Adjusting,
Troubleshooting
Transmission Electronic Control
System
KENR8394


Not e: Form SENR5664, Air Conditioning & Heating Service Manual with R134a
Refrigerant, is available for insertion into this manual. SENR5664 is not a standard part of this
manual.
05/31/11
797F & 797F XQ OFF-HI GHWAY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE, SCHEMATI C)
LAJ 1-UP / RM772
WSP1-UP / RM951 XQ (EXTRA QUI ET)
KENR8366-02
Cont ent s f or
Ser vi c e Manual KENR8364
Not e: This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the
Engine and Power Train information. The items listed can be ordered separately.


Sec t i on Ti t l e For m No. Re
v.
Dl r .
Net
I C
Binder SENR2301

Binder Label KENR8368

Safety SENR7733

Service Manual Contents KENR8366

Torque Specifications SENR3130

Syst ems I ndex Tab SENR2872

Specifications Steering System KENR8733

Systems Operation, Testing & Adjusting Steering System KENR8734

Specifications Braking System KENR8373

Systems Operation, Testing & Adjusting Braking System KENR8374

Specifications Suspension Cylinder KENR8377

Systems Operation, Testing & Adjusting Suspension Cylinder KENR8378

Specifications Hydraulic System KENR8380

Systems Operation, Testing & Adjusting Hydraulic System KENR8381

Specifications Air System KENR8747

Systems Operation, Testing & Adjusting Air System KENR8748

Disassembly & Assembly Machine Systems KENR8382

Specifications, Systems Operation, Testing
& Adjusting
Hydraulic Fan System KENR8746

Specifications, Systems Operation, Testing
& Adjusting
Fast Fill Center KENR9948

Service Manual Tu-Flo 550/750 Air Compressors SENR6455

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Systems Operation, Testing & Adjusting,
Troubleshooting
Brake Electronic Control System KENR8395

Systems Operation, Testing & Adjusting Chassis Electronic Control System KENR8396

Systems Operation (VIMS) Monitoring System KENR9022

Troubleshooting, Systems Operation,
Testing & Adjusting
(VIMS) Electronic Control System KENR9023

Service Manual Auto Lubrication System (Air Start
Truck, Electric Start Truck)
KENR8749

Service Manual Comfort Series Seat RENR2165

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance Manual SEBU8417

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System KENR8379

Schematic Electrical System KENR8383

Not e: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
insertion into this manual. SENR5664 is not a standard part of this manual.


05/31/11
CAMI N DE OBRAS 797F
VOLUMEN I (MOTOR, TREN DE FUERZA)
LAJ 1-UP
KSNR8365-03
Cont eni do par a
Manual de Ser vi c i o KSNR8364
Not e: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el
Volumen II para obtener la informacin acerca de los Sistemas, Sistema elctrico y Estacin del oprador,
Mantenimiento. Los artculos indicados pueden pedirse por separado.


Sec c i n Tt ul o No. de f or ma Re
v.
Dl r .
Net
I C
Aglutinador SENR2300

Etiqueta de la carpeta KSNR8367

Seguridad SENR7733

Contenido del Manual de Servicio KSNR8365

Especificaciones de par de apriete SENR3130

Tabul ador del ndi c e del mot or SSNR2870

Especificaciones Motor para camiones de obras
C175-16 y C175-20
KSNR5396

Operacin de Sistemas, Pruebas y Ajustes Motor para camiones de obras
C175-16 y C175-20
KSNR5397

Localizacin y solucin de problemas Motor para camiones de obras
C175-16 y C175-20
KSNR5398

Desarmado y Armado Motor para camiones de obras
C175-16 y C175-20
KSNR6052

Suplemento de Desarmado y Armado Motor para camiones de obras
C175-16 y C175-20
KSNR8384

Manual de Servicio Sistema de Renovacin del
Aceite
RSNR2223

Manual de Servicio Sistema hidrulico del mando
del ventilador
KSNR8746

Tabul ador del ndi c e del t r en de f uer za SSNR2871

Especificaciones Tren de fuerza KSNR8369

Operacin de Sistemas Tren de fuerza KSNR8370

Pruebas y Ajustes Tren de fuerza KSNR8371

Desarmado y Armado Tren de fuerza KSNR8372

Operacin de Sistemas, Pruebas y Ajustes Sistema de control electrnico
de la transmisin
KSNR8394



