Monthly Demands

Speed King 700

Speed Custom 200
Total Demand 900
No. Days/Month 20
Daily Demand 45
Working Time 450
TAKT Time
# Machs 4 # Machs 2 # Machs 2 # Machs 2 # Furnaces 3 # Machs 3
# Opers 2 # Opers 2 # Opers 1 # Opers 2 # Opers 5 # Opers 3
Avg OEE 80% Avg OEE 70% Avg OEE 65% Avg OEE 75% Avg OEE 85% Avg OEE 60%
Cycle Time 2 Cycle Time 3 Cycle Time 4 Cycle Time 4 Proc Time 120 Cycle Time 4
Setup Time 0 Setup Time 10 Setup Time 15 Setup Time 120 Batch Size 240 Setup Time 60
Proc Time 8 Proc Time 6 Proc Time 8 Proc Time 8 Cycle Time 0.5 Proc Time 12
Yield 100% Yield 99.80% Yield 99.90% Yield 99.80% Yield 99% Yield 98.80%
DOH in Front DOH in Front DOH in Front DOH in Front DOH in Front DOH in Front
# Machs 4 # Machs 2 # Machs 6 # Furnaces 3 # Machs 5 # Benchs 2 # Benchs 4 # Benchs 1
# Opers 2 # Opers 2 # Opers 6 # Opers 5 # Opers 5 # Opers 2 # Opers 4 # Opers 1
Avg OEE 70% Avg OEE 65% Avg OEE 60% Avg OEE 70% Avg OEE 60% Cycle Time 12 Cycle Time 8 Cycle Time 6
Cycle Time 2 Cycle Time 4 Cycle Time 2 Proc Time 180 Cycle Time 2 Setup Time 8 Setup Time 5 Setup Time 0
Setup Time 30 Setup Time 15 Setup Time 120 Batch Size 60 Setup Time 60 Proc Time 24 Proc Time 32 Proc Time 6
Proc Time 8 Proc Time 8 Proc Time 12 Cycle Time 3 Proc Time 10 Yield 99% Yield 99.9 Yield 99.90%
Yield 99% Yield 99.90% Yield 99.90% Yield 95% Yield 98.80% DOH in Front DOH in Front DOH in Front
DOH in Front DOH in Front DOH in Front DOH in Front DOH in Front
# Machs 6 # Machs 4
# Opers 4 # Opers 4
Avg OEE 70% Avg OEE 75%
Cycle Time 12 Cycle Time 10
Setup Time 120 Setup Time 90
Proc Time 72 Proc Time 40
Yield 97% Yield 99%
DOH in Front DOH in Front
1,710
Turning Rough Gear Cutting
Heat Treatment
(Shared)
Rough Machining Finish Machining
495
585
Pack & Ship Milling 2,250
1,350
20,250
Milling 1,458 Saw Cutting Turning 540
1,125
248
Rough Gear Cutting
743 293
Heat Treatment
(Shared)
270 540 311
68
513 Hard Gear Finishing
Sub-assembly Final Assembly 900 Hard Gear Finishing
Customer
Supplier
Customer
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CS
Custom Order
Engg
ERP Planning
Email 3 Month
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Steel Bar Stock
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Speed King
Speed Custom
EDI Weekly
Orders
Steel
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Planning
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