4/13/2011
CAMI N DE OBRAS 797F
VOLUMEN I I (SI STEMAS, SI STEMA ELCTRI CO Y ESTACI N DEL
OPERADOR, MANTENI MI ENTO)
LAJ 1-UP
KSNR8366-01
Cont eni do par a
Manual de Ser vi c i o KSNR8364
Not e: Esta forma indica el contenido para el Volumen II del Manual de Servicio para este producto. Servicio para
este producto. Vea el Volumen I para ver la informacin del Tren de fuerza y Motor. Los artculos indicados pueden
pedirse por separado.


Sec c i n Tt ul o No. de f or ma Re
v.
Dl r .
Net
I C
Carpeta SENR2301

Etiqueta de la carpeta KSNR8368

Seguridad SENR7733

Contenido del Manual de Servicio KSNR8366

Especificaciones de par de apriete SENR3130

Tabul ador del ndi c e de Si st emas SSNR2872

Especificaciones Sistema de direccin KSNR8733

Operacin de Sistemas, Pruebas y Ajustes Sistema de direccin KSNR8734

Especificaciones Sistema de frenos KSNR8373

Operacin de Sistemas, Pruebas y Ajustes Sistema de frenos KSNR8374

Especificaciones Cilindro de suspensin KSNR8377

Operacin de Sistemas, Pruebas y Ajustes Cilindro de suspensin KSNR8378

Especificaciones Sistema hidrulico KSNR8380

Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico KSNR8381

Desarmado y Armado Sistemas de mquina KSNR8382

Especificaciones Sistema de aire KSNR8747

Operacin de Sistemas, Pruebas y Ajustes Sistema de aire KSNR8748

Manual de Servicio Sistema de lubricacin
automtica (Camin con
encendido neumtico, Camin
con encendido elctrico)
KSNR8749

Especificaciones, Operacin de Sistemas,
Pruebas Ajustes
Centro de llenado rpido KSNR9948

Manual de Servicio Compresores de aire Tu-Flo
550/750
SSNR6455

Tabul ador del ndi c e del Si st ema el c t r i c o y Est ac i n del
oper ador
SSNR2996

Operacin de Sistemas, Pruebas y Ajustes Sistema de control electrnico del
freno
KSNR8395

Operacin de Sistemas, Pruebas y Ajustes Sistema de Control Electrnico
del chasis
KSNR8396

Operacin de Sistemas Sistema Monitor VIMS KSNR9022

Localizacin y solucin de problemas,
Operacin de Sistemas, Pruebas Ajustes
Sistema de Control Electrnico
del chasis
KSNR9023

Manual de Servicio Asiento de la Serie Comfort RSNR2165

Tabul ador del ndi c e de mant eni mi ent o SSNR2874

MANUAL DE OPERACIN Y
MANTENIMIENTO
SSBU8417

Or ej et a del ndi c e de Di agr amas SSNR2902

Diagrama Sistema hidrulico KENR8379

Diagrama Sistema elctrico KENR8383

4/13/2011
797F & 797F XQ CAMI NHO FORA-DA-ESTRADA
VOLUME I (MOTOR, TREM DE FORA)
LAJ 1-E ACI MA / RM772
WSP1-E ACI MA / RM951 XQ (EXTRA SI LENCI OSO)
KPNR8365-04
Cont edo par a o
Manual de Ser vi o KPNR8364
Not e: Este formulrio lista o contedo para o volume I do manual de servio deste produto. Consulte o volume II
para obter informaes sobre Sistemas, Sistema Eltrico e Posto do Operador, Manuteno e Diagramas. Os itens
listados podem ser pedidos separadamente.


Se o Tt ul o For mul r i o
N
Re
v.
Reven
dedor
Lqui d
o
I C
Pasta SENR2300

Etiqueta da Pasta KPNR8367

Segurana SPNR7733

Contedo do Manual de Servio KPNR8365

Especificaes de Torque SPNR3130

Gui a de ndi c e do Mot or SPNR2870

Especificaes C175-16 & C175-20 Motores OHT KPNR5396

Operao de Sistemas, Testes e Ajustes C175-16 & C175-20 Motores OHT KPNR5397

Soluo de Problemas C175-16 & C175-20 Motores OHT KPNR5398

Desmontagem e Montagem C175-16 & C175-20 Motores OHT KPNR6052

Suplemento de Desmontagem e Montagem C175-16 & C175-20 Motores OHT KPNR8384

Manual de Servio Sistema de Renovao de leo RPNR2223

Gui a de ndi c e do Tr em de For a SPNR2871

Especificaes Trem de Fora KPNR8369

Operao de Sistemas Trem de Fora KPNR8370

Testes e Ajustes Trem de Fora KPNR8371

Desmontagem e Montagem Trem de Fora KPNR8372

Operao de Sistemas, Testes e Ajustes,
Diagnstico de Falhas
Sistema de Controle da Transmisso
Eletrnica
KPNR8394


Not e: O formulrio SENR5664, Manual de Manuteno do Ar Condicionado e do
Aquecimento com o R134a Refrigerante, est disponvel para insero neste manual. O
SENR5664 no parte padro deste manual.
02/10/12
797F & 797F XQ CAMI NHO FORA-DA-ESTRADA
VOLUME I I (SI STEMAS, SI STEMA ELTRI CO E POSTO DO
OPERADOR, MANUTENO, DI AGRAMA)
LAJ 1-E ACI MA / RM772
WSP1-E ACI MA / RM951 XQ (EXTRA SI LENCI OSO)
KPNR8366-02
Cont edo par a o
Manual de Ser vi o KPNR8364
Not e: Este formulrio lista o contedo para o volume II do manual de servio deste produto. Consulte o Volume I
para obter informaes sobre o Motor e o Trem de Fora. Os itens listados podem ser pedidos separadamente.

Se o Tt ul o For mul r i o
N
Re
v.
Reven
dedor
Lqui d
o
I C
Pasta SENR2301

Etiqueta da Pasta KPNR8368

Segurana SPNR7733

Contedo do Manual de Servio KPNR8366

Especificaes de Torque SPNR3130

Gui a de ndi c e de Si st emas SPNR2872

Especificaes Sistema de Direo KPNR8733

Operao de Sistemas, Testes e Ajustes Sistema de Direo KPNR8734

Especificaes Sistema de Freio KPNR8373

Operao de Sistemas, Testes e Ajustes Sistema de Freio KPNR8374

Especificaes Cilindro de Suspenso KPNR8377

Operao de Sistemas, Testes e Ajustes Cilindro de Suspenso KPNR8378

Especificaes Sistema Hidrulico KPNR8380

Operao de Sistemas, Testes e Ajustes Sistema Hidrulico KPNR8381

Especificaes Sistema de ar KPNR8747

Operao de Sistemas, Testes e Ajustes Sistema de ar KPNR8748

Desmontagem e Montagem Sistemas da Mquina KPNR8382

Especificaes, Operao de Sistemas,
Testes e Ajustes
Sistema do Ventilador Hidrulico KPNR8746

Especificaes, Operao de Sistemas,
Testes e Ajustes
Centro de Enchimento Rpido KPNR9948

Manual de Servio Compressores de Ar Tu-Flo 550/750 SPNR6455

Gui a de ndi c e do Si st ema El t r i c o e do Post o do Oper ador SPNR2996

Operao de Sistemas, Testes e Ajustes,
Diagnstico de Falhas
Sistema de Controle Eletrnico do
Freio
KPNR8395

Operao de Sistemas, Testes e Ajustes Sistema de Controle Eletrnico do
Chassi
KPNR8396

Operao de Sistemas Sistema de Monitoramento (VIMS) KPNR9022

Diagnstico de Falhas, Operao do
Sistema, Testes e Ajustes
Sistema de Controle Eletrnico
(VIMS)
KPNR9023

Manual de Servio Sistema de Lubrificao Automtica
(Caminho de Partida a Ar,
Caminho de Partida Eltrica)
KPNR8749

Manual de Servio Assento da Srie Comfort RPNR2165

Gui a de ndi c e de Manut en o SPNR2874

Manual de Operao e Manuteno SPBU8417

02/17/12
02/17/12

797F & 797F XQ CAMI NHO FORA-DA-ESTRADA
VOLUME I I (SI STEMAS, SI STEMA ELTRI CO E POSTO DO
OPERADOR, MANUTENO, DI AGRAMA)
LAJ 1-E ACI MA / RM772
WSP1-E ACI MA / RM951 XQ (EXTRA SI LENCI OSO)
KPNR8366-02
Cont edo par a o
Manual de Ser vi o KPNR8364
Not e: Este formulrio lista o contedo para o volume II do manual de servio deste produto. Consulte o Volume I
para obter informaes sobre o Motor e o Trem de Fora. Os itens listados podem ser pedidos separadamente.
Se o Tt ul o For mul r i o
N
Gui a de ndi c e do Di agr ama SPNR2902

Diagrama Sistema Hidrulico KENR8379

Diagrama Sistema Eltrico KENR8383



Not e: O formulrio SPNR5664, Manual de Manuteno do Ar Condicionado e do Aquecimento com o R134a
Refrigerante, est disponvel para insero neste manual. O SPNR5664 no parte padro deste manual.


797B TRUCK (UNASSEMBLED)
VOLUME I (ENGI NE, POWER TRAI N)
J SM1-UP
RENR2547-03
Cont ent s f or
Ser vi c e Manual RENR2545

Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2300

Binder Label RENR2546

Safety SENR7733

Service Manual Contents RENR2547

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870

Specifications 3524B Engine RENR2273

Systems Operation, Testing & Adjusting 3524B Engine RENR2274

Troubleshooting Guide 3524B Engine RENR2275

Disassembly & Assembly 3524B Engine RENR2276

Disassembly & Assembly 3524B Engine Supplement RENR2573

Service Manual Oil Renewal System RENR2223

Service Manual Fan Drive Hydraulic System RENR2571

Pow er Tr ai n I ndex Tab SENR2871

Specifications Power Train RENR2574

Systems Operation Power Train RENR2575

Testing & Adjusting Power Train RENR2576

Disassembly & Assembly Power Train RENR2577

Systems Operation, Testing & Adjusting Transmission Electronic Control
System
RENR2678




06/02/09
797B TRUCK (UNASSEMBLED)
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE)
J SM1-UP
RENR2549-06
Cont ent s f or
Ser vi c e Manual RENR2545
Not e: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information.


Sec t i on Ti t l e For m No. Rev. Dl r .
Net
I C
Binder SENR2301

Binder Label RENR2548

Safety SENR7733

Service Manual Contents RENR2549

Torque Specifications SENR3130

Syst ems I ndex Tab SENR2872

Specifications Steering System RENR2578

Systems Operation, Testing & Adjusting Steering System RENR2579

Specifications Braking System RENR2580

Systems Operation, Testing & Adjusting Braking System RENR2581

Systems Operation, Testing & Adjusting Brake/Cooling Electronic Control
System
RENR2677

Systems Operation, Testing & Adjusting Chassis Electronic Control System RENR2676

Specifications Suspension Cylinder RENR2583

Systems Operation, Testing & Adjusting Suspension Cylinder RENR2584

Specifications Hydraulic System RENR2585

Systems Operation, Testing & Adjusting Hydraulic System RENR2586

Disassembly & Assembly Machine Systems RENR2588

Service Manual Air System RENR2582

Service Manual Tu-Flo 550/750 Air Compressors SENR6455

Service Manual Auto Lubrication System RENR2589

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Systems Operation Vital Information Management
System (VIMS)
RENR2630

Testing & Adjusting, Troubleshooting Vital Information Management
System (VIMS)
RENR2631

Systems Operation Vital Information Management
System (VIMS) Payload System
RENR2635



Service Manual Contour Series Seat SENR6615

Service Manual Comfort Series Seat RENR2165

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance SEBU7651

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System (J SM1-219) RENR2587

Schematic Hydraulic System (J SM220-Up) KENR8227

Schematic Electrical System (1-168) RENR2620

Schematic Electrical System (169-219) RENR9542

Schematic Electrical System (220-Up) KENR6325


06/02/09
797F OFF-HI GHWAY TRUCK
VOLUME I (ENGI NE, POWER TRAI N)
LAJ 1-UP
KENR8365
Cont ent s f or
Ser vi c e Manual KENR8364
Not e: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station, Maintenance and Schematics information. The items listed can be ordered
separately.


Sec t i on Ti t l e For m No. Re
v.
Dl r .
Net
I C
Binder SENR2300

Binder Label KENR8367

Safety SENR7733

Service Manual Contents KENR8365

Torque Specifications SENR3130

Engi ne I ndex Tab SENR2870

Specifications C175-16 & C175-20 OHT Engines KENR5396

Systems Operation, Testing & Adjusting C175-16 & C175-20 OHT Engines KENR5397

Troubleshooting C175-16 & C175-20 OHT Engines KENR5398

Disassembly & Assembly C175-16 & C175-20 OHT Engines KENR6052

Service Manual Oil Renewal System RENR2223

Service Manual Fan Drive Hydraulic System KENR8746

Pow er Tr ai n I ndex Tab SENR2871

Specifications Power Train KENR8369

Systems Operation Power Train KENR8370

Testing & Adjusting Power Train KENR8371

Systems Operation, Testing & Adjusting,
Troubleshooting
Transmission Electronic Control
System
KENR8394



10/29/09
797F OFF-HI GHWAY TRUCK
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE, SCHEMATI C)
LAJ 1-UP
KENR8366
Cont ent s f or
Ser vi c e Manual KENR8364
Not e: This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the
Engine and Power Train information. The items listed can be ordered separately.



Sec t i on Ti t l e For m No. Re
v.
Dl r .
Net
I C
Binder SENR2301

Binder Label KENR8368

Safety SENR7733

Service Manual Contents KENR8366

Torque Specifications SENR3130

Syst ems I ndex Tab SENR2872

Specifications Steering System KENR8733

Systems Operation, Testing & Adjusting Steering System KENR8734

Specifications Braking System KENR8373

Systems Operation, Testing & Adjusting Braking System KENR8374

Specifications Suspension Cylinder KENR8377

Systems Operation, Testing & Adjusting Suspension Cylinder KENR8378

Specifications Hydraulic System KENR8380

Systems Operation, Testing & Adjusting Hydraulic System KENR8381

Specifications Air System KENR8747

Systems Operation, Testing & Adjusting Air System KENR8748

Service Manual Auto Lubrication System (Air Start
Truck, Electric Start Truck
KENR8749

Specifications, Systems Operation, Testing
& Adjusting
Fast Fill Center KENR9948

Service Manual Tu-Flo 550/750 Air Compressors SENR6455

El ec t r i c al Syst em & Oper at or s St at i on I ndex Tab SENR2996

Systems Operation, Testing & Adjusting,
Troubleshooting
Brake Electronic Control System KENR8395

Systems Operation, Testing & Adjusting Chassis Electronic Control System KENR8396

Systems Operation (VIMS) Monitoring System KENR9022

Troubleshooting, Systems Operation,
Testing & Adjusting
(VIMS) Electronic Control System KENR9023

Service Manual Comfort Series Seat RENR2165

Mai nt enanc e I ndex Tab SENR2874

Operation & Maintenance Manual SEBU8417

Sc hemat i c I ndex Tab SENR2902

Schematic Hydraulic System KENR8379

Schematic Electrical System KENR8383

(continued on next page)


01/14/10
01/14/10
797F OFF-HI GHWAY TRUCK (CONT.)
VOLUME I I (SYSTEMS, ELECTRI CAL & OPERATORS STATI ON,
MAI NTENANCE, SCHEMATI C)
LAJ 1-UP
KENR8366
Cont ent s f or
Ser vi c e Manual KENR8364

Not e: The following information is not available for the initial release of this manual. This information must be ordered
seperately when it becomes available.
Disassembly & Assembly Supplement C175-16 & C175-20 OHT Engines KENR8384
Disassembly & Assembly Power Train KENR8372
Disassembly & Assembly Machine Systems KENR8382

Not e: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
insertion into this manual. SENR5664 is not a standard part of this manual.

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